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F650
Instruction Manual
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GE F650 User Manual

GE
Grid Solutions
F650 Digital Bay Controller
User Guide
Firmware version: 7.5x
EnerVista F650 Setup version: 7.5x
GE publication code: GEK-113000-AF
*GEK-113000AF*
© 2017 GE Multilin Inc. All rights reserved. GE Multilin F650 Feeder Protection System instruction manual for revision AF.
F650 Feeder Protection System, EnerVista, and EnerVista 650 family Setup are registered trademarks of GE Multilin Inc. The contents of this manual are the property of GE Multilin Inc. This documentation is furnished on license and may not be reproduced in whole or in part without the permissi this manual is for informational use only and is subject to change without notice.
Part number: GEK-113000-AF (June 2017)
on of GE Multilin. The content of
GE
Grid Solutions
F650 Digital Bay Controller
Table of Contents
1 GETTING STARTED 1.1 Important procedures ..................................................................................... 1-1
1.1.1 Cautions and warnings ....................................................................................................... 1-1
1.1.1.1 General cautions and warnings.................................................................................................1-2
1.1.1.2 Communication board withdrawal/insertion...................................................................... 1-3
1.1.1.3 Magnetic module terminals.........................................................................................................1-4
1.1.2 Inspection checklist............................................................................................................... 1-5
1.1.3 Safety instructions................................................................................................................. 1-7
1.1.3.1 General safety instructions.......................................................................................................... 1-8
1.1.3.2 Warning symbols..............................................................................................................................1-9
1.2 Overview .......................................................................................................... 1-10
1.2.1 Introduction to the 650 family of relays....................................................................1-10
1.2.2 Hardware architecture ......................................................................................................1-10
1.2.2.1 F650 basic design.......................................................................................................................... 1-10
1.2.2.2 F650 signal type............................................................................................................................. 1-11
1.2.3 Communications architecture .......................................................................................1-11
1.3 EnerVista 650 Setup software......................................................................1-14
1.3.1 System requirements.........................................................................................................1-14
1.3.2 Installation...............................................................................................................................1-14
1.3.3 Connecting EnerVista 650 Setup to the F650 .........................................................1-18
1.3.3.1 Configuring an Ethernet connection .................................................................................... 1-18
1.3.3.2 Configuring the RS232 connection....................................................................................... 1-18
1.4 650 hardware .................................................................................................. 1-19
1.4.1 Mounting & wiring................................................................................................................1-19
1.4.2 650 communications..........................................................................................................1-19
1.4.3 Faceplate display .................................................................................................................1-20
1.4.4 Maintenance...........................................................................................................................1-21
1.4.4.1 General maintenance.................................................................................................................. 1-21
1.4.4.2 In-service maintenance.............................................................................................................. 1-21
1.4.4.3 Out-of-service maintenance .................................................................................................... 1-21
1.4.4.4 Unscheduled maintenance....................................................................................................... 1-21
1.4.5 Storage......................................................................................................................................1-21
1.4.6 Repairs.......................................................................................................................................1-22
1.4.7 Disposal.....................................................................................................................................1-22
2PRODUCT
DESCRIPTION
GEK-113000-AF F650 DIGITAL BAY CONTROLLER 1-1
2.1 F650 Overview................................................................................................... 2-1
2.2 ANSI device numbers and functions ............................................................. 2-3
CHAPTER 1:
2.3 Other device functions .................................................................................... 2-4
2.4 Order codes ....................................................................................................... 2-5
2.4.1 CIO Modules ..............................................................................................................................2-7
2.5 Technical specifications.................................................................................. 2-8
2.5.1 Protection ...................................................................................................................................2-8
2.5.2 Control....................................................................................................................................... 2-16
2.5.3 Monitoring...............................................................................................................................2-19
2.5.4 User-programmable ..........................................................................................................2-21
2.5.5 Metering ................................................................................................................................... 2-22
2.5.6 Inputs......................................................................................................................................... 2-22
2.5.7 Real time clock......................................................................................................................2-24
2.5.8 Outputs.....................................................................................................................................2-24
2.5.9 Control power supply ........................................................................................................ 2-24
2.5.10 Communications..................................................................................................................2-25
2.5.11 Optical....................................................................................................................................... 2-27
2.5.12 Environmental.......................................................................................................................2-28
2.5.13 Packaging and weight....................................................................................................... 2-28
2.5.14 Type tests................................................................................................................................2-28
2.5.15 Approvals.................................................................................................................................2-29
2.6 External connections .....................................................................................2-30
3INTERFACES,
SETTINGS & ACTUAL VALUES
3.1 EnerVista 650 Setup software ........................................................................ 3-1
3.1.1 Introduction...............................................................................................................................3-1
3.1.1.1 Using settings files ........................................................................................................................... 3-2
3.1.1.2 Viewing actual values..................................................................................................................... 3-2
3.1.1.3 Viewing triggered events .............................................................................................................. 3-2
3.1.1.4 Firmware upgrades......................................................................................................................... 3-2
3.1.1.5 One line diagrams............................................................................................................................ 3-2
3.1.2 Main screen ...............................................................................................................................3-3
3.1.3 Connect to the relay..............................................................................................................3-4
3.1.3.1 Computer Settings: .......................................................................................................................... 3-5
3.1.3.2 Communication Control: ............................................................................................................... 3-5
3.1.3.3 Communication Optimization:.................................................................................................... 3-5
3.1.4 File management menu ......................................................................................................3-6
3.1.4.1 Offline mode........................................................................................................................................ 3-6
