GE Digital Energy GT6000, Digital Energy GT10000 User Manual

GE Digital Energy
Power Quality
User manual
Digital Energy™ Uninterruptible Power Supply
GT Series UPS 6 - 10 kVA
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User manual
GT Series - Uninterruptible Power Supply 6 - 10 kVA
We thank you for selecting a General Electric Digital Energy GT Series Uninterruptible Power Supply.
Please read these instructions carefully before installation and start-up of the GT Series UPS. Keep this manual in a safe place for future reference.
Model:
GT Series 6 - 10 kVA / Series 1
Date of issue: 15.06.2008
File name: OPM_GTS_XCE_6K0_10K_XGB_V010
Revision: 1.0
Identification No.:
Up-dating
Revision Concern Date
© General Electric Consumer & Industrial SA. All rights reserved; reproduction without permission prohibited. The content of this manual may be subject to change without prior notice; no liability can be accepted for any error or omission. The illustrations and plans describing the equipment are intended as general reference only and are not necessarily complete in every detail.
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Contents
1 Important safety instructions .........................................................................................4
1.1 Save these instructions.......................................................................................................................4
1.2 Safety rules ...............................................................................................................................................4
2 Introduction.............................................................................................................................5
2.1 Introduction.............................................................................................................................................. 5
2.2 Intended use ............................................................................................................................................5
2.3 Transport / storage............................................................................................................................... 5
2.4 Warranty.................................................................................................................................................... 5
3 Installation...............................................................................................................................6
3.1 Package contents.................................................................................................................................. 6
3.2 Installation rules..................................................................................................................................... 6
3.3 Installation procedure .........................................................................................................................7
3.3.1 Rackmount installation – preparations..........................................................................................7
3.3.2 Vertical installation – preparations..................................................................................................8
3.3.3 Connecting the battery .........................................................................................................................9
3.3.4 Connecting interface devices.............................................................................................................9
3.3.5 Rear panel ................................................................................................................................................10
3.3.6 Standard installation procedure .................................................................................................... 11
3.4 Parallel Operation............................................................................................................................... 12
3.4.1 Installation of a parallel system......................................................................................................12
3.4.2 Installing the parallel connection................................................................................................... 13
4 Operation ..............................................................................................................................14
4.1 Operating panel................................................................................................................................... 14
4.2 Start-up.................................................................................................................................................... 15
4.2.1 Start-up of a Single Unit..................................................................................................................... 15
4.2.2 Start up of a parallel system............................................................................................................15
4.3 Use: normal operation...................................................................................................................... 15
4.3.1 Normal operation conditions:..........................................................................................................15
4.3.2 Switching off............................................................................................................................................15
4.4 Use: status and alarm indications .............................................................................................. 16
4.4.1 On bypass.................................................................................................................................................17
4.4.2 On battery.................................................................................................................................................17
4.4.3 Battery low (end of runtime)............................................................................................................. 17
4.4.4 Bypass out of limits ..............................................................................................................................17
4.4.5 Overload....................................................................................................................................................17
4.4.6 Replace battery......................................................................................................................................18
4.4.7 Alarm priority...........................................................................................................................................18
4.4.8 Fault mode............................................................................................................................................... 18
4.4.9 Stand-by....................................................................................................................................................18
4.4.10 Emergency Shutdown (ESD).............................................................................................................19
4.4.11 Remote Power Off (RPO).....................................................................................................................19
4.4.12 No load shutdown ................................................................................................................................19
4.4.13 Auto Restart.............................................................................................................................................19
4.5 Battery management .......................................................................................................................20
5 Communication.................................................................................................................. 21
5.1 DB9 Communication port ............................................................................................................... 21
5.2 SNMP interface card (option)......................................................................................................... 21
6 Option: extended runtime.............................................................................................. 21
7 Maintenance........................................................................................................................ 22
7.1 Safety........................................................................................................................................................ 22
7.2 General..................................................................................................................................................... 22
7.3 Recycling the UPS at the end of service life ........................................................................... 22
7.4 Batteries .................................................................................................................................................. 22
7.4.1 Battery replacement............................................................................................................................ 23
8 Troubleshooting .................................................................................................................24
9 Specifications ......................................................................................................................25
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1 IMPORTANT SAFETY INSTRUCTIONS
1.1 SAVE THESE INSTRUCTIONS
This manual contains important instructions that should be followed during installation and maintenance of the UPS. It also gives all necessary information about the correct use of the UPS. Before attempting to install and start up the UPS, carefully read this manual. Keep this manual next to the unit for future references.
