GBC TALON 44, TALON 64 Operation And Maintenance Manual

GBC TALON 44/ 64

OPERATION AND

MAINTENANCE MANUAL

PART NUMBER: 930-097 (PRELIMINARY)

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Operating Instructions

Istruzioni per l’Uso

Bedienungsanleitungen

Gebruiksaanwijzing

Mode d’Emploi

Manual de Operación

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The information in this publication is provided for reference and is believed to be accurate and complete. General Binding Corporation (GBC) is not liable for errors in this
publication or for incidental or consequential damage in connection with the furnishing or use of the information in this publication, including, but not limited to, any implied
warranty of fitness or merchantability for any particular use.
GBC reserves the right to make changes to this publication and to the products described in it without notice. All specifications and information concerning products are
subject to change without notice.
Reference in this publication to information or products protected by copyright or patent does not convey any license under the rights of GBC or others. GBC assumes no
liability arising from infringements of patents or any other rights of third parties.
This publication is copyrighted © 2003 by GBC. All rights reserved. The information contained in this publication is proprietary and may not be reproduced, stored,
transmitted, or transferred, in whole or in part, in any form without the prior and express written permission of GBC.

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Le informazioni contenute in questo documento sono fornite a titolo di referenza e sono considerate corrette e complete. General Binding Corporation (GBC) no si responsabilizza
di eventuali errori contenuti in questo documento, né di danni incidentali o conseguenti relazionati con la fornitura e l’uso delle informazioni in questo documento, includendo senza
limitazioni qualsiasi garanzia d’idoneità o commerciabilità per qualsiasi uso particolare.
GBC si riserva il diritto di effettuare cambi a questo documento e ai prodotti in esso descritti senza preavviso. Tutte le specifiche e le informazioni sui prodotti sono soggette
a cambio senza preavviso.
In questo documento le referenze a informazioni e prodotti protetti da diritti di proprietà intellettuale o brevetti non trasferiscono nessuna licenza alla quale abbiano diritto GBC
o altri. GBC non assume nessuna responsabilità derivante dalla violazione di brevetti o di qualsiasi altro diritto di terzi.
Copyright © 2003 Questo documento è soggetto ai diritti di proprietà intellettuale di GBC. Riservati tutti i diritti. Le informazioni contenute in questo documento sono di proprietà
esclusiva e non possono essere riprodotte, conservate, trasferite, in tutto o in parte ed in modo alcuno, senza la previa autorizzazione espressa e per iscritto di GBC.

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Die Informationen in dieser Druckschrift werden als Richtlinien zur Verfügung gestellt und sind unseres Wissens richtig und vollständig. General Binding Corporation (GBC) lehnt jede
Haftung für Fehler in dieser Druckschrift sowie für Schadenersatz oder Folgeschäden im Zusammenhang mit der Bereitstellung oder Verwendung der hierin enthaltenden Informationen ab,
ein- aber nicht ausschließlich die Gewährleistung für Eignung und handelsübliche Qualität für einen bestimmten Zweck.
GBS behält sich das Recht vor, diese Druckschrift und die darin beschriebenen Produkte ohne Vorankündigung zu ändern. Alle die Produkte betreffenden Leistungsbeschreibungen und
Informationen können jederzeit ohne Vorankündigung geändert werden.
Durch die Bezugnahmen in dieser Druckschrift auf urheberrechtlich oder durch ein Patent geschützte Informationen oder Produkte werden keine Rechte von GBC oder Dritten übertragen.
GBC lehnt jede Haftung für Patentverletzungen sowie für die Verletzung anderer Rechte von Dritten ab.
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und ausdrückliche schriftliche Genehmigung von GBC in keiner Weise weder ganz noch teilweise vervielfältigt, aufbewahrt, weiter verbreitet oder übertragen werden.

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De informatie in deze publicatie geldt slechts ter verwijzing en wordt nauwkeurig en volledig geacht. General Binding Corporation (GBC) is niet aansprakelijk voor fouten in deze publicatie
of voor incidentele of voortvloeiende schade in verband met het verschaffen of gebruik van de informatie in deze publicatie, inclusief, maar niet beperkt tot stilzwijgende garanties van
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GBC behoudt zich het recht voor om zonder voorafgaande kennisgeving wijzigingen te maken in deze publicatie en in de producten die hierin worden beschreven. Alle specificaties en
informatie m.b.t. producten kunnen zonder voorafgaande kennisgeving gewijzigd worden.
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opgeslagen, overgebracht of overgedragen worden, geheel of gedeeltelijk, in welke vorm dan ook zonder voorafgaande en uitdrukkelijke schriftelijke toestemming van GBC.

