Page 1
SPIRE III Series Laminator
Models 44T, 64T, 64Ct,
INSTALLATION &
OPERATION MANUAL
Do not duplicate without written permission from ACCO Brands.
Document Number: 1723267 Rev. A
Page 2
SPIRE III Series – Installation and Operating Instructions
ACCO Brands reserves the right to make changes
to this publication and to the products described in
it without notice. All specications and information
concerning products are subject to change without
notice. Reference in this publication to information
or products protected by copyright or patent does
not convey any license under the rights of ACCO
Brands or others assumes no liability arising from
infringements of patents or any other rights of third
parties.
This publication is copyrighted © 2013 by ACCO
Brands. All rights reserved.
IntroductIon
The SPIRE III Series Laminators are designed to
provide you with improved productivity, versatility,
and quality.
Note: Depending on the model of your Laminator
and its version, the photos in this manual may not
look like your Laminator. However, the components
and functions are the same.
Features
• Simple intuitive control panel with LED
pressure readout
• Hand crank for opening and closing rollers
provide infinite choice of settings
• Deep Feed Table for feeding larger sheets of
media
• 2 inch mounting gap for thicker substrates
applIcatIons
• Trade show graphics
• Posters
• Rigid displays
• Backlit displays
• Window displays
• POP displays
• Banners
• Flexible displays
• Directional signage
ACCO Brands
4 Corporate Drive
Lake Zurich, IL 60047
In USA call 800.772.9281
www.gbcconnect.com
ACCO Br ands Cana da Inc.
7381 Bramalea Road
Mississauga O N L5S1C4
800.263.1063
www.gbccanada.com
FIlms
cold
Heat
ACCO Mexicana
Neptu no 43, Fraccionamiento Nueva Industrial Va llejo
México 07700 D.F.
Delagación Gustavo A. Made ro
(55) 15 00-57 00
www.gbc.co m.mx
• Arctic® Pressure Sensitive Films
• Arctic Pressure Sensitive Mounting Adhesives
• Octiva® Thermal Films
• Octiva Lo-Melt® Thermal Films
• AccuShield
®
© 2013 ACCO Brands. All rights reser ved. ACCO® is a registered t rademar k of
ACCO Br ands. GBC® i s a registered trademark of General Binding Corporation.
1723267 Rev. A 2013/12
Page i
Page 3
SPIRE III Series – Installation and Operating Instructions
Table of ConTenTs
Introduction .................................................................i
Features ..................................................................i
Applications ............................................................i
Films ........................................................................i
1. Safety
Cautions ..................................................................1-2
General ....................................................................1-2
Electrical ................................................................. 1-3
GBC Technical Service .......................................... 1-3
Safety Label Locations .......................................... 1-4
2. Warranty
Limited 90-Day Warranty ........................................2-1
3. Specifications
FCC Class A Notice ............................................... 3-2
Canada Class A Notice - Avis Canada, Classe A .. 3-2
Modications .......................................................... 3-2
4. Installation
GBC Technical Service .......................................... 4-1
Prior to Installation ................................................. 4-1
Installation .............................................................. 4-1
Location ............................................................. 4-2
5. Feature Guide
Emergency Stop Switches ..................................... 5-2
AUTOGRIP and Multi Core Shafts ......................... 5-2
A. Upper Front Rewind Shaft ................................. 5-2
B. Upper Unwind Shaft .......................................... 5-3
A. & B. Main Rollers ........................................... 5-3
C. Upper Idler..................................................... 5-3
Gap/Pressure Crank ......................................... 5-3
Footswitch Jack ................................................. 5-3
Footswitch .............................................................. 5-4
Lower Shafts And Idler Bar .................................... 5-4
A. Lower Rewind Shaft ......................................5-4
B. Lower Multi Core Supply Shaft ..................... 5-4
C. Lower Idler Bar .............................................. 5-4
Multi Core Adaptors ............................................... 5-4
Use Shaft Storage Cradles to store shafts that are
not in use. ............................................................... 5-5
Pull Rollers and Chill Idler (44T, 64T) ...................... 5-5
A Pull Rollers (44T, 64T) ..................................... 5-5
C. Chill Idler ........................................................ 5-5
Cooling Fans (44T, 64T) .......................................... 5-5
Rear Table and Optional Idler ................................ 5-6
A. Rear Table...................................................... 5-6
B. Optional Rear Table Idler ............................... 5-6
Photo Safety Sensor, Gap Gauge, Table Alignment
Knob ....................................................................... 5-6
Pressure Plate ........................................................ 5-6
Feed Table .............................................................. 5-7
Raising the Feed Table ...................................... 5-7
IR Sensor ................................................................ 5-8
Clearing a Blocked IR Sensor ........................... 5-8
Tension Adjustment Knobs .................................... 5-9
A. Optional Upper Rear Rewind Tension ........... 5-9
B. Upper Unwind Tension .................................. 5-9
C. Upper Front Rewind Tension ......................... 5-9
D. Pull Roller Clutch Tension
(44T, 64T)............................................................ 5-9
E. Optional Lower Front Unwind Tension .......... 5-9
F. Optional Lower Rear Rewind Tension ............ 5-9
G. Front Lower Unwind Tension ........................ 5-9
Control Panel .........................................................5-10
A. STOP ............................................................5-10
B. RUN ..............................................................5-10
C. REV ...............................................................5-10
D. FAN (44T, 64T) ..............................................5-10
E. PRESSURE ...................................................5-10
F. Speed Control Knob .....................................5-10
Model 44T, 64T Control Panel Elements ...............5-10
A. Roller Heater Temperature Display ..............5-11
B. Roller Heater Temperature Increase and
Decrease Buttons .............................................5-11
C. Heat On and Off Button ...............................5-11
D. Measure Button ............................................ 5-11
Model 64Ct Control Panel Elements .....................5-11
A. Lower Roller Heater Temperature Display ...5-11
B. Lower Roller Heater Temperature Increase and
Decrease Buttons .............................................5-11
C. Lower Heat On and Off Button ....................5-11
D. Measure Button ............................................ 5-11
Power ....................................................................5-12
Power Panel ......................................................5-12
Castors ..................................................................5-12
6. Operation
Sequence of Operation .......................................... 6-1
Loading Film ........................................................... 6-2
Loading Films For the First Time ....................... 6-2
Webbing the Machine ............................................ 6-3
Removing the Web ................................................. 6-6
Clear a Film Jam (Wrap-Up) ................................... 6-7
Precoating Mount Boards ..................................... 6-8
Tips .................................................................... 6-8
Pressure Sensitive Decalling .................................. 6-8
Tips .................................................................... 6-9
Pressure Sensitive Mounting - Decal - Front ......... 6-9
Tips ...................................................................6-10
Pressure Sensitive Mounting - Precoat - Front.....6-10
Tips ...................................................................6-11
Thermal Lamination ..............................................6-11
Tips ...................................................................6-12
Custom Application Notes ....................................6-12
Tips for Custom Application #1 ........................6-12
Tips for Custom Application #2 ........................6-12
Tips for Custom Application #3 ........................6-12
Page ii
Page 4
Film Alignment .......................................................6-13
Film Tension ..........................................................6-13
Testing the Web ................................................6-13
Lamination Guide .................................................6-13
7. Operator Maintenance
Caring for the SPIRE Series Laminator ...................7-1
Cleaning The Rollers ........................................... 7-1
Troubleshooting ......................................................7-2
WEEE Statement .....................................................7-3
Glossary of Terms .................................................. 7-4
Notes .......................................................................7-5
SPIRE III Series – Installation and Operating Instructions
Page iii
Page 5
SPIRE III Series – Installation and Operating Instructions
1. saFety
Your safety, as well as the safety of others is
important. Before you install or use the machine,
read and follow all the safety notices carefully in
this chapter. In this instruction manual, and on the
laminator, you will nd important safety notices
related to the use of the laminator. Observe all the
safety information provided.
Read all of the instructions and save these
instructions for further use. Also make sure you have
been fully trained before operating the laminator.
The safety alert symbol precedes each
safety notice in this manual. The symbol indicates a
potential personal safety hazard to you or others.
This safety alert symbol indicates a potential
electrical shock. It warns you not to open the
laminator and expose yourself to hazardous voltage.
The following warnings are found on the SPIRE
Series laminator.
This safety notice means that you could be seriously
hurt or killed if you open the laminator and expose
yourself to hazardous voltage. Do not open the
laminator. There are no user serviceable parts inside.
Refer service to qualified service personnel.
This safety notice means that
WARNING
the hot rollers could burn you
and that your ngers and
hands could be trapped and
ATTENTION
MUCHO
CUIDADO
crushed in the rollers. Clothing,
jewelry and long hair could be
caught in the rollers and pull
you into them. Keep ngers,
hands clothing, jewelry, and
long hair away from the rollers.
HOT ROLLERS.
CRUSH HAZARD.
Keep hands and
fingers away.
ROULEAX
CHAUDE.
RISQUE DE
BROYMENT.
Tenir mains et
doigts a l'écart.
RODILLOS
CALIENTES.
RIESGO DE
PINCHAMIENTO.
Mantener manos y
dedos a distancia.
This safety notice means that
the hot rollers could burn you.
Keep ngers and hands away
from the hot rollers.
Page 1-1
Page 6
SPIRE III Series – Installation and Operating Instructions
This safety notice means
that your ngers and
hands could be trapped
and crushed in the rollers.
