SPIRE II Series Laminator
Models 54C, 64C
INSTALLATION &
OPERATION MANUAL
Do not duplicate without written permission from ACCO Brands.
Document Number: 1723266 Rev. A
SPIRE II Series – Installation and Operating Instructions
ACCO Brands reserves the right to make changes
to this publication and to the products described in
it without notice. All specications and information
concerning products are subject to change without
notice. Reference in this publication to information
or products protected by copyright or patent does
not convey any license under the rights of ACCO
Brands or others assumes no liability arising from
infringements of patents or any other rights of third
parties.
This publication is copyrighted © 2013 by ACCO
Brands. All rights reserved.
IntroductIon
The SPIRE II Series Laminators are designed to
protect heat-sensitive media and provide you with
inproved productivity, versatility, and quality.
Note: Depending on the model of your Laminator and
its version, the photos in this manual may not look
like your Laminator. However, the components and
functions are the same.
Features
• Simple intuitive control panel with LED
pressure readout
• Variety of speed adjustments
• Hand crank for opening and closing rollers
provide infinite choice of settings
• Removable front Feed Table and fixed Rear
Output Table
• Reversible motor clears feed jams.
• 15ft/min (4.6 mpm) laminating capability
applIcatIons
• Trade show graphics
• Posters
• Rigid displays
• Backlit displays
• Window displays
• POP displays
• Sidewalk graphics
• Banners
• Flexible displays
• Directional signage
• Vehicle graphics
Page i
ACCO Brands
4 Corporate Drive
Lake Zurich, IL 60047
In USA call 800.772.9281
www.gbcconnect.com
ACCO Br ands Cana da Inc.
7381 Bramalea Road
Mississauga O N L5S1C4
800.263.1063
www.gbccanada.com
FIlms
ACCO Mexicana
Neptu no 43, Fraccionamiento Nueva Industrial Va llejo
México 07700 D.F.
Delagación Gustavo A. Made ro
(55) 15 00-57 00
www.gbc.co m.mx
• Arrtic® Pressure Sensitive Films
• Arrtic Pressure Sensitive Mounting Adhesives
© 2013 ACCO Brands. All rights reser ved. ACCO® is a registered t rademar k of
ACCO Br ands. GBC® i s a registered trademark of General Binding Corporation.
1723266 Rev. A 2013/12
SPIRE II Series – Installation and Operating Instructions
Table of ConTenTs
Introduction .................................................................i
Features ..................................................................i
Applications ............................................................i
Films ........................................................................i
1. Safety
Cautions ..................................................................1-2
General ....................................................................1-2
Electrical ................................................................. 1-3
GBC Technical Service .......................................... 1-3
Safety Label Locations .......................................... 1-4
2. Warranty
Limited 90-Day Warranty ........................................2-1
3. Specifications
FCC Class A Notice ............................................... 3-2
Canada Class A Notice - Avis Canada, Classe A .. 3-2
Modications .......................................................... 3-2
4. Installation
GBC Technical Service .......................................... 4-1
Prior to Installation ................................................. 4-1
Installation .............................................................. 4-1
Location ............................................................. 4-2
5. Feature Guide
Emergency Stop Switches ..................................... 5-2
AUTOGRIP and Multi Core Shafts and Upper Idler 5-2
A. Upper Front Rewind Shaft ............................. 5-2
B. Upper Unwind Shaft ...................................... 5-2
C. Upper Idler..................................................... 5-2
A. And B. Main Rollers ....................................... 5-3
Gap/Pressure Crank ......................................... 5-3
Footswitch Jack ................................................. 5-3
Footswitch .............................................................. 5-4
Lower Shafts And Idler Bar .................................... 5-4
A. Lower Multi Core Supply Shaft ..................... 5-4
B. Lower Idler Bar .............................................. 5-4
Multi Core Adaptors ............................................... 5-4
Rear Table and Optional Idler ................................ 5-4
A. Rear Table...................................................... 5-4
B. Optional Rear Table Idler ............................... 5-4
Shaft Storage Cradle.............................................. 5-5
Gap Gauge, Photo Safety Sensor .......................... 5-5
Pressure Plate ........................................................ 5-6
Feed Table .............................................................. 5-6
