GE DVLR223W, DWSR405GBWW Installation Instructions Manual

Page 1
Installation Instructions
Gas Dryer
38
If you have any questions, call 1-800-GECARES (US) or 1-800-361-3400 (Canada)
or Visit our Web site at:
www. GEAppliances.com
BEFORE YOU BEGIN
FOR YOUR SAFETY:
WARNING
• Use only rigid metal or flexible metal 4-in. diameter ductwork for exhausting to the outdoors. Never use plastic or other combustible easy-to-puncture ductwork.
• This appliance must be properly grounded and installed as described in these instructions.
• Do not install or store appliance in an area where it will be exposed to water and/or weather.
• The National Fuel Gas Code restricts installations of gas appliances in garages. They must be 18 in. off the ground and protected by a barrier from vehicles.
• Install the dryer where the temperature is above 50ºF for satisfactory operation of the dryer control system.
Read these instructions completely and carefully.
IMPORTANT - Save these
instructions for local inspector's use.
IMPORTANT - Observe all
governing codes and ordinances.
• Note to Installer - Be sure to leave these instructions with the customer.
• Note to Customer - Keep these instructions with your Use and Care Book for future reference.
• This dryer must be exhausted to the outdoors.
• Before the old dryer is removed from service or discarded, remove the dryer door.
• Service Information and the wiring diagram are located in the control console.
• Do not allow children on or in the appliance. Close supervision of children is necessary when the appliance is used near children.
FLAT BLADE SCREWDRIVER
SLIP JOINT PLIERS
LEVEL
10" ADJUSTABLE WRENCHES (2)
8" PIPE WRENCHE
SOAP SOLUTION
FOR LEAK DETECTION
DUCT TAPE
GLOVES
SAFETY GLASSES
DUCT CLAMPS (2)
4" DIA. METAL ELBOW
4" DIA. METAL DUCT
(RECOMMENDED)
4" DIA. FLEXIBLE METAL DUCT
(IF NEEDED)
EXHAUST HOOD
PIPE COMPOUND
FLEXIBLE GAS LINE CONNECTOR
Step 1 Verify Your Gas Installation (see section 2). Step 2 Prepare the Area and Exhaust for Installation of
New Dryer (see section 1).
Step 3 Check and Insure the Existing External Exhaust is
Clean (see section 1) and Meets Attached Installation
Specifications.(see section 6) Step 4 Remove the Foam Shipping Pads (see section 1). Step 5 Move the Dryer to the Desired Location. Step 6 Level Your Dryer (see section 8). Step 7 Connect the Gas Supply (see section 3) and check
for leaks (see section 4).
Step 8 Connect the External Exhaust (see section 7). Step 9 Connect the Power Supply (see section 5). Step 10 Check the Operation of the Power Supply, Gas
Connections, and Venting.
Step 11 Place the Owners Manual and the Installation
Instructions in a Location Where They Will Be Noticed By the Owner.
For Alcove or Closet Installation see section 9. For Bathroom or Bedroom Installation see section 10. For Mobile or Manufactured Home see section 11.
NOTE: Installation and service of this dryer must be performed by a qualified installer, service agency, or the gas supplier.
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Installation Instructions
1 PREPARING FOR INSTALLATION OF NEW DRYER
Minimum Clearance Other Than Alcove or Closet Installation
Minimum clearance to combustible surfaces and for air opening are: 0 in. clearance both sides and 1 in. rear. Consideration must be given to provide adequate clearance for proper operation and service.
2 GAS REQUIREMENTS
EXTERNAL DUCT OPENING
GAS INLET PIPE
CSA (AGA) APPROVED NEW FLEXIBLE GAS LINE CONNECTOR
DUCT TAPE
DUCT TAPE
4" METAL DUCT
TIP: Install your dryer before installing your washer. This will allow better access when installing dryer exhaust.
DISCONNECTING GAS
TURN GAS SHUT-OFF VALVE TO THE OFF POSITION.
DISCONNECT AND DISCARD OLD FLEXIBLE GAS CONNECTOR AND OLD DUCTING MATERIAL.
