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EBIKE SVC MNL VER1.8_SM_2018112-003_J

GE EBIKE SVC MNL VER1.8_SM_2018112-003_J Accutorr 3 Vital Signs Monitor Service Manual

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Page 1
eBike / eBike L / eBike EL
Service Manual
2018112-003 Revision J
2018112-003 Rev J eBike, eBike L, eBike EL - I -
Page 2
Manual Information
Caution:
During repairs/service interventions, observe the protective measures against damage due to ESD.
••
• GE Medical Systems Information Technologies GmbH considers itself responsible for the effects on safety,
••
reliability, and performance of the equipment, only if:
- assembly operations, extensions, readjustments, modifications, or repairs are carried out by GE Medical Systems Information Technologies GmbH or by persons authorized by GE Medical Systems Information Technologies,
- the electrical installation of the relevant room complies with the applicable national and local requirements, and
- the instrument is used in accordance with the instructions for use.
••
• This manual contains service information; operating instructions are provided in the operator’s manual of the
••
instrument.
••
• This manual is in conformity with the instrument at printing date.
••
••
• All rights are reserved for instruments, circuits, techniques, and names appearing in the manual.
••
The Service Manual eBike is valid for the following devices:
2017911-001 ERGOMETER EBIKE BASIC PC-CTRL 2017911-002 ERGOMETER EBIKE BASIC PCPLUS-CTRL
optional with Module "N I B P" and all Supply and Service Items
and Software Version FW 1.8
Manufacturer:
ergoline GmbH Lindenstraße 5 D-72475 Bitz Tel.: +49 (0) 7431 98 94 - 0 Fax: +49 (0) 7431 98 94 - 127 e-mail: info@ergoline.com internet: http://www.ergoline.com
©
Copyright 2003, 2008. General Electric Company. All rights reserved.
- II - eBike, eBike L, ebike EL 2018112-003 Rev J
Distributor:
GE Medical Systems Information Technologies, Inc. 8200 West Tower Avenue Milwaukee, WI 53223 USA Tel. +1.414.355.5000
888.558.5120 (USA only) Fax +1.414.355.3790
Page 3
Revision History
Revision History
This manual is subject to the GE Medical Systems Information Technologies change order service. The revision code, a letter that follows the document part number, changes with every update of the manual. The initial version of the manual has the letter A.
Part No. Revision Code Date Comment
2018112-003 Rev A 2003-11 Initial Release 2018112-003 Rev B 2004-04 076092 2018112-003 Rev C 2004-08 077414 2018112-003 Rev D 2005-01 079503: eBike L&EL added 2018112-003 Rev E 2005-03 079947: V1.4 PC/PCplus 2018112-003 Rev F 2005-09 081381 2018112-003 Rev G 2006-12 ECO 085810: V1.6 2018112-003 Rev H 2007-10 ECO 089049:
V1.6 replaced by V1.7 Revised pages: II, 3, 4, 5, 55, 56, 57, 60, 68
2018112-003 Rev I 2008-03 V1.7 replaced by V1.8
Revised pages: II, III, 3-6, 17, 25, 26, 32, 33, 47, 57-59, 85, 86, 93, 94
2018112-003 Rev J 2008-06 Blood-pressure module (pump)
updated Images replaced on pages 30, 87, 90, 94
2018112-003 Rev J eBike, eBike L, eBike EL - III -
Page 4
Contents
CONTENTS
A-1 Safety Information .................................................................................................. 1
Inspection according to German Medical Device Operator Ordinance............................. 2
A-2 Final Checkout Procedure / Functional Test ........................................................ 3
A-2.1.Final Checkout Procedure and Functional Test of eBike Basic, eBike Comfort ...... 3
A-2.2. Final Checkout Procedure and Functional Test of eBike L ..................................... 4
A-2.3. Final Checkout Procedure and Functional Test of eBike EL .................................. 5
Part B. Mechanical Design ............................................................................................ 9
B.1 Operating Controls and Connections of eBike ............................................................ 9
B.1.a Operating Controls .................................................................................................. 9
B.1.b Operating Controls and Connections of eBike L .................................................... 10
B.1.c Operating Controls and Connections of eBike EL .................................................. 11
B.1.d Connections and Data Ports of the eBike .............................................................. 12
B.2 Overview: Mechanical Design eBike ........................................................................ 13
B-2.1 Overview: Disassembling the eBike basic/comfort ............................................... 14
B-3. Overview: Mechanical Design eBike L ................................................................... 21
B-3.1 Overview: Disassembling eBike L ........................................................................ 22
B-3.1.1 eBike L: Remove Connection Box ................................................................................................ 22
B-3.1.2 eBike L: Remove Casing .............................................................................................................. 22
B-3.1.3 eBike L: Replace Saddle Motor .................................................................................................... 24
B-3.1.4 eBike L: Install Power Supply Module for eBike L (P/N 2018111-142) ............................................ 25
B-3.1.5 eBike L: Replace Lift Motor for Couch Adjustment ........................................................................26
B-3.1.6 eBike L: Replace Motor Control Unit ............................................................................................. 27
B-3.1.7 eBike L Basic: Replace Control Panel .......................................................................................... 27
B-3.1.8 eBike L External: Replace External Speed Indicator ......................................................................27
B-4.Overview: Mechanical Design eBike EL .................................................................. 28
B-4.1 Overview: Disassembling eBike EL ...................................................................... 29
B-4.1.1 eBike EL: Remove Connection Box .............................................................................................. 29
B-4.1.2 eBike EL: Remove Casing ............................................................................................................ 29
B-4.1.3 eBike EL: Replace Saddle Motor .................................................................................................. 31
B-4.1.4 eBike EL: Install Power Supply Module for eBike EL (P/N 2018111-142) ....................................... 32
B-4.1.5 eBike EL: Replace Lift Motors for Couch Adjustment .................................................................... 33
B-4.1.6 eBike EL: Replace Motor Control Unit ........................................................................................... 34
B-4.1.7 eBike EL Basic: Replace Control Panel ........................................................................................ 35
B-4.1.8 eBike EL External: Replace External Speed Indicator ................................................................... 35
Part C. Electrical Design ............................................................................................. 37
C-1.1 Block Diagram eBike Basic / eBike Comfort for RPM Board 1 ............................. 37
C-1.2 Block Diagram eBike Basic / eBike Comfort for RPM Board 2 ............................. 38
C-1.3 Block Diagram eBike L for RPM Board 1 ............................................................. 39
C-1.4 Block Diagram eBike L for RPM Board 2 ............................................................. 40
C-1.5 Block Diagram eBike EL for RPM Board 1 ........................................................... 41
C-1.6 Block Diagram eBike EL for RPM Board 2 ........................................................... 42
C-2.1 Wiring Diagram eBike Basic / eBike Comfort ....................................................... 43
C-2.2 Wiring Diagram eBike L ....................................................................................... 44
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Contents
C-2.3 Wiring Diagram eBike EL .................................................................................... 45
C-3 Overview: PCBs eBike ............................................................................................ 46
C-4 Overview: DIP Switch and Jumper Settings ............................................................. 48
Part D: Service Menu for eBike Basic / Comfort / L / EL ........................................... 49
Part E: Drive Unit ......................................................................................................... 65
E-1. Drive Unit - Mechanical Design ............................................................................... 65
E-2. Troubleshooting and Repairs .................................................................................. 67
E-2.1 Replace Strain Gauge........................................................................................... 67
E-2.2 Replace PCB RPM............................................................................................... 67
E-2.3 RPM Board : Replacement and Adjustment Procedure ......................................... 68
Part F: Servicing Instructions .................................................................................... 71
F-1. Spare Parts for Repair of eBike .............................................................................. 71
F-2. Spare Parts for Repair of eBike L / eBike EL .......................................................... 72
F-3. Add-on “BP Module eBike“ ..................................................................................... 73
F-4. Add-on “BP Module eBike L“ & “BP Module eBike EL“ ........................................... 74
Appendix A: Interfaces ................................................................................................ 75
A.1 Digital Interfaces PORT 1 and PORT 3 .................................................................... 75
A.1 a Setup for: Digital ECG Unit ................................................................................... 76
A.2 Digital Interface PORT 2: For SERVICE PURPOSES only ....................................... 77
A.3 Analog Interfaces With Digital Data Transfer............................................................. 78
Appendix B: Spare Parts / Service Kits for eBike .....................................................79
Appendix B.2: Spare Parts / Service Kits for eBike L / eBike EL ............................. 90
Appendix C.1: Technical Specifications eBike Basic / eBike Comfort .................. 103
Appendix C.2: Technical Specifications eBike L .................................................... 105
Appendix C.3: Technical Specifications eBike EL .................................................. 106
2018112-003 Rev J eBike, eBike L, eBike EL - V -
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For your notes
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A: Safety Information
A-1. Safety Information
Electrical Safety During Service Interventions (IEC 60601-1) IEC 60601-1 requirements must be satisfied during repair, modifications and inspections of medical
electrical equipment. Under the regulations of the product liability act, equipment manufacturers must ensure that their
product does not present any hazard to the user in normal use. The potential hazards must be considered in particular when handling mains operated devices. To ensure that equipment functions faultlessly and without presenting any hazard after service interventions, it must be subjected to the test procedures stipulated for the different device categories.
Requirements for Persons stipulated in the German Medical Device Operators Ordinance:
The requirements of §11 section 6, §11 section 5 sentence 1 and §6 section 4 of the MPBetreibV (German Medical Device Operator Ordinance) must be satisfied.
The regulations about handling ESD sensitive components must be observed.
1. Protection class I equipment (connected to protective earth conductor)
max. resistance of the protective earth conductor
R protective earth conductor (with connection cable with max. length of 5 m) 0.100 Ohm
max. equivalent enclosure leakage current for portable equipment.
max. equivalent enclosure leakage current 0.500 mA
The measuring equipment used for the tests must be inspected and calibrated at regular intervals. As per the German Medical Device Operator Ordinance, the measurement results must be documented in the medical device book.
Note
Suitable common ground terminal:
- Bicycle ergometer eBike Basic / Comfort: screw of the levelling device
- Ergometer eBike L/EL: screw head of the protective earth connection between swivelling section and ergometer base
A device is considered to be unsafe, when
- it cannot be repaired
- the user does not wish to have the device repaired. In this case, the operator must be informed in writing of the hazard presented by the device. The same remark must be annotated on the service report and on the service invoice.
Important information for service interventions:
- Use original spare p arts only.
- For information about product changes, refer to the manufacturer’s original documentation only.
- Observe the fuses’ original ratings, characteristics and Ampere interrupting cap acity.
- Parts of the device that ensure its safe operation must be neither damaged nor obviously unsuitable. This applies to insulation and insulating components in particular .
- Power cords must be visually inspected for signs of damage before connecting them to the power line.
2018112-003 Rev J eBike, eBike L, eBike EL - 1 -
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A: Safety Information
Inspection according to German Medical Device Operator Ordinance:
• Technical Safety Inspections and Inspections of the Measuring Systems:
According to §6 and §1 1 of the German Medical Device Operator Ordinance, the load unit must be inspected to the approved rules of the art at intervals of 2 years by a GE Medical Systems Information Technologies authorized Service technician, and repaired if necessary. The measurement results must be documented in the medical device book.
According to the German Medical Device Operator Ordinance, the next due inspection is indicated on the T est S ticker next to the ergometer’s nameplate.
If unauthorized personnel opens the control terminal, destroying the calibration sticker (production date), any warranty claim shall become void.
• Maintenance:
Depending on the application purpose, all clamping levers of the device must be inspected at intervals of 6 months to check that the thread and tip of the clamping lever are adequately greased. If necessary , the clamping levers must be greased. We recommend using a universal high-performance lubricant such as OKS 470.
Note
§11 of the German Medical Device Operator Ordinance demands that ergometers used in medicine, i.e., ergometers for exercising patients with a defined and reproducible physical load, be calibrated with a dynamic load.
The technical inspection of the measuring system is not required for ergometers used for training purposes only and where the tests are not documented. The restricted applicability must be identified by a suitable marker on the ergometer and it must be documented in the medical device book.
Automatic Sphygmomanometer
Calibration instructions for the NIBP module can be found in the Servicing Instructions. Follow these instructions to display the BP values with the test setup according to DIN EN 1060-1 and DIN EN 1060-3.
Ergometer
Static and dynamic inspections of the ergometer must be performed according to DIN VDE 0750-
238.
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A: Final Checkout Procedure / Functional T est
A-2. Final Checkout Procedure / Functional Test
These tests must be performed as the final checkout and test procedure after every safety inspection, maintenance and repair of the product.
A-2.1. Final Checkout Procedure and Functional Test of eBike Basic,
eBike Comfort
1. Visually inspect the device
- Inspect coat of lacquer, cables/power cord, bellows on steering column and saddle.
- Inspect cuff, tubing and tubing connection.
- Check the setup for stability , adjust with levelling device if required.
Expected result: No damage, instability or wear detected Pass/Fail
2. Check cranks, pedals and Velcro strip s
- Cranks, pedals and V elcro strips properly fixed.
- Grease the threads of the clamping levers (every 6 months, depending on application purpose).
Expected result: All threads properly greased, cranks and pedals OK Pass/Fail
3. Power on
- Using the power cord, connect the device to the power line and turn it on with the power switch.
- Wait for self-test to end: Check LCD, e.g. for error messages.
- Check in the software if the firmware version is OK.
Expected result: Device powers on without errors and FW is OK Pass/Fail
4. Adjustments eBike Basic:
- Check saddle (height) and handlebar (angle) adjustment.
- Check that the clamping levers (saddle (height) and handlebar (angle) adjustment) are tight.
eBike Comfort:
- Check electrical saddle adjustment: adjust minimum and maximum saddle height; then return saddle to mid-level.
- Check handlebar adjustment (height and angle).
- Check that the clamping levers (handlebar height and angle) are tight.
Expected result: Adjustment s work and levers are tight Pass/Fail
5. Speed and Noise
- Check speed indication on LCD and additional speed indication for test subject.
- Check noise level of idling drive unit (e.g., for grinding noises or noise from the bearing).
Expected result: Speed displayed on both displays and no noticeable noise Pass/Fail
6. NIBP module (if applicable)
- Check blood pressure measurement on test subject at rest.
- Check blood pressure readings on LCD.
Expected result: BP values are displayed and in proper range Pass/Fail
2018112-003 Rev J eBike, eBike L, eBike EL - 3 -
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A: Final Checkout Procedure / Functional T est
7. Exercise test
- St art manual exercise test, e.g. initial load of 50 Watts / load change of 25 Watts.
- Check load level and load indication.
Expected result: Load changes as expected Pass/Fail
8. Communication (if applicable)
- If ergometer is remote-controlled from EKG unit or PC-ECG system, check connection cable.
- Check load control vial EKG unit or PC ECG system.
- Check remote start if applicable.
Expected result: Ergometer can be controlled by external unit Pass/Fail
A-2.2 Final Checkout Procedure and Functional Test of eBike L
1. Visually inspect the device
- Inspect coat of lacquer, cables/power cord, bellows on steering column and saddle.
- Inspect footboard for stability .
- Inspect cuff, tubing and tubing connection.
- Inspect couch adjustment motor for damage.
- Check the setup for stability , lock castor brakes, if required.
Expected result: No damage, instability or wear detected Pass/Fail
2. Check rests, cranks, pedals and V elcro strips
- Check that all clamping levers and star grips are firmly seated.
- Check that cranks, pedals, V elcro strips and pedal shoes are properly fixed.
- Inspect leg rests and their attachment, if leg rests are installed.
- Inspect head and arm rests as well as handgrips.
- Grease the threads of the clamping levers (every 6 months, depending on application purpose).
Expected result: All threads properly greased, cranks, rest s and pedals OK Pass/Fail
3. Power on
- Using the power cord, connect the device to the power line and turn it on with the power switch.
- Wait for self-test to end: Check LCD, e.g. for error messages.
- Check in the software if the firmware version is OK.
Expected result: Device powers on without errors and FW is OK Pass/Fail
4. Couch adjustment motor
- Set motor to both stop positions.
- Change couch position from horizontal (0°) to semi-recumbent (45°) and then back to the horizontal position (0°).
Expected result: Couch position changes to the expected positions Pass/Fail
5. Saddle adjustment motor
- Check all possible positions by moving the saddle to the top and to the bottom position.
- Return saddle to the middle position.
Expected result: Saddle position changes to the expected positions Pass/Fail
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A: Final Checkout Procedure / Functional T est
6. Speed and Noise
- Check speed indication on LCD and additional speed indication for test subject.
- Check noise level of idling drive unit (e.g., for grinding noises or noise from the bearing).
