GBC Falcon 160 CE User Manual

GBC Falcon 160 CE

Parts List

FALCON 160 CE

Parts List

GBC IS AN ACCO BRANDS COMPANY

Falcon 160 CE Technical Service Manual

8.0 Illustrated Parts

Illustrated Parts

This section is laid out in a two page format to provide better viewing of parts and and easier reading of part numbers.

For parts not illustrated, please call your regional service manager or National Service Parts for assitance at 1- 800 - 790 - 7787.

Items not illustrated ;

Accessory pack : 001 - 606

Footswitch: 214 - 026

Operations Manual: 930 - 045A

Page 8 - 1

Page 8 - 2

Illustrated Parts

1

Cabinet - control side

5

4

2

Falcon 160 CE Technical Service Manual

3

6

4

3

5

2

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

C

Falcon 160 CE Technical Service Manual

ITEM NO.QTY. PART NO . DESCRIPTION

11 22 32 42 52 61

520-077 214-313b 214-314 450-098 214-313a 001-595

CABINET, RIGHT, F160

SWITCH, E-STO P

CONT AC T BLOCK , E-STO P, N.C. DECAL, E-STOP SWITCH, E-STO P ASSY, DISPLAY, F160

Cabinet - control side

Page 8 - 3

Illustrated Parts

Page 8 - 4

Illustrated Parts

Cabinet - drive side

5

4

5

4

2

3

2

3

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

Falcon 160 CE Technical Service Manual

C

Falcon 160 CE Technical Service Manual

ITEM NO.QTY. PART NO. DESCRIPTION

1 1 520-076 2 2 214-313b 3 2 214-314 4 2 450-098 5 2 214-313a

CABINET , LEFT, F160 SWITCH, E-STOP CONTAC T BLOCK, E-STOP, N.C. DECAL, E-STOP SWITCH, E-STOP

Cabinet - drive side

Page 8 - 5

Illustrated Parts

Page 8 - 6

Illustrated Parts

Safety shield - main rollers

10

24

26

27

11

5

4

8

12

25

20

19

24

23

22

13

15

17

16

14

21

5

8

7

3

2

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

13

17

Falcon 160 CE Technical Service Manual

C

Falcon 160 CE Technical Service Manual

ITEM NO . QTY . PART NO . D E SC R I P TION

1 1 585-084 GUARD, ROLL, F160 2 2 465-037 HANDLE, NYLON, BLAC K 3 4 10-32 1.0shcs #10-32 x 1.0 SHC S 4 4 10washer #10 FLAT W AS HER 5 10 10-32lock nut #10-32 NYLOCK 6 1 595-017 GUIDE, INFEED , F160 7 6 1.4-20 0.75bhc s 1/4-20 x .75 BHCS 8 6 1.4-20 Nylock 1/4-20 HEX NUT

9 1 695-003 SHAFT, GUARD PIVOT, EXTRUDED 10 9 1.4-20 0.5bhc s 1/4-20 x .50 BHCS 11 11 050-001 T-NUT, 1/4-20, 3382 12 2 100-033 BRACK ET, GAS SP RING, GUARD, F160 13 4 100-030 FASTENER,BALL S OCKE T FITTING 14 2 089-023 SPRING, GAS 15 2 100-031 FASTENER,BALL S TUD 16 2 5.16-18nut 5/16-18 HEX NUT 17 4 090-001 CLIP, S AFE TY 18 1 510-336 BRACK ET, GUARD SUPPORT, LEFT, F160 19 2 1.4-20 0.375bhc s 1/4-20 x .375 BHCS 20 1 510-337 BRACK ET, GUARD SUPPORT, RIGHT, F160 21 6 10-32 0.75bhcs #10-32 x .75 BHCS 22 1 5-16x1.00 shshoulder 5/16 x 1.00 SOCKET SHOULDER 23 2 068-001 WAS HER, PVC 24 2 040-045 BUSHING, FLANGED 25 1 640-018 LOCK C OLLAR, MODIFIE D , RULAND CL-5- F 26 1 5.16x0.375shshoulder 5/16 x .375 SOCKET SHOULDER 27 1 1.4-20hex nut 1/4-20 HEX NUT

Safety shield - main rollers

Page 8 - 7

Illustrated Parts

Page 8 - 8

26

Illustrated Parts

Safety shield - pull rollers

10

24

27

11

5

4

8

12

25

20

19

24

23

22

13

17

15

16

14

21

5

8

7

3

2

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

13

17

Falcon 160 CE Technical Service Manual

C

Falcon 160 CE Technical Service Manual

ITEM NO . QTY. PART NO. DESCR IPTION

1 1 585-084 GUARD, ROLL, F160

2 2 465-037 HAND LE, NYLON, BLAC K

3 4 10-32_1.0shc s #10-32 x 1.0 SHCS

4 4 10washer #10 FLA T W A SHER

5 10 10-32lock nut #10-32 NYLOCK

6 1 595-017 GUIDE , INFEE D , F160

7 6 1.4-20_0.75bhc s 1/4-20 x .75 BHCS

8 6 1.4-20 Nylock 1/4- 20 HEX NUT

9 1 695-003 SHAFT, GUARD PIVOT, EXTRUDED 10 9 1.4-20_0.5bhc s 1/4-20 x .50 BHCS 11 11 050-001 T-NUT, 1/4-20, 3382 12 2 100-033 BRAC KE T, GAS SP RING, GUARD, F160 13 4 100-030 FAS TENER,BALL SOC KET FITTING 14 2 089-023 SP RING, GAS 15 2 100-031 FAS TENER,BALL STUD 16 2 5.16-18nut 5/16-18 HEX NUT 17 4 090-001 CLI P, S AF ETY 18 1 510-336 BRAC KE T, GUARD SUPPORT, LEFT, F160 19 2 1.4-20_0.375bhc s 1/4-20 x .375 B HCS 20 1 510-337 BRAC KE T, GUARD SUPPORT, RIGHT, F160 21 6 10-32_0.75bhc s #10-32 x .75 BHCS 22 1 5-16x1.00 shshoulder 5/16 x 1.00 SOCKET SHOULDER 23 2 068-001 WASHER, PV C, 3/8 ID X 7/8 OD X 1/16 THICK 24 2 040-045 BUSHING, FLANGED, 5/16 X 7/16X 3/8 25 1 640-018 LOCK COLLAR, MODIFI ED 26 1 5.16x0.375shshoulder 5/16 x .375 SOCK ET SHOULDER 27 1 1.4-20hex nut 1/4-20 HEX NUT

Safety shield - pull rollers

Page 8 - 9

Illustrated Parts

Page 8 - 10

Illustrated Parts

3

1

2

3

1

2

3

Cabinets assembly

3

2

1

3

2

1

3

5

Falcon 160 CE Technical Service Manual

4

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

C

Falcon 160 CE Technical Service Manual

ITEM NO. QTY. PART NO. DESCRIPTION

1

2

3

4

5

4

465-041 BU MP E R, GUARD , F160/F110

4

#10-32_1.25 bhcs #10-32 x 1.25 BHC S

8

#10-32_0.5bhcs #10-32 x .50 BH C S

1

Control Side Cabinet CONT ROL SIDE CABINET

1

Drive Side Cabinet DRIVE SIDE CABINET

Cabinets assembly

Page 8 - 11

Illustrated Parts

Page 8 - 12

Illustrated Parts

Side frame assembly

28

7

10

3

9

8

27

5

14

16

6

19

27

24

22

23

24

23

10

22

9

23

15

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

2

28

15

13

1211

15

26

Falcon 160 CE Technical Service Manual

15

18

17

18

17

15

26

15

20

21

20

21

C

Falcon 160 CE Technical Service Manual

Page 8 - 13

ITEM NO . QTY. PART NO. DESC RIPTION

1 1 F160 Skeleton 2 1 730-017 SID EFRAME, RIGHT, F160 3 1 730-018 SID EFRAME, LE FT, F160 4 1 standAssy STAND ASS EMBLY 5 1 760-063 TABLE, MIDD LE, F160 6 1 770-012 TIE BAR, F160 7 1 585-083 GUARD, TOP, F160 8 1 545-020 COVE R, MIDDLE TABLE, F160

