GE EntelliGuard TU Installation, Operation And Maintenance Manual

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Page 1

Installation, Operation, and Maintenance Manual for the UL Versions of the EntelliGuard TU Trip Unit

Used in the following GE Circuit Breakers:

EntelliGuard G

EntelliGuard® TU Trip Unit

WavePro

AKR

Power Break I

Power Break II

Retain for Future Use.

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HAZARD CATEGORIES

The following important highlighted information appears throughout this document to warn of potential hazards or to call attention to information that clarifies a procedure.

Carefully read all instructions and become familiar with the devices before trying to install, operate, service or maintain this equipment.

DANGER

Indicates a hazardous situation that, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Failure to comply with these instructions may result in product damage.

NOTICE

Indicates important information that must be remembered and aids in job performance

TRADEMARKS

The following are trademarks of GE Company:

EntelliGuard®

Power Break®

MicoVersaTrip®

ProTrip®

WARRANTY

This document is based on information available at the time of its publication. While efforts have been made to ensure accuracy, the information contained herein does not cover all details or variations in hardware and software, nor does it provide for every possible contingency in connection with installation, operation, and maintenance. Features may be described herein that are not present in all hardware and software systems. GE Electrical Distribution & Control assumes no obligation of notice to holders of this document with respect to changes subsequently made. GE Electrical Distribution & Control makes no representation or warranty, expressed, implied, or statutory, with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warrantees of merchantability or fitness for purpose shall apply.

Contact your local sales office if further information is required concerning any aspect of EntelliGuard G, AKR, Power Break, Power Break II and operation or maintenance.

WavePro circuit breaker

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EntelliGuard® TU Trip Unit Table of Contents 09/25/08

TABLE OF CONTENTS

SECTION 1 – GENERAL INFORMATION.......................................................................................................................................................... 7

INTRODUCTION .............................................................................................................................................................. 7

ABBREVIATIONS AND ACRONYMS ........................................................................................................................ 7

PRODUCT DESCRIPTION ............................................................................................................................................ 7

Appearance ...................................................................................................................................................7

LCD Access..................................................................................................................................................... 7

Electrical Requirements ..........................................................................................................................8

Equipment Interfaces............................................................................................................................... 8

COMMUNICATIONS ...................................................................................................................................................... 8

Modbus ............................................................................................................................................................8

ProfiBus............................................................................................................................................................ 9

OVER CURRENT PROTECTION FUNCTIONS ...................................................................................................... 9

Long Time .......................................................................................................................................................9

Short Time ...................................................................................................................................................... 9

Adjustable Selective Instantaneous Protection........................................................................10

Reduced Energy Let-Through Instantaneous Protection (RELT)......................................10

Ground Fault Protection........................................................................................................................11

PROTECTIVE RELAY.....................................................................................................................................................12

Voltage Unbalance Relay .....................................................................................................................12

Current Unbalance Relay .....................................................................................................................12

Under Voltage Relay ...............................................................................................................................12

Under Voltage Relay Zero-Volt Trip Enable ................................................................................12

Over Voltage Relay ..................................................................................................................................12

Power-Reversal Relay ............................................................................................................................12

Power Direction Setup ...........................................................................................................................12

Potential Transformer Primary Voltage ........................................................................................12

Potential Transformer Connection..................................................................................................12

Power Demand Intervals......................................................................................................................13

Communication Address ......................................................................................................................13

Bell Alarm – Alarm Only/Bell Alarm with Lock-out Accessory Configuration Setup

(applies to Power Break II and WavePro Trip Units only).....................................................13

Settings Description ................................................................................................................................13

Input ................................................................................................................................................................13

Output.............................................................................................................................................................13

Current Alarm .............................................................................................................................................14

ZONE SELECT INTERLOCK .......................................................................................................................................14

ZSI Option .....................................................................................................................................................14

High Set Instantaneous Protection (HSIOC)................................................................................14

Making Current Release (MCR)...........................................................................................................14

POWER REQUIREMENTS ..........................................................................................................................................15

METERING FUNCTION ...............................................................................................................................................15

SECTION 2 – LIFTING, MOUNTING AND INSTALLATION.........................................................................................................................16

TRIP UNIT REMOVAL AND REPLACEMENT ......................................................................................................16

Power Break I and Power Break II Insulated Case Circuit Breakers ..............................16

WavePro Circuit Breakers ....................................................................................................................16

AKR (225 A to 5000 A Frames) Circuit Breakers........................................................................17

EntelliGuard Circuit Breaker Installation ......................................................................................18

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EntelliGuard®TU Trip Unit 09/25/08 Table of Contents

SECTION 3 – OPERATION................................................................................................................................................................................19

CIRCUIT BREAKER OPENING..................................................................................................................................19

WAVEFORM CAPTURE ..............................................................................................................................................19

EVENT LOGGING..........................................................................................................................................................19

LED STATUS INDICATOR ..........................................................................................................................................20

OPERATING MODES ...................................................................................................................................................20

SETUP MODE .................................................................................................................................................................21

Entering Setpoints into Memory.......................................................................................................21

Long Time Pickup .....................................................................................................................................21

Long Time Delay .......................................................................................................................................21

Short Time Pickup ....................................................................................................................................21

Short Time Delay ......................................................................................................................................21

Reduced Instantaneous Let-through Instantaneous Protection (RELT)...................... 21

Ground Fault Protection .......................................................................................................................22

Internal Residual Summation ............................................................................................................22

External Sensed Zero Sequence Input..........................................................................................22

Ground Fault Pickup Settings ............................................................................................................22

Ground Fault Time Delay Bands.......................................................................................................22

SECTION 4 – BATTERY......................................................................................................................................................................................23

GENERAL BATTERY INFORMATION.....................................................................................................................23

BATTERY FUNCTION ..................................................................................................................................................23

BATTERY REPLACEMENT.......................................................................................................................................... 23

SECTION 5 – MAINTENANCE AND TROUBLESHOOTING.........................................................................................................................24

MAINTENANCE .............................................................................................................................................................24

Rating Plug Removal and Replacement ......................................................................................24

TROUBLESHOOTING.................................................................................................................................................. 24

APPENDIX 1: COMMUNICATIONS PARAMETERS.......................................................................................................................................26

APPENDIX 2: OPERATING MODES AND FUNCTIONS SPECIFICS...........................................................................................................37

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EntelliGuard® TU Trip Unit Table of Contents 09/25/08

TABLES

Table 1: Abbreviations and Acronyms ..................................................................................................................................................................................7

Table 2: Short Time Breaker Type and Frame...................................................................................................................................................................9

Table 3: Short Time Delay Slope Settings .........................................................................................................................................................................10

Table 4: Maximum Instantaneous for Power Break I, Power Break I, WavePro and AKR Trip Units.................................................10

Table 5: Maximum Instantaneous Thresholds for Power Break I, Power Break I, WavePro and AKR Trip Units........................11

Table 6: Ground Fault Pickup Settings...............................................................................................................................................................................11

Table 7: Sensor Settings and Ratings ................................................................................................................................................................................11

Table 8: Ground Fault Time Delay Bands, 50 Hz and 60Hz.....................................................................................................................................11

Table 9: Voltage Unbalanced Settings...............................................................................................................................................................................12

Table 10: Current Unbalance Settings ...............................................................................................................................................................................12

Table 11: Under Voltage Settings .........................................................................................................................................................................................12

Table 12: Over Voltage Settings ............................................................................................................................................................................................12

Table 13: Power Reversal Settings.......................................................................................................................................................................................12

Table 14: Input Assignments...................................................................................................................................................................................................13

Table 15: Output Configuration.............................................................................................................................................................................................13

Table 16: Metering Data ............................................................................................................................................................................................................15

Table 17: Trigger Waveform Capture Events .................................................................................................................................................................19

Table 18 LED Operation.............................................................................................................................................................................................................20

Table 19: Ground Fault Time Delay .....................................................................................................................................................................................22

Table 20: Minimum Pickup and Clear Time .....................................................................................................................................................................22

Table 21: Troubleshooting Guide..........................................................................................................................................................................................25

Table 22: Communications Parameters – Modbus Function 2 ............................................................................................................................26

Table 23: Communications Parameters – Modbus Function 3 ............................................................................................................................26

Table 24: Communications Parameters – Modbus Function 4 ............................................................................................................................32

Table 25: Communications Parameters – Modbus Function 5 ............................................................................................................................36

FIGURES

Figure 1: Front Panel View – Power Break II and WavePro Trip Units..................................................................................................................7

Figure 2: Front Panel View – Power Break I and AKR Trip Units..............................................................................................................................7

Figure 3: Front Panel View – EntelliGuard G Trip Units.................................................................................................................................................7

Figure 4: Trip Unit Keypad ...........................................................................................................................................................................................................8

Figure 5: Long Time Pickup Setting ........................................................................................................................................................................................9

Figure 6: Short Time Pickup Time Current Curve.............................................................................................................................................................9

Figure 7: Removing the Old Trip Unit ..................................................................................................................................................................................17

Figure 8: AKR Circuit Breaker with Trip Unit....................................................................................................................................................................17

Figure 9: Installing the New Trip Unit .................................................................................................................................................................................17

Figure 10: Trip Unit Removal Sequence, Step A............................................................................................................................................................18

Figure 11: Trip Unit Removal Sequence, Step B............................................................................................................................................................18

Figure 12: Trip Unit Removal Sequence, Step C............................................................................................................................................................18

Figure 13: Trip Unit Removal Sequence, Step D ...........................................................................................................................................................18

Figure 14: Operating Modes and Functions Overview ..............................................................................................................................................20

Figure 15: Five Function Keys.................................................................................................................................................................................................20

Figure 16: Rating Plug Removal ............................................................................................................................................................................................24

Figure 17: SETUP Mode ..............................................................................................................................................................................................................37

Figure 18: METER Mode (Wye and Delta Systems) ......................................................................................................................................................41

Figure 19: STATUS Mode ...........................................................................................................................................................................................................42

Figure 20: EVENTS Mode ...........................................................................................................................................................................................................42

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EntelliGuard®TU Trip Unit 09/25/08 Section 1 – General Information

SECTION 1 – GENERAL INFORMATION

INTRODUCTION

The EntelliGuard TU Trip Unit is an electronic device that interfaces with a circuit breaker. It monitors the breaker phase currents, neutral current and/or voltage and trips the breaker in the event of an over-current or voltage related condition. It also provides protective relay functions, advanced metering, diagnostic features, and communications. The Trip Unit can be removed or replaced in the field by de-energizing and removing the cover of the circuit breaker.

The Trip Unit also connects with the circuit breaker flux shifter to provide the electromechanical tripping function. A user interface is provided on the front panel to allow adjustment of the Trip Unit’s parameters.

ABBREVIATIONS AND ACRONYMS

The abbreviations and acronyms in Table 1 used throughout this manual. Slightly different abbreviations and acronyms are used for IEC trip units.

