GBC Titan 1264WF, Titan 1244WF User Manual

GBC 1264WF/1244WF Operation Manual

© 2006 General Binding Corporation Page 1

GBC TITAN 1264WF/1244WF

INSTALLATION & OPERATING MANUAL

Part Number: 930-144 Rev A.

GB

Operating Instructions

I

Istruzioni per l'Uso

D

Bedienungsanleitungen

NL

Gebruiksaanwijzing

F

Mode d'Emploi

E

Instrucciones de Operación

Part Number:
1264 WF 3600242
1244 WF 3600238

GBC 1264WF/1244WF Operation Manual

© 2006 General Binding Corporation Page 2

GB

The information in this publication is provided for reference and is believed to be accurate and complete. General Binding Corporation (GBC) is not liable for errors in
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GBC 1264WF/1244WF Operation Manual

© 2006 General Binding Corporation Page 3

TABLE OF CONTENTS

Description

Page

No.

Description

Page

No.
Cover
Legal Disclaimer
Table of Contents
Important Safety Instructions
Important Safeguards

General ,Electric & Service

Warranty
Specifications
Pre- Installation
Installation

Section 1-Detailed Specifications:

Description
Features
Applications

Section 2-Consumables:

Film Types
Film Dimensions
Core Size
Film Widths
Paper Widths

Section 3-Function:

Speed
Motor
Heating Capabilities
Controls
Roll Design

Section 4-Electrical:

Requirements
BTU Output
Heater Wattage
Amperage Draw
D/C Voltage Used
A/C Voltage Used
Plug Configuration and Type

Section 5-Dimensions:

Weight
Dimensions
Nip Height

Section 6-know your Laminator:

Parts reference Guide
Front View
Rear View
Left Side View
Right Side View
Definition of Parts

Section 7-Display Control Panel:

Stand-By Mode
Jobs
Measure
Cooling
Run

1
2
3
4
4

5
5
6
6

7
7
7

8
8
8
8
8

9
9
9
9
9

9

9
10
10
10
10
11

12
12
12

13
14
14
15
15
16

17
17
17
17
17

Top/Bottom Temperature Control

Stop

Reverse

Auto-Off

Ready

Wait

Section 8-Safety:

Emergency Stops

Safety Shield

Feed Table

Section 9-How To Guide:

Loading Film

Select and Change Nip Settings

In-Line Slitters

Rear Cut-Off Blade

Section 10-Applicatations:

Film Loading and Threading

Load a Roll of Film

Webbing Thermal Film using

Threading Card

Webbing PSA Film / Mount Adhesive

Using Threading Card
Start Laminating
Method for Tacking new Film to

Existing Film
To Unweb The Laminator
Clearing a Film Jam (Wrap– Up)

Applications

Tips for Pre-Coating Boards
Tips for Mounting Pre-Coated Boards
Tips for Single Sided Lamination
Tips for Creating a Decal
Tips for Mounting a Decal
Thermal Encapsulation
AccuShield

Speed/Temperature Control

The Art of Lamination

Basic Rules
Film Tension
Heat
Output

Maintenance

Trouble Shooting Guide

Service Agreement

18
18
18
19
19
19

20
20
21

22
24
25
25

26

27

28

29
30

31
31

32
32
32
33
33
33
34

33

35
35
35
36

37

38

38

GBC 1264WF/1244WF Operation Manual

© 2006 General Binding Corporation Page 4

IMPORTANT SAFETY INSTRUCTIONS

YOUR SAFETY AS WELL AS THE SAFETY OF
OTHERS IS IMPORTANT TO GBC. IN THIS
INSTRUCTION MANUAL AND ON THE PRODUCT,
YOU WILL FIND IMPORTANT SAFETY MESSAGES
REGARDING THE PRODUCT. READ THESE
MESSAGES CAREFULLY. READ ALL OF THE
INSTRUCTIONS AND SAVE THESE
INSTRUCTIONS FOR LATER USE.

THE SAFETY ALERT SYMBOL PRECEDES
EACH SAFETY MESSAGE IN THIS
INSTRUCTION MANUAL. THE SYMBOL
INDICATES A POTENTIAL PERSONAL
SAFETY HAZARD TO YOU OR OTHERS.
THE FOLLOWING WARNINGS ARE
FOUND UPON THIS PRODUCT.

