GE CGP650SET2SS, CGP650SET3SS, CGP650SET4SS, PGP976DET2BB, PGP976DET2WW Installation Guide

...

I stollotio

36" SealedGasCooktop

I structio s

j r_l Questions? call 800.GE.CARES (800.432.2737) or Visit our Website at: GEAppliances.com

IN THE COMMONWEALTH OF MASSACH USETTS:

, This product must be installed by a licensed

plumber or gas fitter.

, When using ball-type gas shut-off valves, they

shall be the T-handle type.

, A flexible gas connector, when used, must not

exceed 3 feet.

BEFORE YOU BEGIN

Read these instructions completely

and carefully.

.IMPORTANT - Savetheseinstructions

for local inspector's use.

, IMPORTANT - ObserveaUgoverning

codes and ordinances.

, Note to Installer- Be sure to leave these

instructions with the Consumer. Note to Consumer - Keep these instructions for

future reference.

, Product failure due to improper installation is not

covered under the Warranty.

,AWARNING - This appliancemust be

properly grounded.

In Canada, call 1.800.561.3344 or Visit our Website at: www.geappliances.ca

PGP976, PGP986, CGP650

FOR YOUR SAFETY:

_I,WARNING - iftheinformationinthis

manual is not followed exactly, mfire, explosion or gas leak may result causing property damage, personal injury or death.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance!

Do not install this product with an air curtain hood or other range hood that operates by blowing air down on the cooktop. This airflow may interfere with operation of the gas burners resulting in fire or explosion hazard.

WHAT TO DO IF YOU SMELL

GAS:

, Do not try to light any appliance. Do not touch

any electrical switch; do not use any phone in

your building.

immediately coil your gas supplier from a neighbor's phone. Follow the gas supplier's

instructions.

, If you cannot reach your gas supplier, coil the

fire deportment.

installation and service must be performed by a qualified installer, service agency or the gas supplier.

. IMPORTANT - Leak testingofthe

applianceshallbe conducted accordingto the

manufacturer's instructions.

, Proper installation is the responsibility of the

installer and product failure due to improper installation is NOT covered under warranty.

WARN ING - Disconnectallelectrical

power at the main circuit breaker

or fuse box before installing.

31-i0955 ii-13 GE i

This cooktop has been certified by UL. You'll find safety precautions in your Owner's Manual. Read them carefully.

Installation of this cooktop must conform with local codes or in the absence of local codes with

the National Fuel Gas Code, ANSI Z223.Z/NFPA 54-Latest edition.

Be sure your cooktop is installed properly by a qualified installer or service technician.

To eliminate reaching over surface burners, cabinet storage above burner should be avoided.

Do not install the unit near an outside door or where a draft may affect its use.

Installation Instructions

IMPORTANT SAFETY INSTRUCTIONS

ELECTRICAL REQUIREMENTS

This appliance must be supplied with the proper voltage and frequency and connected to an individual, properly grounded branch circuit,

protected by a circuit breaker or fuse having

amperage as noted on the rating plate. We recommend you have the electrical wiring and

hookup of your cooktop connected by a qualified

electrician. After installation, have the electrician show you where your main cooktop disconnect is

located. Check with your local utilities for electrical codes

which apply in your area. Failure to wire your cooktop according to governing codes could result

in a hazardous condition.

If there are no codes, your cooktop must be wired

and fused to meet the requirements of the National Electrical Code, ANSI/NFPA No. 70--

Latest edition. You can get a copy by writing:

National Fire Protection Association

Batterymarch Park Quincy, P1A 02269

PARTS INCLUDED

2Screws Regulator

MATERIALS YOU MAY NEED

Joint Sealant Pipe Fittings

CSA-Approved Flexible Gas Line

3/8" Min. ID, 1/2" NPTConnection,

3-foot Maximum Length (Massachusetts Only)

2 Hold

Down Brackets

Shut-Off Valve

In Canada your cooktop must be wired and fused

to meet the requirements of the Canadian Electrical Code.

