GE Masoneilan SVi 1000 Instruction Manual

GE Oil & Gas

Masoneilan

*

SVi*1000

Advanced

Performance Digital Positioner

Bench Quick Start

(Rev B)

Instruction Manual

GE Data

Classification: Public

© 2016 General Electric Company. All rights reserved.

2 | =GE Oil & Gas

About this Guide

This instruction manual applies to the following instruments and approved software:

 SVi1000

 SVi1000 DTM version 2.00.0 or later

 ValVue 3.20.0 or later

In no case does this manual guarantee the merchantability of the positioner or the software or its
adaptability to a specific client needs.

Please report any errors or questions about the information in this manual to your local supplier or visit
www.geoilandgas.com/valves.

DISCLAIMER

THESE INSTRUCTIONS PROVIDE THE CUSTOMER/OPERATOR WITH IMPORTANT PROJECT-SPECIFIC
REFERENCE INFORMATION IN ADDITION TO THE CUSTOMER/OPERATOR’S NORMAL OPERATION AND
MAINTENANCE PROCEDURES. SINCE OPERATION AND MAINTENANCE PHILOSOPHIES VARY, GE (GENERAL
ELECTRIC COMPANY AND ITS SUBSIDIARIES AND AFFILIATES) DOES NOT ATTEMPT TO DICTATE SPECIFIC
PROCEDURES, BUT TO PROVIDE BASIC LIMITATIONS AND REQUIREMENTS CREATED BY THE TYPE OF
EQUIPMENT PROVIDED.

THESE INSTRUCTIONS ASSUME THAT OPERATORS ALREADY HAVE A GENERAL UNDERSTANDING OF THE
REQUIREMENTS FOR SAFE OPERATION OF MECHANICAL AND ELECTRICAL EQUIPMENT IN POTENTIALLY
HAZARDOUS ENVIRONMENTS. THEREFORE, THESE INSTRUCTIONS SHOULD BE INTERPRETED AND
APPLIED IN CONJUNCTION WITH THE SAFETY RULES AND REGULATIONS APPLICABLE AT THE SITE AND
THE PARTICULAR REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE.

THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO
PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN CONNECTION WITH INSTALLATION,
OPERATION OR MAINTENANCE. SHOULD FURTHER INFORMATION BE DESIRED OR SHOULD PARTICULAR
PROBLEMS ARISE WHICH ARE NOT COVERED SUFFICIENTLY FOR THE CUSTOMER/OPERATOR'S PURPOSES
THE MATTER SHOULD BE REFERRED TO GE.

THE RIGHTS, OBLIGATIONS AND LIABILITIES OF GE AND THE CUSTOMER/OPERATOR ARE STRICTLY
LIMITED TO THOSE EXPRESSLY PROVIDED IN THE CONTRACT RELATING TO THE SUPPLY OF THE
EQUIPMENT. NO ADDITIONAL REPRESENTATIONS OR WARRANTIES BY GE REGARDING THE EQUIPMENT
OR ITS USE ARE GIVEN OR IMPLIED BY THE ISSUE OF THESE INSTRUCTIONS.

THESE INSTRUCTIONS ARE FURNISHED TO THE CUSTOMER/OPERATOR SOLELY TO ASSIST IN THE
INSTALLATION, TESTING, OPERATION, AND/OR MAINTENANCE OF THE EQUIPMENT DESCRIBED. THIS
DOCUMENT SHALL NOT BE REPRODUCED IN WHOLE OR IN PART TO ANY THIRD PARTY WITHOUT THE
WRITTEN APPROVAL OF GE.

Copyright

The information contained in this manual, in whole or part, shall not be transcribed or copied without
General Electric’s written permission.

All information contained herein is believed to be accurate at the time of publication and is subject to
change without notice.

Copyright 2016 by General Electric Company. All rights reserved. PN 720044889-779-0000 Rev. B

© 2016 General Electric Company. All rights reserved.

Masoneilan SVi1000 Bench Quick Start Manual =

| 3

Bench Quick Start

The goal of this procedure is to perform a configuration of the SVi1000 up to running Find Stops
and Autotune on a bench. Additionally, this document also provides guidance on when to run
signatures and produce associated reports. This procedure uses GE’s ValVue* 3 software
(ver. 3.20 or later) and the SVi1000* DTM (ver. 2.20.0 or later).