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L’information contenue dans cette publication est fournie à titre de référence et elle est considérée exacte et complète. General Binding Corporation (GBC) n’est pas responsable
des erreurs contenues dans cette publication ni des dommages indirects ou consécutifs portant sur l’utilisation ou la présentation de l’information de ce document, y compris,
mais sans s’y limiter, toute garantie implicite de commercialité ou d’adaptation à un usage particulier.
GBC se réserve le droit d’apporter des modifications à cette publication et aux produits qui y sont décrits sans préavis. Toutes les spécifications et l’information au sujet des
produits sont sujettes à changements sans préavis.
Toute référence à l’information ou aux produits protégés par un droit d’auteur ou un brevet présentée dans ce document ne porte aucune licence sous les droits de GBC ou d’autres
parties. GBC n’assume aucune responsabilité découlant de contraventions aux brevets ou à tout autre droit de tierces parties.
Cette publication est protégée par un droit d’auteur © 2003 de GBC. Tous droits réservés L’information contenue dans cette publication est privative et ne peut pas être
reproduite, mise en mémoire, transmise ou transférée, en partie ou en entier, sous quelque forme que ce soit sans la permission écrite préalable et expresse de GBC.

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La información contenida en esta publicación es proporcionada a título de referencia y se considera que es precisa y completa. General Binding Corporation (GBC) no es responsable
por errores contenidos en esta publicación o por daños consecuentes o incidentales relacionados con la disponibilidad o el uso de la información en esta publicación, incluyendo y sin limitarse
a, cualquier garantía de aptitud y comerciabilidad para cualquier uso específico.
GBC se reserva el derecho de hacer cambios en esta publicación y a los productos descritos en la misma sin aviso previo. Todas las características y la información referente a los
productos, están sujetas a cambios sin aviso previo.
Las referencias en esta publicación a información o productos protegidos por derechos de propiedad intelectual o por patentes no otorga ninguna licencia amparada por los derechos de GBC
u otros. GBC no asume ninguna responsabilidad que se derive de la violación de patentes u otros derechos de terceras partes.
Copyright © 2003 Esta publicación está amparada por derechos de propiedad intelectual de GBC. Todos los derechos reservados. La información contenida en este documento es de
propiedad exclusiva y no puede reproducirse, almacenarse, transmitirse o transferirse, en su totalidad o en partes, y de ninguna manera, sin la autorización previa y por escrito de GBC.

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TABLE OF CONTENT

Cover 1

Blank page 2

Disclaimer 3

Table of Content 4

Important Safety Instructions 8

Important Safeguards 10

General 10
Electrical 10
Service 10

Warranty 12

Specifications 14

Talon 44 14
Talon 64 16

Pre-Installation 18

Installation 20

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Control Guide 22

Power ON/ OFF 22
Control Panel Display 22
Control Panel 22
Rewinder Selection Switch 24
Upper Rewinder Direction Switch 26
Lower Rewinder Direction Switch 26
Rear Control Switch 26
Foot SW Enable 26

Features Guide

E-Stop 28
Safety Shield Interlock Latch 28
Safety Shield 28
Feed Table 28
Heat Rollers 28
Pull Rollers 28
Roller Handle 30
Idler Bar 30
Chill Idler 30
Cooling Fans 30
Film Shaft 30
Lower Shaft Lock 30
Rewind Shaft 30
Rewind Tube 30
Unwind/ Rewind Tension 32
Core Adaptors 32
Rewind Adaptors 32
Rear Table 32
Rear Slitter 32
Film Web 32
Nip Point 32
Foot Switch 32
Print Unwind Basket 32
Options 32

Separator Bar 32
Rewind Kit 32

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Operating Instructions 34

Film Loading and Threading 34
Load a Roll of Film 34
Loading Top Thermal Film 36
Loading Top PSA Film 36
Loading Top Mount Adhesive 38
Loading Bottom Thermal Film 38
Loading Bottom PSA Film 40
Loading Bottom Mount Adhesive 40
Threading Card Procedure 42
Start Laminating 44
Tacking New Film To Existing Film 46
To Unweb The Laminator 48
Clearing A Film Jam 48