Removing the Feed Table .................................. 5-7
Tension Adjustment Knobs .................................... 5-8
A. Upper Unwind Tension ..................................5-8
B. Upper Front Rewind Tension ......................... 5-8
C. Optional Lower Front Unwind Tension .......... 5-8
D. Optional Lower Rear Rewind Tension ........... 5-8
Control Panel .......................................................... 5-9
B. RUN ............................................................... 5-9
C. REV ................................................................ 5-9
D. PRESSURE .................................................... 5-9
E. Speed Control Knob ...................................... 5-9
Power ....................................................................5-10
Power Panel ......................................................5-10
Castors ..................................................................5-10
6. Operation
Sequence of Operation .......................................... 6-1
Loading Film ........................................................... 6-2
Loading Films For the First Time ....................... 6-2
Webbing the Machine ............................................ 6-3
Removing the Web ................................................. 6-6
Clear a Film Jam (Wrap-Up) ................................... 6-8
Precoating Mount Boards ..................................... 6-8
Tips .................................................................... 6-9
Pressure Sensitive Decalling .................................. 6-9
Tips .................................................................... 6-9
Pressure Sensitive Mounting - Decal - Front ........6-10
Tips ...................................................................6-10
Pressure Sensitive Mounting - Precoat - Front.....6-11
Tips ...................................................................6-11
Custom Application Notes ....................................6-11
Tips for Custom Application #1 ........................ 6-11
Tips for Custom Application #2 ........................6-12
Tips for Custom Application #3 ........................6-12
Film Alignment .......................................................6-12
Film Tension ..........................................................6-13
Testing the Web ................................................6-13
Lamination Guide .................................................6-13
7. Operator Maintenance
Caring for the SPIRE Series Laminator ...................7-1
Cleaning The Rollers ........................................... 7-1
Troubleshooting ......................................................7-2
WEEE Statement .....................................................7-3
Glossary of Terms .................................................. 7-4
Notes .......................................................................7-5
Page ii
SPIRE II Series – Installation and Operating Instructions
Page iii
SPIRE II Series – Installation and Operating Instructions
1. saFety
Your safety, as well as the safety of others is
important. Before you install or use the machine,
read and follow all the safety notices carefully in
this chapter. In this instruction manual, and on the
laminator, you will nd important safety notices
related to the use of the laminator. Observe all the
safety information provided.
Read all of the instructions and save these
instructions for further use. Also make sure you have
been fully trained before operating the laminator.
The safety alert symbol precedes each
safety notice in this manual. The symbol indicates a
potential personal safety hazard to you or others.
This safety alert symbol indicates a potential
electrical shock. It warns you not to open the
laminator and expose yourself to hazardous voltage.
The following warnings are found on the SPIRE
Series laminator.
WARNING
MUCHO
CUIDADO
ATTENTION
WARNUNG
CRUSH HAZARD
Keep hands and
clothing away from
rollers.
RISQUE DE
BROYEMENT.
Tenir mains et
vêtements a l'écart
RIESGO DE
PINCHAMIENTO.
Mantener las manos
y prendas de vestir
a distancia.
QUETSCHGEFAHR.
Hände und
Kleidung fernhalten.
This safety notice means that
your ngers and hands could
be trapped and crushed in the
rollers. Clothing, jewelry and
long hair could be caught in
the rollers and pull you into
them. Keep ngers, hands,
clothing, jewelry, and long hair
away from the rollers.
This safety notice means that you could be seriously
hurt or killed if you open the laminator and expose
yourself to hazardous voltage. Do not open the
laminator. There are no user serviceable parts inside.
Refer service to qualified service personnel.
This safety notice means that
your ngers and hands could
be trapped and crushed in
the gear and chain. Clothing,
jewelry and long hair could be
caught in the rollers and pull
you into them. Keep ngers,
hands clothing, jewelry, and
long hair away from the gear
and chain.
Page 1-1
WarnInGs
• Do not attempt to service or repair the
laminator.