The use of old flexible connectors can cause leaks and personal injury. Always use new flexible connectors when installing gas appliances.
WARNING
INTERNAL DUCT OPENING
WARNING - NEVER REUSE OLD FLEXIBLE CONNECTORS.
REMOVING LINT FROM WALL EXHAUST OPENING
CHECK THAT EXHAUST HOOD DAMPER OPENS AND CLOSES FREELY.
WALL
2
TILT THE DRYER SIDEWAYS AND REMOVE THE FOAM SHIPPING PADS BY PULLING AT THE SIDES AND BREAKING THEM AWAY FROM THE DRYER LEGS. BE SURE TO REMOVE ALL OF THE FOAM PIECES AROUND THE LEGS.
Installation must conform to local codes and ordinances, or in their absence, the NATIONAL FUEL GAS CODE, ANSI Z223.
• This gas dryer is equipped with a Valve & Burner Assem­bly for use only with natural gas. Using conversion kit WE25X0217, your local service organization can convert this dryer for use with propane (LP) gas. ALL CONVER­SIONS MUST BE MADE BY PROPERLY TRAINED AND QUALIFIED PERSONNEL AND IN AC­CORDANCE WITH LOCAL CODES AND ORDI­NANCE REQUIREMENTS.
• The dryer must be disconnected from the gas supply piping system during any pressure testing of that system at a test pressure in excess of 0.5 PSI (3.4 KPa).
• The dryer must be isolated from the gas supply piping system by closing the equipment shut-off valve during any pressure testing of the gas supply piping of test pressure equal to or less than 0.5 PSI (3.4KPa).
WARNING
GAS SUPPLY
• A 1/8-in. National Pipe Taper thread plugged tapping, ac­cessible for test gauge connection, must be installed imme­diately upstream of the gas supply connection to the dryer. Contact your local gas utility should you have questions on the installation of the plugged tapping.
• Supply line is to be 1/2-in. rigid pipe and equipped with an
accessible shut-off within 6 ft. of, and in the same room
with, the dryer.
• Use pipe thread sealer compound appropriate for natural or LP gas or use Teflon tape.
• Connect flexible metal connector to dryer and gas supply.
• Open shut-off valve.
DRYER GAS SUPPLY CONNECTION
2"
2-5/8"
3/8" NPT MALE THREAD GAS SUPPLY
NOTE: Add to vertical dimension the distance between cabinet bottom to floor.
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3 RECONNECTING GAS
Installation Instructions
NEW METAL FLEXIBLE GAS LINE CONNECTOR
ADAPTER
ELBOW
ITEMS NOT SUPPLIED
3/8" NPT
ADAPTER
1/8" NPT PIPE PLUG FOR CHECKING GAS INLET PRESSURE
SHUT-OFF VALVE
PIPE SIZE AT LEAST 1/2"
APPLY PIPE COMPOUND TO ALL MALE THREADS.
TIGHTEN ALL CONNECTIONS USING TWO ADJUSTABLE WRENCHES.
DO NOT OVERTORQUE GAS CONNECTIONS!
APPLY PIPE COMPOUND TO THE ADAPTER AND DRYER GAS INLET.
TIGHTEN THE FLEXIBLE GAS LINE USING TWO ADJUSTABLE WRENCHES.
4 LEAK TEST
WARNING - NEVER USE AN OPEN FLAME TO TEST FOR GAS LEAKS.
OPEN GAS VALVE.
Check all connections for leaks with soapy solution or equivalent. Apply soap solution. Leak test solution must not contain ammonia which could cause damage to the brass fittings. If leaks are found, close valve, retighten the joint, and repeat the soap test.
3
Page 4
Installation Instructions
5 ELECTRICAL CONNECTION INFORMATION
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRICAL SHOCK, AND PERSONAL INJURY:
• DO NOT USE AN EXTENSION CORD OR AN ADAPTER PLUG WITH THIS APPLIANCE.
Dryer must be electrically grounded in accordance with local codes and ordinances, or in the absence of local codes, in accordance with the NATIONAL ELECTRI­CAL CODE, ANSI/NFPA NO. 70.
