GE Digital Energy 369 Motor Management Relay instruction manual for revision
3.5x.
369 Motor Management Relay, is a registered trademark of GE Digital Energy
Inc.
The contents of this manual are the property of GE Digital Energy Inc. This
documentation is furnished on license and may not be reproduced in whole or
in part without the permission of GE Digital Energy. The content of this manual is
for informational use only and is subject to change without notice.
Part numbers contained in this manual are subject to change without notice,
and should therefore be verified by GE Digital Energy before ordering.
4: USER INTERFACESFACEPLATE INTERFACE .................................................................................................................4-57
6: ACTUAL VALUESOVERVIEW ........................................................................................................................................... 6-199
CTUAL VALUES MAIN MENU ........................................................................................... 6-199
A
A1 STATUS ........................................................................................................................................... 6-202
M
OTOR STATUS ...................................................................................................................6-202
L
AST TRIP DATA ................................................................................................................... 6-202
D
ATA LOGGER ...................................................................................................................... 6-203
ARRANTY INFORMATION ................................................................................................. A-275
INDEX
TOC–6369 MOTOR MANAGEMENT RELAY– INSTRUCTION MANUAL
Digital Energy
Multilin
1.1Ordering
369 Motor Management Relay
Chapter 1: Introduction
Introduction
1.1.1General Overview
The 369 Motor Management Relay is a digital relay that provides protection and
monitoring for three phase motors and their associated mechanical systems. A unique
feature of the 369 Relay is its ability to ‘learn’ individual motor parameters and to adapt
itself to each application. Values such as motor inrush current, cooling rates and
acceleration time may be used to improve the 369 Relay’s protective capabilities.
The 369 Relay offers optimum motor protection where other relays cannot, by using the
FlexCurve™ custom overload curve, or one of the fifteen standard curves.
The 369 Relay has one RS232 front panel port and three RS485 rear ports. The Modbus RTU
protocol is standard to all ports. Setpoints can be entered via the front keypad or by using
the EnerVista 369 Setup software and a computer. Status, actual values and
troubleshooting information are also available via the front panel display or via
communications.
As an option, the 369 Relay can individually monitor up to 12 RTDs. These can be from the
stator, bearings, ambient or driven equipment. The type of RTD used is software selectable.
Optionally available as an accessory is the remote RTD module which can be linked to the
369 Relay via a fibre optic or RS485 connection.
The optional metering package provides VT inputs for voltage and power elements. It also
provides metering of V, kW, kvar, kVA, PF, Hz, and MWhrs. Three additional user
configurable analog outputs are included with this option along with one analog output
included as part of the base unit.
The Back-Spin Detection (B) option enables the 369 Relay to detect the flow reversal of a
pump motor and enable timely and safe motor restarting. All 369 Relay options are
available when ordering the relay from the factory. Field upgrades are only available for
the relay when the required hardware is installed in the relay from the factory. Field
369 MOTOR MANAGEMENT RELAY– INSTRUCTION MANUAL1–1
ORDERINGCHAPTER 1: INTRODUCTION
upgrades are via an option enabling passcode available from GE Multilin, which is unique
to each relay and option. Any hardware modifications made to the relay in the field will
void the product warranty and will not be supported by GE Multilin.
1.1.2Ordering
Select the basic model and the desired features from the selection guide below:
Table 1–1:
369
369
*******
|||||||
||||||
HI
||||||
LO
|||||
R
|||||
0
||||
M
||||
B
||||
0
|||
F
|||
0
||
E
||
P
||
P1
||
D
||
0
|
H
|
0
EEnhanced diagnostics with Enhanced faceplate
0No Enhanced diagnostics with Basic faceplate
Base unit (no RTD)
50-300 VDC / 60-265 VAC control power
20-60 VDC / 20-48 VAC control power
Optional 12 RTD inputs (built-in)
No optional RTD inputs
Optional metering package
Optional backspin detection (incl. metering)
No optional metering or backspin detection
Optional Fiber Optic Port
No optional Fiber Optic Port
Optional Modbus/TCP protocol interface
Optional Profibus-DP protocol interface
Optional Profibus-DPV1 protocol interface
Optional DeviceNet protocol interface
No optional protocol interfaces
Harsh environment option
No Harsh environment option
NoteNotes:
1.One Analog Output is available with the 369 base model. The other three Analog
Outputs can be obtained by purchasing the metering or backspin options.