• Do not open the laminator. There are no
serviceable parts inside. Refer service to
qualified service personnel.
• Do not connect the laminator to an electrical
supply or attempt to operate the laminator
until you have completely read these
instructions. Maintain these instructions in a
convenient location for future reference.
• Entrapment hazard. Do not operate when
alone. More than one person is required to be
in the area when operating the machine.
• To guard against injury, the general safety
precautions must be observed when installing
and using the laminator.
• Consider the work area. A cluttered work area
can lead to accidents. The laminator must be
placed on a sturdy level floor surface. Allow
sufficient access to the front, back, and sides
of the laminator. Keep the work area well lit.
Failure to observe these warnings could result in
severe personal injury or death.
SPIRE II Series – Installation and Operating Instructions
Before you operate
this machine, it is
important that you
read and understand
the entire contents of
these instructions and
be fully trained.
cautIons
Caution indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury or
cause damage to the machine.
General
• Keep ngers, hands clothing, jewelry, and long
hair away from the front of the rollers to avoid
entanglement and entrapment.
• Do not use the laminator for other than its
intended purposes.
• Avoid quick stops, excessive force and uneven
floor surfaces when moving the laminator.
• Do not defeat or remove electrical and
mechanical safety equipment such as
interlocks, shields and guards.
• Do not insert objects unsuitable for lamination
or expose the equipment to liquids.
Page 1-2
SPIRE II Series – Installation and Operating Instructions
electrIcal
The laminator should be connected only to a source
of power as indicated in these instructions and
on the nomenclature plate located on the rear of
the laminator. Contact an electrician should the
attachment plug provided with the laminator not
match the receptacles at your location.
WARNING: Do not attempt to service or repair
the laminator. Failure to observe this warning could
result severe personal injury or death.
Disconnect the plug from the receptacle and
contact your dealer or distributor, or GBC Technical
Service at 1-800-723-4000, when one or more of the
following has occurred.
• The power supply cord or attachment plug is
damaged.
• Liquid has been spilled into the laminator.
• The laminator is malfunctioning.
• The laminator does not operate as described
in these instructions.
CAUTION: The receptacle must be located near the
equipment and must be easily accessible.
GBc technIcal servIce
To order replacement accessories, service, parts,
or an Equipment Maintenance Agreement, please
contact GBC Technical Service and Support at:
unIted states
ACCO Brands
GBC Technical Service and Support
4 Corporate Drive
Lake Zurich, IL 60047
www.gbcconnect.com
1-800-723-4000
canada
Ontario and Quebec – 1-800-268-3310
All other Provinces – 1-800-268-3447
Local 905-595-3100
Callcentre@GBCCanada.com
mexIco
(55) 15 00 57 00
Disconnect the attachment plug from the receptacle
to which it is connected and keep the power supply
cord in your possession while moving the laminator.
Page 1-3
saFety laBel locatIons
SPIRE II Series – Installation and Operating Instructions
On back
Inside panel
both ends
Both ends
On back
CRUSH HAZARD
Keep Hands and clothing
away from rollers.
Stop the machine and
raise the top roller before
cleaning.
RISQUE DE BROYMENT
Tenir mains et v
a l'écart.
Arr
êter la machine et
soulever le rouleau
sup
érieur avant de
nettoyer la machine.
RISQUE DE
PINCHAMIENTO.
Mantener las manos
y prendas de vestir
a distancia.
Para la máquina y levante
el rodillo superior antes
de limpiar.
êtements
Both ends
Page 1-4
Figure 1. SPIRE II Series safety label locations.
SPIRE II Series – Installation and Operating Instructions
2. Warranty
lImIted 90-day Warranty
ACCO Brands USA LLC, ACCO Brands, 4
Corporate Drive, Lake Zurich, IL 60047 (in Canada,
ACCO Brands Canada Inc., 7381 Bramalea Road,
Mississauga ON L5S1C4; and in Mexico, ACCO
Brands Mexicana,Neptuno 43, Fraccionamiento
Nueva Industrial Vallejo México 07700 D.F. México)
(each, respectively, “ACCO Brands”) warrants to
the original purchaser that this SPIRE II Series
Laminator ACCO Brands product is free from defects
in workmanship and material under normal use and
service for a period of 90 days after purchase.