This procedure consists of the following major steps:

“1. Physical Setup” on page 4

“2. Software Install and Configuration” on page 5

“3. Perform Setup Wizard” on page 10

“4. Save Settings and Device Baseline” on page 12

Changing the Application to Normal mode may move the valve. It
may be dangerous if someone is still working with the valve.

WARNING

© 2016 General Electric Company. All rights reserved.

4 | =GE Oil & Gas

1. Physical Setup

1. Buy a kit similar to the one shown in Figure 1. This kit contains a HART® Loop Calibrator
(with wall power supply and loop test lead wires) and either a USB connector or a serial
port connector for your laptop. The setup shown in Figure 1 is a GE product and can be
purchased at:

https://www.gemeasurement.com/test-calibration/calibrators/ups-iii-loop-calibrator-ma-v

2. Download and install software to use HART

®

loop on your PC. For example, MACTek® USB
or RS232 software (Universal VIATOR Installer v3.1.9 with Drivers for 32 bit Windows XP/
Vista/7/8) available at software https://www.mactekcorp.com/download.php. When
installed this software should the serial or USB port into which it is plugged. If it does not,
the VIATOR installation includes a utility called USB View for viewing USB connections. For
a serial connection, you can check using Windows Device Manager.

3. Prepare the HART

®

hardware by:

a. Plugging the HART

®

Loop Power Calibrator power supply in and setting up the

calibrator as per its manual, ensuring the mode is correct to supply a 4 - 20 mA.

b. Plugging the USB plug or serial connector into the appropriate connector on the

laptop/PC. Opening the cover on the SVi1000 and connecting the other end of the
USB/Serial connector to the 4 - 20 mA connections.

c. Connecting the loop calibrator cables to the 4 - 20 mA connections. Maintain polarity

+ and -, respectively.

Figure 1 Bench Setup Equipment

4. Mount the SVi1000 on the actuator per instructions in the SVi1000 Quick Start Guide
(GEA19361) or Instruction Manual (GEA19527). These manuals are available for download
at http://www.ge-mcs.com/en/download.html.

Serial DB-9
connector

HART® Loop
Power

USB
Connector

Masoneilan SVi1000 Bench Quick Start Manual =| 5

© 2016 General Electric Company. All rights reserved.

5. Pipe the SVi1000 to the actuator. Ensure:

 The airset provides the SVi1000 with at least 5-10 psig more supply pressure than

required by the actuator (maximum spring pressure). Supply pressure:
15 -100 psi (1.03 - 7 bar) (103 - 690 kPa)

 Minimum tubing diameter 1⁄4" (6mm x 4mm)

 Any other pneumatic accessories are correctly piped without restricting the SVi1000

output(s) to the actuator.

2. Software Install and Configuration

1. Download the SVi1000 DTM and ValVue 3 and install. See “Masoneilan Software” on
page 14 for download site.

2. Download the Codewrights HART

®

Communication DTM and install. See “Codewrights

HART® Communication DTM” on page 15 for download site.

3. Sign on to ValVue 3 with default values:

 User name admin.

 Password ValVue 3.

For security purposes, you are forced to change your password
during the first use.

GE recommends registering your software immediately. You are
required to register after a 30 day trial period. After the trial period
you won’t be able to use the software until you complete the
registration process that the software guides you through.

If you have updated ValVue, a dialog appears when you open ValVue 3:

Click:



Yes and the library is updated.

 No and you need to manually updated from the DTM Library Management dia-

log to access any new functionality.

ValVue version 3.30 or later. For earlier versions continue with manual DTM
Library update.

NOTE

NOTE

© 2016 General Electric Company. All rights reserved.

6 | =GE Oil & Gas

4. Click Settings > DTM Library and Figure 2 appears.

Figure 2 DTM Library Management: Before Update

5. Click Update and once the DTM Updates list refreshes, select the HART Communications
and the SVi1000 HART 5 or HART 7.

Figure 3 DTM Library Management: After Update

6. Click Add Sel and then click OK to close DTM Library Management dialog.

Masoneilan SVi1000 Bench Quick Start Manual =| 7

© 2016 General Electric Company. All rights reserved.

7. Click Settings > Field Networks, click Add and Figure 4 appears. Select HART Modem and
click OK.

Figure 4 Add Field Network

8. Click OK again to add the HART Modem to Network View and Figure 5 appears.

Figure 5 HART Modem Configuration Tab

© 2016 General Electric Company. All rights reserved.

