1.GENERAL DESCRIPTION AND APPLICATION........................................................................................... 1
1.1. GENERAL DESCRIPTION................................................................................................................................. 1
2.4.1 Tables of Settings ...................................................................................................................................... 12
2.4.2 Time Synchronization.................................................................................................................................. 13
2.4.3 Configurable Inputs and Outputs ............................................................................................................... 13
4.1.1. Special Models........................................................................................................................................... 21
5.2.1. Magnetic Module....................................................................................................................................... 27
5.2.2. CPU Board................................................................................................................................................ 27
5.2.3 Power Supply ............................................................................................................................................. 28
5.2.4 Keyboard and Display................................................................................................................................ 28
ONNECTIONS AND NECESSARY EQUIPMENT...................................................................................................... 29
6.8.1 Digital inputs................................................................................................................................................ 32
6.9.4 3P NO I FUNCTION.................................................................................................................................... 35
GEK-106168EDBF Breaker Failure Protectioni
TABLE OF CONTENTS
6.9.5 Neutral Overcurrent Unit Test.....................................................................................................................35
6.10.1. Current Measurement..............................................................................................................................37
ETTINGS GROUP (SET KEY) ..............................................................................................................................43
NFORMATION GROUP (INF KEY)..........................................................................................................................46
ONTROL GROUP (ACT KEY) .............................................................................................................................47
INGLE KEY MENU .............................................................................................................................................48
GENERAL DESCRIPTION AND APPLICATIONGENERAL DESCRIPTION AND APPLICATION
1.1. GENERAL DESCRIPTION
The DBF system is a microprocessor based breaker failure protection, control and measurement unit that has
different algorithms to allow its use on a wide range of applications in power systems.
The functions and information management of the unit can be performed remotely (computer connected to the
serial port RS232, fiber-optic or modem) or locally using the man-machine interface (HMI), which includes a 20
keys keypad, and a two line liquid crystal display (LCD) on the front of the relay.
The system provides the following functions:
a) Protection
•Low current level breaker failure protection, following a single or three phases initiation, with up to
two time delayed steps.
•High current level breaker failure protection, following a two/three (selectable by setting) phases
initiation.
•No current breaker failure protection, following a two/three (selectable by setting) phases initiation.
•Breaker internal arc detection.
b) Monitoring
•Current measurements for each phase and ground.
•Breaker status
•16 fully configurable LED indicators
•One fixed relay status LED
•Breaker health monitoring (ΣI2t).
•Built-in self-check functions.
c) Analysis:
•Event recorder
•Oscillography
d) Control:
•3 settings’ tables
•Time synchronization using the communications program, the IRIG-B input or the HMI (keypad and
display).
•Configurable inputs and outputs.
•User can build logic schemes using AND, OR and NOT gates and the internal digital signals of the
relay.
GEK-106168EDBF Breaker Failure Protection1
1. GENERAL DESCRIPTION AND APPLICATION
e) Communication Interfaces
•Remote communications through three communication ports, one on the front of the relay and two
located on the rear.
•Human machine interface (HMI) consisting of 20 keys keypad and alphanumerical LCD (16
characters x 2 lines).
•Windows based GE-INTRO configuration software (for inputs, outputs, LEDs configuration) and
GE-LOCAL communications software (for relay monitoring, settings change, stored data retrieve, etc).
Both are part of the GE-NESIS software package (General Electric Network Substation Integrated
System).
2DBF Breaker Failure ProtectionGEK-106168E
2. OPERATION LOGIC
2.
2. OPERATION
2. 2.
(See f igur e 1 at the end of the Ins truc tion Manual)
OPERATION LOGIC
OPERATION OPERATION
LOGIC
LOGICLOGIC
2.1. PROTECTION FUNCTIONS
2.1.1. OVERCURRENT UNIT S
The DBF system incorporates the following overcurrent detectors:
•Three Single Phase Low-Level Overcur rent Detector s
(Used by the 50BF 1P function.)
•Three Single Phase High- Level Overcur rent Detector s.
(Used by the 50BF 3P function.)
•One G r ound Overcur rent Detector .
(Used by the 3P No I function.)