ACCO Brands’ obligation under this warranty is
limited to replacement or repair, at ACCO Brands’
option, of any warranted part found defective by
ACCO Brands without charge for material or labor.
Any replacement, at ACCO Brands’ option, may be
the same product or a substantially similar product
that may contain remanufactured or refurbished
parts. This warranty shall be void in the following
circumstances:
(i) if the product has been improperly installed or
misused,
TO THE EXTENT ALLOWED BY APPLICABLE
LAW, THIS WARRANTY IS IN LIEU OF ALL OTHER
EXPRESSED WARRANTIES. REPRESENTATIONS
OR PROMISES INCONSISTENT WITH OR
IN ADDITION TO THIS WARRANTY ARE
UNAUTHORIZED AND SHALL NOT BE BINDING ON
ACCO BRANDS. TO THE EXTENT PERMITTED BY
APPLICABLE LAWS, ANY IMPLIED WARRANTIES
(IF APPLICABLE) ARE LIMITED IN DURATION
TO THE DURATION OF THIS WARRANTY.
SOME STATES AND JURISDICTIONS DO NOT
ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE
LIMITATION MAY NOT APPLY TO YOU. TO THE
EXTENT PERMITTED BY APPLICABLE LAW, IN
NO EVENT SHALL ACCO BRANDS BE LIABLE
FOR ANY SPECIAL, INCIDENTAL, PUNITIVE,
EXEMPLARY, CONSEQUENTIAL OR SIMILAR
DAMAGES, WHETHER OR NOT FORESEEABLE.
SOME STATES AND JURISDICTIONS DO NOT
ALLOW THE EXCLUSION OR LIMITATION OF
SPECIAL, INCIDENTAL, PUNITIVE, EXEMPLARY,
CONSEQUENTIAL, OR SIMILAR DAMAGES, SO
THE ABOVE EXCLUSION OR LIMITATION MAY NOT
APPLY TO YOU.
(ii) if the product has been damaged by negligence or
accident, or
(iii) if the product has been altered by anyone other
than ACCO Brands or ACCO Brands’ authorized
agents.
Without limiting the generality of the previous
paragraph, ACCO Brands’ obligation under this
limited warranty does not include:
(a) damage caused to the rollers by knives, razors, or
other sharp tools; by any foreign objects falling into
the working area of the laminator; or by cleaning the
laminator with solutions or materials that harm its
surfaces;
(b) damage caused by adhesives; nor
(c) damage caused by lifting, tilting or attempting
to position the laminator other than rolling it on its
castors across even surfaces.
For warranty execution, please contact ACCO Brands
at:
1-800-723-4000 or www.gbcconnect.com in the USA
800-263-1063 or www.gbccanada.com in Canada
(55) 1500-5578 or www.gbc.com.mx in Mexico
FOR CONSUMERS WHO HAVE THE BENEFIT
OF CONSUMER PROTECTION LAWS OR
REGULATIONS IN THEIR JURISDICTION OF
PURCHASE OR, IF DIFFERENT, IN THEIR
JURISDICTION OF RESIDENCE, THE BENEFITS
CONFERRED BY THIS WARRANTY ARE IN
ADDITION TO ALL RIGHTS AND REMEDIES
CONVEYED BY SUCH CONSUMER PROTECTION
LAWS AND REGULATIONS.
To the extent permitted by law, this warranty is
not transferable and will automatically terminate if
the original product purchaser sells or otherwise
disposes of the product.
This warranty gives you specic legal rights. Other
rights, which vary from jurisdiction to jurisdiction,
may exist. In addition some jurisdictions do not allow
(i) the exclusion of certain warranties, (ii) limitations
on how long an implied warranty lasts and/or (iii) the
exclusion or limitation of certain types of costs and/
or damages, so the above limitations may not apply.
