GE E-565, gea31391 Brochure

GE Oil & Gas

NORTH AND SOUTH AMERICA

16250 Port Northwest Drive
Houston, TX 77041
USA
Tel [phone]
Toll Free 1.866.754.3562

2101 SE 18th St.
Oklahoma City, OK 73129
USA
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1648 West Magnolia Road
Salina, KS 67401
USA
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8927 Andrews Highway
Odessa, TX 79765
USA
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423 South Gray
Pampa, TX 79065
USA
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3900 East Bloomfield Highway
Farmington, NM 87401
USA
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1950 North Loop Avenue
Casper, WY 82601
USA
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10446 River Road
St. Rose, LA 70087
USA
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Carretera Negra, KM. 97
Apartado No. 12
Anaco, Estado Anzoategui, Venezuela
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Homero 1804, Desp. 403
Col. Chapultepec Morales
Deleg. Miguel Hidalgo
11510 Mexico, D.F.
Mexico City
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EUROPE, AFRICA, CASPIAN
AND RUSSIA

Via Cantú 8/10
20092 Cinisello Balsamo (MI)
Milan, Italy
Tel [phone]

51, Av CPT Alexandru Serbanescu Street
Bucharest, Romania
Tel 40.244.306.629

9 Trekhprudny Lance, Bldg 2
5th Floor
123001
Moscow, Russia
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ASIA PACIFIC AND MIDDLE EAST

Dubai World Trade Center
(14th Floor)
PO Box 9213
Dubai, United Arab Emirates
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Survey No. 255/1/8
Hinjewadi, Pune - 411057
Maharashtra, India
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Building A-2, Himile Industrial Zone
No. 5655 Kangcheng Road
Gaomi, Shandong 261500
China
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Tower A, 17th Floor
Chengjian Dasha
#18 Beitaipingzhuang
Haidian District, Beijing 100088
China
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No. 2 Gul Circle
Jurong Industrial Est.
Singapore 629560
Republic of Singapore
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RM413, Royal Palace Suite 85
Susong-dong, Chongno-ku Seoul 110-885
Republic of Korea
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6-12 French Avenue
Brendale, Brisbane, Queensland. 4500
Australia
Tel: [phone]

Reciprocating
Engines and Gas
Compressors

Ajax
Superior
Cooper-Bessemer

Imagination at work

GE Oil & Gas
16250 Port Northwest
Houston TX 77041
[phone]

www.geoilandgas.com

GE Busine ss Unit, LLC is a sub sidiary of the Ge neral Electr ic Company. The GE br and, logo and Lum ination are trad emarks of the Gen eral
Electr ic Company. © 2013 GE Bu siness Unit, LLC . The USG brand & L ogix are tradema rks of USG Interi ors, LLC. Inf ormation provi ded is subject
to change wi thout notice. Al l values are desig n or typical val ues when measure d under labora tory conditio ns.

GEA31391 08/2014

We fuel the future. We push the boundaries
of technology to bring energy to the world.

Technology Leadership

GE is there – in all the key plays in which you are working – with
the field-proven components, systems and services you have
relied on for nearly 200 years. From drilling to processing to
industrial markets, GE is there with a broad range of products and
services to address your needs.

AJAX

SUPERIOR

COOPER-BESSEMER

As one of the leading worldwide providers of reciprocating
compression equipment for oil and gas production, transmission,
processing and independent power industries, you can count on
GE for quality and reliability. We understand your need for flexible
solutions that provide a lower life cycle cost and punctual delivery.

FPSO

Lift

Injection

SERVICES

Exemplary Engineering

Gathering

GE employs experienced engineers who use the latest tools and
techniques to work out solutions for complex problems and bring
new ideas to market.

Boosting

Storage

Application Engineering – Teams of engineers develop
custom solutions for specific applications, finding just the right

Transmission

combination of equipment and technology to meet stringent
demands, including fully packaged compressors.

Rapid Prototyping and Virtual Testing – Using sophisticated

Fuel Gas Boosting

Unconventional

3D modeling software, advanced simulation software and 3D
printing techniques, our engineers can perform thermal, stress,

Processing

combustion and emissions analysis on parts and assemblies
before a single prototype is built.

NGV

In the constant pursuit of improvement, we explore new
technologies, test new designs and experiment with new ideas.

Since 1833, GE has manufactured top-quality products that have become known throughout

the industries we serve. Today, our reciprocating compression products are known for their
reliability and performance.