Applications 50

Pre-Coating Boards 50
Using Rear Rollers 50
Mounting Pre-Coated Boards 50
Single Sided Lamination 52
Creating a Decal 52
Mounting a Decal 52
PSA Encapsulation 54
Thermal Encapsulation 54
Accushiled 54

Speed / Temperature Guide 56

Chart OF56
Chart OC56

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The Art Of Lamination 58

Basic Rules 58
Film Tension 58
Heat 60
Output 60

Maintenance 62

Caring for the Talon 44/64 62

Troubleshooting Guide 64

Service Agreement 64

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IMPORTANT SAFETY INSTRUCTIONS

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YOUR SAFETY AS WELL AS THE SAFETY OF
OTHERS IS IMPORTANT T O GBC. IN THIS
INSTRUCTION MANUAL AND ON THE
PRODUCT , YOU WILL FIND IMPORT ANT
SAFETY MESSAGES REGARDING THE
PRODUCT . READ THESE MESSAGES
CAREFULL Y . READ ALL OF THE INSTRUC­TIONS AND SAVE THESE INSTRUCTIONS FOR
LATER USE.

THE SAFETY ALERT SYMBOL PRE-

CEDES EACH SAFETY MESSAGE IN
THIS INSTRUCTION MANUAL. THE SYMBOL
INDICATES A POTENTIAL PERSONAL
SAFETY HAZARD TO YOU OR OTHERS, AS
WELL AS PRODUCT OR PROPERTY DAMAGE.

THE FOLLOWING WARNINGS ARE FOUND
UPON THIS PRODUCT .

!

ADVERTENCIA

o de choque

Ries
eléctrico
No abra:
Adent ro no ha
piezas r eparables
por el us uario.
Mant enimiento
solament e por
personal
calific ado

ATTE N TI ON

!

Ris

ue de

secousse

ue.

électri
Ne pas ouvrir.
Pas de pièces
réparables par
l'uti lisateur .
Entretien
seulement par
personnel

ualifié.

THIS SAFETY MESSAGE MEANS THAT YOU
COULD BE SERIOUSL Y HURT OR KILLED IF
YOU OPEN THE PRODUCT AND EXPOSE
YOURSELF TO HAZARDOUS VOLT AGE.

!

ADVERTENCIA

RODILLOS
CALIENTES.
PUNT O DE
PINCHAMIENT O.

Mantener manos
ropa a d istanci a.

!

ATTENTION

ROULEAUX
CHAUDS.
POINT DE
PINCEMENT.

Tenir mains et
vêtements à l'écart.

!

WARNING

Elect rical shoc k
hazard.
Do not open.
No user
serv iceable
part s inside.
Refer s ervicin

ualified s ervic e

personnel.

!

CAUTION

HOT ROLLS.

PINCH POINT .

Keep hand s and
clot hin

away.

to

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THIS SAFETY MESSAGE MEANS THAT YOU
COULD BE BURNED AND YOUR FINGERS AND
HANDS COULD BE TRAPPED AND CRUSHED
IN THE HOT ROLLERS. CLOTHING, JEWELRY
AND LONG HAIR COULD BE CAUGHT IN THE
ROLLERS AND PULL YOU INTO THEM.

!

ADVERTENCIA

NAVAJA FILOSA.

Mant ener manos y
dedos a dist ancia.

!

ATTENTION

LAME COUPANT E.

Tenir mains et
doigts à l'écart.

!

CAUTION

SHARP BLADE.

Keep hands and
clot hing away.

THIS SAFETY MESSAGE MEANS THAT YOU
COULD CUT YOURSELF IF YOU ARE NOT
CAREFUL.

WARNING: THE SAFETY ALERT

SYMBOL PRECEDES EACH SAFETY
MESSAGE IN THIS INSTRUCTION MANUAL.
THE SYMBOL INDICATES A POTENTIAL
PERSONAL SAFETY HAZARD TO YOU OR
OTHERS, AS WELL AS PRODUCT OR
PROPERTY DAMAGE.

