GE 35002 Brochure

GE Oil & Gas
Masoneilan* Valves
35002 Camflex*II
Rotary Globe Control Valve
The Camflex II eccentric plug control valve effectively combines enhanced control performance, simplicity and long-term reliability for a broad range of applications.
• Design Simplicity
• Long-term Reliability
Camflex II Eccentric Plug Rotary Control Valve
Setting the Standard
Unlike some valves in the industry, GE’s 35002 Series Camflex II Eccentric Plug Rotary Control Valve is not an automated valve pieced together in a valve automation shop. Its thoughtful design elevates overall product integrity and reduces the risk of component failure and process upset. Offering process plant owners and operators an exceptional control valve choice, GE helps drive results on your key business metrics:
• Process uptime
• Asset utilization
• Control performance
Simply Reliable
Uncomplicated, yet attentive to all the right details, the Camflex II Eccentric Plug Rotary Control Valve offers a universal integrated system of valve, actuator and positioner. The valve’s key design objectives -- reducing friction, reducing drive-train slop, and mitigating component wear -- are accomplished through a standard and simplified design architecture that helps this control valve reliably perform the basic functions of shutoff, throttling and emission control over an extended lifetime.
Employing an Uncomplicated Geometry
The essentially linear flow characteristic of the Camflex II Eccentric Plug Rotary Control Valve is established by the spherical geometry of the eccentric rotating plug. While the major portion of the flow curve is linear, there is a slight modification as the plug approaches the seat. As the plug cams into the seat, the rate of change in flow is gradually reduced until the plug makes full contact with the seat. This simple architecture provides the following benefits:
• C
Ratio of 100:1 provides stable operation over a wide
v
range of conditions
• Improved control at startup (low flow/high control
pressure drop)
hardened trim, and high-performance low-emission packing are all standard, providing exceptional long-term reliability. In fact, Camflex valves regularly outperform other control valves in a variety of severely erosive applications where abrasive solids tend to tear apart other types of valves.
Custom Solutions
Optional constructions, such as the patented DVD™ (Differential Velocity Device) noise reduction trim, alloy constructions and a cryogenic extension bonnet allow these valves to be tailored to fit your specific application needs. All of this combines to offer a low life cycle cost, from purchase and installation through startup, operation and maintenance.
• Standard platform
• Wide-ranging applications
• Globe-valve performance
• Customized configurations
Field Proven
More than 1 million Camflex valves have been successfully installed and operated in a variety of process industries and applications. The latest Camflex design maintains the valve’s legendary dependability based on a field-proven concept that remains a standard of excellence for eccentric plug rotary control valves.
Broadly Capable
The Camflex II Eccentric Plug Rotary Control Valve is built on a standard platform with enormous versatility and breadth of application. Camflex created the eccentric plug, a true rotary globe control valve that packages the best features of a globe-style valve within rotary valve architecture. In addition, high-end features such as the extension bonnet,
2 | GE Oil & Gas
Tackling Key Challenges
Reliable Long-Term Shutoff
With its eccentric rotating valve plug, the Camflex II Eccentric Plug Rotary Control Valve reduces two common valve shortcomings: excessive seal ring friction inherent in ball valves and high actuator forces required for tight shutoff of either conventional globe valves or butterfly valves.
Because of its unique seating action, the Camflex plug makes no contact with the seat until it rotates into its full closed position. Once seating occurs, continued shaft rotation causes the plug arm to flex, forcing the plug into deeper contact with the seat ensuring consistent tight shutoff. This reliable seating method reduces wear from rubbing contact, and the tight shutoff performance greatly reduces the possibility of clearance flow-induced wear or erosion. Camflex seating mechanics and resulting long­term reliable shutoff offer the following benefits:
• Reduced rubbing – greatly reduced friction and wear
• Improved uptime – extended maintenance cycles
• Reduced unplanned outages and production loss
Environmental Emissions Compliance
Why pay extra to comply with current environmental emissions requirements? Unlike some control valves that require expensive specialized packing systems to satisfy low emission requirements, Camflex II Eccentric Plug Rotary Control Valves come standard with GE’s Masoneilan EF* seal (Emissions Free seal) technology.
• Standard at no extra cost
• Satisfies global low emissions standards requirements
• Simple and reliable with long life
Packing Follower
O-Ring
By combining eccentric plug action with a long actuation lever, this valve achieves a 3:1 force multiplication. This means that only one-third of the force required to stroke a conventional single-seated globe valve is required for the Camflex actuator to stroke against a given pressure drop.
• Smaller actuator size
• Faster response speed
• Improved control performance
The Camflex plug makes no contact with the seat until it rotates into its full closed position.
Conventional Valve Design
1:1 Ratio of Forces Requires Large Actuator
O-Ring
The Camflex Principle
3:1 Multiplication of Forces
Masoneilan 35002 Series Camflex® II - Universal Control Valve | 3
Camflex II Eccentric Plug Rotary Control Valve
ANSI Class 600 construction with many
trim configurations to handle
temperatures ranging from
-200° C (-320° F) to +400° C (+750° F) and standard ANSI Class IV leakage
Total enclosure provides complete protection
Eccentric rotating, self-aligning plug
for a reliable tight shut-off
Rugged construction with a splined
plug shaft and a triple bearing system
minimizes backlash and provides
exceptional support and guiding
Protected handwheel shaft
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