ADVERTENCIA

Attention

Avertissement

Riesgo de choque
eléctrico
No abra:
Adentro no hay
piezas reparables
por el usuario.
Mantenimiento
solamente por
personal calificado

Risque de
Secousseélectrique.
Ne pas ouvrir.
Pas de pièces
réparables par
l'utilisateur.
Entretien
seulement par
personnel qualifié.

Electrical shock
hazard.
Do not open.
No user serviceable
parts inside.
Refer servicing to
qualified service
personnel.

THIS SAFETY MESSAGE MEANS THAT YOU
COULD BE SERIOUSLY HURT OR KILLED IF YOU
OPEN THE PRODUCT AND EXPOSE YOURSELF
TO HAZARDOUS VOLTAGE.

THIS SAFETY MESSAGE MEANS THAT YOU
COULD BE BURNED AND YOUR FINGERS COULD
BE TRAPPED AND CRUSHED IN THE HOT
ROLLERS. CLOTHING, JEWELRY AND LONG
HAIR COULD BE CAUGHT IN THE ROLLERS AND
PULL YOU INTO THEM.

ADVERTENCIA

Attention

Avertissement

NAVAJA FILOSA.

Mantener manos y
dedos a distancia.

LAME
COUPANTE.

Tenir mains et
doigts à l'écart.

SHARP BLADE.

Keep hands and
clothing away.

THIS SAFETY MESSAGE MEANS THAT YOU
COULD CUT YOURSELF IF YOU ARE NOT
CAREFUL.

WARNING: THIS SAFETY ALERT
SYMBOL PRECEDES EACH SAFETY
MESSAGE IN THIS INSTRUCTION
MANUAL. THE SYMBOL INDICATES A
POTENTAL PERSONAL SAFETY HAZARD
TO YOU OR OTHERS.

WARNING: DO NOT ATTEMPT TO
SERVICE OR REPAIR THE 1264/1244 WF
LAMINATOR.

WARNING: DO NOT CONNECT THE
LAMINATOR TO AN ELECTRICAL
SUPPLY OR ATTEMPT TO OPERATE THE
LAMINATOR UNTIL YOU HAVE
COMPLETELY READ THESE
INSTRUCTIONS. MAINTAIN THESE
INSTRUCTIONS IN A CONVENIENT
LOCATION FOR FUTURE REFERENCE.

IMPORTANT SAFEGUARDS

WARNING: TO GUARD AGAINST INJURY
THE FOLLOWING SAFETY
PRECAUTIONS MUST BE OBSERVED IN
INSTALLATION AND USE OF THE
LAMINATOR.

General:

Keep hands, long hair, loose clothing, and articles such as
necklaces or ties away from the front of the heat and pull
rollers to avoid entanglement and entrapment.

The heat rollers can reach temperatures over 300˚F (150°C).
Avoid contact with the heat rollers during operation or shortly
after power has been removed from the laminator.

Keep hands and fingers away from the path of the sharp film
cutter blades.

Do not use the laminator for other than its intended purpose.
Avoid moving the Laminator on uneven floor surfaces. Never

tilt the laminator.
Do not defeat or remove electrical and mechanical safety

equipment such as interlocks, shields and guards.
Do not insert objects unsuitable for laminating or expose the

equipment to liquids.

Electrical:

The Laminator should be connected only to a source of power
as indicated in these instructions and on the serial plate located
on the rear of the laminator. Contact an electrician should the
attachment plug provided with the Laminator not match the
receptacles at your location.

WARNING: THE RECEPTACLE MUST BE
LOCATED NEAR THE EQUIPMENT AND
EASILY ACCESSIBLE.

Do not operate the Laminator with a damaged power supply
cord or attachment plug, upon occurrence of a malfunction, or

after the laminator has been damaged. Contact GBC’s

Technical Service Department or your dealer/distributor for
assistance.