Be sure the installation of this product in a mobile home conforms with the Manufactured Home

Construction and Safety Standard, Title 24 CFR,

Part 3280. If this standard does not apply, you must follow the standard for Manufactured Home

Installations, ANSI/NCSBS A225.1 or with local

codes where applicable. You can get a copy of the Federal Standard by Writing:

Office of Mobile Home Standards

HUD Building

451 7th Street, S.W.

Washington, D.C. 24010

TOOLS YOU WILL NEED

FOR INSTALLATION

Pencil

Saber Saw

Phillips-Head

Screwdriver

Pipe Wrench

Ruler or Straightedge

!/8" Drill Bit & Electric or

Hand Drill

Safety Glasses

Installation Instructions

PRE-INSTALLATION CHECKLIST

When preparing cooktop opening, make

[Z]

sure the inside of the cabinet and the cooktop do not interfere with each other.

(See section on preparing the opening.)

Remove packaging materials, grote boxes,

regulator with literature, and literature package from the cooktop before beginning

installation.

/i/

Foam

Pac_,_,_///_,_r,_/,_ _ _ _ _

Cooktop J

Package

Grate boxes

Remove Installation Instructions from

literature pack and read them carefully before you begin.

Be sure to place all literature (Owners Manual, Installation Instructions, etc.)in a safe place

for future reference.

Make sure you have all the tools and

materials you need before starting the installation of the cooktop.

Your home must provide the adequate

electrical service needed to safely and properly use your cooktop. (Refer to section on electrical requirements.)

When installing your cooktop in your home,

FF1

make sure all local codes and ordinances are followed exactly as stated.

Make sure the wall coverings, countertop

[]

and cabinets around the cooktop can withstand heat (up to 200°F) generated by the cooktop.

Installation Instructions

PREPARING THE OPENING

MAINTAIN THE FOLLOWING MINIMUM CLEARANCE DIMENSIONS

23" MAX. De R - IVllN. clearance

of unprotected from cutout to right overhead side wall

cabinets

]0" MIN. clearance from

countertop to unprotected

overhead surface

C- MIN. I

clearance from I

cutout to rear

wall

L - MIN. clearance

from cooktop to left

side wall ]0" or wider

2-1/2" MIN from cutout to

front of countertop

ALL HORIZONTAL CLEARANCES MUST

BE MAINTAINED FOR PGP976

A MINIMUM OF 18" PGP986 ABOVETHECOOKING CGP650

SURFACE,

NOTE: Allow 7/16" minimum

vertical clearance from s 11/16 € the cooktop bottom (or 3_

3-11/16" minimum depth from the countertop) to any

combustible surfaces, such as a cabinet drawer.

cabinetbase

3-3/a,"

12" 12"

_ ,-2"

6" 3-3/8"

12" 3-3/8" 12" 3-3/8"

DRAWERI_

18" MIN. height

countertop

to nearest cabinet on either side of unit

R C

7/16"

RECOMMENDED GAS SUPPLY LOCATION FROM BACKWALL

1" Min. From Backwall

Recommended

gas supply

location

From Cutout

Center Line

r_ MAKE SUREWALL COVERINGS,

COUNTERTOP AND CABINETS AROUND COOKTOP CAN WITHSTAND

HEAT (UPTO 200°FI GENERATED BY

COOKTOP

countertop must l

withstand heat I

For island installation, maintain 2-1/2 in. minimum from cutout to

front and back edge of countertop. Maintain 3 in.

minimum from cutout to side edges of countertop.

E_ OVERALL COOKTOP DIMENSIONS

3-1/4"

18-7/8" _

F_ CUTOUT DIMENSIONS OF COUNTERTOP

To ensure accuracy, it is best to make a template when cutting the opening in the counter,

19-1/8" width cut

[]_] FOR AMERICANS WITH DISABILITIES

ACT (ADA} FORWARD APPROACH

INSTALLATION ON LY:

Allow 5" minimum I depth between the I countertop and an I

enclosure. _

NOTE: The enclosure must be made of wood material. Also, an access panel is required for the

electrical outlet, pressure regulator, shut-off valve, hold-down brackets, and service.

I I

Installation Instructions

iNSTALLiNG THE COOKTOP UNiT

LOCATE ELECTRICAL OUTLET AND

rT]

GAS SHUT-OFF VALVE BENEATH CABINET

NEVER REUSE OLD

CONNECTORS WHEN

INSTALLING THIS UNIT.