3.1.4.2 Online mode........................................................................................................................................ 3-8
3.1.5 EnerVista 650 Setup menu.............................................................................................. 3-10
3.1.6 File menu .................................................................................................................................3-11
3.1.6.1 New, Open, Save, Save as, and Close ..................................................................................3-12
3.1.6.2 Configuration file converter.......................................................................................................3-13
3.1.6.3 Properties ...........................................................................................................................................3-15
3.1.6.4 Print options......................................................................................................................................3-15
3.1.6.5 Compare to settings file ..............................................................................................................3-16
3.1.6.6 PLC checksum calculation .........................................................................................................3-16
3.1.6.7 Setting checksum calculation ..................................................................................................3-17
3.1.7 Setpoint menu.......................................................................................................................3-17
3.1.7.1 Product setup menu......................................................................................................................3-18
3.1.7.2 Communication settings menu ...............................................................................................3-18
3.1.7.3 System setup menu ......................................................................................................................3-19
3.1.7.4 Breaker menu...................................................................................................................................3-19
3.1.7.5 Protection elements menu.........................................................................................................3-19
3.1.7.6 Control elements menu...............................................................................................................3-22
3.1.7.7 Inputs/Outputs menu ...................................................................................................................3-23
3.1.7.8 Quick settings menu .....................................................................................................................3-24
3.1.7.9 Relay configuration menu..........................................................................................................3-24
3.1.7.10 Logic Configuration menu..........................................................................................................3-26
3.1.7.11 IEC 103 Configuration menu ....................................................................................................3-27
1-2 F650 DIGITAL BAY CONTROLLER GEK-113000-AF
CHAPTER 1:
3.1.7.12 Clock menu ....................................................................................................................................... 3-27
3.1.8 Actual values menu.............................................................................................................3-28
3.1.8.1 Front panel........................................................................................................................................ 3-28
3.1.8.2 Status................................................................................................................................................... 3-28
3.1.8.3 Metering ............................................................................................................................................. 3-30
3.1.8.4 Inputs/Outputs menu................................................................................................................... 3-31
3.1.8.5 Records menu ................................................................................................................................. 3-31
3.1.9 Operations menu..................................................................................................................3-32
3.1.10 Communications menu.....................................................................................................3-32
3.1.11 Security menu........................................................................................................................3-34
3.1.12 View menu...............................................................................................................................3-35
3.1.13 Help menu ...............................................................................................................................3-35
3.2 Human-machine interface (HMI) ................................................................ 3-36
3.2.1 Display.......................................................................................................................................3-37
3.2.2 LED indicators ........................................................................................................................3-38
3.2.3 Pushbuttons............................................................................................................................3-38
3.2.3.1 Keypad and shuttle key.............................................................................................................. 3-38
3.2.3.2 Command push button............................................................................................................... 3-40
3.2.4 Front port and cover sealing system..........................................................................3-40
3.2.5 Screen contrast.....................................................................................................................3-41
3.2.6 Text menus..............................................................................................................................3-41
3.2.6.1 Navigation......................................................................................................................................... 3-41
3.2.6.2 Text menu hierarchy.................................................................................................................... 3-42
3.2.6.3 Actual Values ................................................................................................................................... 3-42
3.2.6.4 Snapshot events............................................................................................................................. 3-44
3.2.6.5 Fault report ....................................................................................................................................... 3-45
3.2.6.6 View settings menu....................................................................................................................... 3-47
3.2.6.7 Change Settings ............................................................................................................................. 3-51
3.2.6.8 Date & time....................................................................................................................................... 3-52
3.2.6.9 Commands........................................................................................................................................ 3-53
3.2.6.10 Passwords ......................................................................................................................................... 3-54
3.2.6.11 Select main screen........................................................................................................................ 3-56
3.2.6.12 Select language ..............................................................................................................................3-56
3.2.7 Graphic display .....................................................................................................................3-57
3.2.7.1 One-line diagram........................................................................................................................... 3-57
3.2.7.2 Metering screen.............................................................................................................................. 3-58
3.2.7.3 All events screen ............................................................................................................................ 3-59
3.2.7.4 New events screen........................................................................................................................ 3-61
3.2.7.5 Alarms panel .................................................................................................................................... 3-62
3.2.7.6 Input/output monitoring screen ............................................................................................. 3-63
3.3 Web server...................................................................................................... 3-66
3.3.1 Home..........................................................................................................................................3-66
3.3.2 Snapshot events ...................................................................................................................3-67
3.3.3 Control events........................................................................................................................3-68
3.3.4 Alarms........................................................................................................................................3-69
3.3.5 Oscillography .........................................................................................................................3-70
3.3.6 Fault report..............................................................................................................................3-71
3.3.7 Data logger .............................................................................................................................3-72
4 SECURITY 4.1 Adding users...................................................................................................... 4-1
4.1.1 User rights ................................................................................................................................. 4-1
4.2 Changing passwords ....................................................................................... 4-2