ELECTRICAL REQUIREMENTS
This appliance must be supplied with 120V, 60Hz, and connected to a properly grounded branch circuit, protected by a 15- or 20­amp circuit breaker or time-delay fuse. If electrical supply provid­ed does not meet the above specifications, it is recommended that a licensed electrician install an approved outlet.
WARNING - THIS DRYER IS EQUIPPED A THREE-PRONG (GROUNDING) PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE. DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG.
ENSURE PROPER GROUND EXISTS BEFORE USE.
6 EXHAUST INFORMATION
WARNING - USE ONLY METAL 4-IN. DUCT. DO NOT USE DUCT LONGER THAN SPECIFIED IN THE EXHAUST LENGTH TABLE.
Exhaust longer than specified will:
The correct exhaust installation is your responsibility. Problems due to incorrect installation are not covered by the warranty.
The MAXIMUM ALLOWABLE length of the exhaust system depends upon the type of duct, number of turns, the type of exhaust hood (wall cap), and all conditions noted below. Both rigid and flexible metal duct are shown in the table below.
HOOD OR WALL CAP
• Terminate in a manner to prevent back drafts or entry of birds or other wildlife.
• Termination should present minimal resistance to the exhaust air flow and should require little or no maintenance to prevent clogging.
• Never install a screen in or over the exhaust duct.
• Wall caps must be installed at least 12 in. above ground level or any other obstruction with the opening pointed down.
• If roof vents or louvered plenums are used, they must be equivalent to a 4-in. dampened wall cap in regard to resistance to air flow, prevention of back drafts, and maintenance required to prevent clogging.
• Increase the drying times and the energy cost.
• Reduce the dryer life.
• Accumulate lint, creating a potential fire hazard.
EXHAUST LENGTH
RECOMMENDED MAXIMUM LENGTH
Exhaust Hood Types
Recommended
4" DIA.
4"
No. of 90º
Elbows
0 1 2 3
If using flexable metal duct, please refer to page 6.
Rigid Metal
45 Feet 35 Feet 25 Feet 15 Feet
4" DIA.
Flexible
Metal
30 Feet 20 Feet 10 Feet
Use only for short
run installations
4" DIA.
Rigid Metal
30 Feet 20 Feet 10 Feet
EXHAUST SYSTEM CHECK LIST
2-1/2"
Flexible
Metal
15 Feet 10 Feet
IF LOCAL CODES PERMIT, AN EXTERNAL GROUND WIRE (NOT PROVIDED), WHICH MEETS LOCAL CODES, MAY BE ADDED BY ATTACHING TO THE GREEN GROUND SCREW ON THE REAR OF THE DRYER, AND TO A GROUNDED METAL COLD WATER PIPE OR OTHER ESTABLISHED GROUND.
SEPARATION OF TURNS
For best performance, separate all turns by at least 4 ft. of straight duct, including distance between last turn and dampened wall cap.
TURNS OTHER THAN 90º
• One turn of 45º or less may be ignored.
• Two 45º turns should be treated as one 90º turn.
• Each turn over 45º should be treated as one 90º turn.
SEALING OF JOINTS
• All joints should be tight to avoid leaks. The male end of each section of duct must point away from the dryer.
• Do not assemble the ductwork with fasteners that extend into the duct. They will serve as a collection point for lint.
• Duct joints should be made air-and moisture-tight by wrapping the overlapped joints with duct tape.
• Horizontal runs should slope down towards outdoors 1/2 inch per foot.
INSULATION
• Duct work that runs through an unheated area or is near air conditioning should be insulated to reduce condensation and lint build up.
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Page 5
5
7 EXHAUST CONNECTION
8 LEVELING DRYER
Installation Instructions
WARNING - TO REDUCE THE RISK OF FIRE OR PERSONAL INJURY:
STANDARD REAR EXHAUST
• This dryer must be exhausted to the outdoors.
• Use only metal duct.
• Do not terminate exhaust in a chimney, any gas vent, under an enclosed floor (crawl space), or into an attic. The accumulated lint could create a fire hazard.
• Provide an access for inspection and cleaning of the exhaust system, especially at turns. Inspect and clean at least once a year.