ShutOff _,H IF''

_Valve --_ j ElectricalOutlet 12"

I_ 7f

_1 LJ

Below

Countertop

ATTACH BRACKETS TO COOKTOP

Remove the screw from the side of the cooktop and screw the hold-down bracket to the side of the

cooktop unit. Repeat for opposite side of cooktop.

Pre-drilled

Bottom of hole

Cooktop

Install a manual shut-off valve in the gas line in an easily accessible location outside the cooktop. Be sure you know how and where to shut off the gas supply to the cooktop. Install the electrical outlet

12" below the countertop.

[_] PROTECT SURFACE OF COOKTOP

Place a towel or tablecloth onto the countertop.

Lay the cooktop upside down onto the protected surface.

Bottom of cooktop j

Cloth under Cooktop

r_ LOCATE MOUNTING PARTS

Remove the hold down brackets from the literature

package.

Cookto

Surface

r_ INSERT COOKTOP INTO CUTOUT

Insert the cooktop centered into the cutout opening. Hake sure the front edge of the countertop is parallel to the cooktop. Hake final check that all required clearances are met.

Once the unit is in place, screw the hold- down bracket into the cabinet sides

to secure the unit into place.

Installation Instructions

INSTALLATION--GAS CONNECTIONS

r_ PROVIDE ADEQUATE

GAS SUPPLY

This cooktop is designed to operate on natural gas at 5" of water column manifold pressure and

7" of water column (W.C.)supply pressure. It is shipped from the factory set for natural gas. The convertible pressure regulator supplied with the

unit must be connected in series with the manifold of the cooktop and must remain in series with the

supply line regardless of whether natural or L.P. gas is being used. FOR PROPEROPERATION, THE

MAXIMUM INLET PRESSURETO THE REGULATOR

MUST BE NO MORE THAN 14" OF WATER COLUMN

PRESSURE.For checking the regulator, the inlet

pressure must be at least 1" W.C.. (or 3.4 KPA) greater than the regulator output setting. If the regulator is set for 5" W.C. of water column

pressure, the inlet pressure must be at least 6" W.C.

If the regulator is set for 10" W.C., the inlet pressure

must be at least 11" W.C.. The gas supply line to the cooktop should be 1/2" or 3/4" pipe.

_] INSTALL REGULATOR

NEVER REUSEOLD CONNECTORS WHEN

INSTALLING THIS COOKTOP.

, WARNING: Never reuse old flexible

connectors.The use of oldflexibleconnectors can cause gas leaksand personalinjury.Always

use new flexibleconnectorswhen installinga gas appliance.

Screw a section of pipe onto the inlet end of the pressure regulator and install the coupling.

Pressure __-]

Regulator 'U]]J

Coupling _

r_ INSTALL REGULATOR ONTO

BURNER BOX BOTTOM

Screw the regulator onto the burner

box bottom pipe connection. Make

sure the top of the regulator is

Pressure 41

Regulotor-----_l

facing towards the cabinet front, easily accessible through

the cabinet doors. The regulator may

also be installed

Coupling l

', Electrical

II Outlet 12" I Below

Countertop

prior to inserting the cooktop into the cutout if extreme caution is

used to ensure the regulator connection is not compromised.

COMPLETE CONNECTION WITH A COUPLING

Complete the connection between

the regulator, pipe coupling, and

the shut-off valve.

Pressure

Regulator

Coupling

Shut-Off _1

Valve

II Electrical I Outlet 12"

I Below

Countertop

To reduce the likelihood of gas leaks, apply teflon tape or a thread compound approved for use with

LP or Natural gases to all threaded connections.

Installation Instructions

CHECK FOR LEAKS

LEAKTESTING OF THE APPLIANCE SHALL BE CONDUCTED ACCORDING TO THE MANUFACTURER'S

INSTRUCTIONS.

Before testing for leaks, make sure all burner knobs are in the OFF position.

After connecting the cooktop to gas, check system for leaks with a manometer. If a manometer is not

available, turn the gas supply on to the cooktop and use a liquid leak detector at all joints and

connections to check for leaks. Tighten all connections if necessary to prevent gas

leakage in the cooktop or supply line.

