GE ETS22, HTS22, PTS22, PTS25, STS22 Technical Service Manual

...
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GE Consumer Home Services Training
TECHNICAL SERVICE GUIDE
LTMNF 22 and 25 Cubic Foot
Arctica Refrigerators with Electronic
Controls
MODEL SERIES:
ETS22
GTS22
HTS22 PTS22 PTS25 STS22
PUB #31-9077 05/01
!
IMPORTANT SAFETY NOTICE
The information in this service guide is intended for use by individuals possessing adequate backgrounds of electrical, electronic, and mechanical experience. Any attempt to repair a major appliance may result in personal injury and property damage. The manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use.
WARNING
To avoid personal injury, disconnect power before servicing this product. If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks.
RECONNECT ALL GROUNDING DEVICES
If grounding wires, screws, straps, clips, nuts, or washers used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened.
GE Consumer Home Services Training
Technical Service Guide
Copyright © 2001
All rights reserved. This service guide may not be reproduced in whole or in part in any form without written permission from the General Electric Company.
TABLE OF CONTENTS
TECHNICAL DATA ........................................................................................................................ 2
MODEL NOMENCLATURE .......................................................................................................... 3
SERIAL NUMBERS ...................................................................................................................... 4
WARRANTY .................................................................................................................................. 5
RATING PLATE............................................................................................................................ 6
MINI-MANUAL ............................................................................................................................. 6
DOOR REVERSAL ....................................................................................................................... 6
SHELVES AND BINS .................................................................................................................. 11
CABINET CONSTRUCTION ....................................................................................................... 15
Cabinet .................................................................................................................................. 15
Base Grille ............................................................................................................................. 15
Doors ..................................................................................................................................... 15
Door Gaskets ........................................................................................................................ 16
Rollers ................................................................................................................................... 16
ICEMAKER ................................................................................................................................. 17
Water Valve .......................................................................................................................... 17
AIRFLOW .................................................................................................................................... 18
Freezer Compartment ........................................................................................................... 18
Fresh Food Compartment .................................................................................................... 18
Evaporator Fan ..................................................................................................................... 19
Condenser Fan ..................................................................................................................... 22
DEFROST SYSTEM ................................................................................................................... 23
Adaptive Defrost ................................................................................................................... 23
Normal Operating Characteristics ....................................................................................... 24
Abnormal Operating Characteristics .................................................................................. 24
Liner Protection Mode .......................................................................................................... 24
Defrost Heater ....................................................................................................................... 25
Evaporator Thermistor ......................................................................................................... 25
Defrost Overtemperature Thermostat ................................................................................. 25
Defrost Probes ..................................................................................................................... 26
CONTROL SYSTEM ................................................................................................................... 27
Control Console .................................................................................................................... 27
Temperature Encoder ........................................................................................................... 27
Temperature Touch Panel .................................................................................................... 27
Control Board ....................................................................................................................... 28
Thermistors ........................................................................................................................... 35
ELECTRICAL SYSTEM .............................................................................................................. 36
Door Switches ....................................................................................................................... 36
Schematic .............................................................................................................................. 36
Wiring Diagram ..................................................................................................................... 37
REFRIGERATION SYSTEM ....................................................................................................... 38
Compressor .......................................................................................................................... 38
No-Clean Condenser ............................................................................................................ 38
Condenser Loop ................................................................................................................... 38
Dryer ...................................................................................................................................... 38
Evaporator............................................................................................................................. 38
Refrigerant Charge ............................................................................................................... 39
COMPONENT AND CONNECTOR LOCATOR VIEWS .............................................................. 40
FLOWCHARTS ........................................................................................................................... 45
– 1 –
TMNF - 22
Technical Data
238C1616P001
DISCONNECT POWER CORD BEFORE SERVICING IMPORTANT-RECONNECT ALL GROUNDING DEVICES
All parts of this appliance capable of conducting electrical current are grounded. If grounding wires, screws, straps, clips, nuts or washers used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened.
ELECTRICAL SPECIFICATIONS
Temperature Control {Position 5) ................ 7-(-11 )°F
Defrost Control ............................................ 60hrs @ 45 min
Overtemperature Thermostat ...................... 140-110°F
Defrost Thermistor ...................................... 65°F
Electrical Rating: 115V. AC 60 Hz ............... 11.6 Amp
Maximum Current Leakage ......................... 0.75 mA.
Maximum Ground Path Resistance ............. 0.14 Ohms
Energy Consumption .................................. 40 KWH/mo.
NO LOAD PERFORMANCE
Control Position MID/MID and Ambient of:
Fresh Food, °F ...........................................34-40 34-40
Frozen Food, °F .........................................(-3) 3 (-3) 3
Run Time, % ..............................................<45% <70%
REFRIGERATION SYSTEM
Refrigerant Charge (R134a) ....................... 4.5 ounces
Compressor ................................................ 762 BTU/hr
Minimum Compressor Capacity .................. 22 inches
Minimum Equalized Pressure
@ 70°F ......................................................... 30 PSIG
@ 90°F ......................................................... 38.5 PSIG
w/ no door openings
70°F 90°F
IMPORTANT SAFETY NOTICE
This information is intended for use by individuals possessing adequate backgrounds of electrical, electronic and mechanical experience. Any attempt to repair a major appliance may result in personal injury and property damage. The manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use.
INSTALLATION
Clearance must be provided for air circulation
AT TOP ....................................................................... 1”
AT SIDES .................................................................... 1/8”
AT REAR .................................................................... 1”
AIR FLOW
COLD AIR MIXED AIR WARMER AIR
REPLACEMENT PARTS
Board Asm. Temperature Control ........................... wr55x10085
Relay (PTCR) .......................................................... wr07x0240
Overload ................................................................. wr08x10015
Run Capacitor (15 uF) ............................................ wr62x10079
Defrost Thermostat ................................................ wr50x10015
Defrost Heater Asm. ............................................... wr51x10038
Condenser Fan Motor ............................................. wr60x10053
Evaporator Fan Motor ............................................. wr60x10043
Board Asm. Main Control ........................................ wr55x10086
Thermistor (FF) ....................................................... wr55x10087
Thermistor (FZ) ...................................................... wr55x10088
Thermistor (Evap.) .................................................. wr55x10089
– 2 –
MODEL NOMENCLATURE
Model series ETS, GTS, HTS, and STS 22-cubic foot refrigerators, and PTS 22-and 25­cubic foot refrigerators are energy-efficient refrigerators that will provide the consumer with a quiet-operating, fully featured product.
G T S 22 I B M A F WW
Brand/Product Exterior color
G - GE WW - White on white H - Hotpoint AA - Almond on almond P - Profile BB - Black on black E - Eterna CC - Bisque on Bisque S - GE Select WH - White on black AD - Almond on Black
Configuration
S - Side by Side Door Type T - Top Mount F - Flat R - Right door swing L - Left door swing
WW - White on White AA - Almond on Almond BB - Black on Black CC - Bisque on Bisque WH - White on Black AD - Almond on Black
F - Flat R - Right L - Left Door Swing
Depth/Power Engineering
S - Standard Depth A - Initial Design T - Tropical B - 1st Revision G - Global
Capacity Model Year
(cubic feet) AHAM Rated Volume M - 2001
Interior Features/Shelves Icemaker/Exterior
A - Leader Wire B - Non Dispenser D - Deluxe Wire IM Ready I - Deluxe Glass D - Cubed ice/water K - Spillproof/Slideout Glass E - Cubed/crushed water M - Spillproof/Slideout Glass & Quickspace F - 6 Month filter Q - Showcase Derivative Cubed/crushed U - AVB Derivative G - 1 Year filter W - HPS Derivative Cubed/crushed X - Regional Derivative I - In-line filter/indicator Cubed/crushed/water
A - Initial Design B - 1st Revision
B - Non Dispenser IM Ready D - Cubed Ice/Water E - Cubed/Crushed Water F - 6-Month Filter Cubed/Crushed G - 1-Year Filter Cubed/Crushed I - In-line Filter/Indicator Cubed/Crushed/Water
– 3 –
SERIAL NUMBERS
The serial numbers for General Electric, Hotpoint, Profile, and Arctica refrigerators consists of two letters, followed by six numerals. The two prefix letters of the serial number indicate the month and year the product was manufactured. The year of manufacture does not correspond with the model year of the model number.