Expected result: Speed displayed on both displays and no noticeable noise Pass/Fail
7. NIBP module (if applicable)
- Check blood pressure measurement on test subject at rest.
- Check blood pressure readings on LCD.
Expected result: BP values are displayed and in proper range Pass/Fail
8. Exercise test
- S t art manual exercise test, e.g. initial load of 50 Watts / load change of 25 Watts.
- Check load level and load indication.
Expected result: Load changes as expected Pass/Fail
9. Communication (if applicable)
- If ergometer is remote-controlled from EKG unit or PC-ECG system, check connection cable.
- Check load control vial EKG unit or PC ECG system.
- Check remote start if applicable.
Expected result: Ergometer can be controlled by external unit Pass/Fail
A-2.3 Final Checkout Procedure and Functional Test of eBike EL
1. Visually inspect the device
- Inspect coat of lacquer, cables/power cord, bellows on steering column and saddle.
- Inspect footboard for stability .
- Inspect cuff, tubing and tubing connection.
- Inspect couch adjustment motor for damage.
- Check the setup for stability , lock castor brakes, if required.
- Inspect outrigger.
Expected result: No damage, instability or wear detected Pass/Fail
2. Check rests, cranks, pedals and V elcro strips
- Check that all clamping levers and star grips are firmly seated.
- Check that cranks, pedals, V elcro strips and pedal shoes are properly fixed.
- Fold down drop section.
- Inspect leg rests and their attachment, if leg rests are installed.
- Adjust and inspect hip support.
- Inspect head and arm rests as well as handgrips.
- Grease the threads of the clamping levers (every 6 months, depending on application purpose).
Expected result: All threads properly greased, cranks, rest s and pedals OK Pass/Fail
3. Power on
- Using the power cord, connect the device to the power line and turn it on with the power switch.
- Wait for self-test to end: Check LCD, e.g. for error messages.
- Check in the software if the firmware version is OK. Expected result: Device powers on without errors and FW is OK Pass/Fail
2018112-003 Rev J eBike, eBike L, eBike EL - 5 -
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A: Final Checkout Procedure / Functional T est
4. Both couch adjustment motors
- Set both motors to both stop positions.
- Change couch position from horizontal (0°) to semi-recumbent (45°) and then back to the horizontal position (0°).
- Check adjustment range for lateral tilt from the horizontal position (0°).
Expected result: Couch position changes to the expected positions Pass/Fail
5. Saddle adjustment motor
- Check all possible positions by moving the saddle to the top and to the bottom position.
- Return saddle to the middle position.
Expected result: Saddle position changes to the expected positions Pass/Fail
6. Speed and Noise
- Check speed indication on LCD and additional speed indication for test subject.
- Check noise level of idling drive unit (e.g., for grinding noises or noise from the bearing).
Expected result: Speed displayed on both displays and no noticeable noise Pass/Fail
7. NIBP module (if applicable)
- Check blood pressure measurement on test subject at rest.
- Check blood pressure readings on LCD.
Expected result: BP values are displayed and in proper range Pass/Fail
8. Exercise test
- St art manual exercise test, e.g. initial load of 50 Watts / load change of 25 Watts.
- Check load level and load indication.
Expected result: Load changes as expected Pass/Fail
9. Communication (if applicable)
- If ergometer is remote-controlled from EKG unit or PC-ECG system, check connection cable.
- Check load control vial EKG unit or PC ECG system.
- Check remote start if applicable.
Expected result: Ergometer can be controlled by external unit Pass/Fail
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Only valid for Germany!
Prüfprotokoll gemäß MPBetreibV
Blatt 1 von 1
§6 Sicherheitstechnische Kontrolle
§1 1 Messtechnischen Kontrolle
Ergometer eBike, eBike L, eBike EL
Die durchgeführten und nachfolgend dokumentierten Prüfungen sind das Ergebnis einer messtechnischen Kontrolle gemäß MPBetreibV ergänzt durch gerätespezifische Zusatzanforderungen von GEMS IT .
Prüfprotokollnr.:
_______________
Geprüftes Ergometer: Type: ________________ Serien Nr.: _________________ Letzte Überprüfung: Datum: ________________ Software: _________________
SEV: (VDE0751)
SL-Widerstand <0,3 Ohm
gemessen: ________ Ohm
Ersatzgeräteableitstrom <0,75mA
gemessen: _________ mA
Drehzahl [min-1] Leistung [W] Befund
Soll Ist [±1] Soll max. Abw. Ist
30 40
50 100 120
Regelverhalten < 3 Watt oder ± 5%
Messgerät Type: ________ Serien Nr.: _____________
Messgerät Type: ________ Serien Nr.: _____________
Messgerät Type: ________ Serien Nr.: _____________
Messgerät Type: ________ Serien Nr.: _____________
7-Segment-Anzeige vollständig? Ergometergehäuse unbeschädigt? LCD-Kontrast in Ordnung? Spannungsführende Teile nicht berührbar? Lenkerstange Befestigung/unbeschädigt? Messkopf unbeschädigt? Sattelstange Befestigung/unbeschädigt? T astatur unbeschädigt/Funktion ok? Mechanische Sattelverstellung ok? Sattel- und Lenkerklemmung gefettet? Elektrische Sattelverstellung ok? (nur Comfort/L/EL) Elektrische Liegenverstellung ok (nur L/EL)? Mechanische Gerätestütze ok (nur EL)? Elektrische Seitenverstellung ok (nur EL)? Bedienungsanleitung vorhanden? Medizinproduktebuch vorhanden?
40 25 ± 3 Watt
40 50 ±3 Watt
40 100 ±5Watt
70 2 00 ±10 Watt
90 5 00 ±25 Watt 100 600 ±30 Watt
Prüfstand Type: SN: geprüft bis: Prüf ID.Nr.:
Separates Protokoll
bestanden nicht bestanden Bemerkungen:
Jahr der nächsten notwendigen messtechnischen Kontrolle: 20_ _
Datum: ______________________ Unterschrift : __________________________
GE Medical Systems Information Technologies GmbH, Munzinger Str. 3, D-79111 Freiburg, Germany
2018112-003 Rev J eBike, eBike L, eBike EL - 7 -
Page 14
Only valid for Germany!
Prüfprotokoll über die Ergebnisse
Blatt 1 von 1
der messtechnischen Kontrolle
gemäß §11, MPBetreibV
Prüfprotokollnr.:
Blutdruckmessgerät im Ergometer
Die durchgeführten und nachfolgend dokumentierten Prüfungen sind das Ergebnis einer messtechnischen Kontrolle gemäß DIN EN 1060-1 und DIN EN 1060-3, ergänzt durch gerätespezifische Zusatzanforderungen von GEMS IT .
_______________
Geprüftes Ergometer: Typ: ___________ Serien Nr.: ___________
Letzte Kalibrierung: Datum: ___________

Da bei der messtechnischen Kontrolle Ihres Medizinproduktes das Medizinproduktebuch nicht vorlag,

werden Sie gebeten, die nachstehenden Angaben für Ihre Dokumentation zu verwenden.
Durchgeführte Prüfung Prüfergebnis/ermittelte Werte Bemerkungen
1. Sichtprüfung: i.O. n.i.O.
2. Funktionsprüfung: BDM-Werte: systolisch: _________ mmHg Proband
diastolisch: _________ mmHg Pulsrate: _________ min
3. Luftundichtheits-
prüfung Druckabfall (50 mmHg): _______ mmHg/min. [< 6 mmHg/min.]
Druckabfall (300 mmHg): _______ mmHg/min.
4. Anzeigefehler des
Manschettendrucks [ ± 3 mmHg] (nach Aufpumpen mmHg 0 50 100 150 200 250 300 ca. 3 Sek. abwarten)
eingesetzte Prüf-/Messmittel Bezeichnung, Typ Seriennummer
- Kalibriertes Druckmessgerät
- Patientensimulator für Blutdruck
- Sonstige
-1
Patientensimulator
- Sonstige
- Sonstige
bestanden nicht bestanden Bemerkungen:
Jahr der nächsten turnusmäßigen messtechnischen Kontrolle: 20_ _
Datum: ______________________ Unterschrift : __________________________
GE Medical Systems Information Technologies GmbH, Munzinger Str. 3, D-79111 Freiburg, Germany
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B: Mechanical Design
Part B. Mechanical Design
B.1 Operating Controls and Connections of eBike
B.1.a Operating Controls
eBike basic eBike comfort
with control terminal PC with control terminal PCplus
5
11
8
9a
12
6 7
13
14
16b 16a
15
3 4
17 18
1, 2
3
5
11
8
9b
10
12
Figure B-1: Operating controls of bicycle ergometers eBike basic / comfort
1 Power input with mains fuse (section 2.3.1) 2 Interfaces (on bottom of ergometer) 3 Power switch 4 Nameplate with serial number 5 Control terminal with LCD and operating
controls
6 Speed indication for patient 7 Handlebar 8 Bellows on steering column 9a eBike basic: Steering column (fixed height) 9b eBike comfort: S teering column, height
adjustable
11 Clamping lever for angle adjustment
of the handlebar
12 Castors 13 Saddle 14 Steering tube with bellows for saddle 15 LED indicating saddle height 16a eBike basic: Clamping lever for saddle
adjustment
16b eBike comfort: Motor-driven saddle
adjustment
17 Pedal 18 Levelling device for optimum stability
10 eBike comfort: Clamping lever for height
adjustment of the handlebar
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B: Mechanical Design
B.1.b Operating Controls and Connections of eBike L
1
2
10 11
3 4
N I BP
5
eBike
11
12
6
13
7
8
14
9
Figure B-2: Operating controls of bicycle ergometers eBike L
1 Clamping lever for adjustment of the head
support
2 Arm rest for blood pressure measurements
(right or left, on systems with blood pressure
8 Leg rest (option) 9 Castors, locking 10 Paper roll 11 Remote control for adjustment of bed
module only)
3 Handgrip (prop for mounting the bed and
12 Connector for blood pressure cuff, on both
dismounting)
4 Speed readout for patient 5 Control terminal 6 Power switch 7 Connector panel (power input, fuses, etc.)
13 Nameplate 14 Footboard
surface and saddle
sides of the bed, type B applied part ( ) (on systems with blood pressure module
only)
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Page 17
B: Mechanical Design
B.1.c Operating Controls and Connections of eBike EL
1
2 3
10 11
12
4
N
IB P
5
eBike
13 14
15 16
6
17
18
7
8
19
9
Figure B-3: Operating controls of bicycle ergometers eBike EL
1 Clamping lever for adjustment of the head
support, release button for drop section 14
2 Arm rest for blood pressure measurements
(on stress-echo beds with blood pressure module only)
3 Handgrip (prop for mounting the bed and
dismounting)
4 Speed readout for patient 5 Control terminal 6 Power switch 7 Connector panel (power input, fuses, etc.) 8 Leg rest (option) 9 Castors, locking 10 Paper roll
11 Upper handgrip, adjustable 12 Remote control for adjustment of bed surface
and saddle
13 Armpit support, adjustable 14 Drop section 15 Connector for blood pressure cuff, on both
sides of the bed, type B applied part ( ) (on stress-echo beds with blood pressure
module only)
16 Hip support, adjustable 17 Nameplate 18 Outrigger 19 Footboard
2018112-003 Rev J eBike, eBike L, eBike EL - 11 -
Page 18
B: Mechanical Design
B.1.d Connections and Data Ports of the eBike
3 2
5
1b 1a
4
Underside of ergometer baseplate Underside of control terminal
Figure B-2: Connections and Data Ports of the eBike
3 2
1b 1a
4
eBike L / EL connection panel eBike L / EL cuff connection
6
6
5
Figure B-3: Connections and data ports of systems eBike L and eBike EL
1a PORT 1: Digital RS232 interface (9-pin Sub-D) for data communication with PC and EKG
unit and output for remote start of the EKG unit.
1b PORT 3: Digital RS232 interface (5-pin DIN connector) for data communication with PC
and EKG unit.
2 PORT 2: Additional digital RS232 interface, e.g., for software updates 3 ANALOG: Analog I/O port (8-pin DIN connector) for analog control and analog data
communication.
4 SERVICE not used.
optional: NIBP module 5 Connector for jack plug of the microphone cable. 6 Connector for cuff tubing.
Note: For pin configurations, refer to Appendix A: Interfaces.
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B: Mechanical Design
B.2 Overview: Mechanical Design eBike
B4 -4 B4-9 B4-3 B4-4a B4-4b
B4-2
B4-1
B4-6a B4-5a B4-6b B4-5b B4-7 B4-8
Figure B-4: Mechanical design of bicycle ergometers eBike basic
Item No. Part No. Description
B4-1 Ergometer base B4-2 Load unit, fully assembled for eBike B4-3 Power supply with power switch B4-4 Control terminal PC (B2-4a) and control terminal PCplus (B2-4b)
B4-5 Casing eBike basic (B2-5a) and casing eBike comfort (B2-5b) B4-6 Cover, grey (B2-6a) and cover, blue (B2-6b) B4-7 PCB Interface in base assembly B4-8 Pump unit for BP module in base assembly (optional)
B4-9 Saddle motor (eBike comfort only)
2018112-003 Rev J eBike, eBike L, eBike EL - 13 -
Page 20
B: Mechanical Design
B-2.1 Overview: Disassembling the eBike basic/comfort
We recommend using the following tools to disassemble the device:
Flat bladed screwdrivers: Philips screwdrivers:
1 pc. 1.0 x 0.181 pc. PH 1 1 pc. 4.0 x 0.8 1 pc. PH 2 1 pc. 6.0 x 1.2 1 pc. PH 3
Fork wrenches: Allan keys:
1 pc. 5.5 mm 1 pc. 2.5 mm straight 2 pc. 7 mm 1 pc. 3 mm straight and elbow 1 pc. 13 mm 1 pc. 4 mm straight and elbow 1 pc. 17 mm 1 pc. 5 mm straight 1 pc. 19 mm 1 pc. 6 mm straight and elbow
Socket wrenches : Pliers 1 pc. 5.5 mm 1 pc. side cutter 1 pc. 13 mm 1 pc. flat nose pliers
1 pc. multigrip pliers
Special tools
1 pc. crank extractor 2 pc. round pin, max. 3 mm, minimum length 15 mm
NOTE: Use the same tools to disassemble eBike L and eBike EL. Two wide metal angles may be required to remove the ergometer casing (side length approx. 1.5 cm x 15 cm).
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B: Mechanical Design
PCB Interface (item a.) and the pneumatic unit of the BP module (item b.) can be removed without disassembling the device.
a. Remove PCB Interface
1. Disconnect device from mains!
2. Swivel handlebar to the front and tilt the ergometer 90°. The ergometer rests on the handlebar and the base assembly is accessible.
3. Disconnect all cables from PCB Interface (power cord and data cables).
4 Unscrew the 4 Philips screws and pull out PCB Interface.
5. If necessary, disconnect the cables from PCB Interface. On the PCB you will find designations for the different connectors, e.g. Messkopf X150.
b. Remove Pneumatic Unit of the Blood Pressure Module
1. Disconnect device from mains!
2. Remove PCB Interface, see item a.
3. Disconnect NIBP X201 cable from PCB Interface.
4. Unscrew the 4 Philips screws and remove the pneumatic unit.
5. Disconnect NIBP tubing.
c. Remove T op Cover
Two plastic tabs hold the top cover in place in the housing. By inserting a tool such as a round pin with a max. diameter of 3 mm in a hole on the left and on the right you can press these tabs towards the inside.
- Using the round pins (max. diameter of 3 mm), simultaneously press in the the plastic tabs on the left and right and
- lift off the cover
2018112-003 Rev J eBike, eBike L, eBike EL - 15 -
Page 22
B: Mechanical Design
d. Remove Casing
The shells of the casing must only be removed for repairs on the drive unit and on the power supply .
1. Disconnect device from mains!
2. Remove top cover (see item c.)
3. T ake of f right and left pedals.
• Remove protective cover from pedals.
• Using the extractor (P/N 2005737-001), unscrew the screw
in the axle and remove (17-mm fork wrench required)
• Screw the extractor at least half way into the pedal axle (see Figure) Turn the half of the extractor that points away from the axle to the right until the pedal can be removed.
4. T ake off front wheels
• Using a thin screwdriver, carefully unseat the caps covering the wheels.
• Remove snap ring from wheel retention.
• Take of f both wheels.
• Unscrew screw of the threaded bolt on one side at the front
and remove threaded bolt.
5. Pull bellows for steering column and saddle over retaining groove.
• Using an Allan key, remove threaded screw of the steering column and saddle housing (3-mm Allan key required).
6. Using a long 3-mm Allan key, remove both screws on the right and left of the drive unit casing.
7. Remove front and rear connection piece.
• Loosen each hexagon socket screw on one side.