8 | =GE Oil & Gas

9. Ensure the Serial Interface pulldown and the Address scan fields are correct. Click Apply
and then OK.

10. Right-click on the HART Modem and do one of the following:

 Selecting Network > Rebuild Network.

or

 Selecting Find New Devices.

or

 Clicking Add New Device, Figure 6 appears, highlighting SVi1000 HART 5 or 7 and

clicking OK.

Figure 6 Add New Device

11. Right-click on the SVi1000 in the Project pane and click Connect.

12. Click OK to the DTM evaluation period warning, if it appears. The SVi1000 DTM opens.

If device is connected (or powered through DCS), set Master to
Secondary Master.

NOTE

Masoneilan SVi1000 Bench Quick Start Manual =| 9

© 2016 General Electric Company. All rights reserved.

13. Check that the SVi1000 is connected (see red oval in Figure 7).

Figure 7 Connected

If not it does not connect:

 Right-click on the device in the topology pane, select Additional Functions >

Communication and Figure 8 appears. Correct the Polling Address and click Apply.

Disconnect and then reconnect.

Figure 8 Communication Tab

14. Click Upload All Parameters icon (see red box in Figure 7).

GE recommends registering your software.

GE recommends registering your software immediately. You are
required to register after a 30 day trial period. After the trial period
you won’t be able to use the software until you complete the
registration process that the software guides you through.

Upload means to pull data from the SVi1000 and load data into
DTM on the PC. Download puts data from the DTM into the
SVi1000.

NOTE

NOTE

© 2016 General Electric Company. All rights reserved.

10 | =GE Oil & Gas

3. Perform Setup Wizard

Use the Full Wizard tab to configure the basic setup for the SVi1000. This tab gives you the
opportunity to configure the following:

 Device Information: Shown in Figure 9 configures nameplate data.

 Find Stops: Find Stops or Manual Find Stops.

 Auto Tune: PID parameters.

 Position: Position Fault Limits.

 Step Test: Run an initial step test.

 Ramp Test: Run an initial ramp test.

 Change Device Mode: Set the device mode on completion of assigned tasks.

WARNING This procedure moves the valve.

Before beginning the Find Stops range calibration, confirm that
the valve is isolated from the process. This procedure exhausts
and then fills the valve actuator to supply pressure and therefore
strokes the valve over its full range.

Supply pressure MUST NOT exceed the actuator pressure rating
marked on the actuator. Positioner supply pressure MUST BE at
least 5 psi higher than the upper spring range of the valve.

CAUTION Procedures (e.g. Find Stops, Auto Tune, Step Test or Ramp Test)

should NOT be invoked if the ValVue sequencer is running. For
information on the sequencer, see ValVue 3’s online help.

Do not Auto Tune if manual tuning has been used. Auto Tune
creates new parameters that override the manual tuning
parameters.

For a successful Auto Tune process, the supply pressure must be
at least 5 PSI (34.5 kPa) above the spring range.

Masoneilan SVi1000 Bench Quick Start Manual =| 11

© 2016 General Electric Company. All rights reserved.

1. Select the Full Wizard tab and ensure the mode is in Setup.

Figure 9 Full Wizard Tab

2. Set the Current Slot to either 0 for ATO or 8 for ATC.

3. Click an item in the Procedure Name list or click Check All.

This procedure moves the valve.

Procedures (e.g. Find Stops, Auto Tune, Step Test and Ramp Test)
should NOT be invoked if the ValVue sequencer is running.

© 2016 General Electric Company. All rights reserved.

12 | =GE Oil & Gas

4. Click and individual line in the Procedure Name list and the items related to that appear in
the Parameter Area.

5. Click and the tab related to the settings appears.

6. Enter values into fields as required.

7. Repeat steps 4, 5and 6 as required.

8. Click and the wizard commences.

4. Save Settings and Device Baseline

1. Perform any needed diagnostic tests and run tests using the Full Wizard or the Diagnostics
functionalities. See the SVi1000 DTM online help for steps to configure and run diagnostic
tests. Save the results.

2. After finishing with the control valve, make sure all saved reports contain all necessary
order information, by:

a. Right-clicking the SVi1000 device in the Project pane and select Additional Functions

> Report and the report appears.

Figure 10 Example Report

Use the Export to PDF button to export the report .

NOTE

Masoneilan SVi1000 Bench Quick Start Manual =| 13

© 2016 General Electric Company. All rights reserved.

b. Clicking the Disconnect icon on the ValVue 3 toolbar.

c. Clicking Network > Exit to close the DTM. If you have unsaved data, click the

Download Parameters to Device icon to save.