NAJBEFRAMRPAYAMNUJLUJGUAPESTCOVONCED
0002ZAZDZFZGZHZLZMZRZSZTZVZZ
1002AAADAFAGAHALAMARASATAVAZ
2002DADDDFDGDHDLDMDRDSDTDVDZ
3002FAFDFFFGFHFLFMFRFSFTFVFZ
4002GAGDGFGGGHGLGMGRGSGTGVGZ
5002HAHDHFHGHHHLHMHRHSHTHVHZ
6002LALDLFLGLHLLLMLRLSLTLVLZ
7002MAMDMFMGMHMLMMMRMSMTMVMZ
8002RARDRFRGRHRLRMRRRSRTRVRZ
9002SASDDFSGSHSLSMSRSSSTSVSZ
0102SASDDFSGSHSLSMSRSSSTSVSZ
1102TATDTFTGTHTLTMTRTSTTTVTZ
2102VAVDVFVGVHVLVMVRVSVTVVVZ
3102ZAZDZFZGZHZLZMZRZSZTZVZZ
4102AAADAFAGAHALAMARASATAVAZ
5102DADDDFDGDHDLDMDRDSDTDVDZ
6102FAFDFFFGFHFLFMFRFSFTFVFZ
7102GAGDGFGGGHGLGMGRGSGTGVGZ
8102HAHDHFHGHHHLHMHRHSHTHVHZ
9102LALDLFLGLHLLLMLRLSLTLVLZ
0202MAMDMFMGMHMLMMMRMSMTMVMZ
1202RARDRFRGRHRLRMRRRSRTRVRZ
2202SASDDFSGSHSLSMSRSSSTSVSZ
Refrigerators using a number four (4) as the first digit of the serial number are designated as Celya production.
– 4 –
Refrigerator Warranty.
(For customers in the United States)
Service trips to your home to teach you how to use
the product.
Improper installation.
Failure of the product if it is abused, misused, or
used for other than the intended purpose or used commercially.
Loss of food due to spoilage.
Replacement of house fuses or resetting of circuit
breakers.
Damage to the product caused by accident, fire, floods
or acts of God.
Incidental or consequential damage caused by possible
defects with this appliance.
This warranty is extended to the original purchaser and any succeeding owner for products purchased for home use within the USA. In Alaska, the warranty excludes the cost of shipping or service calls to your home.
Some states do not allow the exclusion or limitation of incidental or consequential damages. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. To know what your legal rights are, consult your local or state consumer affairs office or your state’s Attorney General.
Warrantor: General Electric Company. Louisville, KY 40225
For The Period Of: GE Will Replace:
One Year Any part
of the refrigerator (excluding water filter cartridge) which fails due to a defect in
From the date of the
materials or workmanship. During this
full one-year warranty,
GE will also provide,
free of charge
,
original purchase
all labor and in-home service to replace the defective part.
Five Years Any part of the sealed refrigerating system
(the compressor, condenser, evaporator and all
From the date of the
connecting tubing) which fails due to a defect in materials or workmanship. During this
original purchase five-year warranty,
GE will also provide,
free of charge,
all labor and in-home service to replace
the defective part in the sealed refrigerating system.
All warranty service provided by our Factory Service Centers, or an authorized Customer Care
®
technician. To schedule service, on-line, 24 hours a day, contact us at www.GEAppliances.com, or call 800-GE-CARES.
Staple your receipt here.
Proof of the original purchase
date is needed to obtain service
under the warranty.
What GE Will Not Cover:
– 5 –
RATING PLATE
The rating plate, located inside the refrigerator on the upper left-hand side, contains the model and serial numbers. Additionally, the rating plate specifies the minimum installation clearances, electrical voltage, frequency, maximum amperage rating, and refrigerant charge and type.
MINI-MANUAL
The mini-manual, located behind the base grille, is secured to the underside of the cabinet for shipping with a piece of tape. After referencing the mini-manual, return it to its original location for future use.
DOOR REVERSAL
Rating Plate Location
Torx head (T-20) screws are used to mount the top, center, and bottom hinges to the cabinet. Mounting holes in the hinges are not elongated, and the hinges are not adjustable. When reinstalling the hinges, tighten screws firmly but avoid overtightening to prevent stripping.
Note:
When reversing the door swing, read all
instructions thoroughly before starting.
When handling parts, use caution to avoid scratching paint.
Sort screws to correspond with related parts and be certain to use the proper screw with each part.
Place doors on a protected surface to prevent damage.
Once the door reversal procedure has been initiated, do not move the cabinet until the procedure is complete.
Mini-Manual Located Under Base Grille
Unplug the refrigerator from its electrical outlet.
Empty all door shelves, including the dairy
compartment.
– 6 –
Freezer Door
Top Hinge
Hinge Pin
1. Tape freezer door shut with masking tape. Remove the hinge cover from the freezer door hinge (some models).
2. Remove 2 (T-20) Torx head screws and the top hinge.
3. Remove the tape and tilt the door away from the cabinet. Lift the door off the center hinge pin and place on a protected surface.
Fresh Food Door
1. Tape the fresh food door shut with masking tape.
2. Remove the center hinge pin with a 3/4-in. socket.
3. Remove the tape and tilt the door away from the cabinet. Lift the door straight up and off the bottom hinge and place on a protected surface.
Note: If the washer is not on the bottom hinge, check to see if it is stuck to the bottom of the door.
Reversing the Doors
1. Install the top hinge and screws on the opposite side of the cabinet. Do not tighten the screws at this time.
2. Remove the base grille by pulling it straight out from the unit.
Note : If the washer is not on the bottom hinge, check to see if it is stuck to the bottom of the door.
3. Using a Torx driver, remove the screws and bottom hinge from the cabinet and install on the opposite side of the cabinet.
– 7 –
4. Cover the blade of a putty knife or small flat
Screw Cap
Mullion Cover
Handle Plug
Handle
Plug
Handle
Plug
Pin
Hole
Short Screw
Short Handle
Long Handle
screwdriver (to avoid scratching the paint) and use the edge to gently pry the color­matched screw cap off the screw heads.
Note: Keep the screws with the center hinge. These are longer screws and will be used when installing the center hinge on the opposite side of the cabinet.
5. Remove 3 Torx head screws and the center hinge.
6. Remove the mullion cover using the putty knife or screwdriver. Install the cover on the opposite side of the cabinet.
7. Install the center hinge with the three long screws on the opposite side of the cabinet. Replace the color-matched cap.
8. Move the metal door stop and any associated screws to the opposite side of the door.
Fresh Food Door Handles
1. Remove the plug button by carefully prying underneath the edge with a small, flat blade. Remove the screw that fastens the bottom of the handle to the door. Remove the lower part of the long handle (some models).
2. Remove the 2 screws and the handle from the top of the door.
– 8 –
3. After the handle has been removed, move
Small Plug Buttons
Plug Button
Button
Long Handle
Handle
Plug
Handle
Plug
Pin
Hole
Short Handle
the small plug buttons to the opposite side of the door and install in the screw holes.
4. Move the large plug button to the opposite
side of the door and install in the thimble hole.
5. Move the front door plug button to the
opposite side of the door and install in the screw hole.
6. Install the handle to the opposite side of the
door with 3 screws.
Note: If equipped with long handle, ensure that pin in the lower part of the handle is installed in bottom of the door.
7. Install handle plug.
– 9 –
Freezer Door Handles
Center Hinge Pin
Center Hinge Bracket
Hinge Pin
1. Remove the screws and handle from the freezer door.
2. Move the plug button to the opposite side of the door and install in the handle screw hole.
3. Install the handle to the opposite side of the door using the holes closest to the edge of the door.
Rehanging The Doors
1. Lower the fresh food door onto the bottom hinge pin.
Note: Ensure that the washer is on bottom hinge pin.
2. Line up the fresh food door with the center hinge bracket. Install the hinge pin in the center hinge bracket and door with a 3/4-in. socket. Tighten the hinge pin in the center hinge bracket.
3. Install the freezer door onto the center hinge pin and upper hinge (screws loose). Support the door on the handle side and make sure the door is straight and the gap between the doors is even across the front. While holding the door straight, tighten the top hinge screws.
– 10 –
To remove:
Tilt the shelf up at the front.
Lift the shelf up at the back and bring
the shelf out.
To replace:
While tilting the shelf up, insert the top
hook at the back of the shelf in a slot on
the track.
Lower the front of the shelf until the
bottom of the shelf locks into place.