1833

Charles and Elias Cooper
foundry established in
Mt. Vernon, Ohio

1877

AJAX Engine
Company founded

1892

SUPERIOR Engine and
Compressor Company founded

1929

Cooper merges with Bessemer to form
the Cooper-Bessemer Corporation

1988

Enterprise Engine
aftermarket services
business acquired

2006

Cooper Cameron Corporation
becomes Cameron

2014

Reciprocating Compression
acquired by GE Oil & Gas

1850 1875 1900 1925 1950 1975 20001825

1987

Texcentric
Valves
acquired

2001

Nickels Industrial Manufacturing (now CSI)
merges and Elliot Turbocharger Group (now TSI)

1995

Cooper Cameron Corporation
spun off from Cooper Industries

becomes part of Cooper Energy Services division

1869

Cooper licensed
to produce Corliss
steam engine

1900

Cooper enters production of natural gas
internal combustion engines

1899

Bessemer Gas Engine Company founded
in Grove City, Pennsylvania

1963

AJAX acquired
by Cooper

1976

Superior Engine
Company acquired
by Cooper Industries

Ajax Slow-speed, Integral
Gas Engine-compressors

For more than 50 years, Ajax integral engine-compressors have
earned a reputation for being as reliable as any compressor
product, through efficient and long-lasting service. Our product
line – from 147 to 845 hp (110 to 630 kW), with a cylinder lineup
capable of handling a wide range of pressures – offers up to six

ratios of capability and a lower brake horsepower (BHP) per million
flows for a wider range of applications.

AJAX integral technology provides lower overall operating costs
and maintenance expenses. Improvements over the years have
added to the strength and simplicity of the original design.

Slow-speed Integral Gas Engine-compressors

DPC-2200 / DPC-2800

147.8 to 845 bhp (110.2 to 630.1 kW) at 440 rpm

30,000 to 40,000-lb (133 to 178-kN) rod load

• Gas gathering

• Gas transmission

• Gas storage

• Gas reinjection

• Gas processing

• Helium processing

• Propane processing

• Coalbed methane

Slow-speed Separable Compressor

Ajax Advantages

• Reliability – Proven two-stroke design ensures reliable
operation

• Availability – 98% or better availability providing increased
revenue and production time when properly maintained and
operated

• Operating Efficiency – Integral net compression efficiency is
greater due to low mechanical losses when compared to non­integral technologies

• Fuel Flexibility – Ability to operate using a wide variety of fuel
gases, including sour gas up to 3.0 mol%

• Ease of Installation and Mobility – Plug-and-play flexibility
combined with the ability to relocate based on
field life

• Low Total Cost of Ownership – Lower overall operating
costs due to fewer parts, slower speed and proven design

Cutaway of Ajax 2804 LE compressor engine showing crosshead guides,
main bearings and crankshaft, with four power pistons and three
compression cylinders. Engine runs at 440 rpm and runs on natural gas.

C-302

Electric motor-driven separable, 200 to 455 rpm

30,000-lb (133-kN) gas rod load

• Gas gathering

• Gas transmission

• Gas storage

• Gas reinjection

• Gas processing

• Helium processing

• Propane processing

• Coalbed methane

40-hp Gas Engine

E-565 Gas Engine

40 bhp (29.8 kW) at 525 rpm

• Pump jacks

• Gas gathering

5

6

Superior High-speed Separable

*Fulfillment linked to high speed reciprocating compression for consumption in the United States is through authorized independent packagers.

*

Reciprocating Compressors and Engines

GE’s Superior product line is a leading provider of reciprocating
compression equipment, parts and services for oil and gas
production, gas transmission, gas processing and independent
power industries. Built to work long and hard in any gas
application, the Superior product line includes a full line of air­cooled and water-cooled, lubricated and non-lubricated, lined and
unlined cylinders.

Experience – With more than 130 years of compression
experience, you can count on the quality and reliability of Superior
products. You also can count on GE to understand your need for
solutions that provide a lower life cycle cost. With installations in
more than 70 countries, representing a diverse set of customers
and applications, the Superior brand is recognized as a proven
performer for reciprocating compression.

Flexibility – Superior engines and compressors are designed to
provide the flexibility needed to fit your application. This flexibility

is offered through an extensive line of cylinders and a variety of
frames designed to cross a broad range of horsepower and speed.
Our frames extend to 9000 hp with our WG model and 1800 rpm
with our high-speed CFA.

As field conditions change over time, your Superior compressor
frame can be reconfigured with our flexible line of cylinders to
easily realign your equipment to production needs. This ability
to utilize existing modular equipment for the life of your field,
over purchasing new equipment, reduces overall downtime and
increases total equipment availability.

Support – Before, during and after the sale, we listen and deliver.
To provide you with the best possible service, GE Oil & Gas offers a
dedicated team of parts support and field service personnel.
We provide comprehensive inventory availability because we
understand your cost of downtime.

CFA

RAM

MH/WH

290 to 580 hp (216 to 432 kW) at 1800 rpm
13,000-lb (58-kN) gas rod load

• CNG

• Gathering

• Boosting

• Processing

950 to 1900 hp (708 to 1417 kW) at 1400 rpm
40,000-lb (179-kN) gas rod load

• Fuel gas boosting

• Gathering

• Boosting

1700 to 5400 hp (1268 to 4027 kW) at up to 1200 rpm
Up to 65,000-lb (291-kN) gas rod load

• Fuel gas boosting

• Gathering

• Boosting

• Processing

• Offshore platforms

• Air

• FPSO

• Processing

• FPSO

• Transmission

• Storage

• CO

2

• FPSO

GE offers a versatile Superior cylinder

selection for your specific application,

from lined to non-lined, air- or water-

cooled, high-pressure or integral

tandems.