• Never terminate the exhaust into a common duct with a kitchen exhaust. A combination of lint and grease could create a fire hazard.
• Do not obstruct incoming or exhausted air.
THIS DRYER COMES READY FOR REAR EXHAUSTING. IF SPACE IS LIMITED, USE THE INSTRUCTIONS IN SECTION 12 TO EXHAUST DIRECTLY FROM THE LEFT SIDE OR BOTTOM OF THE CABINET.
WE RECOMMEND THAT YOU INSTALL YOUR DRYER BEFORE YOUR WASHER. THIS WILL PERMIT DIRECT ACCESS FOR EASIER EXHAUST CONNECTION
WE STRONGLY RECOMMEND THE USE OF RIGID METAL EXHAUST DUCT. IF USING FLEXABLE METAL DUCT, CUT IT TO THE PROPER LENGTH AND AVOID BUNCHING OF THE DUCT BEHIND THE DRYER.
FOR STRAIGHT LINE INSTALLATION, CONNECT THE DRYER EXHAUST TO THE WALL USING DUCT TAPE.
RECOMMENDED CONFIGURATION TO MINIMIZE EXHAUST BLOCKAGE.
ELBOW HIGHLY RECOMMENDED.
ELBOW HIGHLY RECOMMENDED.
NOTE: ELBOWS WILL PREVENT DUCT KINKING AND COLLAPSING.
LEVEL SIDE-TO-SIDE.
4 LEVELING LEGS
2 ANTI-TIP LEGS
LEVEL FRONT-TO-BACK.
STAND THE DRYER UPRIGHT NEAR THE FINAL LOCATION AND ADJUST THE 4 LEVELING LEGS TO MATCH THE HEIGHT OF YOUR WASHER. ADJUST THE 2 ANTI-TIP LEGS TO CONTACT THE FLOOR.
Page 6
6
9
ALCOVE OR CLOSET INSTALLATION
10
BATHROOM OR BEDROOM
INSTALLATION
11
MOBILE OR MANUFACTURED
HOME INSTALLATION
Installation Instructions
If rigid all-metal duct cannot be used, then flexible all-metal venting can be used, but it will reduce the maximum recommended duct length. In special installations when it is impossible to make connection with the above recommendations, then UL-listed clothes dryer transition duct may be used as transition venting between the dryer and wall connection only. The use of this ducting will affect dry time.
If flexible transition duct is necessary, the following directions must be followed.
• Use the Shortest Length Possible.
• Stretch the Duct to Its Maximum Length.
• Do Not Crush or Collapse.
• Never Use Transition Duct Inside the Wall or Inside the Dryer.
• Avoid Resting the Duct on Sharp Objects.
• Venting Must Conform to Local Building Codes.
USING FLEXIBLE METAL DUCTS
ELBOWS HIGHLY RECOMMENDED
ELBOW HIGHLY RECOMMENDED
DO NOT SIT DRYER ON FLEXIBLE EXHAUST.
DO NOT USE EXCESSIVE EXHAUST LENGTH
DO NOT CRUSH FLEXIBLE EXHAUST AGAINST WALL.
• If your dryer is approved for installation in an alcove or closet, it will be stated on a label on the dryer back.
• The dryer MUST be vented to the outdoors. See the EXHAUST INFORMATION section.
• Minimum clearance between dryer cabinet and adjacent walls or other surfaces is:
0 in. either side 3 in. front and rear
• Minimum vertical space from floor to overhead cabinets, ceiling, etc. is 52 in.
• Closet doors must be louvered or otherwise ventilated and must contain a minimum of 60 sq. in. of open area equally distributed. If the closet contains both a washer and a dryer, doors must contain a minimum of 120 sq. in. of open area equally distributed.
• The closet should be vented to the outdoors to prevent gas pocketing in case of a gas leak in the supply line.
• No other fuel-burning appliance shall be installed in the same closet with the dryer.
• The dryer MUST be vented to the outdoors. See EXHAUST INFORMATION section 6.
• The installation must conform with local codes or, in the absence of local codes, with the NATIONAL FUEL GAS CODE, ANSI Z223.