Spillproof Shelves
(on some models)
Spillproof shelves have special edges to help prevent spills from dripping to lower shelves. To remove or replace the shelves, see
Rearranging the Shelves
.
Some models have wire shelves that can be adjusted in the same manner.
To remove:
Lift up the left side of the shelf and slide
it left into the center of the shelf
supports.
Rotate the right side of the shelf up and
out of the shelf supports.
Refrigerator Compartment
Freezer Compartment
To replace:
Holding the shelf diagonally, insert the
left end of the shelf into the center of the shelf supports on the side wall at the desired level.
Insert the right end of the shelf into the
shelf supports at the same level. Rest each end of the shelf on the bottom of the shelf supports.
NOTE: For models with an automatic icemaker, the freezer shelf must be in the lower position for the ice cube bucket to catch the cubes.
SHELVES and BINS
Note: Not all features are on all models.
– 11 –
Non-Adjustable Shelves on the Door
To remove:
Lift the shelf straight up then
pull out.
To replace:
Engage the shelf in the molded supports on the door and push down. It will lock in place.
Adjustable Bins on the Door
Adjustable bins can easily be carried from refrigerator to work area.
To remove:
Lift bin straight up, then pull out.
To replace or relocate:
Engage the bin in the molded supports of the door, and push in. Bin will lock in place.
The snugger
helps prevent tipping, spilling or sliding of small items stored on the door shelf. Grip the finger hold near the rear of the snugger and move it to fit your needs.
Snugger
Freezer Tilt Out Bin
(on some models)
Push the button as you tilt out the bin.
To remove:
Hold the sides of the bin and lift
it straight up, then pull out.
To replace:
Engage the ends of the bin in the molded supports on the door and push down. It will lock in place.
NOTE: Do not overload the bin.
Slide-Out Spillproof Shelf
(on some models)
The slide-out spillproof shelf allows you to reach items stored behind others. The special edges are designed to help prevent spills from dripping to lower shelves.
To remove:
Remove all items from shelf.
Slide the shelf out until it stops.
Lift the front edge of the shelf until the central tabs are above the front bar.
Continue pulling the shelf forward until it can be removed.
To replace:
Place the rear shelf tabs just in front of the central notches on the shelf frame.
Slide the shelf in until the central tabs are slightly behind the front bar.
Lower the shelf into place until it is horizontal and slide the shelf in.
Make sure that the shelf sits flat after reinstallation and doesn’t move freely from side to side.
Make sure you push the shelves all the way in before you close the door.
Finger hold
– 12 –
Shelf Saver Rack
(on some models)
Slide-out beverage rack holds twelve cans of soda or two wine/water bottles (lengthwise). It can be removed for cleaning.
To remove,
slide the rack out to the
stop
position, lift the rack up and past the
stop
position and lift it out.
Fruit and Vegetable Crisper
Excess water that may accumulate in the bottom of the drawers or under the drawers should be wiped dry.
Adjustable Humidity Crisper
(on some models)
Slide the control all the way to the
HIGH
setting to provide high humidity
recommended for most vegetables.
Slide the control all the way to the
LOW
setting to provide lower humidity levels recommended for most fruits.
Snack Pan
(on some models)
This pan can be moved to the most useful location for your family’s needs.
To remove,
slide the pan out to the
stop
position, lift the pan up and past the
stop
position and lift it out.
Adjustable Temperature Deli Pan
(on some models)
When the pan is placed in the top 6 slots on the left side and the lever is set at
COLDEST,
air from the freezer is forced around the pan to keep it very cold.
You can move the pan to any location if you don’t want the extra cold storage.
The settings can be adjusted anywhere between cold and coldest
.
When set at cold, the pan will stay at the normal refrigerator temperature.
The coldest setting provides the coldest storage area.
– 13 –
Crisper Removal
To Remove:
These drawers can be removed easily by lifting up slightly while pulling the drawer past the
stop
location.
When the door cannot be fully opened,
remove the drawer farthest from the door first. Make sure the drawer closest to the door is fully closed. There is a latch at the front of the center slide rail. Push down on the latch and slide the center slide rail, to which the drawer is attached, away from the door. Remove the drawer.
– 14 –
CABINET CONSTRUCTION
GEA01144
Cabinet
The outer case is made of prepainted steel with a textured finish. The fresh food and freezer liners are made of plastic with a smooth finish. Individual compartments provide separation and enhanced individual control between the compartments. The plastic liner provides a thermal break between the interior of the refrigerator and freezer compartments and reduces the transfer of heat from the room into the fresh food and freezer compartments. The liner is not removable or replaceable.
Base Grille
The base grille is attached to the cabinet with two steel spring retainers that clip into elongated openings in the base channel. To remove the grille, pull it straight forward.
Doors
The doors are of one-piece construction with foam insulation. One-piece construction provides superior thermal performance and reduces air infiltration. During manufacturing, the doors are filled with hot foam insulation. This may cause slight distortion or ripples in the inner door liner. This is a normal condition and is the result of the insulating process. This process requires doors to be equipped with vent holes that allow air to escape when the door is filled with foam. A small amount of foam may be visible around the vent holes.
GEA01145
The inner door panels and outer door panels cannot be separated and must be replaced as an assembly.
– 15 –
Vent Holes
GEA01138
Door Gaskets
The fresh food and freezer doors have magnetic gaskets that create a positive seal to the front of the steel cabinet. The magnetic door gaskets are secured to the fresh food and freezer doors by a barbed edge that locks into a retainer channel.
1. Starting at any corner, pull the old gasket out of the retainer channel.
2. Soak the new gasket in warm water to make it pliable.
3. Push the barbed edge of the gasket into the retainer channel.
GEA01150
Rollers
Rollers at the base of the cabinet enable the customer to easily move the refrigerator. Cabinet leveling is done by adjusting the front rollers. To adjust the front rollers, use a 3/8-in. socket or a large flat head screwdriver to turn the roller adjustment screws located behind the base grille. The rear rollers are not adjustable.
To remove a front roller assembly from the base of the cabinet:
1. Tilt the cabinet back and place a 3-in. block under the side of the unit.
2. Remove 3 hex head 1/4-in. screws from the roller assembly.
3. Loosen the adjustment screw until it disengages from the assembly and remove the assembly from the cabinet.
4. Remove the E-ring to remove the adjustment screw from the base channel.
GEA01147
Note: When reinstalling the roller assembly, position the nut with the flared thread toward the rear of the unit.
– 16 –
ICEMAKER
The 2001 LTMNF refrigerators use an electronic icemaker. Refer to Pub. #31-9063 for service information.
Water Valve
A single-coil, 120-VAC valve is secured to the rear of the cabinet, inside the machine compartment, on the left-hand side.
GEA01142
GEA01137
– 17 –
AIRFLOW
Freezer Compartment
Cold air from the evaporator is forced up against the top of the freezer and the back of the evaporator cover. It is then discharged through slots along the air tower at the rear of the freezer compartment.
Air is circulated by the evaporator fan throughout the freezer compartment, where it picks up heat and moisture. The evaporator fan then draws the warmer, moisture-laden air through return louvers in the bottom of the evaporator cover. The air is then drawn through the evaporator where heat is removed and moisture is deposited as frost.
Fresh Food Compartment
Some of the cold air that is being forced against the top of the freezer and back of the evaporator cover is diverted through the lower portion of the freezer air tower and is pushed though the mullion hole into the fresh food compartment air channel. The air then exits the air channel in the front of the fresh food compartment, creating a curtain of cold air along the front of the shelves. The fresh food air channel also has a rear discharge to maintain deli drawer temperatures.
AIR FLOW
Airflow
COLD AIR MIXED AIR WARMER AIR
Air circulates throughout the fresh food compartment, picking up heat and moisture. The air is then returned to the evaporator through the return air ducts located at the top right and left of the fresh food compartment.
Note: These refrigerators do NOT use damper assemblies to regulate the flow of air to the fresh food compartment. Airflow is regulated by a three-speed evaporator fan and a sized air duct system that provide predictable, consistent air exchange rates for each level of fan speed.
GEA01143
Mullion
GEA01135
– 18 –
GEA01140
GEA01141
Evaporator Fan
Evaporator Fan Adjustment
The position of the fan blade in relation to the shroud is critical. Refer to graphic for specifications.
If the fan shorts, it will damage the main control board. If the resistor on the main control board is burnt, you must replace the fan and the board (see photo).