DO NOT USE OPEN FLAME TO CHECK FOR

LEAKS!

Disconnect the cooktop and its individual shut-off valve from the gas supply piping system during any

pressure testing of that system at test pressures greater than 1/2 psig (3.5 kPa).

Isolate the cooktop from the gas supply piping system by closing its individual shut-off valve during any pressure testing of the gas supply system at test pressures equal to or less than 1/2

psig (3.5 kPa).

[_] INSTALLATION OVER BUILT-IN

OVEN

See built-in oven installation for complete installation instructions.

5" To Center of

2" Dia. Hole From

Countertop

90 ° Elbow

2" Dia. Hole

(20 7/8" from front

of Countertop to

Hole Center)

Cabinet Sides __ .J_"

View from Front of Cooktop

Instelletion Instructions

INSTALLATION--ELECTRICAL CONNECTIONS

, WARNING - Disconnect all electrical

power at the main circuit breaker or fuse box

before installing.

ELECTRICAL SUPPLY AND OUTLET

An adequate electrical supply and outlet must

be used to operate the electrical parts of your cooktop.

[]

The power cord of this appliance is equipped with a 3-prong (grounding) plug which must

be used with a properly grounded 3-hole

outlet with a standard 120 Volt, 60 cycle AC

household current.

If you do not have a 3-hole grounded outlet, have a qualified electrician change your old

one. DO NOT, UNDER ANY CIRCUMSTANCES, CUT OR REMOVE THE THIRD (GROUND) PRONG

FROM THE POWER CORD. DO NOT USE AN

ADAPTER. DO NOT USE AN EXTENSION CORD.

Insure proper

L ground and

firm connection

before use

Installation Instructions

COOKTOP BURNERS

ASSEMBLING THE COOKTOP BURNERS

The electrode of the igniter is exposed. Be careful not to turn on any cooktop controls while the top of the burner is removed. Do not remove the top or touch the electrode of any burner while another burner is turned on. Electrical shock might result.

[] Place the burner head onto the burner base. Hake sure to place the correct

burner head on the correct burner base and that the burner head sits level on

the burner base. The burner heads are not interchangeable. Ensure the slot in the burner head is positioned over the electrode and that the burner head is fully inserted inside the burner base. A small gap between the base and head is

normal. Place the burner caps on the burner heads, making sure to place the correct

[]

burner cap on the correct burner head. The burner caps are not interchangeable. Each cap has three to four pins. Hake sure that the burner caps are properly seated on the burner heads and that none of the pins sit in the stability chamber.

chamber -_

Burner

base base

Electrode

{\ '7 Burner

Burner cap properly seated

Burner cap not properly seated

[_ CHECK IGNITERS

Operation of the electric igniters should be checked after the cooktop and supply line have been carefully checked for leaks and the cooktop has been connected to the electrical power.

On models so equipped, check to be sure the cooktop is in the UNLOCKED position. r_ Push and turn a burner valve to the LITE position. All spark igniters will make a series of sparks (ticking

sounds), but only the burner turned to LITE will light.

. The burner should light when gas is available to the burner.

. Once the burner lights, it should be turned out of the LITE position.

r_ Try each valve separately until all burners have been checked.

Installation Instructions

COOKTOP BURNERS ICONT.}

ITI BURNER IGNITION

Cooktop Spark Ignition-When you turn the cooktop knob to LITE,the spark igniter makes a series of electric sparks (ticking sounds) which light the burner. During a power failure, the burners will

not light automatically. In an emergency, a cooktop burner may be lit with a match by following the

steps below. On models so equipped, check to be sure the

cooktop is in the UNLOCKED position. r_ Light a match and hold the flame near the

burner you want to light. Wooden matches work best.

r_ Push in and turn the control knob slowly. Be

sure you are turning the correct knob for the

burner you are lighting.

NOTE: If the burner does not light within five seconds,

turn the knob off and wait one minute before trying again.