• Remove front and rear connection piece.
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B: Mechanical Design
H
8. Remove casing.
• Using a screwdriver with a wide blade, carefully spread he casing at the front, then at the rear.
• Carefully separate the two shells.
9. Reverse the above steps to reassemble.
e. Install Power Supply Module for eBike basic & comfort
(P/N 201811 1-141)
Replacement of large power supply ERS80US24M or small power supply EMC60US24.
• Install the ground wire of the power supply to the base frame as shown in the illustration.
PE
Nut M3
Washer 3,2
Power supply board
Lock washer 3,2
Standoff M3 12mm
olding plate power supply
Lock washer 3,2
Fillister head screw M3x8
PE
2018112-003 Rev J eBike, eBike L, eBike EL - 17 -
Page 24
B: Mechanical Design
f. Remove Saddle Motor (eBike comfort only)
Note: Position the saddle at mid-level before removing
the saddle motor.
Once the power supply has been removed, you can proceed to removing the saddle motor.
• Disconnect connection cable of the saddle motor from PCB Interface Sitz-Motor X152 and the connection cable of the saddle height sensor Sitz-Sens X155.
• Remove the saddle and pull off the bellows.
• Remove saddle host - to do so, unscrew both screws
at the top, push down the saddle tube to allow the cylindrical pin to be removed from the saddle shaft.
• Remove clamping plate from saddle tube.
• Pull saddle tube off the saddle motor.
• Unscrew the 4 screws of the saddle guide tube and
remove the tube.
• Loosen bottom fixation of the saddle motor (screw and nut are accessible via a hole at the bottom).
• Remove the saddle motor.
g. Remove Saddle Tube (eBike basic)
Once the power supply has been removed, you can proceed to removing the saddle tube.
• Disconnect connection cable of the seat height sensor Sitz-Sens X155.
• Remove the saddle and pull off the bellows.
• Disconnect saddle height sensor from saddle tube.
• Loosen clamping lever of the saddle tube and pull out
the saddle tube. When loosening the clamping lever, t ake care not to drop the clamping plate.
• Unscrew the 4 screws of the saddle guide tube and remove the tube.
h. Remove/Install Saddle Height Sensor (eBike basic)
Once the power supply has been removed, you can proceed to removing the saddle saddle height sensor.
• Disconnect connection cable of the saddle height sensor from PCB Interface Sitz-Sens X155.
• Disconnect saddle height sensor from saddle tube.
• Unscrew the 2 screws securing the saddle height
sensor and remove the sensor.
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B: Mechanical Design
i. Remove Steering Column (incl. laying cables)
Before the steering column and the cables (spiral hose + cable connecting control terminal to PCB Interface) can be removed, PCB Interface, the pneumatic system of the BP module and the power supply must be removed.
• Remove the control terminal.
• Disconnect the cable connecting the control terminal
to PCB Interface Messkopf X150.
• Disconnect NIBP tubing.
• Open cable ties of connection cable and spiral hose
(see illustrations).
• Pull connection cable and spiral hose towards the steering column.
• Loosen clamping lever (eBike comfort) securing the handlebar or loosen fixation of the steering column (eBike basic). Caution: ultra-tight screw lock. In each case take care not to drop the clamping plate.
• Lift off the steering column.
Note: When installing the steering column with the spiral hose and
connection cable, cable and hose must be slack and secured with cable ties (see illustrations).
j. Remove Drive Unit
• Disconnect connection cable of PCB RPM X200 from PCB Interface.
• Unscrew the 6 screws (M8x20) of the drive unit
and lower the drive unit.
k. Remove PCB RPM
• Disconnect the PCB RPM cable J3.
• Remove connection J5 to strain gauge.
• Unscrew the two screws of PCB RPM.
• Disconnect the two cables (red + blue) to the eddy-current brake.
2018112-003 Rev J eBike, eBike L, eBike EL - 19 -
Page 26
B: Mechanical Design
l. Remove Strain Gauge and Prestress Spring
Refer to section E-3.2.1 for removal of the strain gauge.
••
• Carefully loosen the strain gauge.
••
The retaining ball of the micro rope must not touch the rubber layer of the strain gauge (risk of destruction).
••
• Disconnect cable from J5 on PCB RPM.
••
••
• Remove both hexagon socket screws of the strain gauge.
••
••
• Loosen both hexagon socket screws of the prestress spring and remove spring.
••
••
• Remove sealing varnish and take off both micro ropes.
••
m. Disassemble Control T erminal
Caution: Opening the control terminal will destroy the safety seal.
Therefore, the inspection of the BP measuring system may have to be repeated once the control terminal has been opened.
• Remove the control terminal from the ergometer.
• Open control terminal (remove safety seal and loosen the 4 screws).
• Take of f bottom shell of the control terminal, then remove the electronic part that is
secured with 4 screws.
• Pull out the control terminal panel.
Device with BP Functionality:
• Lift off PCB BP by squeezing the plastic locking pins.
• Remove cable ties.
• Remove cable connecting PCB BP to PDB Display.
• Disconnect air tubing.
When reassembling the control terminal, ensure proper positioning of cables and tubing.
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B: Mechanical Design
B-3. Overview: Mechanical Design eBike L
B5-9
B5-9
B5-11
B5-10
B5-8
B5-3
B5-1
B5-2
B5-7
B5-4
B5-5
B5-6
Figure B5: Mechanical Design Couch Ergometer eBike L
Item No. Description
B5-1 Base of couch ergometer eBike L B5-2 Load unit, installed B5-3 Connection box with interface board and ON/OFF switch B5-4 Power supply, installed for eBike L B5-5 Modular cable connection B5-6 Blood pressure pump module for eBike L (optional), mounted B5-7 Lift motor for couch adjustment for eBike L B5-8 Saddle motor for eBike L B5-9 Motor control with hand switch, 2 channels for eBike L (1 - lift motor, 2 - saddle motor, 3 - remote
control, 4 - mains connection) B5-10 Control terminal for eBike L (eBike L basic only) B5-11 External control terminal combined with additional speed indicator for patient (with eBike L external
only)
2018112-003 Rev J eBike, eBike L, eBike EL - 21 -
Page 28
B: Mechanical Design
B-3.1 Overview: Disassembling eBike L
B-3.1.1 eBike L: Remove Connection Box
The connection box houses the interface board and the ON/OFF switch. In addition, the blood pressure pump module (option) is directly mounted on the frame (see Figure B5-5).
Follow these steps to remove the connection box:
1. Disconnect device from mains!
2. Unscrew 3 Phillips screws on the left and on the right (the illustration shows the device with the casing removed).
3. Support connection box from below, then take it off.
4. Disconnect the following cables: a1.Modular cable connection (B5-5) to ON/
OFF switch
a2.Miscellaneous cable connections on the
interface board.
5. Take off the connection box from below.
B-3.1.2 eBike L: Remove Casing
Remove the casing, before repairing the drive unit and/or the power supply unit and before installing the blood pressure module. Follow these steps:
1. Remove Saddle
a. Move the saddle to a higher position and push the
bellows at the saddle support column down.
b. Remove snap ring and take out the bolt (see
illustration).
c. Remove saddle
2. Disconnect system from mains!
3. Remove connection box (see section 3.1.1)
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B: Mechanical Design
4. Take off right and left pedals/pedal shoes.
a. Remove protective cover from pedals b. Using the extractor (P/N 2005737-001), unscrew the
screw in the axle and remove (17-mm fork wrench required)
c. Screw the extractor at least half way into the pedal
axle. Turn the half of the extractor that points away from
the axle to the right until the crank can be removed.
5. Remove Casing
a. Loosen all casing screws - 3 on each side, see arrow
in illustration. Important: DO NOT REMOVE the casing screws -
see red arrows - from the clamping rail.
Use two large screw drivers or two metal angles (side length approx. 1.5 cm x 15 cm) to pull the casing towards the outside at the pedal cutouts. Then pull the casing first upward over the saddle motor in the direction of the couch surface and then approx. 10 to 15 cm upward so that the required cable and tubing connections can be disconnected.
b. Disconnect the following cables:
- Ground clamp at the bottom of the swivel section (see red arrow a in illustration at left)
- Ground cable (see b and c in illustration at right) (secured with adjustable cable tie)
- eBike L basic with blood pressure only: blood pressure tubing d + microphone cable
- eBike L external only: disconnect cable for speed indication (RMP)
a.
c. Carefully take off the casing.
6. Install Casing
Reverse the above steps to reinstall. Be careful to route the ground cable, blood pressure tubing + microphone cable (option) and/or the cable for the RPM indication (option) correctly.
b.
d. c.
2018112-003 Rev J eBike, eBike L, eBike EL - 23 -
Page 30
B: Mechanical Design
B-3.1.3 eBike L: Replace Saddle Motor
Troubleshooting:
Before replacing the saddle motor make sure that the motor is actually defective.
For this check, switch the hexagon socket of the saddle motor from channel 2 to channel 1.
If the motor does not work, it is out of order and must be replaced. If the motor works, the motor control unit or the hand switch is defective.
Before you can replace the saddle motor, the connection box and the casing must be removed first.
Then follow these steps to replace the saddle motor:
1. Loosen both hexagon socket screws a. of the saddle guide.
2. Remove pin b. with self-locking screw.
3. Disconnect plug of cable c. at motor control (connector 2. in illustration). To do so, first turn jack plug counterclockwise as far as possible (e.g. using a suitable fork wrench), then pull out the jack plug. Open cable tie and pull cable towards the saddle motor.
Note:
To facilitate pulling in the new saddle motor cable, attach a draw rope to the cable of the old saddle motor.
Note:
When mounting the new saddle motor, secure the motor control connection cable with a cable tie d., as shown in the illustration.
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B: Mechanical Design
B-3.1.4 eBike L: Install Power Supply Module for eBike L (P/N 2018111-142)
Replacement of large power supply ERS80US24M or small power supply EMC60US24.
When replacing the power supply, it is mandatory to replace the supplied connection cable as well.
Nut M3
The area below the lock washers at the holes where the metal standoffs are screwed in must be cleared of any coating. Use a round file or a drill with a diameter of 4.1 mm to remove the coating from the hole.
Washer 3.2 Power supply board Lock washer 3.2 Standoff M3 12mm Holding plate power supply Lock washer 3.2
PE
PE
PE
Fillister head screw M3x8
PE
Wrap the supply and adapter cables together in heat-shrink tubing.
The connectors on power supply are not compatible with those of the previous power supplies.
The entire connection cable between power supply and IFP board (24VDC, secondary) is replaced.
An adapter cable must be attached to the connection cable between the modular connector and the power supply (230VAC, primary).
It is absolutely mandatory to secure the connection between the adapter and the cable inside the device with the shrink tubing supplied.
Supplied material
1 x adapter cable
1 x shrink tubing Ø18mm, length 50mm
1. Connect adapter to cable
Important: the catch must lock into place
2. Slip the shrink tubing over the connection
2018112-003 Rev J eBike, eBike L, eBike EL - 25 -
Page 32
B: Mechanical Design
3. Shrink down with a hot air gun.
Ensure that the connection is in the middle of the length of tubing.
4. Now connect the cable to the power supply.
B-3.1.5 eBike L: Replace Lift Motor for Couch Adjustment
Troubleshooting:
Before replacing the lift motor for couch adjustment make sure that the motor is actually defective.
For this check, switch the hexagon socket of the lift motor from channel 2 to channel 1.
If the motor does not work, it is out of order and must be replaced. If the motor works, the motor control unit or the hand switch is defective.
Follow these steps to replace the couch adjustment motor:
1. Set motor to the end position where the couch surface is completely horizontal.
2. Disconnect system from mains!
3. When the lift motor has been removed, the
couch surface must be protected against falling down!
4. Disconnect connector 2. (see illustration) at motor control. To do so, first turn jack plug counterclockwise as far as possible (e.g. using a suitable fork wrench), then pull out the jack plug. Loosen cable tie of the connection cable.
5. Remove pins b. + c. with self-locking screw.
6. Remove lift motor.
Note:
Reverse the above steps to install the new lift motor. Secure the connection cable to the motor control unit with cable ties.
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B: Mechanical Design
B-3.1.6 eBike L: Replace Motor Control Unit
Troubleshooting:
Before replacing the motor control unit make sure that it is actually defective.
For this check, use a new hand switch (the hand switch for eBike EL can also be used) and test the motor functions.
If the control unit does not work, it is out of order and must be replaced. If it works, the hand switch is defective.
Follow these steps to replace the motor control unit (couch and saddle adjustment):
1. Disconnect device from mains!
2. Loosen the four fixing screws.
3. Disconnect connectors 1., 2., 3. and 4. at the
motorcontrol unit. To do so, first turn jack plugs 1. and 2. counterclockwise as far as possible (e.g. using a suitable fork wrench), then pull out the jack plug.
Use a small flat screw driver to lift the tabs of connectors 3. and 4., at the same time removing the connector with pliers.
4. Remove motor control unit.
B-3.1.7 eBike L Basic: Replace Control Panel
1. Remove both screws (a.) securing the control terminal.
2. Carefully lift the control terminal and push down the bellows.
3. Disconnect the following cables: b. - data cable to control terminal (turn coupling ring
counterclockwise)
c. - microphone cable (option) d. - air hose (option)
B-3.1.8 eBike L External: Replace External Speed Indicator
Note: Before you can remove the external speed indicator,
you will have to lift the casing a little (see section B-
3.1.2, item 5b) for details.
1. Open connection box as per section B-3.1.1, item 4. Disconnect connection cable for external speed indicator from interface board.
2. Slightly lift casing as per section B-3.1.2, item 5b. Open adjustable cable ties and disconnect connection cable for external speed indicator.
3. Unscrew the screw (a.) securing the external speed indicator and remove the speed indicator by pulling it upward.
a. —>
c.
d.
b.
a. ——>
2018112-003 Rev J eBike, eBike L, eBike EL - 27 -
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B: Mechanical Design
B-4. Overview: Mechanical Design eBike EL
B10-7
B10-9
B10-8
B10-11
B10-10
B10-3
B10-12
B10-2
B10-1
B10-4
B10-5
Figure B10: Mechanical Design Couch Ergometer eBike EL
Item No. Description
B10-1 Base of couch ergometer eBike EL B10-2 Load unit, installed B10-3 Connection box with interface board and ON/OFF switch B10-4 Power supply unit installed B10-5 Modular cable connection B10-6 Blood pressure pump module for eBike EL (optional) B10-7 Lift motors for couch adjustment (longitudinal and lateral tilt) for eBike EL B10-8 Saddle motor for eBike EL B10-9 Motor control with hand switch, 3 channels for eBike EL (1 - lift motor, longitudinal, 2 - lift motor, left
lateral tilt, 3 - saddle motor, 4 - remote control, 5 - mains connection) B10-10 Control terminal for eBike EL (eBike EL basic only) B10-11 External control terminal combined with additional speed indicator for patient (with eBike EL external
only) B10-12 Outrigger eBike EL
B10-6
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B: Mechanical Design
B-4.1 Overview: Disassembling eBike EL
B-4.1.1 eBike EL: Remove Connection Box
The connection box houses the interface board and the ON/OFF switch. In addition, the blood pressure pump module (option) is directly mounted on the frame (see Figure B5-5).
Follow these steps to remove the connection box:
1. Disconnect device from mains!
2. Unscrew 3 Phillips screws on the left and on the right (the illustration shows the device with the casing removed).
3. Support connection box from below, then take it off.
4. Disconnect the following cables, if required: a1.Modular cable connection (B10—5) to ON/
OFF switch
a2.Miscellaneous cable connections on the
interface board.
5. Take off the connection box from below.
B-4.1.2 eBike EL: Remove Casing
Remove the casing, before repairing the drive unit and/or the power supply unit and before installing the blood pressure module. Follow these steps:
1. Remove Saddle
a. Move the saddle to a higher position and push the
bellows at the saddle support column down.
b. Remove snap ring and take out the bolt (see
illustration).
c. Remove saddle
2. Disconnect system from mains!
3. Remove connection box (see section 3.1.1)
2018112-003 Rev J eBike, eBike L, eBike EL - 29 -
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B: Mechanical Design
4. Take off right and left pedals/pedal shoes.
a. Remove protective cover from pedals b. Using the extractor (P/N 2005737-001), unscrew the
screw in the axle and remove (17-mm fork wrench required)
c. Screw the extractor at least half way into the pedal
axle. Turn the half of the extractor that points away from
the axle to the right until the crank can be removed.
5. Remove Casing
a. Loosen all casing screws - 3 on each side, see arrow
in illustration. Important: DO NOT REMOVE the casing screws -
see red arrows - from the clamping rail.