Evaporator and Condenser Fan Resistors
5/16" ± 0.03
1.0" ± 0.05 Target
Blade tip
Motor
Evaporator Fan Resistor
Air Flow
Airflow
Orifice
GEA01149
Condenser Fan Resistor
Bad Evaporator Fan Resistor
– 19 –
The evaporator fan utilizes a permanent magnet, 4-pole, DC motor that operates at three different speeds: high, medium, and low. The speed of the fan is controlled by the voltage output from the primary control board. Voltage output from the control board to the fan is 12.6 VDC; however, in order to regulate the speed of the fan, the control board uses pulse width modulation (PWM) during low speed and medium speed operation. When operating in low and medium speed, voltage is sent in pulses (much like a duty cycle) as opposed to an uninterrupted flow. This pulsing of 12.6 VDC produces effective voltage being received at the motor, which is the equivalent to a reduction in voltage. Fan speed will be selected and maintained by the control board regulating the length and frequency of the 12.6-VDC pulse.
One complete revolution of the motor is comprised of all 4 poles. To determine the rpm of the fan: Measure the frequency being applied to the motor. Multiply this number by 15 (60 seconds divided by 4 poles). For example, a frequency measurement of 200 Hz multiplied by 15 would show a fan speed of 3000 rpm (15 x 200 = 3000). Temperature may cause some fan speed variation. Fan speed may vary +/- 5%, depending on the temperature, with higher temperatures causing slightly higher speeds.
12 VDC
12 VDC
8 VDC
4 VDC
0 VDC
12VDC
0 VDC
12 VDC
0 VDC
High Speed (12 VDC measured)
Medium Speed (8 VDC measured)
Low Speed (4 VDC measured)
EVAPORATOR FAN SPEEDS
GEA01139
– 20 –
The evaporator fan motor uses a 4-wire connection, utilizing a common wire (white), feedback/rpm wire (blue), supply wire (red), and a signal wire (yellow).
White Wire (DC Common)
Evaporator Fan
The white wire is the DC common wire used for testing. During repairs, DC polarity must be observed. Reversing the DC polarity will cause a shorted motor and/or board.
Red Wire (Supply)
Each motor uses an internal electronic controller to operate the motor. Supply voltage from the main control board remains at a constant 12 VDC.
Blue Wire (Feedback/RPM)
The blue wire feeds rpm (speed) information to the main control board, allowing the board to maintain consistent fan speeds. Loss of feedback from the blue wire will result in the fan accelerating to maximum speed. Measure the fan rpm using the frequency between the blue and white wires.
High speed - 195 to 200 Hz Medium speed - 145 to 160 Hz Low speed - 70 to 85 Hz
Yellow Wire (Signal)
Connector (To Main Control Board)
Evaporator Fan Connector
The yellow wire is the input wire from the main control board. The main control board provides
4.6 VDC effective voltage for low speed, 8.1 VDC effective voltage for medium speed, and
12.6 VDC for high speed. The fan will operate in low speed only when the fresh food thermistor is satisfied.
Note: When testing these motors:
• You cannot test with an ohmmeter.
• DC common is not AC common.
• Verify 2 voltage potentials:
a. Red to white - power for internal controller. b. Yellow to white - power for fan.
• Observe circuit polarity.
• Motors can be run for short periods using a 9-volt battery. Connect the white wire to the negative (-) battery terminal only. Connect the red and yellow wires to the positive (+) battery terminal.
J2 (To Evaporator Fan and Condenser Fan)
Main Control Board
– 21 –
Condenser Fan
The condenser fan utilizes a DC motor that operates on a single speed and is mounted in the machine compartment with the No-Clean condenser. The fan and fan shroud are mounted on one end of the condenser, the other end of the condenser is blocked. When the fan is operating, air is pulled from the center of the condenser, drawing air in through the coils. The air is then exhausted over the compressor and out the right side of the refrigerator.
Inlet air is available through the left front and left rear of the machine compartment. A rubber divider strip underneath the refrigerator divides the inlet and outlet sides of the machine compartment.
The rear access cover must be tightly fitted to prevent air from being exhausted directly out of the rear of the machine compartment, bypassing the compressor.
Rear
Baffle
Front
GEA01152
The condenser fan is mounted with screws to a fan shroud and mounting bracket that is attached to the condenser. To remove the fan:
1. Remove the rear access cover.
2. Remove 1 screw from the condenser fan mounting bracket.
3. Remove 2 screws from the condenser fan cover.
4. Pull the fan out and disconnect the electrical connector.
Condenser Fan Adjustment
1/2"
Fan
0.375"
Airflow
Air Flow
Housing
Motor
Bracket
0.50" ± 0.05
GEA01148
– 22 –
DEFROST SYSTEM
09:00
10:00 11:00
12:00
13:00
14:00
15:00
16:00
17:00
18:00
F R E E Z E R
A
I
R
T E M P E R A T U R E S
DefrostPre-Chill
08:00
25˚ / -4˚
20˚ / -7˚
15˚ / -9˚
10˚ / -12˚
5˚ / -15˚
0˚ / -18˚
-5˚ / -21˚
-10˚ / -23˚
-15˚ / -26˚
-20˚ / -29˚
F˚ / C˚
PRE-CHILL MODE
Adaptive Defrost
Adaptive Defrost can be described as a defrost system that adapts to a refrigerator’s surrounding environment and household usage.
Unlike conventional defrost systems that use electromechanical timers with a fixed defrost cycle time, Adaptive Defrost utilizes an intelligent, electronic control to determine when the defrost cycle is necessary. In order to accomplish the correct defrost cycle time, the main control board monitors the following refrigerator operations:
Length of time the refrigerator doors were open since the last defrost cycle
Length of time the compressor has run since the last defrost cycle
Amount of time the defrost heaters were on in the last defrost cycle
Adaptive Defrost is divided into 5 separate cycles. Those operations are:
Cooling Operation
Pre-Chill Operation
Defrost Heater Operation
defrosts. If the doors are opened frequently and/or for long periods of time, the compressor run time between defrosts will be reduced to as little as 8 hours.
Adaptive Defrost (Pre-chill Operation)
When the main control board determines that defrost is necessary, it will force the refrigerator into a continuous cool mode (pre-chill). During pre-chill, the freezer temperature may be driven below the set point. However, the fresh food temperature will be regulated by the evaporator fan running at low speed. Pre-chill will last for 2 hours. These models do not have a defrost holdoff.
Dwell Period
Post Dwell
(See Pub. #31-9062 for more information on Adaptive Defrost.)
Adaptive Defrost (Cooling Operation)
During the cooling operation, the main control board monitors door opening (fresh food and freezer doors) and compressor run times. The board counts the time the doors are open. It reduces the length between defrosts by 210
seconds (multiplication factor) for each second that each door is open (if both doors are open, it reduces it by twice the amount). The multiplication factor reduces compressor run time. If the doors are not opened, the compressor will run up to 60 hours between
Adaptive Defrost (Defrost Heater Operation)
After 2 hours of pre-chill operation, the main control board turns off the compressor, condenser fan, and evaporator fan.
During defrost operation, the main control board monitors the evaporator temperature using evaporator thermistor inputs. Typically, the evaporator thermistor will sense a temperature of 65°F within 25 minutes. When the thermistor senses 65°F, the main control board will terminate defrost heater operation. Maximum defrost cycle (heater on) time is 45 minutes (main control board time out).
The defrost system is protected by a defrost termination thermostat (switch). The thermostat opens when the evaporator temperature raises to 140°F and closes when the evaporator temperature lowers to 110°F.
– 23 –
Adaptive Defrost (Dwell Period)
After defrost heater operation has been terminated by the main control board, a 5­minute dwell period occurs. During this period, the compressor, condenser fan, and the evaporator fan remain off. The remaining frost melting from the evaporator will continue to drip and drain so that prior to the cooling operation, the evaporator will be totally clear of any moisture. After the 5-minute dwell period, the unit goes into post dwell.
Adaptive Defrost (Post Dwell)
The post dwell period is designed to cool the evaporator before circulating air within the refrigerator. This prevents any residual heat on the evaporator from being distributed in the freezer. During this period, the compressor is on and the condenser fan is on, but the evaporator fan is off. Post dwell will last 15 minutes or until the evaporator temperature reaches 30°F on these models.
Normal Operating Characteristics That Are Different from Previous Models
Evaporator fan running without compressor or condenser fan.
Post Dwell (Adaptive Defrost), compressor, and condenser fan on with evaporator fan off after defrost cycle.