• Installation must conform to the MANUFACTURED HOME CONSTRUCTION & SAFETY STANDARD, TITLE 24, PART 32-80 or, when such standard is not applicable, with AMERICAN NATIONAL STANDARD FOR MOBILE HOME, NO. 501B.
• The dryer MUST be vented to the outdoors with the termination securely fastened to the mobile home structure. (See EXHAUST INFORMATION section 6.)
• The vent MUST NOT be terminated beneath a mobile or manufactured home.
• The vent duct material MUST BE METAL.
• KIT 14-D3A6-33 MUST be used to attach the dryer securely to the structure.
• The vent MUST NOT be connected to any other duct, vent, or chimney.
• Do not use sheet metal screws or other refastening devices which extend into the interior of the exhaust vent.
• Provide an opening with a free area of at least 25 sq. in. for introduction of outside air into the dryer room.
DO
DON’T
Page 7
Installation Instructions
12 DRYER EXHAUST TO LEFT OR BOTTOM OF CABINET
7
WARNING - PROTECT YOUR HANDS AND ARM S FROM SHARP EDGES WHEN WORKING INSIDE CABINET.
TAB LOCATION
Detach and remove the bottom or left side knockout as desired. Remove the screw inside the dryer exhaust duct and save. Pull the duct out of the dryer. Protect sharp edges around the knockout and exhaust opening with tape.
Cut the duct as shown and keep portion A.
Through the rear opening, locate the tab in the middle of the appliance base. Lift the tab to about 45º using a flat blade screwdriver.
REMOVE SCREW AND SAVE.
REMOVE DESIRED KNOCKOUT (ONE ONLY).
FIXING HOLE
BEND TAB 45
9"
AB
ADDING NEW DUCT
Reconnect the cut portion (A) of the duct to the blower housing. Make sure that the fixing hole is aligned with the tab in the base. Use the screw saved previously to secure the duct in place through the tab on the appliance base.
• Pre-assemble 4" elbow with 4" duct. Wrap duct tape around joint.
• Insert duct assembly, elbow first, through the side opening and connect the elbow to the dryer internal duct.
• Apply duct tape as shown on the joint between the dryer internal duct and the elbow.
ADDING ELBOW AND DUCT FOR EXHAUST TO SIDE OF CABINET
DUCT TAPE
DUCT TAPE
LEFT SIDE EXHAUST
PORTION "A"
FIXING HOLE
0
CAUTION: Be sure not to pull or damage the electrical wires inside the dryer
when inserting the duct.
CAUTION: Internal duct joints must be secured with tape, otherwise they may separate and cause a safety hazard.
Page 8
Installation Instructions
TO REGISTER YOUR DRYER
CALL TOLL-FREE
1-888-269-1192
Prompt registration confirms your right to protection under the
terms of your warranty.
www.GEAppliances.com
For Questions on Installation, Call: 1-800-626-2003 (US) or
1-800-361-3400 (Canada).
500A187P038
ADDING COVER PLATE TO REAR OF CABINET
Connect standard metal elbows and ducts to complete the exhaust system. Cover back opening with a plate (Kit WE1M454) available from your local service provider. Place dryer in final location.
PLATE (KIT WE1M454)
ADDING ELBOW FOR EXHAUST THROUGH BOTTOM OF CABINET
13 CHANGING DIRECTION OF DOOR OPENING
14 SERVICING
REMOVE 4 HINGE SCREWS.
ROTATE DOOR 180 AND REINSTALL.
REMOVE 4 HOLE PLUGS AND PLACE THEM IN THE HOLES ON THE OPPOSITE SIDE.
WARNING - LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WI RING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION AFTER SERVICING/INSTALLATION.
WARNING - NEVER LEAVE THE BACK OPENING WITHOUT THE PLATE.
For replacement parts and other information, refer to Owner's Manual for servicing phone numbers.
8
0
• Insert the elbow through the rear opening and connect it to the dryer internal duct.
• Apply duct tape on the joint between the dryer internal duct and elbow, as shown on page 7.
CAUTION: Internal duct joints must be secured with tape, otherwise they may separate and cause a safety hazard.
Pub. #31-15476
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