Service:

Perform only the routine maintenance procedures referred to in
these instructions

WARNING: DO NOT ATTEMPT TO SERVICE
OR REPAIR THE LAMINATOR

Disconnect the plug from the receptacle and contact GBC’s

Technical Department or your dealer/distributor when one or
more of the following has occurred.

 The power supply cord or attachment plug is damaged.
 Liquid has been spilled into the laminator.
 The laminator is malfunctioning after being mishandled.
 The laminator does not operate as described in these

instructions.

ADVERTENCIA

Attention

Avertissement

RODILLOS
CALIENTES.
PUNTO DE
PINCHAMIENTO.
Mantener manos y
ropa a distancia.

ROULEAUX
CHAUDS.
POINT DE
PINCEMENT.
Tenir mains et
vêtements à
l'écart.

HOT ROLLS.

PINCH POINT.

Keep hands and
clothing away.

GBC 1264WF/1244WF Operation Manual

© 2006 General Binding Corporation Page 5

WARRANTY

Limited 90- Day Warranty

GBC warrants to the original purchaser for a period of ninety
days on labor and one year on parts after installation that this
laminator is free from defects in workmanship and material

under normal use and service. GBC’s obligation under this

limited warranty is limited to replacement or repair, at GBC’s
option, of any part found defective by GBC without charge for
material or labor.

THIS LIMITED WARRANTY IS IN LIEU OF ALL
OTHER WARRANTIES EXPRESSED OR IMPLIED.
WARRANTIES OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE ARE EXPRESSLY
EXCLUDED. ANY REPRESENTATIONS OR PROMISES
INCONSISTENT WITH, OR IN ADDITION TO, THIS
LIMITED WARRANTY ARE UNAUTHORIZED AND
SHALL NOT BE BINDING UPON GBC. IN NO EVENT
SHALL GBC BE LIABLE FOR ANY SPECIAL,
INCIDENTAL, OR CONSEQUENTIAL DAMAGES,
WHETHER OR NOT FORESEEABLE.

This limited warranty shall be void if the laminator has been
misused; mishandled; damaged by negligence, by accident,
during shipment, or due to exposure to extreme conditions;
repaired, altered, moved, or installed by anyone other than GBC
or its authorized agents; or if incompatible film was used.

GBC’s obligation under this limited warranty does not include

routine maintenance, cleaning, adjustment, normal cosmetic or
mechanical wear, or freight charges.

Without limiting the generality of the previous paragraph,

GBC’s obligation under this limited warranty does not include:

1. Damage caused to the rollers by knives, razors, or other
sharp tools: by any foreign objects falling into the working
area of the laminator; or by cleaning the laminator with
solutions or materials that harm its surfaces;

2. Damage caused by adhesives; nor

3. Damage caused by lifting, tilting or attempting to position
the laminator other than rolling it on its castors across even
surfaces.

FOR EUROPEAN UNION RESIDENTS ONLY: This
guarantee does not affect the legal rights which consumers have
under applicable national legislation governing the sale of
consumer goods.

SPECIFICATIONS

Operating Speed

0 to 10 fpm (3.0m/min) MAX
Maximum Temperature

320°F (160°C)
Maximum Mounting

Thickness

Main Roller-5/8th in. (15 mm) Max.
Pull Roller-5/8th in. (15mm)
Maximum Film Width
1264WF
1244WF

61 in. (155. cm.), 62 in. Pressure Sensitive Films
42 in. Max paper width. (107 cm.), 42 In. Pressure Sensitive Films.
Dimensions (W x D x H)
1246WF
1244WF

Unit alone: (Uncrated)
80 in. x 28in. x 51in. (203 cm. x71 cm x 129 cm.)
60 in. x 28in. x 51in. (152 cm. x71 cm x 129 cm.)

Weight
1244 WF
1264 WF

Unit alone:
275 lbs (125 kg)
600 lbs (272 kg)
Electrical Requirements

US Models­CE Models-

Refer to the serial plate located on the rear of the laminator for the specific electrical rating
applicable to the unit. Unit is rated for 220VAC-240AC. Do not exceed 240VAC. For best results it
is recommended that 230VAC be used.