WARNING: DO NOT A TTEMPT TO

SERVICE OR REP AIR THE T ALON 44/ 64
LAMINATOR.

WARNING: DO NOT CONNECT THE

LAMINATOR TO AN ELECTRICAL
SUPPLY OR A TTEMPT T O OPERA TE THE
LAMINAT OR UNTIL YOU HAVE COMPLETELY
READ THESE INSTRUCTIONS. MAINTAIN
THESE INSTRUCTIONS IN A CONVENIENT
LOCATION FOR FUTURE REFERENCE.

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IMPORTANT SAFEGUARDS

WARNING: TO GUARD AGAINST

INJURY , THE FOLLOWING SAFETY
PRECAUTIONS MUST BE OBSERVED IN THE
INSTALLA TION AND USE OF THE LAMINA T OR.

General

Keep hands, long hair, loose clothing, and articles such
as necklaces or ties away from the front of the heat
and pull rollers to avoid entanglement and entrapment.

The heat rollers can reach temperatures over 300° F.
Avoid contact with the heat rollers during operation or
shortly after power has been removed from the
laminator.

Keep hands and fingers away from the path of the
sharp film cutter blade located at the film exit.

Do not use the laminator for other than its intended
purpose.

Avoid moving the laminator on uneven floor surfaces.
Never tilt the laminator.

Do not defeat or remove electrical and mechanical
safety equipment such as interlocks, shields and
guards.

Do not insert objects unsuitable for lamination or
expose the equipment to liquids.

Electrical

The laminator should be connected only to a source of
power as indicated in these instructions and on the
serial plate located on the rear of the laminator.
Contact an electrician should the attachment plug
provided with the laminator not match the receptacles
at your location.

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CAUTION: The receptacle must be

located near the equipment and
easily accessible.

Do not operate the laminator with a damaged power
supply cord or attachment plug, upon occurrence of a
malfunction, or after the laminator has been damaged.
Contact GBC’s Technical Service Department or your
dealer/distributor for assistance.

Service

Perform only the routine maintenance procedures
referred to in these instructions.

WARNING: Do not attempt to service

or repair the laminator.

Disconnect the plug from the receptacle and contact
GBC’s Technical Department or your dealer/distributor
when one or more of the following has occurred.

- The power supply cord or attachment plug is

damaged.

- Liquid has been spilled into the laminator.

- The laminator is malfunctioning after being

mishandled.

- The laminator does not operate as described in

these instructions.

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WARRANTY

GBC warrants to the original purchaser for a
period of ninety (90) days after installation that
this laminator is free from defects in workman­ship and material under normal use and service.
GBCs’ obligation under this warranty is limited to
replacement or repair, at GBCs’ option, of any
part found defective by GBC without charge for
material or labor.

This warranty is in lieu of all other warranties
expressed or implied. WARRANTIES OF

MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE ARE EXPRESSL Y
EXCLUDED. Any representations or promises

inconsistent with, or in addition to, this warranty
are unauthorized and shall not be binding upon
GBC. In no event shall GBC be liable for any
special, incidental or consequential damages,
whether or not foreseeable.

This warranty shall be void if the product has
been misused; mishandled; damaged by
negligence, by accident, during shipment, or
due to exposure to extreme conditions;
repaired, altered, moved, or installed by anyone
other than GBC or its authorized agents; or if
incompatible film was used. GBCs’ obligation
under this warranty does not include routine
maintenance, cleaning, adjustment, normal
cosmetic or mechanical wear, nor freight
charges.

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Without limiting the generality of the previous
paragraph, GBCs’ obligation under this
warranty does not include:

• damage to the pressure rollers or pull rollers

caused by knives, razors, or other sharp
tool; by any object falling into the working
area of the laminator; or by cleaning the
rollers with solutions or materials that harm
their surfaces;

• damage to Lucite panels or manometer glass

caused by mechanical action or by cleaning
with solutions or materials that harm those
surfaces; nor

• damage to the outer finish caused by

mechanical action or by cleaning with
solutions or materials that harm the outer
finish.

For proper cleaning procedures, see the

“

CARING FOR YOUR LAMINATOR

For European Union Residents Only: This

guarantee does not affect the legal rights which
consumers have under applicable national
legislation governing the sale of consumer
goods.

” chapter.