9 2 510-340 BRACK ET, TABLE, REAR, F160/F110 10 2 510-319 BRACK ET, TABLE, F160 11 2 1.2 flat washer 1/2 FLAT WAS HER 12 2 1.2 loc k washer 1/2 LOCK WA SHER 13 2 1.2-13_1.25shc s 1/2-13 x 1.25 S HCS 14 4 1.4-20_1.0bhc s 1/4-20 x 1.0 BHCS 15 24 1.4-20 Nylock 1/4-20 HEX NUT 16 4 5.16-18_1.0shc s 5/16-18 x 1.00 SHC S 17 4 5-16 FLAT W ASHER 5/16 FLAT W ASHER 18 4 5.16-18 ny loc k 5/16-18 NYLOCK 19 4 1.2-13_1.5bhc s 1/2-13 x 1.5 BHCS 20 4 716 FLATW A SHER 7/16 FLAT WAS HER 21 4 1-2-13 Nylock 1/2-13 NYLOCK 22 4 1.4-20_0.625shc s 1/4-20 x .625 SHCS 23 16 1.4-20_1.0 SHCS 1/4-20 x 1.00 SHCS 24 2 M6x1.0_30.0 shc s M6 x 1.0 x 30.0 SHCS 25 2 M6x1.0_20.0 shc s M6 x 1.0 x 20.0 SHCS 26 4 M6 x 1.0 Nylock M6x1.0 NYLOCK 27 6 #10-32_0.5 flat head 10-32 x .50 FHC S 28 2 1.4-20 star washer 1/4-20 E XT TOOTH STAR WA SHER

Side frame assembly

Illustrated Parts

Page 8 - 14

Illustrated Parts

Upper unwind assembly

12

3

10

?

7

11

9

11

13

4

16

18

17

6

Falcon 160 CE Technical Service Manual

8

4

5

*

Items # 11 are of the

origianal core grippers.

*

For the current core grippers, item # 1 1,

refer to the Lower Unwind Assembly .

2

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

C

Falcon 160 CE Technical Service Manual

ITEM NO. QTY. PART NO. DESCRIPTION

1 1 F160 Skeleton 2 1 73 0-017 SIDE FR A ME , RIGH T , F160 3 1 73 0-018 SID E FRAME , LEF T , F160 4 2 51 0-223 CLEVIS, U N WIND 5 1 032-230 THRUST WASHER, TRA-3244 6 1 001-563 AS SEMBLY, BRAKE, TOP UNWIND, F160 7 1 710-108 SHAFT, UNWIND, UPPER, F160 8 1 29 0-660 LOC K CO L LAR, 1-1/2 X 12, ST EEL

9 1 70 0-009 SADD LE, FRONT, DS-60 10 1 086-100 CLE V IS P IN 11 2 001-510 ASSEM BLY, CORE CHUCK,BEVELED, F60 12 4 3.8x1.25shcs 3/8-16 X 1.25 SHC S 13 4 1.2-13_0.75bhcs 1/2-13 X .75 BH CS 14 1 530-022 SU PPOR T , CO R E 15 1 3-8x.38brasstipSETSCREW 3/8 X .38 BRASS TIP SET SCREW 16 1 465-026 KN OB, PLASTIC, 3/8-16 FEMA LE T H R E A D 17 1 645-029 STUD, 3/8-16 X 4-1/4", BR A K E A DJUST , F160 18 1 38 -16 Nut 3/8-16 NUT

Upper unwind assembly

Page 8 - 15

Illustrated Parts

Page 8 - 16

Illustrated Parts

Lower unwind assembly

1

2

39

4

3

12

5

*

Item # 1&2 are of the

current core grippers.

*

For the origianal core grippers, item #

1&2, refer to the Upper Unwind Assembly .

41

4

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

Falcon 160 CE Technical Service Manual

20 40

19

C

Falcon 160 CE Technical Service Manual

QTY. DESC RIPTION PART NO .

1 CORE GRIPPER 1 CORE GRIPPER W/ O-RING

1 ASSEMBLY, BRAKE, UNWIND, F1 6 0 2 C LE V IS , UNWIND 1 SHAFT, UNWIND, LOWER, F160 710-107 1 LOCK COLLAR, 1-1/2 X 12, STEEL 1 UNW IND DIAL, DS-60 1 STUD, 3/8-16 X 3.3

4 BUTTON HEA D C A P SCR E W BHC S 12 - 13 x 1 6 1 HEX NUT 38-16 Nut 1 HEX LOCK NUT 38-16 Lock Nut

001 - 601 001 - 602

001-563 510-223

290-660 625-018 645-024

ITEM NO .

1 2

3 4

5 12 19 20

39 40 41

Lower unwind assembly

Page 8 - 17

Illustrated Parts

Page 8 - 18

Illustrated Parts

22

21

47

46

44

24

14

1

43

50

Right stand assembly

16

23

15

13

2

45

Falcon 160 CE Technical Service Manual

48

52

51

7

18

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

C

Falcon 160 CE Technical Service Manual

QT Y. DESCRIPT ION

1 STAND,RIG HT,F-160 757-034 1 1 FAN, MUFF IN, 3", 24 V DC 182-000 2 2 WHEEL, CASTOR 470-130 7 1 D IN RAIL,5 SLO T 5 sl ot 8 1 COVER,ENCLOSURE,RIGHT STAND,F-160 757-038 13 7 CLIP,RECPTACLE,CLIP-ON 100-037 14 7 RETAINER,CAPT IVE SCREW,MED 100-039 15 7 SCREW ,CAPT IVE,PHILLIPS,MED 100-03 8 16 1HEX LOCK NUT 7 TERMINAL UK 5N PHOENIX 30 04 36 2 217-045 21 2 TERM BLOCK, FUSING, PHOENIX UK5-HESI 217-101 22 1 SWITCH, RESET, 22MM SINGLE T ER M, SEIMENS 214-008 23 1 TERMINAL BLOCK, 2 POSITION 217-043 24 2 BUTTO N HEAD CAP SCREW 1 SOCKET HEAD CAP SCR EW 1 GUARD, MUFFIN FAN, 3" 182-012 44 4 SOCKET HEAD CAP SCR EW 4LOCK NUT 1 RAIL END 217-170 47 1 TERMINAL UK 5N PHOENIX 30 04 36 2 217-014 48 1 SWIT CH,POW ER ON/OFF,3LC3 047-3TE53 214-029 50 2 FLAT W ASHER 2 HE X NUT

PART NO.

516-18 Hex LockNut

BHCS10-32 x 04 SHCS06-32 x 14

PHS 06-32 x 24 6-32 Lock Nut

34 Flat Washer

34-10 Hex Nut

ITE M N O .

Right stand assembly

18

42 43

45 46

51 52

Page 8 - 19

Illustrated Parts

Page 8 - 20

Illustrated Parts

15

10

16

24

22

21

2

13

1

14

27

Left stand assembly

7

26

23

5

20

31

19

18

Falcon 160 CE Technical Service Manual

30

12

6

17

24

3

4

11

29

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

C

17

24

9

8

25

Falcon 160 CE Technical Service Manual

QTY. DESCRIPTION PART NO. ITEM NO.