Table 1: Abbreviations and Acronyms

Item Definition

RMS

xlCT

PRODUCT DESCRIPTION

True RMS current measurement through a phase Multiples of current sensor rating (non- dimensional) Rating plug ampere setting where l the breaker nominal rated current (A)

nlCT

. This is

Figure 2: Front Panel View – Power Break I and AKR Trip Units

Figure 3: Front Panel View – EntelliGuard G Trip Units

Appearance The Trip Unit includes a graphical LCD. The front panel is

similar to those shown in Figure 1 through Figure 3.

Figure 1: Front Panel View – Power Break II and WavePro Trip Units

LCD ACCESS The trip unit has five function keys as shown in Figure 4. Any key, when pressed, powers up the LCD.

All SETUP, STATUS, METER and EVENTS information is accessed through these five keys.

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EntelliGuard®TU Trip Unit Section 1 – General Information 09/25/08

Figure 4: Trip Unit Keypad

• UP: Scroll up or increment value

• DOWN: Scroll down or decrement value

• RIGHT: Next function or next page

• LEFT: Previous function or previous page

• ENTER: Save or set in to memory

Electrical Requirements None: Plug in installation. Done on un-energized units.

Equipment Interfaces Power Break I, Power Break II, WavePro, AKR and EntelliGuard G Circuit Breakers.

Trip units, for the most part, do not require direct connections to the equipment. All wiring is intended to connect to the circuit breaker or cassette. Connections that are required for other equipment are the optional zone-selective interlock, input, and relay output made by the secondary disconnect, and the neutral sensor, which uses a special dedicated disconnect.

Zone-selective interlocking coordinates breakers so that the downstream breaker is allowed the first opportunity to clear a fault or overload event. The types of available zone-selective interlocking are Z, which reacts to ground faults and short time pickups, and T, which reacts to ground faults, short-time and instantaneous pickups.

Input 1 can be programmed for reduced instantaneous or trip the breaker. Other inputs can be programmed to trip the breaker only.

Power Break I, Power Break II, WavePro and AKR Trip Units have one relay. EntelliGuard G Trip Units have two output relays. The relay output can be assigned to the following functions:

• GF Alarm

• Over-current trip (GF, INST, LT, ST)

• Reduced Instantaneous (RELT) Active

• Protective Relays

• Current Alarm 1

• Current Alarm 2

• Health status

The trip units must have the specific option (as an example protective relay must be enabled in order for protective function to actuate the relay) enabled in order to actuate the relay. In addition to the inputs indicated above, Power Break I, Power Break II, WavePro, AKR , and EntelliGuard G Trip Units also receive inputs from external voltage conditioners, a +24 VDC control power supply, and communication connections. (Note: external +24 VDC control power is required for communication.)

All trip unit types have a connection to an auxiliary switch within the breaker that senses the breaker’s position.

COMMUNICATIONS

External +24 VDC control power is required for communications.

Power Break I, Power Break II, WavePro, AKR, and EntelliGuard G Trip Units support Modbus communication protocol. In addition, EntelliGuard G Trip Units support Profibus communication.

Modbus and Profibus connections are made directly to wiring terminations on breaker frames. All Modbus/Profibus connections are made through the trip unit’s back (Power Break I, Power Break II, WavePro and AKR Trip Units) and top (EntelliGuard G Trip Units) connectors, which mate with a receptacle on the breaker frame. These additional connections are made to the equipment through the secondary disconnects of the breaker.

Modbus The Trip Units are fully compliant with Modbus Protocol. Full details of the Modbus protocol can be found in the Modbus Protocol Specification.

Two wire Modbus 485 are supported.

The link Host may operate at a 300, 600, 1200, 2400, 4800, 9600 or 19200-baud rate.

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EntelliGuard®TU Trip Unit 09/25/08 Section 1 – General Information

ProfiBus This protocol is integral to EntelliGuard G Trip Units. ProfiBus DP over RS485 is supported.

OVER CURRENT PROTECTION FUNCTIONS

The Trip Unit provides the following over current protections:

• Long Time

• Short Time

• Instantaneous

• Reduce Let Through Energy Instantaneous (RELT)

• Ground Fault Internal Summation

• Ground Fault CT External Summation

• Override (HSIOC)

• Making Current Release (MCR)

Long Time Long Time Pickup

This setpoint establishes the breaker's nominal ampere rating, xLT, as a fraction of the rating plug value, xIn (xLT = LT multiplier x xIn).

The adjustment range for long time pickup settings is

0.50 to 1.00 times xIn in steps of 0.05. The pickup value tolerance band has a 10% tolerance. The band is drawn at 1/(1+10%) and 1/1-10%). The actual long time pickup is increased by 12% over the nominal so that 100% nominal current may be carried indefinitely. So a 1000 A setting is placed at 1120 A with the minimum pickup drawn (left side of band) is 1120 A/1.1, and the maximum pickup (right side of band) is drawn at 1120 A/0.9. Figure 5 shows the Long Time pickup setting.

Break II, WavePro and AKR circuit breakers use the 19 lower thermal CB-type bands and the 22 fuse-type bands.

Short Time Short Time Pickup

The Short Time Pickup function establishes the current at which short time trip is activated. Short Time Pickup is coupled with Long Time Pickup and the choices of pickup settings are from 1.5 to 12.0 times the Long Time setting, xLT, in steps of 0.5 xLT.

The maximum pickup depends on breaker type and frame as shown in Table 2 below:

Table 2. Short Time Breaker Type and Frame

Breaker Available Settings PowerBreak I, PowerBreak II,

1.5 to 9, steps of 0.5 WavePro, AKR conversion kits EntelliGuard G Frame 1 and 2 1.5 to 12, steps of 0.5 EntelliGuard G Frame 3 1.5 to 10, steps of 0.5

The Short Time Pickup value tolerance band is -9% to +11% of the set point based on a 10% current sensing accuracy with the pickup calculated with 1/(1+

Tolerance). The time current curve of short time pickup is shown in Figure 6.

Figure 6: Short Time Pickup Time Current Curve

Figure 5: Long Time Pickup Setting

Long Time Delay The trip unit makes up to 44 different long time bands available. Not all circuit breakers have all bands available. There are 22 bands using a logarithmic type curve that resembles the thermal portion of a thermal magnetic circuit breaker. There are 22 bands that are a straight line that simulate a fuse curve. The Entelliguard circuit breaker is able to use all 44 bands. Power Break I, Power

Short Time Delay The Short Time Delay setting consists of both a slope setting and a fixed delay band setting. The slope and delay are independently selectable. The slope setting consists of three I

T slopes (minimum (1), intermediate (2) and maximum (3)) and fixed delay. The fixed delay bands consist of 11 constant time bands. The width of the bands varies by circuit breaker and with frequency. See Table 3.

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EntelliGuard®TU Trip Unit Section 1 – General Information 09/25/08

Table 3: Short Time Delay Slope Settings

Band TDB Setting

Commit Time EntelliGuard G

50 Hz 60 Hz Clear Time 60 Hz Clear Time 50 Hz

1 Min. 0.030 0.025 0.080 0.085 2 2nd 0.040 0.033 0.088 0.093 3 3rd 0.050 0.042 0.097 0.102 4 4th 0.060 0.058 0.113 0.118 5 5th 0.110 0.092 0.147 0.152 6 6th 0.130 0.117 0.172 0.177 7 7th 0.180 0.158 0.213 0.218 8 8th 0.210 0.183 0.238 0.243

9 9th 0.240 0.217 0.272 0.277 10 10th 0.280 0.350 0.405 0.410 11 Max. 0.340 0.417 0.472 0.477

Adjustable Selective Instantaneous Protection Adjustable Selective Instantaneous over current

protection causes an undelayed breaker trip when the chosen current level and proper waveform is reached.

The pickup value may be set in steps of 0.5 xIn from 2.0 xIn to 15 xIn and steps of 1 xIn from 15 xIn to a maximum of 30 xIn. Greater than 15xIn is available only in trips provided with the “Extended Range Instantaneous” option on ANSI EntelliGuard G circuit breakers.

The maximum possible setting depends on the trip unit instantaneous option provided, the circuit breaker’s withstand capability and whether or not ST has been enabled.

Table 4: Maximum Instantaneous For Power Break I, Power Break II, WavePro and AKR Trip Units

Frame

(A)

800

ANSI (X In) UL (X In)

With ST W/O ST With ST W/O ST

15 10 15 10 1,600 15 10 15 10 2,000 15 10 15 10 2,500 3,000 3,200 13 10

- -

13 10 13 10

- - 4000 9 9 9 9 5000 7 7

- -

The Instantaneous pickup accuracy is 10%. On trip units with the user-selectable switchable instantaneous over current and ground-fault option, an additional value of OFF appears at the end of the listing of numerical values. Choose this setting to disable instantaneous protection, and or GF protections.

Short Time and Instantaneous cannot be turned off simultaneously. Only ANSI circuit breakers may have the Instantaneous off option. Trips with GF off as an option are not UL listed.

When Instantaneous pickup is set above the maximum allowed for the CB without ST on, ST pickup is automatically switched on at a default delay is automatically switched on at a minimum delay setting.

Reduced Energy Let-Through Instantaneous Protection (RELT)

EntelliGuard G Trip Units provide a Reduced Let-Through Energy Instantaneous function (RELT) which may be enabled at the trip’s key pad, via a 24 VDC/AC signal to INPUT 1 or via serial communications. The RELT function provides a faster instantaneous trip function that may be used in case faster and more sensitive protection is required temporarily.

The pickup value may be set in steps of 0.5 xIn from

1.5 xIn to 15xIn or the maximum allowed instantaneous pickup for the particular circuit breaker type, rating and size. The maximum setting depends on the trip unit catalog number, breaker type and frame, and whether or not ST is enabled. See Table 6.

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EntelliGuard®TU Trip Unit 09/25/08 Section 1 – General Information

Table 5: Maximum Instantaneous Thresholds For Power Break I, Power Break II, WavePro and AKR Trip Units

Breaker

Frame Size

(A)

800

Maximum Instantaneous Threshold with Short Time (× I Off, 1.5 to 15 Off, 1.5 to 10

Maximum Instantaneous Threshold without

)

Short Time (× IN)

1600 Off, 1.5 to 15 Off, 1.5 to 10 2000 Off, 1.5 to 15 Off, 1.5 to 10 3200 Off, 1.5 to 13 Off, 1.5 to 10 4000 Off, 1.5 to 9 Off, 1.5 to 9 5000 Off, 1.5 to 7 Off, 1.5 to 7

Ground Fault Protection The Trip Unit provides two types of ground fault protection in addition to the GF alarm. These protections are independent. The GF alarm has the same pickup level, band choices and tolerances as GF.