4.3 Enabling security.............................................................................................. 4-3
4.4 Logging into EnerVista 650 Setup ................................................................. 4-4
GEK-113000-AF F650 DIGITAL BAY CONTROLLER 1-3
CHAPTER 1:
5 BOOTCODE AND
FIRMWARE UPGRADE
5.1 Firmware upgrade versions below 7.00. ...................................................... 5-1
5.1.1 Communication parameters .............................................................................................5-3
5.1.2 Bootware version upgrade.................................................................................................5-4
5.1.2.1 Bootware upgrade........................................................................................................................... 5-4
5.1.3 Firmware version upgrade..............................................................................................5-12
5.1.3.1 Introduction.......................................................................................................................................5-12
5.1.3.2 Firmware upgrade .........................................................................................................................5-12
5.1.4 Summary of main steps ................................................................................................... 5-20
5.1.4.1 Boot code upgrade (*) ..................................................................................................................5-20
5.1.4.2 Firmware upgrade(*).....................................................................................................................5-21
5.2 Firmware upgrade version 7.00 or above.................................................. 5-22
5.2.1 Communication parameters ..........................................................................................5-22
5.2.2 Firmware version upgrade..............................................................................................5-23
5.2.2.1 Introduction.......................................................................................................................................5-23
5.2.2.2 Firmware upgrade .........................................................................................................................5-23
5.2.2.3 Order code upgrade process....................................................................................................5-26
5.2.3 Summary of main firmware upgrade steps............................................................ 5-28
6 COMMISSIONING 6.1 Visual inspection............................................................................................... 6-1
6.2 Out of service setting....................................................................................... 6-2
6.3 General considerations, power supply network......................................... 6-3
6.4 Isolation tests.................................................................................................... 6-4
6.5 Indicators........................................................................................................... 6-5
6.6 Power supply testing ....................................................................................... 6-5
6.7 Communications............................................................................................... 6-5
6.8 Verification of measurement ......................................................................... 6-6
6.8.1 Voltages.......................................................................................................................................6-6
6.8.2 Phase currents .........................................................................................................................6-6
6.8.3 Active, reactive power, and COSJ metering ...............................................................6-7
6.8.4 Frequency ..................................................................................................................................6-8
6.9 Inputs and outputs........................................................................................... 6-9
6.9.1 Digital inputs .............................................................................................................................6-9
6.9.2 Contact outputs....................................................................................................................6-10
6.9.3 Circuit continuity supervision inputs .......................................................................... 6-10
6.9.4 Latching circuits ...................................................................................................................6-10
6.10 Connections for testing protection elements ..........................................6-11
6.11 Instantaneous overcurrent (50PH, 50PL, 50N, 50G, 50SG) .....................6-12
6.12 Time overcurrent (51PH, 51PL, 51N, 51G, 46) ...........................................6-13
6.13 Directional elements (67P, 67N, 67G, 67SG).............................................. 6-14
6.13.1 67P element............................................................................................................................6-14
6.13.2 67N element...........................................................................................................................6-14
6.13.3 67G element........................................................................................................................... 6-15
6.13.4 67SG element ........................................................................................................................6-15
6.14 Undervoltage elements (27P, 27X)..............................................................6-17
6.14.1 27P element............................................................................................................................6-17
6.14.2 27X element ........................................................................................................................... 6-17
6.15 Overvoltage elements (59P, 59X, 59NH, 59NL, 47)...................................6-18
6.15.1 59P element............................................................................................................................6-18
6.15.2 59X element ........................................................................................................................... 6-18
6.15.3 59NH and 59NL elements................................................................................................ 6-19
6.15.4 47 element - Neg Seq OV................................................................................................. 6-19
6.16 Frequency elements (81O/81U)................................................................... 6-21
6.17 Recloser (79)....................................................................................................6-22
6.17.1 Reclosing cycle .....................................................................................................................6-22
1-4 F650 DIGITAL BAY CONTROLLER GEK-113000-AF
CHAPTER 1:
6.17.2 Recloser status......................................................................................................................6-23
6.17.3 External reclose initiation.................................................................................................6-23
6.18 Thermal image element (49)........................................................................6-24
7FREQUENTLY ASKED
QUESTIONS
7.1 Communications .............................................................................................. 7-1
7.2 Protection .......................................................................................................... 7-3
7.3 Control & HMI .................................................................................................... 7-4
7.4 Relay configuration.......................................................................................... 7-5
8 F650
8.1 Symptoms and recommended actions......................................................... 8-1
TROUBLESHOOTING GUIDE
A LOGIC OPERANDS A.1 Operands - F650 - model FX - GX .................................................................. A-1
BREDUNDANCY
PROTOCOL
B.1 PRP and HSR Ethernet protocols .................................................................. B-1
B.1.1 PRP ............................................................................................................................................... B-4
B.1.2 HSR ............................................................................................................................................... B-5
B.2 RSTP (IEEE 802.1D-2004) and daisy chain ...................................................B-6
B.2.1 RSTP description .................................................................................................................... B-6
B.2.2 RSTP concepts ........................................................................................................................B-6
B.2.3 Use in meshed networks ................................................................................................... B-7
B.2.4 Daisy chain .............................................................................................................................. B-7
B.3 Link loss alert (LLA) ..........................................................................................B-8
B.3.1 LLA ................................................................................................................................................ B-8
B.3.2 LLA priority ...............................................................................................................................B-8
B.3.3 LLA timeout .............................................................................................................................. B-8
C FACTORY DEFAULT
LOGIC
D FACTORY DEFAULT
CONFIGURATION
D.1 Factory default settings ................................................................................D-1
D.2 Factory default configuration .................................................................... D-28
E MISCELLANEOUS E.1 GE Multilin warranty ....................................................................................... E-1
GEK-113000-AF F650 DIGITAL BAY CONTROLLER 1-5
CHAPTER 1:
1-6 F650 DIGITAL BAY CONTROLLER GEK-113000-AF
GE
DANGER
WARNING
CAUTION
NOTICE
Grid Solutions
F650 Digital Bay Controller
Chapter 1: Getting Started