•Three Single-Phase current detectors for the internal arc function.
Low-Level Overcurrent Breaker Failure Unit – 50BF 1P
The breaker failure operation is star ted by detecting any single phase above a setpoint threshold (PH Lo-Set
Pickup setting), ANDed with a tripping signal (break er failure initiate signal) issued by the main feeder protection.
These breaker f ailure initiation signals can be s ingle-phas e or three-phase type at OR1, OR2 and OR3. There are
four digital signals available (50BF Initiate A, 50BF Initiate B
any digital input (contact converter). The factory digital input conf igur ation is the following (as shown in f igur e 1):
The AND1, AND2 and AND3 gates thus fully armed m ay perform (depending on settings) one or two time delayed
tripping steps. Use 50BF_1P setting ( permitted/Not permitted) and number of output stages (N. of OutputStages) setting to enable this f unc tion and to set the number of steps. Timers T1 and T2nd control t he timing of
the f ir s t and second step respec tively (1_Phase T imer T 1 and 2nd Stage Timer settings).
If the tr ipping signal is three-pole type (digital input E7-E8 for the default factor y configuration), the s ignal will be
placed at the same time in OR1, OR2 and OR3 and then to AND1, AND2 and AND3.
High-Level Overcurrent Breaker Failure Unit – 50BF 3P
, 50BF Initiate C and 3P BF Initiate) assignable to
This func tion operates if high-Level overc urr ent is detected on 2 phases (or 3 phases if se tting BF Logic (3P/2P)
is set to 3P) and if 2 break er failure initiation inputs are energized (or j us t the 3P BF Initiate input, if Severe Fault3P setting is set to permitted) .
The starting of this function is similar to the 50BF 1P, but in this case the current level setting range is higher (PHHi-Set Pickup s etting) and the output is controlled by the energization of two single pole initiation signals. This
function can also operate ener gizing the 3P BF Initiate signal, if Severe Fault 3P setting is set to ‘permitted’.
Other diff er enc e with res pect to the 50BF 1P f unc tion, is that the current in all the three phases must exceed the
setpoint, or at least one pair of phases. This is selected with BF Logic (3P/2P) setting. In the first case (BF Logic(3P/2P) s et to 3P) the signal should progress through AND11 and AND12. If BF Logic (3P/2P) issetto2P,then
the signal will go through AND8, AND9 or AND10 and then AND13. The outputs of AND12 or AND13 ar e sent via
GEK-106168EDBF Breaker Failure Protection3
2. OPERATION LOGIC
OR5 to the bottom input of AND4. Any pair of single BF initiation signals placed at AND5, AND6,orAND7 willactivate the top input of AND4. This input to AND4 can also be ON if there is a 3P BF Initiation and Severe Fault
3P setting is set to ‘permitted’.
Ground Overcurrent Breaker Failure Unit.
The breaker failure action based in this ground overcurrent function basically performs an additional breaker
failure function through AND19, when the 3P BF Initiate (or 2 Single Pole BF Initiate, if Low Load 2P
set to ‘permitted’) is present at OR10 and a ground current higher than Neutral Pickup setting is detected.
Breaker Failure without current (or very low current).
DBF includes internal logic to cover also no-current, or very low fault current BF applications. This function will
issue an output if the 3P BF Initiate input is energized (or 2 Single Pole BF Initiate, if Low Load 2P
to ‘permitted’), and at least one pole of the circuit breaker is still closed.
Breaker Arc Detection Device.
This function may close one output of the relay when it detects that: the circuit breaker is open and some amount
of current is present in any phase. There are two settings available for this function: ‘Internal Arc Pickup’toset
the current threshold and ‘Internal Arc Timer’ to coordinate the operation time of the unit with the time it takes for
the breaker and auxiliary elements to open.
setting is
setting is set
If the circuit breaker is open, then the 52/b contacts will energize the digital inputs corresponding to the circuit
breaker status (terminals C11-D12, D11-D12 and C12-D12 for the factory default configuration), and then the
upper input of AND16, AND17 and AND18. The other input will be energized if the DBF detects a current higher
than Internal Arc Pickup setting. The outputs of these AND gates are sent to OR8 and then to timer T4 (InternalArc Timer setting) to complete the arc detection function, this will close the auxiliary relay D2-C2 (according to the
factory default output configuration).