Clothing, jewelry and long
hair could be caught in the
rollers and pull you into
them. Keep ngers, hands
clothing, jewelry, and long
hair away from the rollers.
WARNING
WARNING
MUCHO
CUIDADO
ATTENTION
WARNUNG
WARNUNG
CRUSH HAZARD
Keep hands and
clothing away from
rollers.
RISQUE DE
BROYEMENT.
Tenir mains et
vêtements a l'écart
RIESGO DE
PINCHAMIENTO.
Mantener las manos
y prendas de vestir
a distancia.
QUETSCHGEFAHR.
Hände und
Kleidung fernhalten.
WarnInGs
• Do not attempt to service or repair the
laminator.
• Do not open the laminator. There are no
serviceable parts inside. Refer service to
qualified service personnel.
• Do not connect the laminator to an electrical
supply or attempt to operate the laminator
until you have completely read these
instructions. Maintain these instructions in a
convenient location for future reference.
• Entrapment hazard. Do not operate when
alone. More than one person is required to be
in the area when operating the machine.
• To guard against injury, the general safety
precautions must be observed when installing
and using the laminator.
• Consider the work area. A cluttered work area
can lead to accidents. The laminator must be
placed on a sturdy level floor surface. Allow
sufficient access to the front, back, and sides
of the laminator. Keep the work area well lit.
Failure to observe these warnings could result in
severe personal injury or death.
This safety notice means that
your ngers and hands could
be trapped and crushed in the
gear and chain. Clothing,
jewelry and long hair could be
caught in the gear and chain
and pull you into them. Keep
ngers, hands clothing,
jewelry, and long hair away
from the gear and chain.
cautIons
Caution indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury or
cause damage to the machine.
General
• Keep ngers, hands clothing, jewelry, and long
hair away from the front of the rollers to avoid
entanglement and entrapment.
• Do not use the laminator for other than its
intended purposes.
• Avoid quick stops, excessive force and uneven
floor surfaces when moving the laminator.
• Do not defeat or remove electrical and
mechanical safety equipment such as
interlocks, shields and guards.
• Do not insert objects unsuitable for lamination
or expose the equipment to liquids.
Page 1-2
Page 7
SPIRE III Series – Installation and Operating Instructions
Before you operate
this machine, it is
important that you
read and understand
the entire contents of
these instructions and
be fully trained.
CAUTION: The receptacle must be located near the
equipment and must be easily accessible.
Disconnect the attachment plug from the receptacle
to which it is connected and keep the power supply
cord in your possession while moving the laminator.
GBc tecHnIcal servIce
To order replacement accessories, service, parts,
or an Equipment Maintenance Agreement, please
contact GBC Technical Service and Support at:
unIted states
ACCO Brands
GBC Technical Service and Support
4 Corporate Drive
Lake Zurich, IL 60047
www.gbcconnect.com
electrIcal
The laminator should be connected only to a source
of power as indicated in these instructions and
on the nomenclature plate located on the rear of
the laminator. Contact an electrician should the
attachment plug provided with the laminator not
match the receptacles at your location.
WARNING: Do not attempt to service or repair
the laminator. Failure to observe this warning could
result severe personal injury or death.
1-800-723-4000
canada
Ontario and Quebec – 1-800-268-3310
All other Provinces – 1-800-268-3447
Local 905-595-3100
Callcentre@GBCCanada.com
mexIco
(55) 15 00 57 00
Disconnect the plug from the receptacle and
contact your dealer or distributor, or GBC Technical
Service at 1-800-723-4000, when one or more of the
following has occurred.
• The power supply cord or attachment plug is
damaged.
• Liquid has been spilled into the laminator.
• The laminator is malfunctioning.
• The laminator does not operate as described
in these instructions.
Page 1-3
Page 8
saFety laBel locatIons
Inside panel
both ends
Inside electrical
panel on back
On back
WARNING
ATTENTION
MUCHO
CUIDADO
Keep hands and
fingers away.
HOT ROLLERS.
CRUSH HAZARD.
ROULEAX
CHAUDE.
RISQUE DE
BROYMENT.
Tenir mains et
doigts a l'écart.
RODILLOS
CALIENTES.
RIESGO DE
PINCHAMIENTO.
Mantener manos y
dedos a distancia.
MUCHO
CUIDADO
WARNING
ATTENTION
WARNUNG
RISQUE DE
BROYEMENT.
Tenir mains et
vêtements a l'écart
RIESGO DE
PINCHAMIENTO.
Mantener las manos
y prendas de vestir
a distancia.
CRUSH HAZARD
Keep hands and
clothing away from
rollers.
QUETSCHGEFAHR.
Hände und
Kleidung fernhalten.
Both rear
sides
SPIRE III Series – Installation and Operating Instructions
Page 1-4
Figure 1. SPIRE III Series safety label locations.
Page 9
SPIRE III Series – Installation and Operating Instructions
2. Warranty
lImIted 90-day Warranty
ACCO Brands USA LLC, ACCO Brands, 4
Corporate Drive, Lake Zurich, IL 60047 (in Canada,
ACCO Brands Canada Inc., 7381 Bramalea Road,
Mississauga ON L5S1C4; and in Mexico, ACCO
Brands Mexicana,Neptuno 43, Fraccionamiento
Nueva Industrial Vallejo México 07700 D.F. México)
(each, respectively, “ACCO Brands”) warrants to
the original purchaser that this SPIRE III Series
Laminator ACCO Brands product is free from defects
in workmanship and material under normal use and
service for a period of 90 days after purchase.
ACCO Brands’ obligation under this warranty is
limited to replacement or repair, at ACCO Brands’
option, of any warranted part found defective by
ACCO Brands without charge for material or labor.
Any replacement, at ACCO Brands’ option, may be
the same product or a substantially similar product
that may contain remanufactured or refurbished
parts. This warranty shall be void in the following
circumstances:
(i) if the product has been improperly installed or
misused,
TO THE EXTENT ALLOWED BY APPLICABLE
LAW, THIS WARRANTY IS IN LIEU OF ALL OTHER
EXPRESSED WARRANTIES. REPRESENTATIONS
OR PROMISES INCONSISTENT WITH OR
IN ADDITION TO THIS WARRANTY ARE
UNAUTHORIZED AND SHALL NOT BE BINDING ON
ACCO BRANDS. TO THE EXTENT PERMITTED BY
APPLICABLE LAWS, ANY IMPLIED WARRANTIES
(IF APPLICABLE) ARE LIMITED IN DURATION
TO THE DURATION OF THIS WARRANTY.
SOME STATES AND JURISDICTIONS DO NOT
ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE
LIMITATION MAY NOT APPLY TO YOU. TO THE
EXTENT PERMITTED BY APPLICABLE LAW, IN
NO EVENT SHALL ACCO BRANDS BE LIABLE
FOR ANY SPECIAL, INCIDENTAL, PUNITIVE,
EXEMPLARY, CONSEQUENTIAL OR SIMILAR
DAMAGES, WHETHER OR NOT FORESEEABLE.
SOME STATES AND JURISDICTIONS DO NOT
ALLOW THE EXCLUSION OR LIMITATION OF
SPECIAL, INCIDENTAL, PUNITIVE, EXEMPLARY,
CONSEQUENTIAL, OR SIMILAR DAMAGES, SO
THE ABOVE EXCLUSION OR LIMITATION MAY NOT
APPLY TO YOU.
(ii) if the product has been damaged by negligence or
accident, or
(iii) if the product has been altered by anyone other
than ACCO Brands or ACCO Brands’ authorized
agents.
Without limiting the generality of the previous
paragraph, ACCO Brands’ obligation under this
limited warranty does not include:
(a) damage caused to the rollers by knives, razors, or
other sharp tools; by any foreign objects falling into
the working area of the laminator; or by cleaning the
laminator with solutions or materials that harm its
surfaces;
(b) damage caused by adhesives; nor
(c) damage caused by lifting, tilting or attempting
to position the laminator other than rolling it on its
castors across even surfaces.
For warranty execution, please contact ACCO Brands
at:
1-800-723-4000 or www.gbcconnect.com in the USA
800-263-1063 or www.gbccanada.com in Canada
(55) 1500-5578 or www.gbc.com.mx in Mexico
FOR CONSUMERS WHO HAVE THE BENEFIT
OF CONSUMER PROTECTION LAWS OR
REGULATIONS IN THEIR JURISDICTION OF
PURCHASE OR, IF DIFFERENT, IN THEIR
JURISDICTION OF RESIDENCE, THE BENEFITS
CONFERRED BY THIS WARRANTY ARE IN
ADDITION TO ALL RIGHTS AND REMEDIES
CONVEYED BY SUCH CONSUMER PROTECTION
LAWS AND REGULATIONS.
To the extent permitted by law, this warranty is
not transferable and will automatically terminate if
the original product purchaser sells or otherwise
disposes of the product.
This warranty gives you specic legal rights. Other
rights, which vary from jurisdiction to jurisdiction,
may exist. In addition some jurisdictions do not allow
(i) the exclusion of certain warranties, (ii) limitations
on how long an implied warranty lasts and/or (iii) the
exclusion or limitation of certain types of costs and/
or damages, so the above limitations may not apply.