Abnormal Operating Characteristics (Incorrect Operation)
Rapid fan speed changes, fan takes at least 1 minute to change speeds.
• Compressor running without the condenser fan. The compressor and condenser fan should always run at the same time.
Liner Protection Mode
The liner protection mode will activate if either of the doors have been open for 3 minutes. This mode will start the evaporator fan on high speed.
This mode is controlled by 2 timers. Timer 1 monitors door-open time. A 3-minute door-open count begins when the door is opened. If 3 minutes elapse before the door is closed, the liner protection mode will become active. Once the door is closed, timer 1 resets and liner protection mode goes into standby. In standby, normal fan and damper operations resume and timer 2 begins a 3-minute door-closed count. If 3 minutes elapse without a door opening, liner protection mode will completely deactivate. If a door is opened within the timer 2 door-closed count, the remaining time in the door-closed count will be deducted from the timer 1 door­open count.
Liner Protection Mode, fan comes on when the doors are open for 3 minutes.
Evaporator fan and compressor can run continuously for 2 hours (Adaptive Defrost).
Different sound levels can be heard when the fan changes speed.
Response time for drastic temperature change is 2 to 10 minutes. The main control board will only respond to 8 degrees (Fahrenheit) of temperature change per minute as determined by resistance of sensor.
– 24 –
Defrost Heater
The defrost heater is a single-tube, radiant heater. It is held in place by 2 tabs on the evaporator (1 on each side) and by 2 ceramic and wire supports.
The ceramic and wire supports prevent the heater from sagging and touching the metal drain pan if the glass is broken.
Heater Supports
Defrost Drain Probe
Evaporator Thermistor
The evaporator thermistor is mounted on the upper right side of the evaporator. The defrost cycle will terminate when the main control board detects 65°F from the evaporator thermistor. The main control board must sense 65°F in less than 45 minutes, or the defrost cycle will time out. Normal defrost time is 25 minutes or less, not including the 5-minute dwell or post dwell periods.
Defrost Overtemperature Thermostat
The defrost overtemperature thermostat (bimetal switch) is mounted on the evaporator and provides overtemperature protection during defrost. This thermostat will open at 140°F and will close at 110°F.
Note: The main control board will not know if the heater does not come on due to a broken heater, open defrost overtemperature thermostat, or an open wiring harness. The defrost heater is controlled by maximum time on the main control board or temperature at the evaporator thermistor.
Defrost Heater Supports
Defrost Overtemperature Thermostat
Evaporator Thermistor
– 25 –
Defrost Probes
A defrost drain probe is attached to the evaporator and extends into the drain opening. This probe transfers heat to the drain opening during defrost.
Two additional defrost probes are attached to the sides of the evaporator. These probes extend upward between the freezer wall and evaporator sides to assist the defrosting process.
Evaporator
Defrost Drain Probe
– 26 –
CONTROL SYSTEM
ADJUST REFRIGERATOR TEMP
ADJUST FREEZER TEMP
ACTIVATE LOCK
IS COLDEST
9
IS COLDEST
9
HOLD
3 SECS
COLDER
WARMER
COLDER
WARMER
9 IS COLDEST
ADJUST FREEZER TEMP ADJUST REFRIGERATOR TEMP
5
5
ADJUST REFRIGERATOR TEMP
ADJUST FREEZER TEMP
ACTIVATE LOCK
IS COLDEST
9
IS COLDEST
9
HOLD
3 SECS
COLDER
WARMER
COLDER
WARMER
Control Console
The control console, located at the top front of the fresh food compartment, contains an encoder (knob version) or a touch panel.
Remove the control console by removing 4 (1/4­in.) hex head screws. Use care when disconnecting the wire connectors from the encoder or touch panel.
Temperature Encoder
The temperature encoder (knob version) receives switched DC voltage from the main control board. There are two possible failure modes - both are open circuits.
An open circuit from the supply side results in the refrigerator defaulting to midpoint. The supply side consists of pins 1 and 2.
An open circuit from the return side results in inconsistent run mode. The return side consists of pins 3 and 6.
Failure of the fresh-food-only side results in the fresh food defaulting to midpoint.
Failure of the freezer side results in the freezer defaulting to midpoint.
Temperature Touch Panel
The temperature touch panel receives switched DC voltage from the main control board.
Failure of input results in default to most recent setting. Input consists of pins 2 to 3.
Failure of output results in erratic control. Output consists of pin 1.
– 27 –
Control Board
The main control board, located behind a panel at the rear of the refrigerator, manages the operation of the refrigerator by calculating response from various inputs.
SNOITINIFEDNIPDRAOBLORTNOC
ROTCENNOC NIP TUPNI TUPTUO NOITCNUF
1J1CDV
.etunimrepegnahcfoseerged8otdnopserotderetlif
1J2CDV
1J3CDV
1J4CDV
.yletaidemmisdnopser,deretlifnu
1J5 CDV .1JnosnipytilanosrepdnasrotsimrehtrofCDV5sedivorP
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sikcabdeeF.nafrosnednocdna,rosserpmoc,nafrotaropave,)desunehw(nafdoofhserf
nehw,CTNsirotsimrehT.)desunehw(eulavrotsimrehtdoofhserfdnocesfokcabdeeF
eulavsihT.noitcuderegatlovnrutergnisuac,sesaercnieulavecnatsiser,sporderutarepmet
rosnednocdna,rosserpmoc,nafrotaropave,)desunehw(nafdoofhserfelcycotdesusi
.etunimrepegnahcfoseerged8otdnopserotderetlifsikcabdeeF.naf
,sporderutarepmetnehw,CTNsirotsimrehT.eulavrotsimrehtrezeerffokcabdeeF
elcycotdesusieulavsihT.noitcuderegatlovnrutergnisuac,sesaercnieulavecnatsiser nehw(nafdoofhserfelcyctonlliwdna,nafrosnednocdna,rosserpmoc,nafrotaropave
.etunimrepegnahcfoseerged8otdnopserotderetlifsikcabdeeF.)desu
,sporderutarepmetnehw,CTNsirotsimrehT.eulavrotsimrehtrotaropavefokcabdeeF
desusieulavrotsimrehtsihT.noitcuderegatlovnrutergnisuac,sesaercnieulavecnatsiser
nehwffodnaeulavtsorfedwolebsierutarepmetnehwtsorfedgnirudnoretaehehtelcycot
otpu-rewopgniruddaeroslasieulavsihT.eulavtsorfedevobasierutarepmeteht
sikcabdeeF.noitaunitnocelcycroedomnwodllupotniseogrotaregirferfienimreted
1J6CDV
1J7CDV
1J8CDV
1J9CDV
ROTCENNOC NIP TUPNI TUPTUO NOITCNUF
2J1zH
2J2CDV
2J3 CDVdnuorgCDV-nommocnaF
2J4 CDV .MWPybdenimretedsiegatlovevitceffE.noitareporotomrofnafrotaropaveottuptuO
2J5 CDV
2J6 CDV
2J7 CDV