Use two large screw drivers or two metal angles (side length approx. 1.5 cm x 15 cm) to pull the casing towards the outside at the pedal cutouts. Then pull the casing first towards the front over the saddle motor and then approx. 10 to 15 cm upward so that the required cable and tubing connections can be disconnected..
b. Disconnect the following cables:
- Ground clamp at the bottom of the swivel section (see red arrow 1 in illustration at left)
- Ground cable (see red arrows in illustration at right) (secured with adjustable cable tie)
- eBike EL basic with blood pressure only: blood pressure tubing + microphone cable
- eBike EL external only: disconnect cable for speed indication (RMP)
c. Carefully take off the casing.
6. Install Casing
Reverse the above steps to reinstall. Be careful to route the ground cable, blood pressure tubing + microphone cable (option) and/or the cable for the RPM indication (option) correctly. When reinstalling the casing, check that connection cable and air hose are not squeezed.
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B: Mechanical Design
B-4.1.3 eBike EL: Replace Saddle Motor
Troubleshooting:
Before replacing the saddle motor make sure that it is actually defective.
For this check, switch the hexagon socket of the saddle motor from channel 3 to channel 1 or 2.
If the motor does not work, it is out of order and must be replaced. If the motor works, the motor control unit or the hand switch is defective.
Before you can replace the saddle motor, the connection box and the casing must be removed first.
Then follow these steps to replace the saddle motor:
1. Loosen both hexagon socket screws a. of the saddle guide.
2. Remove pin b. with self-locking screw.
3. Disconnect plug of cable c. at motor control (connector 3. in illustration). To do so, first turn jack plug counterclockwise as far as possible (e.g. using a suitable fork wrench), then pull out the jack plug. Open cable tie and pull cable towards the saddle motor.
Note:
To facilitate pulling in the new saddle motor cable, attach a draw rope to the cable of the old saddle motor.
Note:
When mounting the new saddle motor, secure the motor control connection cable with a cable tie d., as shown in the illustration.
2018112-003 Rev J eBike, eBike L, eBike EL - 31 -
Page 38
B: Mechanical Design
B-4.1.4 eBike EL: Install Power Supply Module for eBike EL (P/N 2018111-142)
Replacement of large power supply ERS80US24M or small power supply EMC60US24.
When replacing the power supply, it is mandatory to replace the supplied connection cable as well.
Nut M3
The area below the lock washers at the holes where the metal standoffs are screwed in must be cleared of any coating. Use a round file or a drill with a diameter of 4.1 mm to remove the coating from the hole.
Washer 3.2 Power supply board Lock washer 3.2 Standoff M3 12mm Holding plate power supply Lock washer 3.2
PE
PE
PE
Fillister head screw M3x8
PE
Wrap the supply and adapter cables together in heat-shrink tubing.
The connectors on power supply are not compatible with those of the previous power supplies.
The entire connection cable between power supply and IFP board (24VDC, secondary) is replaced.
An adapter cable must be attached to the connection cable between the modular connector and the power supply (230VAC, primary).
It is absolutely mandatory to secure the connection between the adapter and the cable inside the device with the shrink tubing supplied.
Supplied material
1 x adapter cable
1 x shrink tubing Ø18mm, length 50mm
1. Connect adapter to cable
Important: the catch must lock into place
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B: Mechanical Design
2. Slip the shrink tubing over the connection
3. Shrink down with a hot air gun.
Ensure that the connection is in the middle of the length of tubing.
4. Now connect the cable to the power supply.
B-4.1.5eBike EL: Replace Lift Motors for Couch Adjustment
Troubleshooting:
Before replacing lift motor 1 or 2 for couch adjustment make sure that the motor is actually defective.
For this check, switch the hexagon socket of lift motor 1 from channel 1 to channel 2 or 3. For a test of lift motor 2, switch the hexagon socket from channel 2 to channel 1 or 3.
If the motor does not work, it is out of order and must be replaced. If the motor works, the motor control unit or the hand switch is defective.
Follow these steps to replace the couch adjustment motor:
1. Set motor to the end position where the couch surface is completely horizontal and has a lateral tilt of 0°.
2. When a motor has been removed, the couch surface must be protected against falling down!
3. Disconnect system from mains!
4. Disconnect connector 1. (lift motor for longitudinal adjustment) and/or connector 2. (lift motor for left lateral tilt) from motor control unit. To do so, first turn jack plug counterclockwise as far as possible (e.g. using a suitable fork wrench), then pull out the jack plug.
2018112-003 Rev J eBike, eBike L, eBike EL - 33 -
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B: Mechanical Design
Loosen cable tie of the respective connection cables.
5. Remove pins 1a. + 1b. (lift motor for longitudinal adjustment) and/or pins 2a. + 2b. (lift motor for left lateral tilt) with self-locking screw.
6. Remove lift motor.
Note:
Reverse the above steps to install the new lift motor. Secure the connection cable to the motor control unit with cable ties.
B-4.1.6 eBike EL: Replace Motor Control Unit
Troubleshooting:
Before replacing the motor control unit make sure that it is actually defective.
For this check, use a new hand switch for eBike EL and test the motor functions.
If the control unit does not work, it is out of order and must be replaced. If it works, the hand switch is defective.
Follow these steps to replace the motor control unit (couch and saddle adjustment):
1. Disconnect device from mains!
2. Loosen the four fixing screws.
3. Disconnect connectors 1. - 5. from motor control unit. To do so, first turn jack plug counterclockwise as far as possible (e.g. using a suitable fork wrench), then pull out the jack plug.
Use a small flat screw driver to lift the tabs of connectors 4. and 5., at the same time removing the connector with pliers.
4. Remove motor control unit.
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B: Mechanical Design
B-4.1.7 eBike EL Basic: Replace Control Panel
1. Remove both screws (a.) securing the control terminal.
2. Carefully lift the control terminal and push down the bellows.
3. Disconnect the following cables: b - data cable to control terminal (turn coupling ring
counterclockwise)
c - microphone cable (option) d - air hose (option)
B-4.1.8 eBike EL External: Replace External Speed Indicator
a. ———>
c.
d.
b.
Note: Before you can remove the external speed
indicator, you will have to lift the casing a little (see section B-4.1.2, item 5b) for details.
1. Open connection box as per section B-4.1.1, item 4. Disconnect connection cable for external speed indicator from interface board.
2. Slightly lift casing as per section B-4.1.2, item 5b. Open adjustable cable ties and disconnect connection cable for external speed indicator.
3. Unscrew the screw securing the external speed indicator and remove the speed indicator by pulling it upward.
a. ——>
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For your notes
B: Mechanical Design
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C: Electrical Design
Part C: Electrical Design
C-1.1 Block Diagram eBike Basic / eBike Comfort for RPM Board 1
control terminal with
* LCD
* LCD control
* NIBP module
X2 to X7
a backup battery b DIP switch
ON / OFF
1 electric/mechanic
saddle height adjustment 2 user-specific 3 NIBP / no NIBP module 4 user-specific 5 ON / --­6 couch ergometer / bicycle ergometer
a
saddle motor
X152
1
1
X1
Power
1
NIBP
X201
saddle height
sensor
X1511X1551X1541X1501X153
1
20
X200
1
PCBRMP
J2
b
saddle height
indication
control
terminal
PCB Interface
(= PCBIF)
sensor for saddle height (eBike Basic / Comfort only)
eBike
Comfort:
indication of
X1
saddle height
motor for saddle
height adjustment
(eBike Comfort
ANA
LOG
X81 10
3
Port
51
SERVICE
26 19
91
18 7
X20
28
1 7
X22
28
1
6
X170
PORT 2
9
96
51
only)
SERVICE Port 3 (5-pin DIN socket)
ANALOG (8-pin DIN socket)
not connected
not connected
Port 1 (9-pin SUB-D) Port 2 (9-pin SUB-D)
PORT 1
Assigment: see Interfaces
50-60 Hz
autoranging
100-240 V AC,
power supply
pneumatic
BP Module
1
J3
20
trimmer
J1
strain gauge
4 J5 1
strain
gauge
strain
gauge
processor
μμ
μ C
μμ
red
cable connection
drive unit
blue
ON/OFF switch
PCB RPM
(= PCBRPM)
RPM
sensor
Figure C-1: Block Diagram eBike Basic / eBike Comfort for RPM Board 1
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C: Electrical Design
C-1.2 Block Diagram eBike Basic / eBike Comfort for RPM Board 2
Figure C-2: Block Diagram eBike Basic / eBike Comfort for RPM Board 2
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C: Electrical Design
C-1.3 Block Diagram eBike L for RPM Board 1
control terminal with
* LCD
* LCD control
* NIBP module
X2 to X7
a backup battery b DIP switch
ON / OFF
1 electric/mechanic
saddle height adjustment 2 user-specific 3 NIBP / no NIBP module 4 user-specific 5 ON / --­6 couch ergometer / bicycle ergometer
a
saddle motor
X152
1
1
X1
Power
1
NIBP
X201
saddle height
sensor
X1511X1551X1541X1501X153
1
20
X200
1
PCBRMP
J2
b
saddle height
indication
control
terminal
PCB Interface
(= PCBIF)
external speed
indication (RPM)
(eBike L external
X1
terminal only)
ANA
LOG
X81 10
3
Port
51
SERVICE
26 19
91
18
X20
28
1
7
X22
28
1
7
6
X170
PORT 2
9
96
51
SERVICE Port 3 (5-pin DIN socket)
ANALOG (8-pin DIN socket)
not connected
not connected
Port 1 (9-pin SUB-D) Port 2 (9-pin SUB-D)
PORT 1
Assigment: see Interfaces
20
J3
1
trimmer
strain
gauge
processor
μμ
μC
μμ
red
cable connection
drive unit
blue
RPM
sensor
50-60 Hz
autoranging
100-240 V AC,
power supply
J1
pneumatic
BP Module
ON/OFF switch
strain
gauge
4 J5 1
PCB RPM
(= PCBRPM)
strain gauge
modular connector
power connector
motor control
eBike L
230 V AC
or
120 V AC
2 1 1
SUB-D connector
Figure C-3: Block Diagram eBike L for RPM Board 1
2018112-003 Rev J eBike, eBike L, eBike EL - 39 -
2
saddle motor
motor, longitudinal
remote control
Page 46
C: Electrical Design
C-1.4 Block Diagram eBike L for RPM Board 2
Figure C-4: Block Diagram eBike L for RPM Board 2
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C: Electrical Design
C-1.5 Block Diagram eBike EL for RPM Board 1
control terminal with
* LCD
* LCD control
* NIBP module
X2 to X7
a backup battery b DIP switch
ON / OFF
1 electric/mechanic
saddle height adjustment 2 user-specific 3 NIBP / no NIBP module 4 user-specific 5 ON / --­6 couch ergometer / bicycle ergometer
a
saddle motor
X152
1
1
X1
Power
1
NIBP
X201
saddle height
sensor
X1511X1551X154
1
X200
1
PCBRMP
20
J2
b
saddle height
indication
1
control
terminal
X1501X153
PCB Interface
(= PCBIF)
external speed
indication (RPM)
(eBike EL external
X1
terminal only)
ANA
LOG
X81 10
3
Port
51
SERVICE
26 19
91
18
X20
28
1
7
X22
28
1
7
6
X170
PORT 2
9
96
51
SERVICE Port 3 (5-pin DIN socket)
ANALOG (8-pin DIN socket)
not connected
not connected
Port 1 (9-pin SUB-D) Port 2 (9-pin SUB-D)
PORT 1
Assigment: see Interfaces
20
J3
1
trimmer
strain
gauge
processor
μμ
μC
μμ
red
cable connection
drive unit
blue
RPM
sensor
50-60 Hz
autoranging
100-240 V AC,
power supply
J1
pneumatic
BP Module
ON/OFF switch
strain
gauge
4 J5 1
PCB RPM
(= PCBRPM)
strain gauge
modular connector
power connector
motor control
eBike EL 230 V AC
or
120 V AC
1 3 3
2 2
SUB-D connector
Figure C-5: Block Diagram eBike EL for RPM Board 1
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1
saddle motor
motor, longitudinal
motor, lateral tilt
remote control
Page 48
C: Electrical Design
C-1.6 Block Diagram eBike EL for RPM Board 2
Figure C-6: Block Diagram eBike EL for RPM Board 2
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C: Electrical Design
C-2.1 Wiring Diagram eBike Basic / eBike Comfort
Figure C-7: eBike Basic / eBike Comfort Wiring Diagram
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C: Electrical Design
C-2.2 Wiring Diagram eBike L
Figure C-8: eBike L Wiring Diagram
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C: Electrical Design
C-2.3 Wiring Diagram eBike EL
Figure C-9: eBike EL Wiring
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C: Electrical Design
C-3 Overview: PCBs eBike
Figure C-10: PCB Interface (= PCBIF) eBike Basic / Comfort (shown at left)
and for eBike L / EL installed in connection box (shown at right)
Figure C-11a: PCB RPM (= PCBRPM) eBike with strain gauge
Figure C-11b: PCB RPM2 (= PCBRPM)
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C: Electrical Design
obsolete obsolete
Figure C-12a: Power supplies eBike Basic / Comfort
replacement
Figure C-12b: Power supply eBike Basic / Comfort
obsolete obsolete
Figure C-12c: Power supplies eBike L/EL
replacement
Figure C-12d: Power supply eBike L/EL
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C: Electrical Design
C-4. Overview: DIP Switch and Jumper Settings
eBike Basic eBike Comfort eBike L/EL
without BP without BP without BP
eBike Basic eBike Comfort eBike L/EL
with BP with BP with BP
DIP Switch Positions on PCB IF for eBike
red: current DIP switch position
Figure C-13: Overview: DIP Switch and Jumper Settings
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D: Service Menu
Part D: Service Menu for eBike Basic / Comfort / L / EL
Note: The service menus are the same for both the Control Terminal PC and the Control Termi-
nal PCplus. The menus shown below are from Control Terminal PC. The Service Menu is only available in English.
Default Settings of Ergometer eBike
eBike PC / PCplus
Settings Menu
Default Mode menu Protocols see Operator’s Manual Contrast at optimum Load change +/- 5W Language German Beep On Software V ersion n/a Date / Time current values EKG T ype Digital (Code 003) RPM Min: 54, Max: 65 Pulse Display Off
Service Menu (Code 999)
Baudrate 4.800 Baud Load Calibration n/a Analog Comparison n/a (20W=0.20V , 300W =3.0V ECG-Startpulse Leadtime: 10 sec Pulsewidth: 100 msec NIBP Parameter Leadtime: 60 sec Resting NIBP: ON Software Update n /a Error Codes n/a PC-Mode Automatic Y es Saddle Calibration n/a NIBP Calibration n/a NIBP Test n/a Ergometer Type ER900
Note: To exit the Service Menu, switch off the eBike.
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D: Service Menu
Service Menu (accessible with password only after ergometer has been turned on)
* Turn on the ergometer and simultaneously push the NIBP and MENU
buttons during the ergometer self-test until the Service Code menu appears, prompting you to enter the service code.
* Using the arrow keys, enter the service code 999 and confirm entry
with the softkey ENTER. When you entered a wrong service code, the message !! Wrong Code
!! appears and the ergometer enters the normal mode. If this happens, turn the ergometer off and on again.
The menu offers the following items:
1. Baudrate: select baud rate for PORT 1
2. Load Calibration: use 8-kg weight and calibrate load
3. Analog Comparison: calibration for analog load control
4. ECG-Startpulse: adjust remote start for EKG unit
5. NIBP Parameter: adjust NIBP parameters
6. Software Update: update product software
7. Error Codes: not implemented
8. PC Mode: adjust PC mode
9. Saddle Calibration: saddle calibration (eBike Basic, Comfort
only)
10. NIBP Calibration: calibrate NIBP system 1 1. NIBP T est: test NIBP system
1.Select baud rate:
available settings: 1200, 2400, 4800, 9600, 19200, 38400,
57600, 1 15200 baud
Note: Always select a baud rate of 4800 baud.
2a. Load calibration eBike, eBike L, eBike EL of PCBRPM Board
1:
With software version FW1.6 the calibration procedure was redesigned. In principle the procedure is similar to the previous one, but now the technician will get more information and also more adjustments are possible.
* Take the seat ergometer to an elevated position, e.g. between
two solid chairs.
* Support the supine ergometer so that the load unit will be in a
horizontal position.
* Display the service menu and select menu item „Load
Calibration“. The screen shown at right appears. The offset voltage of the WSG measuring device is displayed.
This voltage should be within a range of 60 mV to 80 mV. If the value is not within that range, it should be adjusted by
means of a potentiometer on the MRD board (see section E-2.3 under „RPM Board: Replacement and Adjustment Procedure“).
Note: When using PCBRPM Board 2, please go to section 2b.