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51.5 in.

(131 cm)

Fig. 1

64.5 in.

(164 cm)

40.25 in.
(102 cm)

GBC Talon 44

SPECIFICATIONS - TALON 44

Operating Speed:

Up to 10 fpm (3 mpm)

Temperature range:

O

F - 270 OF (0 OC - 132 OC)

32

Max. Mounting Thickness:

1/2 in. (1.3 cm)

Max. Film Width:

Talon 44: 44 in. (112 cm)

Dimensions (W x D x H):

Unit alone: (Figure 1)

64.5 in. x 40.25 in. x 51.5 in.
(164 cm x 102 cm x 131 cm)

Shipping:

67 in. x 43 in. x 62.5 in.
(170 cm x 109 cm x 159 cm)

Weight:

Unit alone:
Shipping:

Electrical Requirements:

Refer to the serial plate located on
the rear of the laminator for the
specific electrical rating applicable
to the unit.

Voltage:
Current:
Power:
Phase:

FCC NOTE: This equipment has

been tested and found to comply
with the limits for a Class A digital
device, pursuant to part 15 of the
FCC Rules. These limits are
designed to provide reasonable
protection against harmful
interference when the equipment is
operated in a commercial environ­ment. This equipment generates,
uses, and can radiate radio
frequency energy and, if not
installed and used in accordance
with the instruction manual, may
cause harmful interference to radio
communications. Operation of this
equipment in a residential area is
likely to cause harmful interference
in which case the user will be
required to correct the interference
at his/ her own expense.

Changes or modifications not
expressly approved by General
Binding Corporation could void the
users authority to operate the
equipment.

This Class A digital apparatus
complies with Canadian ICES-003.
(Cet appareil numérique de las
Classe A est conforme a la norme
NMB-003 du Canada)

788 lb. (357 kg.)

965 ib. (438 kg.)

220V~60 Hz

14.3A
3200 W
Single

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51.5 in.

(131 cm)

Fig. 2

83 in.

(211 cm)

40.25 in.
(102 cm)

GBC Talon 64

SPECIFICATIONS - TALON 64

Operating Speed:

Up to 10 fpm (3 mpm)

Temperature range:

O

F - 270 OF (0 OC - 132 OC)

32

Max. Mounting Thickness:

1/2 in. (1.3 cm)

Max. Film Width:

Talon 64: 64 in. (163 cm)

Dimensions (W x D x H):

Unit alone: (Figure 2)

83 in. x 40.25 in. x 51.5 in.
(211 cm x 102 cm x 131 cm)

Shipping:

85 in. x 43 in. x 62.5 in.
(216 cm x 109 cm x 159 cm)

Weight:

Unit alone:
Shipping:

Electrical Requirements:

Refer to the serial plate located on
the rear of the laminator for the
specific electrical rating applicable
to the unit.

Voltage:
Current:
Power:
Phase:

FCC NOTE: This equipment has

been tested and found to comply
with the limits for a Class A digital
device, pursuant to part 15 of the
FCC Rules. These limits are
designed to provide reasonable
protection against harmful
interference when the equipment is
operated in a commercial environ­ment. This equipment generates,
uses, and can radiate radio
frequency energy and, if not
installed and used in accordance
with the instruction manual, may
cause harmful interference to radio
communications. Operation of this
equipment in a residential area is
likely to cause harmful interference
in which case the user will be
required to correct the interference
at his/ her own expense.

Changes or modifications not
expressly approved by General
Binding Corporation could void the
users authority to operate the
equipment.

This Class A digital apparatus
complies with Canadian ICES-003.
(Cet appareil numerique de las
Classe A est conforme a la norme
NMB-003 du Canada)

1030 lb. (467 kg.)

1250 lb. (567 kg.)

220V~60 Hz

15A
3500 W
Single

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20 ft.

( 508 ) cm

8 ft 8 in

( 220 cm )

8 ft 8 in

( 220 cm )

4 ft. x 6 ft.

(101.6 x 152 cm)

Work table on wheels

Back

Front

4 ft. x 6 ft.