The GF pickup value tolerance band is 15% the set point. The ground fault pickup settings are listed in Table 6 as multiples of xCT the current sensor rating, in steps of

0.01 xCT. The maximum value is limited to 1200.

Table 6: Ground Fault Pickup Settings

Protection Type GF SUM GF SUM ALARM GF CT GT CT ALARM

Sensor, I

150–2000 0.20–0.60 (max of 1200

Ground Fault Pickup

Threshold (× I

)

A) (increment of 0.01) with OFF as a selection when GF or GF Alarm

Switchable is optioned. GF/ALARM Pickup

2500-3200 0.20–0.37 (increment of

0.01) with OFF as a

selection when GF or GF

Alarm Switchable is

optioned. GF/ALARM Pickup

4000 0.20–0.30 (increment of

0.01 with OFF as a

selection when GF or GF

Alarm Switchable is

optioned. GF/ALARM Pickup

5000 0.20–0.24 (increment of

0.01) with OFF as a

selection when GF or GF

Alarm Switchable is

optioned. GF/ALARM Pickup

6000 0.2 (1200 A) with OFF as

a selection when GF or

GF Alarm Switchable is

optioned.

Table 7 gives the sensor settings and ratings.

Table: 7: Sensor Settings and Ratings

Sensor Max. X Min. A Max. A

400 0.60 80 A

240 A 600 0.60 120 A 360 A 800 0.60 160 A 480 A

1200 0.60 240 A 720 A 1600 0.60 320 A 960 A 2000 0.60 400 A 1,200 A 2500 0.48 500 A 1,200 A 3000 0.40 600 A 1,200 A 3200 0.37 640 A 1,184 A 4000 0.30 800 A 1,200 A 5000 0.24 1,000 A 1,200 A 6000 0.20 1,200 A 1,200 A

Notes:

• Continuously adjusted in 0.01 increments.

• Minimum X is 0.2 for all sensors.

Ground-Fault Delay This function sets the delay before the breaker trips when the ground-fault pickup current has been detected.

The Ground Fault Delay setting consists of a selection between two I

T slopes:, an optional steeper fuse slope, and fixed delay only. One of fourteen fixed time bands is also selected. The fixed delay bands are listed in Table 8.

Table 8: Ground Fault Time Delay Bands, 50 Hz and 60 Hz

Time Band

EntelliGuard G UL

Commit Time (S)

PB I, PB II,

WavePro, AKR

Commit Time (S)

60 Hz 50Hz 60 Hz 50Hz

1 0.042 0.050

- - 2 0.058 0.060 0.058 0.060 3 0.092 0.110 0.092 0.110 4 0.117 0.130 0.117 0.130 5 0.158 0.180 0.158 0.180 6 0.183 0.210 0.183 0.210 7 0.217 0.240 0.217 0.240 8 0.350 0.280 0.350 0.280 9 0.417 0.340 0.417 0.340

10 0.517 0.390 0.517 0.390 11 0.617 0.540 0.617 0.540 12 0.717 0.640 0.717 0.640 13 0.817 0.740 0.817 0.740 14 0.917 0.840 0.917 0.840

Notes:

• Power Breaker I, Power Breaker II, WavePro and AKR

time band width is 60 msec.

• EntelliGuard G 60 Hz time band width is 0.055 sec.

• EntelliGuard G 50 Hz time band width is 0.060 sec.

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EntelliGuard®TU Trip Unit Section 1 – General Information 09/25/08

PROTECTIVE RELAY

The protection relay can be set to either cause a trip or an alarm. If the PR Enable on the LCD is set to ON, a trip will be generated, if set to NO an alarm will be generated.

Voltage Unbalance Relay This function compares the highest or lowest phase

voltage with the average of all three phases and initiates a trip if the difference exceeds the set point.

Table 9: Voltage Unbalance Settings

Item Option Voltage unbalance pickup Voltage unbalance delay setting

Current Unbalance Relay This function compares the current in the highest or

lowest phase with the average of all three phases and initiates a trip if the difference exceeds the set point.

Table 10: Current Unbalance Settings

Item Option Current unbalance pickup Current unbalance delay setting

Under Voltage Relay This function measures the voltage in all phases and

initiates a trip if any phase voltage drops below the set point.

Under Voltage Relay Zero-Volt Trip Enable This function determines if the relay trips when all three-

phase voltages drop to zero volts. See Table 11.

Table 11: Under Voltage Settings

Item Option Under voltage pickup Under voltage delay setting:

Adjustable from 50% to 90% in increments of 1%. Adjustable from 1 sec to 15 sec in increments of 1 sec. Setting this value to zero (0) disables this function.

Adjustable from 10% to 50% in increments of 1%. Adjustable from 1 sec to 15 sec in increments of 1 sec. Setting this value to zero (0) disables this function.

Over Voltage Relay This function measures the voltage in all phases and initiates a trip if any phase voltage exceeds the set point. See Table 12.

Table 12: Over Voltage Settings

Item Option Over voltage pickup Over voltage delay

Power-Reversal Relay This function measures the direction of power flow

through the breaker and initiates a trip if a sufficient magnitude of reverse power is detected.

Table 13: Power Reversal Settings

Item Option Power reversal pickup Power reversal delay

Power Direction Setup This function selects the normal power flow direction for

the breaker, either from line to load or from load to line. This direction setup also affects the sign of the normal power metering displays.

Potential Transformer Primary Voltage Enter the primary voltage rating of the potential

transformer. The range of values is 120 V to 600 V, with an increment of 1 V.

Adjustable from 110% to 150% in increments of 1%. Adjustable from 1 sec to 15 sec in increments of 1 sec. Setting this value to zero (0) disables this function.

Adjustable from 10 kW to 990 kW in increments of 10 kW.

Adjustable from 1 sec to 15 sec in increments of 1 sec. Setting this value to zero (0) will disable this function.

NOTICE

Incorrect set point will result in incorrect metering values.

Potential Transformer Connection Select the appropriate potential transformer connection,

either line-to-line (Ph-Ph) or line-to-neutral (Ph-N).

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EntelliGuard®TU Trip Unit 09/25/08 Section 1 – General Information

Power Demand Intervals This function sets the power demand interval, which can

be in the range of 5 min to 60 min, in steps of 5 min. This setpoint specifies the time interval for power demand averaging.

Communication Address The address options are from 1 to 254, in steps of 1 for

Modbus and Profibus communication protocols.

Bell Alarm-Alarm Only/Bell Alarm with Lock-out Accessory Configuration Setup (applies to Power Break II and WavePro Trip Units only)

This defines the types of signals (protection trip, Shunt trip, Shunt Trip with Lockout, or Under Voltage Release trip) that activate the Bell Alarm-Alarm Only and Bell Alarm with Lockout accessories on the Power Break II breaker only. The customer may enable or disable a different path to activate these accessories from the different types of trip signals.

The following settings can be set on the LCD or through communication:

• Disabled

• Shunt Trip

• UVR Trip

• Over Current Trip

• Protective Relay Trip

• Shunt, UVR

• Shunt, Over Current

• Shunt, Protective Relay

• UVR, Over Current

• UVR, Protective Relay

• Over Current, Protective Relay

• Shunt Trip, UVR, Over Current

• Shunt, UVR, Protective Relay

• Shunt, Over Current, Protective Relay

• UVR, Over Current, Protective Relay

• Shunt, UVR, Over Current, Protective Relay

Settings Description The following are descriptions of the effects of each

accessory switch when it is enabled:

If Bell Alarm or Bell Alarm with Lockout is set to Shunt Trip, a fault generated by a Shunt Trip will cause the Bell Alarm contacts to change state.

If Bell Alarm with Lock-out is set to over current trip, a fault generated by LT, ST, GF, and/or Instantaneous will cause the Bell Alarm contacts to change state.

Input Inputs can be assigned to two main functionalities:

• Reduced Energy Let-Through (RELT)

• Trip the breaker

Table 14 shows the assignment for the inputs.

Table 14: Input Assignments

Input Input 1

Summary Description

Assignment

OFF No action taken. TRIP Causes a breaker to trip. RELT Causes unit to use the RELT

setpoint as long as input is active.

Note: RELT must be set to

REMOTE. OFF No action taken. 2 TRIP Causes a breaker to trip.

Output The number of outputs available varies by breaker. These

outputs are relay contact outputs to secondary disconnect. Each output can be configured per Table 15.

Table 15: Output Configuration

Group Function Function Summary

Description

1 GF alarm Turns on when GF alarm

is activated.

2 Over-current trip

(GF, INST, LT, ST)

Over-voltage trip turns ON the relay.

3 Protective relays When protective relay

trips the relay contact closes.

4 Current alarm 1 Exceeding current alarm

pick-up turns closes the relay contact.

5 Current alarm 2 Exceeding current alarm

pick-up turns closes the relay contact.

6 *Health status Relay contact will be

closed or opened depending on the health contact setting.

7 Reduced Energy

Let-Through

Output relay contact closes when the RELT pickup is enabled.

Note: The health relay can be set to either normally open (NO) or normally close (NC) via communication. The contacts are rated for 30 VDC/25 VAC MAX, 1 A.

Page 14

EntelliGuard®TU Trip Unit Section 1 – General Information 09/25/08

Current Alarm The trip unit provides two types of current alarms:

Current Alarm 1 and Current Alarm 2.

The Current Alarm’s ON/OFF pickup settings are 0.5 to 1.0 xIn in steps of 0.05.

The trip unit does not allow the current alarm OFF setpoint to be set above the ON threshold.

If the highest measured phase current goes above Current Alarm 1 or Current Alarm 2 ON setpoint, and then remains above the setpoint for more than 60 sec, the output will close if assigned to either of these alarms. If the current falls below the Current Alarm 1 or Current Alarm 2 for more than 60 sec, the output, if assigned to Current Alarm, will open.

ZONE SELECT INTERLOCK

The Zone Select Interlock (ZSI) function operates with a group of series-connected breakers. The ZSI is achieved with the use of the TIM module or an equivalent GE qualified and recommended device.

ZSI Option Per the trip unit catalog number there are two types of

zone-selective interlocking options:

• Z: reacts to ground faults and short time pickups.

• T: reacts to ground faults, short time and

instantaneous pickups. (Requires 24 VDC external power be provided to the trip unit.)

The upstream breaker uses the ST ZSI and/or GF ZSI delay bands and slope, and/or transition to a delay Instantaneous if it receives a downstream ZSI signal.

The desired ZSI (ST and-or GF and-or Inst) must be selected in order for the downstream breaker to issue a ZSI signal, and the upstream breaker to act upon this signal.

The ST ZSI Delay Bands are independent and have the same bands available. Slope settings may also be interlocked.

The GF ZSI Delay Bands are independent and have the same bands available. Slope settings may also be interlocked.