Page 2-1
Page 10
SPIRE III Series – Installation and Operating Instructions
Page 2-2
Page 11
SPIRE III Series – Installation and Operating Instructions
3. specIFIcatIons
Model 44T 64T 64Ct
Operating Speed
Maximum Temperature
Maximum Mounting
Thickness
Maximum Film Width
Dimensions (unit only)
• Width
• Height
• Depth
Weight
• Unit only
• Shipping
Electrical Requirements
(U.S. Models)
• Voltage
• Current
• U.S. Receptacle
Up to 20 fpm (6 mpm)
300 °F (149 °C) 120 °F (49 °C)
Main Roller: 2 in. (50 mm) Max.
Pull Roller: 2 in. (50 mm) total working gap
44 in. (111.8 cm) 64 in. (162.5 cm) 64 in. (162.5 cm)
61 in. (156.2 cm)
31.5 in. (80 cm)
55.9 in. (142 cm)
691 lb. (314 Kg).
880 lb. (400 Kg).
208-240V 60 Hz single
phase
24 Amps
NEMA 6-30
Refer to the nomenclature
plate located on the rear
of the laminator for the
specic electrical rating
applicable to the unit.
81.2 in. (206.2 cm)
31.5 in. (80 cm)
55.9 in. (142 cm)
902 lb. (410 Kg)
1166 lb. (530 Kg)
208-240V 60 Hz single
phase
26 Amps
NEMA 6-50
Refer to the nomenclature
plate located on the rear
of the laminator for the
specic electrical rating
applicable to the unit.
Main Roller: 2 in. (50 mm)
Max.
81.2 in. (206.2 cm)
31.5 in. (80 cm)
55.9 in. (142 cm)
803 lb. (365 Kg)
1067 lb. (485 Kg)
115V 60 Hz single phase
12 Amps
NEMA 5-15
Refer to the serial plate
located on the rear of the
laminator for the specic
electrical rating applicable
to the unit.
Height
Depth
Width
Figure 2. SPIRE Series dimensions.
Page 3-1
Page 12
SPIRE III Series – Installation and Operating Instructions
Fcc class a notIce
This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
• This device may not cause harmful
interference.
• This device must accept any interference
received, including interference that may
cause undesired operation.
Note: This equipment has been tested and found to
comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC rules. These limits are
designed to provide reasonable protection against
harmful interference when the equipment is operated
in a commercial environment. This equipment
generates, uses and can radiate radio frequency
energy and, if not installed and used in accordance
with the instruction manual, may cause harmful
interference to radio communications. Operation
of this equipment in a residential area is likely to
cause harmful interference in which case the user
will be required to correct the interference at his own
expense.
modIFIcatIons
Any modications made to this device that are not
approved by ACCO Brands may void the authority
granted to the user by the FCC and/or by Industry
Canada to operate this equipment.
Toutes modications apportées à ce dispositif et non
approuvées par ACCO Brands annuleront le droit
accordé à l’utilisateur par le FCC et/ou par Industrie
Canada de faire fonctionner cet équipement.
canada class a notIce - avIs canada, classe a
This Class A digital apparatus complies with
Canadian ICES-003.
Cet appareil numérique de la classe A est conforme
à la norme NMB-003 du Canada.
Page 3-2
Page 13
SPIRE III Series – Installation and Operating Instructions
4. InstallatIon
WARNING: Do not attempt to service or repair
the laminator. Failure to observe this warning could
result in severe personal injury or death.
Disconnect the plug from the receptacle and contact
GBC Technical Service when one or more of the
following has occurred.
• The power supply cord or attachment plug is
damaged.
• Liquid has been spilled into the laminator.
• The laminator is malfunctioning.
• The laminator does not operate as described
in these instructions.
GBc tecHnIcal servIce
United States
1-800-723-4000
Canada
Ontario and Quebec – 1-800-268-3310
All other Provinces – 1-800-268-3447
Local 905-595-3100
Mexico
(55) 15 00 57 00
InstallatIon
There are no operator serviceable parts to the
machine other than periodic cleaning. Refer to the
Operator Maintenance chapter.
WARNING: A trained GBC Technician MUST
install the laminator for the rst time. Failure to
observe this warning could result in severe bodily
injury or death.
CAUTION: Do not attempt to install the laminator
yourself for the rst time. You could damage the
machine.
To prepare the site for the laminator for the first
time:
1. Allow enough room to access all sides of the
laminator. Refer to the illustration on the next
page.
2. Ensure the floor is stable and a flat surface
capable of supporting the weight of the machine
and any materials. All four castors should be
able to be positioned completely on a level and
smooth surface.
prIor to InstallatIon
Inspect the crate and laminator for damage. Shipping
damage should be brought to the immediate
attention of the delivering carrier.
WARNING: Do not attempt to move the
laminator across anything other than a at, level
surface without trained and qualied riggers. You
can be severely injured or crushed.
The SPIRE Series is a large and heavy piece of
equipment. It is necessary to employ licensed
riggers only to move the laminator. The laminator is
not designed to be tipped up or tipped sideways in
anyway.
Page 4-1
Page 14
locatIon
Provide adequate space around the laminator as
shown in the illustration.
The laminator should be located so that exiting lm
drops freely to the oor or to a table that is lower
than the exit point of the laminator. Accumulation of
laminate immediately behind the laminator as it exits
the equipment may cause the lm to wrap around the
rollers, jamming the machine.
Avoid locating the laminator near sources of heat or
cold. The laminator should not be in the direct path
of forced heated or cooled air.
SPIRE III Series – Installation and Operating Instructions
20 ft.
(508 cm)
8 ft. 8 in.
(220 cm)
8 ft. 8 in.
(220 cm)
Figure 3. Laminator location dimensions.
6 x 6 ft.
(183 x 183 cm)
Work table
on wheels
Rear
Front
6 x 6 ft.
(183 x 183 cm)
Work table
on wheels
13 ft. (330 cm)
Electric cord
drop
3 ft.
(91 cm)
Page 4-2
Page 15
SPIRE III Series – Installation and Operating Instructions
Front View
on Storage Craddle
Rear View
5. Feature GuIde
This chapter helps you identify the main components of the laminator.
Note: Depending on the model of your Laminator and its version, the photos in this guide may not look like your
Laminator. However, the components and functions are the same. Your laminator may not have all the options shown
below. For option upgrades, contact your local sales rep or Technical support. Refer to”GBC Technical Service”.
Emergency
Stop Switch
Front Rewind
Shaft
Main
Roller
Brake
Tension
Knobs
Lower Unwind
Shaft
Feed
Table
and optional
Idler Bar
Lower Supply
Shaft
Pressure
Plate
Footswitch
Pressure Plate
Lock
Clevis Pin and Saddle
Control
Panel
Emergency
Stop Switch
Gap/Pressure
Crank
Emergency
Stop Switch
Breaker
and ON/OFF
switch
Power
cable
Emergency
Stop Switch
Optional Upper
Rear Rewind
Rear Table and
optional Idler
Lower Multi Core Supply Shaft
Figure 4. Laminator identication.
Page 5-1
Page 16
SPIRE III Series – Installation and Operating Instructions
emerGency stop sWItcHes
To disengage the Emergency Stop Switch, turn it
clockwise after the emergency condition has been
resolved.
Figure 6. Emergency Stop Switch on back of the laminator.
Figure 5. Emergency Stop Switch near Operator Panel.
Four Emergency Stop, (also referred to as E-Stop)
Switches Switches are available on the Laminator.
The Emergency Stop Switches are located on all four
upper corners of the machine.
To engage the Emergency Stop Switch (A), press any
one down to stop the roller movement.
autoGrIp and multI core sHaFts
The 3 inch AUTOGRIP and Multi Core Shafts can
be used in all positions as supply or rewind shafts.
Rulers in inches and centimeters are incorporated
into each AUTOGRIP Shaft.
Figure 7. Upper Front Rewind and Upper Unwind Shafts.
a. upper Front reWInd sHaFt
The Upper Front Rewind Shaft is used to rewind
release liners or nished media.
Page 5-2
Page 17
SPIRE III Series – Installation and Operating Instructions
B. upper unWInd sHaFt
The Upper Unwind Shaft is used to hold lm or
media that will be used for the job, and to apply
brake tension.
maIn rollers and upper Idler
Figure 8. Top and bottom Main Rollers, and Upper Idler.
WARNING: Keep your hands and ngers
away from the point between the two Main
Rollers (nip point). Do not operate when alone. More
than one person is required to be in the area when
operating. Failure to observe this warning could
result in severe personal injury.
If entrapment between the Main Rollers occurs, use
the Emergency Stop Switch.
Emergency Stop Switches
The Emergency Stop Switches are located on all four
upper corners of the machine.
Turn the Gap/Pressure Crank clockwise to raise the
Top Main Roller and release the pressure.
c. upper Idler
The Upper Idler guides the upper lamination onto the
Top Main Roller, ensuring a constant amount of wrap
on the Top Main Roller.
Gap/pressure crank
Figure 9. Gap/Pressure Crank and Footswitch cable.
The Gap/Pressure Crank sets the Main Roller gap
and the Pull Roller (44T, 64T) gap. Turn the handle
counterclockwise to lower the Main Roller to increase
the roller pressure.
FootsWItcH Jack
The Footswitch jack (not shown) is located directly
below the Gap/Pressure Crank. To connect the
Footswitch, align the slot in the cable connector with
the key at the top of the jack, press the connector in,
and then screw the collar to secure.
a. & B. maIn rollers
In heated models, the silicone rubber coated steel
tube heats the laminating lm and compresses the
heated lm to the items being laminated. Heat is
provided by an internal heating element. The rollers
drive the media into the laminator.