230V, 30Amps, 60 HZ. Single Phase. 7000Watts 80.in x 28in. x 51in. (203 cm. x71 cm x 129 cm.)
230V, 15Amps, 50 HZ .Single Phase, 7000 Watts 80.in x 28in. x 51in. (203 cm. x71 cm x 129 cm.)
FCC NOTE

FCC Class A Notice - Notification pour les Etats-Unis
Note: This equipment has been tested and found to comply with the limits for a Class A digital

device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiated radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at their own expense.

Canada Class A Notice - Avis Canada, Class A

This Class A digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.

Modifications

Any modifications made to this device that are not approved by General Binding Corporation may
void the authority granted to the user by the FCC and/or by Industry Canada to operate this
equipment.

Toutes modifications apportées à ce dispositif et non approuvées par General Binding Corporation
annuleront le droit accordé à l'utilisateur par le FCC et/ou par Industrie Canada de faire fonctionner
cet équipement.

GBC 1264WF/1244WF Operation Manual

© 2006 General Binding Corporation Page 6

PRE-INSTALLATION

Before a 1264WF/1244WF Laminator can be installed,
ensure the following requirements are met:

1. Are doorways and hallways wide enough for the
laminator to be moved to the installation site?

2. Is there ample room for the laminator?

 A work area must be established that allows for

operation in both the front and rear of the
laminator and provides space for efficient
material flow.

3. Is the environment appropriate for the laminator?

 The laminator requires a clean, dust and vapor

free environment to operate properly.

 Avoid locating the laminator near sources of heat

or cold. Avoid locating the laminator in the
direct path of forced, heated or cooled air.

CAUTION: Air flow can cause uneven
heating / cooling of the rollers and result in
poor output quality.

4. Have you contacted a certified electrician to wire
the receptacle and ensure that adequate power is
being supplied, having the appropriate capacity,
over current protection and safety lockouts
available?

GBC 1264 WF/1244 WF Requires:

 230V at 60Hz with 30 amps single phase.
 1264WF: Nema 6-30P 30A 230V Receptacle.
 1244WF: Nema 6-20P 20A 230V Receptacle.

The machines are supplied with Male Plugs.

INSTALLATION

1. Shipping damage should be brought to the immediate attention of the delivering carrier.

2. With assistance, carefully roll the laminator into position over flat and even surfaces.

3. The laminator should be positioned to allow exiting film to flow freely to the floor or a work table. Accumulation of
laminate immediately behind the laminator as it exits the equipment may cause the film to wrap around the pull rollers,

resulting in a “jammed” condition.

4. Avoid locating the laminator near sources of heat or cold. Avoid locating the laminator in the direct path of forced,
heated or cooled air.

5. Once the laminator has been properly positioned, lock the castors in place. Locking the castors prevent the machine
from rolling during set up, operation or servicing.

6. Connect the attachment plug provided with the laminator to a suitably grounded outlet. Avoid connecting other
equipment to the same branch circuit to which the laminator is connected, as this may result in nuisance tripping of
circuit breakers or blowing fuses.

Note: Machine must be leveled to ensure best performance. Level the machine by lowering both the main and pull rolls.

Lay a level on top of the main and pull rolls. Then, check level from main roll to pull roll on right and left side of the
roll. Finally, check by placing the level diagonally across lower main to lower pull rolls.

GBC 1264WF/1244WF Operation Manual

© 2006 General Binding Corporation Page 7

Section 1: Detailed Specifications

Specifications provide all of the technical data for

the Titan 1244WF &1264WF

Description:

Features:

Applications:

 A high speed laminator for the graphic arts

professional as well as for the manufacturer
who produces promotional pieces in-house. A
new elegant design, low power consumption
and first class safety and quality assurances.

 Roller heating technology
 Independent control of each heater
 Thermal and cold lamination capabilities
 Unique vented cooling system
 Mounting capabilities to5/8th in.-15mm.
 Easy to use control panel
 9 Programmable job settings
 LCD temperature displays for each heat roller
 Rear out put slitter.
 Swing out shafts for ease of loading film.
 In-Line slitters.
 Accushield capable.

 Encapsulation-Promotional-materials, posters,

counter cards, POP displays, calendars,
instructional displays, phone & debit cards,
blueprints, menus, maps, flipcharts, etc.