High Set Instantaneous Protection (HSIOC) HSIOC is also Known as Override Pickup. Some of the trip units on EntelliGuard G circuit breakers may be provided with an override instantaneous trip.

Whether such a trip is provided or not depends on the circuit breaker within which the trip is installed. If the circuit breaker’s withstand (Icw) is equal to the short circuit rating then the trip will not have an override pickup. If the withstand rating is lower than the short circuit rating then the trip will enable override protection of the circuit breaker.

In UL 489 circuit breakers the HSIOC setting is nominally at 107%of the Icw for the circuit breaker. Taking tolerance into account, the override’s minimum trip is at 100% of the circuit breaker’s Icw.

In UL 1066 (ANSI) circuit breakers the HSIOC setting is also at 107% Icw if the adjustable selective instantaneous is ON. If the adjustable selective instantaneous is OFF then the HSIOC nominal pick up is at 98% of the circuit breaker’s Icw and, considering tolerance, the minimum pickup is at 91% of the circuit breaker’s Icw.

Power Break I, WavePro and AKR circuit breakers do not employ an override function. PowerBreak II circuit breakers use a mechanical override function.

Making Current Release (MCR) Every EntelliGuard TU or EntelliGuard TU circuit breaker

uses a making current release. The making current release varies per circuit breaker Envelope and is related to the circuit breaker’s close and latch rating.

The MCR pickup is activated at the time the circuit breaker closes and for six cycles thereafter. When the six cycles are over, the threshold changes to the HSIOC pickup setting.

Page 15

EntelliGuard®TU Trip Unit 09/25/08 Section 1 – General Information

POWER REQUIREMENTS

WARNING

IMPROPER INSTALLATION, OPERATION AND MAINTENANCE Ensure only qualified personnel install, operate, service and maintain all electrical equipment. Failure to comply with these instructions could result in death or serious injury.

A small amount of power is necessary to energize the liquid crystal display (LCD) during setup, for viewing breaker status and for metering displays.

Power Break I, Power Break II, WavePro, AKR and EntelliGuard G Trip Units require external +24 VDC control power for communication

The power sources are:

• Current flow: Breaker current sensors provide

sufficient power to energize the LCD when at least 20% of the sensor's ampere rating is flowing.

• +24 VDC control power

• Internal battery power: Powers the unit temporarily

when any keypad key is pressed. Battery power automatically turns off 20 sec after the last keypad press. The battery power supply is disabled when any current is sensed through the current sensors.

METERING FUNCTIONS

Table 16 shows the metering data provided by the trip unit:

Table 16: Metering Data

Parameter Phase Unit Current Phase A,B,C,

neutral

Voltage Phase L1, L2, L3

(Note 1)

Real Power Phase L1, L2, L3

and total

Reactive Power Phase L1, L2, L3

and total Apparent Power Peak Power Demand

Energy Phase A, B, C

Frequency Power Factor

Notes:

• Potential transformers must be connected similar to

source (Wye or Delta). For Wye construction V=L-N and for Delta construction V=L-L.

• Energy reset is supported from setup software and

over communications.

Phase L1, L2, L3

and total

Total Auto-ranging from

and total

kVAR

kVA

0.00 kWH to 999 mW Auto-ranging from

0.00 kWH to 999 mWH Hz %

Page 16

EntelliGuard® TU Trip Unit Section 2 – Lifting, Mounting and Installation 09/25/08

SECTION 2 LIFTING, MOUNTING AND INSTALLATION

DANGER

ELECTROCUTION

• Ensure the circuit breaker has been tripped,

indicating OFF and that applicable lock-out/tag- out requirements are met and followed.

• Ensure the main springs are fully discharged.

• Do not touch the circuit breaker’s isolating

contacts during lifting. Failure to comply with these instructions will result in death or serious injury.

WARNING

IMPROPER INSTALLATION, OPERATION, SERVICE AND MAINTENANCE

• Ensure only qualified personnel install, operate,

service and maintain all electrical equipment.

• Do not perform any maintenance, including

breaker charging, closing, tripping, or any other function that could cause significant movement of circuit breaker while it is on the draw-out extension rails.

• Ensure circuit breaker is always left in the

CONNECTED, TEST or DISCONNECTED position to

avoid mispositioning of the breaker and flashback. Failure to comply with these instructions could result in death or serious injury.

WARNING

FALLING OBJECT

• Ensure lifting equipment has capability for device

being lifted.

• Wear hard hat, gloves and safety shoes.

Failure to comply with these instructions could result in death or serious injury.

CAUTION

PRODUCT DAMAGE

• Ensure circuit breaker and its accessories are

always used within their designated ratings.

• Ensure the correct trip unit is paired with the

correct circuit breaker.

• Do not use excessive force when installing a trip

unit.

• Do not allow circuit breaker to hit a hard surface

while handling.

• Do not drag or slide circuit breaker across a hard

or rough surface.

Failure to comply with these instructions may result in product damage.

TRIP UNIT REMOVAL AND REPLACEMENT

Power Break I, Power Break II, WavePro and AKR Trip Units have rejection pins, installed on the rear of these trip units, to prevent installation of an incorrect trip unit into a breaker.

Replacement of a trip unit always requires repeating the setup procedures

Power Break I and Power Break II Insulated Case Circuit Breakers

The trip unit procedures for Power Break I and Power Break II circuit breakers are very similar and are outlined below. The EntelliGuard TU trip unit for a Power Break I is different than that for a Power Break II (see Section 1). Ensure the correct trip unit is used.

Trip Unit Removal

1. Loosen the four #8-32 screws on the circuit breaker

trim-plate assembly and remove the trim plate.

2. Loosen the four #10-32 screws at the corner of the

breaker cover. Remove the cover from the breaker face.

3. Pull the trip unit locking lever to the right, then hold

the trip unit near the battery cover and lift it straight out of the circuit breaker.

Trip Unit Reinstallation

1. Pull the trip unit locking lever to the right. While

holding the lever, carefully align the connector on the rear of the trip unit with the connector in the breaker. Press down on the trip unit while holding it near the battery cover. When the trip unit is fully seated, slide the locking lever back to the left.

2. Reinstall the breaker top cover and tighten the four

#10-32 screws to 32 in-lb.

3. Replace the trim plate and tighten the four #8-32

screws to 20 in-lb.

WavePro Circuit Breakers Removal

1. Open the circuit breaker and remove it from the

2. For 800 A, 1600 A and 2000 A frame circuit breakers,

3. Depress the OPEN button to close the racking door.

4. Remove the wire forms and remove the trim plate

cubicle or substructure. Place it on a suitable work surface.

insert the racking handle (catalog number 568B731G1) and move the racking mechanism to the TEST position, as shown on the draw-out position indicator.

from the breaker.

Page 17

EntelliGuard®TU Trip Unit 09/25/08 Section 2 – Lifting, Mounting and Installation

5. Remove the six ¼ hex head screws, securing the

escutcheon to the breaker (three at top and three at bottom). Pull the manual-charging handle out part way, and then slide off the escutcheon.

6. Pull out the locking side on the right of the trip unit

mounting plate, and then pull the trip unit out carefully disengaging the pins on the rear connector.

7. Pull out the locking side on the right of the trip unit

mounting plate, and then pull the trip unit out carefully disengaging the pins on the rear connector.

Reinstallation

1. Pull out the locking side on the right of the trip unit

mounting plate. Push the trip unit into place, carefully, engaging the 50 pin connector and lining up the rejection posts on the rear of the trip unit with the holes in the mounting plate. Push the locking slide to the left.

2. Ensure the breaker racking mechanism is still in the

TEST position. Pull the manual charging handle out partway, and then slide the handle through the slot in the escutcheon and move escutcheon into place. Insert the six mounting screws and tighten to 14-20 in-lb.

3. Replace the trim plate around the escutcheon by

re-hooking the wire forms into the sides.

4. Insert the racking handle and return the racking

mechanism to the DISC position, as shown by the draw-out position indicator.

5. Reinstall the circuit breaker into its cubical or

substructure.

AKR (225 A to 5000 A Frames) Circuit Breakers

1. Open the circuit breaker by pressing the red TRIP

button on the front of the breaker escutcheon.

2. Disconnect any secondary wire harnesses between

the breaker and the switchgear.

3. On draw-out breakers, rack the breaker all the way

out to the DISCONNECT position.

4. Follow the instructions on the label attached to the

PROGRAMMER RELEASE LEVER to remove the trip unit. There are three types of mounting plates:

• Type 1: Push in the lever to release the trip unit.

• Type 2: Pull out the lever to release the trip unit

as shown in Figure 7.

• Type 3: Push down on the lever.

Figure 7: Removing the Old Trip Unit

5. If the breaker is equipped with a MicroVersaTrip® 9

trip unit, the 36-pin trip unit connector must be removed and remounted on the adapter bracket provided. Slide the connector out of the mounting plate and install it on the adapter bracket, as shown in Figure 8.

Figure 8: AKR Circuit Breaker without Trip Unit

6. Align the connectors and rejection pin and connect

the EntelliGuard TU to the circuit breaker, as shown in Figure 9.

Figure 9: Installing the New Trip Unit

Page 18

EntelliGuard® TU Trip Unit Section 2 – Lifting, Mounting and Installation 09/25/08

EntelliGuard G Circuit Breaker Installation Trip Unit Removal (See Figures 10 through 13)

1. Loosen the six screws on the breaker

fascia assembly and remove the fascia.

2. Depress

the trip unit locking lever on the left side of the trip unit, then hold the trip unit near the bottom and lift it straight out of the mounting base.

Figure 10. Trip Unit Removal Sequence, Step A

Figure 11. Trip Unit Removal Sequence, Step B

Figure 12. Trip Unit Removal Sequence, Step C

Figure 13. Trip Unit Removal Sequence, Step D

Trip Unit Reinstallation

1. Depress the trip unit locking lever on the left side of

the trip unit

While depressing the lever, carefully align the connector on the rear of the trip unit with the connector in the mounting base on the breaker. Press down on the trip unit while holding it near the bottom.

2. When the trip unit is fully seated, stop depressing the

trip-unit-locking lever and allow the lever to come up and lock the trip unit to the mounting base.

3. Reinstall the breaker fascia and ensure that the Trip

unit is centered in the fascia window before tightening the fascia fixing screws.

Page 19

EntelliGuard®TU Trip Unit 09/25/08 Section 3 – Operation

SECTION 3 – OPERATION

WARNING

PERSONAL INJURY

• Avoid risk of injury from moving parts while

handling the circuit breaker.

• If advisable, use a cable/busbar lockable

grounding device (optional accessory) to provide

additional safety during system maintenance. Failure to comply with these instructions could result in death or serious injury.

CAUTION

PRODUCT DAMAGE

• Ensure circuit breaker and its accessories are

always used within their designated ratings.

• Use the specially designed circuit breaker

handling truck (optional accessory) when

removing the circuit breaker from its cassette. Failure to comply with these instructions may result in product damage.

