GE Built-In Refrigerators Installation Instructions

GE Monogram
®
36" Built-In Refrigerators
Custom Options Guide and Installation Instructions
Monogram refrigerators offer a range of custom appearance options that can be achieved through the use of optional trim kits.
This package contains information and illustrations to demonstrate custom possibilities. Custom door and grille panel sizes vary to accommodate the kit being used. Dimensions for each application is provided herein.
Dimensions and specifications pages can be pulled out and faxed or sent to the cabinet manufacturer so that the panels can be constructed accurately.
Optional Trim Kit Installation Instructions are included for reference.
Installation Instructions
Models: ZIS36NY ZISW36DY ZISB36DY
Monogram
Dimensions & Specifications
Introduction
Trim Kit Descriptions
Illustrations on the following pages will demonstrate the range of appearance options available. These options are accomplished through the use of one or more trim kits.
The door panel and grille panel sizes vary to accommodate the kit being used. Sizes are provided in this package.
Side panels must be used whenever the sides of the refrigerator will be exposed. Side panel sizes will also vary depending on the installation.
You should:
1. Select the appearance option.
2. Order the trim kit for that option.
3. Order the custom door and grille panels from the manufacturer. The exact dimensions for each trim kit application is
ZKH1–Provides for the installation of a custom handle on the standard 1/4" custom panels.
ZG1–Provides 1/4" grille panel frame side pieces for 83", 83-1/2" and 84-1/2" installation heights. Factory set height is 84".
ZKT36–Provides for the installation of 3/4" custom door and grille panels, using the standard full length handle.
provided in this package. Find and pull out the page for your application and fax or send it to the manufacturer. The cabinet manufacturer must have this information to construct the panels accurately.
4. Determine the final installation situation and order matching side panels. Again, sizes vary. Provide this information to the cabinet manufacturer. Panel sizes for various applications are provided herein.
3/4" thick custom panels–Without trim kits
A raised panel design, screwed or glued to a 1/4" thick backing can be used. See page 7 for ZIS36NY panel sizes and details. See page 11 for ZISW36DY/ZISB36DY panel sizes and details.
ZKHT1–Provides for the installation of a custom handle using 3/4" door and grille panels. This kit must be used in conjunction with ZKT36.
ZWCD1–Provides for the installation of a custom collar trim on the dispenser for one continuous custom panel on the freezer door. This kit can be used alone, or with all other kits.
Contents
Appearance Options ........................................................................................................................ 3-5
ZIS36NY, Dimensions & Specifications
Design Information.........................................................................................................................6
1/4" Thick panels using standard trim.......................................................................................... 7
1/4" Thick panels using standard trim and ZKH1 trim kit ......................................................... 7
Thicker panels secured to 1/4" thick backing, using standard trim...........................................7
3/4" Thick panels with ZKT36 trim kit.......................................................................................... 8
3/4" Thick panels with ZKT36 and ZKHT1 trim kits ................................................................... 9
ZISW36DY/ZISB36DY, Dimensions & Specifications
Design Information....................................................................................................................... 10
1/4" Thick panels using standard trim........................................................................................ 11
1/4" Thick panels using standard trim, ZKH1 and ZWCD1 trim kits.......................................11
Thicker panels secured to 1/4" thick backing, using standard trim.........................................11
3/4" Thick panels with ZKT36 and/or ZWCD1 trim kits .......................................................... 12
3/4" Thick panels with ZKT36, ZKHT1 and/or ZWCD1 trim kits............................................ 13
Side Panel or Filler options .............................................................................................................. 14
Product Installation ..................................................................................................................... 15-19
ZKH1 Trim Kit Installation Instructions .................................................................................... 20-25
ZG1 Trim Kit Installation Instructions ............................................................................................ 26
ZKT36 Trim Kit Installation Instructions........................................................................................ 27
ZKHT1 Trim Kit Installation Instructions....................................................................................... 33
ZWCD1 Trim Kit Installation Instructions...................................................................................... 38
2
Appearance Options
Non-Dispenser Model:
ZIS36NY
The Standard Product 1/4" or 3/4" Panels With Standard Handles. No trim kits required.