44t, 64T
Both the Top and Bottom Main Rollers are heated.
64ct
The Top Main Roller is heated and the Bottom Main
Roller is not heated.
Page 5-3
Page 18
SPIRE III Series – Installation and Operating Instructions
FootsWItcH
Figure 10. Footswitch.
The Footswitch allows you to start and stop the
laminator while handling the item to be laminated.
Press the Footswitch to run the laminator and release
it to stop the laminator.
When the Footswitch is used and the Safety Sensor
is blocked, the speed of the laminator drops to 3 fpm
(0.9 mpm). When the Feed Table is raised, the rollers
will rotate if the Footswitch is pressed. The machine
will run at 3 fpm (0.9 mpm).
c. loWer Idler Bar
The Lower Idler guides the lower lm or media onto
the Bottom Main Roller, ensuring a constant amount
of wrap is on the Bottom Main Roller.
multI core adaptors
Multi Core Adaptors grip the media supply tube. The
Multi Core Adaptors accommodate 2 through 3 inch
diameter cores.
loWer sHaFts and Idler Bar
Figure 11. Lower Idler Bar and Shafts.
a. loWer reWInd sHaFt
The optional Lower Rear Rewind AUTOGRIP Shaft is
used to rewind release liners or nished media.
Figure 12. Multi Core Adaptor on a Shaft.
The Multi Core Adaptors are secured to the shaft
with two hex head screws. Using an Allen wrench,
loosen the screws and slide the Multi Core Adaptor
along the shaft to accommodate the core, and then
tighten the screws.
B. loWer multI core supply sHaFt
The Lower Multi Core Supply Shaft is used to hold
lm or media to be used for the job and to apply
brake tension.
Page 5-4
Page 19
SPIRE III Series – Installation and Operating Instructions
sHaFt storaGe cradle
Figure 13. Shaft Storage Cradle on Back of the Laminator.
Use Shaft Storage Cradles to store shafts that are not in use.
Emergency Stop Switches
The Emergency Stop Switches are located on all
four upper corners of the machine.
Pull Rollers raise and lower with the Main Rollers by
turning the Gap/Pressure Crank.
a pull rollers (44t, 64t)
The Pull Rollers are motor driven and are located at
the back of the laminator. The rollers pull the lm and
image through the laminator.
c. cHIll Idler
The Chill Idler is located between the Main and Pull
Rollers. While lm or media is exiting through the
Main Rollers, the Chill Idler cools the media as it
exits the Main Rollers.
coolInG Fans (44t, 64t)
Located behind the Main Rollers, the fans cool the
web as it exits the heated rollers.
pull rollers and cHIll Idler (44t, 64t)
Figure 14. Pull Rollers and Chill Idler.
Shown from rear.
WARNING: Keep your hands and ngers
away from the point between the two Main
Rollers (nip point) and Pull Rollers. Do not operate
when alone. More than one person is required to be
in the area when operating. Failure to observe this
warning could result in severe personal injury.
Figure 15. Cooling Fan Ports.
Shown from rear; Pull Roller in foreground.
If entrapment between the Main or Pull Rollers
occurs, use an Emergency Stop Switch.
Page 5-5
Page 20
SPIRE III Series – Installation and Operating Instructions
rear taBle and optIonal Idler
Figure 16. Rear Table and Optional Idler.
a. rear taBle
The Rear Table supports the media as it exits the
machine.
B. optIonal rear taBle Idler
The Optional Rear Table Idler is part of the Rear
Table and assists the web as it exits the laminator.
pHoto saFety sensor, Gap GauGe, taBle alIGnment knoB
a. pHoto saFety sensor
The Photo Safety Sensor helps prevent
entanglement, entrapment, and inadvertent contact
with the rollers. The Sensor is located on the right
side of the machine, in front of the Bottom Main
Roller. Its reector is at the opposite end of the Feed
Table. The Sensor stops the machine when a hand or
object blocks the invisible beam if you are not using
the Footswitch.
To return to normal operation after the obstruction
has been cleared, press RUN.
WARNING: Using the Footswitch overrides
the Photo Safety Sensor and the speed
drops to 3 fpm (0.9 m). When the Footswitch is
released, the laminator stops.
B. Gap GauGe
The Gap Gauge indicates the amount of gap
between the Main Rollers. Use the Gap/Pressure
Crank to adjust the gap.
c. taBle alIGnment knoB
The Table Alignment Knob ensures that the table
is properly aligned with the Main Pressure Rollers.
Adjustment must be made by service personnel only.
Figure 17. Components on right side of Feed Table.
pressure plate
The Pressure Plate helps keep prints at while being
fed into the rollers. The pressure Plate must be
removed before raising the Feed Table.
Figure 18. Pressure Plate.
WARNING: Rollers may be hot. Take care
not to touch rollers while removing or
installing the Pressure Plate.
Page 5-6
Page 21
SPIRE III Series – Installation and Operating Instructions
removInG tHe pressure plate
To remove the Pressure Plate:
1. To unlock the Pressure Plate Lock, press the
Release button. The Lock releases the locking
pin from the hole.
Figure 19. Pressure Plate Release button and locking pin.
Feed taBle
Figure 21. Feed Table and optional Idler.
The Feed Table (A) is used to position items for
laminating and mounting. The Feed Table is raised
only when you load lm and to clean the rollers. The
Table incorporates an optional Idler on the leading
edge (B).
When the Feed Table is raised, the laminator runs
at 3 fpm (0.9 m) when you press the Footswitch.
Releasing the Footswitch stops the laminator.
Figure 20. Pressure Plate Lock unlocked.
2. Unlock the Lock at the other end of the Pressure
Plate.
3. Using the handles, remove the Pressure Plate.
Note: The Laminator will operate only when the
Feed Table is properly Installed. However, if the Feed
Table is raised, the laminator will only operate when
the Footswitch is pressed. When the Footswitch is
released, the laminator stops.
To install the Pressure Plate:
1. Using the handles, place the Pressure Plate so
that the Locks align with the locking holes.
2. Push the Pressure Plate Lock lever outward until
the Release button stays up and the Pressure
Plate is secure.
raIsInG tHe Feed taBle
WARNING: Raising the Feed Table exposes
moving parts. This means you can be harmed when
the Feed Table is raised. Make sure to lower the Feed
Table when lm loading is completed.
The Feed Table must be raised to load lms.
To raise the Feed Table:
1. Remove the Pressure Plate. Refer to the
“Removing the Pressure Plate” section.
2. Grasp the front edge of the Feed Table and raise
it outward and up until it is over the Upper Front
Rewind Shaft.
Figure 22. Raise the Front of the Table.
Page 5-7
Page 22
SPIRE III Series – Installation and Operating Instructions
3. Raise it until it is above the Front Main Roller.
Figure 23. Feed Table in Raised Position.
4. Secure the Feed Table with an Upper Front
Rewind Shaft Clevis Pin.
Ir sensor
Figure 25. IR Sensor Behind the Top Main Roller.
Depending on the laminator, IR Sensors read the
temperature of the heated Main Rollers to ensure
proper temperature. The Top Main Roller (44T, 64T,
64Ct) IR Sensor is located behind the Main Roller.
The Bottom Main Roller (44T, 64T) IR Sensor (not
shown) is located behind the Bottom Main Roller.
clearInG a Blocked Ir sensor
If the IR Sensor becomes blocked, an alarm sounds
and the display on the Control Panel ashes. The
obstruction must be cleared before continuing
operation. Refer to the “Clear a Film Jam (Wrap-Up)”
section.
Figure 24. Clevis Pin Securing the Table.
WARNING: Hot rollers could burn you. Keep
ngers and hands away from the hot rollers.
Page 5-8
Page 23
SPIRE III Series – Installation and Operating Instructions
tensIon adJustment knoBs
Turn the knobs clockwise to increase tension and
counterclockwise to reduce tension.
c. upper Front reWInd tensIon
Use the Upper Front Rewind Tension knob to adjust
the amount of pull on the release liner. This prevents
the release liner from being pulled into the laminator
or the lm from wrapping around the rewind tube.
d. pull roller clutcH tensIon (44t, 64t)
Use the Pull Roller Clutch Tension knob to adjust the
amount of lm web tension as needed to reduce curl
and wrinkles.
e. optIonal loWer Front unWInd
ensIon
t
Use the optional Lower Front Unwind Tension to
adjust the amount of brake that is being applied to
the lm or media.
F. optIonal loWer rear reWInd
ensIon
t
Use the Optional Lower Rear Rewind Tension knob
to adjust the amount of pull on the release liner.
Figure 26. Tension Knobs on end of the laminator.
a. optIonal upper rear reWInd
ensIon
t
Use the optional Upper Rear Rewind Tension knob to
adjust the amount of pull on the nished media.
B. upper unWInd tensIon
Use the Upper Unwind Tension to adjust the amount
of lm web tension as needed to reduce curl and
wrinkles.
G. Front loWer unWInd tensIon
Use the Front Lower Unwind Tension it adjust the
amount of lm web tension as needed to reduce curl
and wrinkles.
Note: ALWAYS RELEASE ALL TENSION BRAKES,
BOTH UPPER UNWIND AND REWIND, BEFORE
LOADING THE FILM. ONCE LOADED, START BY
ADDING TENSION TO THE REWIND FIRST.