Reset of Latching Relays
The DBF breaker failure protection may be ordered with an expansion board, which includes two latching relays
that are operated in different ways depending on the number of steps selected (for additional reference see Figure
1), and will fix the tripping output once the breaker failure function has operated. A digital input through F11-F12
(factory default inputs configuration) (pulse signal, not sustained) resets these latching relays to its steady-state
position.
4DBF Breaker Failure ProtectionGEK-106168E
2. OPERATION LOGIC
2.2. MONITORING AND RECORDING FUNCTIONS
2.2.1 MEASUREMENT
The DBF system provides the continuous measurement of phase and ground current values.
These measurements can be accessed directly on the liquid crystal display (HMI) on the front of the relay, or via
the GE-LOCAL communication software.
2.2.2 ASSOCIATED BREAKER STATUS
The DBF system monitors the associated breaker status through the digital inputs 52/b (or 52/a), and it is
displayed on the local HMI or through the communications software.
2.2.3 TARGET LAMPS
The DBF incorporates 17 LED target lamps, one fixed LED (two colors) assigned to the system ready function,
and 16 user configurable red LEDs. These configurable LEDs are arranged in two columns of 8 LEDs each. The
configuration is done using the GE-INTRO software, and it consists on assigning an internal event (or an AND
gate of internal events) to an LED. The LED can be configured to have memory (if Vdc is removed or the event
causing the operation of the LED gets deactivated) or not and to blink or to be steady. The internal events must
be previously defined using the internal signals of the relay. It is possible to use AND, OR and NOT logic gates to
define these events. The available internal signals are listed in the following table.
The TARGET RESET button allows testing all target lamps if it is pushed for a short time (lighting up all of them),
or resets the sealed-in targets if it remains pressed for three seconds or more.
Please refer to GE_INTRO (configuration software) Instruction book (GEK-105594) for further information.
INTERNAL PROTECTION STATUS SIGNALS
GroupStatusComment
1.0Program InitiateRelay starts running (Vdc just applied).
1.1Settings changeUser changes any setting
1.2Write CountersUser sets a value for any counter
1.4External TriggerOscillography triggered by Dig. Input
1.5Communications TriggerOsc. triggered by HMI or GE_LOCAL
1.6Reset OperationLatched Relays Reset received
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
2.0Input Nº 1Digital Input #1 Status
2.1Input Nº 2Digital Input #2 Status
2.2Input Nº 3Digital Input #3 Status
2.3Input Nº 4Digital Input #4 Status
2.4Input Nº 5Digital Input #5 Status
2.5Input Nº 6Digital Input #6 Status
2.6
GEK-106168EDBF Breaker Failure Protection5
2. OPERATION LOGIC
GroupStatusComment
2.7Optional Exp. Board
2.8Input Nº 7Digital Input #7 Status
2.9Input Nº 8Digital Input #8 Status
2.10Input Nº 9Digital Input #9 Status
2.11Input Nº 10Digital Input #10 Status
2.12Input Nº 11Digital Input #11 Status
2.13Input Nº 12Digital Input #12 Status
2.14Input Nº 13Digital Input #13 Status
2.15Input Nº 14Digital Input #14 Status
3.0Breaker Failure LogicBF Logic = 3P
3.1Hi-Set A PickupOutput of Hi-Set current detector ph A
3.2Hi-Set B PickupOutput of Hi-Set current detector ph B
3.3Hi-Set C PickupOutput of Hi-Set current detector ph C
3.450BF Pole A InitiateCC1 Dig. Input ON (default configuration)
3.550BF Pole B InitiateCC2 Dig. Input ON (default configuration)
3.650BF Pole C InitiateCC3 Dig. Input ON (default configuration)
3.7Lo-Set A PickupOutput of Lo-Set current detector ph A
3.8Lo-Set B PickupOutput of Lo-Set current detector ph B
3-9Lo-Set C PickupOutput of Lo-Set current detector ph C
3.1050BF 3 Phase InitiateCC7 Dig. Input ON (default configuration)
3.1150BF Neutral InitiateOutput of Neutral current detector
3.12Internal Arc A PickupOutput of AND 16 in figure 1
3.13Internal Arc B PickupOutput of AND 17 in figure 1
3.14Internal Arc C PickupOutput of AND 18 in figure 1
3.15
4.0Pickup
4.1Trip 1
4.2Trip 2
4.3Internal Arc
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
5.0Phase A TripOutput of Timer 1 phase A in figure 1
5.1Phase B TripOutput of Timer 1 phase B in figure 1
5.2Phase C TripOutput of Timer 1 phase C in figure 1
5.3Three-Pole Trip with CurrentOutput of Timer 2 in figure 1
5.4Three-Pole Trip without CurrentOutput of Timer 3 in figure 1
5.5Second Stage TripOutput of AND 14 / 15 in figure 1
5.6
5.7
5.8
Any BF signal is activated. Output of OR
7infigure1
Any unit (except Internal Arc) has tripped.