1 STAND ,LEFT,F-160 757-035 1 2

FILTER, LINE, RFI 185-033 2 1 FILTER, 120/250VAC 50/60HZ 6A 185-003 1 DIN RAIL,5 SLOT 5 slot 4 1

SPROC KET, 35BS20 X 5/8 6 TERMIN AL BLOCK,RETURN 217-102 1 SAD D LE, FRONT, D S-60 700-009 7 2 PULLEY,3/18 DIA CABLE 430-011 2 PLATE,MOUNTING,PULLEY,KICK CABLE,F-160 672-043 1 COVER ,ENCLOSURE,LEFT STAN D,F-160 757-039 10 2 WHEEL, CASTOR 470-130 2 TERMINAL BLOCK,GROUND,UK10-RETURN-PE 217-104 12 6

BRIDGE BAR,FIXED,8.2mm,FBI 10-8 217-041 13 6 CLIP,RECPTACLE,C LIP-ON 100-037 7 SCREW,CAPTIVE,PHILLIPS,MED 100-038 15 6

RET AINER,CAPTIVE S CREW,M ED 4 LOCK NUT 10-32 Lock Nut 1 BUSHING, MODIFIED, LOWER REWIND, F160 500-014 18 1 PLUG, CLUTCH DRIVE x92-0111 1 BOLT, CLUTCH DRIVE M8-1.25 20 1

5/8 FLAT WASHER 58 FLATWASHER 21 1 5/8-11 NYLOCK 58-11 Nylock 1 O-RING, 90 CAST URETHANE, 2-7/8 ID 480-005 23

14

SOCKET HEAD CAP SCREW 2 BUTTON HEAD CAP SCREW 4 SOCKET HEAD CAP SCREW SHCS38-16-16 26 1 PIN , QUICK RELEASE, 5/16 X 3-1/2, STEEL 086-005 2 HEX NUT 34-10 Hex Nut 28 2

FLAT WASHER 34 Flat Washer 29 1 SEPARATIN G PLATE,UK10 RETUR N,TS-U 3K 2 .5 21 7-107 1 LABEL,TERMINAL,L1 L2 L3 N PE, ZB8 217-106 31

435-175

100-039

SHCS10-32 x 06 BHCS14-20 x 04

3

5 6

8 9

11

14

16 17

19

22

24 25

27

30

Left stand assembly

Illustrated Parts

Page 8 - 21

Page 8 - 22

Illustrated Parts

12

Bridge assembly

7

11

9

2

3

13

4

1

8

14

Falcon 160 CE Technical Service Manual

5

10

6

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

C

Falcon 160 CE Technical Service Manual

QTY.

ENCLOSURE,ELECTRICAL,BRIDGE,F-160 757-036 1

1

1 COVER,ENCLOSURE,ELEC,F-160

1 FA N, M UFF IN, 3 " , 2 4 V D C 14 CLIP,REC PTACLE,CLIP-ON 14 SCREW,CAPTIVE,PHILLIPS,MED 14 RETAIN ER,CAPTIVE SCREW ,MED

1 CIRCUIT BRE AKER,6 POLE ,25,25,25,25,3,3 1 TERMINAL BLOCK, 2 POSITION 1 GUARD, MUFFIN FAN, 3"

2 STRAIN RELIEF, 1/2"

4 SOCKE T HEAD CAP SCREW

12 BUTTON HEAD CAP SCREW

4LOCK NUT

55 SOCKET HEAD CAP SCREW

DESCRIPTION

PART NO. ITEM NO.

670-050 2 182-000 3 100-036 4 100-038 5 100-039 6 186-028 7 217-043 8 182-012 9 175-180 10

PHS 06 -32 x 24 11

BHCS06-32-04 12

6-32 Lock Nut 13

SHCS 5 161 8-16 14

Bridge assembly

Page 8 - 23

Illustrated Parts

Page 8 - 24

Illustrated Parts

Left electrical panel

42

53

44

43

25

35

32

59

2

59

23

22

10

38

28

24

6

8

5

8

5

8

39

19

20

59

4

56

Falcon 160 CE Technical Service Manual

36

9

57

8

59

37

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

PERMISSION FROM GBC PRO-TECH

C

Falcon 160 CE Technical Service Manual

QTY. DESCRIPTION PART NO. ITEM NO.

1 PANEL,ELECTRICAL,L SHAPED 670-048 2 MOTOR CONTROL,DC 220-160 2 POWER SUPPLY, 12VDC 245-001 1 POWER SUPPLY, 24VDC 245-002

2 RELAY, SOLID STATE, 480 VAC OUTPUT @ 90 A 207-005 1 HEAT SINK, MODIFIED 610-100

1DIN RAIL 207-205 2 BOARD , BA R RIER, KB IC-9884 220-110 2 RESISTOR, KBIC-9890 22 0-130 5 BASE, RELAY SOCKET 207-007 5 RELAY, 24VDC , 60 SERIES TYPE 60.13 207-006 1 CONTACTOR, 4-POLE, 24VDC COIL, SIEMENS 210-004 4 TERMINAL UK 5N P HO EN IX 30 04 36 2 217-045

1 RELAY, SAFETY, CROUZET KNA2 207-189 1 RESISTOR,WIRE WOUND,POWE R,50 OHM,50 WATT 185-041 5 DIODE, RECTIFIER,1N4005 185-005 for Relay Bas e 2 VARISTOR,LINE VOLTAGE OPERATION,RADIAL LEAD,MO 185-006

2 RELAY COVER 207-003 1 DIODE, RECTIFIER,1N4005 18 5-005 for Contactor 4FUSE 186-135 2 GUARD, M OTOR CONTROLLER 585-011

1 TERM INAL UK 5N P HO EN IX 30 04 36 2 217-014

4 Fixed bridge bar FBI 10-6 0203250 217-047 7 SOCKE T HEAD CAP S CR E W SHCS 04-40-10 4 LOCK NUT 08-32 Lock Nut 2 LOCK NUT 10-32 Lock Nut

55 S OCK E T HEAD CA P S CR EW SHCS 51618-16

2 4 5 6

8

9 10 19 20 22 23 24 25 28 32 35 36 37 38 39 42 43 44 53 56 57 59

Left electrical panel

Page 8 - 25

Illustrated Parts

Page 8 - 26

Illustrated Parts

Right electrical panel

41

58

15

59

40

30

33

29

59

7

59

27

26

59

11

Falcon 160 CE Technical Service Manual

59

13

3

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

PERMISSION FROM GBC PRO-TECH

C

Falcon 160 CE Technical Service Manual

QTY. DESCRIPTION PART NO. ITEM NO.

1 PAN EL,ELECTRICAL,F-160 CE 670-049 3 1 POW ER SU PP LY, 24 VOLT, 1.2 AMP 245-205 7 1 ASS . F160 IO BOA RD 001-574 11 1 ASSEMBLY FOR F160 DC BUS BOARD,EUROPEAN 001-596 13

1 As s embl y for f1 6 0 CE AC _ BU S P CB 00 1-59 4 1 5 1 D IN RAIL 3 slot 26 6 TERM INAL BLOCK,MBK 2.5/E,PHOEN IX 185-022 27

2 END B AR RIER,E/MK2,PHOENIX 185-020 29 1 PARTITION PLATE,MINI TERM,ATP-MBK 217-042 30 6 BRIDGE BAR ,FIXED,TERM BLK ,10 POS,(FBRNI 10-5N) 217-021 33 2FUSE 186-016 40 6FUSE 186-027 41 6FUSE 186-030 58

55 S OCKE T HEAD CA P SC REW S HCS 51618-16 59

Right electrical panel

Page 8 - 27

Illustrated Parts

Page 8 - 28

Illustrated Parts

Kick cable assembly

9

35

37

38

10

11

49

6

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

Falcon 160 CE Technical Service Manual

C

Falcon 160 CE Technical Service Manual

QTY.

1 SW ITCH,SAFET Y,CAB LE PULL ,CL SB4A2 2 PULLEY,3/18 DIA CABLE

PLATE,MOUNTING,PULLEY,KICK CABLE,F-160 672-043 10

2

CABLE,SAFETY,KICK SW ITCH

1

SOCKET HEAD CAP SCREW SHCS51618-16 35

5

2 BUT TO N HE A D C A P S C R E W

LOCK NUT 10-32 Lock Nut 38

2

SOCKET HEAD CAP SCREW SHCS10-32 x 28 49

2

DESCRIPTION

PART NO.

214-028 430-011

780-011

BHCS14-20 x 04

ITEM N O.