[_] BURNER GRATES

The three cooktop grates are designed for specific positions. For maximum stability, these grates should only be used in their proper position with the edges positioned on top of the black bumpers

as shown

Grote

//'

Block Grote Bumpers

[_ THE BURNER FLAMES

Turn each burner on. Flames should be blue in color with no trace of yellow. The burner flames should

not flutter or blow away from the burner. The flame should be no less than 1/4" on the lowest setting and no greater than 1-1/2" on highest setting.

_CAUTION: Ifyouattempt to measure the

flame, please use caution. Burns could result.

i/4" to

i-i/2"

Burners should be checked frequently

Cooktop Burner

Installation Instructions

OPERATION CHECKLIST

rA1 Make sure all controls are left in the OFF r_

position. Check to be sure the cooktop is in the

UNLOCKED position (on models so equipped).

Make sure the flow of air to and from the

cooktop is unobstructed. The serial plate for your cooktop is located on

the bottom of the burner box. In addition to the

model and serial numbers, it tells you the ratings of the burners and the type of fuel and pressure the cooktop was adjusted for when it left the factory.

When ordering parts, always include the serial

number, model number and a code letter to

ensure proper replacement parts.

Recheck Steps:

Double check to make sure everything in this guide has been completed. Rechecking steps will ensure safe use of the cooktop.

Installation Instructions

MAKING THE LP CONVERSION

rT1 SAFETY INFORMATION YOU

SHOULD KNOW

The pressure regulator and burner orifices are set for natural gas. To use LP gas, the regulator and

burner orifices must be converted. The LP orifice

spuds for the cooktop burners are attached to the regulator along with separate LP conversion

instructions.

JI&L.,/'_LI/IUi_: The cooktop, as shipped from the factory, is set for use with natural gas. If you wish to use your cooktop with LPgas, you must first replace the orifices and convert the pressure

regulator.

_I_W/_KI_I I i_1_: This conversion must be

performed by a qualified installer or gas supplier in accordance with the manufacturer's instructions

and all codes and requirements of the authority

having jurisdiction. Failure to follow instructions could result in serious injury or property damage. The qualified agency performing this work assumes

responsibility for the conversion.

JlLL,,/'_L,!/IU|'_I: The following adjustments

must be made before turning on the burner. Failure to do so could result in serious injury. Be sure

pressure regulator has been converted as described in Step 2.

TOOLS YOU WILL NEED

FOR LP CONVERSION

7mm Nutdriver

Safety Glosses

Small Flat-Head

Screwdriver (4mm or

5/]2" tip size,60mm

or 2-]/8" long)

ADJUST YOUR COOKTOP FOR USE

[2]

WITH LP GAS

Disconnect allelectrical power, at the main circuit breaker or fuse box.

Shut off the gas supply to the cooktop by closing the manual shut-off valve.

Adjust the pressure regulator, by the following

instructions:

* Unscrew the cap. * Carefully look at the spring retainer to locate

the NAT or LP position.

Cap Gasket_

NAT.

Position

Pressure Regulator

. Turn the spring retainer over by rotating it

90 deg., pull it from the cap, turn the spring retainer over so that LP is showing, insert it back into the cap, and then rotate it 90 deg. into position.

. Screw the cap back onto the regulator and

tighten.

LP L.P./Propone

Position

Installation Instructions

MAKING THE LP CONVERSION (CONT.}

[_ CHANGE COOKTOP BURNER

ORIFICES

FA1 Remove the grates, burner caps, and burner

heads.

[] Using a 7mm nut driver, remove the burner

orifices. These may be accessed through the

burner holes in the cooktop.

Inner j_,(_

burner cap

Burner ,S_ Outer base -"-__' _ burner

Electrode

Orifice spuds located _l/ through these openings

Tri-Ring Burner

cap

Burner

NOTE: On all burners, the orifices have a spring-loaded

Retainer Ring

retaining ring around the hex head to hold the orifice in the

nut driver during installation and removal. A slight amount of force is required to push the

nut driver down over the ring.

BurNer

base

Orifice spud located Electrode through this opening

Burner

head

cap

r_ CHANGE COOKTOP BURNER

ORIFICES (CONT.)

PGP976

CGP650 &

PGP986 Simmer: 5! L

Main:58L(x])

Fcl Locate the LPorifices attached to the regulator

along with separate LPconversion instructions. They will have a digit for size and a letter for type of gas, on the top or side. (Important: Save the

orifices removed from the appliance for future use.)