The control power (HI or LO) must be specified with all orders. If a feature is not
required, a 0 must be placed in the order code. All order codes have 10 digits. The 369
is available in a non-drawout version only.
Examples: 369-HI-R-0-0-0-0-E: 369 with HI voltage control power and 12 RTD
inputs, and enhanced diagnostics
369-LO-0-M-0-0-0-E: 369 relay with LO voltage control power and metering
option, and enhanced diagnotics
2.Features available only in Enhanced option (E)
•Enhanced faceplate with motor status indicators
•Motor Health Report
•Enhanced learned data
•Motor Start Data Logger
•Enhanced event recorder
•Security audit trail events
1–2369 MOTOR MANAGEMENT RELAY– INSTRUCTION MANUAL
CHAPTER 1: INTRODUCTIONORDERING
1.1.3Accessories
EnerVista 369 Setup software: Setup and monitoring software provided free with each
relay.
RRTD:Remote RTD Module. Connects to the 369 Relay via a fibre optic or
RS485 connection. Allows remote metering and programming for up
to 12 RTDs.
F485:Communications converter between RS232 and RS485 / fibre optic.
Interfaces a PC to the relay.
CT:50, 75, 100, 150, 200, 300, 350, 400, 500, 600, 750, 1000 (1 A or 5 A
secondaries)
HGF:Ground CTs (50:0.025) used for sensitive earth fault detection on high
resistance grounded systems.
515:Blocking and test module. Provides effective trip blocking and relay
isolation.
DEMO:Metal carry case in which 369 is mounted.
FPC15:Remote faceplate cable, 15'.
1.1.4Firmware History
FIRMWARE
REVISION
53CMB110.000Production ReleaseJune 14, 1999
53CMB111.000Changes to Backspin Detection algorithmJune 24, 1999
53CMB112.000Changes to Backspin Detection algorithmJuly 2, 1999
53CMB120.000
53CMB130.000
53CMB140.000
53CMB145.000Minor firmware changesJune 9, 2000
53CMB160.000
Table 1–2: FIRMWARE HISTORY (Sheet 1 of 2)
BRIEF DESCRIPTION OF CHANGERELEASE DATE
Capability to work with the Remote RTD
module
Improvements to the Remote RTD
communications
Changes to Backspin Detection algorithm
and improved RS232 communications
October 15, 1999
January 3, 2000
March 27, 2000
Profibus protocol, waveform capture,
phasor display, single analog output,
demand power and current, power
Number of Event Recorders increased to
250; Hottest Overall RTD value added
November 23,
2001
Added Starter Failure, MWhrs as analog
output parameter, and Motor Load
April 16, 2004
Averaging feature.
Added support for variable frequency
drives; minor changes to Modbus TCP.
Implementation of DeviceNet protocol and
starter operation monitor.
Implemented Profibus DPV1, Force
Outputs and Protection Blocking.
Custom Curve enhancement, increase
range from 0 to 32767 to 0 to 65534.
November 5, 2004
April 11, 2005
September 19,
2005
November 21,
2005
Implementation of start control relay timer
setting for reduced voltage starting,
additional Modbus address added for
starts/hour lockout time remaining,
correction to date and time Broadcast
April 28, 2006
command Modbus addresses, fix for
latched resets with multiple local/remote
assigned relays, fix for repeated “Motor
Stopped” and “Motor Running” events.