6 9

11

37

Kick cable assembly

Page 8 - 29

Illustrated Parts

Page 8 - 30

Illustrated Parts

Drive assembly

22

16

21

14

29

30

12

13

19

15

20

25

24

2

6

5

3

14

5

34

35

34

38

3

5

14

6

27

28

Falcon 160 CE Technical Service Manual

39

9

31

29

26

11

10

4

37

36

33

6

5

17

18

14

32

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

C

Falcon 160 CE Technical Service Manual

Page 8 - 31

ITEM NO . QTY. PAR T NO. DE SC R IPTION

11 21 32 41 55 65 81

91 10 1 11 1 12 1 13 2 14 5 15 2 16 1 17 1 18 1 19 1 20 1 21 1 22 1 23 1 24 1 25 1 26 1 27 1 28 1 29 4 30 2 31 2 32 4 33 4 34 2 35 1 36 1 37 2 38 1 39 2

F160 Skeleton 525-010 ECCEN TRIC, CH A IN TENSIO N , F160 755-077 STAND OFF, IDLER S P R OCKE T 755-078 STAND OFF, IDLER S P R OCKE T, LOWE R 440-130 IDLE R SP R O C K ET 068-100 SHIM, 1/2 X 3/4 X .125 TH IC K 425-004 MOTO R , GE A R, 1/10HP, BISO N 750-008 SPROC K E T, TR IPLE 13T, MOD 020-009 BEARING , BA LL, SE A LE D 1-8x3-4 key 1/8 x 1/8 x 3/4 KEY 672-042 PLATE,SU PP ORT ,DRIVE,F-160 716 FLATW ASH ER 7/16 FLAT WASHER 1-2-13 Nylock 1/2-13 NYLO C K 755-082 SPACER , DR IVE S U PP O R T PLA T E, F160 upper rewind drive UPPER R E W IND DRIVE lower rewind drive LOW E R REW IND D RIVE 570-016 CHAIN, BOT T O M R EW IND D R IVE, F160 570-008 CHAIN, DRIVE , F160 545-026 COVER, REWIND C H A IN, F160 440-150 TENSIO NE R , SE-15 M8x1.25_25 hex screw M8 x 1.25 x 25mm H EX SCREW M8 lock washer M8 LOCK WASH ER

1.2-13_32 hex bolt 1/2-13 x 13/32 HEX BOLT 5idx625odx625washer Ï.5ID x Ï.625OD x .63 WAS H ER 501-046 BLOCK, C H A IN TENS IO N , F160

1.4-20_1.0 hex bolt 1/4-20 x 1.00 HE X B OLT

1.4-20 jam nut 1/4-20 JAM NU T #10 flat washer #10 FLAT W ASH E R #10-32_2.75shcs #10-32 x 2.75 SHC S #10-32_0.625shcs #10-32 x .625 SHCS #6-32 Nylock #6-32 NYLOC K #6-32_0.5shcs #6-32 x .50 SHCS 1-2-13 x 2.5 SH C S 1/2-13 x 2.5 SHCS 1-2-13 x 3.25 SH C S 1/2-13 x 3.25 SHC S 1-2-13 x 3.5 SH C S 1/2-13 x 3.5 SHCS

1.4-20x.75shcs 1/4 -20 x .75 SHCS 175-180 STRAIN RELIEF, 1/2"

#10-32 x 3/16 SS SE T SC R E W

Drive assembly

Illustrated Parts

Page 8 - 32

Illustrated Parts

Main roller assembly

29

32

2

31

19

20

4

21

7

8

24

231910

11

25

4

12

28

14

8

2

33

30

27

29

3

4

5

4

6

8

7

Falcon 160 CE Technical Service Manual

17

15

17

16

13

14

11

10

3

4

5

10

9

10

11

27

12

30

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

C

Falcon 160 CE Technical Service Manual

ITEM NO. QTY. PART NO. DESCRIPTION

11 22 3 2 501-043 BLOCK, MAIN BEARING, BOTTOM, F160 4 6 032-009 THRUST WA SHER, TRA-2840

2

5

1

6

2

7

3

8

1

9 10 11 3 12 2 13 1 14 2 15 1 16 1 435-015 S PROCK ET,BUSHING,1610-1 5/8 17 2 3-8- 16x.63SETSCREW 3/8-16 x .63 SET SCREW 18 19 20 21 22 23 24 1 25 1 26 1 27 2 28 8 29 8 3.8- 16_1.375shc s 3/8-16 x 1.375 SHCS 30 8 38- 16 Loc k Nut 3/8- 16 NYLOC K 31 32 33

5

1 2 1 1 1 1

2 2 2

F160 Skeleton

690-071 ROLL, MAIN , F160, . 375 WA LL

028-009 B EA RING, ROLLER, OUTER, 1.625 X 2.562 028-010 B EA RING, INNER RACE, 1.625 X 2 .562 089-006 W AVE S PRING, 1-5/8, C200- H2 290-001 LOC K C OLLAR, 1-5/8, STEEL 500-020 B USHING, MOD 1.62 DI A X L 032-230 THRUST WA SHER, TRA-3244 032-017 THRUST BEARING NTA3244 290-960 LOC K C OLLAR, 1-5/8, SP LIT, STEEL 028-001 NEE DLE BE ARING, INNER RACE 032-016 THRUST WA SHER TRD3244 435-018 S PROCKE T, 48T, 1-5/8 BORE, TAPE R BUSHED, #35 SNGL

672-035 P LATE, S IDE FRAME, MAIN ROLL, F160 500-001 B USHING, MODIFIED , 1- 5/8 X 1- 1/4 500-017 B USHING, MOD 1-5/8 ID X .5 31

mai n r oll lift rig ht m oving lower u ni t MA IN RO LL LI F T C ONTROL M OV I NG

main roll lift right MAIN ROLL LIFT CONTROL

500-018 B USHING, MOD 1-5/8 ID X .7 81

mai n r oll lift left moving lower MA I N ROL L L IF T MO TOR MO V ING

032-015 THRUST WA SHER TRC3244

main roll lift left MAIN ROLL LIFT MOTOR

060-005 FITTING, GREASE, 1/4- 28 TAPER, 90 D EG, 1095K 47

1.4-20x.75shcs 1/4 -20 x .75 SHCS

516 FLATW ASHER 5/16 FLAT W ASHER

5.16-18 ny lock 5/ 16-18 NYLOC K

5.16-18_1.0shc s

5/16-18 x 1.00 SHCS

Main roller assembly

Page 8 - 33

Illustrated Parts

Page 8 - 34

13

17

18

15

19

Illustrated Parts

Main roller lift - control side

16

2

3

4

5

7

6

1

21

20

2

8

29

28

22

26

24

23

25

27

9

10

5

12

14

11

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

Falcon 160 CE Technical Service Manual

C

Falcon 160 CE Technical Service Manual

ITEM NO. QTY. PART NO. DESCRIPTION

1 1 501-040 B LOCK, GEA R PULL ROLL 2 2 040-008 B USHING, BRONZE, FLANGED 3 1 032-002 THRUST WAS HER, TB-1220 4 1 430-006 GEA R, HELICAL, W/SE T SC 5 2 316x12key 3/19 x 3/16 x 3/8 KEY 6 1 710-104 S HAFT, HELIX GEAR, PULL ROLL LIFT 7 2 090-135 S PRING CLIP , 5100-75 8 1 501-041 B LOCK, S UPPORT PULL ROLL

9 1 435-020 S PROCKE T, 18T, #25, 3/16X3/32 KEYW AY 10 1 8-32x1.16C UPSETSCREW 8- 32 x 1/16 CUP SET SCREW 11 4 1.4-20x.75shc s 1/4 -20 x .75 SHCS 12 1 8-32x3.16C UPSETSCREW 8- 32 x 3/16 CUP SET SCREW 13 1 570-003 GEA R, HELI, MODIFIED 14 2 095-160 D OWEL P IN, 1/4 X 3/4 15 1 500-019 B USHING, MOD 16 1 040-054 B USHING B1012-5 17 1 032-175 THRUST WAS HER, TRB-1220 18 1 032-292 THRUST BEA RING, NTA-1220 19 1 032-291 THRUST WAS HER, TRA-1220 20 1 1-4-20x4.16SETSCREW 1/ 4-20 x 1/4 SET SCREW 21 1 645-001 S CREW, ACME , MODIFIE D 22 1 060-005 FITTING, GREA SE, TAPERED 23 2 089-004 C OMPRESSION SPRING 24 2 3.8x1.25shss 3/8-16 x 1.25 SOCKE T SHOULDER SCREW 25 1 501-004 B LOCK , B EARING PLA TE SPRING 26 1 1.2-20jamnut 1/2-20 JAM NUT 27 1 501-047 B LOCK, MAI N BEARING, UPPER, F160 28 1 028-009 B EARING, ROLLER, OUTER 29 1 028-010 B EARING, INNER RACE

Main roller lift - control side

Page 8 - 35

Illustrated Parts

Page 8 - 36

Illustrated Parts

Main roller lift - drive side

9

5

14

11

12

10

16

2

3

4

5

7

2

6

7

8

28

20

27

21

23

1

19

18

17

13

15

24

26

Falcon 160 CE Technical Service Manual

25

29

22

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

C

Falcon 160 CE Technical Service Manual

ITE M N O .