Monogram
Dimensions & Specifications
APPEARANCE
OPTIONS
Dramatic effects are accomplished with the addition of trim kits
1/4" Custom Panels With Custom Handles: Trim Kit ZKH1
3/4" Custom Trimless Panels With Standard Handles: Trim Kit ZKT36
3/4" Custom Trimless Panels With Custom Handles: Trim Kits ZKT36 & ZKHT1
3
OPTIONS
APPEARANCE
Monogram
Dimensions & Specifications
Appearance Options
Dispenser Models using Standard Dispenser
Full-Width Trim
ZISW36DY, ZISB36DY
The Standard Product 1/4" or 3/4" Panels With Standard Handles. No Trim Kits required.
Dramatic effects are accomplished with the addition of trim kits
1/4" Custom Panels With Custom Handles: Trim Kit ZKH1
3/4" Custom Trimless Panels With Standard Handles: Trim Kit ZKT36
3/4" Custom Trimless Panels With Custom Handles: Trim Kits ZKT36 & ZKHT1
4
Appearance Options
Dispenser Models with ZWCD1 Custom Collar Trim Kit
ZISW36DY, ZISB36DY
The Standard Product with Trim Kit ZWCD1 Cus­tom Collar Trim Kit, 1/4" Custom Panels and Standard Handles
Monogram
Dimensions & Specifications
APPEARANCE
OPTIONS
Dramatic effects are accomplished with additional trim kits
1/4" Custom Panels With Custom Handles: Trim Kits ZKH1 & ZWCD1
3/4" Custom Trimless Panels With Standard Handles: Trim Kits ZKT36 & ZWCD1
3/4" Custom Trimless Panels With Custom Handles: Trim Kits ZKT36, ZKHT1, ZWCD1
5
DIMENSIONS
CUSTOM PANEL
84 1/2" max
83" min
Finished
Rough
Opening
*The finished and rough-in dimensions are determined by the type
of installation being made. The finished cutout width includes side panel thicknesses. See “Side Panel or Filler Options.”
Side View
(not to scale)
24 3/4"
4"
Locate Grounded
3 1/2"
36" Overall Width
*35 1/2" - 37 1/2"
7"
Electrical outlet
Within Solid
Area Above
Locate Water
Supply Within
the Shaded
5"
Area Below
Front View
(not to scale)
35" Case Width
5"
12 3/8"
5"
12 1/4" max
10-3/4" min
84 1/2" max
83" min
72 1/4"
Wall View
(not to Scale)
74"
From Floor to
Bottom of
Electrical Area
3 1/2"
Monogram
Dimensions & Specifications
ZIS36NY 36" Built-In Refrigerator (non-dispenser)
Design Information
Designed to be installed flush with surrounding cabinetry. Cutout dimensions, clearances and side panel sizes are determined by the many installation options available. Side panels must be used whenever the sides of the refrigerator will be exposed. If custom enclosure has been made and installed, or if you are installing between pantry and oven cabinets, side panels are not required unless you are using frameless cabinets. IMPORTANT– Side panels, 1/2" min. thick, are required for FRAMELESS CABINETS.
• Field installed custom panels, Lexan panels are required. Custom door panels and grille panel sizes vary to accommodate the kit being used.
• A custom toekick can be installed to match or comple­ment the surrounding cabinetry. A standard toekick is supplied. For a custom toekick, use supplied toekick as a template to cut notches for hinges and water lines.
Optional Kits:
• ZWBP36: Black Lexan Panel Kit (no trim kit required).
• ZWWP36: White Lexan
• ZWSP36: Stainless Steel Panel Kit (no trim kit required).
• ZKH1: Provides for the installation of a custom handle on 1/4" custom panels.
• ZG1: Provides 1/4" grille panel frame side pieces for 83", 83-1/2" and 84-1/2" installation heights. Factory set height is 84".
• ZKT36: Provides for the installation of 3/4" custom door and grille panels.
• ZKHT1: Provides for the installation of a custom handle using 3/4" door and grille panels. (This kit must be used in conjunction with ZKT36.)