GETTING STARTED

1.1 Important procedures

Use this chapter for initial setup of your new F650 Digital Bay Controller.

1.1.1 Cautions and warnings

To help ensure years of trouble free operation, please read through the following chapter for information to help guide you through the initial installation procedures of your new relay.
Before attempting to install or use the relay, it is imperative that all warnings and cautions in this manual are reviewed to help prevent personal injury, equipment damage, and/or downtime.
The following safety and equipment symbols are used in this document.
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Indicates practices not related to personal injury.
GEK-113000-AF F650 DIGITAL BAY CONTROLLER 1-1
1.1 IMPORTANT PROCEDURES CHAPTER 1: GETTING STARTED
WARNING
WARNING
NOTICE
1.1.1.1 General cautions and warnings
The following general safety precautions and warnings apply.
Ensure that all connections to the product are correct so as to avoid accidental risk of shock and/or fire, for example such as can arise from high voltage connected to low voltage terminals.
Follow the requirements of this manual, including adequate wiring size and type, terminal torque settings, voltage, current magnitudes applied, and adequate isolation/clearance in external wiring from high to low voltage circuits.
Use the device only for its intended purpose and application.
Ensure that all ground paths are uncompromised for safety purposes during device operation and service.
Ensure that the control power applied to the device, the AC current, and voltage input match the ratings specified on the relay nameplate. Do not apply current or voltage in excess of the specified limits.
Only qualified personnel are to operate the device. Such personnel must be thoroughly familiar with all safety cautions and warnings in this manual and with applicable country, regional, utility, and plant safety regulations.
Hazardous voltages can exist in the power supply and at the device connection to current transformers, voltage transformers, control, and test circuit terminals. Make sure all sources of such voltages are isolated prior to attempting work on the device.
Hazardous voltages can exist when opening the secondary circuits of live current transformers. Make sure that current transformer secondary circuits are shorted out before making or removing any connection to the current transformer (CT) input terminals of the device.
For tests with secondary test equipment, ensure that no other sources of voltages or currents are connected to such equipment and that trip and close commands to the circuit breakers or other switching apparatus are isolated, unless this is required by the test procedure and is specified by appropriate utility/plant procedure.
When the device is used to control primary equipment, such as circuit breakers, isolators, and other switching apparatus, all control circuits from the device to the primary equipment must be isolated while personnel are working on or around this primary equipment to prevent any inadvertent command from this device.
Uses an external disconnect to isolate the mains voltage supply.
LED transmitters are classified as IEC 60825-1 Accessible Emission Limit (AEL) Class 1M. Class 1M devices are considered safe to the unaided eye. Do not view directly with optical instruments.
This product is rated to Class A emissions levels and is to be used in Utility, Substation Industrial environments. Not to be used near electronic devices rated for Class B levels.
Figure 1-1: Front view of F650 unit
1-2 F650 DIGITAL BAY CONTROLLER GEK-113000-AF
CHAPTER 1: GETTING STARTED 1.1 IMPORTANT PROCEDURES
WARNING
1.1.1.2 Communication board withdrawal/insertion
MODULE WITHDRAWAL AND INSERTION SHALL ONLY BE PERFORMED BY DULY QUALIFIED SERVICE PERSONNEL. FOR PERSONAL SECURITY PURPOSES, BEFORE ACCOMPLISHING ANY WITHDRAWAL OR INSERTION OPERATION, THE RELAY MUST BE POWERED OFF AND ALL THE REAR TERMINALS MUST BE POTENTIAL FREE. THE RELAY MUST BE GROUNDED USING THE REAR GROUNDING SCREW.
The modular design of the relay allows for the withdrawal and insertion of the communication module. Figure 1-1: Module withdrawal/insertion shows the location of communication modules on the rear part of the relay.
Qualified personnel must carry out the insertion or extraction of the communication boards only after disconnecting the relay auxiliary voltage and ensuring that all the rear terminals are potential free.
Communication boards are installed on the rear of the unit, with upper port reserved for the asynchronous communications board and CAN bus, and the lower port for the ETHERNET board. (The Ethernet module can be withdrawn or inserted only in models with Rear Ethernet Communication Board 2: "B", "C", "D" or "E". For the remaining options, Ethernet communications are included in the main CPU).
Before performing any of these actions, control power must be removed from the relay and all the rear terminals must be potential free. A grounded antistatic wristband must be used when manipulating the module in order to avoid electrostatic discharges that may cause damage to the electronic components.
WITHDRAWAL: Loosen the small screws that keep the faceplate in place and extract the module. INSERTION: Insert the module and press it firmly in the case, until it is completely fixed. After this, bolt the faceplate
screws and replace the control power. Check that the relay is fully operative.
GEK-113000-AF F650 DIGITAL BAY CONTROLLER 1-3
Figure 1-1: Module withdrawal/insertion
GE Multilin will not be responsible for any damage to the relay, connected equipment or personnel whenever these safety rules are not followed.
1.1 IMPORTANT PROCEDURES CHAPTER 1: GETTING STARTED
1.1.1.3 Magnetic module terminals
The transformer module for the VTs and CTs is already connected to a female connector screwed to the case. The current inputs incorporate shorting bars, so that the module can be extracted without the need to short-circuit the currents externally. It is very important, for safety reasons, not to change or switch the terminals for CTs and VTs.
Figure 1-1: Rear view of F650 unit
GE Multilin will not be responsible for any damage of the relay, connected equipment or personnel whenever these safety rules are not followed.
1-4 F650 DIGITAL BAY CONTROLLER GEK-113000-AF
CHAPTER 1: GETTING STARTED 1.1 IMPORTANT PROCEDURES

1.1.2 Inspection checklist

1. Unwrap the relay and inspect the relay for physical damage.
2. View the nameplate and verify that the correct model has been or top.
dered and delivered. The model number is at the
Figure 1-2: Identification label (A4454P6)
Please ensure that you received the following items with your relay:
• Mounting screws for fixing the relay to a cabinet
• GE EnerVista™ DVD (includes the EnerVista 650 Setup
• Wiring diagram.
• Certificate of Compliance
For product information, instruction manual updates, and the latest software updates, please visit the GE Multilin Home Page: http://www.gegridsolutions.com/multilin
GEK-113000-AF F650 DIGITAL BAY CONTROLLER 1-5
software and manuals in PDF format)
1.1 IMPORTANT PROCEDURES CHAPTER 1: GETTING STARTED
CAUTION
Note: If there is any physical damage detected on the relay, or any of the contents listed are missing, please contact GE Grid Solutions, Multilin immediately:
EUROPE, MIDDLE EAST AND AFRICA:
GE Grid Solutions Av. Pinoa, 10 48170 Zamudio, Vizcaya (SPAIN) Tel.: (34) 94-485 88 54 Fax: (34) 94-485 88 38 E-mail: multilin.tech.euro@ge.com
AMERICA, ASIA AND AUSTRALIA:
GE Grid Solutions 650 Markland Street Markham, Ontario Canada L6C 0M1 North America toll-free: +1 800 547 8629 Tel.: +1 905 927 7070 Fax: +1 905 927 5098 E-mail: multilin.tech@ge.com
The information provided herein is not intended to cover all the details of the variations of the equipment, nor does it take into account the circumstances that may be present in your installation, operating or maintenance activities.
Should you wish to receive additional information, or for any particular problem that cannot be solved by referring to the information contained herein, please contact General Electric, Grid Solutions.
1-6 F650 DIGITAL BAY CONTROLLER GEK-113000-AF
CHAPTER 1: GETTING STARTED 1.1 IMPORTANT PROCEDURES