53CMC310.000
53CMC320.000
53CMC330.000Added Ethernet Loss of Comms Trip.May 7, 2009
53CMC340.000Added DeviceNet Loss of Comms Trip.July 7, 2010
1.1.5PC Program (Software) History
PC
PROGRAM
REVISION
1.10Production ReleaseJune 14, 1999
1.20Capability to work with the Remote RTD moduleOctober 15, 1999
Profibus loss of trip, trip contact seal in
undervoltage auto restart, Motor Health
Report, Enhanced learned data, motor
start data logger, enhanced event recorder,
June 7, 2007
security audit trail events, DeviceNet
enhanced polling.
2-speed motor feature, Datalogger
feature, speed of last trip display, latched
March 20, 2008
trip and alarm note.
Table 1–3: SOFTWARE HISTORY
BRIEF DESCRIPTION OF CHANGESRELEASE DATE
1–4369 MOTOR MANAGEMENT RELAY– INSTRUCTION MANUAL
CHAPTER 1: INTRODUCTIONORDERING
Table 1–3: SOFTWARE HISTORY
PC
PROGRAM
REVISION
1.30
BRIEF DESCRIPTION OF CHANGESRELEASE DATE
Capability to communicate effectively with version
1.30 firmware
January 3, 2000
1.40Changes made for new firmware releaseMarch 27, 2000
1.45Changes made for new firmware releaseJune 9, 2000
Profibus protocol, waveform capture, phasor
1.60
display, single analog output, demand power and
October 23, 2000
current, power consumption
1.70Changes made for new firmware releaseFebruary 9, 2001
1.80Changes made for new firmware releaseJune 7, 2001
1.90Changes made for new firmware releaseNovember 23, 2001
2.00Changes made for new firmware releaseSeptember 9, 2003
3.01New features and enhancementsAugust 16, 2004
3.11Added support for firmware revision 2.1xNovember 16, 2004
3.20Changes made for firmware revision 2.2xApril 13, 2005
3.30Changes made for firmware revision 2.3x
September 19,
2005
3.40Changes made for firmware revision 2.4xNovember 25, 2005
3.50Changes made for firmware revision 2.5xMay 15, 2006
3.70Changes made for firmware revision 3.1xJune 7, 2007
3.80Changes made for firmware revision 3.2xMarch 20, 2008
3.90Changes made for firmware revision 3.3xMay 7, 2009
4.00Changes made for firmware revision 3.4xJuly 7, 2010
1.1.6369 Relay Functional Summary
The front view for all 369 Relay models is shown below, along with the rear view showing
the Profibus port, the Modbus/TCP port, and the DeviceNet port .
369 MOTOR MANAGEMENT RELAY– INSTRUCTION MANUAL1–5
ORDERINGCHAPTER 1: INTRODUCTION
840702BM.CDR
FIBER OPTIC DATA LINK(F)
For harsh enviroments and or
hook up to RRTD
PROFIBUS-DP ( P )
PROFIBUS-DPV1 ( P1 )
BACKSPIN DETECTION(B)
20mV to 480V RMS
3 x RS485 Ports
3 Independent modbus
channels
1 ANALOG OUTPUT ( BASE UNIT )
3 ANALOG OUTPUTS (M,B)
Programmable alarm and trip
conditions activated by
programmable setpoints,
switch input, remote
communication control
Customer Accessible
Fuse
DIGITAL INPUTS
DISPLAY
40 Character alpha-numeric
LCD display for viewing
actual values, causes
of alarms and trips, and
programming setpoints
STATUS INDICATORS
LEDs indicate if motor is
stopped, starting, running,
overloaded or locked out
HELP KEY
Help key can be pressed at
any time to provide additional
information
KEYPAD
Used to select the display
of actual values, causes of
alarms, causes of trips, fault
diagnosis, and to program
setpoints
Rugged, corrosion and
flame retardent case.
STATUS INDICATORS
SERVICE LED
4 LEDs indicate when an
output is activated. When
an LED is lit, the cause of
the output relay operation
will be shown on the display.
indicates that a
self-diagnostic test failed, or
that the 369 is in Test Mode .