Ductile Iron Forged Steel Pipeline

WG

825 ENGINE

SUPERIOR PACKAGES

2500 to 9000 hp (1065 to 6714 kW) at up to 1200 rpm
75,000-lb (336-kN) gas rod load

• Gathering

• Boosting

• Processing

• Transmission

12 or 16 cylinders
2000 to 2650 hp (1490 to 1975 kW) at 900 rpm

• Fuel gas boosting

• Gathering

• Boosting

• Processing

Any Superior Compressor

• Complete packages

• Application exibility

• Optimized engineering

• Gas or motor driver

• Storage

• Injection

• CO

2

• FPSO

• Transmission

• Storage

• Injection

• CO

2

• Skid mounted

• Control panels

• Instrumentation

• Other ancillary equipment

87

GE Services – Partnering to maintain your
reciprocating compression and power equipment

Whether you need replacement parts, machine shop repairs, or
even field service of remanufactured engines and compressors,
experienced GE Oil & Gas service personnel provide you
and attentive support anywhere
will work with you to determine the most
keep your equipment
profitably – giving you a competitive edge.

Parts and Exchange

Locate replacement parts for both GE and non-GE engines,
compressors and power generation equipment.

All replacement parts are manufactured to OEM or customer
specifications to ensure reliability, lower maintenance and long­term savings.

Availability of New Parts

Strategically-placed inventory is available to address your needs
quickly.

Economical Alternative to New Parts

With our parts exchange program, operators can trade used parts
for used or factory-reconditioned components and assemblies.

operating efficiently, reliably and, above all,

in the world. Our dedicated team

appropriate solution to

convenient

Machine Shop and Field Services

Our team of experienced technicians and service representatives
provide a quick response to your service needs. Machine shop and
field services include:

• Installation, commissioning and operator training

• Overhauls, including teardown, inspection and rebuild

• General services, including grout, equipment relocation/

reapplication, predictive emissions monitoring and contract
maintenance

• Machining in the field to provide a cost-effective alternative to

equipment removal

• Repair and unit exchange to maintain your operation during

equipment overhaul and to reduce downtime

• Engineering and new product development teams dedicated to

developing innovations for GE and non-GE products

GE also maintains a global network of reciprocating compression
machine shops, providing:

Reconditioning – Any make of reciprocating engine, compressor
or turbocharger can be reconditioned or remanufactured, offering
an attractive and economical solution based on your particular
situation.

Retrofits – Retrofit services enhance engine performance

and can reduce emission to a specified level.

Upgrades – Engine efficiency upgrades improve fuel efficiency,
engine performance and reliability. Upgrades include Jet Cell™
conversions, air/fuel ratio improvements, blower/turbocharger and
ignition system upgrades and electronic control panels.

Engineering and New Product Development – GE’s Services
team maintains a dedicated engineering, technical support and
new product development team that brings legacy equipment up
to modern standards using today’s best technology. We strive to
improve engine and compressor performance, enhance reliability
and develop improved hardware and combustion technologies for
reduced emissions.

Our 24/7 central distribution and call center is located in
Houston, Texas, highlighting our commitment to providing a one­source solution for our customers. The call center offers customer

service, application engineering and technical support for

customers. For immediate assistance, call us at 1.866.754.3562.

109

Specialized Services

COMPRESSION SPECIALTIES

Large-bore engine and compressor parts, repairs and service

GE is one of the leading US manufacturers of parts for large, industrial
engines and compression equipment including reputable brands such

®

as Caterpillar
others.

, Waukesha*, Clark®, Worthington®, Ingersoll Rand® and

TURBINE SPECIALTIES (TSI)

Complete turbocharger manufacturing and repair

For more than 40 years, our team in Salina, Kansas, has been
cultivating expertise in everything to do with turbochargers and has an
enviable reputation for quality work. Today, they offer the best in parts,
repair, new and remanufactured turbochargers, retrofit packages,
testing, upgrade/re-aero services, training and unit exchange.

The Learning Center

TEXCENTRIC

New and reconditioned compressor valves

GE produces TEXCENTRIC valves, assemblies and parts for virtually
any type of air, gas or process/petrochemical compressor – including
replacement parts, plus in-house engineering and manufacturing of
poppet valves, plate valves and plug-type unloaders.

ENGINE UPGRADES

Technologies to improve emissions, efficiency and performance

Using the best of technology, engineering services and project
management, GE Oil & Gas offers comprehensive upgrades for
large-bore engines, including Cooper-Bessemer and non-OEM

®

equipment like Clark
upgrades reduce engine emissions, increase horsepower and improve
efficiencies and reliability.

, Worthington®, and Ingersoll Rand®. Engine

Educating customers, operators and maintenance personnel

The Learning Center is GE’s dedicated reciprocating engine and compression training resource for your employees. Staff
well-trained in equipment operation and maintenance is one of your best tools for improving performance, reducing downtime and overall
operating costs and maintaining a safe operation. For more information, contact us at [e-mail] or 1.713.354.1296.

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