NOTICE

• Each charging action provides sufficient charge

for an Open-Close-Open Operation without

requiring additional charging.

• The mechanism works properly only when the

circuit breaker is mounted on a horizontal plane

with bottom mounting or on vertical plane with

front mounting.

CIRCUIT BREAKER OPENING

NOTICE

Tripping under fault conditions will be automatic depending on the protective device installed and its settings.

24 V external power is required for this feature.

When waveform capture is executed, the following channels will be captured simultaneously: Phase A current, Phase B Current, Phase C Current, Phase L1 voltage, Phase L2 voltage, Phase L3 voltage. See Table 17.

Table 17: Trigger Waveform Capture Events

Event Waveform Capture

Setpoint Manual trigger over communications Over current (GF, ST, LT, Inst) ON, OFF Protective relays ON, OFF Current alarm 1 ON, OFF Current alarm 2 ON, OFF

EVENT LOGGING

The trip unit keeps a log of the last 10 events:

• Over current trips

• Protective relay trips

• Shunt trip (PBII and Global EntelliGuard G Trip Units

Only)

• Under voltage Release trip (PBII and Global

EntelliGuard G Trip Units Only)

• BIM Trip Unit Mismatch - Breaker Interface Module

The following information is stored with each event:

• RMS currents Phase

•

• Type of trip

• Trip counter

• Time and date stamps

Trips are logged under self power without time stamp. Events with time stamps are only logged when 24 V control power is available.

All setup, status and metering information is accessed through five keys whose functions are:

• Up: Scroll up or increment value

• Down: Scroll down or decrement value

• Right: Next function or next page

• Left: Previous function or previous page

• Enter: Save or setting in to memory

ON, OFF

WAVEFORM CAPTURE

A total of eight cycles are captured:

• Four pre-trigger.

• Four post-trigger.

Page 20

EntelliGuard® TU Trip Unit Section 3 – Operation 09/25/08

LED STATUS INDICATOR

Table 18 shows the operation of the green LED located on the front of the trip unit.

Table 18: LED Operation

Power Break I and

LED Status

AKR Trip Units

Status

Normal ON-OFF-ON-OFF (OFF for 2 sec)

Error ON-OFF-ON-OFF-ON-OFF

(OFF for 2 sec)

Trip ON-OFF (OFF for 2 sec)

Pickup ON-OFF-ON-OFF-ON-OFF-ON-OFF

(continuous)

Figure 14. Operating Modes and Functions Overview

OPERATING MODES

Power Break I, Power Break II, WavePro, AKR and EntelliGuard G Trip Units have four operating modes: Setup, Meter, Status and Events as shown in Figure 14. (See Appendix 2 for Operating Modes and Functions Specifics.)

Figure 15 shows the five functions keys:

• UP: Scroll up or increment value

• DOWN: Scroll down or decrement value

• RIGHT: Next function or next page

• LEFT: Previous function or previous page

• ENTER: Save or set in to memory

Figure 15: Five Function Keys

Page 21

EntelliGuard®TU Trip Unit 09/25/08 Section 3 – Operation

SETUP MODE SETUP Mode programming must be performed with the

rating plug installed.

These procedures apply to all trip units.

SETUP procedures should only be repeated if the trip unit or the protection characteristics are changed, requiring different set points and time-delays.

All trip units provide long time over current protection, long time delay, and some form of instantaneous over current protection when installed in circuit breakers. All other functions are optional.

If a specific set of trip unit functions, such as relaying or short time over-current protection, has not been ordered, that function will not appear on the trip unit display. Ignore setup mode instructions for such functions. The trip unit must be provided with control power during SETUP. Power can come from internal battery power, from an external +24 VDC power supply, or by energizing the breaker to at least 20% of its sensor load.

• Press UP or DOWN until the SETUP mode is selected.

• Press RIGHT or LEFT to access the functions in the

SETUP mode.

• Press ENTER to save desired values.

• Press RIGHT to advance to the next function.

Entering Setpoints into Memory

1. Press UP or DOWN to select SETUP.

2. Press LEFT to select the desired protection to change.

3. Press UP or DOWN to change values. The values will

start flashing.

4. Press ENTER to store the value into the memory. The

displayed value stops flashing and the save icon appears on the top of the LCD. This indicates that the value has been stored in memory and is active.

5. Confirm settings on the trip unit after making

changes by exiting and re-entering SETUP mode and rechecking each changed setting.

Long Time Pickup The first SETUP mode display is always the Long Time

Pickup setpoint. This setpoint establishes the breaker's nominal ampere rating, xLT, as a fraction of the rating plug value, xIn (xLT = LT multiplier x xIn).

The Long Time Pickup settings are 0.50 to 1.00 times xIn in steps of 0.05. The pickup value tolerance band is -10% to +10% of the set point. An additional accuracy degradation of ±5% is allowed for waveforms with significant harmonic distortion.

Long Time Delay The EntelliGuard trip unit offers up to 44 long time delay

bands. Twenty-two have steep fuse-like shape and 22 have a logarithmic curve to a straight I

T slope shape. This second shape is similar to that of the thermal element of a thermal magnetic circuit breaker.

EntelliGuard G circuit breakers use all 44 bands. WavePro, AKR and both PowerBreak devices use the lower 19 of the curved thermal-type bands. To see the bands and the range of settings, see the TCCs in the Application Guide available at wwwgeelectrical.com/industrial.

Short Time Pickup The Short Time Pickup function establishes the current at

which short time trip is activated. Short Time Pickup is coupled with Long Time Pickup and the choices of pickup settings are from 1.5 to 12.0 times the long time setting, xLT, in steps of 0.5 xLT.

The ST pickup value tolerance band is -10% to +10% of the set point. An additional accuracy degradation of ±5% shall be allowed for waveforms with significant harmonic distortion

Short Time Delay The Short Time Delay function consists of both a slope

setting and a fixed delay band setting. The slope and delay are independently selectable. The slope setting consists of three I

T slopes (1, 2, 3) and fixed delay. The

fixed delay bands consist of 15 constant time bands

Reduced Instantaneous Let-Through Instantaneous Protection (RELT)

The EntelliGuard TU Trip Unit provides a second user settable and user-selectable instantaneous protection algorithm. This protection is referred to as the RELT pickup.

This protection enables an instantaneous protection mode that may be set separately from the “Adjustable Selective Instantaneous” and is a bit faster. The RELT instantaneous pickup may be set by the user to a value from 1.5X trip rating plug up to 15X trip rating plug in some circuit breakers.

The user may also enable the function “ON” or “OFF” at the HMI, as well as set it to remote. In the “remote” mode the trip unit is able to receive a command via serial communication (Modbus or Profibus) or a hardwired 24 V AC or DC signal to enable the RELT protection on. If the RELT protection is ON via any of the three ways it must be turned off that same way.

When the trip unit receives a RELT on signal the RELT instantaneous setting is enabled. If the RELT pick up setting is lower than the adjustable selective instantaneous setting the RELT setting will take precedence.

Page 22

EntelliGuard® TU Trip Unit Section 3 - Operation 09/25/08

Ground Fault Protection The EntelliGuard TU Trip Unit can provide ground fault

protection in two different ways:

• via an internal summation scheme that adds up the

three phase current phasors, and if provided also the neutral current phasor.

• Via an external zero sequence current signal from a

CT or a residual sum using iron core CTs.

Internal Residual Summation The EntelliGuard trip unit uses internal air core sensors for

current sensing and the signals are residually summed using advanced digital electronics. A neutral sensor may be located remotely and connected to the trip unit. The connection is limited to 10 m (33 ft).

Due to the air core sensor’s ability to handle a wide range of primary currents without distortion, ground fault sensing is accurate for a wide range of phase and current inputs.

External Sensed Zero Sequence Input The EntelliGuard trip unit can accept input from an externally

calculated ground fault current. The ground fault current may be derived using a single zero sequence CT or multiple phase CTs.

External CE marked zero sequence or ground return CTs are available for IEC applications, but are not UL Listed. Phase CTs used for a summation connection are UL Listed. Applications for this capability include sensing at the ground return connection for a transformer or generator as well as application in multiple source grounded systems.

Ground Fault Pickup Settings All UL 489 and UL 1066 circuit breakers are limited to a

maximum nominal pick up setting of 1200 A per the National Electrical Code or 60% of the sensor size, whichever is lower. The minimum setting is 20% of sensor size.

Ground Fault Time Delay Bands Ground fault time delay bands used in the EntelliGuard G

circuit breakers range from 42 msec to 942 msec. In Power Break I, Power Break II, WavePro and AKR circuit breakers, the minimum GF time delay band is 58 msec and the maximum is 417 msec. See Table 19.

Table 19: Ground Fault Time Delay

Sensor Minimum Maximum

400 0.2 0.60 600 0.2 0.60

800 0.2 0.60 1200 0.2 0.60 1600 0.2 0.60 2000 0.2 0.60 2500 0.2 0.48 3000 0.2 0.40 3200 0.2 0.37 4000 0.2 0.30 5000 0.2 0.24 6000 0.2 0.20

Notes:

• Continuously adjusted in 0.01 increments.

• Connected in a residual summation scheme.

The available minimum settings per circuit breaker type are shown in Table 21. The maximum time delay band setting for all circuit breakers is 0.940 sec with a 1 sec clear. See Table 20.

Table 20: Minimum Pickup and Clear Time

Characteristic Power Break I

EntelliGuard G

Power Break II,

WavePro, AKR

Minimum Pickup 0.058 sec 0.042 sec

Minimum Clear

0.097 sec

Maximum Pickup 0.417 sec 0.940 sec

Maximum Clear

1.000 sec

The ground fault function may be shaped as a definite time function (pickup and delay), an I or a distinct double slope function designed to optimize coordination. The I

T slope provides easier selectivity with

T slope an I4T slope

downstream fuses. The double knee GF curve facilitates selectivity with downstream devices.

Page 23

EntelliGuard®TU Trip Unit 09/25/08 Section 4 – Battery

SECTION 4 – BATTERY

GENERAL BATTERY INFORMATION

The trip unit has a front pane-mounted battery. When the battery is present, the user scan view data on the LCD and read or program the trip unit via the keypads. The battery allows the user to display data, change set points and provide thermal memory.

The battery does not allow normal trip unit operation; i.e. over current protection, alarms, relays, etc., are not functional when the trip unit is powered from the battery.

The trip unit will automatically shut off after 20 sec when battery powered to maximize battery life.

BATTERY FUNCTION

Pressing any key on the face of the trip unit powers the unit from its internal battery. Battery power is maintained for 20 sec after the last key is pressed.

This self-powered mode allows setting up the trip unit or viewing trip targets when the breaker is de-energized and external control power is unavailable.

All normal setup, meter, and status functions can be performed with battery power.