6
320
1–6369 MOTOR MANAGEMENT RELAY– INSTRUCTION MANUAL
FIGURE 1–1: Front and Rear View
CHAPTER 1: INTRODUCTIONORDERING
FIGURE 1–2: DeviceNet Model
FIGURE 1–3: Rear View (Modbus/TCP Model)
369 MOTOR MANAGEMENT RELAY– INSTRUCTION MANUAL1–7
ORDERINGCHAPTER 1: INTRODUCTION
CE
g
INPUT POWER:
MODEL: 369-HI-R-B-F-P-0
MAXIMUM CONTACT RATING
250 VAC 8A RESISTIVE
1/4 HP 125VAC 1/2HP 250 VAC
SERIAL No: M53C07000001
FIRMWARE: 53CMC320.000
POLLUTION DEGREE: 2 IP CODE: 50X
50-300 VDC
60-265 VAC
485mA MAX.
50/60Hz or DC
MOD:
12 RTDs:
BACKSPIN
FIBER OPTIC PORT
PROFIBUS
OPTIONS
INSULATIVE VOLTAGE: 2
NONE
OVERVOLTAGE CATAGORY: II
1
7
2
8
3
9
4
1011
56
12
840350AA.CDR
U
L
1.1.7Relay Label Definition
1.The 369 Relay order code at the time of leaving the factory.
2.The serial number of the 369 Relay.
3.The firmware installed at the factory. Note that this may no longer be the currently
installed firmware as it may have been upgraded in the field. The current firmware revision can be checked in the actual values section of the 369 Relay.
4.Specifications for the output relay contacts.
5.Certifications the 369 Relay conforms with or has been approved to.
6.Factory installed options. These are based on the order code. Note that the 369 Relay
may have had options upgraded in the field. The actual values section of the 369 can
be checked to verify this.
7.Control power ratings for the 369 Relay as ordered. Based on the HI/LO rating from
the order code.
8.Pollution degree.
9.Overvoltage category.
10. IP code.
11. Modification number for any factory-ordered mods.
12. Insulative voltage rating.
1–8369 MOTOR MANAGEMENT RELAY– INSTRUCTION MANUAL
Digital Energy
Multilin
2.1Overview
369 Motor Management Relay
Chapter 2: Product Description
Product Description
2.1.1Guideform Specifications
Motor protection and management shall be provided by a digital relay. Protective functions include:
•ability to learn, display and integrate critical parameters to maximize motor
protection
•a keypad with 40 character display
•flash memory
The relay is capable of displaying important metering functions, including phase voltages, kilowatts, kvars, power factor, frequency and MWhr. In addition, undervoltage
and low power factor alarm and trip levels are field programmable. The communications interface include one front RS232 port and three independent rear RS485 ports
with supporting PC software, thus allowing easy setpoint programming, local retrieval
of information and flexibility in communication with SCADA and engineering workstations.