Output of OR 6 in figure 1
Same as Trip 1 when 1 step is selected.
2ndstage when 2 steps are selected.
Output of AND 14 / 15 in figure 1
Trip from Internal Arc unit. Output of
Timer 4 in figure 1
6DBF Breaker Failure ProtectionGEK-106168E
2. OPERATION LOGIC
GroupStatusComment
5.9
5.10
5.11
5.12
5.13
5.14
5.15
6.0
6.1Parallel EEPROM AlarmFailure in parallel EEPROM
6.2Serial EEPROM AlarmFailure in serial EEPROM
6.3Out-of-ServiceRelay out of service
6.4Default General SettingsRelay with factory default settings
6.5Default Table 1 SettingsTable 1 with factory default settings
6.6Default Table 2 SettingsTable 2 with factory default settings
6.7Default Table 3 SettingsTable 3 with factory default settings
6.8
6.9
6.10
6.1152 A Maintenance AlarmAccumulated I2t above limit for Phase A
6.1252 B Maintenance AlarmAccumulated I2t above limit for Phase B
6.1352 C Maintenance AlarmAccumulated I2t above limit for Phase C
6.14
6.15
7.0
7.1Active Table 1Setting Table #1 is the active Table
7.2Active Table 2Setting Table #2 is the active Table
7.3Active Table 3Setting Table #3 is the active Table
7.4
7.5
7.6New EventsThere are new events stored in the DBF
1.2Front ConnectionFront communication port in use
2.0Date/Time alarmSynch. Signal not received in setting t Timeout
2.1Serial EEPROM AlarmFailure in serial EEPROM
2.2Comm. SettingsRelay with factory default settings
2.3Protection LinkStatus of internal comm. with protection CPU
2.4IRIG_B LinkRelay synchronized by IRIG_B
3.0 - 3.15
8DBF Breaker Failure ProtectionGEK-106168E
GroupStatusComment
4.0 - 4.15
5.0 -5.15
The DBF units are supplied with the following target LED’s default configuration:
2. OPERATION LOGIC
LED
LEFT COLUMNLED
RIGHT COLUMN
1TRIP STAGE 19LOW SET PICKUP
2TRIPSTAGE21050BFPOLEAINIT
3PHASEATRIP1150BFPOLEBINIT
4PHASEBTRIP1250BFPOLECINIT
5PHASE C TRIP13INT. ARC A POLE
63PTRIPNOI14INT.ARCBPOLE
7INT. ARC TRIP15INT. ARC C POLE
8HIGH SET PICKUP16REMOTE COMMUNICATIONS
To supervise the breaker health, the DBF system calculates and stores, for each operation, the accumulated
values of the square of the current multiplied by the opening time of the breaker (I
expressed in kA
The value I
2
sec.
2
t is accumulated and stored independently for each phase. These values can be accessed either by
2
t) on each phase. I2tis
the local HMI or by the GE-LOCAL communications software.
The function has an
Integration Time Selector
setting (kI2tOPMODE)whichcanbeusedtoassignafixed
opening time (given by another setting (kI2tINTTIME)). Otherwise the unit measures the time between the
tripping signal of the main feeder protection and the change of the status contacts of the circuit breaker (52/b).