Page 5-9
Page 24
SPIRE III Series – Installation and Operating Instructions
B
control panel
The Control Panel is located on the right side of the
machine and controls all operations of the machine.
d. Fan (44t, 64t)
Press to turn on the fans and press again to turn
off the fans. The Fans only run when the motor is
rotating. When FAN is pressed, the LED turns on,
but the fans only function when the motor is rotating.
When the motor stops rotating, the fans also stop.
e. pressure
LEDs illuminate to indicate the amount of pressure
between the Main Rollers.
F. speed control knoB
Turn to increase or decrease the roller speed.
Rotate clockwise to increase speed. Rotate
counterclockwise to reduce speed. The range is 1
to 10 and the maximum speed is 20 ft. (6 meters)
per minute. The display indicates the set speed.
The display ashes when using the Footswitch to
indicate an override of the Photo Safety Sensor and
E
the Interlock on the Feed Table. Refer to the “A.
Photo Safety Sensor” and “Raising the Feed Table”
sections.
F
A B C D
Figure 27. Model T Control Panel shown.
The following elements apply to all models.
a. stop
Press to stop the rollers. The LEDs above the buttons
illuminate to indicate which function is selected.
B. run
Press to run the rollers at the selected speed.
model 44t, 64t control panel elements
The 44T and 64T models include the above items
and controls for the top roller. The top roller controls
operate the same as the Lower roller controls.
A
Figure 28. 44T, 64T Control Panel Elements.
C
D
c. rev
When this button is pressed and held, the rollers will
rotate at 3 ft./minute in reverse. Once the REV button
is released, the Rollers will stop rotating in reverse.
Page 5-10
Page 25
SPIRE III Series – Installation and Operating Instructions
a. roller Heater temperature
Isplay
d
Displays the lower heater setpoint temperature. If the
Lower IR sensor is blocked, the alarm sounds and
the display ashes until the obstruction is resolved
and the MEASURE button is pressed. Refer to “IR
Sensor” and “Clear a Film Jam (Wrap-Up)” sections.
When the laminator is set to Fahrenheit, the °F LED is
illuminated and when the laminator is set to Celsius,
the °C LED is illuminated.
B. roller Heater temperature
ncrease and decrease Buttons
I
Press the Increase or Decrease button one time to
increment the temperature setpoint by 1 degree.
Press and hold to change the temperature rapidly.
c. Heat on and oFF Button
Press to turn on the heat. The Temperature displays
the setpoint temperature. Press again to turn off the
heat
a. loWer roller Heater temperature
Isplay
d
Displays the lower heater setpoint temperature. If the
Lower IR sensor is blocked, the alarm sounds and
the display ashes until the obstruction is resolved
and the MEASURE button is pressed. Refer to “IR
Sensor” and “Clear a Film Jam (Wrap-Up)” sections.
When the laminator is set to Fahrenheit, the °F LED is
illuminated and when the laminator is set to Celsius,
the °C LED is illuminated.
B. loWer roller Heater temperature
ncrease and decrease Buttons
I
Press the Increase or Decrease button one time to
increment the temperature setpoint by 1 degree.
Press and hold to change the temperature rapidly.
c. loWer Heat on and oFF Button
Press to turn on the heat. The Temperature displays
the setpoint temperature. Press again to turn off the
heat
d. measure Button
Press to display the actual temperature of the roller.
The value displays for 10 seconds.
model 64ct control panel elements
The 64Ct models include items A through C, E, F,
(Figure 27) and the following.
D
A
C
B
Figure 29. 64Ct Control Panel Elements.
d. measure Button
Press to display the actual temperature of the roller.
The value displays for 10 seconds.
Page 5-11
Page 26
SPIRE III Series – Installation and Operating Instructions
poWer
Figure 30. Power Cord (44T, 64T).
To apply power to the laminator, ip the Breaker
up to the ON position. To disconnect power to the
laminator, ip the Breaker to the OFF position.
If the Breaker has tripped, correct the problem that
caused it to trip and then press the orange Rest
button to reset the breaker.
To test the Breaker, press the blue Test button. Press
the Rest button to reset the breaker.
castors
Figure 32. Castor and Locking Pad.
poWer panel
The Power Panel includes the Power Cord and
Breaker ON/OFF Switch. The Power Cord is
permanently attached at the laminator and has a
NEMA rated plug at the wall socket end as follows:
• 44T – NEMA 6-30
• 64T – NEMA 6-50
• 64Ct – NEMA 5-15
Note: The serial number nomenclature plate may not
look the same as the one shown in the photo.
Breaker on/oFF sWItcH
The swivel Castors allow the laminator to be rolled
into position and two of the castors can be locked to
prevent movement.
Press the ON pad (A) to lock the wheel and Press
OFF (B) to release.
WARNING: Keep the Power Cord away
from the Castors. Castors can damage the Power
Cord. If the Power Cord insulation is damaged,
disconnect the plug from the receptacle and contact
your dealer, distributor or Technical Service for
assistance.
Page 5-12
Figure 31. Breaker ON/OFF Switch.
Page 27
SPIRE III Series – Installation and Operating Instructions
6. operatIon
sequence oF operatIon
Mode Photo Safety Sensor
Clear and No Micro
Switches activated
RUN
When RUN is pressed,
the rollers rotate at the
set speed.
When
machine
is running
Footswitch
is pressed
The rollers will rotate at
the set speed.
When the Footswitch
is pressed the rollers
rotate at the set speed.
When the Footswitch
is released, the rollers
stop rotating unless
RUN is pressed and the
Footswitch is released.
Photo Safety Sensor
Blocked
When the Photo Safety
Sensor is blocked, the
rollers do not rotate
when RUN is pressed.
When the Photo Safety
Sensor is blocked when
the machine is running,
the rollers stop.
When the Footswitch
is pressed , the rollers
rotate at 3 ft. (1 meter)
per min.
Once the Photo Safety
Sensor is clear, RUN
is pressed, and the
Footswitch is released,
the rollers rotate at
the set speed without
stopping.
Micro-Switch
Activated
When the MicroSwitcha is activated,
the rollers do not rotate
when RUN is pressed.
When the MicroSwitcha is activated
while the machine is
running, the rollers stop.
When the Footswitch
is pressed , the rollers
rotate at 3 ft. (1 meter)
per min. when you
press the Footswitch.
When the Footswitch is
released, the rollers will
stop rotating.
Emergency Stop
(E-Stop) Switch
Pressed
When RUN is pressed,
the rollers do not rotate.
When an Emergency
Stop Switch (also
referred to as E-Stop) is
pressed while running,
the rollers stop.
When the Footswitch is
pressed the rollers do
not rotate.
When REV is pressed
REV
(Reverse
a. An internal Micro-Switch is activated when the Feed Table is raised.
and held, the rollers
rotate in reverse at 3 ft.
(1 meter) per min.
When REV is released, the rollers stop rotating.
When REV is pressed
and held, the rollers
rotate in reverse at 3 ft.
(1 meter) per min.
When REV is pressed
and held, the rollers
rotate in reverse at 3 ft.
(1 meter) per min.
When REV is pressed
and held, the rollers do
not rotate.
Page 6-1
Page 28
SPIRE III Series – Installation and Operating Instructions
loadInG FIlm
The SPIRE Series laminator runs poly-in and poly-out
pressure sensitive adhesive (PSA) lms. Poly-in
means the adhesive side of the lm is on the inside
of the lm roll. Poly-out means the adhesive is on the
outside of the lm roll.
Poly-in
Adhesive surface
Polyester surface
IMPORTANT: The top and Lower rolls of laminating
lm must be the same width.
Always change the top and Lower supply rolls at the
same time.
The lm will wrap around the rollers if:
• One or both rolls of film are allowed to run
completely off its core.
• Only one roll is used.
• Different widths of rolls are loaded together.
• Either roll is loaded with the adhesive side
against a roller.
There are three methods of loading lm.
• New film start up.
• Using a threading card.
• Tacking new film to existing film.
loadInG FIlms For tHe FIrst tIme
The lm shafts rest in Support Saddles at both ends.
The driven end of each shaft is slotted to engage a
key.
Poly-out
Adhesive surface
Figure 33. Fig. 6-1. Poly-in and Poly-out Films.
All models of the SPIRE Series laminator can perform
three functions:
• Decaling (laminating and applying an adhesive
to the back of the item).
• Mounting, using one film.
• Mounting, using no film.
In addition to the above, the following model is
capable of an additional function.
T Models
Accushield and two-sided thermal lamination.
Polyester surface
WARNING: Rollers may be hot. Hot rollers
could burn you. Take care not to touch rollers while
removing, loading, or changing lm.
Caution: Press STOP before loading lms to ensure
the machine is not running.
Figure 34. Driven Shaft Saddle Key.
Page 6-2
To load the machine with film:
1. Press STOP.
2. Pull both Shaft Clevis Pins out of both ends.
Turn the supply shaft until the slot indicator is
facing out.
Page 29
SPIRE III Series – Installation and Operating Instructions
WeBBInG tHe macHIne
Prior to webbing the machine, ensure the supply
rolls are centered on the shafts. Also make sure to
remove all brake tension on the unwind and supply
shafts before you begin.
WARNING: Rollers may be hot. Hot rollers
could burn you. Take care not to touch rollers while
removing, loading, or changing lm.