NOTICE

For temperatures above 40° C, any key may have to be held down for up to 5 sec for the trip unit to be powered.

BATTERY REPLACEMENT

WARNING

IMPROPER REPLACEMENT

• Replace the battery with 3.6 V ½ AA lithium battery only.

Wear hard hat, gloves and safety shoes when

•

replacing the battery.

Failure to comply with these instructions could result in death or serious injury.

WARNING

IMPROPER DISPOSAL

• Ensure battery is properly disposed of according to all applicable regulations.

Failure to comply with these instructions could

result in death or serious injury.

Replace the battery if it does not power up the trip unit when any key is pressed.

Lift the battery cover on the front of the trip unit to expose the 3.6 V ½ AA lithium cell. A suitable replacement is TADIRAN part number TLL-5902/S or SANYO part number CR14250SEwhich are commonly available from most electrical stores or industrial distributors.

Page 24

EntelliGuard®TU Trip Unit Section 5 – Maintenance and Troubleshooting 09/25/08

SECTION 5– MAINTENANCE AND TROUBLESHOOTING

DANGER

ELECTROCUTION Ensure the circuit breaker has been tripped, indicating OFF, and the main springs are fully discharged when performing circuit breaker maintenance. Failure to comply with these instructions could result in death or serious injury.

WARNING

PERSONAL INJURY

• Avoid risk of injury from moving parts while handling

the circuit breaker.

• If advisable, use a cable/busbar lockable grounding

device (optional accessory) to provide additional

safety during system maintenance. Failure to comply with these instructions could result in death or serious injury.

Figure 16: Rating Plug Removal

TROUBLESHOOTING

Table 21 provides procedures for troubleshooting and isolating common problems. It does not cover every possible condition.

Contact Post Sales Service at 1-888-GE-Resolve or 1-888- 437-3765 if these procedures doe not resolve the problem.

MAINTENANCE

Rating Plug Removal and Replacement

NOTICE

Removal of the rating plug while the breaker is carrying current reduces the breaker's current-carrying capacity to approximately 40% of the current sensor rating.

Interchangeable rating plugs are removed with a Rating Plug Extractor, Catalog No. TRTOOL. (Suitable equivalents are commercially available as "integrated circuit (DIP) extractors.") Grasp the rating plug tabs with the extractor and pull the plug out as shown in Figure 16.

Be sure to grab the tabs and not the front cover of the rating plug, or the plug may be damaged.

Page 25

EntelliGuard®TU Trip Unit 09/25/08 Section 5– Maintenance and Troubleshooting

Table 21: Troubleshooting Guide

The trip unit display is blank. External +24 VDC is absent.

The load current fluctuates near 20% of the breaker sensor rating.

At least 20% of the current sensor rating, (xCT) must be flowing through the breaker to activate the display. If not, power the trip unit with the internal battery.

The battery power supply is disabled when any current is sensed through the current sensors.

Check that the control power supply is present and operational.

The trip unit display E02.

BIM error.

No communication with the BIM Check the BIM harness.

Mismatch trip unit / BIM option The trip unit display E03. Memory failure. The trip unit display E06. Internal failure. The trip unit display E08. Invalid rating plug.

Return the unit to GE.

Check the rating plug. The rating plug

value shall not exceed and be below 40%

of the breaker sensor.

Ensure the rating plug is properly sited. Unit does not communicate with the Master.

The communication wires are shorted or improperly connected.

Incorrect baud rate.

Incorrect address.

Locate and repair the short or the

incorrect connection.

Check that the baud rate assigned to the

trip unit, agrees with the baud rate at the

host.

Check that the address assigned to the

trip unit, agrees with the address at the

host. Current readings are incorrect. Incorrect rating plug value.

Check the rating plug label.

Voltage readings are incorrect. The potential transformer (PT) primary

voltage was defined incorrectly.

The PT connection was defined incorrectly.

Read the PT primary rating from the PT

name plate and set trip unit PT to this

value.

Set the trip unit phase to phase PH-PH or

phase to neutral PH-N according to the

system. The display is blank or the Low Battery symbol appears when the BATTERY key is pressed. Line current is below 20% of the

The battery is discharged. The battery was stored too long with no power applied to the trip unit.

Replace the battery.

Power the trip unit with external power or

by energizing the breaker for several days

to freshen the battery. breaker sensor rating.

Page 26

EntelliGuard®TU Trip Unit Appendix 1 – Communications Parameters 09/25/08

APPENDIX 1: COMMUNICATIONS PARAMETERS

Table 22: Communications Parameters – Modbus Function 2

5 Relay 1 Status 0 – OFF, 1 – ON Read 6 Relay 2 Status 0 – OFF, 1 – ON Read 7 Relay 3 Status 0 – OFF, 1 – ON Read 8 Relay 4 Status 0 – OFF, 1 – ON Read 9 Input 1 Status 0 – OFF, 1 – ON Read

10 Input 2 Status 0 – OFF, 1 – ON Read 11 Input 3 Status 0 – OFF, 1 – ON Read 12 Input 4 Status 0 – OFF, 1 – ON Read 27 Breaker position 0 – OFF, 1 – ON Read 34 Cassette Indication 0 – OFF, 1 – ON Read 35 Draw Out 0 – OFF, 1 – ON Read 44 Remote Close 0 – OFF, 1 – ON Read 61 GF Sum Alarm Status 0 – Normal, 1 – Alarm Read 62 GF CT Alarm Status 0 – Normal, 1 – Alarm Read

Table 23: Communications Parameters – Modbus Function 3

2 GF Protection Sun Enable 0–Disable, 1–Enable Read 5 No. of Poles 0–3 Pole, 1–4 Pole Read 6 Protective Relays Enable 0–Disable, 1–Enable Read 7 Full Metering Enable 0–Disable, 1–Enable Read

8 Neutral Position 0–Disable, 1–Enable Read 10 Long Time Protection Enable 0–Disable, 1–Enable Read 18 Agency Standard 0–UL, 1–IEC, 2–ANSI Read 20 GTU Model Type 0– GTU C, 1–GTU D, 4–GTU ACB Read 22 Current Sensor Rating 1–150 A

2–200 A 3–225 A 4–400 A 5–600 A 6–800 A

7–1000 A 24 Ground Fault Sum Alarm Enable 0–Disable, 1–Enable Read 25 Ground Fault CT Alarm Enable 0–Disable, 1–Enable Read 31 Current Alarm Enable 0–Disable, 1–Enable Read 35 ZSI Enable 0–Disable, 1–GT-ST (Z), 2–GR-ST-Inst (T) Read 79 ST Switchable 0–Disable, 1–Enable Read 81 Instantaneous 0–Disable, 1–15X Switchable, 2–15X Non-Switchable

3–30X Switchable, 4–30X Non-Switchable 82 LT Switchable 0–Disable, 1–Enable Read 84 Fuse Protection 0–Disable, 1–Enable Read 86 GF Protection CT Enable 0–Disable, 1–Enable Read 95 GF CT Switchable 0–Disable, 1–Enable Read 98 Breaker Serial Number – Low 16 bit 99 Breaker Serial Number – High 16 bits

107 Reduce Instantaneous 0–Disable, 1–Enable Read 206 Neutral Pole Rating 0–50%, 1–63%, 2–100% Read/Write 207 ZSI Combination 0

1–GF

8–1200 A 9–1600 A 10–2000 A 11–2500 A 12–3000 A 13–3200 A 14–4000 A

4–Instantaneous 5–GF and Inst

15–5000 A 16–6000 A 17–630 A 18–1250 A 19–6400 A 20–Universal spare

Read

Read Read

Read/Write

Page 27

EntelliGuard®TU Trip Unit 09/25/08 Appendix 1 – Communications Parameters

2–GF&ST 3–ST

6–ST and Inst

7–GF, ST and Inst 208 PT Primary Voltage 120–600 Read/Write 209 PT Connection 0–Ph-N, 1–Ph-Ph Read/Write 210 Password Protection 0 to 20, 16–Lock, 19–Unlock Read/Write 211 Modbus Slave Address 8 bit value Read/Write 212 Profibus Slave Address 8 bit value Read/Write 213 Communication Setting 0–300-8N1

1–600-8N1 2–1200-8N1 3–400-8N1 4–4800-8N1 5–9600-8N1 6–19200-8N1

215 Long Time Trip Pickup 1–0.5

7–300-8O1 8–600-8O1 9–1200-8O1 10–2400-8O1 11–4800-8O1 12–9600-8O1 13–19200-8O1

14–300-8E1 15–600-8E1 16–1200-8E1 17–2400-8E1 18–4800-8E1 19–9600-8E1

Read/Write

Read/Write 2–0.55 … 10–9.5 11–1.0

216 Long Time Trip Delay 0–Off

Read/Write 1–C Min … 24–F 2 44–F Max

217 Long Time Cooling Constant 0–No Cooling, 1–12 Minute Cooling Read/Write 219 Protective Relay Trip Enable 0–Disable, 1–Enable Read/Write 220 Frequency 0–50 Hz, 1–60 Hz, 1–400 Hz Read/Write 222 Short Time Trip Pickup 1–1.5