The total
Breaking Current Limit
(kI2t LIMIT) setting fixes the maximum life breaking capability (it is recommended
to set this to the limit supplied by the manufacturer). When this threshold is reached in any phase, the system
may be configured to close an output, if the appropriate internal signal (52 A Maintenance Alarm, 52 BMaintenance Alarm, 52 C Maintenance Alarm) is assigned to an output. In addition, the system also has a
counter for the tripping operations.
The purpose of these functions is to provide accurate data to perform the circuit breaker maintenance, based on
the actual breaking time and current values. Once this maintenance operation has been done, the values for both
2
t and number of opening operations, can be reset.
the I
In order to be able to take into account the history of the breaker, in the case where the breakers were already in
use before the installation of the relay, the system allows to set an initial value for the I
2
t and the number of the
previous breaking operations. Similarly, these values can be adjusted to a given value in order to take into account
operations carried out during protection testing.
GEK-106168EDBF Breaker Failure Protection9
2. OPERATION LOGIC
2.2.5 BUILT-IN SELF-CHECKING UNIT
The digital technology of the DBF system allows providing a built-in self-checking function which guarantees the
correct performance of the unit, and provides an external alarm in case of error detection.
Two built-in self-checking functions are performed, one when the unit is started up and the other during normal
operation. Internal tests are provided for power supply, program memory (ROM), working memory (RAM),
oscillography memory (RAM), and settings and calibration memory (EEPROM).
In addition, there is a hardware test for the Target LEDs, which lights them all up when the button TARGET
RESET is pressed. The sealed-in targets (latched) reset if the TARGET RESET button is kept pressed during
three seconds.
2.3. ANALYSIS FUNCTIONS.
The DBF system includes an event recorder and an oscillography waveform recorder with a resolution of 1 ms for
the first one, and 1 sample for the second one (1.04 ms at 60 Hz and 1.25 ms at 50 Hz). To avoid the loss of
date/time and oscillography records during any Vdc power failure, the unit is equipped with a capacitor, which
allows the information to be kept for at least 24 hours after power loss.
2.3.1 EVENT RECORDER.
The DBF system keeps a record of the last 144 events and stores for each one the following information: date and
time (accurate to one millisecond), the type of event, current RMS values during the event, and the state of the
unit (set of digital signals that describes the status of the relay at any given moment in time).
This event recorder is stored in a non-volatile memory and can be maintained indefinitely, even with no power
supply.
The list of events that the relay stores are factory fixed, and corresponds to standard relevant
situations/operations, like Settings Change, Program initiate, Active Table 1, Opening 52 phase C, Closing
52 phase C, Digital Input 1 Activated, etc.
2.3.1 OSCILLOGRAPHY
The DBF unit stores up to 4 oscillography records, with a resolution of 16 samples per cycle. Each record has a
maximum capacity of 66 cycles. The number of pre-fault cycles can be selected from 2 to 10 cycles. Each record
includes the following information:
•Date and time.
•Name of the signal that triggered the oscillography.
•Active settings table when recording
•Digital information (Status of internal digital signals)
•Instantaneous rms values of currents (I
A,IB,IC
and IN)
A configurable
mask
is available for selecting which functions or internal signals are able to trigger the
oscillography. It can either be triggered by a configurable digital input, by a command received from the
communication program (GE_LOCAL), or directly from the HMI.
10DBF Breaker Failure ProtectionGEK-106168E
The user can select from the following list which signals may trigger the oscillography:
Events to Trigger the
Oscillography
PICKUP
1ST STAGE TRIP
2ND STAGE TRIP
INTERNAL ARC
50BF A TRIP
50BF B TRIP
50BF C TRIP
50BF 3P TRIP
EXTERNAL TRIGGER
COMM. TRIGGER
HI-SET A PICKUP
HI-SET B PICKUP
HI-SET C PICKUP
50BF A INIT
50BF B INIT
50BF C INIT
LO-SET A PICKUP
LO-SET B PICKUP
LO-SET C PICKUP
3 POLE 50BF INIT
NEUTRAL PICKUP
ARC A PICKUP
ARC B PICKUP
ARC C PICKUP
2. OPERATION LOGIC
The oscillography records are retrieved from the relay to the computer in COMTRADE international standard
format using the GE_LOCAL communications program. To draw the waveforms, digital flags, phasors and postfault analysis in general, it is suggested to use the GE_OSC oscillography program or any other that accepts
COMTRADE international format (IEEE-C37.111-1991).It is also possible to import the waveforms with
mathematical or spreadsheet programs (for example EXCEL
TM
).