Page 2-1
SPIRE II Series – Installation and Operating Instructions
Page 2-2
SPIRE II Series – Installation and Operating Instructions
3. specIFIcatIons
Model 54C 64C
Operating Speed
Maximum Mounting
Thickness
Maximum Film Width
Dimensions (unit only)
• Width
• Height
• Depth
Weight
Electrical Requirements
(U.S. Models)
• Voltage
• Current
• U.S. Receptacle
Up to 15 fpm (4.6 mpm)
Main Roller: 1.375 in. (34.9 mm) Max.
54 in. (137.2 cm) 64 in. (162.6 cm)
71.1 in. (180.6 cm)
52.6 in. (133.6 cm)
27 in. (68.6 cm)
497 lb. (225.4 Kg).
Shipping: 675 lb. (306.2 Kg).
115 VAC 60 Hz Single phase
2 Amps
NEMA 5-15
Refer to the nomenclature plate located on the rear of the laminator for the specic
electrical rating applicable to the unit.
80.9 in. (205.5 cm)
52.6 in. (133.6 cm)
27 in. (68.6 cm)
550 lb. (249.5 Kg).
Shipping: 704 lb. (319.3 Kg).
Height
Depth
Width
Figure 2. SPIRE II Series dimensions.
Page 3-1
SPIRE II Series – Installation and Operating Instructions
Fcc class a notIce
This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
• This device may not cause harmful
interference.
• This device must accept any interference
received, including interference that may
cause undesired operation.
Note: This equipment has been tested and found to
comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC rules. These limits are
designed to provide reasonable protection against
harmful interference when the equipment is operated
in a commercial environment. This equipment
generates, uses and can radiate radio frequency
energy and, if not installed and used in accordance
with the instruction manual, may cause harmful
interference to radio communications. Operation
of this equipment in a residential area is likely to
cause harmful interference in which case the user
will be required to correct the interference at his own
expense.
modIFIcatIons
Any modications made to this device that are not
approved by ACCO Brands may void the authority
granted to the user by the FCC and/or by Industry
Canada to operate this equipment.
Toutes modications apportées à ce dispositif et non
approuvées par ACCO Brands annuleront le droit
accordé à l’utilisateur par le FCC et/ou par Industrie
Canada de faire fonctionner cet équipement.
canada class a notIce - avIs canada, classe a
This Class A digital apparatus complies with
Canadian ICES-003.
Cet appareil numérique de la classe B est conforme
à la norme NMB-003 du Canada.
Page 3-2
SPIRE II Series – Installation and Operating Instructions
4. InstallatIon
WARNING: Do not attempt to service or repair
the laminator. Failure to observe this warning could
result in severe personal injury or death.
Disconnect the plug from the receptacle and contact
GBC Technical Service when one or more of the
following has occurred.
• The power supply cord or attachment plug is
damaged.
• Liquid has been spilled into the laminator.
• The laminator is malfunctioning.
• The laminator does not operate as described
in these instructions.
GBc technIcal servIce
United States
1-800-723-4000
Canada
Ontario and Quebec – 1-800-268-3310
All other Provinces – 1-800-268-3447
Local 905-595-3100
Mexico
(55) 15 00 57 00
InstallatIon
There are no operator serviceable parts to the
machine other than periodic cleaning. Refer to the
Operator Maintenance chapter.
WARNING: A trained GBC Technician MUST
install the laminator for the rst time. Failure to
observe this warning could result in severe bodily
injury or death.
CAUTION: Do not attempt to install the laminator
yourself for the rst time. You could damage the
machine.
To prepare the site for the laminator for the first
time:
1. Allow enough room to access all sides of the
laminator. Refer to the illustration on the next
page.
2. Ensure the floor is stable and a flat surface
capable of supporting the weight of the machine
and any materials. All four castors should be
able to be positioned completely on a level and
smooth surface.
prIor to InstallatIon
Inspect the crate and laminator for damage. Shipping
damage should be brought to the immediate
attention of the delivering carrier.
WARNING: Do not attempt to move the
laminator across anything other than a at, level
surface without trained and qualied riggers. You
can be severely injured or crushed.