3. Connect SVi1000 wires to next item on order. Click Find New Devices. Go to step 10 of “2.
Software Install and Configuration” on page 5 and repeat.

© 2016 General Electric Company. All rights reserved.

14 | =GE Oil & Gas

Appendix A: Download Instructions

Masoneilan Software

1. Go to the Download Center (http://www.ge-mcs.com/en/download.html), make selections
as shown (Figure 11) and click Search.

Figure 11 Download Center: Search for Valve 3

The results appear (Figure 12).

Figure 12 Search Results: ValVue 3

Figure 13 Download Center: Search for SVi1000 DTM

2. Scroll down to find the specific software program of choice: SVi1000 DTM or ValVue 3.
Click the blue link to download.

Masoneilan SVi1000 Bench Quick Start Manual =| 15

© 2016 General Electric Company. All rights reserved.

3. Click I Accept for the terms (Figure 14).

Figure 14 Software Terms

4. Fill in the Registration Form and click Submit (Figure 15).

Figure 15 Registration Form

For fastest installation, save the download file to your laptop/PC. Don't install from the
website.

Codewrights HART® Communication DTM

You must download and install this DTM to use Masoneilan’s HART®-based DTM.

Go to the link: http://www.codewrights.biz/index.php/en/downloads/software and follow
instructions to download and install the CW_CommDTM_HART.

Filling in this form registers the download. It does not register the
software. Download, install and follow registration instructions in
software help.

NOTE

DIRECT SALES OFFICE LOCATIONS

AUSTRALIA
Brisbane
Phone: [phone]
Fax: 88+61-7-3001-4399

ITALY

Phone: [phone]
Fax: 88+39-081-7892-208

SOUTH AFRICA

Phone: [phone]
Fax: 88+27-11-452-6542

Perth

Phone: [phone]
Fax: 88+61-8-6595-7299

JAPAN
Tokyo
Phone: [phone]
Fax: ==[phone]

SOUTH & CENTRAL AMERICA AND
THE CARIBBEAN
Phone: [phone]
Fax: 88+55-12-2134-1238

Melbourne
Phone: [phone]
Fax: 88+61-3-8807-6577

KOREA
Phone: [phone]
Fax: 88+82-2-2274-0794

SPAIN
Phone: [phone]
Fax: 88+34-93-652-6444

BELGIUM
Phone: [phone]
Fax: 88+32-2-344-1123

MALAYSIA
Phone: [phone]
Fax: 88+60-3-2163-6312

UNITED ARAB EMIRATES
Phone: [phone]
Fax: 88+971-4-8991-778

BRAZIL

Phone: [phone]

MEXICO

Phone: [phone]

UNITED KINGDOM
Bracknell
Phone:+ [phone]
Fax: ++++44-1344-460-537

CHINA
Phone: [phone]
Fax: 88+86-10-5689-3800

THE NETHERLANDS
Phone: [phone]
Fax: 88+31-18-1641438

Skelmersdale
Phone: ++44-1695-526-00
Fax: ++++44-1695-526-01

FRANCE
Courbevoie
Phone: [phone]
Fax: 88+33-1-4904-9010

RUSSIA
Veliky Novgorod
Phone: [phone]
Fax: 88+7-8162-55-7921

UNITED STATES
Massachusetts
Phone: [phone]
Fax:

88[phone]

GERMANY Ratingen
Phone: [phone]
Fax: 88+49-2102-108-111

Moscow
Phone: [phone]
Fax: 88+7 495-585-1279

Corpus Christi, Texas
Phone: [phone]
Fax: 88+1-361-881-8246

INDIA
Mumbai
Phone: [phone]
Fax: 88+91-22-8354791

SAUDI ARABIA

Phone: [phone]
Fax: 88+966-3-341-7624

Deer Park, Texas

Phone: [phone]
Fax: 88+1-281-884-1010

New Delhi
Phone: [phone]
Fax: 88+91-11-5-1659635

SINGAPORE
Phone: [phone]
Fax: 88+65-6861-7172

Houston, Texas
Phone: [phone]
Fax: 88+1-281-671-1735

Jacksonville, Florida
Phone: +1-844-VALVE-GE

www.geoilandgas.com/valves

*Denotes a registered trademark of the General Electric Company.
Other company names and product names used in this document are the
registered trademarks or trademarks of their respective owners.

© 2016 General Electric Company. All rights reserved.

GEA32219B 03/2016