(101.6 x 152 cm)

Work table on wheels

Electrical cord

drop

3 ft

( 91 cm )

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PRE-INSTALLATION

Before a Talon 44/ 64 Laminator
can be installed, ensure the
following requirements are met;

1. Are door ways and hallways
wide enough for the laminator to
be moved to the installation site?

2. Is there ample room for the
laminator?

– A work area must be
established that allows for
operation in both the front and
rear of the laminator and
provides space for efficient
material flow. (Figure 3)

3. Is the environment appropriate
for the laminator?

– The laminator requires a clean,
dust and vapor free environment
to operate properly.

– Avoid locating the laminator
near sources of heat or cold.
Avoid locating the laminator in
the direct path of forced, heated
or cooled air.

Fig. 3

13 ft

( 330 cm )

CAUTION: Air flow can cause
uneven heating/ cooling of the
rollers and result in poor
output quality.

4. Have you contacted a certified
electrician to wire the receptacle
and ensure that adequate
power is being supplied, having
the appropriate capacity, over
current protection and safety
lockouts available?

Talon 44 requires:

– 220V at 60hz with 14.3 amp
service. Use a Nema 6-20R.

Talon 64 requires:

– 220V at 60hz with 15 amp
service. Use a Nema 6-20R.

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Fig. 4

I

INSTALLATION

1. Shipping damage should be
brought to the immediate
attention of the delivering
carrier.

2. With assistance, carefully roll
the laminator into position over
flat and even surfaces.

3. The laminator should be
positioned to allow exiting film to
flow freely to the floor or a work
table (Figure 4). Accumulation of
laminate immediately behind the
laminator as it exits the equip­ment may cause the film to wrap
around the pull rollers, resulting
in a “jammed” condition.

4. Avoid locating the laminator near
sources of heat or cold. Avoid
locating the laminator in the
direct path of forced, heated or
cooled air.

5. Once the laminator has been
properly positioned, lock the
castors in place. Locking the
castors prevent the machine
from rolling during set up,
operation or servicing.

6. The heaters must be installed by
a GBC qualified service
technician. Refer to your
Warranty section for explanation
of “Qualified”.

7. Connect the attachment plug
provided with the laminator to a
suitably grounded outlet. Avoid

connecting other equipment
to the same branch circuit to
which the laminator is
connected, as this may
result in nuisance tripping
of circuit breakers or
blowing fuses.

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TOP

g

BOT

032oF

Release
WAIT

Fig. 5

Fig. 6

SPEED032oF

JOB

01

03

CONTROL GUIDE

A. POWER ON/ OFF: (Figure 5)

Located at the back left of the
machine applies power to the
laminator. The control panel display
will illuminate when position
marked “l” is pushed. The off
position, marked “O”, removes
power from the laminator.

B. CONTROL PANEL DISPLAY:

(Figure 6) Illuminates when the
laminator is plugged in and POWER
ON/ OFF is in the on, (I), position.
Displays settings for top heater,
bottom heater, speed, Job, mode
and ready/wait/ positioning
indicator.

ROLLER POSITION INDICATOR:

Displays the current main roller
position. In figure 7, the roller is
shown in the “Release” position.
Refer to Roller Handle for more
information.

READY/ WAIT INDICATOR:

“READY” appears when actual
temperature is equal to (+/- 5) set
temperature. “WAIT“ appears
when actual temperature is lower
than the set temperature. “WAIT”
appears when actual temperature
is higher than the set temperature.

POSITIONING INDICATOR:

“Positioning...” appears in place
of the ready/ wait indicator any
time the main rollers are traveling in
an upward or downward motion.

C. CONTROL PANEL: (Figure 7)

MASTER DIAL :

or decreases (-) the numeric value
for the selected setting when
turned. Press and hold the dial to
display actual temperature of top
and bottom main rollers.

Increases (+)

I

Top Temp. :

When pressed,

permits increasing or decreasing of

TOP

BOT

Release

WAIT

032oF

032

SPEED

JOB

03

01

o

F

the top temperature by turning the

MASTER DIAL

and is

indicated on the control panel
display. Range is 32OF - 266OF (0OC

- 130OC).

Top Temp.

Speed

Bottom Temp. :

When

pressed, permits increasing or

Bottom Temp.

Press/Release Coolin

Job

decreasing of the bottom tempera­ture by turning the

MASTER DIAL

and is indicated on the control

panel display. Range is 32oF ­266OF (0OC - 130OC).

Rev. Stop Run

Fig. 7

22