The SPIRE Series is a large and heavy piece of
equipment. It is necessary to employ licensed
riggers only to move the laminator. The laminator is
not designed to be tipped up or tipped sideways in
anyway.
Page 4-1
locatIon
Provide adequate space around the laminator as
shown in the illustration.
The laminator should be located so that exiting lm
drops freely to the oor or to a table that is lower
than the exit point of the laminator. Accumulation of
laminate immediately behind the laminator as it exits
the equipment may cause the lm to wrap around the
rollers, jamming the machine.
Avoid locating the laminator near sources of heat or
cold. The laminator should not be in the direct path
of forced heated or cooled air.
SPIRE II Series – Installation and Operating Instructions
20 ft.
(508 cm)
8 ft. 8 in.
(220 cm)
8 ft. 8 in.
(220 cm)
Figure 3. Laminator location dimensions.
6 x 6 ft.
(183 x 183 cm)
Work table
on wheels
Rear
Front
6 x 6 ft.
(183 x 183 cm)
Work table
on wheels
13 ft. (330 cm)
Electric cord
drop
3 ft.
(91 cm)
Page 4-2
SPIRE II Series – Installation and Operating Instructions
5. Feature GuIde
This chapter identies the main components of the laminator.
Note: Depending on the model of your Laminator and its version, the photos in this guide may not look like your
Laminator. However, the components and functions are the same. Your laminator may not have all the options shown
below. For option upgrades, contact your local sales rep or Technical support. Refer to “GBC Technical Service”.
Front View
Emergency
Stop Switch
Front Rewind
Shaft
Main
Roller
Brake
Tension
Knobs
Feed Table and
optional Idler Bar
Pressure
Plate
Control
Panel
Emergency
Stop Switch
Gap/Pressure
Crank
Emergency
Stop Switch
ON/OFF
switch
Power
cable
Rear View
Lower Supply Shaft
Lower Multi Core Supply Shaft
Footswitch
Emergency
Stop Switch
Optional Upper
Rear Rewind
Rear Table and
optional Idler
Storage Craddle
Figure 4. Laminator identication.
Page 5-1
SPIRE II Series – Installation and Operating Instructions
emerGency stop sWItches
Figure 5. Emergency Stop Switch near Operator Panel.
Four Emergency Stop (also referred to as E-Stop)
Switches are available on the Laminator. The
Emergency Stop Switches are located on all four
upper corners of the machine.
To engage the Emergency Stop Switch (A), press any
one down to stop the roller movement.
To disengage the Emergency Stop Switch, turn it
clockwise after the emergency condition has been
resolved.
autoGrIp and multI core shaFts and upper Idler
The 3 inch AUTOGRIP and Multi Core Shafts can
be used in all positions as supply or rewind shafts.
Rulers in inches and centimeters are incorporated
into each AUTOGRIP Shaft.
Figure 7. Upper Front Rewind and Upper Unwind Shafts.
a. upper Front reWInd shaFt
The Upper Front Rewind Shaft is used to rewind
release liners or nished media.
B. upper unWInd shaFt
The Upper Unwind Shaft is used to hold lm or
media that will be used for the job, and to apply
brake tension.
Figure 6. Emergency Stop Switch on back of the laminator.
Page 5-2
c. upper Idler
The Upper Idler guides the upper lamination onto the
Top Main Roller, ensuring a constant amount of wrap
on the Top Main Roller.
SPIRE II Series – Installation and Operating Instructions
maIn rollers
Figure 8. Top and bottom Main Rollers.
WARNING: Keep your hands and ngers
away from the point between the two Main
Rollers (nip point). Do not operate when alone. More
than one person is required to be in the area when
operating. Failure to observe this warning could
result in severe personal injury.
If entrapment between the Main Rollers occurs, use
the Emergency Stop Switch.
Emergency Stop Switches
The Emergency Stop Switches are located on all four
upper corners of the machine.
Gap/pressure crank
Figure 9. Gap/Pressure Crank.
The Gap/Pressure Crank sets the Main Roller gap.
Turn the handle counterclockwise to lower the Main
Roller to increase the roller pressure.