Read/Write 2–2.0 …

223 Short Time Trip Delay 0–Off

Read/Write 1–Band1 2–Band2 … 16–Band 16 17–Band 17

224 Short Time Slope 0–No Slope

Read/Write 1 2 3

225 Instantaneous Trip Pickup 0–Off (For switchable Inst Only)

Read/Write 2–2 … 43–29 44–30

226 Reduced Instantaneous Trip Pickup 1–1.5

Read/Write 2–2 … 27–14.5 28–15

227 GF CT Trip Pickup 11–0.2

Read/Write 2–0.11 …

Page 28

EntelliGuard®TU Trip Unit Appendix 1 – Communications Parameters 09/25/08

50–0.59 51–0.6

228 GF CT Trip Delay 0–Off

Read/Write 1–Band1 2–Band2 … 12–Band12 13–Band13 14–Band14

229 GF CT Trip Slope 0–0

Read/Write 1–I2T Slope 2–I2T Slope 3–Fuse Slope

230 GF CT Alarm Pickup 11–0.2

Read/Write 2-0.11 … 50–.59 51–0.6

231 GF CT Alarm Delay 0–Off

Read/Write 1–Band1 2–Band2 … 13–Band13 14–Band14

232 GF CT Alarm K Value 0–0

Read/Write 1–I2T Slope 2–I2T Slope 3–Fuse Slope

233 GF Sum Trip Pickup 11–0.2

Read/Write 2–0.11 … 50–0.59 51–0.6

234 GF Sum Trip Delay 0–Off

Read/Write 1–Band1 … 13–Band13 14–Band14

235 GF Sum K Value 0–0

Read/Write 1–I2T Slope 2–I2T Slope 3–Fuse Slope

236 GF Sum Alarm Pickup 11–0.2

Read/Write 2–0.11 … 50–0.59 51–0.6

237 GF Sum Alarm Delay 0–Off

Read/Write 1–Band1 2–Band2 … 12–Band12 13–Band13

Page 29

EntelliGuard®TU Trip Unit 09/25/08 Appendix 1 – Communications Parameters

14–Band14

238 GF Sum Alarm K Value 0–0

Read/Write 1–I2T Slope 2–I2T Slope 3–Fuse Slope

258 Over Voltage Pickup 1–110

Read/Write 2–111 3–112 … 39–148 40–149 41–150

259 Over Voltage Delay 0–Off

Read/Write 1–1 2–2 … 13–13 14–14 15-15

260 Under Voltage Pickup 1–50

Read/Write 2–51 3–52 39–88 40–89 41–90

261 Under Voltage Delay 0–Off

Read/Write 1–1 2–2 … 13–13 14–14 15–15

262 Under Voltage Zero–Volt Trip Enable 0–Disable, 1–Enable Read/Write 263 Voltage Unbalance Pickup 8–17

Read/Write 9–18 39–48 40–49 41–50

264 Voltage Unbalance Delay 0–Off

Read/Write 1–1 2–2 3–3 13–13 14–14 15–15

265 Current Unbalance Pickup 1–10

Read/Write 2–11 … 39–48 40–49 41–50

266 Current Unbalance Delay 0–Off

Read/Write 1–1

Page 30

EntelliGuard®TU Trip Unit Appendix 1 – Communications Parameters 09/25/08

2–2 … 13–13 14–14 15–15

267 Power Reversal Pickup 1–10

Read/Write 2–20 … 97–970 98–980 99–990

268 Power Reversal Delay 0–Off

Read/Write 1–1 2–2 … 13–13 14–14 15–15

269 Power Direction Setting 0–Line to Load

Read/Write 1–Load to Line

270 Power Demand Interval 1–5

Read/Write 2–10 … 5–15 12–60

271 Relay 1 (Output 1) Function 1–Group 1

2–Group 2 3–Group 3

5–Group 5 6–Group 6 7–Group 7

Read/Write

4–Group 4

272 Relay 2 (Output 2) Function 1–Group 1

2–Group 2 3–Group 3

5–Group 5 6–Group 6 7–Group 7

Read/Write

4–Group 4

273 Relay 3 (Output 3) Function 1–Group 1

2–Group 2 3–Group 3

5–Group 5 6–Group 6 7–Group 7

Read/Write

4–Group 4

274 Relay 4 (Output 4) Function 1–Group 1

2–Group 2 3–Group 3

5–Group 5 6–Group 6 7–Group 7

Read/Write

4–Group 4

275 Input 1 Function 0–None, 1–Trip Breaker, 2–Reduce Instantaneous Read/Write 276 Input 2 Function 0–None, 1–Trip Breaker Read/Write 277 Input 3 Function 0–None, 1–Trip Breaker Read/Write 278 Input 4 Function 0–None, 1–Trip Breaker Read/Write 285 Waveform Capture 0–Disable

1–Manual 2–Over Current

4–Current Alarm 1 5–Current Alarm 2 6–All

Read/Write

3–Protection Relays

286 Language 0–English, 1–French, 2–Spanish, 3–German, 4–Chinese Read/Write 287 Time Sync Year 8 bit Read/Write 288 Time Sync Month 8 bit Read/Write 289 Time Sync Date 8 bit Read/Write

Page 31

EntelliGuard®TU Trip Unit 09/25/08 Appendix 1 – Communications Parameters

290 Time Sync Day 8 bit Read/Write 291 Time Sync Hour 8 bit Read/Write 292 Time Sync Minute 8 bit Read/Write 293 Time Sync Second 8 bit Read/Write 294 Health status output type 0–NO, 1–NC Read/Write 296 Current Alarm 1 Pickup On 1–0.5

Read/Write 2–0.55 3–0.60 … 10–0.95 11–1.00

297 Current Alarm 1 Pickup Off 1–0.5

Read/Write 2–0.55 3–0.60 … 10–0.95 11–1.00

298 Current Alarm 2 Pickup On 1–0.5

Read/Write 2–0.55 3–0.60 … 10–0.95 11–1.00

299 Current Alarm 2 Pickup Off 1–0.5

Read/Write 2–0.55 3–0.60 … 10–0.95 11–1.00

300 Bell Alarm (Bell Alarm 1) 0–Disabled

Read/Write 1–Shunt Trip 2–UVR Trip 3–Over Current Trip 4–Protective Relay Trip 5–Shunt, UVR 6–Shunt, Over Current 7–Shunt, Protective Relay 8–UVR, Over Current 9–UVR, Protective Relay 10–Over Current, Protective Relay 11–Shunt Trip, UVR, Over Current 12–Shunt, UVR, Protective Relay 13–Shunt, Over Current, Protective Relay 14–UVR, Over Current, Protective Relay 15–Shunt, UVR, Over Current, Protective Relay

301 Bell Alarm with lockout (Bell Alarm 2) 0–Disabled

Read/Write 1–Shunt Trip 2–UVR Trip 3–Over Current Trip 4–Protective Relay Trip 5–Shunt, UVR 6–Shunt, Over Current 7–Shunt, Protective Relay

Page 32

EntelliGuard®TU Trip Unit Appendix 1 – Communications Parameters 09/25/08

8–UVR, Over Current 9–UVR, Protective Relay 10–Over Current, Protective Relay 11–Shunt Trip, UVR, Over Current 12–Shunt, UVR, Protective Relay 13–Shunt, Over Current, Protective Relay 14–UVR, Over Current, Protective Relay 15–Shunt, UVR, Over Current, Protective Relay

302 ZSI Short Time Delay Band 1–Band1

Read/Write 2–Band2 … 16–Band 16 17–Band 17

303 ZSI Short Time Slope 0–No slope

Read/Write 1 2 3

304 ZSI GF Trip Delay 1–Band1

Read/Write 2–Band2 … 16–Band 16 17–Band 17

305 ZSI GF Trip Slope 0–no slope

Read/Write 1 2 3

306 ZSI GF Trip Slope 1–CLOSE. 0–OPEN Read/Write

307 Waveform Trigger Source–Manual 0–Disable, 1–Enable Read/Write

308 Waveform Trigger Source–

0–Disable, 1–Enable Read/Write

Over Current

309 Waveform Trigger Source–Protection

0–Disable, 1–Enable Read/Write

Relays

310 Waveform Trigger Source–Current

1–Disable, 0–Enable Read/Write

Alarm 1

311 Waveform Trigger Source–Current

1–Disable, 0–Enable Read/Write

Alarm 2

312 Reduced Instantaneous Let–Through

0–OFF, 1–ON, 2–REMOTE Read/Write

(RELT)

Table 24: Communication Parameters – Modbus Function 4

Register Variable Value Read/Write 16 GTU Rev 8 bit Read 17 Software Rev 8 bit Read 18 Voltage Phase A 16 bit Read 19 Voltage Phase B 16 bit Read 20 Voltage Phase C 16 bit Read 21 Current Phase A(LO 16 bits ) 32 bit Read 22 Current Phase A(HI 16 bits ) – Read 23 Current Phase B(LO 16 bits ) 32 bit Read 24 Current Phase B(HI 16 bits ) – Read 25 Current Phase C(LO 16 bits ) 32 bit Read

Page 33

EntelliGuard®TU Trip Unit 09/25/08 Appendix 1 – Communications Parameters

Register Variable Value Read/Write 26 Current Phase C(HI 16 bits ) – Read 27 Current Phase N(LO 16 bits ) 32 bit Read 28 Current Phase N(HI 16 bits ) – Read 29 Rating Plug Value – Read 31 Energy Total ( 0-15 bits ) 16 bit Read 32 Energy Total (16-31 bits) 16 bit Read 33 Energy Total ( 32-47 bits ) 16 bit Read 34 Energy Total ( 48-63 bits ) 16 bit Read 35 Energy Rollover Count 16 bit Read 36 Power Factor Phase A 16 bit Read 37 Power Factor Phase B 16 bit Read 38 Power Factor Phase C 16 bit Read 39 Power Factor Total 16 bit Read 40 Real Power Phase A–Lo 16 bits 32 bit Read 41 Real Power Phase A–Hi 16 bits – Read 42 Real Power Phase B–Lo 16 bits 32 bit Read 43 Real Power Phase B–Hi 16 bits – Read 44 Real Power Phase C–Lo 16 bits 32 bit Read 45 Real Power Phase C–Hi 16 bits – Read 46 Real Power Phase Total–Lo 16 bits 32 bit Read 47 Real Power Phase Total–Hi 16 bits – Read 48 Reactive Power Phase A–Lo 16 bits 32 bit Read 49 Reactive PowerPhase A–Hi 16 bits – Read 50 Reactive PowerPhase B–Lo 16 bits 32 bit Read 51 Reactive PowerPhase B–Hi 16 bits – Read 52 Reactive PowerPhase C–Lo 16 bits 32 bit Read 53 Reactive PowerPhase C–Hi 16 bits – Read 54 Reactive PowerPhase Total–Lo 16 bits 32 bit Read 55 Reactive PowerPhase Total–Hi 16 bits – Read 56 Power Apparent Phase A–Lo 16 bits 32 bit Read 57 Power Apparent Phase A–Hi 16 bits – Read 58 Power Apparent Phase B–Lo 16 bits 32 bit Read 59 Power Apparent Phase B–Hi 16 bits – Read 60 Power Apparent Phase C - Lo 16 bits 32 bit Read 61 Power Apparent Phase C - Hi 16 bits

Read 62 Power Apparent Phase Total - Lo 16 bits 32 bit Read 63 Power Apparent Phase Total - Hi 16 bits

Read 64 Power Demand Total - Hi 16 bits 32 bit Read 65 Power Demand Total - Hi 16 bits

Read 66 Frequency Measured 16 bit Read 67 Event 1 8 bit Read 68 Year 8 bit Read 69 Month 8 bit Read 70 Date 8 bit Read 71 Hour 8 bit Read 72 Minute 8 bit Read 73 Second 8 bit Read 74 Phase 8 bit Read 75 Event Specific 1 16 bit Read 76 Event Specific 2 16 bit Read 77 Event 2 8 bit Read 78 Year 8 bit Read