.ylnopu-rewopnonoitanibmocsdaeR.desugnimmargorpdnaledom
senimreted,snipytilanosreprehtohtiwnoitanibmocnidetcennocnehw,tahtnipnoitceleS
senimreted,snipytilanosreprehtohtiwnoitanibmocnidetcennocnehw,tahtnipnoitceleS
.ylnopu-rewopnonoitanibmocsdaeR.desugnimmargorpdnaledom
senimreted,snipytilanosreprehtohtiwnoitanibmocnidetcennocnehw,tahtnipnoitceleS
.ylnopu-rewopnonoitanibmocsdaeR.desugnimmargorpdnaledom
senimreted,snipytilanosreprehtohtiwnoitanibmocnidetcennocnehw,tahtnipnoitceleS
.ylnopu-rewopnonoitanibmocsdaeR.desugnimmargorpdnaledom
SNOITINIFEDNIPDRAOBLORTNOC
rofMWPehtlortnocotdesusiycneuqerfkcabdeefsihT.nafrotaropavemorfkcabdeeF
.sdeepsnaf
senimreted,snipytilanosreprehtohtiwnoitanibmocnidetcennocnehw,tahtnipnoitceleS
.desugnimmargorpdnaledom
,MWPybdenimretedsiegatlovevitceffE.noitareporotomrofnafrosnednocottuptuO
.MORPEEnitesdeeps
MWProfkcabdeefonsierehT.noitareporotomrof)desunehw(nafdoofhserfottuptuO
.nafdoofhserfnodesu
rofkcabdeefonsierehT.noitareporotomrof)desunehw(naflooCmotsuCottuptuO
.nafllihCkciuQnodesuMWP
2J8 CDV .egatlovtnatsnoc,snafllaotegatlovylppusCDV21sedivorP
– 28 –
ROTCENNOC NIP TUPNI TUPTUO NOITCNUF
3J1 CDV.)desunehw(repmaD
3J2 CDV.)desunehw(repmaD
3J3 CDV.)desunehw(repmaD
3J4 CDV.)desunehw(repmaD
3J5 CDV
3J6 CDV
3J7CDV .noitarepocitarrenistlusertupnifossoL.redocneerutarepmetmorftupnI
3J8CDV .noitarepocitarrenistlusertupnifossoL.redocneerutarepmetmorftupnI
3J9CDV .noitarepocitarrenistlusertupnifossoL.redocneerutarepmetmorftupnI
3J01CDV .noitarepocitarrenistlusertupnifossoL.redocneerutarepmetmorftupnI
SNOITINIFEDNIPDRAOBLORTNOC
tnemtrapmocdoofhserfsesuactuptuofossoL.redocneerutarepmetottuptuodoofhserF
.6nipsezigreneneht,sdnocesillim05yrevedezigrenE.gnittestniopdimtaetarepoot
morflangisoN.nisiredocnedoofhserfnoitisoptahweesot01-7snipnonrettapsdaeR
.noitareporezeerfdnadoofhserfcitarrenistluser01-7snip
ottnemtrapmocrezeerfsesuactuptuofossoL.redocneerutarepmetottuptuorezeerF
.dezigrenesi5nipretfasdnocesillim05yrevedezigrenE.gnittestniopdimtaetarepo
morflangisoN.nisiredocnerezeerfnoitisoptahweesot01-7snipnonrettapsdaeR
.noitareporezeerfdnadoofhserfcitarrenistluser01-7snip
SNOITINIFEDNIPDRAOBLORTNOC
ROTCENNOC NIP TUPNI TUPTUO NOITCNUF
4J1
latigiD
noitacinummoC
latigiD
noitacinummoC
4J2 CDV.ylppusCDV-21
4J3 CDV.nommocCD
4J4 CDV .ecidehsurcro/dnadebuc,retawetavitcaotsledomrenepsidemosnodesU
4J5 CDV .ecidehsurcro/dnadebuc,retawetavitcaotsledomrenepsidemosnodesU
SNOITINIFEDNIPDRAOBLORTNOC
ROTCENNOC NIP TUPNI TUPTUO NOITCNUF
5J1 CDV.)desunehw(repmadlooCmotsuC
5J2 CDV.)desunehw(repmadlooCmotsuC
5J3 CDV.)desunehw(repmadlooCmotsuC
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.noitcelesdehsurcsi5nipnolangishtiw4nipnolangisoN
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.noitcelesretawsi5nipnolangisdna4nipnolangiS
5J4 CDV.)desunehw(repmadlooCmotsuC
5J5 CDV .CDV5+:snoitcennocnip5JotegatlovtupnI
5J6 CDV
,sporderutarepmetnehw,CTNsirotsimrehT.eulavrotsimrehtlooCmotsuCfokcabdeeF
otdesusieulavsihT.egatlovnruterninoitcuderagnisuac,sesaercnieulavecnatsiser
.)desunehw(naflooCmotsuCelcyc
– 29 –
ROTCENNOC NIP TUPNI TUPTUO NOITCNUF
7J1 CAV
7J2 CAV
7J3 CAV
7J4CAV
7J5 CAV .deppiuqenehwretaehlooCmotsuCottuptuo1L
SNOITINIFEDNIPDRAOBLORTNOC
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tuptuoedivorptonlliW.resnepsidhtiwdeppiuqesledomnotiucricdionelosebucottuptuO
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tonlliW.resnepsidretawhtiwdeppiuqesledomnotiucricdionelosevlavretawottuptuO
.7niptatneserpsitupnionnehwtuptuoedivorp
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7J6CAV
7J7CAV
7J8
7J9CAVnilartuenCA
ROTCENNOC NIP TUPNI TUPTUO NOITCNUF
8J1 CAV
ROTCENNOC NIP TUPNI TUPTUO NOITCNUF
9J1 CAV
tupnisihT.)neporood(sesolchctiwsnehwhctiwsrooddoofhserfmorftupni1LsevieceR
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situpnisihT.)neporood(sesolchctiwsnehwhctiwsroodrezeerfmorftupni1LsevieceR
tsorfedevitpada,snoitaluclacedomnoitcetorprenil,lortnocroodrewopnafrofdesu
ebtsumhctiwS.snoitcnufkcolretniroodemosdna,snoitaluclacmralarood,snoitaluclac
roodtcuddnathgilresnepsidrof)desserpedhctiws(noitisopdesolcroodnidesolc
.ezigreneottengam
SNOITINIFEDNIPDRAOBLORTNOC
dnadezigrenesitiucricgnolwohstnuocremitA.tiucricrosserpmocottuptuo1LdehctiwS
.ruccolliwtsorfedtxenehtnehwenimretedotnoitamrofnisihtsesu
SNOITINIFEDNIPDRAOBLORTNOC
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roevitpadasielcyctsorfedtxenehtfienimretedotnoitamrofnisihtsesudnadezigrene
.evitpadanon
ROTCENNOC NIP TUPNI TUPTUO NOITCNUF
11J1CAV
ROTCENNOC NIP TUPNI TUPTUO NOITCNUF
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1LdehctiwsroflaitnetoptupniCAV021-stiucricdraoblortnocotegatlov1LtnatsnoC
.slanimret
SNOITINIFEDNIPDRAOBLORTNOC
– 30 –
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niP roloCeriW tnenopmoC
noitanimreT
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tuptuOCDV5=9nip7Jot5nip1J
tuptuOCDV5=9nip7Jot7nip1J
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3etihWnommocnaFnommoCCDV21=8nipot3nip2J
4kcalB/wolleYnafrotaropavEtuptuOCDV6.21=3nipot4nip2J
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6desutoNdesutoNdesutoNdesutoN
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5wolleYnafresnednoCtuptuOCDV4.31=3nipot5nip2J
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– 34 –
Thermistors
This main control board uses input from 3 thermistors. These thermistors are located in the fresh food section, the freezer section, and on the evaporator. The main control board monitors the thermistors to determine the temperature in these areas of the unit and determines which components to run and when to run them, based on this information.
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– 35 –
ELECTRICAL SYSTEM
Door Switches
The door switch (fresh food or freezer) closes when the door is open. When the door switch is closed, L1 is provided to the compartment light(s). The main control board receives L1 input on pin 6, J7 when the fresh food door switch is closed (door open). The main control board receives L1 input on pin 4, J7 when the freezer door switch is closed (door open).
Schematic
TEMPERATURE CONTROL BOARD IN
CONTROL HOUSING, FF COMPARTMENT
RED
YELLOW
(SEE
INDIVIDUAL
DIAGRAM)
COND. FAN
THERMISTOR FF1
BLUE
SMART TROLLEY
1
23
RED
WHITE
BLUE/RED
YELLOW
(SEE
INDIVIDUAL
DIAGRAM)
EVAP. FAN
BLUE
WHITE
THERMISTOR FZ.
BLUE
TEMPERATURE
CONTROL
(SEE INDIVIDUAL DIAGRAM)
J3-3 J3-1
J3-5
THERMISTOR EVAP.