1.1.3 Safety instructions

The F650 ground screw shown in Figure 1-3: Location of grounding screw must be correctly grounded.
Figure 1-3: Location of grounding screw
Before communicating with the F650 through the front USB port, ensure that the computer's power supply is grounded. When using a laptop, it is recommended that the power supply be disconnected. In many cases the laptop may not be correctly grounded either due to the power supply or to the connector cables used.
GE Multilin will not be responsible for any damage to the relay or connected equipment when this basic safety rule is not followed.
GEK-113000-AF F650 DIGITAL BAY CONTROLLER 1-7
1.1 IMPORTANT PROCEDURES CHAPTER 1: GETTING STARTED
CAUTION
1.1.3.1 General safety instructions
• Failure to practice safe working procedures is likely to damage the equipment, cause severe injury and/or death.
• The use of appropriate safety gloves, safety glasses and pr installation, maintenance and service of the equipment.
• All procedures must be strictly adhered to.
• Failure to observe and follow the instructi damage to the equipment and could lead to property damage, personal injury and/or death.
• Before attempting to use the equipment, it is important that all danger and caution indicators are reviewed.
• If the equipment is used in a manner not specified by t caution. Otherwise, the protection provided by the equipment may be impaired and can result in Impaired operation and injury.
• Beware of potential hazards, wear personal protective e and objects that may have been left inside the equipment.
• Caution: Hazardous voltages can caus
• Test/Installation/Service personnel must be familiar with general device t follow standard ESD precautions to avoid personal injury or equipment damage.
• Before performing visual inspections, tests, or periodic m or disconnect all hazardous live circuits and sources of electric power.
• Failure to shut equipment power off prior to removing the pow voltages causing injury or death.
• All recommended equipment that should be grounded must hav for safety purposes, protection against electromagnetic interference and proper device operation.
• Equipment grounds should be bonded together and connect power.
• Keep all ground leads as short as possible.
• At all times, equipment ground terminal must b
• While the equipment manual may suggest several safety and conjunction with the safety codes in force at your location.
• LED transmitters are classified as IEC 60825-1 Accessible Emission Li considered safe to the unaided eye. Do not view directly with optical instruments.
• It is the responsibility of the user to check the equipment r commissioning, service.
• Use a lift system with side rails/bucket to reduce a fall hazar servicing.
• In addition to the safety precautions mentioned all ele jurisdiction electrical code.
• Before working on CTs, they must be short circuited.
• Do not remove the voltage terminal blocks live. The voltage inputs must be de-energized prior to any servicing.
ons provided in the equipment manual(s) could cause irreversible
e shock, burns or death.
e grounded during device operation.
or disconnect the voltage input wires when the voltage phases are
otective clothing are recommended during equipment
he manufacturer or functions abnormally, proceed with
quipment and carefully inspect the work area for tools
est practices, safety precautions and
aintenance on this device or associated circuits, isolate
er connections could expose you to dangerous
e a reliable and un-compromised grounding path
ed to the facility's main ground system for primary
reliability steps, safety precautions must be used in
mit (AEL) Class 1M. Class 1M devices are
atings and installation instructions prior to
d as opposed to other means when installing or
ctrical connections made must respect the applicable local
1-8 F650 DIGITAL BAY CONTROLLER GEK-113000-AF
CHAPTER 1: GETTING STARTED 1.1 IMPORTANT PROCEDURES
!
1.1.3.2 Warning symbols
The following table explains the meaning of warning symbols that may appear on the device or in this manual.
The relevant circuit is direct current . Le circuit principal est à courant continu.
The relevant circuit is alternating current. Le circuit principal est à courant alternatif.
CAUTION: Refer t instructions. Failure to take or avoid a specified action can result in loss of data or physical damage.
AVERTISSEMENT: L'absence ou èviter de prender des mesures spècifiques peut entraîner des pertes de données ou même causer des dommages physiques.
WARNI NG! within the unit. Failure to take or avoid a specified action can result in physical harm to the user.
AVERTISSEMENT! T sont presents dans l'equipement. L'absence ou èviter de prender des mesures spècifiques peut causer des dommages physiques à l'utilisateur.
CAUTION: Cla DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS. AVERTISSEMENT: La
DIRECTEMENT LE DISPOSITIF QUI ÉMET LE LASER OPTIQUE.
CAUTION: Hot sur AVERTISSEMENT: Su
o the documentation for important operating and maintenance
Se réferer à la documentation pour l'entretien et l'utilisation.
Dangerous voltage constituting a risk of electric shock is present
ensions dangereuses comportant un risque de choc électrique
ss 1M Laser (IEC 60825-1 Safety of laser products)
ser de classe 1M (IEC60825-1) ÉVITER DE REGARDER
face.
rface chaude.
Earth (Ground) Terminal. Terminal de terre (masse).
Protective Earth Terminal. Terminal de terre de protection.
Note: Read all instructions included in package before using your product. Additional safety information Product Safety Supplement document available at; http://www.gegridsolutions.com/ProductSafety/
GEK-113000-AF F650 DIGITAL BAY CONTROLLER 1-9
1.2 OVERVIEW CHAPTER 1: GETTING STARTED

1.2 Overview

1.2.1 Introduction to the 650 family of relays

The GE 650 family relay is a new generation of digital and multifunction equipment that is easily incorporated into automation systems, at both the station and enterprise levels.