10 1 8-32x1.16CUPSETSCREW 8-32 x 1/16 CUP SET SCREW 11 4 1.4-20x.75shcs 1/4 -20 x .75 SHCS 12 1 8-32x3.16CUPSETSCREW 8-32 x 3/16 CUP SET SCREW 13 1 570-003 GEAR, HELI, MODIF IED 14 2 095-160 DOW E L PIN, 1/4 X 3/4 15 1 500-019 BUSHING, MOD 16 1 040-054 BUSHING B1012-5 17 1 032-175 THRUST WA SHER, TRB-1220 18 1 032-292 THRUST B EARING, NTA-1220 19 1 032-291 THRUST WA SHER, TRA-1220 20 1 1-4-20x4.16SETSC REW 1/4-20 x 1/4 SET SC REW 21 1 645-001 SC REW, A CME , MOD IFIE D 22 1 060-005 FITTING, GREASE, 1/4-28 TAPER,90 DEG 23 2 089- 0 04 COM P RE S S ION S P RI NG 24 2 3.8x1.25shss 3/8-16 x 1.25 SOC KET SHOULDE R SCRE W 25 1 501-004 BLOCK, BEARING PLATE SPRING 26 1 1.2-20jamnut 1/2-20 JA M NUT 27 1 501-047 BLOCK, MAIN BEARING, UPPER, F160 28 1 028-009 BEA RING, ROLLER, OUTER 29 1 028-010 BEA RING, INNER RACE

QTY.PART NO. DESCRIPTION

1 1 501-040 BLOCK , GEA R PULL ROLL 2 2 040- 008 BUSHING, BRONZE, F LANGED 3 1 032-002 THRUST WAS HER, TB-1220 4 1 430-006 GEAR, HELIC AL , W/SET SC 5 2 316x12key 3/19 x 3/16 x 3/8 KEY 6 1 710-104 SHAFT, HELIX GE AR, P ULL ROLL LIFT 7 2 090-135 SPRING CLI P, 5100- 75 8 1 501-041 BLOCK , SUP PORT PULL ROLL 9 1 435-020 SPROCK ET, 18T, #25, 3/16X 3/32 K EY WA Y

Main roller lift - drive side

Page 8 - 37

Illustrated Parts

Page 8 - 38

10

Illustrated Parts

Heater assembly

12

9

11

10

11

8

9

5

7

17

9

17

3

2

6

18

10

11

9

11

9

12

10

7

8

16

4

6

15

18

5

9

17

18

15

18

13

4

16

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

17

7

8

16

7

8

9

14

PROPRIETARY

PERMISSION FROM GBC PRO-TECH

10

9

11

12

11

10

9

Falcon 160 CE Technical Service Manual

11

10

11

12

10

9

C

Falcon 160 CE Technical Service Manual

ITEM NO.Q TY . PART NO. DESCRIPTION

1 1 m a in r o ll M A I N R OL L 2 1 730-017 SIDEFRAME, RIGHT, F160 3 1 730-018 SIDEFRAME, LEFT, F160 4 2 510-328 BRACKET, HEATER, TUBULAR, BOTTO M , F160 5 2 510-327 BRACKET, HEATER, TUBULAR, TOP, F160 6 2 189-041 HEATER 7 4 089-022 SPRING, HEATER TENSIO N 8 4 755-061 SPACER, HEATER SPRING

9 1 6 #10 star washer #10 STAR W A SHER 10 8 #10 hex nut #10-32 HEX NUT 11 8 #10 flat washer #10 FLAT WASHER 12 4 215-056 RING TO NGUE TERM INAL 10-12 D BL CRM P 13 2 510-3 26 BRACKE T, IR SENSO R, F1 60 14 2 230-006 SENSO R, INFRARED 15 4 1.4-20_1.0 SHCS 1/4-20 x 1.00 SHCS 16 8 1.4-20 Nylock 1/4-20 HEX NUT 17 8 #10-32_0.50shcs #10-32 x .50 SHCS 18 4 1.4-20x.75shcs 1/4 - 20 x .75 SHCS

Heater assembly

Page 8 - 39

Illustrated Parts

Page 8 - 40

10

Illustrated Parts

Pull roller assembly

19

14

13

23

22

15

8

7

20

25

20

5

24

9

21

2

4

9

11

22

23

20

12

17

21

9

Falcon 160 CE Technical Service Manual

13

14

3

20

21

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

9

21

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

PERMISSION FROM GBC PRO-TECH

21

9

20

4

6

5

C

Falcon 160 CE Technical Service Manual

IT EM NO . Q T Y. PART NO . DESCRIPTIO N

1 1 F160 Ske leton 2 1 690-069 ROLL, PULL, BO TTO M, F160 3 1 032-200 THRUST WASHER, TRA-1625 4 2 501-048 BLOCK, BEARING, PULL ROLL, LO W ER, F160 5 2 020-010 BEARING , BALL, SEALED, 6 1 290-400 LO CK COLLAR , 1, CLAMP, S TEEL 7 1 375-011 CLUTCH, PULL ROLL, MAC H III, TS-33 8 1 1-4x1-4x2.000 key 1/4 x 1/4 x 2.00 KEY

9 7 516 FLATWASHER 5/16 FLAT WASHER 10 1 BHCS516-18-08 5/16-18 x .5 BHCS 11 1 690-070 RO LL, PULL, TO P, F160 12 1 672-036 PLATE, SIDEFRAM E, PULL ROLL, F160 13 2 500-008 BUSHING,FLANGED,M O DIFIED 14 2 290-500 LO CK CO LLAR, 1-1/4, CLAMP 15 1 710-114 SHAFT, UPPER PULL ROLL, F160 16 1 pull roll lift right moving PULL ROLL LIFT CO NTROL M O VING 17 1 pull roll lift right PULL ROLL LIFT CO NTROL 18 1 pull r o ll lif t le ft m o vin g PUL L R OLL L I F T MOT OR 19 1 pull r o ll lif t le ft P ULL R OL L L I F T MOT OR 20 6 5.16-18_1.0shcs 5/16-18 x 1.00 SHCS 21 6 5.16-18 nylock 5/16-18 NYLOCK 22 8 1.4-20x.75shcs 1/4 -20 x .75 SHCS 23 2 020-150 BALL BEARING, ER20 M KFF 24 1 585-095 G UARD,PULL ROLL CL UTCH,F-160 25 1 032-205 THRUST WASHER, TRC-1625

Pull roller assembly

Page 8 - 41

Illustrated Parts

Page 8 - 42

Illustrated Parts

Pull roller lift - control side

13

1

16

15

12

11 3

14

17

25

4

18

22

23

19

5

6

7

2

26

8

10

Falcon 160 CE Technical Service Manual

9

21

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

20

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

C

Falcon 160 CE Technical Service Manual

ITEM NO. QTY. PART NO. DESCRIPTION

1 1 501-040 B LOCK , G E A R PULL ROLL 2 1 040-053 B USH IN G B 121 6-5 3 1 435-020 S PRO C KET, 18T, #25, 3/16X3/32 KEYW A Y 4 1 430-006 GEAR, HELICAL, W /SET SC 5 1 316x23-32key 3/16 x 3/16 x 23/32 KEY 6 1 710-104 S HAFT , H E LIX G E AR, PU L L R O LL LIFT 7 1 040-008 BUSHING, BRONZE, FLANGED 8 1 501-041 B LOCK , S U P POR T PULL R OLL