BLUE
BLUE/YELLOW
WHITE/BROWN
RED/BLACK
+ 12V RED
YELLOW
YELLOW/BLACK
WIHTE (COMM)
BLUE (RPM)
MOD 2
+5V BLUE
BLUE/WHITE
RED/WHITERED/WHITE
BLUE/RED
J4-1J4-2J4-3J2-8
J2-5J2-4J2-3J2-1
J1-7J1-5J1-4J1-3J1-1
TAB 1TAB 2TAB 4 J6-7J6-4
J6-6
BROWN
BROWN
BROWN
(SEE INDIVIDUAL DIAGRAM)
MAIN CONTROL PWB
ORANGE
J6-9
BROWN
6
BLACK
BLUE
PURPLE
BROWN
RED
BROWN
5
OVERLOAD
FF SWITCH
(SEE INDIVIDUAL
DIAGRAM)
ICE MAKER
COMPRESSOR
4
DEFROST HEATER
PURPLE
FZ SWITCH
ORANGE
PURPLE
RED
ORANGE
ORANGE
WHITE
RELAY
1
PINK
DEFROST
THERMOSTAT
FRESH FOOD LIGHT
FREEZER LIGHT
WATER VALVE
CAPACITOR
ORANGE ORANGEWHITEWHITEWHITE
ORANGEORANGEORANGEORANGE
3
ORANGE
ORANGE
ORANGE
ORANGE
– 36 –
Wiring Diagram
PURPLE
ORANGE
FRESH FOOD
LAMP
ORANGE
TO
ICE MAKER
PURPLE
FRESH FOOD
LIGHT SWITCH
WHITE
BROWN
FREEZER
GREEN/YELLOW
RED
ORANGE
BROWN
FREEZER
LIGHT SWITCH
ORANGE
LAMP
RED
BROWN
BLUE
DEFROST
THERMOSTAT
ORANGE
DEFROST
THERMOSTAT
PINK
TO MACHINE
WIRING
PURPLE
ORANGE
BLACK
TO CABINET
ORANGE
WIRING
ORANGE
ICE MAKER
VALVE
POWER CORD
WHITE
GREEN/YELLOW
OVERLOAD
– 37 –
WHITE
S
BLACK
WHITE
RUN CAPACITOR
C
R
21
RELAY
ORANGE
REFRIGERATION SYSTEM
Condenser Loop
The major components of the refrigeration system are a reciprocating-type compressor, condenser, condenser loop, dryer, and a spine­fin evaporator. These components, except for the condenser loop, are all replaceable separately.
Compressor
The compressor is a reciprocating type. Refer to the mini-manual for the BTU/hour rating and the compressor capacity test specification. A 1/4-in. O.D. copper process tube is provided for access to the low-pressure side of the refrigeration system.
The channel that the compressor is mounted in must be disengaged from the cabinet to remove the compressor.
Note: Capillary tube must be clipped to compressor suction line near the dryer. If capillary tube is not clipped to suction line, a knocking noise may occur during compressor operation.
Refer to the compressor replacement instructions included with the replacement compressor.
The condenser loop, made of 5/32-in. O.D. copper tubing, is foamed in place behind the breaker frame and across the mullion. It is not accessible for replacement. The tubing is routed from the rear of the machine compartment forward to the mullion, across the mullion, across the right side of the freezer compartment, across the top of the freezer compartment, down the right side of the freezer, and back to the rear of the machine compartment. The outlet of the condenser loop is connected to the dryer inlet.
Dryer
The dryer is positioned vertically in the center of the machine compartment. A 1/4-in. O.D. copper process tube, connected to the inlet of the dryer, provides access to the high-pressure side of the refrigeration system. The capillary is connected to the outlet of the dryer. Replacement of filter dryer requires additional refrigerant when installed (0.5 oz).
Note: The dryer is wrapped in mastic as a sound reducer and foam tape for shipping purposes. When replacing the dryer, the mastic must be reinstalled to reduce sound. It is not necessary to reinstall the foam tape.
No-Clean Condenser
The Condenser is a No-Clean, “jelly roll” style condenser made of 3/16-in. O.D. steel tubing. The outlet of the condenser is connected to a copper jumper tube that is connected to the inlet of the condenser loop. The No-Clean condenser is accessed from the rear of the cabinet and is designed to be more tolerant of lint buildup than previous condensers. The consumer, in normal operating conditions, will never have to clean the condenser. If necessary, only an ordinary appliance brush is used. Air is drawn in from the outside diameter of the condenser. A condenser fan baffle is located at the rear to direct airflow through the condenser. Functionally, the condenser does the same job as previous models. Air is drawn into the condenser from the front left and rear left of the cabinet. Air exits only from the right side of the cabinet.
Evaporator
The spine-fin evaporator, made of aluminum tubing and formed into hairpin spirals, is located below the evaporator fan housing at the back of the freezer compartment. The replacement evaporator is furnished without a heat exchange.
Evaporator (Soldering Method)
1. Recover the refrigerant.
2. Remove the evaporator cover.
3. Remove the defrost thermostat.
4. Remove the defrost heater.
5. Disconnect the ground wire from the evaporator and position all wiring to allow for evaporator removal.
– 38 –
6. Remove the 2 screws that hold the evaporator to the cabinet.
Caution:
If desoldering the evaporator, heat shield, P/N WR49X10025, must be used to prevent damage to freezer liner.
Protect wiring from heat during desoldering and resoldering.
To prevent damage to the capillary tube, the capillary tube must be desoldered first.
7. Desolder the capillary tube from the evaporator.
8. Desolder the suction line. Use a pair of pliers to hold the evaporator.
9. Remove the evaporator.
10. Using a file, score the capillary tube just above the old solder and break the solder-covered section off. This will help prevent the capillary tube from becoming plugged when resoldering.
11. Position the new evaporator in the cabinet. Insert the suction line and capillary tube into the evaporator.
12. Solder the suction line to the evaporator using silfos.
4. Remove the defrost heater.
5. Disconnect the ground wire from the evaporator and position all wiring to allow for evaporator removal.
6. Remove the 2 screws that hold the evaporator to the cabinet.
Caution: Tubing must be clean and free from burrs when using LOKRING.
Note: LOKRING connector, P/N WR97X10021 must be used. Two LOKRING connectors P/N WR97X10021 are required.
7. Replace the evaporator using the LOKRING method (see Pub #31-9067).
• Cut the copper lines of the old evaporator as close as possible to the aluminum evaporator tubes.
• Cut the copper lines of the new evaporator 1-1/8 in. from the edge of the aluminum evaporator tubes.
• Defrost thermostat can be moved from the
horizontal part of the copper line to the
vertical part, just above the bend.
Note: Heat probe assists in defrosting drain. During assembly, probe must be installed on evaporator and in drain to prevent drain from freezing closed.
13. Solder the capillary tube to the evaporator using silfos.
Note: Heat probe assists in defrosting drain. During assembly, probe must be installed on evaporator and in drain to prevent drain from freezing closed.
14. Install a replacement dryer.
15. Evacuate and recharge the system using currently accepted procedures.
Evaporator (LOKRING Method)
1. Recover the refrigerant.
2. Remove the evaporator cover.
3. Remove the defrost thermostat.
8. Install a replacement dryer.
9. Evacuate and recharge the system using currently accepted procedures.
Refrigerant Charge
The refrigerant used in this model is type R134a. Refer to the mini-manual or model tag for the exact refrigerant charge quantity.
– 39 –
COMPONENT AND CONNECTOR LOCATOR VIEWS
Evaporator Fan Evaporator Fan Connector
Icemaker Connector
Defrost Probe
Defrost Heater
Freezer Thermistor
Evaporator Thermistor
Defrost Overtempertaure Thermostat
Defrost Heater Defrost Drain Probe Support
Evaporator
– 40 –
Temperature Control
Fresh Food Door Switch
Fresh Food Thermistor
Fresh Food Compartment
– 41 –
J1 (To Thermistors)
J2 (To Evaporator Fan and Condenser Fan)
J7
Main Control Board
J3 (To Temperature Control Board)
– 42 –
– 43 –
Relay and Overload (Under Cover)
Compressor
Dryer
No-Clean Condenser
Capacitor
Condenser Fan
– 44 –
Basic refrigeration checks:
Door gasket seal OK?
Door switch - light turning off with
door closed?
All OK?
YES
Reset electronics by unplugging
refrigerator for 15 seconds then
plug back in.
Is the evaporator fan running?
YES
Fresh Food Warm - Freezer Warm
NO
NO
Repair as
necessary.
Go to Evaporator
Fan Not Running
flowchart.
Is the condenser fan running?
YES
Is the compressor running?
YES
Is the airflow in the fresh food
compartment normal?
YES
Verify thermistors are within
proper range.
Is the resistance within range?
YES
Check sealed system.
Does sealed system check
OK?
NO
NO
NO
NO
connections. If OK,
replace thermistor.
Check wiring
Go to Condenser Fan
Not Running flowchart.
Go to Compressor Not Running
Look for blockage at vents or heavy
frost on evaporator
flowchart.
Blockage
cover.
Heavy frost
Remove blockage from
evaporator cover vent
area.
Go to Heavy Frost
on Evaporator
Cover flowchart.
YES
Unit tests OK.
Run checks again. Look
for usage problem.