Caution: Press STOP to ensure the machine is not
running.
Figure 35. Shaft slot indicator.
3. Lift the driven end of the shaft out of the Saddle,
and then pull the shaft out of the opposite
Saddle.
4. Slide the roll of film onto the film shaft, ensuring
the adhesive does not make contact with the
roller.
5. Insert the film shaft back into the film shaft
Support Saddle.
6. Push the clevis pin through the holes in the
Support Saddle.
Note: Depending on the model of your laminator and
its version, the photos in this guide may not look like
your laminator. However, webbing the machine is the
same.
To web the machine:
1. Guide the top film under the Idler and back up to
the rewind tube.
Figure 37. Pulling pressure sensitive adhesive (PSA) lm to
the Rewind Tube.
Figure 36. Shaft Clevis Pin in the Support Saddle.
7. Center each supply roll on the shafts using the
rulers on the shafts.
Refer to “Film Alignment”.
2. Fasten the center of the film to the to the rewind
tube with tape.
Page 6-3
Page 30
Figure 38. Taping lm to the rewind tube.
3. Make two full wraps around the rewind tube.
4. Using a very sharp utility knife, lightly score the
laminating film without cutting the release liner.
SPIRE III Series – Installation and Operating Instructions
6. Remove the Pressure Plate.
Refer to the “Removing the Pressure Plate”
section.
7. Raise the Feed Table.
Refer to the “Raising the Feed Table” section.
WARNING: Raising the Feed Table exposes
moving parts. This means you can be harmed when
the Feed Table is raised. Make sure to lower the Feed
Table when lm loading is completed.
8. For the Lower media, guide the media around the
idler and up to the Main Rollers.
9. While pulling evenly, carefully align the edges of
the media with the laminating film, and press the
two together.
It is important that the tension is even from one
end of the supply rolls to the other.
Figure 39. Separating lm from the release liner.
5. Pull the laminate down, allowing it to drape over
the Upper Main Roller.
Ensure that the film is pulled evenly and that no
bulges exist at either end of the idler bar.
Figure 40. Pulling laminate lm to Upper Main Roller.
Figure 41. Attaching mounting adhesive (on bottom)
to the PSA.
10. Lower the Upper Main Roller just enough to
make contact with the Bottom Main Roller.
Figure 42. Upper and lower lms attached to each other.
11. Lower the Feed Table and remove the Pressure
Plate.
12. Press a threading card into the nip of the Main
Rollers, pushing the media into the nip.
Page 6-4
Page 31
SPIRE III Series – Installation and Operating Instructions
WARNING: Raising the Feed Table exposes
moving parts. This means you can be harmed when
the Feed Table is raised. Make sure to lower the Feed
Table when lm loading is completed.
TABLE IN RAISED
POSITION
REWINDER
PSA LAMINATE
Figure 43. Pressing a threading card into the nip.
13. Press the Footswitch and guide the film to the
Main Rollers.
14. Adjust the Rewinder tension so that the release
liner does not pull into the nip area.
15. Use the Upper and Lower Unwind Tension Knobs
to apply minimum braking to the shafts.
16. Raise the Upper Main Roller and press the
Footswitch to smooth out wrinkles in the film.
17. Install the Pressure Plate.
WeBBInG FIlm By tackInG neW
FIlm to exIstInG FIlm
The following describes a method for threading lm
whereby the existing lm on the rollers may be used
in place of the threading card to draw the new lm
through the laminator. Leading edges of the new
lm will be overlapped onto the adhesive of the old
lm. The existing lm and the new lm will be pulled
through the laminator together.
WARNING: Rollers may be hot. Hot rollers
could burn you. Take care not to touch rollers while
removing, loading, or changing lm.
Caution: Press STOP to ensure the machine is not
running.
NOTE: In the following illustrations, depending on the
laminator model, you may or may not have Pull rollers
and the Feed Table either pivots or is removable.
To tack new film to existing film:
1. Press STOP.
2. Remove the Pressure Plate.
Refer to the “Removing the Pressure Plate”
section.
3. Raise the Feed Table.
Refer to “Raising the Feed Table”
section.
(1)
IDLER
MAIN
ROLLER
MAIN
ROLLER
(2)
Figure 44. Cutting remaining web diagram.
IDLER
(2)
Printed Media or Mount Adhesive
PULL
ROLLER
PULL
ROLLER
REWINDER
CAUTION: Be careful to not cut the rollers.
4. Carefully cut the remaining top film between the
idler bar and the Main Roller (1).
Carefully cut the film web between the lower film
supply and the idler bar (2).
5. Do not allow the adhesive side of the film to
contact the Main or Pull Rollers.
6. Replace both the top and bottom rolls of film
with new rolls.
Ensure the adhesive side is facing out.
7. Pull the bottom media around the idler bars,
with the exception of PSA mounting adhesives
without a release liner, and attach to the existing
web.
8. Web the top roll of film under the idler bar and
tack the roll of film to the upper rewind tube.
9. Carefully cut the film without cutting the release
liner.
Page 6-5
Page 32
SPIRE III Series – Installation and Operating Instructions
REWINDER
REWINDER
PSA LAMINATE
IDLER
IDLER
MAIN
ROLLER
MAIN
ROLLER
PULL
ROLLER
PULL
ROLLER
Printed Media or Mount Adhesive
REWINDER
REWINDER
PSA LAMINATE
IDLER
IDLER
MAIN
ROLLER
MAIN
ROLLER
PULL
ROLLER
PULL
ROLLER
(2)
(3)
(3)
Printed Media or Mount Adhesive
(1)
10. Attach the film to the existing web on the Main
Rollers.
Make sure to carefully align the edges of the
films before tacking them together.
To remove the web:
1. Press STOP.
2. Remove the Pressure Plate.
Refer to the “Removing the Pressure Plate”
section.
3. Raise the Feed Table.
Refer to the “Raising the Feed Table” section.
WARNING: Raising the Feed Table exposes
moving parts. This means you can be harmed when
the Feed Table is raised. Make sure to lower the Feed
Table when lm loading is completed.
4. Using a sharp knife, cut the output from the web
(1).
CAUTION: Be careful to not cut the rollers.
Figure 45. New lms tacked to old lms diagram.
11. Lower the Feed Table and install the Pressure
Plate.
12. Replace the Pressure Plate.
13. Use the Footswitch to advance the film into the
Main Rollers.
14. Observe the film being pulled through the
laminator to assure that the remaining film
and the new film are advancing concurrently.
Any separation between the films will require
stopping the motor immediately and the situation
corrected.
15. Release the Footswitch once the newly threaded
film has completely exited the Pull Rollers.
16. Check the film alignment and adjust the tension
if needed.
See the “Film Alignment” section.
removInG tHe WeB
Remove the lm when changing lm types, widths,
cleaning the rollers, or are nished using the
laminator.
Caution: Press STOP to ensure the machine is not
running.
Figure 46. Cutting lm from the laminator diagram.
5. Carefully cut the remaining top film web and
release liner between the idler bar and Main
Roller (2).
6. Carefully cut the film web between the lower film
supply and the idler bar (3).
CAUTION: Be careful to not cut the rollers.
7. Adjust the gap of the Rollers.
Page 6-6
Page 33
SPIRE III Series – Installation and Operating Instructions
8. Carefully grab the web (top and bottom film),
from the front operating position and pull
towards you.
REWINDER
PSA LAMINATE
IDLER
PULL WEB
MAIN
ROLLER
MAIN
ROLLER
IDLER
Printed Media or Mount Adhesive
PULL
ROLLER
PULL
ROLLER
clear a FIlm Jam (Wrap-up)
Film jams (wrap-ups) may occur if the lm is loaded
backwards or if the area at which lm exits the
equipment is blocked. The lm can wrap around the
Main or Pull Rollers during webbing if a threading
card is not used.
To clear a jam (wrap-up):
1. Immediately stop the laminator by pressing
STOP.
2. Press and hold REV while pulling on the web.
3. Manually guide the web out of the Main and Pull
Rollers.
WARNING: Rollers may be hot. Hot rollers
could burn you. Keep ngers and hands away from
the hot rollers.
4. Once the film jam has been cleared, re-thread
the film web. Refer to the “Webbing the Machine”
section.
Figure 47. Pulling remaining web from the laminator
diagram.
9. Do not allow the adhesive side of the film to
contact the Main or Pull Rollers.
Page 6-7
Page 34
SPIRE III Series – Installation and Operating Instructions
precoatInG mount Boards
Use this process to precoat the front of substrates
with pressure-sensitive adhesive (PSA). Precoated
boards are useful for mounting graphics that will not
be laminated. Examples include photographs, POP
signage, and presentations.
NOTE: In the following illustration, depending on the
laminator model, you may or may not have Pull rollers
and the Feed Table either pivots or is removable.
U
R
R
MR
MR
U
P
P
R
tIps
• This process can be performed at any speed.
• Leave small gaps between each substrate as
you feed them into the laminator to make it
easier to separate them.
• The job is easier with two people; one to feed
the substrates and one to separate them as
they exit the laminator.
pressure sensItIve decallInG
Use this process to apply a laminate and a
pressure-sensitive adhesive (PSA) to a graphic at
the same time. This is commonly referred as a decal
and it makes a sticker out of the graphic. After this
process is completed, the graphic can be mounted
to whatever substrate based on the application and
the type of mount adhesive used.