Additional Specifications
• A 115 volt 60 Hz., 15 or 20 amp power supply is required. An individual properly grounded branch circuit or circuit breaker is recommended. Install a properly grounded 3-prong electrical receptacle recessed into the back wall. Electrical must be located on rear wall.
• Water line can enter opening through the floor or back wall. The water line should be 1/4" O.D. copper tubing between the cold water line and water connection location, long enough to extend to the front of the refrigerator. Installation of an easily accessible shut off valve in the water line is recommended.
Clearances
If the refrigerator is to be installed in a corner:
• A 2" min. clearance between the case trim and adjacent wall on both sides of the refrigerator will assure a 90° door opening and access to all drawers. An 8" clearance is required on both sides for removal of pans.
Panel Kit (no trim kit required).
or stainless steel
6
Monogram
Dimensions & Specifications
Custom Door Panel Dimensions Using Standard Trim
1/4" thick panels
or
panels secured to 1/4" thick backing
Freezer Panel Fresh Food Panel
67 7/8"
15 1/4" 19 1/4"
ZIS36NY 36" Built-In Refrigerator (non-dispenser)
Standard Trim with 1/4" Panels
• 1/4" Panels: Cut panels to size.
• Custom handles with 1/4" door panels require Trim Kit ZKH1.
Standard Trim with Panels secured to 1/4" thick backing
• Applying a raised panel design to a 1/4" thick backing (screwed or glued): Cut 1/4" panels to size, fabricate the raised panel to permit clearances of at least 2" from the handle side for fingertip clearance, 1-1/4" from the hinge side to avoid striking adjacent cabinetry and 5/16" from the top and bottom edges to allow for the trim flange then install.
• Countertops adjacent to refrigerator installation should be mitered 45° degrees.
Note:
ZKHT1 custom handle kit cannot be used in this
configuration.
Custom Grille Panel
35"
CUSTOM PANEL
DIMENSIONS
1/4"
Thick
Backing
Raised Panel on 1/4" Thick Backing
Appearance Panel
1 1/4" Clearance hinge side
Case T rim
Door Handle
2" Clearance handle side
9"
The grille panel frame is factory assembled for 84" installation height. If installation height varies, order ZG1 trim kit which provides optional side trim pieces. Cut custom, Lexan or stainless panel to sizes shown below.
Installation Height Panel Height
Important:
top of doors and bottom of panel frame.
1/4" Thick Panel
83" 8" 83-1/2" 8-1/2" 84-1/2" 9-1/2"
Maintain 1-1/2" min. gap between
7
Monogram
Dimensions & Specifications
DIMENSIONS
CUSTOM PANEL
Custom Door Panel Dimensions
Using Trim Kit ZKT36
3/4" thick panel with standard handle
Freezer Panel Fresh Food Panel
67 15/16"
15 1/16" 19 1/16"
ZIS36NY 36" Built-In Refrigerator (non-dispenser)
• The ZKT36 trim kit provides for the installation of 3/4" custom door and grille panels, using the standard full­length handle. Cut panels to size and install.
Custom Grille Panel
35 1/2"
Over 1/4" Thick (3/4" max) Panel
A
Grille Panel height can vary to fill installation height.
Installation Height Dimension A
83" 8-1/4"
83-1/2" 8-3/4"
84" 9-1/4"
84-1/2" 9-3/4"
Important:
top of doors and bottom of grille panel.
Maintain 1-1/2" min. gap between
8
Monogram
Dimensions & Specifications
Custom Door Panel Dimensions
Using Trim Kits ZKT36 and ZKHT1
3/4" thick panel with custom handle
Freezer Panel
67 15/16"
15 5/16"
Fresh Food Panel
19 5/16"
ZIS36NY 36" Built-In Refrigerator (non-dispenser)
• ZKT36 and ZKHT1 installed together provides for the installation of 3/4" custom door and grille panels, using a custom handle. Cut panels to size, rout the handle side of the panels as shown below and install.
CUSTOM PANEL
DIMENSIONS
Rout panels to specification below on
the handle side of each panel
1 13/16"
Freezer Door FaceFreezer Door Face
Over 1/4" Thick (3/4" max) Panel
A
Grille Panel height can vary to fill installation height.
Installation Height Dimension A
83" 8-1/4"
83-1/2" 8-3/4"
84" 9-1/4"
84-1/2" 9-3/4"
Important:
top of doors and bottom of grille panel.
Maintain 1-1/2" min. gap between
1/4"
max
Custom Grille Panel
35 1/2"
1 13/16"
Fresh Food Door Face
9
(not to scale)
DIMENSIONS
CUSTOM PANEL
84 1/2" max
83" min
Finished
Rough
Opening
*The finished and rough-in dimensions are determined by the type
of installation being made. The finished cutout width includes side panel thicknesses. See “Side Panel or Filler Options.”
Side View
24 3/4"
4"
*35 1/2" - 37 1/2"
Locate Grounded
Electrical outlet
Within Solid
Area Above
Locate Water
Supply Within
5"
3 1/2"
Front View
(not to scale)
35" Case Width
36" Overall Width
7"
5"
12 3/8"
the Shaded Area Below
12 1/4" max
5"
10-3/4" min
84 1/2" max
83" min
72 1/4"
Wall View
(not to Scale)
74"
From Floor to
Bottom of
Electrical Area
3 1/2"
Monogram
Dimensions & Specifications
ZISW36DY (white dispenser) ZISB36DY (black dispenser) 36" Built-In Refrigerator
Design Information
Designed to be installed flush with surrounding cabinetry. Cutout dimensions, clearances and side panel sizes are determined by the many installation options available. Side panels must be used whenever the sides of the refrigerator will be exposed. If custom enclosure has been made and installed, or if you are installing between pantry and oven cabinets, side panels are not required unless you are using frameless cabinets. IMPORTANT–Side panels, 1/2" min. thick, are required for FRAMELESS CABINETS.
• Field installed custom panels, Lexan panels are required. Custom door panels and grille panel sizes vary to accommodate the kit being used.
• A custom toekick can be installed to match or comple­ment the surrounding cabinetry. A standard toekick is supplied. For a custom toekick, use supplied toekick as a template to cut notches for hinges and water lines.
Optional Kits:
• ZWBP36D: Black Lexan Panel Kit (no trim kit required).
• ZWWP36D: White Lexan
• ZWSP36D: Stainless Steel Panel Kit (no trim kit required).
• ZKH1: Provides for the installation of a custom handle on 1/4" custom panels.
• ZG1: Provides 1/4" grille panel frame side pieces for 83", 83-1/2" and 84-1/2" installation heights. Factory set height is 84".
• ZKT36: Provides for the installation of 3/4" custom door and grille panels.
• ZKHT1: Provides for the installation of a custom handle using 3/4" door and grille panels. (This kit must be used in conjunction with ZKT36.)
• ZWCD1: Provides for the installation of a custom collar trim on the dispenser for one continuous custom panel on the freezer door. This kit can be used alone, or with one or more trim kits.
Additional Specifications
• A 115 volt 60 Hz., 15 or 20 amp power supply is required. An individual properly grounded branch circuit or circuit breaker is recommended. Install a properly grounded 3-prong electrical receptacle recessed into the back wall. Electrical must be located on rear wall.
• Water line can enter opening through the floor or back wall. The water line should be 1/4" O.D. copper tubing between the cold water line and water connection location, long enough to extend to the front of the refrigerator. Installation of an easily accessible shut off valve in the water line is recommended.
Clearances
If the refrigerator is to be installed in a corner:
• A 2" min. clearance between the case trim and adjacent wall on both sides of the refrigerator will assure a 90° door opening and access to all drawers. An 8" clearance is required on both sides for removal of pans.
Panel Kit (no trim kit required).
or stainless steel
10
Monogram
Dimensions & Specifications
16 5/8"
36 7/8"
Custom Door Panel Dimensions Using Standard Trim
1/4" thick panels
or
Panels secured to 1/4" thick backing
Freezer Panel
Standard
Dispenser
15 1/4"
Freezer Panel
Custom
Dispenser
17 11/16"
67 7/8"
2 9/16"
15 1/4"
Fresh Food Panel
19 1/4"
ZISW36DY (white dispenser) ZISB36DY (black dispenser) 36" Built-In Refrigerator
Standard Trim with 1/4" Panels
• 1/4" Panels: Cut panels to size.
• Custom handles with 1/4" door panels require Trim Kit ZKH1. When using ZKH1 with the standard dispenser trim, the length of the custom handle, top to bottom cannot exceed 11-3/4".
• Custom collar dispenser trim with 1/4" door panels require trim kit ZWCD1.
Standard Trim with Panels secured to 1/4" thick backing
• Applying a raised panel design to a 1/4" thick backing (screwed or glued): Cut 1/4" panels to size, fabricate the raised panel to permit clearances of at least 2" from the handle side for fingertip clearance, 1-1/4" from the hinge side to avoid striking adjacent cabinetry and 5/16" from the top and bottom edges to allow for the trim flange, then install.
• Countertops adjacent to refrigerator installation should be mitered 45° degrees.
Note:
ZWCD1 custom collar dispenser trim and ZKHT1
custom handle kits cannot be used in this configuration.
CUSTOM PANEL
DIMENSIONS
1/4"
Thick
Backing
Raised Panel on 1/4" Thick Backing
Appearance Panel
1 1/4" Clearance hinge side
Case T rim
Door Handle
2" Clearance handle side
Custom Grille Panel
35"
9"
The grille panel frame is factory assembled for 84" installation height. If installation height varies, order ZG1 trim kit which provides optional side trim pieces. Cut custom, Lexan or stainless panel to sizes shown below.
Installation Height Panel Height
Important:
top of doors and bottom of panel frame.
1/4" Thick Panel
83" 8" 83-1/2" 8-1/2" 84-1/2" 9-1/2"
Maintain 1-1/2" min. gap between
Custom Dispenser Cutout
9 7/16"
12 5/16"
The Cutout is 9 7/16" wide by 12 5/16" high.
11
Monogram
Dimensions & Specifications
DIMENSIONS
CUSTOM PANEL
16 11/16"
Panel
Face
Custom Door Panel Dimensions
Using Trim Kit ZKT36
3/4" thick panel with standard handle
and/or ZWCD1 custom collar trim
Freezer Panel
Standard
Dispenser
37"
15 1/16"
Detail A
Upper
Freezer
Panel
1"
3/32"
1"
Lower
Freezer
Panel
Freezer Panel
Custom
Dispenser
17 11/16"
2 5/16"
15 1/16"
Custom Dispenser Cutout
The Cutout is 9 7/16" wide by 12 5/16" high. 3/4" panels must be routed on all four sides of the cutout. Rout the back side of the panel 1/4" deep. 7/8" wide (shaded area).
67 15/16"
Detail B
9 7/16"
12 5/16"
Fresh Food
Panel
19 1/16"
7/8" Wide Rout
ZISW36DY (white dispenser) ZISB36DY (black dispenser) 36" Built-In Refrigerator
• The ZKT36 trim kit provides for the installation of 3/4" custom door and grille panels, using the standard full­length handle. Cut panels to size and install.
• For standard dispenser trim: Cut panels to size, rout the bottom of the upper freezer panel and the top of the lower freezer panel to allow placement of support brackets and install (see detail A).
• For custom dispenser trim ZWCD1 kit must be used: Cut panels to size, refer to detail B for dispenser cutout routing instructions and install. When a raised panel design is used, custom width stiles and custom middle rail is required. A 13-1/2" wide middle rail must be used because the custom collar trim must be located within the raised portion of the panel. This area must be 3/4" thick. See Detail C for raised panel.
Custom Grille Panel
35 1/2"
Over 1/4" Thick (3/4" max) Panel
A
Grille Panel height can vary to fill installation height.
Installation Height Dimension A
83" 8-1/4"
83-1/2" 8-3/4"
84" 9-1/4"
84-1/2" 9-3/4"
Important:
top of doors and bottom of grille panel.
*3"
Stile
Left
Side
Maintain 1-1/2" min. gap between
Detail C
Raised Panel Design
*2 3/16" Stile
Right Side
A
Hole is
Cut After
Door
Fabrication
A
13 1/2"
Wide
Middle
Rail
Handle Side
Section AA
12
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