2.1.2Metered Quantities
Phase Currents and Current DemandAmps
Motor Load× FLA
Unbalance Current%
Ground CurrentAmps
Input Switch StatusOpen / Closed
Relay Output Status(De) Energized
RTD Temperature°C or °FR
Backspin FrequencyHzB
Phase/Line Voltages VoltsM
FrequencyHzM
Power Factorlead / lagM
Real Power and Real Power DemandWattsM
Reactive Power and Reactive Power DemandVarsM
Apparent Power and Apparent Power DemandVAM
Real Power ConsumptionMWhM
Reactive Power Consumption/Generation±MvarhM
OVERVIEWCHAPTER 2: PRODUCT DESCRIPTION
METERED QUANTITYUNITSOPTION
2.1.3Protection Features
ANSI/
IEEE
DEVICE
14Speed Switch•
27UndervoltageM•••
37Undercurrent / Underpower/M••
38Bearing RTDR or RRTD••
46Current Unbalance••
47Voltage Phase ReversalM•
49Stator RTDR or RRTD••
2–10369 MOTOR MANAGEMENT RELAY– INSTRUCTION MANUAL
PROTECTION FEATURESOPTIONTRIPALARMBLOCK
START
CHAPTER 2: PRODUCT DESCRIPTIONOVERVIEW
ANSI/
IEEE
DEVICE
PROTECTION FEATURESOPTIONTRIPALARMBLOCK
50Short Circuit & Backup•
50G/51G
Ground Fault & Ground Fault
Backup
••
51Overload•••
55Power FactorM••
59OvervoltageM••
66
Starts per Hour/Time
Between Starts
74Alarm•
81Over/Under FrequencyM••
86Lockout•
87Differential Switch•
General Switch••
Reactive PowerM••
Thermal Capacity•
Start Inhibit (thermal capacity
available)
Restart Block (Backspin
Timer)
Mechanical Jam••
Acceleration Timer•
Ambient RTDR or RRTD••
Short/Low temp RTDR or RRTD•
Broken/Open RTDR or RRTD•
Loss of RRTD
Communications
RRTD•
Trip Counter•
Self Test/Service•
Backspin DetectionB•
Current Demand•
kW Demand M•
kvar Demand M•
kVA Demand M•
Starter Failure•
Reverse PowerM•
Undervoltage AutorestartM or B
START
•
•
•
369 MOTOR MANAGEMENT RELAY– INSTRUCTION MANUAL2–11
2.1.4Additional Features
OVERVIEWCHAPTER 2: PRODUCT DESCRIPTION
FEATUREOPTION
Modbus/TCP protocol Ethernet
interface
E
Profibus-DP rear communication portP
Profibus-DPV1 rear communication
port
P1
DeviceNet protocol interfaceD
User Definable Baud Rate (1200-
19200)
Flash Memory for easy firmware
updates
Front RS232 communication port
Rear RS485 communication port
Rear fiber optic portF
RTD type is user definable R or RRTD
4 User Definable Analog Outputs
(0 to 1 mA, 0 to 20 mA, 4 to 20 mA)
M
Windows based PC program for
setting up and monitoring
FIGURE 2–1: Single Line Diagram
2–12369 MOTOR MANAGEMENT RELAY– INSTRUCTION MANUAL
2.2Specifications
2.2.1Inputs
CHAPTER 2: PRODUCT DESCRIPTIONSPECIFICATIONS
CONTROL POWER
LO range:............................................................DC: 20 to 60 V DC
AC: 20 to 48 V AC at 50/60 Hz
HI range:.............................................................DC: 50 to 300 V DC
AC: 60 to 265 V AC at 50/60 Hz
Power:..................................................................nominal: 20 VA; maximum: 65 VA
Holdup:................................................................non-failsafe trip: 200 ms; failsafe trip: 100 ms
FUSE
T 3.15 A H 250 V (5 × 20 mm)
Timelag high breaking capacity
PHASE CURRENT INPUTS (CT)
CT input (rated):...............................................1 A and 5 A secondary
CT primary:........................................................1 to 5000 A
Range:
for 50/60 Hz nominal frequency: ......0.05 to 20 × CT primary amps
for variable frequency: ...........................0.1 to 20 × CT primary amps
Full Scale: ...........................................................20 × CT primary amps or 65535 A maximum
Frequency:.........................................................20 to 100 Hz
Accuracy:...............................................±1% of full scale
Isolation:.............................................................fully isolated active source
0 to 1 mA0 to 20 mA 4 to 20 mA
2400 Ω600 Ω600 Ω
1.01 mA20.2 mA20.2 mA
OUTPUT RELAYS
RESISTIVE
RATED LOAD
CARRY CURRENT
MAX SWITCHING
CAPACITY
MAX SWITCHING V
MAX SWITCHING I
OPERATE TIME
CONTACT
MATERIAL
LOAD (pf = 1)
8 A at 250 V AC
8A at 30VDC
8A
2000 VA
240 W
380 V AC; 125 V DC
8A3.5A
<10 ms (5 ms typical)
silver alloy
LOAD (pf = 0.4)(L/
3.5 A at 250 V AC
3.5 A at 30 V DC
875 VA
170 W
INDUCTIVE
R – 7ms)
This equipment is suitable for use in Class 1, Div 2, Groups A, B, C, D or Non-Hazardous
Locations only if MOD502 is ordered.