Examples include POP and window signage, counter
top graphics, and cooler signage.
Caution: Press STOP to ensure the machine is not
running.
NOTE: In the following illustration, depending on the
laminator model, you may or may not have Pull rollers
and the Feed Table either pivots or is removable.
Figure 48. Precoat mount board diagram.
To precoat mount boards with PSA:
1. Press STOP.
2. Load a roll of PSA on the top Unwind Shaft.
3. Set the main roller gap to the thickness of the
substrate.
4. Pull the PSA and drape it over the top Main
Roller past the nip of the Main Rollers.
5. Press a threading card into the nip of the Main
Rollers, pushing the PSA into the nip.
6. Press the Footswitch and guide the film through
the Main Rollers.
7. Use the Upper Tension Knob to apply minimum
braking to the Unwind shaft.
8. Raise the Main Rollers and press the Footswitch
to smooth out wrinkles in the film and adjust
tensions as needed.
9. Press RUN and begin feeding the substrates into
the laminator.
U
R
R
MR
MR
U
Figure 49. PSA decalling diagram.
P
P
R
To decal a graphic:
1. Load a roll of PSA laminate on the top Unwind
roller.
2. Load a roll of PSA mount on the bottom Unwind
roller.
Page 6-8
Page 35
SPIRE III Series – Installation and Operating Instructions
3. Refer to “Pressure Sensitive Mounting - Decal Front” for step-by-step instructions.
tIps
• When taping film liner to the Rewind Tube, use
only one piece of tape to allow the film to shift
if necessary and it is easier to remove the liner
later.
• When webbing the top laminate, make sure
the edges of the laminate line up from the
unwind to the laminate roller to ensure the
materials feed straight.
• ALWAYS RELEASE ALL TENSION BRAKES,
BOTH UPPER UNWIND AND REWIND,
BEFORE LOADING THE FILM. ONCE
LOADED, START BY ADDING TENSION TO
THE REWIND FIRST.
• If the laminate starts to follow the release liner
toward the rewind, either reduce tension on
the rewind or increase tension on the unwind.
If the release liner follows the laminate into
the laminating rollers, increase tension on the
rewind.
• The use of the Pull Rollers is optional. Using
them will help pull the material out of the back
of the laminator. Reduce the clutch tension
if using them. This prevents stretching the
laminate and helps reduce curl.
pressure sensItIve mountInG decal - Front
Use this process to mount a decal to a substrate.
Examples include POP signage, rigid outdoor and
indoor signs, and presentation graphics.
NOTE: In the following illustration, depending on
the laminator model, you may or may not have Pull
rollers.
U
R
R
MR
MR
U
P
P
R
Figure 50. PSA mounting diagram.
To decal a graphic:
1. Press STOP.
2. Set the Main Roller gap to the thickness of the
substrate.
3. Pull 1 to 2 inches (25 to 51 mm) of release liner
off the decal and then slightly crease and place
on the substrate with the adhesive facing the
substrate.
4. Line the decal up with the edges of the board
and then starting in the middle, tack the leading
edge of the decal to the substrate.
5. Insert the board into the roller nip, making sure it
is entering the rollers straight.
6. Using the Footswitch, feed the board into the
rollers to the point where the liner separates from
the decal.
7. Place the decal over the top of the roller and
through towards the back of the machine.
8. Place one hand on top of the roller to hold the
decal, and with the other hand, grab the release
liner.
Page 6-9
Page 36
SPIRE III Series – Installation and Operating Instructions
9. Press the Footswitch.
10. As the materials feed into the rollers, pull the
release liner off the decal.
11. Continue until the decal and substrate exits the
rollers.
tIps
• For larger graphics, a second person at the
back of the laminator can help apply tension
to the decal. This frees up the person in the
front of the laminator to clean up materials and
handle the release liner.
• If the release liner gets caught in the rollers,
stop the laminator and reverse the materials
out of the rollers until you can pull out the
release liner.
• Do not allow the materials to stop under
the pressure of the rollers for any extended
time. This can cause indentations on softer
substrates.
pressure sensItIve mountInG precoat - Front
Use this process to mount a graphic to a precoated
substrate.
Examples include POP signage, legal graphics,
photographs, and presentations.
NOTE: In the following illustration, depending on
the laminator model, you may or may not have Pull
rollers.
U
R
R
MR
MR
U
P
P
R
Figure 51. PSA mounting precoat diagram.
To mount a graphic:
1. Press STOP.
2. Set the Main Roller gap to the thickness of the
substrate.
3. Pull 1 to 2 inches (25 to 51 mm) of release liner
off the substrate.
4. Line the graphic up with the edges of the board
and then starting in the middle, tack the leading
edge of the graphic to the substrate.
5. Insert the board into the roller nip, making sure it
is entering the rollers straight.
6. Using the Footswitch, feed the board into the
rollers to the point where the liner separates from
the substrate.
7. Place the graphic over the top of the roller and
through towards the back of the machine.
8. Place one hand on top of the roller to hold the
graphic, and with the other hand, grab the
release liner.
Page 6-10
Page 37
SPIRE III Series – Installation and Operating Instructions
9. Press the Footswitch.
10. As the materials feed into the rollers, pull the
release liner off the substrate.
11. Continue until the graphic and substrate exits the
rollers.
tIps
• For larger graphics, a second person at the
back of the laminator can help apply tension
to the graphic. This frees up the person in the
front of the laminator to clean up materials and
handle the release liner.
• If the release liner gets caught in the rollers,
stop the laminator and reverse the materials
out of the rollers until you can pull out the
release liner.
• Do not allow the materials to stop under
the pressure of the rollers for any extended
time. This can cause indentations on softer
substrates.
tHermal lamInatIon
Use this process to encapsulate images between
two thermal lms.
Examples include menus, posters, and photos.
NOTE: In the following illustration, Pull rollers are
required.
U
R
R
MR
MR
U
P
P
R
Figure 52. Thermal lamination diagram.
To laminate an image:
1. Press STOP.
2. Load a roll of thermal laminate on the top Unwind
roller.
3. Load a roll of thermal laminate on the bottom
Unwind roller.
4. Pull the top laminate under the Idler toward the
front of the laminator and then drape it over the
top Main Roller.
5. Remove the Pressure Plate.
Refer to the “Removing the Pressure Plate”
section.
6. Raise and secure the Feed Table.
7. Pull the bottom laminate behind the bottom Idler
and back up to the Main Rollers.
8. Line up the edges of the two laminates and
attach them together.
9. Lower the Main Rollers just enough to make
contact with each other.
10. Lower the Feed Table and remove the Pressure
Plate.
Page 6-11
Page 38
SPIRE III Series – Installation and Operating Instructions
11. Press a threading card into the nip of the Main
Rollers, pushing the laminates into the nip.
12. Press Run and guide the laminates to the Main
Rollers.
13. After the threading card exits the Main Rollers,
lower the rollers, and adjust the film tension as
needed.
14. Press STOP and check the quality of the
lamination.
15. Press Run and proceed with the lamination.
tIps
• Make sure the upper and lower films are
aligned to reduce the adhesive getting on the
rollers.
• Only run the laminator as fast as the heat can
recover. Speeds vary from one film thickness
to the other.
• Fans can be used if the laminate needs to be
cooled while exiting the Pull Rollers.
• Adjust the Pull Roller clutch and brakes to
fine-tune the output.
• Sometimes it is easier to insert a piece of
media that will go all the way through both
sets of rollers. Tack the trailing edge to the
film, lower the rollers, and then press RUN.
custom applIcatIon notes
Use the space below and blank diagrams to
note your tips and web paths for your custom
applications.
tIps For custom applIcatIon #1
3.
4.
tIps For custom applIcatIon #2
Idler
Pull
Roller
Pull
Roller
Supply
Shaft
Rewinder
Idler
1.
2.
3.
4.
Rewinder
Main
Roller
Main
Roller
Idler
Supply
Shaft
Figure 54. Custom application 2.
tIps For custom applIcatIon #3
Idler
Pull
Roller
Pull
Roller
Supply
Shaft
Idler
Rewinder
Main
Roller
Main
Roller
1.
2.
Page 6-12
Main
Roller
Main
Roller
Supply
Shaft
Rewinder
Idler
Idler
Pull
Roller
Pull
Roller
Rewinder
Supply
Shaft
Idler
Figure 53. Custom application 1.
1.
2.
3.
4.
Idler
Rewinder
Supply
Shaft
Figure 55. Custom application 3.
Page 39
SPIRE III Series – Installation and Operating Instructions
FIlm alIGnment
The top and bottom supply rolls must be aligned
as closely as possible. Misalignment can cause
adhesives to stick to the rollers. The 3 inch Extruded
AUTOGRIP Shafts have rulers incorporated to assist
centering the lm on the shafts.
Figure 56. Measuring rules on Shafts to align the rolls.
To align the supply rolls:
1. With the film roll on the shaft, note the
measurement on each end of the shaft.
2. Shift the roll side to side to ensure that the two
measurements are equal.
FIlm tensIon
Proper lm tension, known as brake tension, is the
minimum amount required to eliminate wrinkles in
the nished item. As the lm roll becomes smaller,
tension increases, thus the adjustment needs
to be loosened. Film tension should be checked
occasionally to ensure that the adjustment is correct.