GEK-106168EDBF Breaker Failure Protection11
2. OPERATION LOGIC
2.4. CONTROL
2.4.1 TABLES OF SETTINGS
The DBF system has two types of settings stored in non-volatile memory (information is kept even when there is
no auxiliary voltage):
•Generic Settings.
•Specific Settings.
The
Generic
settings are grouped as follows:
GENERAL SETTINGS
BREAKER SETTINGS
ACTIVE TABLE SETTINGS
OSCILLOGRAPHY MASK
FUNCTION PERMISSION
For the
grouped as follows:
Only one setting table is active at a given time, and this is the table used by the system to run the different
functions included in it.
There is an "ACTIVE TABLE" setting that determines the settings table that is active at a given moment.
The active settings table can be changed by means of up to 2 digital inputs, referred to as "ACTIVE TABLE
SELECT 0" and "ACTIVE TABLE SELECT 1" which allow up to 4 combinations from 0 to 3. To do this it is
necessary to configure (using GE-INTRO software) two inputs to have these meanings. For applications which
require less tables (up to 2) it is possible to use only one input.
The selected combination is obtained from the binary coding of the 2 inputs mentioned (see following table). The
0-0 means selecting the table indicated in the "ACTIVE TABLE" setting, and numbers 0-1 to 1-1 select tables 1 to
3 respectively
specific
settings, the DBF allows to have up to 3 independent setting tables. These specific settings are
50BF SETTINGS
INTERNAL ARC SETTINGS
Table Selection
INPUT-1
00Selected by setting
01 1
10 2
11 3
Table Selection
INPUT-0
Active Table
NOTE: if the inputs are programmed and used, energizing them, this selection has priority over the "ACTIVE
TABLE" setting and the table which is in fact used is determined by the status of the digital inputs.
12DBF Breaker Failure ProtectionGEK-106168E
2. OPERATION LOGIC
2.4.2 TIME SYNCHRONIZATION.
The DBF system includes an input for time synchronization. This input requires the connection of a device
to supply a demodulated IRIG-B output. In this way coordinated universal time is measured to a high degree of
accuracy and makes possible to tag events generated by the unit with a resolution of one millisecond.
The use of this input makes it possible to correlate data obtained from different units thanks to
synchronization with GPS satellites. In this way it is possible to obtain very useful information for analysis, crossreferencing the information provided by different units for a given incident.
Alternatively, it is possible to synchronize units by means of communications, using the GE-LOCAL
communications software, or manually by means of the HMI. If the IRIG-B input is used it has priority over time
setting by communications, since the time read by IRIG-B is much more accurate.
2.4.3 CONFIGURABLE INPUTS AND OUTPUTS
2.4.3.1 Digital Inputs
The DBF system has 6 digital inputs (two groups of 3 inputs with one common in each group). The inputs
can be configured by the user by means of the GE-INTRO configuration program. Using the optional expansion
board it is possible to increase the number of inputs up to a total of 14 (2 groups of 3 inputs with one common in
each group and 4 groups of 2 inputs with one common in each group). See the external connections diagram for
additional reference.
One of the following meanings can be assigned to any input: (For more detail about the configuration of the
inputs, see GE-INTRO Instruction Book).
FunctionP/L
Unused input
50BF Initiate AL
50BF Initiate BL
50BF Initiate CL
3P BF InitiateL
52a pole AL
52a pole BL
52a pole CL
52b pole AL
52b pole BL
52b pole CL
Latching Relays ResetP
External TriggerP
Active Table Select 0L
Active Table Select 1L