Load Calibration OFFSET
50 0
DMS-Voltage xx mV
SET
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D: Service Menu
* Push softkey SET to confirm the value. A reset of the MRD
board is performed and the current offset voltage is stored. This may take a few seconds.
* When done, the screen shown at right appears. Y ou are now
asked to attach the 8 kg weight. The display shows the WSG voltage for that 8 kg weight. It must
be greater than 800 mV. With the arrow keys, the displayed weight can be adjusted to
8 kg (range from 7 to 9 kg in steps of 0.1 kg). When you press an arrow key , the weight is displayed in reverse video.
* This adjustment is accepted when pressing the SET key . The
corresponding value will be stored. Wait for some seconds.
* Confirming the adjustment
Load Calibration
50 0
Wait 3 . . 6 sec.
Load Calibration Load 8 kg weight DMS-Voltage:1012 mV
Load: 8 kg
Load Calibration
50 0
Wait 3 . . 6 sec.
- After successful calibration a short beep sounds and the message „Calibration successful“ is displayed.
- If calibration fails, a long beep sounds and the message „Calibration failed“ is displayed.
* Press the Menu key to exit the calibration mode and return to
the Service menu.
* To exit the Service menu, you have to switch the ergometer OFF
and ON again.
Remove the weight before switching the ergometer on again.
Note: If you turn the ergometer on again and the weight is still
attached, the error code E:02 will appear. The unit is locked and will not enter the normal operating mode.
Load Calibration
50
DMS-Voltage 1019 mV
0
Load 8.0 kg
Calibration successful
Load Calibration
50
DMS-Voltage 63 mV
0
Load 0.0 kg
Calibration Failed
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D: Service Menu
2b. Load calibration eBike, eBike L, eBike EL of PCBRPM Board 2:
With software version FW1.6 the calibration procedure was redesigned.
* Take the seat ergometer to an elevated position, e.g. between
two solid chairs.
* Support the supine ergometer so that the load unit will be in a
horizontal position.
* Display the service menu and select menu item “Load
Calibration“. The green LED “alive” is blinking. The screen shown at right appears. The offset voltage of the WSG measuring device is displayed.
This voltage should be within a range of 60 mV to 80 mV.
Load calibration screen
Red LEDs
If the value is not within that range (the red LED "+" or "-" is illuminated, it should be adjusted by meansof the subminiature switches on the PCBRPM board 2.
Subminiature switches
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D: Service Menu
* Push softkey SET to confirm the value. A reset of the MRD
board is performed and the current offset voltage is stored. This may take a few seconds.
* When done, the screen shown at right appears. Y ou are now
asked to attach the 8 kg weight. The display shows the WSG voltage for that 8 kg weight. It must
be greater than 800 mV. With the arrow keys, the displayed weight can be adjusted to
8 kg (range from 7 to 9 kg in steps of 0.1 kg). When you press an arrow key , the weight is displayed in reverse video.
* This adjustment is accepted when pressing the SET key. The
corresponding value will be stored. Wait for some seconds.
* Confirming the adjustment
Load Calibration
50 0
Wait 3 . . 6 sec.
Load Calibration Load 8 kg weight DMS-Voltage:1012 mV
Load: 8 kg
Load Calibration
50 0
Wait 3 . . 6 sec.
- Af ter successful calibration a short beep sounds and the message „Calibration successful“ is displayed.
- If calibration fails, a long beep sounds and the message „Calibration failed“ is displayed.
* Press the Menu key to exit the calibration mode and return to
the Service menu.
* T o exit the Service menu, you have to switch the ergometer OFF
and ON again.
Remove the weight before switching the ergometer on again.
Note: If you turn the ergometer on again and the weight is still
attached, the error code E:02 will appear. The unit is locked and will not enter the normal operating mode.
Load Calibration
50
DMS-Voltage 1019 mV
0
Load 8.0 kg
Calibration successful
Load Calibration
50
DMS-Voltage 63 mV
0
Load 0.0 kg
Calibration Failed
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D: Service Menu
2.b Load Calibration eBike L / eBike EL:
Note: Additional accessories required for load calibration of eBike L / eBike EL:
- 1x calibration stay for eBike L / eBike EL
- 2x calibration support for eBike L/EL (P/N 20181 1 1-134 SP ARE EBIKE L&EL SUPPOR T FOR CALIBRA TION)
- 8-kg calibration weight for eBike L / eBike EL (P/N 20181 1 1-135 SP ARE EBIKE L&EL CALIBRATION WEIGHT 8KG)
- 2nd persons to assist in lifting the couch ergometer
1. Place the ergometer on a level surface and put it into operation.
2. Set the back rest of eBike L to an angle of 45° (semi- recumbent position), using the remote control.
Adjust eBike EL to a lateral tilt of 0°, using the remote control. Then set the back rest to an angle of 45° (semi-recumbent position).
3. Turn the front castors of eBike L/EL to the back and lock the castor brakes (see arrow a. in illustration).
To begin with, lift the eBike L/EL at the front, left hand side and place the calibration support under the left castor (see arrow b. in illustration).
Then lift the eBike L/EL at the front, right hand side and place the calibration support under the right castor .
Caution: The castors must be located between the two border strips (see arrow c. in illustration).
4. Extend the calibration stay to approx. 835 mm and lock.
5. Hang the hook of the calibration weight adapter into the eye of the strain gauge return spring and let hang.
6. With the aid of an assistant, lift the couch ergometer eBike L / EL at the back of the base and position the calibration stay labelled „rear“ (see d. in illustration) to the right of the center brace below the transverse frame.
Attach the calibration stay to the base, using adhesive tape (see e. in illustration).
Lift the base a little and wait for the calibration stay to stop swinging.
Caution: Place a weight (e.g. the tool chest) on the base plate of the calibration stay.
Caution: Make sure that both sides of the transverse frame sit in the calibration stay and that the stay itself is in a stable position.
7. With the aid of the calibration stay, align the bottom edge of the connection box exactly horizontal.
T o do so, open clamping lever g. (see item 6) and adjust top section.
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D: Service Menu
8. Perform calibration (see also section 2.a). a. Select menu item „Load Calibration“ and follow the load
calibration instructions given in section 2.a.
3. Calibration of the analog input and outputs: * Connect ergometer to EKG unit with analog load control. * Select menu item Input 1 Load (outputs 2 to 5 are not used).
3.a Calibration of input for analog load control *„IN-VOLT indicates the input voltage level. * Select output for low load setting, i.e.
20 Watt at the ECG unit and set OFFSET 20 Watt at the ergometer.
* Confirm setting „OFFSET“ with „ENTER“ . * Wait for the displayed voltage to stabilize. * Confirm current setting, e.g. 20 Watt with „SET“. * The current setting is saved.
Perform the setting for the high load value in the same way. * Select output for high load setting, i.e.
300 Watt at the EKG unit and
set GAIN 300 Watt at the ergometer * Confirm setting „GAIN“ with „ENTER“. . * Wait for the displayed voltage to stabilize. * Confirm current setting, e.g. 300 Watt with „SET“. * The current setting is saved and calibration of the analog load
input is terminated.
Analog Comparison
INPUT 1 Load
OUTPUT 1 Load OUTPUT 2 Heart OUTPUT 3 Systo OUTPUT 4 Diast. OUTPUT 5 rpm
Select
OFFSET: range from 20 to 1000 Watts in steps of 10 Watts GAIN: range from 20 to 1000 Watts in steps of 10 Watts
3.b Calibration of output for analog load
In order to calibrate the analog load output the ergometer output voltage, e.g. 3000 mV and
the corresponding power value, e.g. 300 Watts are set at the ergometer. Select requested setting (see 3.a) and
confirm with “SET“.
GAIN: range up to 3000 mV in steps of 10 mV GAIN: range from 20 to 1000 Watts in steps of 10 Watts
Note: The calibration of the analog load output signal can only be
verified, after the Service Menu has been terminated. The analog output signal can be checked after starting an ergometry test.
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D: Service Menu
3.c Calibration of output for analog RPM In order to calibrate the analog RPM signal the
ergometer output voltage, e.g. 1000 mV and the corresponding RPM value, e.g. 100 rpm are set at the ergometer: Select requeting setting (see 3.a) and confirm with “SET“.
GAIN: range up to 1000 mV in steps of 10 mV GAIN: range from 30 to 130 rpm in steps of 10 rpm
4. EKG remote start Leadtime is the lead time for the EKG remote start signal, i.e., when
the implemented exercise protocols control the ergometer, these protocols trigger the remote start signal before a load change.
Pulsewidth indicates the width of the remote start pulse.
range from 1 to 30 seconds in steps of 1 second range from 100 to 1000 ms in steps of 100 ms
5. NIBP Parameter Leadtime determines the lead time of a BP measurement before a
load change when the ergometer is controled by the implemented exercise protocols (WHO, Hollmann, ...).
range from 40 to 90 seconds in steps of 1 second
Resting NIBP determines whether or not a BP measurement will be performed before the ergometry is started. This setting only effects the "ergometry" mode. Preferred and default setting is "ON"
range OFF - ON
6. Software Update
Note: If the eBike has the serial no range beginning with:
2004000268 up to 2004001 139 The Flash Eprom in the eBike Terminal has to be replaced. The Software V ersion 1.2 or higher is only running with the new Flash Eprom. eBike’s with serial no higher 2004001 139 has already this ne w Flash Eprom implemended. For update the Flash Eprom please order update Kit 201811 1-058 SP ARE EBIKE FLASH UPDA TE KIT. This update Kit includes also the update instruction.
Note: Software updates are performed via the RS232 interface of a PC,
using a special update program. A null modem cable, e.g. 223 362 03 between PORT 2 (9-pin SUB-D socket at ergometer) and the RS232 interface at the PC is required for the update.
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D: Service Menu
The program will not work if a USB <-->RS232 converter is used to simulate the RS232 interface.
The update program works with the following operating systems: WIN2000, WIN NT4, WIN
XP (recommended: PC with 1 GHz or more).
Note: Use only the COM 1 port.
* Using the null modem, connect the ergometer (PORT 2) to the PC (COM 1).
Figure D-1: Pin assignment for software update
all eBikes Firmware FW1.8 is used. Copy the update program 2020259-009 SW FIRMWARE EBIKE FW18.zip to a directory on the PC (e.g. C:\Update_eBike), unpack the file and save the corresponding update files to the same directory.
Note: The Software file cannot be ordered. Please
download this file from the Service Homepage.
* Switch on eBike and select Service menu.
eBike: Select menu item Software Update in the service
menu (the display shows the current software version) and activate update process with the softkey UPDATE at the ergometer first.
“Software Update is running“ is displayed at the ergometer
PC: Open the update program ERGOselect.exe . PC: Close all applications and confirm the message with "OK“.
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D: Service Menu
PC: Select the serial COM port and confirm with "OK“.
Then activate the update with "Go".
When the communication link has been established, a blue progress indicator indicates the file transfer. The modules IFP, AZP , MRD, NIB, MED will be transferred sequentially . Depending on the PC performance, the transfer may take a few seconds up to approx. 1 minute.
eBike: Note: When the AZP download st arts, the
beeper may sound for some time.
eBike: Note: During the AZP download, the message
“AZP BOOTL. V2.1” is displayed. After completion of the AZP download, the message “AZP READY !” is displayed during the remaining update process.
eBike: Note: After completion of all modules IFP, A ZP,
MRD, NIBP the message "Software Update is running - wait approx. 15 sec" is displayed.
Don't switch off the ergometer .
PC: Once the update has been completed, the message
“Download success !!! Close Application !” will appear. Confirm the message with “Yes”.
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D: Service Menu
ebike: Note: After the update is complete the message
"Software Update - FW 1.8 - Update finished ­ Switch off power" is displayed.
eBike: After a successful update, turn the ergometer off and on
again and check the software version in the menu
- Software V ersion FW 1.8.
Note: During the software download procedure, please do not
switch off the eBike and PC and do not disconnect the download cable.
Note: If the update is unsuccessful, it can be repeated.
If a failure happens while the file MRD download is in
progress and the eBike is switched off, follow the “Update Troubleshooting” or replace the complete PCB RPM, part no 20181 11-034.
Note: If the second attempt falls as well, we recommend to
proceed according to “Update Troubleshooting”:
Note: The new RPM 2 Board works only with software FW1.6 and
higher.
Important:
No downdates are permitted once version FW 1.8 has been installed!
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Update Troubleshooting
D: Service Menu
Problem
PCBRPM 1:
During the update the software application for the RPM board is not correctly transmitted. After restart of the ergometer the error code E:93 appears.
Cause
The update of the RPM software was interrupted.
Remedy
The RPM board must be dismounted. A jumper must be plugged on the wrap connection (see picture below) and the RPM board must be mounted.
BILD
Restart the software update (see step 6). The start of the RPM board download required a long time (min. 25 s). After finishing the download the jumper must be unplugged.
PCBRPM 2:
During the update the software application for the RPM board is not correctly transmitted. After restart of the ergometer the error code E:93 appears.
The update of the RPM software was interrupted.
Open the top cover (see section B-2.1). Set the miniature switch to the “PROG ON” position (see picture below).
Restart the software update (see step 6). The start of the RPM board download required a long time (min. 25 s). Set the miniature switch to the “PROG OFF” position (see picture above) after finishing the download.
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D: Service Menu
Problem
The update does not start: Upon starting the update with “GO!!“ the blue update progress indicator does not appear in the startup window.
The update program will not start
Message “MRD must exist“ appears.
Message “Download Success” does not appear.
When turned on, the ergometer LCD displays the message “AZP Ready“.
Cause
a. Wrong update cable b. PC does not meet the
recommended specifications
COM 1 used by another application
a. The required file
“MRD_Vxxx.hex“ is not found in the update
directory. b. No update required. c. MRD board has not been
updated. a. Communication between PC
and ergometer has been
interrupted during the update
Ergometer has been turned off during the update, before the update had been successfully completed.
Remedy
a. Check update cable b. Use suitable PC, connect
cable to COM 1 interface
Close down application that is using COM1.
a. Copy required file to the update directory .
b. Acknowledge message with
OK.
c. Acknowledge message, then
repeat update, updating MRD only .
a. If the ergometer continues to
display the message „Updating”, restart the update
without turning the ergometer off.
Repeat update (ergometer is automatically in the update mode).
Message “AZP must exist. Programm terminated.” and “MRD must exist. Programm T erminated.” appear during the update process on PC.
After startup of the ergometer , the ergometer BP pump automatically starts and runs continuously (in devices with the BP option) or the ergometer does not function properly (no speed indication, no load on pedals).
No information displayed on ergometer control terminal, only the illumination is on.
Power failure during Nibp or Med1 update.
The update software reports an error during Nibp or Med1 update.
E90...E93
Previous update was not completed successfully .
During the update of the MRD software the data stream has been interrupted (device turned off, power failure, disconnected data line, abortion of software update )
During update of the IFP software the data stream was interrupted (device turned off, power failure, disconnected data line, abortion of software update )
Invalid NIBP or MED1 version in ergometer
Incorrect transfer of data packets.
Software modules not compatible.
Acknowledge both messages with „OK“. Close program on PC and restart the complete update process once more.
- invalid MRD version: replace PCB RPM
Repeat update (ergometer is automatically in the update mode).
Replace terminal
Do not turn off ergometer and repeat update.
Perform software update
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D: Service Menu
Note: The Software Update menu displays the implemented software
version, FW 1.8 In addition, you can display a detailed overview of the software
versions of all installed modules. Follow these steps to view the detailed software overview from the
Software Update menu.
PC Control T erminal: push bottom right softkey PCPlus Control T erminal: push middle softkey on the right
Example of a detailed overview of the software modules
Software Module FW1.8
IFP: Rev: 5.00 AZP: Rev: 5.10 MRD: Rev: 5.20 NIBP: Rev: 1.58 (only on systems with NIBP option)
7. Error Codes
This function is currently not available.
Note: Error Code E:01 will be displayed after switching on the eBike, when the cuff was moved during self-test. In this case the amplifier cannot be initialized and the eBike has to be started again. E:01 will not be recorded and will not appear here.
Note: If the error code E:01 appears again, even though the cuff was not moved, the BP module is probably defective. To be able to run an exercise test without the BP module, disable the blood pressure DIP switch (see Figure C-6 DIP Switch and Jumper Settings).
Error Code E: 02 = MRD, offset or gain error
If a module version is detected that is not compatible with the installed software package, the boot procedure will be aborted with one of the following error codes:
Wrong software in IFP board: the boot procedure is aborted and the error code E:90 displays. Wrong software in AZP board: the boot procedure is aborted and the error code E:91 displays. Wrong software in NIBP board: the boot procedure is aborted and the error code E:92 displays. Wrong software in MRD board: the boot procedure is aborted and the error code E:93 displays. If the NIBP software does not works correctly during the regular use of the ergometer, the error code E:10 displays. If the MRD software does not work correctly during the regular use of the ergometer, the error code
E:20 displays.