Full understanding of and compliance with the safety instructions and warnings contained in this manual are the
ONLY CONDITIONS
to avoid any dangerous situation during installation, operation and maintenance work, and to preserve the maximum reliability of the UPS system.
GE refuses any responsibility in case of non-observance, unauthorized alterations or improper use of the delivered UPS.
The instructions in this manual are for CE UPS models GT Series 6kVA and GT Series 10kVA. Check your model number by looking at the top cover of your UPS. Any difference in instructions is clearly indicated in the text, for instance ‘(GT Series 10kVA)’.
While every care has been taken to ensure the completeness and accuracy of this manual, GE accepts no responsibility or liability for any loss or damage resulting from the use of the information contained in this document.
This document shall not be copied nor reproduced without the permission of GE.
Due to technical improvements, some of the information contained in this manual may be changed without notice.
1.2 SAFETY RULES
CAUTION! RISK OF ELECTRIC SHOCK.
The UPS contains batteries. The appliance outlets may be electrically live, even when the UPS is disconnected from the mains. The UPS contains potentially hazardous voltages. Do not open the unit, there are no user
serviceable parts inside. All maintenance and service work, except replacement of the batteries and plug-in cards, should be performed by qualified service personnel.
CAUTION
There may be damage to the equipment if procedures and practices are not strictly observed
and followed.
NOTE
Do not attempt to service the UPS unless you have had proper training. Refer all maintenance
and servicing to properly qualified, skilled and competent service personnel.
WARNING
This is a Class A-UPS product. In a domestic environment this product may cause radio interference, in which case the user may be required to take additional measures.
Qualified, skilled personnel are persons who (because of their training, experience, and position as well as their knowledge of appropriate standards, regulations, health and safety requirements and working conditions) are authorised to be responsible for the safety of the equipment, at all times whilst carrying out their normal duties and are therefore aware of, and can report, possible hazards (observe IEC 60364 and national wiring regulations and accident prevention rules).
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2 INTRODUCTION
2.1 INTRODUCTION
The GE (General Electric) Digital Energy GT Series UPS, a truly on-line uninterruptible power supply, protects your equipment from all forms of power interference, including complete power failures.
2.2 INTENDED USE
Uninterruptible Power Supplies (UPS) are designed to protect sensitive electronic equipment such as computers and telecommunications equipment from all forms of power interference, including complete power failure.
CAUTION!
DO NOT plug household appliances such as electric heaters, toasters or vacuum cleaners into the UPS. The UPS output is intended to be used only for electronic loads such as computers and telecommunications equipment.
The technical data as well as information concerning connecting requirements can be found on the rating label and in this document and shall be strictly observed.
2.3 TRANSPORT / STORAGE
NOTE
Check for sufficient floor and elevation loading capacity. Move the UPS in its original package to the final destination room. Do not stack other package on top.
BE CAREFUL!
Pay attention to the HEAVY WEIGHT of the UPS when downloading the UPS from the pallet! Never try to lift the unit by yourself!
No liability can be accepted for any transport damage when the equipment is shipped in non-original packaging.
Store the UPS in a dry location with the batteries in a fully charged state. Storage temperature must be within -20 +45 °C. If the unit is stored for a period exceeding 3 months, optimal battery lifetime is obtained if the storage temperature does not exceed 25°C.
If the unit is stored for an extended period of time, the batteries must be recharged periodically. Connect the unit to a wall outlet and recharge the batteries for 24 hours:
- if the storage temperature is within -20 and +30°C: every 3 months,
- if the storage temperature is within -20 and +45°C: every 1 month.