Page 34

EntelliGuard®TU Trip Unit Appendix 1 – Communications Parameters 09/25/08

Register Variable Value Read/Write 79 Month 8 bit Read 80 Date 8 bit Read 81 Hour 8 bit Read 82 Minute 8 bit Read 83 Second 8 bit Read 84 Phase 8 bit Read 85 Event Specific 1 16 bit Read 86 Event Specific 2 16 bit Read 87 Event 3 8 bit Read 88 Year 8 bit Read 89 Month 8 bit Read 90 Date 8 bit Read 91 Hour 8 bit Read 92 Minute 8 bit Read 93 Second 8 bit Read 94 Phase 8 bit Read 95 Event Specific 1 16 bit Read 96 Event Specific 2 16 bit Read 97 Event 4 8 bit Read 98 Year 8 bit Read 99 Month 8 bit Read 100 Date 8 bit Read 101 Hour 8 bit Read 102 Minute 8 bit Read 103 Second 8 bit Read 104 Phase 8 bit Read 105 Event Specific 1 16 bit Read 106 Event Specific 2 16 bit Read 107 Event 5 8 bit Read 108 Year 8 bit Read 109 Month 8 bit Read 110 Date 8 bit Read 111 Hour 8 bit Read 112 Minute 8 bit Read 113 Second 8 bit Read 114 Phase 8 bit Read 115 Event Specific 1 16 bit Read 116 Event Specific 2 16 bit Read 117 Event 6 8 bit Read 118 Year 8 bit Read 119 Month 8 bit Read 120 Date 8 bit Read 121 Hour 8 bit Read 122 Minute 8 bit Read 123 Second 8 bit Read 124 Phase 8 bit Read 125 Event Specific 1 16 bit Read 126 Event Specific 2 16 bit Read 127 Event 7 8 bit Read 128 Year 8 bit Read 129 Month 8 bit Read 130 Date 8 bit Read

Page 35

EntelliGuard®TU Trip Unit 09/25/08 Appendix 1 – Communications Parameters

Register Variable Value Read/Write 131 Hour 8 bit Read 132 Minute 8 bit Read 133 Second 8 bit Read 134 Phase 8 bit Read 135 Event Specific 1 16 bit Read 136 Event Specific 2 16 bit Read 137 Event 8 8 bit Read 138 Year 8 bit Read 139 Month 8 bit Read 140 Date 8 bit Read 141 Hour 8 bit Read 142 Minute 8 bit Read 143 Second 8 bit Read 144 Phase 8 bit Read 145 Event Specific 1 16 bit Read 146 Event Specific 2 16 bit Read 147 Event 9 8 bit Read 148 Year 8 bit Read 150 Date 8 bit Read 151 Hour 8 bit Read 152 Minute 8 bit Read 153 Second 8 bit Read 154 Phase 8 bit Read 155 Event Specific 1 16 bit Read 156 Event Specific 2 16 bit Read 157 Event 10 8 bit Read 158 Year 8 bit Read 159 Month 8 bit Read 160 Date 8 bit Read 161 Hour 8 bit Read 162 Minute 8 bit Read 163 Second 8 bit Read 164 Phase 8 bit Read 165 Event Specific 1 16 bit Read 166 Event Specific 2 16 bit Read 167 Long Time Trip Count 8 bit Read 168 Short Time Trip Count 8 bit Read 169 Instantaneous Trip Count 8 bit Read 170 Ground Fault Sum Trip Count 8 bit Read 179 Shunt 1 Trip Count 8 bit Read 180 Shunt 2 Trip Count 8 bit Read 196 Software Rev 8 bit Read 227 Breaker Position 1–CLOSE, 0–OPEN Read 228 Error Code Log 229 Error Code Log 230 Error Code Log 231 Error Code Log 232 Error Code Log 233 Error Code Log 234 Error Code Log 235 Error Code Log 236 Error Code Log

Read Read Read Read Read Read Read Read Read

Page 36

EntelliGuard®TU Trip Unit Appendix 1 – Communications Parameters 09/25/08

237 Error Code Log

Read 238 Error Counter 1 to 10 Read 239 Long Time pickup State 0–Not in Pickup, 1–Near Pickup, 2–In Pickup Read

Table 25: Communication Parameters – Modbus Function 5

102 Save Public Default Data 103 Save Real Time Clock Registers 104 Read Real Time Clock Registers 105 Save EPROM Data 107 Upload to BIM

108 Trip Breaker 0–Reset, 1–Trip 109 Reduced Instantaneous 0–Off, 1–ON 111 Fan State 0–Off, 1–ON 112 Relay 1 State 0–Off, 1–ON 113 Relay 2 State 0–Off, 1–ON 114 Relay 3 State 0–Off, 1–ON 116 Clear All Events 117 Clear EEPROM 118 Clear Energy Total 119 Clear All Trip Counters 143 Trigger Waveform Capture 144 Clear Waveform Capture Data Buffer

Page 37

EntelliGuard®TU Trip Unit 09/25/08 Appendix 2 – Operating Modes and Functions Specifics

APPENDIX 2: OPERATING MODES AND FUNCTIONS SPECIFICS

Figure 17: SETUP Mode

RELT INST

GF SUM

GF CT

RELT

INST

PICKUP:

xIn

SUM

PICKUP:

0.2

xCT

BAND:

SLOPE:

OFF

SUM

PICKUP:

0.2

xCT

BAND:

SLOPE:

OFF

SUM

PICKUP:

0.2

xCT

BAND:

SLOPE:

OFF

GF CT

PICKUP:

0.2

xCT

BAND:

SLOPE:

OFF

1.5

0.2

OFF

0.2

2.5 15

(Press to save chosen value.)

0.21 0.6

(Press to save chosen value.)

1 14

(Press to save chosen value.)

1 3

(Press to save chosen value.)

0.21 0.6

(Press to save chosen value.)

. . .

GF CT

PICKUP:

0.2

xCT

BAND:

SLOPE:

OFF

GF CT

PICKUP:

0.2

xCT

BAND:

SLOPE:

OFF

(Press to save chosen value.)

1 14

1 3

. . .

Page 38

EntelliGuard®TU Trip Unit Appendix 2 – Operating Modes and Functions Specifics 09/25/08

GF SUM

ALARM

GF CT

ALARM

ZONE SEL

INTLK

GF SUM

ALARM

PICKUP:

0.2

xCT

BAND:

SLOPE:

OFF

GF CT

ALARM

PICKUP:

0.2

xCT

BAND:

SLOPE:

OFF

ZONE SEL

INTLK

OFF

ZSI

PICKUP:

1.5

xLT

BAND:

SLOPE:

OFF

See steps for GF SUM on prev ious page.

See steps for GF CT on previous page.

OFF

(Press to save chosen value.)

1.5

(Press to save chosen value.)

. . .

GF ST/GF

2.0 17

. . .

ZSI

PICKUP:

1.5

xLT

BAND:

SLOPE:

OFF

ZSI

PICKUP:

1.5

xLT

BAND:

SLOPE:

OFF

GF ZSI

PICKUP:

0.2

xCT

BAND:

SLOPE:

OFF

(Press to save chosen value.)

0.2

(Press to save chosen value.)

. . .

2 17

. . .

1 3

. . .

0.21 0.6

Page 39

EntelliGuard®TU Trip Unit 09/25/08 Appendix 2 – Operating Modes and Functions Specifics

OVER

VOLTAGE

CURRENT

UNBAL

POWER

REVERSAL

RELAY 1

OVER

VOLTAGE

PICKUP:

110%

DELAY (SEC):

OVER

VOLTAGE

PICKUP:

110%

DELAY (SEC):

CURRENT

UNBAL

PICKUP:

10%

DELAY (SEC):

CURRENT

UNBAL

PICKUP:

10%

DELAY (SEC):

POWER

REVERSAL

PICKUP:

10 kW

DELAY (SEC):

POWER

REVERSAL

PICKUP:

10 kW

DELAY (SEC):

RELAY 1

110

OFF

111 190

(Press to save chosen value.)

1 15

(Press to save chosen value.)

11 50

(Press to save chosen value.)

1 15

(Press to save chosen value.)

20 990

(Press to save chosen value.)

2 15

(Press to save chosen value.)

. . .

RELAY 2

INPUT 1

RELT

INPUT 2

ALARM 1

ALARM 2

RELAY 2

GROUP 1

INPUT 1

OFF

RELT

OFF

INPUT 2

OFF

ALARM 1

PICKUP:

0.5

ALARM 1

OFF

PICKUP:

0.5

ALARM 2

PICKUP:

0.5

. . .

GROUP 1

(Press to save chosen value.)

OFF

(Press to save chosen value.)

OFF

(Press to save chosen value.)

. . .

TRIP

OFF TRIP

(Press to save chosen value.)

0.5

0.55 1

(Press to save chosen value.)

0.55 1

(Press to save chosen value.)

0.55 1

(Press to save chosen value.)

GROUP 1

RELT

REMOTE

. . .

GROUP 1

. . .

GROUP 1

(Press to save chosen value.)

. . .

GROUP 1

ALARM 2

OFF

PICKUP:

0.5

(Press to save chosen value.)

. . .

0.55 1

Page 40

EntelliGuard®TU Trip Unit Appendix 2 – Operating Modes and Functions Specifics 09/25/08

BELL ALARM

NEUTRAL

POLE

POWER DMD

INTERVAL

BELL

ALARM LO

OFF

BELL

ALARM

OFF

NEUTRAL

POLE

100%

PWR DMD INTERVAL

OFF

(Press to save chosen value.)

OFF

(Press to save chosen value.)

1 16

50% 63%

6 60

. . .

WAVEFORM

CAPTURE

PT CONN

PT VOLTAGE

WAVEFORM

CAPTURE

CONN

PH-PH

VOLTAGE

120

DISABLE ALL

(Press to save chosen value.)

. . .

PH-PH PH-N

(Press to save chosen value.)

120 600

(Press to save chosen value.)

Page 41

EntelliGuard®TU Trip Unit 09/25/08 Appendix 2 – Operating Modes and Functions Specifics

Figure 18: METER Mode (Wye and Delta Systems)

Wye System

Delta System

Page 42

EntelliGuard®TU Trip Unit Appendix 2 – Operating Modes and Functions Specifics 09/25/08

Figure 19: STATUS Mode

SETUP METER

STATUS

EVENTS

SETTING

STATUS

PICKUP STATUS

ERROR

STATUS

BREAKER

STATUS

SETTING

STATUS

PU DLY

BREAKER

OPEN

PICKUP STATUS

PICKUP

ERROR

STATUS

E 02

BREAKER

STATUS

CLOSED/OPEN

TRIP STATUS

VERSION

COMM

SETTING

TRIP

STATUS

RESET/TRIP

VERSION

SOFTWARE

VERSION:

BUILD DATE:

COMM

SETTING

BAUDRATE: PARITY:

Back to

STATUS

Figure 20: EVENTS Mode

Page 43

EntelliGuard®TU Trip Unit 09/25/08 Appendix 2 – Operating Modes and Functions Specifics

Page 44

EntelliGuard®TU Trip Unit Appendix 2 – Operating Modes and Functions Specifics 09/25/08

EntelliGuard, WavePro and Power Break are registered trademarks of the General Electric Company.

GE 41 Woodford Avenue Plainville, CT 06062

www.geelectrical.com

DEH-4567 Rev 01.