GBC 1264WF/1244WF Operation Manual

© 2006 General Binding Corporation Page 8

Section 2: Consumables

Film Types:

Film Diameters:

Core Size:

Film widths:

Paper widths:

 Poly-in films, thermal and PSA films
 Poly-out films, thermal and PSA
 Accushield

 Up to a 7 in. outside roll diameter. (18 cm.)

 3 in. core standard. (76 cm.)

1264WF

 61 in. Thermal films (155 cm.)
 62 in. PSA (157 cm.)

12444WF

 42 in. maximum paper width (107 cm.)
 42 in. PSA films (107 cm.)

1264WF

 62 in. Maximum paper width (157 cm.)

12444WF

 42 in. maximum paper width (107 cm.)

GBC 1264WF/1244WF Operation Manual

© 2006 General Binding Corporation Page 9

Section 3: Function

Speed:

Motor:

Heating Capabilities:

Controls:

Roll Design:

Section 4: Electrical

Requirements:

 1264 WF:
 1264WF CE:

 1244 WF:
 1244WF CE:

B.T.U output:

 1264 WF:
 1264WF CE:

 1244 WF:
 1244WF CE:

 0-10 fpm (0-6.1mpm)

 DC Geared Motor

 Up to 320* F. (160*C)

 Operations control panel

 High release silicone main rollers
 High release pull roll

 230 VAC, 60Hz, Single phase, 30Amps.
 230 VAC, 50Hz. Single phase, 20Amps.

 230 VAC, 60Hz. Single phase, 20 Amps.
 230 VAC, 50Hz. Single phase, 20 Amps.

 30708 B.T.U./hour
 22519 B.T.U./hour

 20472 B.T.U./hour

GBC 1264WF/1244WF Operation Manual

© 2006 General Binding Corporation Page 10

Heater Wattage:

 1264 WF:
 1264WF CE:

 1244 WF:
 1244WF CE:

Amperage draw:

 1264 WF:

 1264WF CE:

 1244 WF:
 1244WF CE:

D/C Voltage used:

A/C Voltage Used:

 4500W / Heater
 3300W / Heater

 3000 W / Heater

 Drive Motor=3.3 Amps.
 Fan Motor=0.5 Amps.
 Motors and Heater=25 Amps.

 Drive Motor=3.3 Amps.
 Fan Motor=0.5 Amps.
 Motors and Heater=13 Amps.

 Drive Motor=3.3 Amps
 Fan Motor=0.5 Amps
 Motors and Heater=12Amps

 36 VDC Motor Voltage
 24 VDC Fan Motor

 230 VAC Recommended…(Not to exceed

240VAC)

GBC 1264WF/1244WF Operation Manual

© 2006 General Binding Corporation Page 11

Connectors for 1264 WF

NEMA 6-30 P

NEMA 6-30 R

Connectors for 1244 WF

NEMA 6-20 P

NEMA 6-20 R

GBC 1264WF/1244WF Operation Manual

© 2006 General Binding Corporation Page 12

Section 5: Dimensions

Weight:

 1264 WF:
 1264WF CE:

 1244 WF:
 1244WF CE:

Dimensions:

 1264 WF:
 1264WF CE:

 1244 WF:
 1244WF CE:

Nip Height:

 Crated: 750 lbs. (340 kg.)
 Uncrated: 600 lbs. (272 kg.)

 Crated: 350 lbs (159 kg.)
 Uncrated: 275 lbs (125 kg.)

 Crated: 58 in.(H) x 87 in. (W) x 40 in. (D)

147 cm. (H) x 221 cm. (W) x 102 cm. (D)

 Uncrated: 49in(H) x 77.25 in.(W) x 25.5 in. (D)

124 cm. (H) x196 cm. (W) x65cm. (D)

 Crated: 57 in.(H) x 68 in. (W) x 38 in. (D)

145 cm. (H) x 173 cm. (W) x 97 cm. (D)

 Uncrated: 49in(H) x 77.25 in.(W) x 25.5 in. (D)
124 cm. (H) x145 cm. (W) x65cm. (D)

 35.63 in (91cm.)