CAUTION
In case of storage, pay attention to:
2.4 WARRANTY
GE Consumer & Industrial SA, operating through its authorized agents, warrants that the standard products will be free of defects in materials and workmanship for a period of 24 months after the date of invoice, or such other period as may be specified.
NOTE
This warranty does not cover failures of the product which result from incorrect installation,
misuse, alterations by persons other than authorized agents, or abnormal operating conditions.
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3 INSTALLATION
3.1 PACKAGE CONTENTS
The UPS shipping box contains:
9 plastic parts
4 metal parts (rackmount installation see 3.3.1)
1 screws set – 1 display sticker (vertical orientation)
1 RS232 cable
1 CD-ROM (Software Tool)
1 parallel cable
this manual
The Battery cabinet shipping box contains:
4 plastic parts
4 metal parts (rackmount installation see 3.3.1)
1 screws set
1 battery cable
1 display sticker (vertical orientation)
Inspect the UPS for damage after unpacking. If any damage is present please immediately notify the carrier and place of purchase.
WARNING! In case of recognizable damage:
DO NOT connect any voltage to the unit DO NOT put the unit into operation
3.2 INSTALLATION RULES
IMPORTANT
Before making any connection and switching on the GT Series UPS, please check the following conditions:
Your mains supply is 220 - 240 Volts and 50 Hz (if the mains frequency is 60Hz, the output frequency of the UPS can be changed, see note in section 4.4.4), and
The total power demand of the connected equipment does not exceed the rated output power of the GT Series UPS (the rear panel of the UPS shows the model, chapter 9 the ratings).
Avoid locations that are excessively humid, near water, near heat sources or in direct sunlight.
The ambient temperature should not exceed 40°C. Optimal battery lifetime is obtained if the ambient temperature does not exceed 30°C.
It is important that ventilation air can move freely around and through the unit. Do not block the air vents.
The branch circuit supply has to be protected as follows:
UPS model branch protection
GT Series 6kVA 25A slow GT Series 10kVA 50A slow
CAUTION
To reduce risk of fire, connect the UPS only to a circuit provided with the fuse values according to the above.
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3.3 INSTALLATION PROCEDURE
The UPS can be used in a stand alone tower format using the two supporting stands (section 3.3.2), or can be mounted in a 19 inch rack using the two mounting brackets (section 3.3.1). All required items are included in the delivery, except rails – available as railkit option.
NOTE
The UPS output sockets are live as soon as the UPS is connected to the mains, even if the UPS
has not been switched on via the front panel.
3.3.1 Rackmount installation – preparations
1. Place the UPS and matching battery cabinet horizontally on a flat surface.
2. Install the two mounting brackets that came with the unit using the provided screws (2, fig. 3.3.1).
3. Mount the front panel by pushing the plastic part into the appropriate holes (3, fig.
3.3.1).
4. Install the UPS into a 19’ rack. The UPS cabinet must be supported by mounting rails,
do not mount it by using the mounting brackets only. Fix
the mounting brackets on the 19 inch enclosure with screws.
fig. 3.3.1
NOTE
Please consider the weight of the UPS (see section 9) prior to installation to ensure the rack or floor are capable of supporting the weight. For rack installation we recommend that the UPS is placed in the lower section of the rack. Fit the unit and the battery into the rack cabinet with the help of a second person.
The GT Series UPS is now ready for further connections. Please proceed with section 3.3.3.
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3.3.2 Vertical installation – preparations
1. Place the UPS and matching battery cabinet horizontally on a flat surface.
2. Assemble the plastic support feet and mount them to UPS and battery cabinet bottom (2, fig. 3.3.2.a).
3. Place the cabinets upright and mount the top cover (3, fig. 3.3.2.a).
4. Attach the display sticker to the UPS cabinet (4, fig. 3.3.2.b).
5. Mount the front panel on the UPS and on battery cabinet (5, fig. 3.3.2.b/c).
6. Attach the display sticker to the battery cabinet (4, fig. 3.3.2.c).
The GT Series UPS is now ready for further connection: proceed with section 3.3.3.
fig. 3.3.2.a
fig. 3.3.2.b fig. 3.3.2.c
NOTE
There's no need to remove the front cover before applying the display sticker of the battery cabinet.
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