Note: During the boot procedure, the software is checked in the above order. The procedure is
aborted, when the first incompatible software is detected. Only the first detected mismatch is indicated, i.e., the remaining modules are not checked.
Remedy: Install software FW1.8 again as described in section 6.
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D: Service Menu
8. PC Mode „Automatic“
With the setting Automatic „Yes“, the ergometer will enter the PC Mode (digital or analog mode) from any operating mode upon detection
of a valid signal. With the setting Automatic „No“, the ergometer will not automatically
change its operating mode. This means that you must select the PC
Mode (digital or analog mode), if you wish to use it.
Note: If the ergometer is controlled by an external EKG unit (serial or
analog/serial control), always select the setting Automatic “Yes”.
9. Saddle Calibration (eBike Basic/Comfort only) The saddle calibration determines the display range (scale from 1 to
40) of the digital saddle height indication. Select menu item TOP Position and confirm with softkey ENTER
(with eBike comfort only). Move saddle to the top position (normally 36 cm above the top edge of
the saddle guide). Confirm setting with SET.
Select menu item BOTTOM Position and confirm with softkey ENTER (with eBike comfort only).
Move saddle to the bottom position (normally 6.5 cm above the top edge of the saddle guide).
Confirm setting with SET.
10.NIBP calibration * Using the softkeys, choose menu item NIBP
Calibration in the Service menu and confirm
selection with software key Select. The NIBP calibration menu appears.
* Zero Adjustment: During zero adjustment, no pressure must be applied to
the cuff connection at the control terminal.
Note: An adapter nipple (e.g. with an open short length of tubing) unlocks the cuff connection at the control terminal.
The display shows the current pressure value, e.g. Offset at 0 mmHg. Initiate zero balancing with the softkey Start. Upon zero calibration, you can calibrate the system at 200 mmHg.
1. 2.
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D: Service Menu
ER900
Ergometer Type
Select
ER800
NIBP calibration: calibration at 200 mmHg Calibration:
Connect pump and calibrated pressure meter to cuff connection. Depending on the equipment used, you may need a T-adapter to connect the pump and the pressure meter to the control terminal.
Using the pump of the pressure meter, apply a pressure of exactly 200 mmHg as displayed.
Initiate the calibration with the softkey Calibrate.
NIBP calibration: Calibration is running During calibration, you will see the message Calibration is running. At the same time the pressure Value on the NIBP measure Instru-
ment decreased down to 0 mmHG .
An audio signal indicates the end of the calibration procedure and the Service menu reappears.
Pressure
compensation
500 ml
Note: According to the German Medical Device Act (MPG), only GEMS IT authorized personnel is allowed to calibrate the NIBP system.
Note: eBike L / eBike EL have the cuff connection on the right or left of the couch.
1 1.NIBP T est
Use a pump to apply pressure from outside. The current pressure value will be displayed. Compare the pressure values indicated on the control terminal and on
the display of the pressure meter. The max. approved tolerance of the pressure readout is +/- 3mm Hg
(see section Functional Test).
Note: If the pressure reaches 320 mmHg, the safety valve will be activated. In this case the safety valve can be closed again by pressing the button "Close V alve" to continue the NIBP test
12. Ergometer T ype
Appears only when no NIBP (non-invasive pressure) module is installed. For communication with GE electrocardiographs, select ER900.
Pressure
compensation
500 ml
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E: Drive Unit
Part E: Drive Unit
E-1. Drive Unit - Mechanical Design
1-1 1-2 1-3
1-4 1-5
1-6 1-7
1-8
1-19 1-16 1-14 1-15 1-18 1-17 1-16 1-14 1-15 1-11 1-10 1-9
Figure E1: Mechanical Overview: Load Unit with PCB RPM and Strain Gauge
Item No. Part No. Description 1-1 - Aluminum die cast housing of load unit
1-2 - Sprocket disk 1-3 - Roller chain for load unit, type eBike 1-4 - Powergrip toothed belt 1-5 - Powergrip disk for toothed belt 1-6 - Eddy-current brake 1-7 - Power supply for eddy-current brake 1-8 - Fixture for eddy-current brake
1-9 - Pedal axle 1-10 - Free-wheel axle with magnet for RPM determination 1-11 - PCB RPM with RPM sensor
1-14 - Strain gauge for eBike series, complete kit 1-15 - Micro rope for strain gauge, type eBike 1-16 - Micro rope for strain gauge, type eBike 1-17 - Pins fastening the two micro ropes to the eddy-current brake 1-18 - 4-pin connector to PCB RPM 1-19 - Hook for calibration weight
— - Load unit type eBike, complete kit with strain gauge and PCB RPM
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E: Drive Unit
The drive unit is located in a rugged, die-cast aluminum housing. The drive and free-wheel shafts are made of hardened and ground steel. They are located in deep groove ball bearings both ends of which are covered. Within the drive unit the distance between axes has been chosen so as to make adjustments superfluous. Guard rings secure the drive shaft in the bearing receptacles. On both sides the bearings are secured with a Loctite bond. The sprocket is secured with guard rings on the drive shaft.
On both sides the free-wheel shaft is located in deep groove ball bearings and guard rings secure the seating of the shaft. The bearings are additionally secured with a Loctite bond. On the free-wheel axle the disk for the toothed belt and the sprocket are secured with guard rings. The generator disk for RPM measurement is screwed to the protruding end of the free-wheel shaft.
The eddy-current brake is inserted into the die-cast housing from above. On the right and left, it is secured with hexagon nuts. When the shaft of the eddy-current brake presses against the base of the bearings, the tension of the toothed belt is correct. Af ter insertion of the eddy-current brake its center run is adjusted by a slight tilt. The slots accepting the traction rope must be in a vertical position. The bearing is secured with a hexagon counter nut. A ring wrench is required for this purpose.
The toothed belt is an endless belt. It is installed together with the free-wheel shaft. The chain is linked with a chain lock. Once the lock has been opened, the chain can be removed.
Replacement:
For servicing, the entire drive unit can be replaced. * Drive unit with straing gauge and PCB RPM, assembled.
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E: Drive Unit
E-2. Troubleshooting and Repairs
The following components of the drive unit are available as spare parts for replacement.
- Service Kit: S train gauge, elastic element, complete kit
- Service Kit: Return spring with micro rope, complete kit
- Service Kit: PCB RPM, complete kit
E-2.1. Replace Strain Gauge
Before replacing the strain gauge, check whether one of the micro ropes is disengaged (you have to remove the housing first) or whether the prestress spring is excessively strained.
The complete strain gauge must always be replaced.
- Disconnect cable connecting strain gauge to PCB RPM and remove strain gauge.
- Remove sealing varnish, then take off the micro ropes.
- Remove clamping plate.
- Replace strain gauge; reverse above steps to reassemble.
- Hang the micro ropes and screw the strain gauge tight.
- Connect strain gauge to PCB RPM.
Caution: The safety ball of the micro rope must not touch the rubber layer of the strain gauge (risk of
destruction).
Caution:
After replacing the strain gauge, repeat weight calibration (torque calibration) of ergometer.
E-2.2. Replace PCB RPM
Disconnect the following cables before replacing PCB RPM:
- cable to strain gauge
- cable to power supply and RS232 interface
- cable to eddy-current brake
Caution:
After replacing PCB RPM, repeat weight calibration (torque calibration) of ergometer .
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E: Drive Unit
E-2.3 RPM Board : Replacement and Adjustment Procedure
Replacement of PCBRPM Boards 1 and 2
Disconnect ergometer from mains supply . Dismantle Ergometer as described in Service Manual.
Cut cable tie.
Disconnect cable to strain gauge (black wire at the bottom).
Remove fixation screws of RPM board
Disconnect both cables to eddy-current brake.
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E: Drive Unit
Disconnect connector to power supply and IFP in­terface - loosen connector on both sides carefully .
Adjustment of PCBRPM Board 1
Connect both cables to eddy-current brake. Connect both cables to WSG. Connect both connector to power supply / IFP board.
Connect ground of multimeter to outer test point (see red arrow).
Caution: RPM board must not be connected to ground. No strain on cable to eddy current brake.
Connect ergometer to mains. Connect measurement lead of multimeter to test point tp4 (see arrow). Adjust zero voltage with potentiometer (see circle) to a value between 60 and 80 mV: turn counterclockwise to decrease offset voltage turn clockwise to increase offset voltage
Discconect ergometer from mains. Fix RPM board again. Perform load calibration as described with 8 kg weight
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E: Drive Unit
Adjustment (mounting) of RPM Board (PCBRPM 2) Note: PCBRPM 2 works only in conjunction with V1.6
and higher! Connect both cables to eddy-current brake (see picture
of Adjustment of PCBRPM board 1). Connect cable to WSG.
Connect connector to power supply / IFP board. Select the type of the drive unit with the miniature switch
as shown at left.
Type 1 for drive unit 1 with two magnet s.
Type 2 for drive unit 2 with three magnet s.
Caution:
If the display indicates half the speed (rpm) and the double load or the double speed (rpm) and half the load after the weight calibration, then the wrong type of drive unit was selected!
Fix PCBRPM board 2 with the screws. Connect ergometer to mains, switch on the ergometer
and enter the service menu. Follow the procedure described in section 2b.
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F: Servicing Instructions
Part F: Servicing Instructions
F-1. Sp are Part s for Rep air of eBike
Overview: Adjustments required af ter replacement of assemblies
Replaced Assembly Required Adjustment
chassis no replacement drive unit with PCB RPM no adjustment required PCB RPM requires calibration (8 kg) steel wire on drive unit requires calibration (8 kg) PCB Interface (= PCBIF) check DIP switches + menu settings (e.g. EKG type) control terminal check contrast of LCD display PCB Display in control terminal no adjustment required power supply no adjustment required PCB BP in control terminal no adjustment required NIBP pump module in base assembly no adjustment required saddle tube calibration of saddle height indication saddle motor (eBike Comfort only) calibration of saddle height indication saddle height indication (eBike Basic / no adjustment required eBike Comfort only) clamping lever grease clamping lever software update check settings and EKG type in particular
only eBike L / eBike EL:
saddle motor no adjustment required lift motor for supine plane position perform reset lift motor for leftside slope position perform reset motor control perform reset remote control no adjustment required
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F: Servicing Instructions
F-2. Spare Parts for Repair of eBike L / eBike EL
Overview: Adjustments required af ter replacement of assemblies
Replaced Required Required Assembly Adjustment Procedures
chassis no replacement drive unit with PCB RPM no adjustment required removing casing
PCB RPM requires calibration (8 kg) remove casing steel wire on drive unit requires calibration (8 kg) remove casing
PCB Interface (= PCBIF) check DIP switch + check menu
settings (e.g. EKG Type)
control terminal no adjustment required check contrast PCB Display in control terminal no adjustment required check contrast
power supply no adjustment required PCB BP in control terminal no adjustment required
NIBP pump module in connection box no adjustment required saddle motor no adjustment required
lift motors reset motor control
motor control reset motor control remote control no adjustment required
clamping lever grease clamping lever
software update check settings and EKG Type,
in particular
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F: Servicing Instructions
F-3. Add-on “BP Module eBike“
2017911-089 ERGOMETER EBIKE BP ADD-ON KIT
for use with 201791 1-001 eBike basic with control terminal PC
201791 1-002 eBike basic with control terminal PCplus 201791 1-005 eBike comfort with control terminal PC 201791 1-006 eBike comfort with control terminal PCplus
eBike PC eBike PCplus
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F: Servicing Instructions
F-4. Add-on “BP Module eBike L“ & “BP Module eBike EL“
Two dif ferent BP add-on kits are available for the couch ergometers eBike L & eBike EL:
2017911-036 ERGOMETER EBIKE L&EL BP ADD-ON KIT
for use with 201791 1-020 eBike L couch ergometer , input volt age 240 V
201791 1-024 eBike L couch ergometer , input volt age 120 V 201791 1-028 eBike EL couch ergometer , input voltage 240 V 201791 1-032 eBike EL couch ergometer , input voltage 120 V
and
2017911-043 ERGOMETER EBIKE L&EL EXTERNAL TERMINAL BP ADD-ON KIT:
for use with 201791 1-022 eBike L couch ergometer with external control terminal, input voltage 240 V
201791 1-026 eBike L couch ergometer with external control terminal, input voltage 120 V 201791 1-030 eBike EL couch ergometer with external control terminal, input voltage 240 V 201791 1-034 eBike EL couch ergometer with external control terminal, input voltage 120 V
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Appendix A: Interfaces
Appendix A: Interfaces
The modular ergometer system exchanged with the ergometer. These interfaces thus allow the ergometer to be fully controlled from a PC or EKG unit and they also permit a mere transfer of data from the ergometer to the EKG unit and PC.
Analog interface
PORT 2 (9-pin SUB-D)
PORT 3 (5-pin DIN socket)
PORT 1 (9-pin SUB-D)
multi-purpose port
eBike
has several interfaces. Digital as well as analog data can be
A.1 Digital Interfaces PORT 1 and PORT 3
A.1 a Setup for: Digital ECG Unit
PORT 1: PORT 3:
Digital interface RS 232 + remote start Digital interface RS232
• Pin configuration
(view of connector):
Pin 1 ­Pin 2 Receive (Input) Pin 3 Transmit (Output) Pin 1 TxD Pin 4 - Pin 2 GND Pin 5 GND PIN 3 ­Pin 6 - Pin 4 ­Pin 7 - Pin 5 RxD Pin 8 remote start EKG unit Pin 9 -
• Voltages:
Transmit Output (Pin 3 or Pin 1) > +7 V > -7 V
Receive Input (Pin 2 or Pin 5) > +3 V > - 3 V
• Baudrate (adjustable via software menu):
default setting: 4800 Baud available settings: 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200 Baud
• Protocol:
Format: ASCII Start bit: 1 Data bit: 8 Stop bit: 1 Parity: None Handshake: None
logic low logic high
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Appendix A: Interfaces
Transmission Protocol RS232 (PORT 1 and PORT 3): Digital EKG Unit
command from PC feedback Description
(EKG unit) from eBike
Wxxx <CR> — sets nominal load value to xxx Watt
S <CR> — initiates BP measurement at rest, then starts the exercise
protocol with the initial load
s <CR> — initiates exercise protocol with the initial load, no BP
measurement at rest
B <CR> B xxx <CR> requests current nominal load
returns current load in W
D <CR> n xxx <CR> requests current RPM value
returns current RPM value
requests current systolic BP value
O <CR> O xxx <CR> returns current systolic BP value in mmHg
requests current diastolic BP value
U <CR> U xxx <CR> returns current diastolic BP value in mmHg
F <CR> - - - terminates exercise protocol
I <CR> erxxxP10Vyyy identifies the ergometer
<CR> The string contains the ergometer model „xxx“ and the software version.
Note: For compatibility with er900, the transferred string reads „er900P10VV243“.
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Appendix A: Interfaces
A.2 Digital Interface PORT 2: For SERVICE PURPOSES only
• Pin configuration (view of connector):
Pin 1 ­Pin 2 Transmit (Output) Pin 3 Receive (Input) Pin 4 ­Pin 5 GND Pin 6 ­Pin 7 ­Pin 8 ­Pin 9 -
• Voltages:
logic low logic high
Transmit Output (Pin 2) > +7 V > -7 V
Receive Input (Pin 3) > +3 V > - 3 V
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Appendix A: Interfaces
A.3 Analog Interfaces With Digital Data Transfer
For analog load control from EKG unit and automatic, digital data communication with EKG unit
• ANALOG: Pin configuration (view of connector):
Pin 1 External load (input) Pin 2 ­Pin 3 Remote start EKG unit (output) Pin 4 ­Pin 5 Load output Pin 6 ­Pin 7 ­Pin 8 Enclosure GND
• Voltages:
Analog minimum maximum resolution
set load (input) 0 V +10 V DC adjustable
set load (output) 0 V +10 V DC adjustable
• PORT 1 or PORT 3: Pin configuration, digital (view of connector):
ANALOG
PORT 1 PORT 3
Pin 1 ­Pin 2 Receive (Input) Pin 3 Transmit (Output) Pin 1 TxD Pin 4 - Pin 2 GND Pin 5 GND PIN 3 ­Pin 6 - Pin 4 ­Pin 7 - Pin 5 RxD Pin 8remote start EKG unit Pin 9 -
• Transmission Protocol:
With the Analog setting, the system responds to a digital request by sending a standardized data record. The string consists of 54 alphanumeric characters as well as of Carriage Return and Line Feed as end-of-line characters. Via the RS232 interface, only the command S <CR> is accepted, all other characters are ignored. The exercise test cannot be terminated by sending a command to the interface. BP values will read “000” in the data string to indicate erroneous BP measurements.