1.2.2 Hardware architecture

1.2.2.1 F650 basic design
The 650 is a digital-based device containing a central processing unit (CPU) that handles multiple types of input and output signals. The 650 family can communicate over a local area network (LAN) with an operator interface, a programming device, or another 650 device.
The CPU module contains firmware that provides protection elements in the form of logic algorithms, as well as programming logic gates, timers, and latches for control features.
Input Elements accept a variety of analog or digital signals from the field. The 650 isolates and converts these signals into logic signals used by the relay.
Output Elements convert and isolate the logic signals generated by the relay into digital signals that can be used to control field devices.
Figure 1-1: 650 concept block diagram
1-10 F650 DIGITAL BAY CONTROLLER GEK-113000-AF
CHAPTER 1: GETTING STARTED 1.2 OVERVIEW
1.2.2.2 F650 signal type
Contact Inputs/Outputs: Digital signals. CT and VT inputs: Signals coming from the inputs of current and voltage transformers, used for monitoring the power
system signals. Remote CAN Bus Inputs/Outputs: Signals associated with physical input/output contacts from a Remote Digital Input/
Output Module (CIO) connected to the 650 unit via the CAN Bus existing in options X, Y, Z, C and M for rear serial communication board 1.
PLC: Programmable Logic Controller. Control module that enables the unit configuration (assignment of inputs/outputs) and the implementation of logic circuits.
Protection Elements: Relay protection elements, for example: Overcurrent, overvoltage, etc. Remote inputs and outputs: Provide a means of sharing digital point state information between remote devices using IEC
61850 GSSE and GOOSE messages.
Analog Inputs: Signals associated with transducers.

1.2.3 Communications architecture

A dedicated serial port is used for communication between the main processor and the human-machine interface. The serial connection provides immunity against electromagnetic disturbances, thus increasing system safety.
All 650 units incorporate one RS232 (USB or DB9)serial port on the front of the relay. They can also incorporate up to two additional communication modules on the rear.
One of the modules provides asynchronous serial communications, using different physical media (RS485 + cable remote CAN bus I/O, plastic or glass fiber optic) depending on the selected model. The module incorporates two identical ports, COM1 and COM2. The COM2 port is multiplexed with the front port. Additionally, this module may incorporate a port for CAN bus communications, used for the connection to the remote CAN Bus I/O module. This feature increases the I/O capability by up to 100% if the maximum number of I/Os available inside the relay is not enough for a specific application. Available options are:
Table 1-1: Rear serial communications board 1
Board Code Functionality
F Without additional communication ports A Two RS485 ports P Two Plastic F.O. ports G Two Glass F.O. ports X Two RS485 ports and a CAN port for remote CAN bus Inputs/Outputs Y Two Plastic F.O. ports and a CAN port for remote CAN bus Inputs/Outputs (fiber) Z Two Glass F.O. ports and a CAN port for remote CAN bus Inputs/Outputs (fiber) C CAN port for remote CAN Bus I/O (cable) M RS485 + RS485 port and a CAN port for remote CAN Bus I/O (cable)
The other module provides Ethernet communications (ETH Port), using 10/100BaseTX (self-negotiable speed) or 100BaseFX connectors, depending on the selected model. The most complete models include a double redundant 100BaseFX fiber optic port. Redundancy is provided at the physical level, for options D and E; the unit incorporates internally duplicated and independent controllers for extended system reliability and accessibility.
GEK-113000-AF F650 DIGITAL BAY CONTROLLER 1-11
1.2 OVERVIEW CHAPTER 1: GETTING STARTED
Available Options are:
Table 1-2: REAR ETHERNET COMMUNICATIONS BOARD 2
Board Code Functionality
B One 10/100BaseTX port (self-negotiable speed) C One 10/100BaseTX port and one 100BaseFX port. D One 10/100BaseTX port and redundant 100BaseFX ports E Redundant 10/100BaseTX ports
For options C and D you must select the active physical media, by means of an internal selector inside the module. The factory configuration for this selection is the 10/100BaseTX port. For firmware versions 7.00 and above, the following options are available:
G 1588, 10/100 Base TX* + 100 Base TX H 1588, 10/100 Base TX* + 100 Base FX J PRP, 1588, 10/100 Base TX* + Redundant 100 Base FX K PRP, HSR, RSTP, 1588, 10/100 Base TX* + Redundant 100 Base FX L PRP, 1588, 10/100 Base TX + Redundant 100 Base TX M PRP, HSR, RSTP, 1588, 10/100 Base TX + Redundant 100 Base TX
Finally, internal communication with input and output modules is performed via an internal CAN Bus, independent of the one used for remote CAN Bus I/Os. This provides increased communication speed, and acknowledgement of modules, abnormalities, etc. As this is a serial port supporting a communications protocol, it provides immunity against external or internal disturbances.
1-12 F650 DIGITAL BAY CONTROLLER GEK-113000-AF
CHAPTER 1: GETTING STARTED 1.2 OVERVIEW
DSP
MEASUREMENT
PROCESSO R
ANALOG
INP UT S
CURENT AC
AND
VOLTAGE AC
I/O I/O
DIGITAL SUPERVISION
ETH1
ETH2 ETH3
Redundancy
(Optional)
CAN COM1 COM2
CAN
REMOTE
I/O
CAN I/O
INTE RNAL
SERIAL
COM 1
SERIAL
COM 2
SERIAL
COM H
COM2
SERIAL
COM H
HMI
HUMAN MACHINE IN TERFACE
FRONT
SERIAL
PORT
MULTIPLEXED
ETHERNET COMMUNICATIONS
MAIN PROCESSOR
COMMUNICATION
CONTROL
PROTEC TION
Figure 1-1: Communications architecture (B6816F2)
GEK-113000-AF F650 DIGITAL BAY CONTROLLER 1-13
1.3 ENERVISTA 650 SETUP SOFTWARE CHAPTER 1: GETTING STARTED

1.3 EnerVista 650 Setup software

1.3.1 System requirements

The relay front panel or the EnerVista 650 Setup software can be used to communicate with the relay. The software interface is the preferred method to edit settings and view actual values because the computer monitor can display more information.
The minimum system requirements for the EnerVista 650 Setup software are as follows:
• Pentium® 4 (Core Duo recommended).
• Windows® XP with Service Pack 2 (Service Pack 3
• 1 GB of RAM (2 GB recommended).
• 500 MB free hard drive space (1 GB recommended).
• 1024 x 768 display (1280 x 800 recommended).
• RS232 and USB serial and/or Ethernet por
t for communications with the relay.