9 4 1.4-20x.75shcs 1/4 -20 x .75 SHC S 10 2 095-160 D O WE L P IN , 1/4 X 3/4 11 1 500-019 BUS HING, MO D 12 1 570-003 G EAR , HELI, MO D IFIED 13 1 040-054 B USH IN G B 101 2-5 14 1 032-175 THRUST WASHER, TRB-1220 15 1 032-292 THRUS T B E A R ING, NT A -1220 16 1 032-291 THRUST WASHER, TRA-1220 17 1 1-4-20x4.16SETSC R EW 1/4-20 x 1/4 SET S CRE W 18 1 645-001 SCREW, ACME, MODIFIED 19 1 040-009 BUSHING, BRONZE, FLANGED 20 1 501-003 BLOCK, MAIN ROLL BEARING, UPPER 21 2 089-004 COMPRESSION SPRING 22 2 3.8x1.25shss 3/8-16 x 1.25 S O C K ET SHO U LDER S CRE W 23 1 501-004 BLOCK, BEARING PLATE SPRING 24 1 1.2-20jamnut 1/2-20 JAM NU T 25 1 #8-32 x 1/8 SET SCR EW 26 1 #8-32 x 3/16 SET S C REW

Pull roller lift - control side

Illustrated Parts

Page 8 - 43

Page 8 - 44

Illustrated Parts

Pull roller lift - drive side

10

9

16

13

14

1

17

15

12

11

4

6

5

2

8

26

25

3

7

24

22

Falcon 160 CE Technical Service Manual

23

19

21

20

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

C

Falcon 160 CE Technical Service Manual

ITEM NO. QTY. PART NO. DESCRIPT ION

1 1 501-040 BLO C K, GE A R P ULL RO L L 2 1 040-053 BU SHING B1216 -5 3 1 435-020 SP ROC K ET, 18T , #25, 3/16X3/32 K EYW A Y 4 1 430-006 GE A R, HEL ICAL, W/S E T SC 5 1 316x23-32key 3/16 x 3/16 x 23/32 KEY 6 1 710-104 SH AFT, H E LIX G E A R, PU LL R O LL LIFT 7 1 040-008 BU SHING, BR O N ZE , FLA NGE D 8 1 501-041 BLO C K, SU P POR T PULL R OLL

9 4 1.4-20x.75shcs 1/4 -20 x .75 SHCS 10 2 095-160 D O WEL P IN, 1/4 X 3/4 11 1 500-019 B U S HING, MOD F B 1012 -4 12 1 570-003 G EAR, H E LI, MO D IFIED 13 1 040-054 B U S H ING B 1012-5 14 1 032-175 T H R U S T WAS H E R, TR B -1220 15 1 032-292 THRUST BEARING, NTA-1220 16 1 032-291 T H R U S T WAS H E R, TR A -1220 17 1 1-4-20x4.16SETSCREW 1/4-20 x 1/4 SET SCREW 18 1 645-001 S CREW , ACME, MODIFIE D 19 1 040-009 B U S H ING, BR O N ZE , FLANGE D 20 1 501-003 BLOCK, MAIN ROLL BEARING, UPPER 21 2 089-004 COM PRESSION SPRING 22 2 3.8x1.25shss 3/8-16 x 1.25 S OCKE T SHOU LDER S CRE W 23 1 501-004 BLOCK, BEARING PLATE SPRING 24 1 1.2-20jamnut 1/2-20 JA M N U T 25 1 #8-32 x 1/8 SET SC R E W 26 1 #8-32 x 3/16 SET SC R E W

Pull roller lift - drive side

Illustrated Parts

Page 8 - 45

Page 8 - 46

9

25

12

13

23

14

15

Illustrated Parts

T raverse shaft assembly

20

11

8

15

12

14

13

2

5

6

2

23

24

3

4

24

23

19

26

25

23

8

15

14

12

2

5

14

11

8

13

23

14

25

9

Falcon 160 CE Technical Service Manual

15

7

21

22

13

2

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

13

6

15

18

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

17

16

PROPRIETARY

10

12

C

Falcon 160 CE Technical Service Manual

ITEM NO. QT Y. PART NO. DESCRIPTION

1 1 F160 Skeleton 2 4 020-009 BEARING, BALL, SEALED 3 1 710-109 SHAFT, TRAVERSE, PULL ROLL, F160 4 1 710-112 SHAFT, TRAVERSE, M AIN ROLL, F160 5 2 032-014 THRUST WASHER TRC1220 6 2 290-012 COLLAR, LOCK, S C -12-F, RULA ND 7 1 425-004 M OTOR, GEAR,BISON 8 3 525-009 ECCENTRIC, CHAIN ADJUST, F160

9 2 5 7 0 -0 0 9 C HAIN , UP /DOWN DRIV E, MAIN R OLL , F16 0 , 10 1 570-012 CHAIN, UP/DOW N, DRIVE MOTOR, F160 11 2 570-017 CHAIN, UP/DOW N DRIVE, PULL ROLL F160 12 5 435-020 SPRO C KET , 18T , #25, 3/16X3/32 KE YWA Y 13 5 8-32x3.16CUP S E TSC REW 8-32 x 3/16 CUP SET SCR EW 14 5 8-32x2.16CUP S E TSC REW 8-32 x 1/8 CUP SET SCR EW 15 5 3-16x8-16 key 3/16 x 3/16 x 1/2 KEY 16 1 435-021 SPRO C KET , 18T , #25, 1/8X1/16 KE YWA Y 17 2 8-32x4.16CUP S E TSC REW 8-32 x 1/4 CUP SET SCR EW 18 1 1-8x1-8x1.000 key 1/8 x 1/8 x 1.00 KE Y 19 1 730-017 SIDEFRAME, RIGHT, F160 20 1 730-018 SID E FR AM E , LE FT, F160 21 4 #10 flat washer #10 FLA T WA S H ER 22 4 10-32_0.625shcs #10-32 x 5/8 S H C S 23 6 5-16 FLAT WASHER 5/16 FLAT WASHER 24 3 5.16-18_5.0 hex head 5/16-18 x 5.0 HEX HEAD 25 3 5.16-18 nylock 5/16-18 NYLOC K 26 1 175-180 STRA IN RELIE F, 1/2"

T raverse shaft assembly

Illustrated Parts

Page 8 - 47

Page 8 - 48

Illustrated Parts

30

29

14

15

21

25

19

22

Drive assembly

16

29

35

31

34

29

34

27

38

36

8

28

26

Falcon 160 CE Technical Service Manual

37

24

2

5

6

3

14

5

3

6

5

14

6

39

31

39

9

11

10

29

30

13

14

12

15

18

4

5

6

17

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

C

Falcon 160 CE Technical Service Manual

Page 8 - 49

ITEM NO. QTY. PART NO. DESCRIPTION

1 1 F160 Skeleton 2 1 525-010 ECCENTRIC, CHAIN TENSION, F160 3 2 755-077 ST AN D O FF, IDLER S P R OC K E T 4 1 755-078 ST A N D OFF, IDLER SP ROCK E T, LOWE R 5 5 440-130 IDLER S P R OC K E T 6 5 068-100 SHIM 8 1 425-004 MOTOR , GEAR, BISO N

9 1 750-008 SP R O C K ET, TR IPLE 13T, MOD 10 1 020-009 B EARING , BALL, SEALE D 11 1 1-8 x3 -4 key 1/8 x 1 / 8 x 3/4 KE Y 12 1 672-042 P LAT E,S UPP OR T,D RIVE,F-160 13 2 716 FLAT WAS H ER 7/16 FLAT WAS H E R 14 5 1-2-13 Nylock 1/2-13 NYLOCK 15 2 755-082 SPACER, DRIVE SUPPORT PLATE, F160 16 1 upper rewind drive UPP E R R EWIND D RIVE 17 1 lower rewind drive LOW E R REWIND D RIVE 18 1 570-016 C HAIN, BOTTOM RE WIND D R IVE , F160 19 1 570-008 C HAIN, DRIVE, F160 20 21 1 440-150 TENS ION ER, SE-15 22 1 hex screw HE X S C REW 23 1 M 8 lock washer M8 LOCK WAS HER 24 1 hex bolt HEX B O LT 25 1 washer W A SHER 26 1 501-046 B LO CK, CHAIN TENSION, F160 27 1 1.4-20_1.0 hex bolt 1/4-20 x 1.00 HEX BOLT 28 1 1.4-20 jam nut 1/4-20 JAM NUT 29 4 #10 flat washer #10 FLAT WA S H E R 30 2 #10-32_2.75shcs #10-32 x 2.75 SHCS 31 2 #10-32_0.625shcs #10-32 x .625 SHCS 32 33 34 2 1-2-13 x 2.5 SHCS 1/2-13 x 2.5 S H C S 35 1 1-2-13 x 3.25 SHCS 1/2-13 x 3.25 SH CS 36 1 1-2-13 x 3.5 SHCS 1/2-13 x 3.5 S H C S 37 2 1.4-20x.75shcs 1/4 -20 x .75 SHCS 38 1 175-180 S TRAIN R ELIEF, 1/2" 39 2 #10-32 x 3/16 SS SE T SCRE W

REMOVED

REMOVED REMOVED

Drive assembly

Illustrated Parts

Page 8 - 50

Illustrated Parts

Pressure position sensor

8

7

14

21

15

20

22

18

19

17

22

20

16

21

4

Falcon 160 CE Technical Service Manual

5

12

6

11

2

10

7

9

13

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

PERMISSION FROM GBC PRO-TECH

C

Falcon 160 CE Technical Service Manual

IT EM N O.