The lm should be taut with no gaps between the
lm and Main Rollers. A properly adjusted roll of
lm should not require excessive force to turn by
hand. Film tension should be enough to introduce a
minor amount of drag as the lm unrolls. Insufcient
tension causes wrinkles, while too much tension
causes stretching (necking). Uneven tension between
the top and bottom rolls create curl. Too much upper
tension creates upward curl. Too much lower tension
bottom creates downward curl.
Refer to the “” section for information about each of
the Adjustment knobs.
ALWAYS RELEASE ALL TENSION BRAKES,
BOTH UPPER UNWIND AND REWIND, BEFORE
LOADING THE FILM. ONCE LOADED, START BY
ADDING TENSION TO THE REWIND FIRST.
testInG tHe WeB
After webbing the machine, it is important that the
lms run straight and evenly.
To test the web:
1. Set the Roller Pressure Crank to an appropriate
gap.
2. Press RUN on the Control Panel or press the
Footswitch and run approximately 6 in. (10 cm)
of laminate.
3. Press STOP or release the Footswitch.
4. Visually inspect the top and bottom films where
they enter the point between the two Main
Rollers.
The films should be tight against the rollers
at both ends. If they are not, use the tension
adjustment knobs to tighten the loose supply film
brake and run another test.
5. Ensure that the release liner take-up keeps the
liner loose against the idler bar.
Use the upper film supply tension knob to
properly tension the release liner.
6. Run test materials before laminating good
materials.
lamInatIon GuIde
This manual provides general guidelines and is only
a general reference guide. Different settings may be
suitable as the lamination time and materials change.
Test materials before running good materials through
the machine.
• Do not attempt to laminate abrasive or metal
objects such as staples, paper clips and
glitter, as they may damage the rollers.
• Do not force items into the point between the
two Main Rollers. An item that is not easily
drawn into the laminator by the rollers is
probably too thick to laminate.
• Wrinkles may result if an attempt is made to
reposition an item once it has been grasped
by the rollers.
• Do not stop the laminator before an item has
completely exited the Main Rollers. Even a
momentary stop may cause a mark on the
laminated item.
• Good, consistent lamination is a result of
combining proper tension and roller pressure.
• Do not combine thick and thin items at the
same time, as this will result in a poor edge
seal around the thinner material.
Page 6-13
Page 40
SPIRE III Series – Installation and Operating Instructions
Page 6-14
Page 41
SPIRE III Series – Installation and Operating Instructions
7. operator maIntenance
carInG For tHe spIre serIes lamInator
The only maintenance required by the operator
is to periodically clean the rollers. The following
procedure will help keep the rollers free of dirt and
adhesive, which has been deposited along the edge
of the laminating lm. Proper alignment of the rolls of
lm reduces the amount of adhesive on the rollers.
Perform only the routine maintenance procedures
referred to in these instructions.
WARNINGS:
• Do not attempt to service or repair the laminator.
Do not open the laminator. There are no user
serviceable parts inside. Refer service to qualified
service personnel.
• Keep ngers, hands clothing, jewelry, and long
hair away from the rollers. Clothing, jewelry and
long hair could be caught in the rollers and pull
you into them.
• Entrapment hazard. Do not operate when alone.
More than one person is required to be in the area
when operating the machine.
• Do not lift, tilt, or attempt to move the laminator
other than rolling it on its castors across at, even
surfaces. You can be severely injured or crushed.
Failure to observe these warnings could result in
severe personal injury or death.
CAUTIONS:
• Do not apply any cleaning uids or solvents to the
rollers. Some solvents and uids could damage
the rollers.
• Do not allow foreign objects to fall into the working
area of the laminator.
Failure to observe these cautions could result
damage to the machine.
cleanInG tHe rollers
Keeping the rollers clean ensures that your nished
items will not be damaged by dirt and adhesives.
Clean the rollers with a clean, damp lint-free cloth.
If there are any adhesive build ups, you may use
isopropyl alcohol instead of water.
• Never clean rollers with abrasive, sharp, or
pointed objects.
• Do not use any other cleaning agents other
than those listed above.
• Accumulated adhesive deposits on the
rollers can cause damage to the rollers.
Rotate the rollers at the lowest speed setting
on the control panel. Press Stop and clean
the exposed surface of the Rollers. Repeat
this process to clean the remaining Roller
surfaces.
To clean the rollers and idler bar:
1. Remove the Pressure Plate and raise the Feed
Table. Refer to “Pressure Plate” and “Raising the
Feed Table” sections.
WARNING: Raising the Feed Table exposes
moving parts. This means you can be harmed when
the Feed Table is raised. Make sure to lower the Feed
Table when cleaning is completed.
2. Remove the film from the laminator. Refer to
“Removing the Web”
3. Use the dampened cloth to remove any dust,
dirt, and other foreign materials from the rollers.
4. Press and release the Footswitch to rotate the
rollers to an unclean portion. Be sure to remove
all adhesive and dirt.
WARNING: Keep ngers, hands pad, and rag
away from the Rollers when the machine is running.
5. Lower the Feed Table and install the Pressure
Plate.
section.
the
Page 7-1
Page 42
SPIRE III Series – Installation and Operating Instructions
trouBlesHootInG
Symptom Possible Cause Corrective Action
LCD does not illuminate
on the control panel when
the ON/OFF switch is in the
ON position.
Rollers do not turn. Photo Safety Sensors blocked. Unblock Photo Safety Sensors.
Laminated items are
curling.
Adhesive deposited on
rollers.
Unsatisfactory laminate
adhesion.
Laminator not connected to electrical
supply.
Blown fuse. Contact your dealer, distributor or
Feed Table Interlock Latch not in place. Reseat Interlock Latch all the way down
STOP LED ashing. Press STOP.
Tension between the top and bottom lm
roll is unequal.
Speed setting too slow. Slightly speed up laminator.
Top and bottom lm webs not aligned. Align lm webs per “Film Tension”
Laminate improperly loaded. Load lm per “” section
Insufcient roller pressure. Adjust the roller pressure.
Laminate improperly loaded. Load lm per procedure outlined per “”
Insert attachment plug into receptacle.
Technical Service for assistance.
until the micro switch activates.
Adjust tension per “Film Tension” section.
section.
.
section
.
Page 7-2
Rollers require cleaning. Clean rollers per “Cleaning The Rollers”
section.
Laminated item unsuitable for adhesion. Item may be dirty or may have
non-porous surface that is extremely
difcult to laminate.
Page 43
SPIRE III Series – Installation and Operating Instructions
Weee statement
At the end of its useful life, your product is considered to
be Waste Electrical and Electronic Equipment (WEEE).
As such, it is important to note that:
• WEEE is not to be disposed of as unsorted
municipal waste. It is to be collected
separately such that it can be disassembled
so its components and materials can be
recycled, re-used, and recovered (burned for
energy content in electricity production).
• Public collection points have been set up by
municipalities for the collection of WEEE, free
of charge to you.
• Please return your WEEE to the collection
facility nearest your home or office.
• If you have difficulty locating a collection
facility, the retailer that sold you the product
should accept your WEEE.
• If you are no longer in contact with your
retailer, please contact ACCO for assistance
with this matter.
• Recycling of WEEE is geared toward
protecting the environment, protecting
human health, preserving raw materials,
improving sustainable development, and
ensuring a better supply of commodities in
the European Union. This will be achieved by
retrieving valuable secondary raw materials
and reducing the disposal of waste. You can
contribute to the success of these goals by
returning your WEEE to a collection facility.
• Your product is marked with the WEEE
symbol (wheelie bin with an X through it). This
symbol is to inform you that WEEE is not to be
disposed of as unsorted municipal waste.
Page 7-3
Page 44
SPIRE III Series – Installation and Operating Instructions
Glossary oF terms
The terms listed here appear in this manual or are commonly used in the normal use of laminators.
Term Definition
Decal Media that has an overlaminate on the front and a mount adhesive on the back.
Film Adhesive material that is applied to a substrate or media.
Gap The space between two rollers.
In-feed The side of the laminator where media is fed into the machine to be laminated.
Media The material or images to be laminated.
Mounting The process of applying media to a rigid, at surface.
Nip The point between two rollers.
Out-feed The exit side of the laminator where the nished product emerges
PSA Pressure-sensitive adhesive that bonds the lm to the media being laminated with pressure.
Release liner A backing of a PSA lm that prevents the lm from sticking to itself.
Threading card A stiff cardboard or foam board that is used to assist webbing the machine.
Webbing The process of loading laminating and mounting lms into the laminator.
Page 7-4
Page 45
SPIRE III Series – Installation and Operating Instructions
notes
Date Note
Page 7-5
Page 46
SPIRE III Series – Installation and Operating Instructions
Page 7-6
Page 47
SPIRE III Series – Installation and Operating Instructions
Page 7-7
Page 48
ACCO Brands
4 Corporate Drive
Lake Zurich, IL 60047
In USA call 800.772.9281
www.gbcconnect.com
ACCO Br ands Cana da
5 Precidio Court
Brampton, ON L6S-6B7
800.263.1063
www.gbccanada.com
ACCO Mexicana
Neptu no #43, Colon ia Nueva Ind ustrial Vallejo
Delagacion Gustavo A. Made ro, CP 07700
México, DF. (55) 1500-5578
www.gbc.co m.mx
© 2013 ACCO Brands. All rights reser ved. ACCO® is a registered t rademar k of
ACCO Br ands. GBC® i s a registered trademark of General Binding Corporation.
1723267 Rev. A 2013/12
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