1.3.2 Installation

After ensuring the minimum requirements for using EnerVista 650 Setup are met (see previous section), obtain the software from the GE EnerVista DVD, or download from: http://www.gegridsolutions.com/multilin/ as follows:
1. Insert the GE EnerVista DVD into the DVD drive of your computer.
2. Click In
3. When installation is complete, start the EnerVista Launchpad application.
4. Click IED
stall Now and follow the installation instructions to install the complimentary EnerVista software.
Setup in the Launch Pad window.
recommended), Windows 7, or Windows 8
Figure 1-2: Launchpad window
1-14 F650 DIGITAL BAY CONTROLLER GEK-113000-AF
CHAPTER 1: GETTING STARTED 1.3 ENERVISTA 650 SETUP SOFTWARE
5. Click Add Product and select the “F650 Bay Controller” relay from the Install Software window as shown below. Select
the “Web” option to ensure the most recent software release, or select “CD” if you do not have a web connection, then click Add Now to list software items for the F650.
Figure 1-3: Add Product window
6. EnerVista Launchpad obtains the installation program from the
Web or CD. Once the download is complete, double-
click the installation program to install the EnerVista 650 Setup software.
7. Follow the on-screen instructions to install the EnerVista 650 Setup software. When the Welc
click Next to continue with the installation.
Figure 1-4: EnerVista 650 Setup installation
ome window appears,
GEK-113000-AF F650 DIGITAL BAY CONTROLLER 1-15
1.3 ENERVISTA 650 SETUP SOFTWARE CHAPTER 1: GETTING STARTED
8. When the Choose Destination Location window is displayed, change the installation directory id needed by clicking Change… and typing in the complete path name including the new directory name. Click Next to continue with the installation.
Figure 1-5: EnerVista 650 Setup installation cont.
9. The default program group containing the application is added to as shown in the Se
lected Program Folder window.
Click Next to begin the installation process, and all the necessary program files are copied into the selected directory.
Figure 1-6: Select program folder
1-16 F650 DIGITAL BAY CONTROLLER GEK-113000-AF
CHAPTER 1: GETTING STARTED 1.3 ENERVISTA 650 SETUP SOFTWARE
10. To complete the installation, select the desired language for startup.
Figure 1-7: Language window
11. Click Fin
ish to end the installation. The F650 device has been added to the list of installed IEDs in the EnerVista
Launchpad window, as shown below.
Figure 1-8: EnerVista Launchpad
GEK-113000-AF F650 DIGITAL BAY CONTROLLER 1-17
1.3 ENERVISTA 650 SETUP SOFTWARE CHAPTER 1: GETTING STARTED

1.3.3 Connecting EnerVista 650 Setup to the F650

This section is intended as a quick start guide to using the EnerVista 650 Setup software. Refer to section 4.1 in this manual for more information about the EnerVista 650 Setup software interface.
1.3.3.1 Configuring an Ethernet connection
Before starting, verify that the Ethernet network cable is properly connected to the Ethernet port on the back of the relay.
1. Install and start the latest version of the EnerVista 650 Setup software (available from the GE EnerVista DVD or online from http://www.gegridsolutions.com/multilin (see previous section for installation instructions).
2. Go to Co
3. Select Con parameters that must be entered for proper Ethernet communications.
4. Enter the relay IP address (from Setpoint > IP Address field in MODBUS TCP/IP SETUP.
5. Enter the relay ModBus address (from Setpoin ModBus Address COM1/COM2 setting) in the Unit Identifier (Slave Address) field.
6. Enter the ModBus port address (from Setpoint > Pr ModBus Port Number setting) in the ModBus Port field.
7. The Device has now been configured for Ethernet communications. Click ON
mmunication > Computer.
trol Type as MODBUS TCP/IP from the drop-down list. This option displays a number of interface
Product Setup > Communication Settings > Network > IP Address) in the
t > Product Setup > Communication Settings > ModBus Protocol >
oduct Setup > Communication Settings > ModBus Protocol >
to begin communicating.
1.3.3.2 Configuring the RS232 connection
Before starting, verify that the RS232 serial cable, or the USB Cable, is properly connected to the RS232port or the USB port on the front panel of the relay.
1. Install and start the latest version of the EnerVista 650 Setup software (available from the GE EnerVista DVD or online from http://www.gegridsolutio
2. Go to Co
3. Under Contr
4. Enter the relay Slave Address (Se Address field. The default value is 254.
5. Enter the physical communications parameters (Baud rate and parity settings) from the Set Communication Settings > Serial Ports menu. Default values are 19200 for baud rate and none for parity.
6. The unit has now been configured for RS232 communications. Click ON
mmunication > Computer and enter the following data referred to communications:
ol Type select No Control Type from the drop-down list.
ns.com/index.htm (see previous section for installation instructions).
tpoint > Product Setup > Communication Settings > ModBus Protocol) in the Slave
point > Product Setup >
to begin communicating.
1-18 F650 DIGITAL BAY CONTROLLER GEK-113000-AF
CHAPTER 1: GETTING STARTED 1.4 650 HARDWARE

1.4 650 hardware

1.4.1 Mounting & wiring

Refer to Chapter 3. Hardware for detailed mounting and wiring instructions.