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22

QTY.

1 1 2 2 1 1 4 1 1 1 2 1 1 1 1 2 1 2 2 3 4 4

PART NO. DESCRIPTION

Heater HEA TER A S SEMBLY

510-335

#6-32_0.63 shcs #6-32 x .63 SHC S

#6-32 Nylock #6-32 NYLOCK

001-579

intern a l toot h star w asher INTE RN AL TOO TH STA R W A SH ER

#8-32_0.5 bhcs #8-32 x 0.5 BH CS

001-423 ASSEMBLY, MAGNET, FORCE SENSO R 501-052 001-578 ASSEMBLY, RACK MOUN T, ENCO D ER , F160

#4-40_0.25 shcs 4-40 x .25 SHCS

570-014 GEAR , SPU R , 16T, 48P, NYLON , MOD.

#8-32_0.375 shcs

510-322 BRACK E T , FO R C E SE N S O R , F160 510-324 BRACKET, SWITCH, TRAVEL LIMIT, LOWER, F160

#6-32_0.38 bhcs #6-32 x .38 BHCS

001-504

#4 flat washer #4 FLAT W ASH ER

#4-40_0.188 bhcs #4-40 x .19 BHCS

214-000 SWITCH,BAS IC,LEVER RO LLE R

#4-40_1.25 shcs

#4-40 Nylock #4-40 NYLOCK

BRACKET, ENCO D ER , F160

ASSY. NIP CIRCUIT PCB

BLOCK, RACK ADJU ST, ENCO D ER , F160

#8-32 x .38 SHC S

ASSEMBLY, FORCE SENSOR

4-40 x 1.25 SHCS

Pressure position sensor

Page 8 - 51

Illustrated Parts

Page 8 - 52

Illustrated Parts

Upper rewind

3

2

1

Falcon 160 CE Technical Service Manual

2

4

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

C

Falcon 160 CE Technical Service Manual

IT EM NO. QTY.PART N O. DESCRIPTION

1 1 upper rewind drive UPPER REWIND DRIVE 2 1 860-016 TU B E, RE WIN D , 65-1/4", F160 3 1 rewind brake REWIND BRAKE 4 1 480-005 O-RING , 90 CA S T UR E T H A NE , 2-7/8 ID

Upper rewind

Page 8 - 53

Illustrated Parts

Page 8 - 54

11

10

Illustrated Parts

Upper rewind drive

6

5

4

3

2

7

8

9

13

14

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

Falcon 160 CE Technical Service Manual

C

Falcon 160 CE Technical Service Manual

IT EM NO. QTY. PART NO. DESCRIPTION

1 1 500-014 BUS H ING , MO D IFIED, LOW E R R EWIND , F160 2 1 032-410 TH RUST W A SHE R , TR A-2031 3 1 032-400 THRUST BEARING, NTA-2031 4 1 032-420 TH RUST W A SHE R , TR C -2031 5 1 x92-0111 PLUG, CLUTCH DRIVE 6 1 M8-1.25 BOLT, CLUTCH DRIVE 7 1 032-200 TH RUST W A SHE R , TR A-1625 8 1 032-190 THRUST BEARING, NTA-1625

9 1 032-310 TH RUST W A SHE R , TR E-1625 10 1 500-013 BUSHING, M ODIFIED, UPPER REWIND, F160 11 1 435-175 SPROCKET, 35BS20 X 5/8 12 1 3-16x3-16 key 3/16 x 3/16 x 3/8 K E Y 13 1 58 FLATWASHER 5/8 FLAT WASHER 14 1 58-11 jam N ylock 5/8-11 JAM N YLO C K

Upper rewind drive

Page 8 - 55

Illustrated Parts

Page 8 - 56

Illustrated Parts

Lower rewind

1

2

3

Falcon 160 CE Technical Service Manual

2

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

C

Falcon 160 CE Technical Service Manual

ITEM NO. QTY.PART NO. DESCRIPTION

1 1 lower rewind drive LOWER REWIND DRIVE 2 1 860-016 TU B E, RE WIN D , 65-1/4", F160 3 1 rewind brake REWIND BRAKE

Lower rewind

Page 8 - 57

Illustrated Parts

Page 8 - 58

12

10

Illustrated Parts

Lower rewind drive

5

6

4

2

1

7

8

9

3

13

11

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

Falcon 160 CE Technical Service Manual

C

Falcon 160 CE Technical Service Manual

ITEM NO. QTY.PART NO. DESCRIPT ION

1 1 500-014 BU SHING, MO DIFIED, LOWER REW IND, F160 2 1 032-410 THRU ST WA SHE R , T R A -2031 3 1 032-400 THRUST BE ARING, NTA-2031 4 1 032-420 THRU ST WA SHE R , T R C -2031 5 1 x92-0111 P LU G , CLUTCH D R IV E 6 1 M8-1.25 BOLT, CLUTCH DRIVE 7 1 032-200 THRU ST WA SHE R , T R A -1625 8 1 032-190 THRUST BE ARING, NTA-1625

9 1 032-205 THRU ST WA SHE R , T R C -1625 10 1 435-175 SPRO C K ET , 35BS 20 X 5/8 11 1 3-16x3-16 key 3/16 x 3/16 x 3/8 K E Y 12 1 58 FLATWASHER 5/8 FLAT WASHER 13 1 58-11 Nylock 5/8-11 NYLO C K

Lower rewind drive

Page 8 - 59

Illustrated Parts

Page 8 - 60

Illustrated Parts

Rewind brake - upper/ lower

13

10

9

3

2

11

12

7

5

8

4

1

5

6

Falcon 160 CE Technical Service Manual

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

C

Falcon 160 CE Technical Service Manual

ITEM NO . Q T Y.PART N O. DESCRIPTION

1 1 11920113

2 1 090-140

3 1 625-007

4 1 089-200

5 2 032-242

6 1 032-390

7 1 11920112

8 1 090-135

9 1 032-310

10 1 716 FLATW ASH ER 11 1 516 FLATW ASH ER 12 1 3.8 hcsplit lockwasher 13 1 SH CS38-16-16

SHAFT, REW IND STAND OFF SPRING CLIP KNOB, KNURLED CLUT CH COMPR ESSION SPRING, C1225-10 THRUST WASHER, TRA-1423 THRUST BEARING, NTA-1423 PLUG CLUTCH SP R ING C L IP , 5 1 0 0- 7 5 THRUST WASHER, TRE-1625 716 FLATW ASH ER 516 FLATW ASH ER

3.8 hcsplit lockwasher SHCS38-16-16

Rewind brake - upper/ lower

Page 8 - 61

Illustrated Parts

Page 8 - 62

Illustrated Parts

3

Unwind brake assembly

4

7

9

8

6

1

5

2

Falcon 160 CE Technical Service Manual

Assembly 001 - 563

2

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

C

Falcon 160 CE Technical Service Manual

ITEM NO. QTY. PART NO. DESCRIPTION

1 1 625-008 P IN, PIVOT, UNW IND 2 2 500-006 B US H ING, FLANGED , NYLON 3 1 625-022 H O U S ING, BRA KE 4 1 095-105 R O LL P IN 5 1 625027 P AD , BR A KE 6 1 625027 P AD , BR A KE 7 1 625-028 P ISTON , BRA K E 8 4 089-009 S PR ING, DISC

FLOORSTOCK

39 FLAT WASHER, 9/16

Unwind brake assembly

Page 8 - 63

Illustrated Parts

Page 8 - 64

Illustrated Parts

Core gripper assembly

- original

4

1

2

Assembly 001 - 510

3

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

Falcon 160 CE Technical Service Manual

C

Falcon 160 CE Technical Service Manual

QTY.