Each orifice will show a series of engraved

marks, (I,II, III, IV or V), located on the top. These marks denote the location of each orifice to the cooktop burner.

For PGP976 Models

For PGP986 & CGP650Models

(Shorter)

CENTER BURNER 17,000 BTU/hr Extra Large Burner (PGP976 Models)

Cap

Burner

Set Screw

ql_ Choke

Extended spud for center extra large burner

Burner

Head

Spud

Extended

Base

Orifice spud located through this opening

Installation Instructions

[T_ CHANGE COOKTOP BURNER

ORIFICES (CONT.)

CENTER BURNER 20,000 BTU/hr Tri-Ring Burner (PGP986 and CGP6SO

Models)

spuds located

through these openings.

Main Orifice

Simmer Orifice

(Shorter)

Main Orifice

_] CHANGE COOKTOP BURNER

ORIFICES (CONT.)

LEFT FRONT BURNER

(PGP986 and CGP650 Models)

Griddle Screw

The griddle screw is marked with N

for natural gas and Lfor liquefied

petroleum.

Main Orifice

NOTE: The main orifice is located in the center of the burner, while the griddle screw is located to the

right of the center of the burner.

r6] Install the LPPropane orifices and griddle

screw (on PGP986and CGP6S0models only) in their precise locations as noted in the

earlier illustrations.

r_ Return the natural gas orifices and griddle

screw to the bracket and attach the bracket and the instruction sheet to the pressure

regulator using the screw removed previously.

r_ Replace the burner heads, caps and grates.

Installation Instructions

MAKING THE LP CONVERSION (CONT.}

ADJUST BURNER FLAMES

Turn all burners full on and check the flames. They should be blue in color with some yellow

tipping at the ends of the flame. Foreign

particles in the gas line may cause an orange

flame at first, but this will soon disappear.

r_ Turn the cooktop burner knob to the lowest

setting while observing the flame.

Adjust the low flame setting using the valve bypass screw as follows:

Low-setting adjustments must be made with two other burners in operation on a medium setting. This prevents the low flame from being set too low,

resulting in the flame being extinguished when other burners are turned on.

E1 To adjust the flame,

remove the knobs. Use

screwdriver to remove valve stem plugs as

shown.

Insert a screwdriver

through the access hole in valve switch. Engage adjustment screw in

valve. Refer to the illustration below that

matches the adjustment

screw location for your model. The

griddle burner (PGP986 and CGP650) has 2

adjustment screws, one for the left rear

burner and one for the

left front burner during griddle control. Griddle

control must be turned to LO when making this

adjustment.

, If the flames were too

small or fluttered, open the valve more than the original setting.

Left of stem

For left front griddle burner and tri-ring

burner simmer adjustment screw

Inside ste m_'_._¢_

For all burners

except tri-ring

r_ Testing Flame Stability:

Test 1 - Temporarily replace knobs. Turn the

knob from "HI" to the lowest setting quickly. If the flame goes out at the lowest setting, increase the flame size and test again.

Test 2 -

El Flame Recheck: After the adjustment is made, turn all burners off.

Ignite each burner individually. Observe the flame at the "HI" position. Rotate the valve to the lowest setting and be sure that the flame size decreases

as the valve is rotated counterclockwise. TO CONVERT THE COOKTOP BACK TO NATURAL

GAS, REVERSETHE STEPS UNDER HAKING THE LP

CONVERSION.

Once the conversion is complete and checked ok, replace valve stem plugs and knobs, and fill out the LP sticker. Include your name, organization and date conversion was made. Apply the sticker near the cooktop gas inlet opening to alert others in the future that this appliance has been converted to LP gas. If converting back to natural gas from LP, please remove the sticker so others know the appliance is set to use natural gas.

With the burner on the lowest setting, open and close the cabinet door under the cooktop. If the flame is extinguished by the air currents created by the door movement, increase the flame height and test

again.

, If the flames blew away from the burner,

close the valve more than the original setting.

B] Hake the adjustment by slowly turning the

screw until flame appearance is correct.

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