GE Masoneilan SVI II AP Instruction Manual

GE Oil & Gas
Masoneilan
*
SVI
*
II AP
Advanced
Bench Quick Start
(Rev C)
Instruction Manual
GE Data
Classification: Public
© 2016 General Electric Company. All rights reserved.
2 | =GE Oil & Gas
About this Guide
This instruction manual applies to the following instruments and approved software:
SVI II AP
SVI II AP DTM version 2.10 or later
ValVue 3.10 or later
In no case does this manual guarantee the merchantability of the positioner or the software or its adaptability to a specific client needs.
Please report any errors or questions about the information in this manual to your local supplier or visit www.geoilandgas.com/valves.
DISCLAIMER
THESE INSTRUCTIONS PROVIDE THE CUSTOMER/OPERATOR WITH IMPORTANT PROJECT-SPECIFIC REFERENCE INFORMATION IN ADDITION TO THE CUSTOMER/OPERATOR’S NORMAL OPERATION AND MAINTENANCE PROCEDURES. SINCE OPERATION AND MAINTENANCE PHILOSOPHIES VARY, GE (GENERAL ELECTRIC COMPANY AND ITS SUBSIDIARIES AND AFFILIATES) DOES NOT ATTEMPT TO DICTATE SPECIFIC PROCEDURES, BUT TO PROVIDE BASIC LIMITATIONS AND REQUIREMENTS CREATED BY THE TYPE OF EQUIPMENT PROVIDED.
THESE INSTRUCTIONS ASSUME THAT OPERATORS ALREADY HAVE A GENERAL UNDERSTANDING OF THE REQUIREMENTS FOR SAFE OPERATION OF MECHANICAL AND ELECTRICAL EQUIPMENT IN POTENTIALLY HAZARDOUS ENVIRONMENTS. THEREFORE, THESE INSTRUCTIONS SHOULD BE INTERPRETED AND APPLIED IN CONJUNCTION WITH THE SAFETY RULES AND REGULATIONS APPLICABLE AT THE SITE AND THE PARTICULAR REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE.
THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN CONNECTION WITH INSTALLATION, OPERATION OR MAINTENANCE. SHOULD FURTHER INFORMATION BE DESIRED OR SHOULD PARTICULAR PROBLEMS ARISE WHICH ARE NOT COVERED SUFFICIENTLY FOR THE CUSTOMER/OPERATOR'S PURPOSES THE MATTER SHOULD BE REFERRED TO GE.
THE RIGHTS, OBLIGATIONS AND LIABILITIES OF GE AND THE CUSTOMER/OPERATOR ARE STRICTLY LIMITED TO THOSE EXPRESSLY PROVIDED IN THE CONTRACT RELATING TO THE SUPPLY OF THE EQUIPMENT. NO ADDITIONAL REPRESENTATIONS OR WARRANTIES BY GE REGARDING THE EQUIPMENT OR ITS USE ARE GIVEN OR IMPLIED BY THE ISSUE OF THESE INSTRUCTIONS.
THESE INSTRUCTIONS ARE FURNISHED TO THE CUSTOMER/OPERATOR SOLELY TO ASSIST IN THE INSTALLATION, TESTING, OPERATION, AND/OR MAINTENANCE OF THE EQUIPMENT DESCRIBED. THIS DOCUMENT SHALL NOT BE REPRODUCED IN WHOLE OR IN PART TO ANY THIRD PARTY WITHOUT THE WRITTEN APPROVAL OF GE.
Copyright
The information contained in this manual, in whole or part, shall not be transcribed or copied without General Electric’s written permission.
All information contained herein is believed to be accurate at the time of publication and is subject to change without notice.
Copyright 2016 by General Electric Company. All rights reserved. PN 720043813-999-0000 Rev. C
© 2016 General Electric Company. All rights reserved.
Masoneilan SVI II AP Bench Quick Start Manual =
| 3
Bench Quick Start
The goal of this procedure is to perform a configuration of the SV II AP up to running Find Stops and Autotune on a bench. Additionally, this document also provides guidance on when to run signatures and produce associated reports. This procedure uses GE’s ValVue* 3 software (ver. 3.20 or later) and the SVI II AP DTM (ver. 2.10.1 or later).
This procedure consists of the following major steps:
“1. Physical Setup” on page 4
“2. Software Install and Configuration” on page 6
“3. Perform Setup Wizard” on page 11
“4. Save Settings and Device Baseline” on page 13
Changing the Application to Normal mode may move the valve. It may be dangerous if someone is still working with the valve.
WARNING
© 2016 General Electric Company. All rights reserved.
4 | =GE Oil & Gas
1. Physical Setup
1. Buy a kit similar to the one shown in Figure 1. This kit contains a HART® Loop Calibrator (with wall power supply and loop test lead wires) and either a USB connector or a serial port connector for your laptop. The setup shown in Figure 1 is a GE product and can be purchased at:
https://www.gemeasurement.com/test-calibration/calibrators/ups-iii-loop-calibrator-ma-v
2. Download and install software to use HART
®
loop on your PC. For example, MACTek® USB or RS232 software (Universal VIATOR Installer v3.1.9 with drivers for 32 bit Windows XP/ Vista/7/8) available at software https://www.mactekcorp.com/download.php. When installed this software should the serial or USB port into which it is plugged. If it does not, the VIATOR installation includes a utility called USB View for viewing USB connections. For a serial connection, you can check using Windows Device Manager.
3. Prepare the HART
®
hardware by:
a. Plugging the HART
®
Loop Power Calibrator power supply in and setting up the
calibrator as per its manual, ensuring the mode is correct to supply a 4 - 20 mA.
b. Plugging the USB plug or serial connector into the appropriate connector on the
laptop/PC. Opening the cover on the SVI II AP and connecting the other end of the USB/Serial connector to the 4 - 20 mA IN connections.
c. Connecting the loop calibrator cables to the 4 - 20 mA IN. Maintain polarity + and -,
respectively.
Figure 1 Bench Setup Equipment
4. Mount the SVI II AP on the actuator per instructions in the SVI II AP Quick Start Guide (GEA19679) or Instruction Manual (GEA19681). These manuals are available for download at http://www.ge-mcs.com/en/download.html.
Serial DB-9 connector
USB Connector
HART® Loop Power
Masoneilan SVI II AP Bench Quick Start Manual =| 5
© 2016 General Electric Company. All rights reserved.
5. Pipe the SVI II AP to the actuator. Ensure:
The airset provides the SVI II AP with at least 5-10 psig more supply pressure than
required by the actuator (maximum spring pressure):
Supply pressure for single acting SVI II AP and AP High Flow:
20 -100 psi (1.4 - 6.9 bar) (138 - 690 kPa)
Supply pressure for double acting SVI II AP:
25 - 150 psi (1.73 - 10.3 bar) (172 - 1030 kPa)
Minimum tubing diameter 14" (6 mm x 4 mm)
Any other pneumatic accessories are correctly piped without restricting the SVI II AP
output(s) to the actuator.
© 2016 General Electric Company. All rights reserved.
6 | =GE Oil & Gas
2. Software Install and Configuration
1. Download the SVI II AP DTM and ValVue 3 and install. See “Masoneilan Software” on page 14 for download site.
2. Download the Codewrights HART
®
Communication DTM and install. See “Codewrights
HART® Communication DTM” on page 16 for download site.
3. Sign on to ValVue 3 with default values:
User name admin.
Password ValVue 3.
Loading...
+ 14 hidden pages