The command S <CR> initiates a BP measurement. Upon termination of the BP measurement, the ergometer outputs the data record.
No.xx, SYST:xxx mmHg, DIAST: xxx mmHg, Pulse: xxx/min <CR> <LF>
where No.xxis used to identify the consecutive BP measurements (No.01, No.02, ...).
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Appendix B: Spare Parts
Appendix B: Spare Parts / Service Kits for eBike
Part No. Short Description Description
2017911-010SPLY EBIKE CUFF ADULT STD TUBE 130CM BP cuff, adults, 130 cm tubing 2017911-011 SPLY EBIKE CUFF ADULT STD TUBE 200CM BP cuff, adults, 200 cm tubing 2017911-012 SPLY EBIKE CUFF ADULT LARGE TUBE 130CM BP cuff, adults, long version, 130 cm tubing 2017911-013 SPLY EBIKE CUFF ADULT LARGE TUBE 200CM BP cuff, adults, long version, 200 cm tubing 2017911-014 SPLY EBIKE CUFF INFANT TUBE 100CM BP cuff, children, 100 cm tubing
adjustable cranks, assembled
2017911-015 SPLY EBIKE SADDLE MOUNT INFANT saddle mount for children’s saddle, eBike basic/comfort
2017911-016 SPLY EBIKE SADDLE INFANT children’s saddle, black
2017911-017SPLY EBIKE SADDLE SPORT racing saddle, black
2018111-058 Flash Update Kit
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Appendix B: Spare Parts
Part No. Short Description Description
2017911-018 SPLY EBIKE SADDLE MOUNT HOR ADJUSTABLE saddle fixture, horizontally adjustable
2017911-019 SPLY EBIKE CRANK SET ADJUSTABLE The scope of delivery consists of the following
parts: 2 pc. combi screw M8 x 1 x 18, SW 14 mm 2 pc. ribbed disk 2 pc. terminal cap for pedal cranks 1 pc. Allan key, black, width 5 mm (for adjustment of crank length)
Housing / Basic Unit eBike:
2018111-002 SPARE EBIKE HANDLEBAR TUBE W CABLE Service Kit: handlebar tube with spiral cable, comprising:
2018111-003 SPARE EBIKE CLAMPING LEVER/PLATE SET Service Kit: Plate with threaded bushing and clamping
- handlebar tube, galvanized, yellow, for eBike basic/comfort
- spiral cable CAN, incl. connection for control terminal
- dual spiral cable, black and blue (ECG + NIBP)
- 3x tubing joints GS4
- incl. assembly material 2x cable ties 3.5 / 180 mm (installed) 2x cable ties 2.4 / 95 mm (supplied)
lever,
incl. grease, kit consisting of:
- clamping lever M10x 25, clamping saddle/handlebar
- plate with threaded bushing, front and rear, 54x35x 8 mm
- clamping sheet 40x37x5 drawn
- setscrew M5x16
- high-performance lubricant, white, approx. 5 g
2018111-004 SPARE EBIKE SETSCREW/PLATE SET Service Kit: Plate with threaded bushing, with setscrew,
2018111-005 SPARE EBIKE BASE FOR SADDLE HEIGHT DSPLY Service Kit: Base for saddle height display consisting of:
incl. grease, kit consisting of:
- plate with threaded bushing, front and rear, 54x35x 8 mm
- clamping sheet 40x37x5 drawn
- setscrew M10x20
- nut M10
- setscrew M5x16
- high-performance lubricant, white, approx. 5 g
1x base for saddle height display 2x screw M3x12
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Appendix B: Spare Parts
Part No. Short Description Description
2018111-006 SPARE EBIKE WNDW FOR SADDLE HEIGHT DSPLY Window for saddle height display
2018111-007 SPARE EBIKE PCB FOR SADDLE HEIGHT DSPLY PCB display for saddle height indication
2018111-008 SPARE EBIKE CABLE FOR SADDLE HEIGHT DSPLY Cable connecting interface to saddle height display
2018111-009 SPARE EBIKE/B SADDLE TUBE Service Kit: Assembled saddle tube w/o. motor for eBike basic,
2018111-010 SPARE EBIKE/B SENSOR SADDLE HEIGHT Serv ice Kit: Sadd le height sensor eBike basic, complete set
2018111-011 SPARE EBIKE/C SADDLE TUBE Service Kit: Saddle tube, complete with motor for eBike comfort,
consisting of:
1x saddle guide tube w/o. motor 55x55x2 for eBike basic 1x saddle tube w/o. motor 50x50x3 for eBike basic 4x screw M8 x 20 4x star washer 8.4x15x0.8 1x clamping lever M10x 25 for clamping of saddle/handlebar 1x plate with threaded bushing, front and rear, 54x35x 8 mm 1x clamping sheet 40x37x5 drawn 1x setscrew M5x16 1x spacer pin M3, length 12 mm 1x screw M3x8 2x washer 3, 2x7x0.5 1x hex nut M3 1x high-performance lubricant, white, approx. 5 g 1 x screw M6x20
- saddle height sensor for eBike basic
- 2x countersunk screw M4x12
consisting of:
1x saddle guide tube with motor 55x55x2 for eBike comfort 1x saddle tube with motor 50x50x3 for eBike comfort 4x screw M8 x 20 4x star washer 8.4x15x0.8 1x high-performance lubricant, white, approx. 5 g
2018112-003 Rev J eBike, eBike L, eBike EL - 81 -
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Appendix B: Spare Parts
Part No. Short Description Description
2018111-012 SPARE EBIKE/C SADDLE MOTOR Service Kit: saddle motor eBike comfort, consisting of:
2018111-013 SPARE EBIKE/C SADDLE GUIDE Service Kit: saddle guide eBike comfort, consisting of:
2018111-014 SPARE EBIKE/C SADDLE HOST Service Kit: saddle host eBike comfort, kit consisting of:
1x saddle motor, pre-assembled 1x shoulder bolt M8x25 1x washer U 8.4x16x1.6 1x nut M8, self-locking 1x washer U10.5x20x2
1x plate with threaded bushing, rear 54x35x8 mm 1x clamping block POM 35x35x8mm 1x nut M10 2x screw M5x16, galvanized 1x setscrew M10x20 with hexagon socket and flat point
1x saddle host with motor 55x55x75 1x straight pin, diam. 10x36 2x screw M6x16
2018111-015 SPARE EBIKE/B COVER TOP GREY cover, top (grey) for eBike basic
2018111-016 SPARE EBIKE/C COVER TOP BLUE cover, top (GE blue) for eBike comfort
2018111-017 SPARE EBIKE/B COVER SET R/L Service Kit: casing eBike basic (GE), kit consisting of:
1x side panel eBike basic, left, with silk-screened GE logo 1x side panel eBike basic, right, with silk-screened GE logo 2x connection piece, diam. 10, length 100 mm 10x washer U4.3x9x0.8 4x screw M4x12 cyl. 2x screw M4x30 cyl. 4x screw M4x10, combi-slotted 2x screw M4x25 cyl. 1x threaded rod M4, length 325 mm, galvanized, blue 2x hex nut M4, self-locking Cleveloc 1x cap D: 22.6, white 1x adhesive label 80x35 2x plastic wheel diam. 80 mm with slot 2x spring washer w/o. cap diam. 12x28 mm, galvanized, white 2x cap for plastic wheels 2x lock washer diam. 9 mm 2 x adhesive label roll 80x35 silver 1x adhesive label roll ø25 silver
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Appendix B: Spare Parts
Part No. Short Description Description
2018111-018 SPARE EBIKE/C COVER SET R/L Service Kit: casing eBike comfort (GE), kit consisting of:
2018111-019 SPARE EBIKE WHEEL SET Service Kit: Plastic wheels, kit consisting of:
1x side panel eBike comfort, left, with silk-screened GE logo 1x side panel eBike comfort, right, with silk-screened GE logo 2x connection piece, diam. 10, length 100 mm 10x washer U4.3x9x0.8 4x screw M4x12 cyl. 2x screw M4x30 cyl. 2x screw M4x25 cyl. 1x threaded rod M4, length 325 mm, galvanized, blue 2x hex nut M4, self-locking Cleveloc 1x cap D: 24.6, white 1x foot rest cover left 1x foot rest cover right 1x adhesive label 80x35 2x plastic wheel diam. 80 mm with slot 2x spring washer w/o. cap diam. 12x28 mm, galvanized, white 2x cap for plastic wheels 2x lock washer diam. 9 mm 2 x adhesive label roll 80x35 silver 1x adhesive label roll ø25 silver
2x plastic wheel diam. 80 mm with slot 2x spring washer w/o. cap diam. 12x28 mm, galvanized, white 2x cap for plastic wheels 2x lock washer diam. 9 mm
2018111-020 SPARE EBIKE STRAIN RELIEF SET Service Kit: Strain relief, kit consisting of:
2018111-021 SPARE EBIKE LEG LEVELLERS Service Kit: Levelling device, kit consisting of:
- 3x cable strain relief, size 1, black, 4.5 - 5.7 mm
- 1x cable strain relief, size 3, black, 6.5 - 7.7 mm
- 4x screw M5x18 Li Kr
2x levelling device M10x30
Saddle ebike:
2018111-022 SPARE EBIKE SADDLE STANDARD Bicycle saddle, standard
2018111-024 SPARE EBIKE BELLOW SET Service Kit: Bellows kit consisting of:
1x bellows handlebar, grey, for eBike 1x bellows saddle, grey, for eBike
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Appendix B: Spare Parts
Part No. Short Description Description
Handlebar eBike:
2018111-025 SPARE EBIKE ADAPTER TERMINAL Service Kit: Control terminal adapter for eBike consisting of:
2018111-026 SPARE EBIKE HANDLEBAR 500MM Handlebar with clamping opening, width 500 mm
1x control terminal adapter, 2 parts 2x star washer Z 8.4x15x0.8 2x screw M8x35 1x clamping lever M8x30 for clamping of handlebar 2x screw M6x25 cyl., slot 2x screw M4x10
Pedal eBike:
2018111-027 SPARE EBIKE CRANK/PEDAL SET R/L Pedal set, left and right, cranks and pedals, comprising:
2018111-028 SPARE EBIKE PEDAL SET R/L Pedal set, consisting of:
2018111-029 SPARE EBIKE SCREW SET FOR CRANKS Service Kit: screw set for pedal kit consisting of:
1x crank, left, square, 170 mm 1x crank, right, square, 170 mm 1x pedal, home trainer, left and right, with Velco strap 2x combi-slotted screw M8x1x18 2x lock washer 2x cap for crank thread
1x pedal, home trainer, left and right, with Velco strap
2x combi-slotted screw M8x1x18 2x lock washer 2x cap for crank thread
Drive unit eBike:
2018111-138 SPARE EBIKE DRIVE UNIT NEW/2 Service Kit: drive unit, new, for eBike, consisting of: (Note: software version 1.6 mandatory) 1x drive unit, assembled
6x screw M8x20 6x star washer 8.4x15x0.8
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Appendix B: Spare Parts
Part No. Short Description Description
2018111-139 SPARE EBIKE DRIVE UNIT EXCHANGE/2 Servi ce Ki t: d rive unit, replacement, for eBike, consisting of:
2018111-032 SPARE EBIKE STRAIN GAUGE Service Kit: Strain gauge, kit consisting of:
2018111-033 SPARE EBIKE RETURN SPRING Service Kit: return spring with micro rope, consisting of:
1x drive unit, replacement, assembled 6x screw M8x20 6x star washer 8.4x15x0.8
1x strain gauge, pre-assembled for drive unit eBike 1x clamping plate 2x star washer F3.2 2x screw M3x10
1x micro rope, short, diam. 0.81 mm 7x7, length 88.7 mm, for eBike
1x return spring with micro rope, diam. 0.6 mm 1x19, length 125 mm 1x clamping plate 2x star washer F3.2 2x screw M3x8
2018111-140 SPARE EBIKE PCB RPM2 Service Kit: PCB RPM, fully equipped for eBike
1x PCB RPM 1x spacer pin M3, length 12 mm 2x star washer F3.2 2x screw M3x8 1x addendum for PCB RPM 2
Power supply eBike:
2018111-141 SPARE EBIKE POWER SUPPLY/3 Service Kit: power supply module for eBike, kit consisting of:
2018111-036 SPARE EBIKE EARTH CABLE Ser vice Kit: eart h ca ble, kit consisting of:
1xpower supply 24V, 2.5A, 60VA, 50/60 Hz, preassembled on sheet panel 1x interface cable connecting to power supply 1x cable connecting the power supply to the power switch 4x screw M4x12 2x star washer, diam. 4.3 mm 1x hex nut M4 1x washer, diam. 4.3 x 12 x 1 2x microfuse 1.25A, slow-blow 1x sticker with fuse and power ratings (narrow) 1x sticker with fuse and power ratings (wide) 1x addendum for power supply
1x earth cable, 1.5 mm2, 100 mm 2x disk Z4.3x8x0.5 inside 1x hex nut M4 1x washer, diam. 4.3 x 12 x 1
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Appendix B: Spare Parts
Part No. Short Description Description
2018111-037 SPARE EBIKE MAINS CONNECTOR SET Service Kit: mains connection, kit consisting of:
1x cold-appliance connector, KEA socket 1x cold-appliance connector, KEA drawer for 2 fuses 2x microfuse 5x20 2.0 A slow-blow 2x microfuse 5x20 1.25 A slow-blow 2x screw M3x14 1x hex nut M3 1x spacer pin 3050/28 M3, length 28 mm 1x fixture for power cord 39x32.5x2.5 3x star washer F3.2 1x knurled screw M3x8
2018111-038 SPARE EBIKE POWER SWITCH Service Kit: power switch with paneling, kit comprising:
2018111-039 SPARE EBIKE CABLE MAINS EURO Power cord, grey, length 2.5 m, German connector
1x power switch, pre-assembled, for eBike
1x additional cable connecting the power supply to the power switch This cable is only intended for power supply versions 1 and 2 (Figure c-12a and c-12b). 1x cable tie
PCBs eBike:
2018111-040 SPARE EBIKE/C PCB INTERFACE PCB Interface kit for eBike comfort with saddle motor:
1x interface module, pre-assembled 4x screw M4x8
2018111-137 SPARE EBIKE/B PCB INTERFACE PCB Interface kit for eBike comfort without saddle motor:
2018111-041 SPARE EBIKE DIN CONNECTOR SET Service Kit: DIN sockets on PCB Interface, comprising:
1x interface module LC, pre-assembled 4x screw M4x8
1x cable from interface to analog socket (8-pin DIN socket) 1x cable from interface to RS232 (5-pin DIN socket)
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Appendix B: Spare Parts
Part No. Short Description Description
Blood Pressure eBike:
2018111-042 SPARE EBIKE BP PUMP MODULE Service Kit: Blood-pressure module (pump unit) consisting of:
Control Terminal eBike PC
1x blood-pressure module, pre-assembled, complete with 4x screw M4x8
2018111-043 SPARE EBIKE TERMINAL PC NEW control terminal, new, control terminal PC, standard (= w/o. BP), GE
2018111-044 SPARE EBIKE TERMINAL PC W BP NEW control terminal, new, control terminal PC, with BP module, GE
2018111-047 SPARE EBIKE TERMINAL PC EXCHANGE control terminal, replacement, control terminal PC, standard (= w/o. BP), GE
2018111-048 SPARE EBIKE TERMINAL PC W BP EXCHANGE control terminal, replacement, control terminal PC, with BP module, GE
2x screw M4x10, combi-slotted
2x screw M4x10, combi-slotted
2x screw M4x10, combi-slotted
2x screw M4x10, combi-slotted
Control Terminal eBike PCplus
2018111-045 SPARE EBIKE TERMINAL PCplus NEW control terminal, new, control terminal PCplus, standard (= w/o. BP), GE
2018111-046 SPARE EBIKE TERMINAL PCplus with BP NEW control terminal, new, control terminal PCplus, with BP module, GE
2018111-049 SPARE EBIKE TERMINAL PCplus EXCHANGE control terminal, replacement, control terminal PCplus, standard
2018111-050 SPARE EBIKE TERMINAL PCplus with BP EXCHANGE control terminal, replacement, control terminal PCplus, with BP module, GE
2x screw M4x10, combi-slotted
2x screw M4x10, combi-slotted
(= w/o. BP), GE 2x screw M4x10, combi-slotted
2x screw M4x10, combi-slotted