FootsWItch Jack
The Footswitch jack is located directly below the
Gap/Pressure Crank (partially visible in the above
photo). To connect the Footswitch, align the slot in
the cable connector with the key at the top of the
jack, press the connector in, and then screw the
collar to secure.
Turn the Gap/Pressure Crank clockwise to raise the
Top Main Roller and release the pressure.
a. and B. maIn rollers
The Top (A) and bottom (B) Main Rollers pull the
media into the laminator and laminates the lm onto
the media.
Page 5-3
SPIRE II Series – Installation and Operating Instructions
FootsWItch
Figure 10. Footswitch.
The Footswitch allows you to start and stop the
laminator while handling the item to be laminated.
Press the Footswitch to run the laminator and release
it to stop the laminator.
When the Footswitch is used and the Photo Safety
Sensor is blocked, the speed of the laminator drops
to 3 ft. (1 meter) per min. When the Feed Table is
removed, the rollers will rotate if the Footswitch is
pressed. The machine will run at 3 ft. (1 meter) per
min.
multI core adaptors
Multi Core Adaptors grip the media supply tube. The
Multi Core Adaptors accommodate 2 through 3 inch
diameter cores.
Figure 12. Multi Core Adaptor on a Shaft.
The Multi Core Adaptors are secured to the shaft
with two hex head screws. Using an Allen wrench,
loosen the screws and slide the Multi Core Adaptor
along the shaft to accommodate the core, and then
tighten the screws.
loWer shaFts and Idler Bar
Figure 11. Lower Multi Core Supply Shaft and Idler Bar.
a. loWer multI core supply shaFt
The Lower Multi Core Supply Shaft is used to hold
lm or media to be used for the job and to apply
brake tension.
B. loWer Idler Bar
The Lower Idler guides the lower lm or media onto
the Bottom Main Roller, ensuring a constant amount
of wrap is on the Bottom Main Roller.
rear taBle and optIonal Idler
Figure 13. Rear Table and optional Idler.
a. rear taBle
The Rear Table supports the web as it exits the
machine.
B. optIonal rear taBle Idler
The optional Rear Table Idler is part of the Rear Table
and assists the web as it exits the laminator.
Page 5-4
SPIRE II Series – Installation and Operating Instructions
shaFt storaGe cradle
Gap GauGe, photo saFety sensor
Figure 14. Shaft Storage Cradle on Back of the Laminator.
Use to Shaft Storage Cradles to store shafts that are
not in use.
Figure 15. Components on right side of Feed Table.
a. Gap GauGe
The Gap Gauge indicates the amount of gap
between the Main Rollers. Use the Gap/Pressure
Crank to adjust the gap.
B. photo saFety sensor
The Photo Safety Sensor helps prevent
entanglement, entrapment, and inadvertent contact
with the rollers. The Sensor is located on the right
side of the machine, in front of the Bottom Main
Roller. Its reector is at the opposite end of the Feed
Table. The Sensor stops the machine when a hand
or object blocks the invisible beam if you are not
using the Footswitch.
To return to normal operation after the obstruction
has been cleared, press RUN.
WARNING: Using the Footswitch overrides the
Photo Safety Sensor and the speed drops to 3 ft. (1
meter) per min. When the Footswitch is released, the
laminator stops.
Page 5-5
SPIRE II Series – Installation and Operating Instructions
pressure plate
The Pressure Plate helps keep prints at while being
fed into the rollers. The pressure Plate must be
removed before removing the Feed Table.
Figure 16. Pressure Plate.
removInG the pressure plate
Note: The Laminator will operate only when the Feed
Table is properly Installed. However, if the Feed Table
is removed, the laminator will only operate when
the Footswitch is pressed. When the Footswitch is
released, the laminator stops.
To install the Pressure Plate:
1. Holding the Pressure Plate by the handles, place
the holes over the stand-offs.
2. Slide the Pressure Plate towards the Main
Rollers.
Feed taBle
Figure 17. Pressure Plate on stand-off.
To remove the Pressure Plate:
1. To remove the Pressure Plate, while grasping the
handles, slide the Pressure Plate away from the
Main Rollers.
Figure 18. