GE AF-600 FP Operating Instructions Manual

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Page 1

AF-600 FP

Fan and Pump Drive

(460V/575V 150HP and above)

Operating Instructions

Page 2

Contents AF-600 FP High Power Operating Instructions

Contents

1 How to Read these Operating Instructions

1.1.1 Copyright, Limitation of Liability and Revision Rights 4

2 Safety

2.1.1 High Voltage Warning 6

2.1.2 Safety Instructions 6

2.1.3 General Warning 6

2.1.4 Before Commencing Repair Work 6

2.1.5 Special Conditions 7

2.1.7 Avoid Unintended Start 7

2.1.8 IT Mains 7

3 Electrical Installation

3.1 Electrical Installation

3.1.1 Power Connections

3.1.2 Earthing 16

3.1.4 Drives with Factory installed A1/B1 RFI Filter Option: 16

3.1.5 Torque

3.1.6 Shielded Cables 16

3.1.7 Motor Cable 17

3.1.8 Load Sharing

3.1.9 Shielding against Electrical Noise 17

3.1.10 Mains Connection 18

3.1.11 External Fan Supply

3.1.13 Recommendations 19

3.1.14 CE Compliance 20

3.1.15 NEC and UL Compliance

3.1.16 Substitute Fuses for 240 V 31

3.1.18 Motor Bearing Currents 31

3.1.19 Control Cable Routing

3.1.21 Electrical Installation, Control Terminals 32

3.2 Connection Examples

3.2.1 Start/Stop

3.2.2 Pulse Start/Stop 34

3.3 Electrical Installation - additional

3.3.1 Electrical Installation, Control Cables

3.3.2 External Hand Off Auto Example 37

3.3.3 Switches S201, S202, and S801 38

3.4 Final Set-up and Test

3.5 Additional Connections

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Contents AF-600 FP High Power Operating Instructions

4 Mechanical Installation

4.1 How to Get Started

4.2 Pre-installation

4.2.1 Planning the Installation Site 41

4.2.2 Receiving the Frequency Converter 41

4.2.3 Transportation and Unpacking 41

4.2.4 Lifting 41

4.2.5 Mechanical Dimensions 42

4.2.6 Rated Power 49

4.3 Mechanical Installation

4.3.1 Tools Needed 50

4.3.2 General Considerations 50

4.3.3 Terminal Locations - Unit Size 4X 51

4.3.4 Terminal Locations - Unit Size 5X 53

4.3.5 Terminal Locations - Unit Sizes 6X 57

4.3.6 Cooling and Airflow 61

4.3.7 Installation on the Wall - IP21 (NEMA 1) and IP54 (NEMA 12) Units 62

4.3.8 Gland/Conduit Entry - IP21 (NEMA 1) and IP54 (NEMA12) 63

4.3.9 IP21 Drip Shield Installation (Unit Sizes 41 and 42) 64

4.4 Field Installation of Options

4.4.1 Installation of Top-only Duct Cooling Kit 64

4.4.2 Installation of Top and Bottom Covers 64

4.4.3 Outside Installation /NEMA 3R Kit of Industrial Enclosures

4.4.4 Installation of IP00 to IP20 Kits 65

4.4.5 Installation of cable clamp bracket in open chassis drives. 65

4.4.6 Installation on Pedestal

4.4.7 Installation of Mains Shield for Frequency Converters 66

4.4.8 Unit Size 6x USB Extension Kit 66

4.4.9 Installation of 4x or 5x Loadshare Option

5 How to Operate the Frequency Converter

5.1.2 How to operate graphical keypad 67

5.1.6 Tips and Tricks 71

6 How to Program

6.1 How to Program

6.1.2 Quick Menu Mode 76

6.1.3 Macros 78

6.2 Parameter Lists

6.2.1 Main Menu Structure 83

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Contents AF-600 FP High Power Operating Instructions

6.2.2 K-## Keypad Set-up 84

6.2.3 F-## Fundamental Parameters 86

6.2.4 E-## Digital In/Outs 87

6.2.5 C-## Frequency Control Functions 89

6.2.6 P-## Motor Data 89

6.2.7 H-## High Perf Parameters 90

6.2.8 AN-## Analog In / Out 91

6.2.9 SP-## Special Functions 92

6.2.10 O-## Options/Comms 93

6.2.11 AO-## Analog I/O Option 94

6.2.12 DN-## DevicNet 95

6.2.13 PB-## Profibus 96

6.2.14 EN-## EtherNet 97

6.2.15 BN-## BACnet 98

6.2.16 LN-## LonWorks 98

6.2.17 ID-## Drive Information 99

6.2.18 DR-## Data Readouts 100

6.2.19 LG-## Logs & I/O Opt. Status 102

6.2.20 AP-## HVAC Appl. Param. 103

6.2.21 FB-## Fire/Bypass Operation 105

6.2.22 T-## Timed Functions 106

6.2.23 CL-## PID Closed Loop 107

6.2.24 XC-## Ext. PID Closed Loop 108

6.2.25 PC-## Pump Controller 110

6.2.26 LC-## Logic Controller 112

6.2.27 B-## Braking Functions 112

7 General Specifications

8 Warnings and Alarms

8.1.1 Fault Messages 129

Index

113

125

135

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How to Read these Operating... AF-600 FP High Power Operating Instructions

1 How to Read these Operating Instructions

1.1.1 Copyright, Limitation of Liability and Revision Rights

This publication contains information proprietary to GE. By accepting and using this manual the user agrees that the information contained herein will be used solely for operating equipment from GE or equipment from other vendors provided that such equipment is intended for communication with GE equipment over a serial communication link. This publication is protected under the Copyright laws of Denmark and most other countries.

GE does not warrant that a software program produced according to the guidelines provided in this manual will function properly in every physical, hardware or software environment.

Although GE has tested and reviewed the documentation within this manual, GE makes no warranty or representation, neither expressed nor implied, with respect to this documentation, including its quality, performance, or fitness for a particular purpose.

GE reserves the right to revise this publication at any time and to make changes to its contents without prior notice or any obligation to notify former or present users of such revisions or changes.

It has been assumed that all devices will be sitting behind a firewall that does packet filtering and the environment has well-implemented restrictions on the software that can run inside the firewall. All nodes are assumed to be "trusted" nodes.

1.1.2 Symbols

Symbols used in this manual

NOTE

Indicates something to be noted by the reader.

CAUTION

Indicates a general warning.

In no event shall GE be liable for direct, indirect, special, incidental, or consequential damages arising out of the use, or the inability to use information contained in this manual, even if advised of the possibility of such damages. In particular, GE is not responsible for any costs, including but not limited to those incurred as a result of lost profits or revenue, loss or damage of equipment, loss of computer programs, loss of data, the costs to substitute these, or any claims by third parties.

WARNING

Indicates a high-voltage warning.

Indicates default setting

✮

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How to Read these Operating... AF-600 FP High Power Operating Instructions

1.1.3 Abbreviations and Standards

Abbreviations: Terms: SI-units: I-P units:

aAcceleration

AWG American wire gauge

Auto Tune Automatic Motor Tuning

C ICurrent AAmp

LIM

DCT Drive Control Tool

Joule Energy J = Nm ft-lb, Btu

f Frequency Hz Hz kHz Kilohertz kHz kHz mA Milliampere

ms Millisecond

min Minute

M-TYPE Motor Type Dependent

Nm Newton Metres in-lbs I

M,N

par. Parameter PELV Protective Extra Low Voltage Watt Power W Btu/hr, hp

Pascal Pressure Pa = N/m

INV

RPM Revolutions Per Minute

SR Size Related

TTemperature CF tTime ss,hr

LIM

UVoltage VV

Celsius

Current limit

Fahrenheit

Nominal motor current Nominal motor frequency Nominal motor power Nominal motor voltage

Rated Drive Output Current

Torque limit

m/s

ft/s

psi, psf, ft of

water

Table 1.1 Abbreviation and Standards table

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Safety AF-600 FP High Power Operating Instructions

2Safety

2.1.1 High Voltage Warning

WARNING

The voltage of the frequency converter is dangerous whenever it is connected to mains. Incorrect installation of the motor or frequency converter may causedeath, serious injury or damage to the equipment. Consequently, it is essential to comply with the instructions in this manual as well as local and national rules and safety regulations.

2.1.2 Safety Instructions

CAUTION

Prior to using functions directly or indirectly influencing personal safety (e.g. Fire Mode or other functions either forcing the motor to stop or attempting to keep it functioning) a thorough risk analysis and system test must be carried through. The system tests must include testing failure modes regarding the control signalling (analog and digital signals and serial communication.

Make sure the frequency converter is properly

•

connected to earth.

Do not remove mains connections, motor

•

connections or other power connections while the frequency converter is connected to power.

Protect users against supply voltage.

•

Protect the motor against overloading according

•

to national and local regulations.

The earth leakage current exceeds 3.5 mA.

•

The [OFF] key is not a safety switch. It does not

•

disconnect the frequency converter from mains.

2.1.3 General Warning

WARNING

Warning: Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains. Also make sure that other voltage inputs have been disconnected, (linkage of DC intermediate circuit), as well as the motor connection for kinetic back-up. Before touching any potentially live parts of the frequency converter, wait at least as follows: Be aware that there may be high voltage on the DC link even when the Control Card LEDs are turned off. A red LED is mounted on a circuit board inside the drive to indicate the DC bus voltage. The red LED will stay lit until the DC link is 50 Vdc or lower.

Voltage Power size Min. Waiting Time 380 - 480V 150 - 350 HP 20 minutes

450 - 1350 HP 40 minutes

525 - 600V 150 - 400 HP 20 minutes

450 - 1350 HP 30 minutes Be aware that there may be high voltage on the DC link even when the LEDs are turned off.

WARNING

Leakage Current The earth leakage current from the frequency converter exceeds 3.5 mA. According to IEC 61800-5-1 a reinforced Protective Earth connection must be ensured by means of: a min. 10mm Cu or 16mm Al PE-wire or an addtional PE wire - with the same cable cross section as the Mains wiring - must be terminated separately. Residual Current Device This product can cause a D.C. current in the protective conductor. Where a residual current device (RCD) is used for extra protection, only an RCD of Type B (time delayed) shall be used on the supply side of this product. Protective earthing of the frequency converter and the use of RCD's must always follow national and local regulations.

2.1.4 Before Commencing Repair Work

1. Disconnect the frequency converter from mains

2. Disconnect DC bus terminals 88 and 89

3. Wait at least the time mentioned in section General Warning above

4. Remove motor cable

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Safety AF-600 FP High Power Operating Instructions

2.1.5 Special Conditions

Electrical ratings: The rating indicated on the nameplate of the frequency converter is based on a typical 3-phase mains power supply, within the specified voltage, current and temperature range, which is expected to be used in most applications.

The frequency converters also support other special applications, which affect the electrical ratings of the frequency converter. Special conditions which affect the electrical ratings might be:

High temperature applications which require de-

•

rating of the electrical ratings

Marine applications with more severe environ-

•

mental conditions.

Other applications might also affect the electrical ratings.

Consult the relevant sections in this manual and in the AF-600 FP Design Guide for information about the electrical ratings.

Installation requirements: The overall electrical safety of the frequency converter requires special installation considerations regarding:

Fuses and circuit breakers for over-current and

•

short-circuit protection

Selection of power cables (mains, motor, brake

•

and relay)

Grid configuration (grounded delta transformer

•

leg, IT,TN, etc.)

Safety of low-voltage ports (PELV conditions)

•

Consult the relevant clauses in these instructions and in the AF-600 FP Design Guide for information about the installation requirements.

2.1.7 Avoid Unintended Start

WARNING

While the frequency converter is connected to mains, the motor can be started/stopped using digital commands, bus commands, references or via the keypad.

Disconnect the frequency converter from mains

•

whenever personal safety considerations make it necessary to avoid unintended start.

To avoid unintended start, always activate the

•

[OFF] key before changing parameters.

An electronic fault, temporary overload, a fault in

•

the mains supply, or lost motor connection may cause a stopped motor to start.

2.1.8 IT Mains

WARNING

IT mains Do not connect frequency converters with option factory installed A1/B1 RFI filters to mains supplies with a voltage between phase and earth of more than 440 V for 400 V. For 400 V IT mains and delta earth (grounded leg), mains voltage may exceed 440 V between phase and earth.

SP-50 RFI Filter can be used to disconnect the internal RFI capacitors from the RFI filter to ground.

2.1.9 Software Version and Approvals: AF-600 FP Fan & Pump Drive

AF-600 FP

Software version:2.13

2.1.6 Installation at High Altitudes (PELV)

NOTE

Installation at high altitude: 380 - 480 V: At altitudes above 3 km, please contact GE regarding PELV. 525 - 600 V: At altitudes above 2 km, please contact GE regarding PELV.

This manual can be used with all AF-600 FP frequency converters with software version 2.13 The software version number can be seen from ID-43 Software Version.

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Safety AF-600 FP High Power Operating Instructions

2.1.10 Disposal Instruction

Equipment containing electrical components must not be disposed of together with domestic waste. It must be separately collected with electrical and electronic waste according to local and currently valid legislation.

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Electrical Installation AF-600 FP High Power Operating Instructions

3 Electrical Installation

Make the screen connections with the largest possible

3.1 Electrical Installation

3.1.1 Power Connections

Cabling and Fusing

NOTE

Cables General All cabling must comply with national and local regulations on cable cross-sections and ambient temperature. UL applications require 75 °C copper conductors. 75 and 90 °C copper conductors are thermally acceptable for the frequency converter to use in non UL applications.

The power cable connections are situated as shown below. Dimensioning of cable cross section must be done in accordance with the current ratings and local legislation. See the Specifications section for details.

For protection please see fuse in the tables of the fuse section. Always ensure that proper fusing is made according to local regulation.

surface area (cable clamp). This is done by using the supplied installation devices within the frequency converter.

Cable-length and cross-section: The frequency converter has been EMC tested with a given length of cable. Keep the motor cable as short as possible to reduce the noise level and leakage currents.

Switching frequency: When frequency converters are used together with Sinewave filters to reduce the acoustic noise from a motor, the switching frequency must be set according to the instruction in F-26 Motor Noise (Carrier Freq).

Term.

96 97 98 99

no.

UVW

U1 V1 W1

W2U2 V2 6 wires out of motor

U1 V1 W1

Motor voltage 0-100% of mains

)

voltage. 3 wires out of motor

Delta-connected

)

Star-connected U2, V2, W2

)

U2, V2 and W2 to be interconnected separately.

NOTE

Use a screened/armoured motor cable to comply with EMC emission specifications. For more information, see EMC specifications in the AF-600 FPDesign Guide.

See section 7 General Specifications for correct dimensioning of motor cable cross-section and length.

Screening of cables: Avoid installation with twisted screen ends (pigtails). They spoil the screening effect at higher frequencies. If it is necessary to break the screen to install a motor isolator or motor contactor, the screen must be continued at the lowest possible HF impedance.

Connect the motor cable screen to both the de-coupling plate of the frequency converter and to the metal housing of the motor.

Protected Earth Connection

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Electrical Installation AF-600 FP High Power Operating Instructions

Illustration 3.1 Compact IP21 (NEMA 1) and IP54 (NEMA 12), Unit Size 41

1) AUX Relay 01 02 03 04 05 06

2) Temp Switch 6) SMPS Fuse (see fuse tables for part number) 106 104 105 7) AUX Fan

3) Line 100 101 102 103 R S T L1 L2 L1 L2 91 92 93 8) Fan Fuse (see fuse tables for part number) L1 L2 L3 9) Mains ground

4) Load sharing 10) Motor

-DC +DC U V W 88 89 96 97 98 T1 T2 T3

Illustration 3.2 Compact IP21 (NEMA 1) and IP54 (NEMA 12) Unit Size 42

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Electrical Installation AF-600 FP High Power Operating Instructions

Illustration 3.4 Position of earth terminals IP00 (Chassis), Unit size 44 is shown, unit size 43 is equivalent.

Illustration 3.3 Compact IP00 (Chassis), Unit Size 43

Illustration 3.5 Position of earth terminals IP21 (NEMA type 1) and IP54 (NEMA type 12)Unit size 42 is shown, unit size 41 is equivalent.

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Electrical Installation AF-600 FP High Power Operating Instructions

Illustration 3.6 Compact IP 21 (NEMA 1) and IP 54 (NEMA 12) Unit Size 51

Illustration 3.7 Position of earth terminals IP00 (Chassis), Unit Size 52

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Electrical Installation AF-600 FP High Power Operating Instructions

Illustration 3.8 Rectifier Cabinet, unit sizes 61, 62, 63 and 64.

1) 24V DC, 5 A 5) Loadsharing T1 Output Taps -DC +DC Temp Switch 88 89 106 104 105 6) Control Transformer Fuses (2 or 4 pieces). See fuse tables for part numbers

2) Manual Motor Starters 7) SMPS Fuse. See fuse tables for part numbers

3) 30 A Fuse Protected Power Terminals 8) Manual Motor Controller fuses (3 or 6 pieces). See fuse tables for part numbers

4) Line 9) Line Fuses, unit sizes 61 and 62 (3 pieces). See fuse tables for part numbers R S T 10) 30 Amp Fuse Protected Power fuses L1 L2 L3

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Electrical Installation AF-600 FP High Power Operating Instructions

Illustration 3.9 Inverter Cabinet, unit sizes 61 and 63.

1) External Temperature Monitoring 6) Motor

2) AUX Relay U V W 01 02 03 96 97 98 04 05 06 T1 T2 T3

4) AUX Fan 8) Fan Fuses. See fuse tables for part numbers 100 101 102 103 9) SMPS Fuses. See fuse tables for part numbers L1 L2 L1 L2

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Electrical Installation AF-600 FP High Power Operating Instructions

Illustration 3.10 Inverter Cabinet, unit sizes 62 and 64

1) External Temperature Monitoring 6) Motor

2) AUX Relay U V W 01 02 03 96 97 98 04 05 06 T1 T2 T3

4) AUX Fan 8) Fan Fuses. See fuse tables for part numbers 100 101 102 103 9) SMPS Fuses. See fuse tables for part numbers L1 L2 L1 L2

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Electrical Installation AF-600 FP High Power Operating Instructions

3.1.2 Earthing

The following basic issues need to be considered when installing a frequency converter, so as to obtain electromagnetic compatibility (EMC).

Safety earthing: Please note that the frequency

•

converter has a high leakage current and must be earthed appropriately for safety reasons. Apply local safety regulations.

High-frequency earthing: Keep the earth wire

•

connections as short as possible.

Connect the different earth systems at the lowest possible conductor impedance. The lowest possible conductor impedance is obtained by keeping the conductor as short as possible and by using the greatest possible surface area. The metal cabinets of the different devices are mounted on the cabinet rear plate using the lowest possible HF impedance. This avoids having different HF voltages for the individual devices and avoids the risk of radio interference currents running in connection cables that may be used between the devices. The radio interference will have been reduced. In order to obtain a low HF impedance, use the fastening bolts of the devices as HF connection to the rear plate. It is necessary to remove insulating paint or similar from the fastening points.

3.1.3 Extra Protection (RCD)

In OFF, the internal RFI capacities (filter capacitors) between the chassis and the intermediate circuit are cut off to avoid damage to the intermediate circuit and to reduce the earth capacity currents (according to IEC 61800-3). It is important to use isolation monitors that are capable for use together with power electronics (IEC 61557-8).

3.1.5 Torque

When tightening all electrical connections it is very important to tighten with the correct torque. Too low or too high torque results in a bad electrical connection. Use a torque wrench to ensure correct torque

Illustration 3.11 Always use a torque wrench to tighten the bolts.

ELCB relays, multiple protective earthing or earthing can be used as extra protection, provided that local safety regulations are complied with.

In the case of an earth fault, a DC component may develop in the fault current.

If ELCB relays are used, local regulations must be observed. Relays must be suitable for protection of 3-phase equipment with a bridge rectifier and for a brief discharge on power-up.

See also the section Special Conditions in the Design Guide.

3.1.4 Drives with Factory installed A1/B1 RFI Filter Option:

Mains supply isolated from earth If the frequency converter is supplied from an isolated mains source ( IT mains, floating delta and grounded delta) or TT/TN-S mains with grounded leg, the RFI switch is recommended to be turned off (OFF) via SP-50 RFI Filter on the drive and SP-50 RFI Filter on the filter. For further reference, see IEC 364-3. In case optimum EMC performance is needed, parallel motors are connected or the motor cable length is above 25 m, it is recommended to set SP-50 RFI Filter to [ON].

Unit Size Terminal Torque Bolt size 41, 42, 43 and44Mains

Motor

51 and 52 Mains

Motor

61, 62, 63 and64Mains

Motor

Table 3.1 Torque for terminals

19-40 Nm (168-354 inlbs) 19-40 Nm (168-354 inlbs) 19-40 Nm (168-354 inlbs)

M10

3.1.6 Shielded Cables

It is important that shielded and armoured cables are connected in a proper way to ensure the high EMC immunity and low emissions.

The connection can be made using either cable glands or clamps:

EMC cable glands: Generally available cable

•

glands can be used to ensure an optimum EMC connection.

EMC cable clamp: Clamps allowing easy

•

connection are supplied with the frequency converter.

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Electrical Installation AF-600 FP High Power Operating Instructions

3.1.7 Motor Cable

The motor must be connected to terminals U/T1/96, V/ T2/97, W/T3/98. Earth to terminal 99. All types of threephase asynchronous standard motors can be used with a frequency converter unit. The factory setting is for clockwise rotation with the frequency converter output connected as follows:

Terminal No. Function 96, 97, 98, 99 Mains U/T1, V/T2, W/T3

Earth

Terminal U/T1/96 connected

•

to U-phase

Terminal V/T2/97 connected

•

to V-phase

Terminal W/T3/98

•

connected to W-phase

3.1.8 Load Sharing

Terminal No. Function 88, 89 Loadsharing

The connection cable must be screened and the max. length from the frequency converter to the DC bar is limited to 25 metres (82 feet). Load sharing enables linking of the DC intermediate circuits of several frequency converters.

WARNING

Please note that voltages up to 1099 VDC may occur on the terminals. Load Sharing calls for extra equipment and safety considerations. For further information, please contact GE.

WARNING

Please note that mains disconnect may not isolate the frequency converter due to DC link connection

Please consult GE for ordering.

The direction of rotation can be changed by switching two phases in the motor cable or by changing the setting of H-08 Reverse Lock and reversing. Unit Size 6X Requirements Unit Size 61/63 requirements: Motor phase cable quantities must be multiples of 2, resulting in 2, 4, 6, or 8 (1 cable is not allowed) to obtain equal amount of wires attached to both inverter module terminals. The cables are required to be equal length within 10% between the inverter module terminals and the first common point of a phase. The recommended common point is the motor terminals.

Unit Size 62 and 64 requirements: Motor phase cable quantities must be multiples of 3, resulting in 3, 6, 9, or 12 (1 or 2 cables are not allowed) to obtain equal amount of wires attached to each inverter module terminal. The wires are required to be equal length within 10% between the inverter module terminals and the first common point of a phase. The recommended common point is the motor terminals.

Output junction box requirements: The length, minimum

2.5 meters, and quantity of cables must be equal from

each inverter module to the common terminal in the junction box.

3.1.9 Shielding against Electrical Noise

Before mounting the mains power cable, mount the EMC metal cover to ensure best EMC performance.

NOTE: The EMC metal cover is only included in units with factory installed A1/B1 RFI Filter option..

Illustration 3.12 Mounting of EMC shield.

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Electrical Installation AF-600 FP High Power Operating Instructions

3.1.10 Mains Connection

Mains must be connected to terminals 91, 92 and 93. Earth is connected to the terminal to the right of terminal 93.

Terminal No. Function 91, 92, 93 94

Mains R/L1, S/L2, T/L3 Earth

CAUTION

Check the name plate to ensure that the mains voltage of the frequency converter matches the power supply of your plant.

Ensure that the power supply can supply the necessary current to the frequency converter.

3.1.11 External Fan Supply

Unit size 4x, 5x and 6x In case the drive is supplied by DC or if the fan must run independently of the power supply, an external power supply can be applied. The connection is made on the power card.

Terminal No. Function 100, 101 102, 103

Auxiliary supply S, T Internal supply S, T

The connector located on the power card provides the connection of line voltage for the cooling fans. The fans are connected from factory to be supplied form a common AC line (jumpers between 100-102 and 101-103). If external supply is needed, the jumpers are removed and the supply is connected to terminals 100 and 101. A 5 Amp fuse should be used for protection. In UL applications this should be LittleFuse KLK-5 or equivalent.

Page 20

Electrical Installation AF-600 FP High Power Operating Instructions

3.1.12 Fuses

It is recommended to use fuses and/ or Circuit Breakers on the supply side as protection in case of component breakdown inside the drive (first fault).

NOTE

This is mandatory in order to ensure compliance with IEC 60364 for CE or NEC 2009 for UL.

WARNING

Personnel and property must be protected against the consequence of component break-down internally in the drive.

Branch Circuit Protection In order to protect the installation against electrical and fire hazard, all branch circuits in an installation, switch gear, machines etc., must be protected against short-circuit and over-current according to national/international regulations.

NOTE

The recommendations given do not cover Branch circuit protection for UL.

3.1.13 Recommendations

WARNING

In case of malfunction, not following the recommendation may result in personnel risk and damage to the drive and other equipment.

The following tables list the recommended rated current. Recommended fuses are of the type gG for small to medium power sizes. For larger powers, aR fuses are recommended. Circuit breakers must be used provided they meet the national/international regulations and they limit the energy into the drive to an equal or lower level than the compliant circuit breakers.

If fuses/Circuit Breakers according to recommendations are chosen, possible damages on the drive will mainly be limited to damages inside the unit.

Short-circuit protection: GE recommends using the fuses/Circuit Breakers mentioned below to protect service personnel and property in case of component break-down in the drive.

Over current protection: The drive provides overload protection to limit threats to human life, property damage and to avoid fire hazard due to overheating of the cables in the installation. The drive is equipped with an internal over current protection (F-43 Current Limit) that can be used for upstream overload protection (UL-applications excluded). Moreover, fuses or Circuit Breakers can be used to provide the over current protection in the installation. Over current protection must always be carried out according to national regulations.

Page 21

Electrical Installation AF-600 FP High Power Operating Instructions

3.1.14 CE Compliance

Fuses or Circuit Breakers are mandatory to comply with IEC 60364. GE recommend using a selection of the following.

The fuses below are suitable for use on a circuit capable of delivering 100,000 Arms (symmetrical), 240V, or 480V, or 500V, or 600V depending on the drive voltage rating. With the proper fusing the drive short circuit current rating (SCCR) is 100,000 Arms.

AF-600 3-phase Recommended fuse size Recommended max fuse Recommended circuit breaker Max trip level

[HP] [A]

1 2 3 5gG-20 gG-32

7,5

15 20 25 30 gG-125 gG-150 40 aR-160 aR-160 50 aR-200 aR-200 60 aR-250 aR-250

gG-16 gG-25

gG-50 gG-63 PKZM4-50 5010

gG-80 gG-125 NZMB1-A100 100

PKZM0-25 25

NZMB2-A200 150

NZMB2-A250 250

Table 3.2 200-240V, IP20/Open Chassis

AF-600 3-phase Recommended fuse size Recommended max fuse Recommended circuit breaker Max trip level

[HP] [A]

1 2 3 5

7,5

10 15 20 gG-80 gG-100 NZMB1-A100 100 25

40 aR-160 aR-160 50 aR-200 aR-200 60 aR-250 aR-250

Table 3.3 200-240V, IP55/Nema 12

gG-20 gG-32 PKZM0-25 25

gG-63 gG-80 PKZM4-63 63

gG-125 gG-160

NZMB2-A200 16030

NZMB2-A250 250

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Electrical Installation AF-600 FP High Power Operating Instructions

AF-600 3-phase Recommended fuse size Recommended max fuse Recommended circuit breaker Max trip level

[HP] [A]

1 2 3 5

7,5

10 15

25 30 40 50 60 gG-125 gG-150

75 aR-160 aR-160 100 125 150 gG-300 gG-300 200 gG-350 gG-350 250 gG-400 gG-400 300 gG-500 gG-500 350 gG-630 gG-630 450 aR-700 aR-700 500

600 650 750 900

1000 1200 1350

gG-16 gG-25

PKZM0-25 25

gG-20 gG-32

gG-50 gG-63 PKZM4-50 5020

gG-80 gG-125 NZMB1-A100 100

NZMB2-A200 150

aR-250 aR-250 NZMB2-A250 250

aR-900 aR-900550

aR-1600 aR-1600

aR-2000 aR-2000

aR-2500 aR-2500

Table 3.4 380-480V, IP20/Open Chassis

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Electrical Installation AF-600 FP High Power Operating Instructions

AF-600 3-phase Recommended fuse size Recommended max fuse Recommended circuit breaker Max trip level

[HP] [A]

1 gG-20 gG-32 PKZM0-25 25 2 3 5

7,5

15 gG-50 gG-80 PKZM4-63 63

30 gG-80 gG-100 NZMB1-A100 100

50 gG-125 gG-160 NZMB2-A200 160

75 100 aR-250 aR-250 NZMB2-A250 250 125 150 gG-300 gG-300 200 gG-350 gG-350 250 gG-400 gG-400 300 gG-500 gG-500 350 gG-630 gG-630 450 aR-700 aR-700 500

600 650 750 900

1000 1200 1350

aR-900 aR-900550

aR-1600 aR-1600

aR-2000 aR-2000

aR-2500 aR-2500

Table 3.5 380-480V, IP55/Nema 12

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Electrical Installation AF-600 FP High Power Operating Instructions

AF-600 3-phase Recommended fuse size Recommended max fuse Recommended circuit breaker Max trip level

[HP] [A]

1 2 3 5

7,5

75 100 125 150 aR-315 aR-315 200 250 300 aR-400 aR-400 350 aR-500 aR-500 400 aR-550 aR-550 450 500 600 650 750 950

1000 1150 1350 aR-2000 aR-2000

gG-10 gG-25

PKZM0-25 25

gG-16 gG-32

gG-35 gG-63 PKZM4-50 5020

gG-63 gG-125 NZMB1-A100 100

gG-100 gG-150 NZMB2-A200 150

aR-250 aR-250 NZMB2-A250 250

aR-350 aR-350

aR-700 aR-700

aR-900 aR-900

aR-1600 aR-1600

Table 3.6 525-600V, IP20/Open Chassis

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Electrical Installation AF-600 FP High Power Operating Instructions

AF-600 3-phase Recommended fuse size Recommended max fuse Recommended circuit breaker Max trip level

[HP] [A]

1 2 3 5

7,5

125 150 aR-315 aR-315 200 250 300 aR-400 aR-400 350 aR-500 aR-500 400 aR-550 aR-550 450 500 600 650 750 950

1000 1150 1350 aR-2000 aR-2000

gG-16 gG-32 PKZM0-25 25

gG-35 gG-80 PKZM4-63 6320

gG-50 gG-100 NZMB1-A100 100

gG-125 gG-160

aR-250 aR-250100

aR-350 aR-350

aR-700 aR-700

aR-900 aR-900

aR-1600 aR-1600

NZMB2-A200 16060

NZMB2-A250 250

Table 3.7 525-600V, IP55/Nema 12

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Electrical Installation AF-600 FP High Power Operating Instructions

3.1.15 NEC and UL Compliance

Fuses or Circuit Breakers are mandatory to comply with NEC 2009. We recommend using a selection of the following

The fuses below are suitable for use on a circuit capable of delivering 100,000 Arms (symmetrical), 240V, or 480V, or 600V depending on the drive voltage rating. With the proper fusing the drive Short Circuit Current Rating (SCCR) is 100,000 Arms.

Recommended max. fuse

AF-600 1-

phase

Power

Table 3.8 200-240V

AF-600 1-

phase Power

AF-600 3-

phase Power

HP HP

1 KTN-R-10 JKS-10 JJN-10 FNQ-R-10 KTK-R-10 LP-CC-10

2 KTN-R-15 JKS-15 JJN-15 FNQ-R-15 KTK-R-15 LP-CC-15 2 3 KTN-R-20 JKS-20 JJN-20 FNQ-R-20 KTK-R-20 LP-CC-20 35

57.5-10

7.5 15 10 20

25-30 20 40 30 50

AF-600 3-

phase

Power

HP HP Type RK1 Type RK1 Type CC

1 5017906-010 KLN-R-10 ATM-R-10 A2K-10-R

2 5017906-016 KLN-R-15 ATM-R-15 A2K-15-R 2 3 5017906-020 KLN-R-20 ATM-R-20 A2K-20-R 35

57.5-10

7.5 15 10 20

25-30 20 40 30 50

Bussmann Bussmann Bussmann Bussmann Bussmann Bussmann

Type RK1

KTN-R-30 JKS-30 JJN-30 FNQ-R-30 KTK-R-30 LP-CC-30 KTN-R-50 KS-50 JJN-50 - - KTN-R-60 JKS-60 JJN-60 - - -

KTN-R-80 JKS-80 JJN-80 - - KTN-R-125 JKS-125 JJN-125 - - KTN-R-150 JKS-150 JJN-150 - - KTN-R-200 JKS-200 JJN-200 - - KTN-R-250 JKS-250 JJN-250 - - -

SIBA Littel fuse

5012406-032 KLN-R-30 ATM-R-30 A2K-30-R 5014006-050 KLN-R-50 - A2K-50-R 5014006-063 KLN-R-60 - A2K-60-R 5014006-080 KLN-R-80 - A2K-80-R 2028220-125 KLN-R-125 - A2K-125-R 2028220-150 KLN-R-150 - A2K-150-R 2028220-200 KLN-R-200 - A2K-200-R 2028220-250 KLN-R-250 - A2K-250-R

Type J Type T Type CC Type CC Type CC

Recommended max. fuse

Ferraz-

Shawmut

Ferraz-

Shawmut

Type RK1

Table 3.9 200-240V

Page 27

Electrical Installation AF-600 FP High Power Operating Instructions

Recommended max. fuse

AF-600 1-

phase

Table 3.10 200-240V

AF-600 3-

phase

HP HP

2 23 35

57.5-10

7.5 15 10 20

25-30 20 40 30 50

Bussmann Littel fuse

Type JFHR2

FWX-10 - - HSJ-10 FWX-15 - - HSJ-15 FWX-20 - - HSJ-20 FWX-30 - - HSJ-30 FWX-50 - - HSJ-50 FWX-60 - - HSJ-60

FWX-80 - - HSJ-80 FWX-125 - - HSJ-125 FWX-150 L25S-150 A25X-150 HSJ-150 FWX-200 L25S-200 A25X-200 HSJ-200 FWX-250 L25S-250 A25X-250 HSJ-250

Type JFHR2

Ferraz-

Shawmut

Type JFHR2

1) KTS-fuses from Bussmann may substitute KTN for 240V frequency converters.

2) FWH-fuses from Bussmann may substitute FWX for 240V frequency converters.

3) A6KR fuses from FERRAZ SHAWMUT may substitute A2KR for 240V frequency converters.

4) A50X fuses from FERRAZ SHAWMUT may substitute A25X for 240V frequency converters.

Ferraz-

Shawmut

Type J

Recommended max. fuse

AF-600 1-phase

[HP] [HP] Type RK1 Type J Type T Type CC Type CC Type CC

10 30 KTS-R-60 JKS-60 JJS-60 - - 15 40 KTS-R-80 JKS-80 JJS-80 - - -

25 75 KTS-R-150 JKS-150 JJS-150 - - 50 100 KTS-R-200 JKS-200 JJS-200 - - -

Table 3.11 380-480V, 125HP and below

AF-600

3-phase

1 KTS-R-6 JKS-6 JJS-6 FNQ-R-6 KTK-R-6 LP-CC-6 2-3 KTS-R-10 JKS-10 JJS-10 FNQ-R-10 KTK-R-10 LP-CC-10 5 KTS-R-20 JKS-20 JJS-20 FNQ-R-20 KTK-R-20 LP-CC-20

7.5 KTS-R-25 JKS-25 JJS-25 FNQ-R-25 KTK-R-25 LP-CC-25 10 KTS-R-30 JKS-30 JJS-30 FNQ-R-30 KTK-R-30 LP-CC-30 15-20 KTS-R-40 JKS-40 JJS-40 - - 25 KTS-R-50 JKS-50 JJS-50 - - -

50 KTS-R-100 JKS-100 JJS-100 - - 60 KTS-R-125 JKS-125 JJS-125 - - -

125 KTS-R-250 JKS-250 JJS-250 - - -

Bussmann Bussmann Bussmann Bussmann Bussmann Bussmann

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Electrical Installation AF-600 FP High Power Operating Instructions

Recommended max. fuse

AF-600 1-phase AF-600 3-phase SIBA Littel fuse

[HP] [HP] Type RK1 Type RK1 Type CC Type RK1

1 5017906-006 KLS-R-6 ATM-R-6 A6K-10-6

2-3 5017906-010 KLS-R-10 ATM-R-10 A6K-10-R

5 5017906-020 KLS-R-20 ATM-R-20 A6K-20-R

7.5 5017906-025 KLS-R-25 ATM-R-25 A6K-25-R 10 5012406-032 KLS-R-30 ATM-R-30 A6K-30-R

15-20 5014006-040 KLS-R-40 - A6K-40-R

25 5014006-050 KLS-R-50 - A6K-50-R

10 30 5014006-063 KLS-R-60 - A6K-60-R 15 40 2028220-100 KLS-R-80 - A6K-80-R

50 2028220-125 KLS-R-100 - A6K-100-R 60 2028220-125 KLS-R-125 - A6K-125-R

25 75 2028220-160 KLS-R-150 - A6K-150-R 50 100 2028220-200 KLS-R-200 - A6K-200-R

125 2028220-250 KLS-R-250 - A6K-250-R

Table 3.12 380-480V, 125HP and below

Recommended max. fuse

AF-600 1-phase AF-600 3-phase Bussmann Ferraz- Shawmut Ferraz- Shawmut Littel fuse

[HP] [HP] Type JFHR2 Type J

1FWH-6 HSJ-6 - -

2-3 FWH-10 HSJ-10 - -

5FWH-20 HSJ-20 - -

7.5 FWH-25 HSJ-25 - 10 FWH-30 HSJ-30 - -

15-20 FWH-40 HSJ-40 - -

25 FWH-50 HSJ-50 - -

10 30 FWH-60 HSJ-60 - 15 40 FWH-80 HSJ-80 - -

50 FWH-100 HSJ-100 - 60 FWH-125 HSJ-125 - -

25 75 FWH-150 HSJ-150 - 50 100 FWH-200 HSJ-200 A50-P-225 L50-S-225

125 FWH-250 HSJ-250 A50-P-250 L50-S-250

Ferraz-

Shawmut

Type JFHR2

Ferraz-

Shawmut

Type JFHR2

Table 3.13 380-480V, 125HP and below

1) Ferraz-Shawmut A50QS fuses may substitute for A50P fuses.

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Electrical Installation AF-600 FP High Power Operating Instructions

Recommended max. fuse AF-600 Bussmann Bussmann Bussmann Bussmann Bussmann Bussmann [HP] Type RK1 Type J Type T Type CC Type CC Type CC 1 KTS-R-5 JKS-5 JJS-6 FNQ-R-5 KTK-R-5 LP-CC-5 2-3 KTS-R-10 JKS-10 JJS-10 FNQ-R-10 KTK-R-10 LP-CC-10 5 KTS-R20 JKS-20 JJS-20 FNQ-R-20 KTK-R-20 LP-CC-20

7.5 KTS-R-25 JKS-25 JJS-25 FNQ-R-25 KTK-R-25 LP-CC-25 10 KTS-R-30 JKS-30 JJS-30 FNQ-R-30 KTK-R-30 LP-CC-30 15-20 KTS-R-35 JKS-35 JJS-35 - - 25 KTS-R-45 JKS-45 JJS-45 - - 30 KTS-R-50 JKS-50 JJS-50 - - 40 KTS-R-60 JKS-60 JJS-60 - - 50 KTS-R-80 JKS-80 JJS-80 - - 60 KTS-R-100 JKS-100 JJS-100 - - 75 KTS-R-125 JKS-125 JJS-125 - - 100 KTS-R-150 JKS-150 JJS-150 - - 125 KTS-R-175 JKS-175 JJS-175 - - -

Table 3.14 525-600V, 125HP and below

Recommended max. fuse

AF-600 SIBA Littel fuse

[HP] Type RK1 Type RK1 Type RK1 Type J

1 5017906-005 KLS-R-005 A6K-5-R HSJ-6

2-3 5017906-010 KLS-R-010 A6K-10-R HSJ-10

5 5017906-020 KLS-R-020 A6K-20-R HSJ-20

7.5 5017906-025 KLS-R-025 A6K-25-R HSJ-25 10 5017906-030 KLS-R-030 A6K-30-R HSJ-30

15-20 5014006-040 KLS-R-035 A6K-35-R HSJ-35

25 5014006-050 KLS-R-045 A6K-45-R HSJ-45 30 5014006-050 KLS-R-050 A6K-50-R HSJ-50 40 5014006-063 KLS-R-060 A6K-60-R HSJ-60 50 5014006-080 KLS-R-075 A6K-80-R HSJ-80 60 5014006-100 KLS-R-100 A6K-100-R HSJ-100 75 2028220-125 KLS-R-125 A6K-125-R HSJ-125

100 2028220-150 KLS-R-150 A6K-150-R HSJ-150 125 2028220-200 KLS-R-175 A6K-175-R HSJ-175

Ferraz-

Shawmut

Ferraz-

Shawmut

Table 3.15 525-600V, 125HP and below

1) 170M fuses shown from Bussmann use the -/80 visual indicator. –TN/80 Type T, -/110 or TN/110 Type T indicator fuses of the same size and amperage may be substituted.

Page 30

Electrical Installation AF-600 FP High Power Operating Instructions

Recommended max. fuse

Alternate

AF-600 Bussmann PN

[HP] Type JFHR2 Type JFHR2 Type T/JDDZ Type JFHR2 Type JFHR2 Type JFHR2 150 170M3017 FWH-300 JJS-300 2028220-315 L50-S-300 A50-P-300 200 170M3018 FWH-350 JJS-350 2028220-315 L50-S-350 A50-P-350 250 170M4012 FWH-400 JJS-400 206xx32-400 L50-S-400 A50-P-400 300 170M4014 FWH-500 JJS-500 206xx32-500 L50-S-500 A50-P-500 350 170M4016 FWH-600 JJS-600 206xx32-600 L50-S-600 A50-P-600 450 170M4017 20 610 32.700 6.9URD31D08A0700 500 170M6013 22 610 32.900 6.9URD33D08A0900 550 170M6013 22 610 32.900 6.9URD33D08A0900 600 170M6013 22 610 32.900 6.9URD33D08A0900 650 170M7081 750 170M7081

900 170M7082 1000 170M7082 1200 170M7083 1350 170M7083

External

Bussmann PN

Alternate

External

Bussmann PN

Alternate

External Siba PN

Alternate External

Littlefuse PN

Alternate

External

Ferraz-

Shawmut PN

Alternate External

Ferraz-Shawmut PN

Table 3.16 380-480V, above 125HP

AF-600 Bussmann PN Rating Alternate Siba PN

[HP]

650 170M8611 1100A, 1000V 20 781 32.1000 750 170M8611 1100A, 1000V 20 781 32.1000

900 170M6467 1400A, 700V 20 681 32.1400 1000 170M6467 1400A, 700V 20 681 32.1400 1200 170M8611 1100A, 1000V 20 781 32.1000 1350 170M6467 1400A, 700V 20 681 32.1400

Table 3.17 380-480V, Frame Size 6, Inverter Module DC Link Fuses

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Electrical Installation AF-600 FP High Power Operating Instructions

AF-600

[HP] Type JFHR2 Type JFHR2

150 170M3017 2061032,315 6.9URD30D08A0315

200 170M3018 2061032,35 6.9URD30D08A0350

250 170M4011 2061032,35 6.9URD30D08A0350 300 170M4012 2061032,4 6.9URD30D08A0400 350 170M4014 2061032,5 6.9URD30D08A0500 400 170M5011 2062032,55 6.9URD32D08A0550 450 170M4017 20 610 32.700 6.9URD31D08A0700 500 170M4017 20 610 32.700 6.9URD31D08A0700 600 170M6013 22 610 32.900 6.9URD33D08A0900 650 170M6013 22 610 32.900 6.9URD33D08A0900 750 170M7081

950 170M7081 1050 170M7081 1150 170M7081 1350 170M7082 1550 170M7083

Table 3.18 525-690V, above 125HP

AF-600 Bussmann PN Rating Alternate Siba PN

[HP]

750 170M8611 1100A, 1000V 20 781 32.1000 950 170M8611 1100A, 1000V 20 781 32.1000

1050 170M8611 1100A, 1000V 20 781 32.1000 1150 170M8611 1100A, 1000V 20 781 32.1000 1350 170M8611 1100A, 1000V 20 781 32.1000 1550 170M8611 1100A, 1000V 20 781 32.1000

Bussmann PN Alternate External

Siba PN

Alternate External

Ferraz-Shawmut PN

Table 3.19 525-690V, Frame Size 6, Inverter Module DC Link Fuses

*170M fuses from Bussmann shown use the -/80 visual indicator, -TN/80 Type T, -/110 or TN/110 Type T indicator fuses of the same size and amperage may be substituted for external use **Any minimum 500V UL listed fuse with associated current rating may be used to meet UL requirements.

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Electrical Installation AF-600 FP High Power Operating Instructions

3.1.16 Substitute Fuses for 240 V

Original fuse Manufacturer Substitute fuses KTN Bussmann KTS FWX Bussmann FWH KLNR LITTEL FUSE KLSR L50S LITTEL FUSE L50S A2KR FERRAZ SHAWMUT A6KR A25X FERRAZ SHAWMUT A50X

3.1.17 Motor Insulation

For motor cable lengths ≤ the maximum cable length listed in the General Specifications tables the following motor insulation ratings are recommended because the peak voltage can be up to twice the DC link voltage, 2.8 times the mains voltage, due to transmission line effects in the motor cable. If a motor has lower insulation rating it recommended to use a du/dt or sine wave filter.

Nominal Mains Voltage Motor Insulation

≤ 420 V

420V < U 500V < U 600V < U

Standard U

≤ 500 V Reinforced ULL = 1600V

≤ 600 V Reinforced ULL = 1800V

≤ 690 V Reinforced ULL = 2000V

= 1300V

3.1.18 Motor Bearing Currents

- Make sure that the impedance from frequency converter to building ground is lower that the grounding impedance of the machine. This can be difficult for pumps

- Make a direct earth connection between the motor and load motor

3. Lower the IGBT switching frequency

4. Modify the inverter waveform, 60° AVM vs. SFAVM

5. Install a shaft grounding system or use an isolating coupling

6. Apply conductive lubrication

7. Use minimum speed settings if possible

8. Try to ensure the line voltage is balanced to ground. This can be difficult for IT, TT, TN-CS or Grounded leg systems

9. Use a dU/dt or sinus filter

3.1.19 Control Cable Routing

Tie down all control wires to the designated control cable routing as shown in the picture. Remember to connect the shields in a proper way to ensure optimum electrical immunity.

All motors installed with 150 HP or higher power drives should have NDE (Non-Drive End) insulated bearings installed to eliminate circulating bearing currents. To minimize DE (Drive End) bearing and shaft currents proper grounding of the drive, motor, driven machine, and motor to the driven machine is required.

Standard Mitigation Strategies:

1. Use an insulated bearing

2. Apply rigorous installation procedures

- Ensure the motor and load motor are aligned

- Strictly follow the EMC Installation guideline

- Reinforce the PE so the high frequency impedance is lower in the PE than the input power leads

- Provide a good high frequency connection between the motor and the frequency converter for instance by screened cable which has a 360° connection in the motor and the frequency converter

Field Installed Network Module options connection Connections are made to the network options on the control card. For details see the relevant network instructions. The cable must be placed in the provided path inside the frequency converter and tied down together with other control wires (see illustrations).

Illustration 3.13 Control card wiring path for the 43. Control card wiring for the 41, 42, 44, 51 and 52 use the same path.

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Electrical Installation AF-600 FP High Power Operating Instructions

Please note that a warning of low voltage will be given when 24 VDC has been connected; however, there will be no tripping.

WARNING

Use 24 VDC supply of type PELV to ensure correct galvanic isolation (type PELV) on the control terminals of the frequency converter.

3.1.20 Access to Control Terminals

All terminals to the control cables are located beneath the keypad. They are accessed by opening the door of the Nema 1 / Nema 12 or removing the covers of the IP00 Open Chassis version.

3.1.21 Electrical Installation, Control Terminals

Illustration 3.14 Control card wiring path for the 61/63. Control card wiring for the 62/64 use the same path.

To connect the cable to the terminal:

1. Strip insulation by about 9-10mm

In the Chassis (IP00) and NEMA 1 units it is also possible to connect the network from the top of the unit as shown in the following pictures. On the NEMA 1 unit a cover plate must be removed.

Illustration 3.15 Top connection for network.

Installation of field installed 24 Volt external DC Supply option module (OPC24VPS) Torque: 0.5 - 0.6 Nm (5 in-lbs) Screw size: M3

Insert a screwdriver

3. Insert the cable in the adjacent circular hole.

4. Remove the screwdriver. The cable is now mounted in the terminal.

To remove the cable from the terminal:

Insert a screw driver

in the square hole.

No. Function 35 (-), 36 (+) 24V external DC supply

24V DC external supply can be used as low-voltage supply to the control card and any I/O or network option cards installed. This enables full operation of the keypad (including parameter setting) without connection to mains.

Page 34

Electrical Installation AF-600 FP High Power Operating Instructions

2. Pull out the cable.

Max. 0.4 x 2.5mm

Page 35

Electrical Installation AF-600 FP High Power Operating Instructions

3.2 Connection Examples

3.2.1 Start/Stop

Terminal 18 = E-01 Terminal 18 Digital Input [8] Start Terminal 27 = E-03 Terminal 27 Digital Input [0] No operation (Default coast inverse)

      

3.2.2 Pulse Start/Stop

Terminal 18 = E-01 Terminal 18 Digital Input [9] Latched

start

Terminal 27= E-03 Terminal 27 Digital Input [6] Stop inverse

3.2.3 Speed Up/Down

Terminals 29/32 = Speed up/down

Terminal 18 = E-01 Terminal 18 Digital Input Start [9] (default)

Terminal 27 = E-03 Terminal 27 Digital Input Freeze reference [19]

Terminal 29 = E-04 Terminal 29 Digital Input Speed up [21]

Terminal 32 = E-05 Terminal 32 Digital Input Speed down [22]

3.2.4 Potentiometer Reference

Voltage reference via a potentiometer

Reference Source 1 = [1] Analog input 53 (default)

Terminal 53, Low Voltage = 0V

Terminal 53, High Voltage = 10V

Terminal 53, Low Ref./Feedback = 0 RPM

Terminal 53, High Ref./Feedback = 1500 RPM

Switch S201 = OFF (U)

Page 36

Electrical Installation AF-600 FP High Power Operating Instructions

3.3 Electrical Installation - additional

3.3.1 Electrical Installation, Control Cables

Very long control cables and analogue signals may in rare cases and depending on installation result in 50/60Hz earth loops due to noise from mains supply cables.

If this occurs, it may be necessary to break the screen or insert a 100nF capacitor between screen and chassis.

The digital and analog inputs and outputs must be connected separately to the frequency converter common inputs (terminal 20, 55, 39) to avoid earth currents from both groups to affect other groups. For example, switching on the digital input may disturb the analog input signal.

Page 37

Electrical Installation AF-600 FP High Power Operating Instructions

Input polarity of control terminals

NOTE

Control cables must be screened/armoured.

Connect the wires as described in the Operating Instruction for the frequency converter. Remember to connect the shields in a proper way to ensure optimum electrical immunity.

Page 38

Electrical Installation AF-600 FP High Power Operating Instructions

3.3.2 External Hand Off Auto Example

Hand Off Auto (HOA), without the use of the Drive keypad

To have a HOA system with an external 0-10V potentiometer for the hand reference and a 4-20mA signal for the auto reference, 2 set-ups should be used. In this example we use set-up 1 for the hand mode and set-up 2 for the auto mode. We use analog input 53 for the hand reference (0-10V potentiometer) and analog input 54 for the auto reference (4-20mA) and digital input 27 for the set-up selector. Please ensure that the analog inputs have the correct dip settings (A-53 [U] and A-54 [I]).

In the upper right corner of the keypad you can see 2 numbers – like 1(1). The number outside the parenthesis is the active set-up and the number inside the parenthesis is the set-up which will be edited. Default will always be 1(1). Make sure you edit set-up 1.

1. Make all the parameter changes you need, that will be common for auto and hand mode, like motor parameters etc.

2. Set par. K-10 Active set-up to [9] Multi Set-up. This parameter change is needed to be able to change set-up from an external source, like a digital input.

3. Set par. K-11 Edit Set-up to [9] Active Set-up. This is recommended because then the active setup will always be the set-up that is edited. If you prefer you can also ignore this and manually

control what set-up you want to edit through par. K-11.

4. Set par. E-03 Terminal 27 Digital Input to [23] Set- up select bit 0. When terminal 27 is OFF, set-up 1 (hand) is active, when it is ON, set-up 2 (auto) is active.

5. Set par. F-01 Frequency Setting 1 to Analog input 53 (hand mode).

6. Ensure par. C-30 Frequency Command 2 and par. C-34 Frequency Command 3are both No Function. This is good practice to make sure no other references are added.

7. Copy set-up 1 to set-up 2. Set par. K-51 Set up Copy to [2] Copy to set-up 2. Now setup 1 and 2 are identical.

8. If you need to be able to change between hand and auto mode while the motor is running you will have to link the 2 set-ups together. Set par. K-12 This Set-up Linked to to [2] set-up 2.

9. Change to set-up 2 by setting input 27 ON (if par. K-11 is [9]) or by setting par. K-11 Edit Set-up to set-up 2.

10. Set par. F-01 Frequency Setting 1 to Analog input 54 (auto mode).

If you want different settings in hand and auto mode, like different accel/decel ramps, speed limits etc. you can now programme them. You just have to make sure you edit the correct set-up. Set-up 1 is Hand mode and set-up 2 is Auto mode.

Illustration 3.16 GE 30mm HOA Cat# (1) 104PSG34B & (3) CR104PXC1

External Hand-Off-Auto Selector Switch Wiring

Page 39

Electrical Installation AF-600 FP High Power Operating Instructions

3.3.3 Switches S201, S202, and S801

Switches S201 (A53) and S202 (A54) are used to select a current (0-20mA) or a voltage (-10 to 10V) configuration of the analog input terminals 53 and 54 respectively.

Switch S801 (BUS TER.) can be used to enable termination on the RS-485 port (terminals 68 and 69).

See drawing Diagram showing all electrical terminals in section Electrical Installation.

Default setting:

S201 (A53) = OFF (voltage input)

S202 (A54) = OFF (voltage input)

S801 (Bus termination) = OFF

NOTE

When changing the function of S201, S202 or S801 be careful not to use force for the switch over. It is recommended to remove the keypad fixture (cradle) when operating the switches. The switches must not be operated with power on the frequency converter.

Step 2. Enter the motor name plate data in this parameter list. To access this list first press the [QUICK MENU] key then select “Quick Setup”. Use the up and down arrow keys to navigate to the parameters associated with the motor nameplate values.

130BT310.10

3.4 Final Set-up and Test

To test the set-up and ensure that the frequency converter is running, follow these steps.

Step 1. Locate the motor name plate

NOTE

The motor is either star- (Y) or delta- connected (). This information is located on the motor name plate data.

1. P-07 Motor Power [kW]

P-02 Motor Power [HP]

2. F-05 Motor Rated Voltage

3. F-04 Base Frequency

4. P-03 Motor Current

5. P-06 Base Speed

Step 3. Activate the Auto tune

Performing an auto tune will ensure optimum performance. The auto tune measures the values from the motor model equivalent diagram.

1. Activate the auto tune P-04 Auto Tune.

2. Choose between complete or reduced auto tune. If a Sine-wave filter is mounted, run only the reduced auto tune, or remove the Sine-wave filter and run complete Auto Tune.

3. Press the [OK] key. The display shows “Press [Hand] to start”.

4. Press the [Hand] key. A progress bar indicates if the auto tune is in progress.

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Electrical Installation AF-600 FP High Power Operating Instructions

Stop the auto tune during operation

1. Press the [OFF] key - the frequency converter enters into alarm mode and the display shows that the auto tune was terminated by the user.

Successful auto tune

1. The display shows “Press [OK] to finish auto tune”.

2. Press the [OK] key to exit the auto tune state.

Unsuccessful auto tune

1. The frequency converter enters into alarm mode. A description of the alarm can be found in the Warnings and Alarms chapter.

2. "Report Value” in the [Alarm Log] shows the last measuring sequence carried out by the auto tune, before the frequency converter entered alarm mode. This number along with the description of the alarm will assist you in troubleshooting. If you contact GE for service, make sure to mention number and alarm description.

NOTE

Unsuccessful auto tune is often caused by incorrectly entering motor name plate data or a too big difference between the motor power size and the frequency converter power size.

Step 4. Set speed limit and accel/decel times.

F-52 Minimum Reference

F-53 Maximum Reference

Set up the desired limits for speed and ramp time

F-18 Motor Speed Low Limit [RPM] or F-16 Motor Speed Low Limit [Hz]

F-17 Motor Speed High Limit [RPM] or F-15 Motor Speed High Limit [Hz]

F-07 Accel Time 1

F-08 Decel Time 1

3.5 Additional Connections

3.5.1 Parallel Connection of Motors

The frequency converter can control several parallelconnected motors. The total current consumption of the motors must not exceed the rated output current I the frequency converter.

NOTE

Installations with cables connected in a common joint as in the illustration below, is only recommended for short cable lengths.

NOTE

When motors are connected in parallel, P-04 Auto Tune cannot be used.

NOTE

The electronic thermal overload of the frequency converter cannot be used as motor protection for the individual motor in systems with parallel-connected motors. Provide further motor protection by e.g. thermistors in each motor or individual thermal relays (circuit breakers are not suitable as protection).

M,N

for

Problems may arise at start and at low RPM values if motor sizes are widely different because small motors' relatively high ohmic resistance in the stator calls for a higher voltage at start and at low RPM values.

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Mechanical Installation AF-600 FP High Power Operating Instructions

4 Mechanical Installation

The frequency converter is designed to achieve a quick

4.1 How to Get Started

This chapter covers mechanical and electrical installations to and from power terminals and control card terminals. Electrical installation of options is described in the relevant Operating Instructions and Design Guide.

and EMC-correct installation by following the steps described below.

WARNING

Read the safety instructions before installing the unit. Failure to follow recommendations could result in death or serious injury.

Mechanical Installation

Mechanical mounting

•

Electrical Installation

Connection to Mains and Protecting Earth

•

Motor connection and cables

•

Fuses and circuit breakers

•

Control terminals - cables

•

Quick Setup

keypad

•

Auto Tune

•

Programming

•

Unit size is depending on enclosure type, power range and mains voltage

Illustration 4.1 Diagram showing basic installation including mains, motor, start/stop key, and potentiometer for speed adjustment.

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Mechanical Installation AF-600 FP High Power Operating Instructions

4.2 Pre-installation

4.2.1 Planning the Installation Site

CAUTION

Before performing the installation it is important to plan the installation of the frequency converter. Neglecting this may result in extra work during and after installation.

Select the best possible operation site by considering the following (see details on the following pages, and the respective Design Guides):

Ambient operating temperature

•

Installation method

•

How to cool the unit

•

Position of the frequency converter

•

Cable routing

•

Ensure the power source supplies the correct

•

voltage and necessary current

Ensure that the motor current rating is within the

•

maximum current from the frequency converter

Ensure that the drive is properly protected per

•

local regulations.

4.2.4 Lifting

Always lift the drive in the dedicated lifting eyes. For all 4X unit size and 52 unit size (IP00) Units, use a bar to avoid bending the lifting holes of the drive.

Illustration 4.2 Recommended Lifting Method, 4X and 5X Unit Sizes .

WARNING

The lifting bar must be able to handle the weight of the drive. See Mechanical Dimensions for the weight of the different Unit Sizes. Maximum diameter for bar is 2.5 cm (1 inch). The angle from the top of the drive to the lifting cable should be 60°C or greater.

4.2.2 Receiving the Frequency Converter

When receiving the frequency converter please make sure that the packaging is intact, and be aware of any damage that might have occurred to the unit during transport. In case damage has occurred, contact immediately the shipping company to claim the damage.

4.2.3 Transportation and Unpacking

Before unpacking the frequency converter it is recommended that it is located as close as possible to the final installation site. Remove the box and handle the frequency converter on the pallet, as long as possible.

Illustration 4.3 Recommended Lifting Method, Unit Size 61 (460V, 600 to 900 HP, 575/600V, 900 to 1150 HP).

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Mechanical Installation AF-600 FP High Power Operating Instructions

Illustration 4.6 Recommended Lifting Method, Unit Size 64 (460V, 1000 to 1200 HP, 575/600V, 1250 to 1350 HP).

Illustration 4.4 Recommended Lifting Method, Unit Size 62 (460V, 1000 to 1200 HP, 575/600V, 1250 to 1350 HP).

NOTE

The plinth is provided in the same packaging as the drive but is not attached to Unit Sizes 61-64 during shipment. The plinth is required to allow airflow to the drive to provide proper cooling. The unit sizes 6X should be positioned on top of the plinth in the final installation location. The angle from the top of the drive to the lifting cable should be 60°C or greater. In addition to the drawings above a spreader bar is an acceptable way to lift the unit sizes 6X.

Illustration 4.5 Recommended Lifting Method, Unit Size 63 (460V, 600 to 900 HP, 575/600V, 900 to 1150 HP).

4.2.5 Mechanical Dimensions

* Please note airflow directions

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Mechanical Installation AF-600 FP High Power Operating Instructions

* Please note airflow directions

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Mechanical Installation AF-600 FP High Power Operating Instructions

* Please note airflow directions

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Mechanical Installation AF-600 FP High Power Operating Instructions

* Please note airflow directions

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Mechanical Installation AF-600 FP High Power Operating Instructions

61 IP 21/54 - NEMA 1/12 63 IP 21/54 - NEMA 1/12

1) Minimum clearance from ceiling

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Mechanical Installation AF-600 FP High Power Operating Instructions

62 IP 21/54 - NEMA 1/12 64 IP 21/54 - NEMA 1/12

1) Minimum clearance from ceiling

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Mechanical Installation AF-600 FP High Power Operating Instructions

Mechanical dimensions , 4X Unit Sizes

Unit Size 41 42 43 44

250-350HP

IP NEMA Shipping dimensions

Drive dimensions

Height [mm] Width [mm] Depth [mm] Height [mm] Width [mm] Depth [mm] Max weight [kg]

150-200HP at 460V

(380-480V)

150-200HP at 575V

(525-600V)

Type 1

650 650 650 650 650 650

1730 1730 1730 1730 1220 1490

570 570 570 570 570 570

1209 1209 1589 1589 104 1327

420 420 420 420 408 408

380 380 380 380 375 375

104 104 151 151 91 138

Type 12

250-350HP at 460V

(380-480V)

250-400HP at 575V

(525-600V)

Type 1

Type 12

150-200HP at 460V

(380-480V)

150-200HP at 575V

(525-600V)

Chassis

at 460V

(380-480V)

250-400HP

at 575V

(525-600V)

Chassis

Mechanical dimensions, 5X and 6X Unit Sizes

Unit Size 51 52 61 62 63 64

1200-1350HP at

460V

(380-480V)

1150-1350HP at

575V

(525-600V)

21, 54

Type 1/ Type 12

IP NEMA Shipping dimensions

Drive dimensions

Height [mm] Width [mm] Depth [mm] Height [mm] Width [mm] Depth [mm] Max weight [kg]

350 - 600HP at

460V

(380-480V)

450-650HP at

575V

(525-600V)

21, 54

Type 1/ Type 12

840 831 2324 2324 2324 2324

2197 1705 1569 1962 2159 2559

736 736 1130 1130 1130 1130

2000 1547 2204 2204 2204 2204

600 585 1400 1800 2000 2400

494 498 606 606 606 606

313 277 1004 1246 1299 1541

650-1000HP at

460V

(380-480V)

750-1050HP at

575V

(525-600V)

Chassis

650-1000HP at

460V

(380-480V)

750-1050HP at

575V

(525-600V)

21, 54

Type 1/ Type 12

1200-1350HP at

460V

(380-480V)

1150-1350HP at

575V

(525-600V)

21, 54

Type 1/ Type 12

650-1000HP at

460V

(380-480V)

750-1050HP at

575V

(525-600V)

21, 54

Type 1/ Type 12

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Mechanical Installation AF-600 FP High Power Operating Instructions

4.2.6 Rated Power

Unit Size 41 42 43 44

IP 21/54 21/54 00 00 NEMA Type 1/ Type 12 Type 1/ Type 12 Chassis Chassis

Light duty rated power - 110% overload torque

150 - 200 HP at 460 V

(380 - 480 V)

150 - 200 HP at 575 V

(525-600 V)

250 - 350 HP at 460 V

(380 - 480 V)

250 - 400 HP at 575 V

(525-600 V)

150 - 200 HP at 460 V

(380 - 480 V)

150 - 200 HP at 575 V

(525-600 V)

250 - 350 HP at 460 V

(380 - 480 V)

250 - 400 HP at 575 V

(525-600 V)

Unit Size 51 52 61/63 62/64

IP 21/54 00 21/54 21/54

NEMA Type 1/ Type 12 Chassis Type 1/ Type 12 Type 1/ Type 12

Light duty rated

power - 110%

overload torque

350 - 600 HP at 460 V

(380 - 480 V)

450 - 650 HP at 575 V

(525-600 V)

350 - 600 HP at 460 V

(380 - 480 V)

450 - 650 HP at 575 V

(525-600 V)

650 - 1000 HP at 460 V

(380 - 480 V)

750 - 1050 HP at 575 V

(525-600 V)

1200 - 1350 HP at 460 V

1150 - 1350 HP at 575 V

(380 - 480 V)

(525-600 V)

NOTE

The unit sizes 6X have four different sizes, 61, 62, 63 and 64 The 61 and 62 consist of an inverter cabinet on the right and rectifier cabinet on the left. The 63 and 64 have an additional options cabinet left of the rectifier cabinet. The 63 is a 61 with an additional options cabinet. The 64 is an 62 with an additional options cabinet.

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Mechanical Installation AF-600 FP High Power Operating Instructions

4.3 Mechanical Installation

Preparation of the mechanical installation of the frequency converter must be done carefully to ensure a proper result and to avoid additional work during installation. Start taking a close look at the mechanical drawings at the end of this instruction to become familiar with the space demands.

4.3.1 Tools Needed

To perform the mechanical installation the following tools are needed:

Drill with 10 or 12 mm drill

•

Tape measure

•

Wrench with relevant metric sockets (7-17 mm)

•

Extensions to wrench

•

Sheet metal punch for conduits or cable glands

•

in IP 21/Nema 1 and IP 54/Nema 12 drive types.

Lifting bar to lift the unit (rod or tube max. Ø 25

•

mm (1 inch), able to lift minimum 400 kg (880 lbs)).

Crane or other lifting aid to place the frequency

•

converter in position

A Torx T50 tool is needed to install the Unit Size

•

51IP 21/Nema 1 and IP 54/Nema 12 drive types.

4.3.2 General Considerations

Wire access Ensure that proper cable access is present including necessary bending allowance. As the IP00 Open Chassis drive type is open to the bottom cables must be fixed to the back panel of the Unit where the frequency converter is mounted, i.e. by using cable clamps.

Illustration 4.7 Space in front of IP21/Nema 1 and IP54/Nema 12 drive in unit sizes 41 and 42.

Illustration 4.8 Space in front of IP21/Nema 1 and IP54/Nema drive types for unit size 51.

Illustration 4.9 Space in front of IP21/Nema 1 and IP54/Nema drive types for unit size 61.

CAUTION

All cable lugs/ shoes must mount within the width of the terminal bus bar.

Space Ensure proper space above and below the frequency converter to allow airflow and cable access. In addition space in front of the unit must be considered to enable opening of the door of the panel.

Illustration 4.10 Space in front of IP21/Nema 1 and IP54/Nema drive types for unit size 63.

Illustration 4.11 Space in front of IP21/Nema 1 and IP54/Nema drive types for unit size 62.

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Mechanical Installation AF-600 FP High Power Operating Instructions

Illustration 4.12 Space in front of IP21/Nema 1 and IP54/Nema drive types for unit size 64.

4.3.3 Terminal Locations - Unit Size 4X

Take the following position of the terminals into consideration when you design for cables access.

Illustration 4.13 Position of power connections, 43/44 Unit Sizes

Be aware that the power cables are heavy and hard to bend. Consider the optimum position of the frequency converter for ensuring easy installation of the cables.

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Mechanical Installation AF-600 FP High Power Operating Instructions

NOTE

All 4X Unit Sizes are available with standard input terminals. All terminal dimensions can be found in the following table.

IP21 (NEMA 1) / IP54

(NEMA 12) Unit Size 41 Unit Size 42 Unit Size 43 Unit Size 44 A 277 (10.9) 379 (14.9) 119 (4.7) 122 (4.8) B 227 (8.9) 326 (12.8) 68 (2.7) 68 (2.7) C 173 (6.8) 273 (10.8) 15 (0.6) 16 (0.6) D 179 (7.0) 279 (11.0) 20.7 (0.8) 22 (0.8) E 370 (14.6) 370 (14.6) 363 (14.3) 363 (14.3) F 300 (11.8) 300 (11.8) 293 (11.5) 293 (11.5) G 222 (8.7) 226 (8.9) 215 (8.4) 218 (8.6) H 139 (5.4) 142 (5.6) 131 (5.2) 135 (5.3) I 55 (2.2)59 (2.3)48 (1.9)51 (2.0) J 354 (13.9) 361 (14.2) 347 (13.6) 354 (13.9) K 284 (11.2) 277 (10.9) 277 (10.9) 270 (10.6) L 334 (13.1) 334 (13.1) 326 (12.8) 326 (12.8) M 250 (9.8) 250 (9.8) 243 (9.6) 243 (9.6) N 167 (6.6) 167 (6.6) 159 (6.3) 159 (6.3) O 261 (10.3) 260 (10.3) 261 (10.3) 261 (10.3) P 170 (6.7) 169 (6.7) 170 (6.7) 170 (6.7) Q 120 (4.7) 120 (4.7) 120 (4.7) 120 (4.7) R 256 (10.1) 350 (13.8) 98 (3.8) 93 (3.7) S 308 (12.1) 332 (13.0) 301 (11.8) 324 (12.8) T 252 (9.9) 262 (10.3) 245 (9.6) 255 (10.0) U 196 (7.7) 192 (7.6) 189 (7.4) 185 (7.3) V 260 (10.2) 273 (10.7) 260 (10.2) 273 (10.7)

IP00 / Chassis

Table 4.1 Cable positions as shown in drawings above. Dimensions in mm (inch).

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Mechanical Installation AF-600 FP High Power Operating Instructions

4.3.4 Terminal Locations - Unit Size 5X

Terminal Locations - Unit Size 51 Take the following position of the terminals into consideration when designing the cable access.

Illustration 4.14 IP21 (NEMA Type 1) and IP54 (NEMA Type 12) drive type power connection positions

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Mechanical Installation AF-600 FP High Power Operating Instructions

Illustration 4.15 IP21 (NEMA type 1) and IP54 (NEMA type 12) drive type power connection positions (detail B)

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Mechanical Installation AF-600 FP High Power Operating Instructions

Terminal locations - Unit Size 52 Take the following position of the terminals into consideration when designing the cable access.

Illustration 4.16 IP00 Open Chassis drive type power connection positions

Illustration 4.17 IP00 Open Chassis drive type power connection positions

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Mechanical Installation AF-600 FP High Power Operating Instructions

NOTE

The power cables are heavy and difficult to bend. Consider the optimum position of the drive for ensuring easy installation of the cables. Each terminal allows use of up to 4 cables with cable lugs or use of standard box lug. Earth is connected to relevant termination point in the drive.

Illustration 4.18 Terminal in details

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Mechanical Installation AF-600 FP High Power Operating Instructions

NOTE

Power connections can be made to positions A or B

4.3.5 Terminal Locations - Unit Sizes 6X

Terminal locations - Unit Sizes 61 and 63

Illustration 4.19 Terminal locations - Inverter Cabinet - 61 and 63 (front, left and right side view). The gland plate is 42 mm below .0 level.

1) Ground bar

2) Motor terminals

3) Brake terminals

Illustration 4.20 Terminal Locations - Regen Terminals

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Mechanical Installation AF-600 FP High Power Operating Instructions

Terminal locations - Unit Sizes 62/64

Illustration 4.21 Terminal locations - Inverter Cabinet - 62 and 64 (front, left and right side view). The gland plate is 42 mm below .0 level.

1) Ground bar

Illustration 4.22 Terminal Locations - Regen Terminals

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Mechanical Installation AF-600 FP High Power Operating Instructions

Terminal locations - Rectifier (Unit Sizes 61, 62, 63 and 64)

61/62

Illustration 4.23 Terminal locations - Rectifier (Left side, front and right side view). The gland plate is 42 mm below .0 level.

1) Loadshare Terminal (-)

2) Ground bar

3) Loadshare Terminal (+)

Terminal locations - Options Cabinet (Unit Sizes 63 and 64)

63/64

Illustration 4.24 Terminal locations - Options Cabinet (Left side, front and right side view). The gland plate is 42 mm below .0 level.

1) Ground bar

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Mechanical Installation AF-600 FP High Power Operating Instructions

Terminal locations - Options Cabinet with circuit breaker/ molded case switch (Unit Sizes 63 and 64)

Illustration 4.25 Terminal locations - Options Cabinet with circuit breaker/ molded case switch (Left side, front and right side view). The gland plate is 42 mm below .0 level.

1) Ground bar

Power size2345 500 kW (480 V), 710-800 kW (690 V) 560-1000 kW (480 V), 900-1400 kW (690 V)

Table 4.2 Dimension for terminal

34.9 86.9 122.2 174.2

46.3 98.3 119.0 171.0

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Mechanical Installation AF-600 FP High Power Operating Instructions

4.3.6 Cooling and Airflow

return the heat loses outside the facility thus reducing airconditioning requirements.

Cooling Cooling can be obtained in different ways, by using the cooling ducts in the bottom and the top of the unit, by taking air in and out the back of the unit or by combining the cooling possibilities.

Duct cooling A dedicated option has been developed to optimize installation of IP00/chassis drive types in Rittal TS8 Units utilizing the fan of the frequency converter for forced air cooling of the backchannel. Please consult GE for more details. The air out the top of the Unit could but ducted outside a facility so the heat loses from the backchannel are not dissipated within the control room reducing airconditioning requirements of the facility.

CAUTION

A door fan(s) is required on the enclosure to remove the heat losses not contained in the backchannel of the drive and any additional losses generated from other components installed inside the enclosure. The total required air flow must be calculated so that the appropriate fans can be selected. Some enclosure manufacturers offer software for performing the calculations (i.e. Rittal Therm software). If the drive is the only heat generating component in the enclosure, the minimum airflow required at an ambient temperature of

C for the 43 and 44 unit size drives is 391 m3/h (230 cfm). The minimum airflow required at an ambient temperature of 45

C for the 52 drive is 782 m3/h (460 cfm).

Please contact GE for more information.

Back cooling The backchannel air can also be ventilated in and out the back of a Rittal TS8 Unit. This offers a solution where the

Airflow The necessary airflow over the heat sink must be secured. The flow rate is in Table 4.3.

backchannel could take air from outside the facility and

Unit Size protection Unit Size Door fan(s) / Top fan airflow Heatsink fan(s) IP21 / NEMA 1 IP54 / NEMA 12

IP21 / NEMA 1 61, 62, 63 and 64 IP54 / NEMA 12 61, 62, 63 and 64 IP00 / Chassis 43 and 44

* Airflow per fan. Unit Sizes 5X contain multiple fans.

41 and 42 51 350HP @ 460 V, 500 & 550 HP

@ 690 V 51 450-550 HP @ 460V, 650-750 HP @ 690 V

52 350 HP @ 460V, 500 & 550 HP @ 690 V 52 450-550 HP @ 460V, 650-750 HP @ 690 V

170 m

/h (100 cfm) 765 m3/h (450 cfm)

340 m

/h (200 cfm) 1105 m3/h (650 cfm)

340 m

/h (200 cfm) 1445 m3/h (850 cfm)

700 m

/h (412 cfm)* 985 m3/h (580 cfm)*

525 m

/h (309 cfm)* 985 m3/h (580 cfm)*

/h (150 cfm) 765 m3/h (450 cfm)

255 m

/h (150 cfm) 1105 m3/h (650 cfm)

255 m

/h (150 cfm) 1445 m3/h (850 cfm)

Table 4.3 Heatsink Air Flow

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Mechanical Installation AF-600 FP High Power Operating Instructions

External ducts If additional duct work is added externally to the Rittal cabinet the pressure drop in the ducting must be calculated. Use the charts below to derate the frequency converter according to the pressure drop.

Illustration 4.29 Unit Size 61, 62, 63 and 64 Derating vs. Pressure Change Drive air flow: 580 cfm (985 m

/h)

Illustration 4.26 Unit Size 4X Derating vs. Pressure Change Drive air flow: 450 cfm (765 m

Illustration 4.27 Unit Size 5X Derating vs. Pressure Change (Small Fan), 350 HP @ 460V and 500-550 HP @ 690 V Drive air flow: 650 cfm (1105 m

/h)

4.3.7 Installation on the Wall - IP21 (NEMA

1) and IP54 (NEMA 12) Units

This only applies to 41 and 42 Unit Sizes (460V, 125 - 300 HP, 575/600V, 125 - 400 HP). It must be considered where to install the unit.

Take the relevant points into consideration before you select the final installation site:

Free space for cooling

•

Access to open the door

•

Cable entry from the bottom

•

Mark the mounting holes carefully using the mounting template on the wall and drill the holes as indicated. Ensure proper distance to the floor and the ceiling for cooling. A minimum of 225 mm (8.9 inch) below the frequency converter is needed. Mount the bolts at the bottom and lift the frequency converter up on the bolts. Tilt the frequency converter against the wall and mount the upper bolts. Tighten all four bolts to secure the frequency converter against the wall.

Illustration 4.28 Unit Size 5X Derating vs. Pressure Change (Large Fan) Drive air flow: 850 cfm (1445 m

/h)

Illustration 4.30 Lifting method for mounting drive on wall

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Mechanical Installation AF-600 FP High Power Operating Instructions

4.3.8 Gland/Conduit Entry - IP21 (NEMA 1) and IP54 (NEMA12)

Cables are connected through the gland plate from the bottom. Remove the plate and plan where to place the entry for the glands or conduits. Prepare holes in the marked area on the drawing.

NOTE

The gland plate must be fitted to the drive to ensure the specified protection degree, as well as ensuring proper cooling of the unit. If the gland plate is not mounted, the drive may trip on Alarm 69, Pwr. Card Temp

Cable entries viewed from the bottom of the drive - 1) Mains side 2) Motor side

Illustration 4.31 Example of Proper Installation of Gland Plate.

Illustration 4.33 Unit Size 51

Unit Size 61 to 64: Cable entries viewed from the bottom of the drive - 1) Place conduits in marked areas

Illustration 4.34 Unit Size 61

Illustration 4.32 Unit Sizes 41 + 42

Illustration 4.35 Unit Size 62

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Mechanical Installation AF-600 FP High Power Operating Instructions

4.4 Field Installation of Options

4.4.1 Installation of Top-only Duct Cooling Kit

This description is for the installation of the top section only of the back-channel cooling kits available for unit sizes 43, 44 and 52. In addition to the enclosure a 200 mm vented pedestal is required. The minimum enclosure depth is 500 mm (600 mm for unit size 52) and the minimum enclosure width is 600 mm (800 mm for unit size 52). The maximum depth and width

Illustration 4.36 Unit Size 63

Illustration 4.37 Unit Size 64

4.3.9 IP21 Drip Shield Installation (Unit

are as required by the installation. When using multiple frequency converters in one enclosure mount each drive on its own back panel and support along the mid-section of the panel. The back-channel cooling kits are very similar in construction for all frames. The kits do not support “in frame” mounting of the frequency converters. The 52 kit is mounted “in frame” for additional support of the frequency converter. Using these kits as described removes 85% of the losses via the back channel using the drive’s main heat sink fan. The remaining 15% must be removed via the door of the enclosure.

Ordering information Unit size 43 and 44: OPCDUCT4344T Unit size 52: OPCDUCT52T

Sizes 41 and 42)

4.4.2 Installation of Top and Bottom Covers

To comply with the IP21 rating, a separate drip shield is to be installed as explained below:

Remove the two front screws

•

Insert the drip shield and replace screws

•

Torque the screws to 5,6 Nm (50 in-lbs)

•

Top and bottom covers can be installed on unit sizes 43, 44 and 52. These kits are designed to be used to direct the back-channel airflow in and out the back of the drive as opposed to in the bottom and out the top of the drive (when the drives are being mounted directly on a wall or inside a welded enclosure).

Illustration 4.38 Drip shield installation.

Notes:

1. If external duct work is added to the exhaust path of the drive, additional back pressure will be created that will reduce the cooling of the drive. The drive must be derated to accommodate the reduced cooling. First, the pressure drop must be calculated, then refer to the derating tables located earlier in this section.

2. A doorfan(s) is required on the enclosure to remove the heat losses not contained in the backchannel of the drive and any additional losses generated from other components installed inside the enclosure. The total required air flow must be calculated so that the appropriate fans can be selected. Some enclosure manufacturers

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Mechanical Installation AF-600 FP High Power Operating Instructions

offer software for performing the calculations (i.e. Rittal Therm software). If the frequency converter is the only heat generating component in the enclosure, the minimum airflow required at an ambient temperature of 45°C for the unit sizes 43, 44 and 52 drives is 391 m airflow required at an ambient temperature of 45°C for the 52 unit size drive is 782 m cfm).

Ordering information Unit size 43 and 44: OPCDUCT4344TB Unit size 52: OPCDUCT52TB

/h (230 cfm). The minimum

/h (460

4.4.3 Outside Installation /NEMA 3R Kit of Industrial Enclosures

The kits are available for the unit sizes 43, 44 and 52. These kits are designed and tested to be used with IP00/ Chassis drives in welded box construction enclosures with an environmental rating of NEMA-3R or NEMA-4. The NEMA-3R enclosure is a dust tight, rain tight, ice resistant, outdoor enclosure. The NEMA-4 enclosure is a dust tight and water tight enclosure. This kit has been tested and complies with UL environmental rating Type-3R. Note: The current rating of 43 and 44 unit size drives are de-rated by 3% when installed in a NEMA- 3R enclosure. 52 unit size drives require no de-rating when installed in a NEMA-3R enclosure.

Ordering information Unit size 43: OPCDUCT433R Unit size 44: OPCDUCT443R Unit size 52: OPCDUCT523R

4.4.6 Installation on Pedestal

This section describes the installation of a pedestal unit available for the frequency converters Unit Sizes 41 and 42. This is a 200 mm high pedestal that allows these Units to be floor mounted. The front of the pedestal has openings for input air to the power components.

The frequency converter gland plate must be installed to provide adequate cooling air to the control components of the frequency converter via the door fan and to maintain the IP21/NEMA 1 or IP54/NEMA 12 degrees of Unit protections.

Illustration 4.39 Drive on pedestal

There is one pedestal that fits both Unit Sizes 41 and 42. The pedestal is standard for Unit Size 51.

4.4.4 Installation of IP00 to IP20 Kits

The kits can be installed on unit sizes 43, 44, and 52 (IP00).

Ordering information Unit size 43/44: Please consult GE Unit size 52: Please consult GE

4.4.5 Installation of cable clamp bracket in open chassis drives.

The motor cable clamp brackets can be installed on open chassis drives in unit sizes 43, 44, and 52.

Ordering information Unit size 43: Please consult GE Unit size 44: Please consult GE Unit size 52: Please consult GE

Ordering information Unit size 41/42: OPC4XPED

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Mechanical Installation AF-600 FP High Power Operating Instructions

Illustration 4.40 Mounting of drive to pedestal.

4.4.7 Installation of Mains Shield for Frequency Converters

This section is for the installation of a mains shield for the frequency converter series with Unit Sizes 41, 42 and 51. It is not possible to install in the IP00/ Chassis drive types as these have included as standard a metal cover. These shields satisfy VBG-4 requirements.

NOTE

For further information, please consult GE.

4.4.8 Unit Size 6x USB Extension Kit

A USB extension cable can be installed into the door of unit size 6x frequency converters.

NOTE

For further information, please consult GE.

4.4.9 Installation of 4x or 5x Loadshare Option

The loadshare option can be installed on unit sizes 41, 42, 43, 44, 51 and 52.

Ordering information Unit size 41/43: OPCLSK41 Unit size 42/44: OPCLSK42 Unit size 51/52: OPCLSK51 for 460 VAC OPCLSK52 for 575 VAC

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How to Operate the Frequenc... AF-600 FP High Power Operating Instructions

5 How to Operate the Frequency Converter

5.1.1 Two Ways of Operating

The frequency converter can be operated in two ways:

1. keypad

2. RS-485 serial communication or USB, both for PC connection

If the frequency converter is fitted with network option module, please refer to relevant documentation.

5.1.2 How to operate graphical keypad

The keypad is divided into four functional groups:

1. Graphical display with Status lines.

2. Menu keys and indicator lights (LEDs) - selecting mode, changing parameters and switching between display functions.

3. Navigation keys and indicator lights (LEDs).

4. Operation keys and indicator lights (LEDs).

Graphical display: The LCD-display is back-lit with a total of 6 alpha-numeric lines. All data is displayed on the keypad which can show up to five operating variables while in [Status] mode.

Display lines:

a. Status line: Status messages displaying icons and

graphics.

b. Line 1-2: Operator data lines displaying data and

variables defined or chosen by the user. By pressing the [Status] key, up to one extra line can be added.

c. Status line: Status messages displaying text.

The display is divided into 3 sections:

Top section (a) shows the status when in status mode or up to 2 variables when not in status mode and in the case of Alarm/Warning.

The number of the Active Set-up (selected as the Active Set-up in K-10 Active Set-up) is shown. When programming in another Set-up than the Active Set-up, the number of the Set-up being programmed appears to the right in brackets.

The Middle section (b) shows up to 5 variables with related unit, regardless of status. In case of alarm/warning, the warning is shown instead of the variables.

The Bottom section (c) always shows the state of the frequency converter in Status mode.

It is possible to toggle between three status read-out displays by pressing the [Status] key. Operating variables with different formatting are shown in each status screen - see below.

Each value / measurement readout parameter selected in K-20 Display Line 1.1 Small to K-24 Display Line 3 Large has its own scale and number of digits after a possible decimal point. Larger numeric values are displayed with few digits after the decimal point. Ex.: Current readout

5.25 A; 15.2 A 105 A.

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How to Operate the Frequenc... AF-600 FP High Power Operating Instructions

Status display I: This read-out state is standard after start-up or restore. Use [INFO] to obtain information about the value/ measurement linked to the displayed operating variables (1.1, 1.2, 1.3, 2, and 3). See the operating variables shown in the display in this illustration. 1.1, 1.2 and 1.3 are shown in small size. 2 and 3 are shown in medium size.

Indicator lights (LEDs):

Status display II: See the operating variables (1.1, 1.2, 1.3, and 2) shown in the display in this illustration. In the example, Speed, Motor current, Motor power and Frequency are selected as variables in the first and second lines.

1.1, 1.2 and 1.3 are shown in small size. 2 is shown in large size.

Status display III: This state displays the event and action of the Logic Controller. For further information, see section Logic Controller.

If certain threshold values are exceeded, the alarm and/or warning LED lights up. A status and alarm text appear on the keypad. The On LED is activated when the frequency converter receives power from mains voltage, a DC bus terminal, or an external 24 V supply. At the same time, the back light is on.

Green LED/On: Control section is working.

•

Yellow LED/Warn.: Indicates a warning.

•

Flashing Red LED/Alarm: Indicates an alarm.

•

Keys

Menu keys The menu keys are divided into functions. The keys below the display and indicator lamps are used for parameter setup, including choice of display indication during normal operation.

Display Contrast Adjustment

Press [status] and [ Press [status] and [

] for darker display

▲

] for brighter display

▼

[Status] indicates the status of the frequency converter and/or the motor. 3 different readouts can be chosen by pressing the [Status] key: 5 line readouts, 4 line readouts or Logic Controller.

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How to Operate the Frequenc... AF-600 FP High Power Operating Instructions

Use [Status] for selecting the mode of display or for changing back to Display mode from either the Quick Menu mode, the Main Menu mode or Alarm mode. Also use the [Status] key to toggle single or double read-out mode.

[Quick Menu] allows quick set-up of the frequency converter. The most common AF-600 FP functions can be programmed here.

The [Quick Menu] consists of:

-Quick Start

-Fan Macros

-Pump Macros

- Compressor Macros

- Closed Loop

- Parameter Data Check

-Trendings

The Function set-up provides quick and easy access to all parameters required for the majority of AF-600 FP applications including most VAV and CAV supply and return fans, cooling tower fans, Primary, Secondary and Condenser Water Pumps and other pump, fan and compressor applications. Amongst other features it also includes parameters for selecting which variables to display on the keypad, digital preset speeds, scaling of analog references, closed loop single zone and multi-zone applications and specific functions related to Fans, Pumps and Compressors.

[Alarm Log] displays an Alarm list of the ten latest alarms (numbered A1-A10). To obtain additional details about an alarm, use the arrow keys to manoeuvre to the alarm number and press [OK]. Information is displayed about the condition of the frequency converter before it enters the alarm mode.

The Alarm log button on the keypad allows access to both Alarm log and Maintenance log.

[Back] reverts to the previous step or layer in the navigation structure.

[Cancel] last change or command will be cancelled as long as the display has not been changed.

[Info] displays information about a command, parameter, or function in any display window. [Info] provides detailed information when needed. Exit Info mode by pressing either [Info], [Back], or [Cancel].

The Quick Menu parameters can be accessed immediately unless a password has been created via K-60 Main Menu

Password, K-61 Access to Main Menu w/o Password, K-65 Quick Menu Password or K-66 Access to Quick Menu w/o Password.

It is possible to switch directly between Quick Menu mode and Main Menu mode.

[Main Menu] is used for programming all parameters.The Main Menu parameters can be accessed immediately unless a password has been created via K-60 Main Menu Password,

K-61 Access to Main Menu w/o Password, K-65 Quick Menu Password or K-66 Access to Quick Menu w/o Password. For

the majority of AF-600 FP applications it is not necessary to access the Main Menu parameters but instead the Quick Menu, Quick Set-up and Function Set-up provides the simplest and quickest access to the typical required parameters. It is possible to switch directly between Main Menu mode and Quick Menu mode. Parameter shortcut can be carried out by pressing down the [Main Menu] key for 3 seconds. The parameter shortcut allows direct access to any parameter.

Navigation Keys The four navigation arrows are used to navigate between the different choices available in [Quick Menu], [Main Menu] and [Alarm Log]. Use the keys to move the cursor.

[OK] is used for choosing a parameter marked by the cursor and for enabling the change of a parameter.

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How to Operate the Frequenc... AF-600 FP High Power Operating Instructions

[Off] stops the connected motor. The key can be selected as Enable [1] or Disable [0] via K-41 [Off] Button on Keypad. If no external stop function is selected and the [Off] key is inactive the motor can only be stopped by disconnecting the mains supply.

[Auto] enables the frequency converter to be controlled via the control terminals and/or serial communication. When a start signal is applied on the control terminals and/or the bus, the frequency converter will start. The key can be selected as Enable [1] or Disable [0] via K-42 [Auto] Button on Keypad.

NOTE

An active HAND-OFF-AUTO signal via the digital inputs has

Operation Keys for local control are found at the bottom of the keypad.

higher priority than the control keys [Hand] – [Auto].

[Reset] is used for resetting the frequency converter after an alarm (trip). It can be selected as Enable [1] or Disable [0] via K-43 [Reset] Button on Keypad.

[Hand] enables control of the frequency converter via the keypad. [Hand] also starts the motor, and it is now possible to enter the motor speed data by means of the arrow keys. The key can be selected as Enable [1] or Disable [0] via K-40 [Hand] Button on Keypad. The following control signals will still be active when [Hand] is activated:

[Hand] - [Off] - [Auto]

•

Reset

•

Coasting stop inverse

•

Reversing

•

Set-up select lsb - Set-up select msb

•

Stop command from serial communication

•

Quick stop

•

DC brake

•

The parameter shortcut can be carried out by holding down the [Main Menu] key for 3 seconds. The parameter shortcut allows direct access to any parameter.

5.1.3 RS-485 Bus Connection

One or more frequency converters can be connected to a controller (or master) using the RS-485 standard interface. Terminal 68 is connected to the P signal (TX+, RX+), while terminal 69 is connected to the N signal (TX-,RX-).

If more than one frequency converter is connected to a master, use parallel connections.

NOTE

External stop signals activated by means of control signals or a serial bus will override a “start” command via the keypad.

Illustration 5.1 Connection example.

In order to avoid potential equalizing currents in the screen, earth the cable screen via terminal 61, which is connected to the frame via an RC-link.

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How to Operate the Frequenc... AF-600 FP High Power Operating Instructions

Bus termination The RS-485 bus must be terminated by a resistor network at both ends. If the drive is the first or the last device in the RS-485 loop, set the switch S801 on the control card for ON. For more information, see the paragraph Switches S201, S202, and S801.

5.1.4 How to Connect a PC to the Drive

NOTE

The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. The USB connection is connected to protection earth on the drive. Use only an isolated laptop as PC connection to the USB connector on the drive.

Replacing a frequency converter in a network

•

Simple and accurate documentation of frequency

•

converter settings after commissioning.

Expanding an existing network

•

Future developed frequency converters will be

•

supported

Drive Control Tool DCT 10 software supports Profibus DPV1 via a Master class 2 connection. It makes it possible to on line read/write parameters in a frequency converter via the Profibus network. This will eliminate the need for an extra communication network.

Save frequency converter settings:

1. Connect a PC to the unit via USB com port. (NOTE: Use a PC, which is isolated from the mains, in conjunction with the USB port. Failure to do so may damage equipment.)

2. Open Drives Control Tool DCT 10 Software

3. Choose “Read from drive”

4. Choose “Save as”

All parameters are now stored in the PC.

Illustration 5.2 For control cable connections, see section on Control Terminals.

5.1.5 PC Software Tools

PC-based Drive Control Tool DCT 10 All Frequency converters are equipped with a serial communication port. GE provides a PC tool for communication between PC and frequency converter, PC-based Drive Control Tool DCT 10. Please check the section on Available Literature for detailed information on this tool.

Drive Control Tool DCT 10 DCT 10 has been designed as an easy to use interactive tool for setting parameters in our frequency converters. . The DCT 10 Drive Control Tool will be useful for:

Planning a communication network off-line. DCT

•

10 contains a complete frequency converter database

Commissioning frequency converters on line

•

Saving settings for all frequency converters

•

Load frequency converter settings:

1. Connect a PC to the frequency converter via USB com port

2. Open Drives Control Tool DCT 10 software

3. Choose “Open”– stored files will be shown

4. Open the appropriate file

5. Choose “Write to drive”

All parameter settings are now transferred to the frequency converter.

A separate manual for Drives Control Tool DCT 10 Software is availablefrom GE or the web: www.geelectrical.com/drives.

5.1.6 Tips and Tricks

For the majority of HVAC applications the Quick

•

Menu, Quick Set-up and Macros Set-up provides the simplest and quickest access to all the typical parameters required

Whenever possible, performing an auto tuning,

•

will ensure best shaft performance

Contrast of the display can be adjusted by

•

pressing [Status] and [ pressing [Status] and [

Under [Quick Menu] and [Parameter Data Check]

•

all parameters that have been changed from factory settings are displayed

] for darker display or by

▲

] for brighter display

▼

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How to Operate the Frequenc... AF-600 FP High Power Operating Instructions

Press and hold [Main Menu] key for 3 seconds for

•

access to any parameter

For service purposes it is recommended to copy

•

all parameters to the keypad, see K-50 Keypad Copy for further information

5.1.7 Quick Transfer of Parameter Settings when using Keypad

Once the set-up of a frequency converter is complete, it is recommended to store (backup) the parameter settings in the or on a PC via DCT 10 software.

WARNING

Stop the motor before performing any of these operations.

Data storage in keypad:

1. Go to K-50 Keypad Copy

2. Press the [OK] key

3. Select “All to keypad”

4. Press the [OK] key

All parameter settings are now stored in the keypad indicated by the progress bar. When 100% is reached, press [OK].

The keypad can now be connected to another frequency converter and the parameter settings copied to this frequency converter.

Data transfer from keypad to Frequency converter:

1. Go to K-50 Keypad Copy

2. Press the [OK] key

3. Select “All from keypad”

4. Press the [OK] key

The parameter settings stored in the graphical keypad are now transferred to the frequency converter indicated by the progress bar. When 100% is reached, press [OK].

5. Remove power to unit and wait for display to turn off.

6. Reconnect power and the frequency converter is reset. Note that first start-up takes a few more seconds

7. Press [Reset]

H-03 Restore Factory Settings restores all except: SP-50 RFI Filter O-30 Protocol O-31 Address O-32 Drive Port Baud Rate O-35 Minimum Response Delay O-36 Max Response Delay O-37 Maximum Inter-Char Delay ID-00 Operating Hours to ID-05 Over Volt's ID-20 Historic Log: Event to ID-22 Historic Log: Time ID-30 Alarm Log: Error Code to ID-32 Alarm Log: Time

Manual restore

NOTE

When carrying out manual restore, serial communication, RFI filter settings and fault log settings are reset. .

1. Disconnect from mains and wait until the display turns off.

2a. Press [Status] - [Main Menu] - [OK] at the same time while power up for keypad

3. Release the keys after 5 sec.

4. The frequency converter is now programmed according to default settings

The Manual Restore restores all except:

ID-00 Operating Hours ID-03 Power Up's ID-04 Over Temp's ID-05 Over Volt's

5.1.8 Restore Factory Settings

There are two ways to restore the drive to factory settings: Recommended restore and manual restore. Please be aware that they have different impact according to the below description.

Recommended restore (via H-03 Restore Factory Settings)

1. Select H-03 Restore Factory Settings

2. Press [OK]

3. Select [2] Restore Factory Settings

4. Press [OK]

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How to Program AF-600 FP High Power Operating Instructions

6How to Program

6.1 How to Program

6.1.1 Parameter Set-Up

Group Title Function

K-## Operation and Display Parameters used to program the keypad including: selection of language; selection of which

variables are displayed at each position in the display (e.g. static duct pressure or condenser water return temperature can be displayed with the setpoint in small digits in the top row and feedback in large digits in the centre of the dispay); enabling/disabling of the keypad keys/ buttons; passwords for the keypad; upload and download of commissioned parameters to/from the keypad and setting the built in clock.

F-## Fundamental Parameters Parameters used to configure the basic setup of the drive, including basic accel/decel times,

frequency and speed limits, maximum and minimum reference etc.

E-## Digital In / Out Parameters used to program the functions of all digital inputs, digital outputs, relay outputs,

pulse inputs and pulse outputs for terminals on the control card and all option cards.

C-## Frequency Control

Functions

P-## Load / Motor Parameters used to configure the frequency converter for the specific application and motor

H-## High Perf Parameters Parameters used to configure additional drive functions. Infrequently used parameters can be

AN-## Analog In / Out Parameters used to program the functions associated with all analog inputs and analog outputs

SP-## Special Functions Parameters used to configure special functions of the frequency converter including: kinetic

O-## Communication and

Options

AO-## Analog I/O Option Parameters used to configure the Analog I/O option (OPCAIO) including: definition of the analog

DN-## DeviceNet Parameters only applicable when a DeviceNet option is installed. PB-## Profibus Parameters only applicable when a Profibus option is installed.

Parameters used to configure drive frequency settings, including jump frequencies and jog speed.

including: open or closed loop operation; type of application such as compressor, fan or centrifual pump; motor nameplate data; auto-tuning of the drive to the motor for optimum performance; flying start (typically used for fan applications) and motor thermal protection.

found here.

for the terminals on the control card and General Purpose I/O option (OPCGPIO) (note: For Analog I/O option OPCAIO, see parameter group AO-00) including: analog input live zero timeout function (which for example can be used to command a cooling tower fan to operate at full speed if the condenser water return sensor fails); scaling of the analog input signals (for example to match the analog input to the mA and pressure range of a static duct pressure sensor); filter time constant to filter out electrical noise on the analog signal which can sometimes occur when long cables are installed; function and scaling of the analog outputs (for example to provide an analog output representing motor current or kW to an analog input of a DDC controller) and to configure the analog outputs to be controlled by the BMS via a high level interface (HLI) (e.g. to control a chilled water valve) including ability to define a default value of these outputs in the event of the HLI failing.

back-up function (especially useful for critical applications in semi-conductor installations where performance under mains dip/mains loss is important); mains imbalance protection; automatic reset (to avoid the need for a manual reset of Alarms); energy optimisation parameters (which typically do not need changing but enable fine tuning of this automatic function (if necessary) ensuring the frequency converter and motor combination operate at their optimum efficiency at full and partial load conditions) and auto-derating functions (which enable the frequency converter to continue operation at reduced performance under extreme operating conditions ensuring maximum up time). Parameters used for configuring and monitoring functions associated with the serial communications / high level interface to the frequency converter

input types (e.g. voltage, Pt1000 or Ni1000) and scaling and definition of the analog output functions and scaling.

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How to Program AF-600 FP High Power Operating Instructions

Group Title Function

LN-## LonWorks Parameters only applicable when a Lonworks option is installed. BN-## BACnet Parameters used for BACnet configuration. ID-## Drive Information Parameters providing operating data and other drive information including: operating and

running hour counters; kWh counter; resetting of the running and kWh counters; alarm/fault log (where the past 10 alarms are logged along with any associated value and time) and drive and option card indentification parameters such as code number and software version.

DR-## Data Readouts Read only parameters which display the status/value of many operating variables which can be

displayed on the keypad or viewed in this parameter group. These parameters can be particularly useful during commissioning when interfacing with a BMS via a high level interface.

LG-## Logs & I/O Opt. Status Read only parameters which display the last 10 preventative maintenance log items, actions and

time and the value of analog inputs and outputs on the Analog I/O option card which can be particularly useful during commissioning when interfacing with a BMS via a high level interface.

AP-## HVAC Appl. Param. Parameters used to monitor, protect and control pumps, fans and compressors including: no

flow detection and protection of pumps (including auto-setup of this function); dry pump protection; end of curve detection and protection of pumps; sleep mode (especially useful for cooling tower and booster pump sets); broken belt detection (typically used for fan applications to detect no air flow instead of using a ∆p switch installed across the fan); short cycle protection of compressors and pump flow compensation of setpoint (especially useful for secondary chilled water pump applications where the ∆p sensor has been installed close to the pump and not acoss the furthest most significant load(s) in the system; using this function can compensate for the sensor installation and help to realise the maximum energy savings).

FB-## Fire/Bypass Operation Parameters used to set-up Fire Mode and/or to control a bypass contactor/starter if designed

into the system.

T-## Timed Functions Time based parameters including: those used to initiate daily or weekly actions based on the

built in real time clock (e.g. change of setpoint for night set back mode or start/stop of the pump/fan/compressor start/stop of a external equipment); preventative maintenance functions which can be based on running or operating hour time intervals or on specific dates and times; energy log (especially useful in retrofit applications or where information of the actual historical load (kW) on the pump/fan/compressor is of interest); trending (especially useful in retrofit or other applications where there is an interest to log operating power, current, frequency or speed of the pump/fan/compressor for analysis and a payback counter.

CL-## PID Closed Loop Parameters used to configure the closed loop PI(D) controller which controls the speed of the

pump, fan or compressor in closed loop mode including: defining where each of the 3 possible feedback signals come from (e.g. which analog input or the BMS HLI); conversion factor for each of the feedback signals (e.g. where a pressure signal is used for indication of flow in an AHU or converting from pressure to temperature in a compressor application); engineering unit for the reference and feedback (e.g. Pa, kPa, m Wg, in Wg, bar, m3/s, m3/h, °C, °F etc); the function (e.g. sum, difference, average, minimum or maximum) used to calculate the resulting feedback for single zone applications or the control philosophy for multi-zone applications; programming of the setpoint(s) and manual or auto-tuning of the PI(D) loop.

XC-## Ext. PID Closed Loop Parameters used to configure the 3 extended closed loop PI(D) controllers which for example

can be used to control external actuators (e.g. chilled water valve to maintain supply air temperature in a VAV system) including: engineering unit for the reference and feedback of each controller (e.g. °C, °F etc); defining the range of the reference/setpoint for each controller; defining where each of the references/setpoints and feedback signals come from (e.g. which analog input or the BMS HLI); programming of the setpoint and manual or auto-tuning of the each of the PI(D) controllers.

PC-## Pump Controller Parameters used to configure and monitor the built in pump controller (typically used for pump

booster sets).

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How to Program AF-600 FP High Power Operating Instructions

Group Title Function

LC-## Logic Controller Parameters used to configure the built in Logic Controller (LC) which can be used for simple

functions such as comparators (e.g. if running above xHz, activate output relay), timers (e.g. when a start signal is applied, first activate output relay to open supply air damper and wait x seconds before acceling) or a more complex sequence of user defined actions executed by the LC when the associated user defined event is evaluated as TRUE by the LC. (For example, initiate an economiser mode in a simple AHU cooling application control scheme where there is no BMS. For such an application the LC can monitor the outside air relative humidity and if it is below a defined value, the supply air temperature setpoint could be automatically increased. With the frequency converter monitoring the outside air relative humidity and supply air temperature via it’s analog inputs and controlling the chilled water valve via one of the extended PI(D) loops and an analog output, it would then modulate that valve to maintain a higher supply air temperature). The LC can often replace the need for other external control equipment.

B-## Brakes Parameters used to configure braking functions of the frequency converter which although not

common in many AF-600 FP applications, can be useful on special fan applications. Parameters including: DC braking and over voltage control (which provides automatic adjustment of the deceleration rate (auto-ramping) to avoid tripping when decelerating large inertia fans)

Table 6.1 Parameter Groups

Parameter descriptions and selections are displayed on the keypad display. (See relevant section for details.) Access the parameters by pressing the [Quick Menu] or [Main Menu] button on the keypad. The Quick Menu is used primarily for commissioning the unit at start-up by providing the parameters necessary to start operation. The Main Menu provides access to all parameters for detailed application programming.

All digital input/output and analog input/output terminals are multifunctional. All terminals have factory default functions suitable for the majority of AF-600 FP applications but if other special functions are required, they must be programmed as explained in parameter group E-## or AN-##.

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How to Program AF-600 FP High Power Operating Instructions

6.1.2 Quick Menu Mode

Parameter Data The keypad provides access to all parameters listed under the Quick Menus. To set parameters using the [Quick Menu] button - enter or change parameter data or settings in accordance with the following procedure:

1. Press Quick Menu button then press Quick Start

Use the [ you want to change

3. Press [OK]

Use [ parameter setting

5. Press [OK]

6. To move to a different digit within a parameter setting, use the [

7. Highlighted area indicates digit selected for change

8. Press [Cancel] button to disregard change, or press [OK] to accept change and enter the new setting

Example of changing parameter data Assume parameter F-07 Accel Time 1 is set to 6 seconds and you want to change it to 10 seconds. Use the following procedure:

] and [▼] buttons to find the parameter

▲

] and [▼] buttons to select the correct

▲

] and [▶] buttons

◀

Select [Trendings]: to get information about the display line read-outs. The information is shown as graphs. Only display parameters selected in K-20 Display Line 1.1 Small and K-24 Display Line 3 Large can be viewed. It is possible to store up to 120 samples in the memory for later reference.

Efficient Parameter Set-up for AF-600 FP Applications: The parameters can easily be set up for the vast majority of the AF-600 FP applications only by using the [Quick Setup] option. After pressing [Quick Menu], the different choices in the Quick Menu are listed.

Example of using the Quick Setup option:

NOTE

A complete description of the function is found in the parameter sections of this manual.

1. Press Quick Menu key

2. Choose Quick Start

3. Press [OK]

With the [

5. Press [OK]

6. Use the arrow keys to change the 6.00 to 10.00.

7. Press [OK]

The drive will now accelerate to rated speed in 10 seconds instead of 6 seconds.

It is recommended to do the set-up in the order that the parameters are listed!

Select [Parameter Data Check] to get information about:

The last 10 changes. Use the up/down navigation

•

keys to scroll between the last 10 changed parameters.

The changes made since default setting.

•

] button find par. F-07 Accel Time 1

▼

Illustration 6.1 Quick Menu view.

The Quick Setup menu gives access to the most important setup parameters of the frequency converter. After programming the frequency converter will, in most cases, be ready for operation. The Quick Setup parameters are shown in the table below. A complete description of the function is given in the parameter description sections of this manual.

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How to Program AF-600 FP High Power Operating Instructions

Parameter [Units]

K-01 Language K-02 Motor Speed Unit P-02 Motor Power [HP]*[HP] P-07 Motor Power [kW] [kW] F-05 Motor Rated Voltage [V] F-04 Base Frequency [Hz] P-03 Motor Current [A] P-06 Base Speed [RPM] F-01 Frequency Setting 1 F-02 Operation Method F-07 Accel Time 1 [s] F-08 Decel Time 1 [s] F-10 Electronic Overload

F-15 Motor Speed High Limit [Hz]*

F-16 Motor Speed Low Limit [Hz]*

F-17 Motor Speed High Limit

[RPM]

F-18 Motor Speed Low Limit

[RPM] H-08 Reverse Lock P-04 Auto Tune

[Hz]

[RPM]

Table 6.2 Quick Setup parameters

*The display showing depends on choices made in K-02 Motor Speed Unit and K-03 Regional Settings. The default settings of K-02 Motor Speed Unit and K-03 Regional Settings depend on which region of the world the frequency converter is supplied to but can be reprogrammed as required.

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How to Program AF-600 FP High Power Operating Instructions

6.1.3 Macros

The Macros provide quick and easy access to all parameters required for the majority of AF-600 FP applications including most VAV and CAV supply and return fans, cooling tower fans, Primary, Secondary and Condenser Water Pumps and other pump, fan and compressor applications.

How to access Macros - example

Illustration 6.2 Step 1: Turn on the frequency converter (green LED lights)

Illustration 6.3 Step 2: Press the [Quick Menus] button (Quick Menus choices appear).

Illustration 6.5 Step 4: Use the up/down navigation keys to scroll down to find AP-62 Broken Belt Delay.

Illustration 6.6 Step 5: Press [OK].

Illustration 6.4 Step 3: Use the up/down navigation keys to scroll down to Fan Macros. Press [OK].

Illustration 6.7 Step 6: Use the up/down navigation keys to change the delay time.

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How to Program AF-600 FP High Power Operating Instructions

Function Set-ups parameters The Quick Menu parameters are grouped in the following way:

Application Settings

Fan Macros Pump Macros Compressor Macros

AP-60 Broken Belt Function AP-20 Low Power Auto Set-up H-43 Torque Characteristics

AP-61 Broken Belt Torque AP-21 Low Power Detection F-24 Holding Time

AP-62 Broken Belt Delay AP-22 Low Speed Detection AP-75 Short Cycle Protection

C-40 Semi-Auto Jump Freq Set-up AP-23 No-Flow Function AP-76 Interval between Starts

H-43 Torque Characteristics AP-24 No-Flow Delay AP-77 Minimum Run Time

AP-22 Low Speed Detection AP-40 Minimum Run Time E-51 Terminal 27 Mode

AP-23 No-Flow Function AP-41 Minimum Sleep Time E-52 Terminal 29 Mode

AP-24 No-Flow Delay AP-42 Wake-up Speed [RPM] E-03 Terminal 27 Digital Input

AP-40 Minimum Run Time AP-43 Wake-up Speed [Hz] E-04 Terminal 29 Digital Input

AP-41 Minimum Sleep Time AP-44 Wake-up Ref./FB Difference E-24 Function Relay

AP-42 Wake-up Speed [RPM] AP-45 Setpoint Boost H-09 Start Mode

AP-43 Wake-up Speed [Hz] AP-46 Maximum Boost Time H-36 Trip Speed Low [RPM]

AP-44 Wake-up Ref./FB Difference AP-26 Dry Pump Function H-37 Trip Speed Low [Hz]

AP-45 Setpoint Boost AP-27 Dry Pump Delay

AP-46 Maximum Boost Time AP-80 Flow Compensation

B-10 Brake Function AP-81 Square-linear Curve Approximation

B-16 AC brake Max. Current AP-82 Work Point Calculation

B-17 Over-voltage Control AP-83 Speed at No-Flow [RPM]

H-09 Start Mode AP-84 Speed at No-Flow [Hz]

F-24 Holding Time AP-85 Speed at Design Point [RPM]

H-80 Function at Stop AP-86 Speed at Design Point [Hz]

B-00 DC Hold Current AP-87 Pressure at No-Flow Speed

H-08 Reverse Lock AP-88 Pressure at Rated Speed

AP-89 Flow at Design Point

AP-90 Flow at Rated Speed

H-43 Torque Characteristics

H-09 Start Mode

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How to Program AF-600 FP High Power Operating Instructions

Closed Loop Settings

Single Zone Int. Set Point Single Zone Ext. Set Point Multi Zone / Adv

H-40 Configuration Mode H-40 Configuration Mode H-40 Configuration Mode

CL-12 Reference/Feedback Unit CL-12 Reference/Feedback Unit F-01 Frequency Setting 1

CL-13 Minimum Reference/Feedb. CL-13 Minimum Reference/Feedb. C-30 Frequency Command 2

CL-14 Maximum Reference/Feedb. CL-14 Maximum Reference/Feedb. CL-00 Feedback 1 Source

AN-22 Terminal 54 Low Current AN-10 Terminal 53 Low Voltage CL-01 Feedback 1 Conversion

AN-24 Terminal 54 Low Ref./Feedb. Value AN-11 Terminal 53 High Voltage CL-02 Feedback 1 Source Unit

AN-25 Terminal 54 High Ref./Feedb. Value AN-12 Terminal 53 Low Current CL-03 Feedback 2 Source

AN-26 Terminal 54 Filter Time Constant AN-13 Terminal 53 High Current CL-04 Feedback 2 Conversion

AN-27 Terminal 54 Live Zero AN-14 Terminal 53 Low Ref./Feedb. Value CL-05 Feedback 2 Source Unit

AN-00 Live Zero Timeout Time AN-15 Terminal 53 High Ref./Feedb. Value CL-06 Feedback 3 Source

AN-01 Live Zero Timeout Function AN-22 Terminal 54 Low Current CL-07 Feedback 3 Conversion

CL-21 Setpoint 1 AN-24 Terminal 54 Low Ref./Feedb. Value CL-08 Feedback 3 Source Unit

CL-81 PID Normal/ Inverse Control AN-25 Terminal 54 High Ref./Feedb. Value CL-12 Reference/Feedback Unit

CL-82 PID Start Speed [RPM] AN-26 Terminal 54 Filter Time Constant CL-13 Minimum Reference/Feedb.

CL-83 PID Start Speed [Hz] AN-27 Terminal 54 Live Zero CL-14 Maximum Reference/Feedb.

CL-93 PID Proportional Gain AN-00 Live Zero Timeout Time AN-10 Terminal 53 Low Voltage

CL-94 PID Integral Time AN-01 Live Zero Timeout Function AN-11 Terminal 53 High Voltage

CL-81 PID Normal/ Inverse Control AN-12 Terminal 53 Low Current

CL-82 PID Start Speed [RPM] AN-13 Terminal 53 High Current

CL-83 PID Start Speed [Hz] AN-14 Terminal 53 Low Ref./Feedb. Value

CL-93 PID Proportional Gain AN-15 Terminal 53 High Ref./Feedb. Value

CL-94 PID Integral Time AN-16 Terminal 53 Filter Time Constant

AN-17 Terminal 53 Live Zero

AN-20 Terminal 54 Low Voltage

AN-21 Terminal 54 High Voltage

AN-22 Terminal 54 Low Current

AN-23 Terminal 54 High Current

AN-24 Terminal 54 Low Ref./Feedb. Value

AN-25 Terminal 54 High Ref./Feedb. Value

AN-26 Terminal 54 Filter Time Constant

AN-27 Terminal 54 Live Zero

AN-00 Live Zero Timeout Time

AN-01 Live Zero Timeout Function

H-76 Warning Feedback Low

H-77 Warning Feedback High

CL-20 Feedback Function

CL-21 Setpoint 1

CL-22 Setpoint 2

CL-81 PID Normal/ Inverse Control

CL-82 PID Start Speed [RPM]

CL-83 PID Start Speed [Hz]

CL-93 PID Proportional Gain

CL-94 PID Integral Time

CL-70 Closed Loop Type

CL-71 PID Performance

CL-72 PID Output Change

CL-73 Minimum Feedback Level

CL-74 Maximum Feedback Level

CL-79 PID Autotuning

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6.1.4 Main Menu Mode

The keypad provides access to the main menu mode. Select the Main Menu mode by pressing the [Main Menu] key. Illustration 6.2 shows the resulting read-out, which appears on the display of the keypad. Lines 2 through 5 on the display show a list of parameter groups which can be chosen by toggling the up and down buttons.

Illustration 6.8 Display example.

Each parameter has character(s) and number which remain the same regardless of the programming mode. In the Main Menu mode, the parameters are further divided into groups: Macros, Keypad Set-Up, Parameter Data Set, Parameter Data Check, Drive Information, Data Readouts, Logs & I/O Option Status, and Advanced Parameter Data Set.

All parameters can be changed in the Main Menu. The configuration of the unit (H-40 Configuration Mode) will determine other parameters available for programming. For example, selecting Closed Loop enables additional parameters related to closed loop operation. Option cards added to the unit enable additional parameters associated with the option device.

6.1.5 Parameter Selection

Group no. Parameter group: K-## Keypad Set-Up F-## Fundamental Parameters E-## Digital In/Out C-## Frequency Control Functions P-## Motor Data H-## High Perf Parameters AN-## Analog In/Out SP-## Special Functions O-## Options / Comms AO-## Analog I/O Option DN-## DeviceNet PB-## Profibus LN-## LonWorks BN-## BACnet ID-## Drive Information DR-## Data Readouts LG-## Logs & I/O Opt. Status AP-## HVAC Appl. Param. FB-## Fire/Bypass Operation EN-## EtherNet T-## Timed Functions CL-## PID Closed Loop XC-## Ext. PID Closed Loop PC-## Pump Controller LC-## Logic Controller B-## Braking Functions

Table 6.4 Parameter groups.

Choose a parameter group from the Main Menu and Press [OK]. Then further select the parameter sub-groups by using the up and down arrows and then Press [OK]. The middle section of the keypad display shows the parameters. Press [OK] to select parameters and now the display shows that selected parameter's value.

Main Menu Item Parameter Groups: Keypad Set-Up K-## Parameter Data Set Drive Information ID-## Data Readouts DR-## Logs & I/O Option Status Advanced Parameter Data Set

Table 6.3 Parameter Groups in Main Menu Items

F-##, E-##, C-##, P-##, H-##, AN-##, SP-##, O##, AO-##, DN-##, PB-##, LN-##, BN-##

LG-##

AP-##, FB-##, T-##, CL-##, XC-##, PC-##, LC-##, B-##

6.1.6 Changing Data

1. Press [Quick Menu] or [Main Menu] key.

Use [

] and [▼] keys keys to find parameter

▲

group to edit.

3. Press [OK] key.

Use [

] and [▼] keys to find parameter to edit.

▲

5. Press [OK] key.

Use [

] and [▼] keys to select correct parameter

▲

setting. Or, to move to digits within a number, use left or right arrow keys. Cursor indicates digit

selected to change. [ [

] key decreases the value.

▼

7. Press [Cancel] key to disregard change, or press [OK] key to accept change and enter new setting.

] key increases the value,

▲

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How to Program AF-600 FP High Power Operating Instructions

6.1.7 Changing a Text Value

If the selected parameter is a text value, change the text value by means of the up/down navigation keys. The up key increases the value, and the down key decreases the value. Place the cursor on the value to be saved and press [OK].

Illustration 6.12 Display example.

6.1.9 Changing of Data Value, Step-by-Step

Certain parameters can be changed step by step or infinitely variably. This applies to P-07 Motor Power [kW],

Illustration 6.9 Display example.

F-05 Motor Rated Voltage and F-04 Base Frequency. The parameters are changed both as a group of numeric data values and as numeric data values infinitely variably.

6.1.10 Read-out and Programming of Indexed Parameters

Parameters are indexed when placed in a rolling stack. ID-30 Alarm Log: Error Code to ID-32 Alarm Log: Time contain a fault log which can be read out. Choose a parameter, press [OK], and use the up/down navigation keys to scroll through the value log.

Illustration 6.10 Display example.

6.1.8 Changing a Group of Numeric Data Values

If the chosen parameter represents a numeric data value, change the chosen data value by means of the [◄] and [►] navigation keys as well as the up/down [ keys. Use the ◄] and [►] navigation keys to move the cursor horizontally.

Illustration 6.11 Display example.

] [▼] navigation

▲

Use C-05 Multi-step Frequency 1 - 8 as another example: Choose the parameter, press [OK], and use the up/down navigation keys keys to scroll through the indexed values. To change the parameter value, select the indexed value and press [OK]. Change the value by using the up/down keys. Press [OK] to accept the new setting. Press [Cancel] to abort. Press [Back] to leave the parameter.

Use the up/down navigation keys to change the data value. The up key enlarges the data value, and the down key reduces the data value. Place the cursor on the value to be saved and press [OK].

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How to Program AF-600 FP High Power Operating Instructions

6.2 Parameter Lists

6.2.1 Main Menu Structure

Parameters for the frequency converter are grouped into various parameter groups for easy selection of the correct parameters for optimized operation of the frequency converter. The vast majority of AF-600 FP applications can be programmed using the Quick Menu button and selecting the parameters under Quick Setup. Descriptions and default settings of parameters may be found under the section Parameter Lists at the back of this manual.

K-## Keypad Set-up F-## Fundamental Parameters E-## Digital In/Outs C-## Frequency Control Functions P-## Motor Data H-## High Perf Parameters AN-## Analog In/Out SP-## Special Functions O-## Options/Comms AO-## Analog I/O Options DN-## DeviceNet EN-## Ethernet PB-## Profibus LN-## LonWorks BN-## BACnet ID-## Drive Information DR-## Data Readouts LG-## Logs & I/O Opt. Status AP-## HVAC Appl. Param. FB-## Fire/Bypass Operation T-## Timed Functions CL-## PID Closed Loop XC-## Ext. PID Closed Loop PC-## Pump Controller LC-## Logic Controller B-## Braking Functions

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6.2.2 K-## Keypad Set-up

Par. No. # Parameter description Default value 4-set-up Change

during

operation K-0# K-01 Language [0] English 1 set-up TRUE - Uint8 K-02 Motor Speed Unit [1] Hz 2 set-ups FALSE - Uint8 K-03 Regional Settings [1] North America 2 set-ups FALSE - Uint8 K-04 Operating State at Power-up [0] Resume All set-ups TRUE - Uint8 K-05 Local Mode Unit [0] As Motor Speed Unit 2 set-ups FALSE - Uint8 K-1# K-10 Active Set-up [1] Set-up 1 1 set-up TRUE - Uint8 K-11 Edit Set-up [9] Active Set-up All set-ups TRUE - Uint8 K-12 This Set-up Linked to [0] Not linked All set-ups FALSE - Uint8 K-13 Readout: Linked Set-ups 0 N/A All set-ups FALSE 0 Uint16 K-14 Readout: Edit Set-ups / Channel 0 N/A All set-ups TRUE 0 Int32 K-2# K-20 Display Line 1.1 Small ExpressionLimit All set-ups TRUE - Uint16 K-21 Display Line 1.2 Small ExpressionLimit All set-ups TRUE - Uint16 K-22 Display Line 1.3 Small ExpressionLimit All set-ups TRUE - Uint16 K-23 Display Line 2 Large ExpressionLimit All set-ups TRUE - Uint16 K-24 Display Line 3 Large ExpressionLimit All set-ups TRUE - Uint16 K-25 Quick Start ExpressionLimit 1 set-up TRUE 0 Uint16 K-3# K-30 Unit for Custom Readout [1] % All set-ups TRUE - Uint8 K-31 Min Value of Custom Readout ExpressionLimit All set-ups TRUE -2 Int32

100.00 CustomReaK-32 Max Value of Custom Readout K-37 Display Text 1 0 N/A 1 set-up TRUE 0 VisStr[25] K-38 Display Text 2 0 N/A 1 set-up TRUE 0 VisStr[25] K-39 Display Text 3 0 N/A 1 set-up TRUE 0 VisStr[25] K-4# K-40 [Hand] Button on Keypad [1] Enabled All set-ups TRUE - Uint8 K-41 [Off] Button on Keypad [1] Enabled All set-ups TRUE - Uint8 K-42 [Auto] Button on Keypad [1] Enabled All set-ups TRUE - Uint8 K-43 [Reset] Button on Keypad [1] Enabled All set-ups TRUE - Uint8 K-5# K-50 Keypad Copy [0] No copy All set-ups FALSE - Uint8 K-51 Set-up Copy [0] No copy All set-ups FALSE - Uint8 K-6# K-60 Main Menu Password 100 N/A 1 set-up TRUE 0 Int16 K-61 Access to Main Menu w/o Password [0] Full access 1 set-up TRUE - Uint8 K-65 Quick Menu Password 200 N/A 1 set-up TRUE 0 Int16 K-66 Access to Quick Menu w/o Password [0] Full access 1 set-up TRUE - Uint8

doutUnit All set-ups TRUE -2 Int32

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Par. No. # Parameter description Default value 4-set-up Change

during

operation K-7# K-70 Date and Time ExpressionLimit All set-ups TRUE 0 TimeOfDay K-71 Date Format null 1 set-up TRUE - Uint8 K-72 Time Format null 1 set-up TRUE - Uint8 K-74 DST/Summertime [0] Off 1 set-up TRUE - Uint8 K-76 DST/Summertime Start ExpressionLimit 1 set-up TRUE 0 TimeOfDay K-77 DST/Summertime End ExpressionLimit 1 set-up TRUE 0 TimeOfDay K-79 Clock Fault null 1 set-up TRUE - Uint8 K-8# K-81 Working Days null 1 set-up TRUE - Uint8 K-82 Additional Working Days ExpressionLimit 1 set-up TRUE 0 TimeOfDay K-83 Additional Non-Working Days ExpressionLimit 1 set-up TRUE 0 TimeOfDay K-89 Date and Time Readout 0 N/A All set-ups TRUE 0 VisStr[25]

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6.2.3 F-## Fundamental Parameters

Par. No. # Parameter description Default value 4-set-up Change

during

operation

F-0# F-01 Frequency Setting 1 [1] Analog input 53 All set-ups TRUE - Uint8 F-02 Operation Method [0] Linked to Hand / Auto All set-ups TRUE - Uint8 F-03 Max Output Frequency 1 ExpressionLimit All set-ups FALSE -1 Uint16 F-04 Base Frequency ExpressionLimit All set-ups FALSE 0 Uint16 F-05 Motor Rated Voltage ExpressionLimit All set-ups FALSE 0 Uint16 F-07 Accel Time 1 ExpressionLimit All set-ups TRUE -2 Uint32 F-08 Decel Time 1 ExpressionLimit All set-ups TRUE -2 Uint32 F-1# F-10 Electronic Overload [4] Elec. OL Trip 1 All set-ups TRUE - Uint8 F-11 Motor External Fan [0] No All set-ups TRUE - Uint16 F-12 Motor Thermistor Input [0] None All set-ups TRUE - Uint8 F-15 Motor Speed High Limit [Hz] ExpressionLimit All set-ups TRUE -1 Uint16 F-16 Motor Speed Low Limit [Hz] ExpressionLimit All set-ups TRUE -1 Uint16 F-17 Motor Speed High Limit [RPM] ExpressionLimit All set-ups TRUE 67 Uint16 F-18 Motor Speed Low Limit [RPM] ExpressionLimit All set-ups TRUE 67 Uint16 F-2# F-24 Holding Time 0.0 s All set-ups TRUE -1 Uint16 F-26 Motor Noise (Carrier Freq) null All set-ups TRUE - Uint8 F-27 Motor Tone Random [0] Off All set-ups TRUE - Uint8 F-3# F-37 Adv. Switching Pattern null All set-ups TRUE - Uint8 F-38 Overmodulation [1] On All set-ups FALSE - Uint8 F-4# F-40 Torque Limiter (Driving) ExpressionLimit All set-ups TRUE -1 Uint16 F-41 Torque Limiter (Braking) 100.0 % All set-ups TRUE -1 Uint16 F-43 Current Limit ExpressionLimit All set-ups TRUE -1 Uint32 F-5# F-52 Minimum Reference ExpressionLimit All set-ups TRUE -3 Int32 F-53 Maximum Reference ExpressionLimit All set-ups TRUE -3 Int32 F-54 Reference Function null All set-ups TRUE - Uint8 F-6# F-64 Preset Relative Reference 0.00 % All set-ups TRUE -2 Int32 F-9# F-90 Step Size 0.10 % All set-ups TRUE -2 Uint16 F-91 Accel/Decel Time 1.00 s All set-ups TRUE -2 Uint32 F-92 Power Restore [0] Off All set-ups TRUE - Uint8 F-93 Maximum Limit 100 % All set-ups TRUE 0 Int16 F-94 Minimum Limit 0 % All set-ups TRUE 0 Int16 F-95 Accel/Decel Ramp Delay ExpressionLimit All set-ups TRUE -3 TimD

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6.2.4 E-## Digital In/Outs

Par. No. # Parameter description Default value 4-set-up Change

during

operation

E-0# E-00 Digital I/O Mode [0] PNP - Active at 24V All set-ups FALSE - Uint8 E-01 Terminal 18 Digital Input [8] Start All set-ups TRUE - Uint8 E-02 Terminal 19 Digital Input [0] No operation All set-ups TRUE - Uint8 E-03 Terminal 27 Digital Input [0] No operation All set-ups TRUE - Uint8 E-04 Terminal 29 Digital Input [14] Jog All set-ups TRUE - Uint8 E-05 Terminal 32 Digital Input [0] No operation All set-ups TRUE - Uint8 E-06 Terminal 33 Digital Input [0] No operation All set-ups TRUE - Uint8 E-1# E-10 Accel Time 2 ExpressionLimit All set-ups TRUE -2 Uint32 E-11 Decel Time 2 ExpressionLimit All set-ups TRUE -2 Uint32 E-2# E-20 Terminal 27 Digital Output [0] No operation All set-ups TRUE - Uint8 E-21 Terminal 29 Digital Output [0] No operation All set-ups TRUE - Uint8 E-24 Function Relay null All set-ups TRUE - Uint8 E-26 On Delay, Relay 0.01 s All set-ups TRUE -2 Uint16 E-27 Off Delay, Relay 0.01 s All set-ups TRUE -2 Uint16 E-5# E-51 Terminal 27 Mode [0] Input All set-ups TRUE - Uint8 E-52 Terminal 29 Mode [0] Input All set-ups TRUE - Uint8 E-53 Terminal X30/2 Digital Input [0] No operation All set-ups TRUE - Uint8 E-54 Terminal X30/3 Digital Input [0] No operation All set-ups TRUE - Uint8 E-55 Terminal X30/4 Digital Input [0] No operation All set-ups TRUE - Uint8 E-56 Term X30/6 Digi Out (OPCGPIO) [0] No operation All set-ups TRUE - Uint8 E-57 Term X30/7 Digi Out (OPCGPIO) [0] No operation All set-ups TRUE - Uint8 E-6# E-60 Term. 29 Low Frequency 100 Hz All set-ups TRUE 0 Uint32 E-61 Term. 29 High Frequency 100 Hz All set-ups TRUE 0 Uint32 E-62 Term. 29 Low Ref./Feedb. Value 0.000 N/A All set-ups TRUE -3 Int32 E-63 Term. 29 High Ref./Feedb. Value 100.000 N/A All set-ups TRUE -3 Int32 E-64 Pulse Filter Time Constant #29 100 ms All set-ups FALSE -3 Uint16 E-65 Term. 33 Low Frequency 100 Hz All set-ups TRUE 0 Uint32 E-66 Term. 33 High Frequency 100 Hz All set-ups TRUE 0 Uint32 E-67 Term. 33 Low Ref./Feedb. Value 0.000 N/A All set-ups TRUE -3 Int32 E-68 Term. 33 High Ref./Feedb. Value 100.000 N/A All set-ups TRUE -3 Int32 E-69 Pulse Filter Time Constant #33 100 ms All set-ups FALSE -3 Uint16

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Par. No. # Parameter description Default value 4-set-up Change

during

operation

E-7# E-70 Terminal 27 Pulse Output Variable [0] No operation All set-ups TRUE - Uint8 E-71 Pulse Output Max Freq #27 5000 Hz All set-ups TRUE 0 Uint32 E-72 Terminal 29 Pulse Output Variable [0] No operation All set-ups TRUE - Uint8 E-74 Pulse Output Max Freq #29 5000 Hz All set-ups TRUE 0 Uint32 E-75 Terminal X30/6 Pulse Output Variable [0] No operation All set-ups TRUE - Uint8 E-76 Pulse Output Max Freq #X30/6 5000 Hz All set-ups TRUE 0 Uint32

E-9# E-90 Digital & Relay Bus Control 0 N/A All set-ups TRUE 0 Uint32 E-93 Pulse Out #27 Bus Control 0.00 % All set-ups TRUE -2 N2 E-94 Pulse Out #27 Timeout Preset 0.00 % 1 set-up TRUE -2 Uint16 E-95 Pulse Out #29 Bus Control 0.00 % All set-ups TRUE -2 N2 E-96 Pulse Out #29 Timeout Preset 0.00 % 1 set-up TRUE -2 Uint16 E-97 Pulse Out #X30/6 Bus Control 0.00 % All set-ups TRUE -2 N2 E-98 Pulse Out #X30/6 Timeout Preset 0.00 % 1 set-up TRUE -2 Uint16

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6.2.5 C-## Frequency Control Functions

Par. No. # Parameter description Default value 4-set-up Change

during

operation C-0# C-01 Jump Frequency From [Hz] ExpressionLimit All set-ups TRUE -1 Uint16 C-02 Jump Speed From [RPM] ExpressionLimit All set-ups TRUE 67 Uint16 C-03 Jump Speed To [RPM] ExpressionLimit All set-ups TRUE 67 Uint16 C-04 Jump Frequency To [Hz] ExpressionLimit All set-ups TRUE -1 Uint16 C-05 Multi-step Frequency 1 - 8 0.00 % All set-ups TRUE -2 Int16 C-2# C-20 Jog Speed [Hz] ExpressionLimit All set-ups TRUE -1 Uint16 C-21 Jog Speed [RPM] ExpressionLimit All set-ups TRUE 67 Uint16 C-22 Jog Accel/Decel Time ExpressionLimit All set-ups TRUE -2 Uint32 C-23 Quick Stop Decel Time ExpressionLimit 2 set-ups TRUE -2 Uint32 C-3# C-30 Frequency Command 2 [20] Digital Potentiometer All set-ups TRUE - Uint8 C-34 Frequency Command 3 [0] No function All set-ups TRUE - Uint8 C-4# C-40 Semi-Auto Jump Freq Set-up [0] Off All set-ups FALSE - Uint8

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6.2.6 P-## Motor Data

Par. No. # Parameter description Default value 4-set-up Change

during

operation

P-0# P-02 Motor Power [HP] ExpressionLimit All set-ups FALSE -2 Uint32 P-03 Motor Current ExpressionLimit All set-ups FALSE -2 Uint32 P-04 Auto Tune [0] Off All set-ups FALSE - Uint8 P-06 Base Speed ExpressionLimit All set-ups FALSE 67 Uint16 P-07 Motor Power [kW] ExpressionLimit All set-ups FALSE 1 Uint32 P-08 Motor Rotation Check [0] Off All set-ups FALSE - Uint8 P-09 Slip Compensation 0 % All set-ups TRUE 0 Int16 P-1# P-10 Slip Compensation Time Constant ExpressionLimit All set-ups TRUE -2 Uint16 P-3# P-30 Stator Resistance (Rs) ExpressionLimit All set-ups FALSE -4 Uint32 P-31 Rotor Resistance (Rr) ExpressionLimit All set-ups FALSE -4 Uint32 P-35 Main Reactance (Xh) ExpressionLimit All set-ups FALSE -4 Uint32 P-36 Iron Loss Resistance (Rfe) ExpressionLimit All set-ups FALSE -3 Uint32

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6.2.7 H-## High Perf Parameters

Par. No. # Parameter description Default value 4-set-up Change

during

operation H-0# H-03 Restore Factory Settings [0] Normal operation All set-ups TRUE - Uint8 H-04 Auto-Reset (Times) null All set-ups TRUE - Uint8 H-05 Auto-Reset (Reset Interval) 10 s All set-ups TRUE 0 Uint16 H-06 Fan Operation [0] Auto All set-ups TRUE - Uint8 H-08 Reverse Lock [2] Both directions All set-ups FALSE - Uint8 H-09 Start Mode [0] Disabled All set-ups TRUE - Uint8 H-3# H-36 Trip Speed Low [RPM] ExpressionLimit All set-ups TRUE 67 Uint16 H-37 Trip Speed Low [Hz] ExpressionLimit All set-ups TRUE -1 Uint16 H-4# H-40 Configuration Mode null All set-ups TRUE - Uint8 H-43 Torque Characteristics [3] Auto Energy Optim. VT All set-ups TRUE - Uint8 H-48 Clockwise Direction [0] Normal All set-ups FALSE - Uint8 H-5# H-58 Flystart Test Pulses Current 30 % All set-ups FALSE 0 Uint16 H-59 Flystart Test Pulses Frequency 200 % All set-ups FALSE 0 Uint16 H-6# H-64 Resonance Dampening 100 % All set-ups TRUE 0 Uint16 H-65 Resonance Dampening Time Constant 5 ms All set-ups TRUE -3 Uint8 H-7# H-70 Warning Current Low 0.00 A All set-ups TRUE -2 Uint32 H-71 Warning Current High ExpressionLimit All set-ups TRUE -2 Uint32 H-72 Warning Speed Low 0 RPM All set-ups TRUE 67 Uint16 H-73 Warning Speed High ExpressionLimit All set-ups TRUE 67 Uint16 H-74 Warning Reference Low -999999.999 N/A All set-ups TRUE -3 Int32 H-75 Warning Reference High 999999.999 N/A All set-ups TRUE -3 Int32 H-76 Warning Feedback Low -999999.999 ProcessCtrlUnit All set-ups TRUE -3 Int32 H-77 Warning Feedback High 999999.999 ProcessCtrlUnit All set-ups TRUE -3 Int32 H-78 Missing Motor Phase Function [2] Trip 1000 ms All set-ups TRUE - Uint8 H-8# H-80 Function at Stop [0] Coast All set-ups TRUE - Uint8 H-81 Min Speed for Function at Stop [RPM] ExpressionLimit All set-ups TRUE 67 Uint16 H-82 Min Speed for Function at Stop [Hz] ExpressionLimit All set-ups TRUE -1 Uint16

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6.2.8 AN-## Analog In / Out

Par. No. # Parameter description Default value 4-set-up Change

during

operation

AN-0# AN-00 Live Zero Timeout Time 10 s All set-ups TRUE 0 Uint8 AN-01 Live Zero Timeout Function [0] Off All set-ups TRUE - Uint8 AN-02 Fire Mode Live Zero Timeout Function [0] Off All set-ups TRUE - Uint8 AN-1# AN-10 Terminal 53 Low Voltage 0.07 V All set-ups TRUE -2 Int16 AN-11 Terminal 53 High Voltage 10.00 V All set-ups TRUE -2 Int16 AN-12 Terminal 53 Low Current 4.00 mA All set-ups TRUE -5 Int16 AN-13 Terminal 53 High Current 20.00 mA All set-ups TRUE -5 Int16 AN-14 Terminal 53 Low Ref./Feedb. Value 0.000 N/A All set-ups TRUE -3 Int32 AN-15 Terminal 53 High Ref./Feedb. Value ExpressionLimit All set-ups TRUE -3 Int32 AN-16 Terminal 53 Filter Time Constant 0.001 s All set-ups TRUE -3 Uint16 AN-17 Terminal 53 Live Zero [1] Enabled All set-ups TRUE - Uint8 AN-2# AN-20 Terminal 54 Low Voltage 0.07 V All set-ups TRUE -2 Int16 AN-21 Terminal 54 High Voltage 10.00 V All set-ups TRUE -2 Int16 AN-22 Terminal 54 Low Current 4.00 mA All set-ups TRUE -5 Int16 AN-23 Terminal 54 High Current 20.00 mA All set-ups TRUE -5 Int16 AN-24 Terminal 54 Low Ref./Feedb. Value 0.000 N/A All set-ups TRUE -3 Int32 AN-25 Terminal 54 High Ref./Feedb. Value 100.000 N/A All set-ups TRUE -3 Int32 AN-26 Terminal 54 Filter Time Constant 0.001 s All set-ups TRUE -3 Uint16 AN-27 Terminal 54 Live Zero [1] Enabled All set-ups TRUE - Uint8 AN-3# AN-30 Terminal X30/11 Low Voltage 0.07 V All set-ups TRUE -2 Int16 AN-31 Terminal X30/11 High Voltage 10.00 V All set-ups TRUE -2 Int16 AN-34 Term. X30/11 Low Ref./Feedb. Value 0.000 N/A All set-ups TRUE -3 Int32 AN-35 Term. X30/11 High Ref./Feedb. Value 100.000 N/A All set-ups TRUE -3 Int32 AN-36 Term. X30/11 Filter Time Constant 0.001 s All set-ups TRUE -3 Uint16 AN-37 Term. X30/11 Live Zero [1] Enabled All set-ups TRUE - Uint8 AN-4# AN-40 Terminal X30/12 Low Voltage 0.07 V All set-ups TRUE -2 Int16 AN-41 Terminal X30/12 High Voltage 10.00 V All set-ups TRUE -2 Int16 AN-44 Term. X30/12 Low Ref./Feedb. Value 0.000 N/A All set-ups TRUE -3 Int32 AN-45 Term. X30/12 High Ref./Feedb. Value 100.000 N/A All set-ups TRUE -3 Int32 AN-46 Term. X30/12 Filter Time Constant 0.001 s All set-ups TRUE -3 Uint16 AN-47 Term. X30/12 Live Zero [1] Enabled All set-ups TRUE - Uint8 AN-5# AN-50 Terminal 42 Output null All set-ups TRUE - Uint8 AN-51 Terminal 42 Output Min Scale 0.00 % All set-ups TRUE -2 Int16 AN-52 Terminal 42 Output Max Scale 100.00 % All set-ups TRUE -2 Int16 AN-53 Terminal 42 Output Bus Control 0.00 % All set-ups TRUE -2 N2 AN-54 Terminal 42 Output Timeout Preset 0.00 % 1 set-up TRUE -2 Uint16 AN-6# AN-60 Terminal X30/8 Output [0] No operation All set-ups TRUE - Uint8 AN-61 Terminal X30/8 Min. Scale 0.00 % All set-ups TRUE -2 Int16 AN-62 Terminal X30/8 Max. Scale 100.00 % All set-ups TRUE -2 Int16 AN-63 Terminal X30/8 Output Bus Control 0.00 % All set-ups TRUE -2 N2 AN-64 Terminal X30/8 Output Timeout Preset 0.00 % 1 set-up TRUE -2 Uint16

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How to Program AF-600 FP High Power Operating Instructions

6.2.9 SP-## Special Functions

Par. No. # Parameter description Default value 4-set-up Change

during

operation

SP-1# SP-10 Line failure [0] No function All set-ups FALSE - Uint8 SP-11 Line Voltage at Input Fault ExpressionLimit All set-ups TRUE 0 Uint16 SP-12 Function at Line Imbalance[0] TripAll set-upsTRUE-Uint8 SP-2# SP-23 Typecode Setting null 2 set-ups FALSE - Uint8 SP-25 Trip Delay at Torque Limit 60 s All set-ups TRUE 0 Uint8 SP-26 Trip Delay at Drive Fault ExpressionLimit All set-ups TRUE 0 Uint8 SP-28 Production Settings [0] No action All set-ups TRUE - Uint8 SP-29 Service Code 0 N/A All set-ups TRUE 0 Int32 SP-3# SP-30 Current Lim Ctrl, Proportional Gain 100 % All set-ups FALSE 0 Uint16 SP-31 Current Lim Ctrl, Integration Time 0.020 s All set-ups FALSE -3 Uint16 SP-32 Current Lim Ctrl, Filter Time 26.0 ms All set-ups TRUE -4 Uint16 SP-4# SP-40 VT Level 66 % All set-ups FALSE 0 Uint8 SP-41 Energy Savings Min. Magnetization ExpressionLimit All set-ups TRUE 0 Uint8 SP-42 Energy Savings Min. Frequency 10 Hz All set-ups TRUE 0 Uint8 SP-43 Motor Cosphi ExpressionLimit All set-ups TRUE -2 Uint16 SP-5# SP-50 RFI Filter [1] On 1 set-up FALSE - Uint8 SP-51 DC Link Compensation [1] On 1 set-up TRUE - Uint8 SP-53 Fan Monitor [1] Warning All set-ups TRUE - Uint8 SP-55 Output Filter [0] No Filter 1 set-up FALSE - Uint8 SP-59 Actual Number of Inverter Units ExpressionLimit 1 set-up FALSE 0 Uint8 SP-6# SP-60 Function at Over Temperature [0] Trip All set-ups TRUE - Uint8 SP-61 Function at Drive Overload [0] Trip All set-ups TRUE - Uint8 SP-62 Drive Overload Derate Current 95 % All set-ups TRUE 0 Uint16

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6.2.10 O-## Options/Comms

Par. No.#Parameter description Default value 4-set-up Change

during

operation

O-0# O-01 Control Site null All set-ups TRUE - Uint8 O-02 Control Word Source null All set-ups TRUE - Uint8 O-03 Control Word Timeout Time ExpressionLimit 1 set-up TRUE -1 Uint32 O-04 Control Word Timeout Function [0] Off 1 set-up TRUE - Uint8 O-05 End-of-Timeout Function [1] Resume set-up 1 set-up TRUE - Uint8 O-06 Reset Control Word Timeout [0] Do not reset All set-ups TRUE - Uint8 O-07 Diagnosis Trigger [0] Disable 2 set-ups TRUE - Uint8 O-1# O-10 Control Word Profile [0] Drive Profile All set-ups TRUE - Uint8 O-13 Configurable Status Word STW [1] Profile Default All set-ups TRUE - Uint8 O-3# O-30 Protocol null 1 set-up TRUE - Uint8 O-31 Address ExpressionLimit 1 set-up TRUE 0 Uint8 O-32 Drive Port Baud Rate null 1 set-up TRUE - Uint8 O-33 Drive Port Parity null 1 set-up TRUE - Uint8 O-34 Estimated cycle time 0 ms 2 set-ups TRUE -3 Uint32 O-35 Minimum Response Delay ExpressionLimit 1 set-up TRUE -3 Uint16 O-36 Maximum Response Delay ExpressionLimit 1 set-up TRUE -3 Uint16 O-37 Maximum Inter-Char Delay ExpressionLimit 1 set-up TRUE -5 Uint16 O-4# O-40 Telegram Selection [1] Standard telegram 1 2 set-ups TRUE - Uint8 O-42 PCD write configuration ExpressionLimit All set-ups TRUE - Uint16 O-43 PCD read configuration ExpressionLimit All set-ups TRUE - Uint16 O-5# O-50 Coasting Select [3] Logic OR All set-ups TRUE - Uint8 O-52 DC Brake Select [3] Logic OR All set-ups TRUE - Uint8 O-53 Start Select [3] Logic OR All set-ups TRUE - Uint8 O-54 Reversing Select null All set-ups TRUE - Uint8 O-55 Set-up Select [3] Logic OR All set-ups TRUE - Uint8 O-56 Preset Reference Select [3] Logic OR All set-ups TRUE - Uint8 O-8# O-80 Bus Message Count 0 N/A All set-ups TRUE 0 Uint32 O-81 Bus Error Count 0 N/A All set-ups TRUE 0 Uint32 O-82 Slave Messages Rcvd 0 N/A All set-ups TRUE 0 Uint32 O-83 Slave Error Count 0 N/A All set-ups TRUE 0 Uint32 O-89 Diagnostics Count 0 N/A 1 set-up TRUE 0 Int32 O-9# O-90 Bus Jog 1 Speed 100 RPM All set-ups TRUE 67 Uint16 O-91 Bus Jog 2 Speed 200 RPM All set-ups TRUE 67 Uint16 O-94 Bus Feedback 1 0 N/A 1 set-up TRUE 0 N2 O-95 Bus Feedback 2 0 N/A 1 set-up TRUE 0 N2 O-96 Bus Feedback 3 0 N/A 1 set-up TRUE 0 N2

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6.2.11 AO-## Analog I/O Option

Par. No. # Parameter description Default value 4-set-up Change

during

operation

AO-0# AO-00 Terminal X42/1 Mode [1] Voltage All set-ups TRUE - Uint8 AO-01 Terminal X42/3 Mode [1] Voltage All set-ups TRUE - Uint8 AO-02 Terminal X42/5 Mode [1] Voltage All set-ups TRUE - Uint8 AO-1# AO-10 Terminal X42/1 Low Voltage 0.07 V All set-ups TRUE -2 Int16 AO-11 Terminal X42/1 High Voltage 10.00 V All set-ups TRUE -2 Int16 AO-14 Term. X42/1 Low Ref./Feedb. Value 0.000 N/A All set-ups TRUE -3 Int32 AO-15 Term. X42/1 High Ref./Feedb. Value 100.000 N/A All set-ups TRUE -3 Int32 AO-16 Term. X42/1 Filter Time Constant 0.001 s All set-ups TRUE -3 Uint16 AO-17 Term. X42/1 Live Zero [1] Enabled All set-ups TRUE - Uint8 AO-2# AO-20 Terminal X42/3 Low Voltage 0.07 V All set-ups TRUE -2 Int16 AO-21 Terminal X42/3 High Voltage 10.00 V All set-ups TRUE -2 Int16 AO-24 Term. X42/3 Low Ref./Feedb. Value 0.000 N/A All set-ups TRUE -3 Int32 AO-25 Term. X42/3 High Ref./Feedb. Value 100.000 N/A All set-ups TRUE -3 Int32 AO-26 Term. X42/3 Filter Time Constant 0.001 s All set-ups TRUE -3 Uint16 AO-27 Term. X42/3 Live Zero [1] Enabled All set-ups TRUE - Uint8 AO-3# AO-30 Terminal X42/5 Low Voltage 0.07 V All set-ups TRUE -2 Int16 AO-31 Terminal X42/5 High Voltage 10.00 V All set-ups TRUE -2 Int16 AO-34 Term. X42/5 Low Ref./Feedb. Value 0.000 N/A All set-ups TRUE -3 Int32 AO-35 Term. X42/5 High Ref./Feedb. Value 100.000 N/A All set-ups TRUE -3 Int32 AO-36 Term. X42/5 Filter Time Constant 0.001 s All set-ups TRUE -3 Uint16 AO-37 Term. X42/5 Live Zero [1] Enabled All set-ups TRUE - Uint8 AO-4# AO-40 Terminal X42/7 Output [0] No operation All set-ups TRUE - Uint8 AO-41 Terminal X42/7 Min. Scale 0.00 % All set-ups TRUE -2 Int16 AO-42 Terminal X42/7 Max. Scale 100.00 % All set-ups TRUE -2 Int16 AO-43 Terminal X42/7 Bus Control0.00 %All set-upsTRUE-2N2 AO-44 Terminal X42/7 Timeout Preset 0.00 % 1 set-up TRUE -2 Uint16 AO-5# AO-50 Terminal X42/9 Output [0] No operation All set-ups TRUE - Uint8 AO-51 Terminal X42/9 Min. Scale 0.00 % All set-ups TRUE -2 Int16 AO-52 Terminal X42/9 Max. Scale 100.00 % All set-ups TRUE -2 Int16 AO-53 Terminal X42/9 Bus Control0.00 %All set-upsTRUE-2N2 AO-54 Terminal X42/9 Timeout Preset 0.00 % 1 set-up TRUE -2 Uint16 AO-6# AO-60 Terminal X42/11 Output [0] No operation All set-ups TRUE - Uint8 AO-61 Terminal X42/11 Min. Scale 0.00 % All set-ups TRUE -2 Int16 AO-62 Terminal X42/11 Max. Scale 100.00 % All set-ups TRUE -2 Int16 AO-63 Terminal X42/11 Bus Control 0.00 % All set-ups TRUE -2 N2 AO-64 Terminal X42/11 Timeout Preset 0.00 % 1 set-up TRUE -2 Uint16

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6.2.12 DN-## DevicNet

Par. No. # Parameter description Default value 4-set-up Change

during

operation

DN-0# DN-00 DeviceNet Protocol null 2 set-ups FALSE - Uint8 DN-01 Baud Rate Select null 2 set-ups TRUE - Uint8 DN-02 MAC ID ExpressionLimit 2 set-ups TRUE 0 Uint8 DN-05 Readout Transmit Error Counter 0 N/A All set-ups TRUE 0 Uint8 DN-06 Readout Receive Error Counter 0 N/A All set-ups TRUE 0 Uint8 DN-07 Readout Bus Off Counter 0 N/A All set-ups TRUE 0 Uint8 DN-1# DN-10 Process Data Type Selection null All set-ups TRUE - Uint8 DN-11 Process Data Config Write ExpressionLimit 2 set-ups TRUE - Uint16 DN-12 Process Data Config Read ExpressionLimit 2 set-ups TRUE - Uint16 DN-13 Warning Parameter 0 N/A All set-ups TRUE 0 Uint16 DN-14 Net Reference [0] Off 2 set-ups TRUE - Uint8 DN-15 Net Control [0] Off 2 set-ups TRUE - Uint8 DN-2# DN-20 COS Filter 1 0 N/A All set-ups FALSE 0 Uint16 DN-21 COS Filter 2 0 N/A All set-ups FALSE 0 Uint16 DN-22 COS Filter 3 0 N/A All set-ups FALSE 0 Uint16 DN-23 COS Filter 4 0 N/A All set-ups FALSE 0 Uint16 DN-3# DN-30 Array Index 0 N/A 2 set-ups TRUE 0 Uint8 DN-31 Store Data Values [0] Off All set-ups TRUE - Uint8 DN-32 Devicenet Revision 0 N/A All set-ups TRUE 0 Uint16 DN-33 Store Always [0] Off 1 set-up TRUE - Uint8 DN-34 DeviceNet Product Code 210 N/A 1 set-up TRUE 0 Uint16

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6.2.13 PB-## Profibus

Par. No. # Parameter description Default value 4-set-up Change

during

operation PB-1# PB-15 PCD Write Configuration ExpressionLimit 2 set-ups TRUE - Uint16 PB-16 PCD Read Configuration ExpressionLimit 2 set-ups TRUE - Uint16 PB-18 Node Address 126 N/A 1 set-up TRUE 0 Uint8 PB-2# PB-22 Telegram Selection [108] PPO 8 1 set-up TRUE - Uint8 PB-23 Parameters for Signals 0 All set-ups TRUE - Uint16 PB-27 Parameter Edit [1] Enabled 2 set-ups FALSE - Uint16 PB-28 Process Control [1] Enable cyclic master 2 set-ups FALSE - Uint8 PB-5# PB-53 Profibus Warning Word 0 N/A All set-ups TRUE 0 V2 PB-6# PB-63 Actual Baud Rate [255] No baudrate found All set-ups TRUE - Uint8 PB-7# PB-71 Profibus Save Data Values [0] Off All set-ups TRUE - Uint8 PB-72 ProfibusDriveReset [0] No action 1 set-up FALSE - Uint8 PB-8# PB-80 Defined Parameters (1) 0 N/A All set-ups FALSE 0 Uint16 PB-81 Defined Parameters (2) 0 N/A All set-ups FALSE 0 Uint16 PB-82 Defined Parameters (3) 0 N/A All set-ups FALSE 0 Uint16 PB-83 Defined Parameters (4) 0 N/A All set-ups FALSE 0 Uint16 PB-84 Defined Parameters (5) 0 N/A All set-ups FALSE 0 Uint16 PB-9# PB-90 Changed Parameters (1) 0 N/A All set-ups FALSE 0 Uint16 PB-91 Changed Parameters (2) 0 N/A All set-ups FALSE 0 Uint16 PB-92 Changed Parameters (3) 0 N/A All set-ups FALSE 0 Uint16 PB-93 Changed Parameters (4) 0 N/A All set-ups FALSE 0 Uint16 PB-94 Changed Parameters (5) 0 N/A All set-ups FALSE 0 Uint16

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6.2.14 EN-## EtherNet

Par. No. # Parameter description Default value 4-set-up Change

during

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EN-0# EN-00 IP Address Assignment null 2 set-ups TRUE - Uint8 EN-01 IP Address 0 N/A 2 set-ups TRUE 0 OctStr[4] EN-02 Subnet Mask 0 N/A 2 set-ups TRUE 0 OctStr[4] EN-03 Default Gateway 0 N/A 2 set-ups TRUE 0 OctStr[4] EN-04 DHCP Server 0 N/A 2 set-ups TRUE 0 OctStr[4] EN-05 Lease Expires ExpressionLimit All set-ups TRUE 0 TimD EN-06 Name Servers 0 N/A 2 set-ups TRUE 0 OctStr[4] EN-07 Domain Name 0 N/A 2 set-ups TRUE 0 VisStr[48] EN-08 Host Name 0 N/A 2 set-ups TRUE 0 VisStr[48] EN-09 Physical Address 0 N/A 1 set-up TRUE 0 VisStr[17] EN-1# EN-10 Link Status [0] No Link All set-ups TRUE - Uint8 EN-11 Link Duration ExpressionLimit All set-ups TRUE 0 TimD EN-12 Auto Negotiation [1] On 2 set-ups TRUE - Uint8 EN-13 Link Speed [0] None 2 set-ups TRUE - Uint8 EN-14 Link Duplex [1] Full Duplex 2 set-ups TRUE - Uint8 EN-2# EN-20 Control Instance ExpressionLimit 1 set-up TRUE 0 Uint8 EN-21 Process Data Config Write ExpressionLimit All set-ups TRUE - Uint16 EN-22 Process Data Config Read ExpressionLimit All set-ups TRUE - Uint16 EN-28 Store Data Values [0] Off All set-ups TRUE - Uint8 EN-29 Store Always [0] Off 1 set-up TRUE - Uint8 EN-3# EN-30 Warning Parameter 0 N/A All set-ups TRUE 0 Uint16 EN-31 Net Reference [0] Off 2 set-ups TRUE - Uint8 EN-32 Net Control [0] Off 2 set-ups TRUE - Uint8 EN-33 CIP Revision ExpressionLimit All set-ups TRUE 0 Uint16 EN-34 CIP Product Code ExpressionLimit 1 set-up TRUE 0 Uint16 EN-37 COS Inhibit Timer 0 N/A All set-ups TRUE 0 Uint16 EN-38 COS Filter 0 N/A All set-ups TRUE 0 Uint16 EN-4# EN-40 Status Parameter 0 N/A All set-ups TRUE 0 Uint16 EN-41 Slave Message Count 0 N/A All set-ups TRUE 0 Uint32 EN-42 Slave Exception Message Count 0 N/A All set-ups TRUE 0 Uint32 EN-8# EN-80 FTP Server [0] Disabled 2 set-ups TRUE - Uint8 EN-81 HTTP Server [0] Disabled 2 set-ups TRUE - Uint8 EN-82 SMTP Service [0] Disabled 2 set-ups TRUE - Uint8 EN-89 Transparent Socket Channel Port 4000 N/A 2 set-ups TRUE 0 Uint16 EN-9# EN-90 Cable Diagnostic [0] Disabled 2 set-ups TRUE - Uint8 EN-91 MDI-X [1] Enabled 2 set-ups TRUE - Uint8 EN-92 IGMP Snooping [1] Enabled 2 set-ups TRUE - Uint8 EN-93 Cable Error Length 0 N/A 1 set-up TRUE 0 Uint16 EN-94 Broadcast Storm Protection -1 % 2 set-ups TRUE 0 Int8 EN-95 Broadcast Storm Filter [0] Broadcast only 2 set-ups TRUE - Uint8 EN-98 Interface Counters 4000 N/A All set-ups TRUE 0 Uint32 EN-99 Media Counters 0 N/A All set-ups TRUE 0 Uint32

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6.2.15 BN-## BACnet

Par. No. # Parameter description Default value 4-set-up Change

during

operation

BN-7# BN-70 BACnet Device Instance 1 N/A 1 set-up TRUE 0 Uint32 BN-72 MS/TP Max Masters 127 N/A 1 set-up TRUE 0 Uint8 BN-73 MS/TP Max Info Frames 1 N/A 1 set-up TRUE 0 Uint16 BN-74 "I-Am" Service [0] Send at power-up 1 set-up TRUE - Uint8 BN-75 Initialization Password ExpressionLimit 1 set-up TRUE 0 VisStr[20]

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6.2.16 LN-## LonWorks

Par. No. # Parameter description Default value 4-set-up Change

during

operation

LN-0# LN-00 Neuron ID 0 N/A All set-ups TRUE 0 OctStr[6] LN-1# LN-10 Drive Profile [0] VSD profile All set-ups TRUE - Uint8 LN-15 LON Warning Word 0 N/A All set-ups TRUE 0 Uint16 LN-17 XIF Revision 0 N/A All set-ups TRUE 0 VisStr[5] LN-18 LonWorks Revision 0 N/A All set-ups TRUE 0 VisStr[5] LN-2# LN-21 Store Data Values [0] Off All set-ups TRUE - Uint8

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6.2.17 ID-## Drive Information

Par. No. # Parameter description Default value 4-set-up Change

during

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ID-0# ID-00 Operating Hours 0 h All set-ups FALSE 74 Uint32 ID-01 Running Hours 0 h All set-ups FALSE 74 Uint32 ID-02 kWh Counter 0 kWh All set-ups FALSE 75 Uint32 ID-03 Power Up's 0 N/A All set-ups FALSE 0 Uint32 ID-04 Over Temp's 0 N/A All set-ups FALSE 0 Uint16 ID-05 Over Volt's 0 N/A All set-ups FALSE 0 Uint16 ID-06 Reset kWh Counter [0] Do not reset All set-ups TRUE - Uint8 ID-07 Reset Running Hours Counter [0] Do not reset All set-ups TRUE - Uint8 ID-08 Number of Starts 0 N/A All set-ups FALSE 0 Uint32 ID-1# ID-10 Trending Source 0 2 set-ups TRUE - Uint16 ID-11 Trending Interval ExpressionLimit 2 set-ups TRUE -3 TimD ID-12 Trigger Event [0] False 1 set-up TRUE - Uint8 ID-13 Trending Mode [0] Trend always 2 set-ups TRUE - Uint8 ID-14 Samples Before Trigger 50 N/A 2 set-ups TRUE 0 Uint8 ID-2# ID-20 Historic Log: Event 0 N/A All set-ups FALSE 0 Uint8 ID-21 Historic Log: Value 0 N/A All set-ups FALSE 0 Uint32 ID-22 Historic Log: Time 0 ms All set-ups FALSE -3 Uint32 ID-23 Historic Log: Date and Time ExpressionLimit All set-ups FALSE 0 TimeOfDay ID-3# ID-30 Alarm Log: Error Code 0 N/A All set-ups FALSE 0 Uint8 ID-31 Alarm Log: Value 0 N/A All set-ups FALSE 0 Int16 ID-32 Alarm Log: Time 0 s All set-ups FALSE 0 Uint32 ID-33 Alarm Log: Date and Time ExpressionLimit All set-ups FALSE 0 TimeOfDay ID-4# ID-40 Drive Type 0 N/A All set-ups FALSE 0 VisStr[6] ID-41 Power Section 0 N/A All set-ups FALSE 0 VisStr[20] ID-42 Voltage 0 N/A All set-ups FALSE 0 VisStr[20] ID-43 Software Version 0 N/A All set-ups FALSE 0 VisStr[5] ID-44 GE Model Number 0 N/A All set-ups FALSE 0 VisStr[40] ID-45 Actual Typecode String 0 N/A All set-ups FALSE 0 VisStr[40] ID-46 GE Product No. 0 N/A All set-ups FALSE 0 VisStr[8] ID-47 GE Power Card Model No 0 N/A All set-ups FALSE 0 VisStr[8] ID-48 Keypad ID Number 0 N/A All set-ups FALSE 0 VisStr[20] ID-49 SW ID Control Card 0 N/A All set-ups FALSE 0 VisStr[20] ID-5# ID-50 SW ID Power Card 0 N/A All set-ups FALSE 0 VisStr[20] ID-51 Drive Serial Number 0 N/A All set-ups FALSE 0 VisStr[10] ID-53 Power Card Serial Number 0 N/A All set-ups FALSE 0 VisStr[19] ID-6# ID-60 Option Mounted 0 N/A All set-ups FALSE 0 VisStr[30] ID-61 Option SW Version 0 N/A All set-ups FALSE 0 VisStr[20] ID-62 Option Ordering No 0 N/A All set-ups FALSE 0 VisStr[8] ID-63 Option Serial No 0 N/A All set-ups FALSE 0 VisStr[18] ID-9# ID-92 Defined Parameters 0 N/A All set-ups FALSE 0 Uint16 ID-93 Modified Parameters 0 N/A All set-ups FALSE 0 Uint16