1

CHUCK, CORE 530 - 023

3

BLO CK, PIVOT 50 1 - 0 3 6

3

PIN, DOW EL 095 - 1 02

1 SET SCR EW , BRASS, 3 /8 - 1 6 X 3/8

DESCRIPTION PART NO. ITEM NO .

050 - 022

Core gripper assembly -

1 2 3 4

original

Page 8 - 65

Illustrated Parts

Page 8 - 66

Illustrated Parts

2

Outside core gripper

assembly - current

1

3

4

5

6

Falcon 160 CE Technical Service Manual

Assembly 001 - 601

3

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

C

Falcon 160 CE Technical Service Manual

QTY. DESCRIPTION

12 ROLLER

6PIN 2CORE, CLIP

CORE

1

O-RING

1

SET SCEW, 1/2 - 13 X 1/2

1

PA RT NO. ITE M NO.

068 - 013 1 095 - 106 2 530 - 037 3 530 - 036 4 480 - 006 5

--- 6

Outside core gripper

assembly - current

Page 8 - 67

Illustrated Parts

Page 8 - 68

Illustrated Parts

Inside core gripper

2

7

1

3

4

5

6

assembly - current

Falcon 160 CE Technical Service Manual

Assembly 001 - 602

3

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MAT ERIAL D IS CL O S E D O N THIS DRA W ING . IT IS ISS UE D IN CO NFID E NCE

FOR ENGINE ERING INFO RM A T ION ONLY AND S HA L L NO T B E RE PRO DUCE D,

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFA CT URE O R FO R A NY O T HE R P URP O SE WIT HOUT WRIT T EN

PERMISSION FROM GBC PRO-TECH

C

Falcon 160 CE Technical Service Manual

QTY.

12

DESCRIPTION ROLLER PIN

6 2CORE, CLIP 1CORE 1O-RING 1 SET SCEW, 1/2 - 13 X 1/2 1O-RING

PA RT NO. IT E M NO.

068 - 013 1 095 - 106 2 530 - 037 3 530 - 036 4 480 - 006 5

--- 6

480 - 007 7

Inside core gripper

assembly - current

Page 8 - 69

Illustrated Parts

Page 8 - 70

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

PERMISSION FROM GBC PRO-TECH

CN1

Illustrated Parts

ITEM N O.

C

QTY. 1 1 185-035 2 1 185-036 3 4 120-014 4 4 120-015 5 4 5 1 001-568 5 1 280-053

LCDC-1330-32A REV-B

2

SII

CN3

CN2

231

1

3

2

7

PART NO.

DESCRIPTION

TOUCH PANEL CONTROL BOARD STANDOFF, HEX, PLASTIC STANDOFF, HEX, HEAD, M/F SHC S #4-40 x 1 /2 ASSEMBLY, PCB BOARD HARNESS, DISPLAY - LCD

4

3

2

5

Falcon 160 CE Technical Service Manual

1

6

This print is t he pro perty o f GBC Films G roup. T he inf ormat io n the reon is remitte d in co nfiden ce.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS SHOWN

X/X

REVISION

XX

XXX

XXXX

CHECKED BY : GBC FILMS GROUP

ORIGINATOR : GMP

FINISH

TOL.

TO BE

+ 1/64

125

X

+ .050

+ .010

+ .020

ANGLES

+ 1D

+ .005

GBC F ilms G roup

4151 Anderson R o ad , DeFo rest, W I 53532

TITLE :

Falcon 160 CE: Display panel assembly

DATE : DRAWN BY :

DWG SCALE :

DWG :

001 - 595N/AN/A08/15/00

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

COPIED OR DISCLOSED IN WH O LE O R IN PAR T , OR U SED FO R

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

PERMISSION FROM GBC PRO-TECH

C

Falcon 160 CE Technical Service Manual

PART NO .

ITE M N O.

QTY. 1 1 501-051 2 1 570-013

BLOCK, RACK MOUNT, ENCODER, F160

DESCRIPTION

RACK, ENCODER DRIVE

1

Page 8 - 71

Illustrated Parts

2

CHECKED BY : GBC FILMS GROUP

ORIGINATOR : GMP

This p rint is th e pro perty of GBC F ilms Gr oup. T he info rmatio n there on is r emitted in con fidenc e .

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

TOL.

SHOWN

X/X

+ 1/64

X

+ .050

REVISION

XX

+ .010

XXX

+ .020

+ .005

XXXX

4151 Anderson Road, DeForest, WI 53532

FINISH TO BE

TITLE :

125

Falcon 160 CE: Rack assembly

DATE :

ANGLES

+ 1D

GBC F ilm s Gro u p

DRAWN BY :

DWG SCALE : DWG :

001 - 578N/AN/A08/15/00

Page 8 - 72

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

PERMISSION FROM GBC PRO-TECH

Illustrated Parts

ITEM N O.

C

QTY. 1 1 672-021 2 1 185-040 3 1 217-001

PART NO.

1

2

DESCRIPTION FLAT TRANSD UC ER, HALL EFFECT TERM INAL, 3 L E AD

Falcon 160 CE Technical Service Manual

3

This print is t he pro perty o f GBC Films G roup. T he inf ormat io n the reon is remitte d in co nfiden ce.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS SHOWN

X/X

REVISION

XX

XXX

XXXX

CHECKED BY : GBC FILMS GROUP

ORIGINATOR : GMP

FINISH

TOL.

TO BE

+ 1/64

125

X

+ .050

+ .010

+ .020

ANGLES

+ 1D

+ .005

GBC F ilms G roup

4151 Anderson R o ad , DeFo rest, W I 53532

TITLE :

Falcon 160 CE: Force sensor assembly

DATE : DRAWN BY :

DWG SCALE :

DWG :

001 - 504N/AN/A08/15/00

PROPRIETARY

GBC PRO-TECH CLAIMS PROPRIETARY RIGHTS TO THE

MA TER IAL DISC LO S ED O N T HIS D RA WIN G. IT IS ISSU ED IN CO NFID EN CE

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

COPIED OR D ISCLO SED IN WHOLE O R IN PART, OR U S ED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

PERMISSION FROM GBC PRO-TECH

C

IT E M NO .

QTY. 1 1 501-018 2 2 672-020 3 1 475-701

PART NO .

Falcon 160 CE Technical Service Manual

DESCRIPTION DELIN BLOCK PLATE MAGNET

2

Page 8 - 73

3

Illustrated Parts

1

This p r in t is th e prop e rty of G B C Films G roup . T h e infor m ation t h ereon is rem it t e d in c onfid e nce.

UNLE S S OTHE R WISE S PECIF IE D

TOLERANCE

DIM. AS SHOWN

X/X

X

REVISION

XX

XXX

XXXX

CHECKED BY : GBC FILMS GROUP

ORIGINATOR : GMP

FINISH

TOL.

TO BE

+ 1/64

125

+ .050

+ .010

+ .020

ANGLES

+ 1D

+ .005

GBC Films Group

4151 Anderson R o ad, DeF o rest, W I 53532

TITLE :

Falcon 160 CE: Magnet assembly

DATE : DRAWN BY :

DWG SCALE :

DWG :

001 - 423N/AN/A08/15/00

Illustrated Parts

This page intentionally left blank.

Falcon 160 CE Technical Service Manual

Page 8 - 74

GBC Falcon 160 CE User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Cabinet - control side

Cabinet - drive side

Safety shield - main rollers

Safety shield - pull rollers

Left electrical panel

Right electrical panel

Main roller lift - control side

Main roller lift - drive side

Pull roller lift - control side

Pull roller lift - drive side

Pressure position sensor

Upper rewind

Upper rewind drive

Lower rewind

Lower rewind drive

Rewind brake - upper/ lower