Hazardous Location – Class 1, Div 2 output rating if MOD502 is ordered: 240 V, 3 A max,
as per UL1604. The contact rating is only for Make and carry operations, and shall not
be used for breaking DC current.
369 MOTOR MANAGEMENT RELAY– INSTRUCTION MANUAL2–15
2.2.3Metering
SPECIFICATIONSCHAPTER 2: PRODUCT DESCRIPTION
Explosion Hazard – Substitution of components may impair suitability for Class 1, Div 2.
Explosion Hazard – Do not disconnect equipment unless power has been switched off
or the area is known to be Non-Hazardous.
POWER METERING (OPTION M)
PARAMETERACCURAC
Y
(FULL SCALE)
RESOLUTIONRANGE
kW±2%1 kW±32000
kvar±2%1 kvar±32000
kVA±2%1 kVA0 to 65000
kWh±2%1 kWh0 to 999
MWh±2%1 MWh0 to 65535
±kvarh±2%1 kvarh0 to 999
±Mvarh±2%1 Mvarh0 to 65535
Power Factor ±1%0.01–0.99 to 1.00
Frequency±0.02 Hz0.01 Hz
20.00 to
100.00
kW Demand±2%1 kW0 to 32000
kvar Demand ±2%1 kvar0 to 32000
kVA Demand ±2%1 kVA0 to 65000
Amp Demand ±2%1 A0 to 65535
Received sensitivity: ...................................–30 dBm
Power budget:...............................................10 dB
Maximum optical input power: ..............–7.6 dBm
Typical link distance: ...................................1.65 km
Note
Typical link distance is based upon the following assumptions for system loss. As actual
losses vary between installations, the distance covered will vary.
Connector loss: ..............................................2 dB
Time delay: ........................................................<200 ms
2.2.7Control Elements
REDUCED VOLTAGE START
Transition Level:..............................................25 to 300% FLA in steps of 1
Transition Time:...............................................1 to 250 sec. in steps of 1
Transition Control:..........................................Current, Timer, Current and Timer
UNDERVOLTAGE AUTORESTART
Pickup/Restoration level: ...........................0.50 to 1.00 × rated in steps of 0.01
Immediate Restart Power Loss Time: ..100 to 500 ms in steps of 100ms
Delay 1 Restart Power Loss Time: .........0.1 to 10 s in steps of 0.1 s, or OFF.
Delay 1 Restart Time Delay: .....................0 to 1200.0 s in steps of 0.2 s
Delay 2 Restart Power Loss Time: ........1 to 3600s in steps of 1s, Off or Unlimited
Delay 2 Restart Time Delay: .....................0 to 1200.0 s in steps of 0.2 s
Time Accuracy: ...............................................± 200ms
SPECIFICATIONSCHAPTER 2: PRODUCT DESCRIPTION
1 to 9 seconds (with loss of control power)
2.2.8Environmental Specifications
AMBIENT TEMPERATURE
Operating Range: ..........................................-40°C to +60°C
Storage Range: ...............................................-40°C to +80°C
T-Code Rating: .................................................T4A (for MOD 502 only)
NoteNOTE:
2–22369 MOTOR MANAGEMENT RELAY– INSTRUCTION MANUAL
For 369 units with the Profibus, Modbus/TCP, or DeviceNet option the operating and
storage ranges are as follows:
Operating Range: ..........................................+5°C to +60°C
Storage Range: ...............................................+5°C to +80°C
HUMIDITY
Up to 95% non condensing
DUST/MOISTURE
IP50
VENTILATION
No special ventilation required as long as ambient temperature remains within specifications.
Ventilation may be required in enclosures exposed to direct sunlight.
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