1.4.2 650 communications

The Enervista 650 Setup software communicates with the relay via the faceplate USB port in hardware 04 (E in order code) or RS232 port or the rear RS485/Ethernet ports. To communicate via the faceplate RS232 port, a standard “straight­through” serial cable is used. The DB-9 male end is connected to the relay and the DB-9 or DB-25 female end is connected to the PC COM1 or COM2 port as described in Figure 1-1: Relay- PC connection for RS232 front port. To communicate via USB port a male A / male B USB shielded wire is needed
To communicate via the F650 rear RS485 port from a PC RS232 port, the GE Multilin RS232/RS485 converter box is required. This device (catalog number F485) connects to the computer using a “straight-through” serial cable. A shielded twisted-pair (20, 22 or 24 AWG according to American standards; 0.25, 0.34 or 0.5 mm2 according to European standards) connects the F485 converter to the F650 rear communication port.
To minimize communication errors that can be caused by external noise, a shielded twisted pair is recommended. In order to avoid loops where external currents can flow, the cable shield must be grounded at one end only.
The converter box (-, +, GND) terminals are connected to the relay (SDA, SDB, GND) terminals respectively. For long communications cables (longer than 1 km), the RS485 circuit must be terminated in an RC network (i.e. 120 ohm, 1 nF). This circuit is shown in Figure 1-2: RS485 connection for 650 units, associated with the text Zt(*).
Figure 1-1: Relay- PC connection for RS232 front port
To minimize errors from noise, the use of shielded twisted pair wire is recommended. For correct operation, polarity must be respected, although a different polarity will not damage the unit. For instance, the relays must be connected with all RS485 SDA terminals connected together, and all SDB terminals connected together. This may result in confusion, as the RS485 standard refers to terminals “A” and “B”, although many devices use terminals labeled “+” and “-“.
GEK-113000-AF F650 DIGITAL BAY CONTROLLER 1-19
1.4 650 HARDWARE CHAPTER 1: GETTING STARTED
As a general rule, terminals labeled “A” should be connected to terminals “-“, and terminals “B” to “+”. The GND terminal should be connected to the common wire inside the shield, when provided. Otherwise, it should be connected to the shield. Each relay should also be daisy chained to the next relay in the system. A maximum of 32 relays can be connected in this manner without exceeding driver capability; for larger systems, additional serial channels must be added. It is also possible to use commercially available repeaters to increase the number of relays on a single channel. Do not use other connection configurations.
Lightening strikes and ground surge currents can cause large momentary voltage differences between remote ends of the communication link. For this reason, surge protection devices are provided internally. To ensure maximum reliability, all equipment should have similar transient protection devices installed.
Figure 1-2: RS485 connection for 650 units
To communicate through the F650 rear Ethernet port from a PC, a crossover cable is required. If the connection is performed through a hub or a switch, a direct Ethernet cable is required.

1.4.3 Faceplate display

All messages are displayed on a 20x4 character LCD display. An optional graphic display is also available. Messages are displayed in different languages depending on the model and configuration settings.
1-20 F650 DIGITAL BAY CONTROLLER GEK-113000-AF
CHAPTER 1: GETTING STARTED 1.4 650 HARDWARE
NOTICE
NOTICE

1.4.4 Maintenance

1.4.4.1 General maintenance
The F650 requires minimum maintenance once it is commissioned into service. F650 is a microprocessor based relay and its characteristics do not change over time; as such no further functional tests are required. While the F650 performs continual self-tests, it is recommended that maintenance be scheduled with other system maintenance. This maintenance can involve in-service, out-of-service, or unscheduled maintenance.
If it is concluded that the relay or one of its modules is of concern, contact GE Multilin or one of its representative for prompt service.
1.4.4.2 In-service maintenance
1. Visual verification of the analog value integrity such as voltage and current (in comparison to other devices in the
system).
2. Visual verification of active alarms, relay display messages and LED indications.
3. Visual inspection for any damage, corrosion, dust or loose wires.
4. Event recorder file download with further event analysis.
1.4.4.3 Out-of-service maintenance
1. Check wiring connections for firmness.
2. Analog value (current, voltages, analog inputs) injection test and metering accuracy verification. Calibrated test
uipment is required.
eq
3. Protection element setpoint verification (analog values injec
relay settings).
4. Contact inputs and outputs verification. This test can be conducted by direct change of state forcing or as part of the
syst
em functional testing.
5. Visual inspection for any damage, corrosion or dust.
6. Event recorder file download with further events analysis.
To avoid deterioration of electrolytic capacitors, power up units that are stored in a de-energized state once per year, for one hour continuously.
tion or visual verification of setting file entries against
1.4.4.4 Unscheduled maintenance
Unscheduled maintenance such as during a disturbance causing system interruption:
• View the event recorder and oscillography or fault report for correct operation of inputs,outputs and elements.

1.4.5 Storage

Store the unit indoors in a cool, dry place. If possible, store in the original packaging. Follow the storage temperature range outlined in the Specifications.
To avoid deterioration of electrolytic capacitors, power up units that are stored in a de-energized state once per year, for one hour continuously.
GEK-113000-AF F650 DIGITAL BAY CONTROLLER 1-21
1.4 650 HARDWARE CHAPTER 1: GETTING STARTED

1.4.6 Repairs

The firmware and software can be upgraded without return of the device to the factory. For issues not solved by troubleshooting, the process to return the device to the factory for repair is as follows:
• Contact a GE Grid Solutions Technical Support Center. Contact information is found in the first chapter.
• Obtain a Return Materials Authorization (RMA) number from the Technical Support Center.
• Verify that the RMA and Commercial Invoice received have the correct information.
• Tightly pack the unit in a box with bubble wrap, foam material, or styrofoam inserts or packaging peanuts to cushion
em(s). You may also use double boxing whereby you place the box in a larger box that contains at least 5 cm of
the it cushioning material.
• Ship the unit by courier or freight forwarder, along with the Commercial Invoice and RMA, to the factory.
• Fax a copy of the shipping information to the GE Grid Solutions service department. Customers are responsible for shipp
ing costs to the factory, regardless of whether the unit is under warranty. Use the detailed return procedure outlined at
https://www.gegridsolutions.com/multilin/support/ret_proc.htm
The current warranty and return information are outlined at
https://www.gegridsolutions.com/multilin/warranty.htm

1.4.7 Disposal

The F650 is intended to be part of defective large-scale stationary industrial tools and large-scale fixed installations. This product cannot be disposed of as unsorted municipal waste in the European Union. For proper recycling return this product to your supplier or a designated collection point. For more information go to www.recyclethis.info.
1-22 F650 DIGITAL BAY CONTROLLER GEK-113000-AF
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