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Appendix B: Spare Parts
Part No. Short Description Description
2018111-051 SPARE EBIKE TERMINAL PC W BP EXCHANGE Service Kit: control terminal housing (control terminal PC),
2018111-052 SPARE EBIKE TERMINAL PC HOUSING TOP Service Kit: control terminal housing (PCplus), top shell
2018111-053 SPARE EBIKE TERMINAL P/K HOUSING BOTTOM Service Kit: control terminal housing, bottom shell consisting of:
top shell consisting of:
1x control terminal housing, top shell for control terminal PC 1x membrane keypad PC with small display (GE version) 4x screw M3x12
consisting of:
1x control terminal housing, top shell for control terminal PCplus 1x membrane keypad PCplus with large display (GE version) 4x screw M3x12
1x control terminal housing, bottom shell for control terminal eBike 1x display window control terminal top (RPM window) 4x screw M3x12
2018111-054 SPARE EBIKE TERMINAL PANEL W/O BP connector panel, bottom, for control terminal w/o. cutout (w/o. BP)
2018111-055 SPARE EBIKE TERMINAL PANEL W BP 1x connector panel for terminal with BP (2018111-055)
1x connector panel, bottom, BP 1x jack bushing 2.5 mm for control terminal eBike 1x cable connecting microphone socket to PCB BP, pre-assembled 1x tube coupling control terminal eBike
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Appendix B: Spare Parts
Part No. Short Description Description
Service Kits ebike, miscellaneous:
2018111-056 SPARE EBIKE SCREW SET Service Kit: screw set, kit consisting of:
2018111-057 SPARE EBIKE TUBE SET Service Kit: tube set for control terminal and BP consisting of:
Documentation
2018112-001 MNL OPR EBIKE PC Operator’s Manual System eBike, PC 2018112-002 MNL OPR EBIKE PCPLUS Operator’s Manual System eBike, PCPlus terminal 2018112-003 MNL SVCE EBIKE Servicing Instructions System eBike, English
4x screw M3x8 cyl. 2x screw M3x8, Philips 2x screw M3x12 2x screw M3x14 4x screw D 3.5x9.5 4x screw M4x8 6x screw M4x10, combi-slotted 16x screw M4x12 cyl. 4x screw M4x25 cyl. 4x screw M4x30 cyl. 2x screw M5x16 4x screw M5x18, Philips 2x screw M6x16 2x screw M6x25 6x screw M8x20 cyl. 2x screw M8x35 cyl. 1x shoulder bolt 10, M8x25 1x knurled screw M3x8 5x washer F 3.2x6x0.4 12x washer U 4.3x9x0.8 10x washer Z 4.3x8x0.5 14x washer Z 8.4x15x0.8 1x washer U 8.4x16x1.6 1x washer U 10.5x20x2 1x hex nut M3 1x hex nut M4 2x hex nut M4, self-locking 1x nut M8, self-locking 4x nut M10 2x setscrew M5x16 1x setscrew M10x20 1x straight pin D 10m6x36 1x spacer pin M3 12 mm 1x spacer pin M3 28 mm 4x stand-off 12.7 mm 1x fixture for power cord 1x cable bushing black 1x threaded rod M4 325 mm
0.5 m silicon tubing D 1.0 x 1.0
0.5 m silicon tubing D 2 x 1.5
0.5 m silicon tubing D1.5 x 1.0
1.0 m silicon tubing D 3 x 2
2.0 m silicon tubing D 4x2 5x tubing joint WS3 3x connecting piece (TS 4) 5x plug connection YS 4, D 4 mm 3x tubing joint, straight, D 4.0 x 1.5 5x tubing clip 12 H 4122 5x fastening socket, self-adhesive, for cable ties up to 3 mm 10x cable tie 2.4, length 95 mm
Service tools
2018111-135 8 kg cailbration weight, incl. hook
22336203 Cable PC- Ergometer 22336203 2005737-001 Paddle puller 2005737-001
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Appendix B.2: Spare Parts eBike L / eBike EL
Appendix B.2: Spare Parts / Service Kits for eBike L / eBike EL
Part No. Short Description Description
2017911-036 ERGOMETER EBIKE L&EL BP ADD-ON KIT Service Kit: Retrofit Kit Blood Pressure Module Basic for eBike L / EL
2017911-043 ERGOMETER EBIKE L&EL EXT TRMNL BP ADD-ON KIT Service Kit: Retrofit Kit Blood Pressure Module External for eBike L / EL
comprising: 1x PCB BP for control terminal incl. 1 x cable connecting to PCB BP with 1 x fastening socket, self-adhesive 1 x cable tie, 95 mm
1 x silicone tubing to pressure sensor, 110 mm 1x silicone tubing, 60 mm 1 x fastening socket, self-adhesive 1 x cable tie, 95 mm 1x tubing joint, straight, 4.0 mm / 1.5 mm 1x tubing joint, KU straight, GS 4
4x washer U3.2, plastic (spare for terminal) 4x screw M3.8 (spare for terminal) 4x screw M3x12 (spare for terminal) 2x screw M4x 10 for terminal (spares)
1x BP module (pump unit), preassembled 4x spacer pin M4x 5 4x washer 4.3x12x1 4x nut M4 1 x cable tie, 95 mm
2x cuff connection angle 50x30x3, preassembled with 2x tube coupling for connector panel 2x silicone tubing, 550 mm
1x cable microphone basic, part 2, with all accessories 2x cable tie, 3.5 mm, width 180 mm 1x silicone tubing, 670 mm
4x washer Z4.3x8x0.5 4x screw M4 x 10 4x adhesive clamp for tubing, aluminum 1 x cable tie, 95 mm 1x connecting piece KU TS4 (spare)
1x BP cuff shackle, standard, 130 cm tubing 1x Addendum for BP Module retrofit kit
comprising: 1x PCB BP for control terminal incl. 1 x cable connecting to PCB BP with 1 x fastening socket, self-adhesive 1 x cable tie, 95 mm
1 x silicone tubing to pressure sensor, 110 mm 1x silicone tubing, 60 mm 1 x fastening socket, self-adhesive 1 x cable tie, 95 mm 1x tubing joint, straight, 4.0 mm / 1.5 mm 1x tubing joint, KU straight, GS 4
4x washer U3.2, plastic (spare for terminal) 4x screw M3.8 (spare for terminal) 4x screw M3x12 (spare for terminal) 2x screw M4x 10 for terminal (spares)
1x BP module (pump unit), preassembled 4x spacer pin M4x 5 4x washer 4.3x12x1 4x nut M4 1 x cable tie, 95 mm
2x cuff connection angle 50x30x3, preassembled with 2x tube coupling for connector panel 1x silicone tubing, 550 mm
4x washer Z4.3x8x0.5 4x screw M4 x 10 4x adhesive clamp for tubing, aluminum 1 x cable tie, 95 mm 1x connecting piece KU TS4 (spare)
1x BP cuff shackle, standard, 130 cm tubing 1x Addendum for BP Module retrofit kit
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Appendix B.2: Spare Parts eBike L / eBike EL
Part No. Short Description Description
2017911-010 SPLY EBIKE CUFF ADULT STD TUBE 130CM BP cuff, adults, 130 cm tubing
2017911-011 SPLY EBIKE CUFF ADULT STD TUBE 200CM BP cuff, adults, 200 cm tubing 2017911-012 SPLY EBIKE CUFF ADULT LARGE TUBE 130CM BP cuff, adults, long version, 130 cm tubing 2017911-013 SPLY EBIKE CUFF ADULT LARGE TUBE 200CM BP cuff, adults, long version, 200 cm tubing 2017911-014 SPLY EBIKE CUFF INFANT TUBE 100CM BP cuff, children, 100 cm tubing
2017911-037 SPLY EBIKE L&EL ARM REST W HOLDER Arm rest with holder, ebike L/EL
1x upholstery arm rest L/EL, grey 1x holder OR rail L/EL 1x Novo Grip clamping lever M8x25 1x star knob M8x20
2017911-038 SPLY EBIKE L&EL ARM REST SWVL W HOLDER Swiveling arm rest with holder, ebike L/EL
2017911-039 SPLY EBIKE L&EL HANDGRIP W HOLDER Handgrip with holder, ebike L/EL
2017911-040 SPLY EBIKE L&EL LEG REST SET R/ L Leg rest set, right and left, for ebike L/EL
2017911-041 SPLY EBIKE L&EL PEDAL SHOE SET R/L Pedal shoe, left + right, complete with
1x arm rest support L/EL 1x holder for arm rest, chromeplated 1x Novo Grip clamping lever M10x20 1x holder OR rail L/EL 2x Novo Grip clamping lever M8x25
1x handgrip with PVC holder, black 1x holder OR rail L/EL 1x Novo Grip clamping lever M8x25 1x star knob M8x20
1x leg rest left, incl. all accessories 1x leg rest right, incl. all accessories 1x retaining clamp for leg rests with 2 screws M4x12 2x spacer sheets 4x threaded disk 30x6 4x washer U8.4 4x screw M8x50 (required for eBike L only) 4x screw M8x70 (required for eBike EL only)
2x combi-slotted screw M8x1x18 2x lock washer 2x end cap
2017911-042 SPLY EBIKE L&EL INFUSION HOLDER Infusion holder 100 cm, incl. fastening device
1x holder OR rail eBike L/EL 1x Novo Grip clamping lever M8x25 1x star knob M8x 20
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Appendix B.2: Spare Parts eBike L / eBike EL
Part No. Short Description Description
Saddle eBike L / eBike EL
2018111-064 SPARE EBIKE L&EL SADDLE STANDARD Service Kit: Saddle for eBike L/EL comprising:
2018111-065 SPARE EBIKE L&EL BELLOWS FOR SADDLE 1x bellows saddle, grey, for eBike
1x saddle for eBike L/EL 1x socket pin 1x locking washer
2018111-066 SPARE EBIKE L&EL HOLDER FOR BELLOW SDLE Service Kit: Holder for bellows, saddle comprising:
2018111-067 SPARE EBIKE L&EL SADDLE MOTOR Service Kit: Saddle motor eBike L / EL, complete, comprising:
1x retaining piece bellows saddle 4x washer U 4.3 4x screw 3.5 x 16
1x saddle motor eBike L / EL 1x stud screw SW19 2x washer U13 1x nut M12, self-locking 1x clamp 2x screw 1x foam rubber 1 x cable tie, 280 mm
Pedal eBike L / eBike EL
2018111-027 SPARE EBIKE CRANK/PEDAL SET R/L Service Kit: Pedal set, left and right, cranks and pedals, comprising:
2018111-028 SPARE EBIKE PEDAL SET R/L Service Kit: Pedal set, comprising:
1x crank, left, square, 170 mm 1x crank, right, square, 170 mm 1x pedal, home trainer, left and right, with Velco strap 2x combi-slotted screw M8x1x18 2x lock washer 2x end cap for crank
1x pedal, hometrainer, left, with Velcro strap 1x pedal, home trainer, right, with Velco strap
2018111-029 SPARE EBIKE SCREW SET FOR CRANKS Service Kit: screw set for pedal kit comprising:
2018111-068 SPARE EBIKE L VELCRO FOR PEDAL SHOE R/L Service Kit: Velcro strap for pedal shoe comprising:
2x combi-slotted screw M8x1x18 2x lock washer 2x cap for crank thread
2x Velcro strap 450 mm, for pedal shoe 2x grub screw 8x setscrew M3x5
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Appendix B.2: Spare Parts eBike L / eBike EL
Part No. Short Description Description
Drive Unit eBike L / eBike EL
2018111-138 SPARE EBIKE DRIVE UNIT NEW/2 Service Kit: drive unit, new, for eBike, comprising:
1x drive unit, assembled 6x screw M8x20 6x star washer 8.4x15x0.8
2018111-139 SPARE EBIKE DRIVE UNIT EXCHANGE/2 Service Kit: drive unit, replacement, for eBike, comprising
2018111-032 SPARE EBIKE STRAIN GAUGE Service Kit: Strain gauge, kit comprising:
2018111-033 SPARE EBIKE RETURN SPRING Service Kit: return spring with CGA micro rope, comprising
2018111-140 SPARE EBIKE PCB PCB RPM2 Service Kit: PCB RPM, fully equipped for eBike
1x drive unit, replacement, assembled 6x screw M8x20 6x star washer 8.4x15x0.8
1x strain gauge, pre-assembled for drive unit eBike 1x clamping plate 2x star washer F3.2 2x screw M3x10 1x micro rope, short, diam. 0.81 mm 7x7, length 88.7 mm, for eBike
1x return spring with CGA micro rope, diam. 0.6 mm 1x19, length 125 mm 1x clamping plate 2x star washer F3.2 2x screw M3x8
1x PCB RPM 1x spacer pin M3, length 12 mm 2x star washer F3.2 2x screw M3x8 1x addendum for PCB RPM 2
Power Supply eBike L / eBike EL - 2018111-142 SPARE EBIKE L&EL POWER SUPPLY/3
2018111-070 SPARE EBIKE L&EL MAINS CONNECTOR SET 240 Service Kit: Mains connection kit 230 V, comprising:
2018111-071 SPARE EBIKE L&EL MAINS CONNECTOR SET 120 Service Kit: Mains connection kit 120 V, comprising:
Service Kit: power supply module for eBike L / EL (new model is backward compatible with all versions of eBike L and EL), kit comprising:
1x power supply 24V, 2.5A, 60VA, 50/60 Hz 1x interface cable connecting to power supply 2x stand-off 12.7 mm 2x screw 3.5 x 9.5 3x cable tie 2x spacer pin M3, length 12mm 6x star washer F3.2 2x screw M3x8 1x shrink-down tubing Ø18mm 50mm 1x adapter cable 2x micro fuse 3.0 A, slow-blow (for 120 V) 2x micro fuse 2.0 A, slow-blow (for 240 V) 1x sticker with fuse and power ratings (120 V) 1x sticker with fuse and power ratings (240 V) 1x addendum
1x cold-appliance connector, KEA socket 1x cold-appliance connector, KEA drawer for 2 fuses 2x micro fuse 3.0 A, slow-blow 2x micro fuse 2.0 A, slow-blow 2x screw M3x6
1x cold-appliance connector, KEA socket 1x cold-appliance connector, KEA drawer for 2 fuses 2x micro fuse 3.5 A, slow-blow 2x micro fuse 3.0 A, slow-blow 2x screw M3x6
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Appendix B.2: Spare Parts eBike L / eBike EL
Part No. Short Description Description
2018111-072 SPARE EBIKE L&EL INTERNAL PWR CABLE SET cable set, internal, for power supply eBike L / EL, comprising:
2018111-073 SPARE EBIKEL EL POWER SWITCH Service Kit: power switch, complete, for eBike L/EL, comprising:
2018111-074 SPARE EBIKE L&EL EARTH CABLE SET Service Kit: Earth cable, kit for eBike L/EL comprising:
1 x cable power supply to modular plug connector 1x cable cold appliance plug to modular plug 1x cable tie 95 mm 1x control cable connecting to modular connector (eBike L) 1x control cable connecting to modular connector (eBike EL) 1x cable power supply to modular plug connector for Version 3 1x adapter cable
1x switch ON/OFF, round, illuminated 1x cable power switch to modular plug 6x screw M3x12 4x cable tie, 95 mm
1x earth cable from base to swivel section (eBike L and EL) 1x earth cable from base joint head to swivel section (eBike EL only) 8x washer Z4.3 4x washer U4.3 4x screw M4x 8 1x protective earth cable connecting to Basic control terminal
2018111-075 SPARE EBIKE CABLE MAINS EURO 5M Power cord, grey, length 5 m, German connector
PC Boards eBike L / eBike EL
2018111-076 SPARE EBIKE L&EL PCB IFP Service Kit: Interface Board (IFP PCP) eBike L / EL comprising:
2018111-077 SPARE EBIKE L&EL INTERNAL PCB CABLE SET cable set, internal, for PCB power supply and IFP, comprising:
1x IFP Board eBike L / EL 5x screw M3x6 5x washer U3.2 6x locks SUB-D 6x screw M3x12 6x spring washer 1x blind plug
1 x cable interface board to power supply 1 x cable interface board to terminal
Blood Pressure eBike L / eBike EL
2018111-078 SPARE EBIKE L&EL BP PUMP MODULE Service Kit: 1x Blood-pressure module (pump unit) comprising:
1x BP module (pump unit), preassembled 4x spacer pin M4x 5/8 4x washer 4.3x12x1 4x nut M4 1 x cable tie, 95 mm
Control Terminal eBike L / eBike EL
2018111-045 SPARE EBIKE TERMINAL PP NEW Service Kit: Control terminal, new, PCplus terminal, without blood
pressure, comprising:
1x control terminal, new, PCplus terminal, without blood pressure 2x screw M4x10, combi-slotted
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