– 45 –
Freezer Warm - Fresh Food Normal
Check control settings and temperatures.
Food at a setting of 5 and 5 with no door
openings for 12 hours should be:
Fresh food 36 F to 38 F
Freezer -5 F to +5 F
Control settings OK?
YES
Basic refrigeration checks:
Door gasket seal OK?
Door switch - light turning off with
door closed?
All OK?
YES
Reset electronics by
unplugging refrigerator for 15
seconds then plug back in.
NO
Adjust settings and allow
NO
24 hours to stabilize.
Repair as
necessary.
Is the evaporator fan running?
YES
Is the condenser fan running?
YES
Is the airflow in the fresh food
compartment normal?
YES
Verify thermistors are within
proper range.
Is the resistance within range?
YES
Check sealed system.
Does sealed system check
OK?
NO
NO
NO
Go to Evaporator Fan Not Running
Go to Condenser Fan
Not Running
NO
connections. If OK,
replace thermistor.
NO
flowchart.
flowchart.
Check wiring
Repair sealed
system.
Look for blockage
at vents or heavy
frost on evaporator
cover.
Frost
Blockage
Remove blockage from
evaporator cover vent
area.
Go to Heavy Frost
on Evaporator
Cover flowchart.
YES
Unit test OK.
Run checks again. Look for usage
problem.
– 46 –
Fresh Food Warm - Freezer Normal
Check control settings and temperatures.
Food at a setting of 5 and 5 with no door
openings for 12 hours should be:
Fresh food 36 F to 38 F
Freezer -5 F to +5 F
Control settings OK?
YES
Basic refrigeration checks:
Door gasket seal OK?
Door switch - light turning off with
door closed?
All OK?
YES
Reset electronics by unplugging
refrigerator for 15 seconds then
plug back in.
NO
NO
Adjust settings and allow
24 hours to stabilize.
Repair as
necessary.
Is the evaporator fan running at
correct speed?
YES
Is the airflow in the fresh food
compartment normal?
YES
Verify thermistors are within
proper range.
Is the resistance within range?
YES
Check sealed system.
Does sealed system check
OK?
YES
Unit test OK.
Run checks again. Look for
usage problem.
NO
NO
NO
connections. If OK,
replace thermistor.
NO
Go to Evaporator Fan Not Running
Look for blockage
at vents or heavy
frost on evaporator
Check wiring
Repair sealed
system.
flowchart.
cover.
Frost
Blockage
Remove blockage from
evaporator cover vent area.
Go to Heavy Frost
on Evaporator
Cover flowchart.
– 47 –
Fresh Food Too Cold - Freezer Normal
Check control settings and
temperatures.
Food at a setting of 5 and 5 with no
door openings for 12 hours should
be:
Fresh food 36 F to 38 F
Freezer -5 F to + 5 F.
Do settings require adjustment?
NO
YES
Adjust settings and
allow 24 hours to
stabilize.
Low ambient
temperature? Is the
room temperature above
55 F?
YES
Verify fresh food
thermistor is within
proper range.
Is resistance within
range?
YES
Is evaporator fan
operating at proper
speed?
NO
NO
NO
Advise consumer of
refrigeration installation
requirements.
Check wiring
connections. If
wiring is OK, replace
thermistor.
Go to Evaporator
Fan Not Running
flowchart.
Unit tests OK.
Run checks again. Reset electronics
by unplugging refrigerator for 15
seconds. Look for usage problem.
YES
– 48 –
Compressor Not Running
Unplug refrigerator.
Warm freezer thermistor to 70 F.
Connect power and set
temperature controls to 5 and 5.
Does compressor start?
NO
YES
Adjust settings
and allow 24 hours
to stabilize.
Check for 120 VAC at
connector J7-9 orange wire
to terminal J8 black wire.
Is 120 VAC present?
YES
Verify freezer
thermistor is within
proper range.
Is the resistance
within range?
YES
Replace main
board.
NO
YES
Did compressor
Check wiring
connections. If OK,
replace thermistor.
Direct test
compressor.
start?
YES
NO
Check wiring to compressor,
Replace defective part.
Replace
compressor.
overload, and relay.
– 49 –
Always check for door ajar,
customer usage, numerous
door openings, etc.
Heavy Frost on Evaporator
Perform self-diagnostic test 1-4
(touch panel models only,
rotary models proceed
to step below).
Did unit initiate defrost?
NO
Unplug unit from power.
Unplug blue connector from
main board. Measure
between blue wire on
connector and neutral orange
wire on main board J7-9.
Are there approximately 22 ?
NO
Check wiring harness.
Check defrost heater.
Check defrost thermostat.
With doors open
check for voltage at
YES
J7-6 to J7-9 and J7-7
to J7-9.
Voltage present?
NO
Check evaporator
YES
thermistor value.
Value OK?
NO
Check wiring connections. If
wiring OK, replace thermistor.
YES
YES
Replace main
board.
Bad door switch or
wiring. Repair as
necessary.
Replace main
board.
– 50 –
Refrigerator Not Responding
Are interior lights on?
YES
Does unit have
encoder or touch
panel?
NO
Check house
supply voltage.
120 VAC present?
YES
Check for 120 VAC
at 6-pin connector
on rear of unit.
120 VAC present?
YES
Repair wiring
connections at 6-pin
connector.
NO
NO
House wiring
problem.
Repair or replace
power cord.
Is touch panel lit?Touch Panel
YES
Check for 12 VDC at
NO
J4-2 to 3. If no
voltage, check wiring.
If wiring OK, replace
touch panel.
Unplug J2 connector from
main control board.
Check for 12 VDC at control board pins J2-3 to J2-8. Is voltage present?
YES
Short in fan motor circuit.
Go to fan flowchart.
NO
Unplug (temperature
control).
Does refrigerator
start?
YES
Replace encoder
board.
NO
Can touch panel
be set to 5 and 5?
YES
Verify freezer
thermistor is within
proper range.
Is the resistance
within range?
YES
Replace main control board.
NOEncoder
NO
wiring is OK, replace
Membrane, touch
panel, or wiring.
Check wiring
connections. If
thermistor.
– 51 –
Evaporator Fan Not Running
Note:
When no voltage at main control board, make certain to check for shorted fan motor (less
than 1k ohm between white and red or white and yellow). A shorted fan motor will damage the replacement main board.
• To check fan speed, refer to evaporator fan speed information on page 20.
Check fan for obstruction.
Find obstruction?
NO
Open door and leave open
for 3 minutes to initiate liner
protection mode.
Does fan begin running?
NO
Unplug refrigerator to reset
main control board. Reconnect power. Warm freezer thermistor to 70 F
and set temperature controls
to 5 and 5.
Did evaporator fan start?
NO
At the fan connector, check for 13 VDC from the red to white wire and 8 to 13 VDC
from the white to yellow wire.
Is the voltage correct for
both?
YES
YES
YES
YES
Remove
obstruction.
Check thermistors
using thermistor
values or self-
diagnostic test 0-7.
Thermistors pass
Test?
NO
Adjust settings and allow
24 hours to stabilize.
Replace
evaporator fan
motor.
YES
connections. If OK, replace thermistor.
Replace main
board.
Check wiring
NO
Unplug J2 connector on the
main control board. Check
for 13 VDC between pins
J2-3 and J2-4.
Is the voltage correct for
both?
NO
Replace main control board.
YES
Repair wiring between
main control board and
evaporator fan motor.
– 52 –
Condenser Fan Not Running
Note:
• Compressor and condensor fan should always operate at the same time.
• When no voltage at main control board, make certain to check for shorted fan motor (less than 1k ohm between white and red or white and yellow). A shorted fan motor will damage the replacement main board.
Check fan for obstruction.
Unplug the refrigerator to reset main control board. Warm freezer thermistor
to 70 F. Reconnect
power and set temperature controls to 5 and 5. Recheck voltage.
Is voltage correct?
NO
At the condenser
fan connector,
check for 13 VDC
from the red to white wire and 11­13 VDC from white
to yellow wire.
Is voltage correct
for both?
YES
Adjust settings and allow
YES
24 hours to stabilize.
Replace condenser
fan motor.
NO
Unplug J2
connector on the
main control board.
Check for 13 VDC
between pins J2-3
and J2-5 and 11-13
VDC between pins
J2-3 and J2-8.
Is voltage correct for
both?
NO
Replace main control board.
YES
Repair wiring between
main control board and
condenser fan motor.
– 53 –
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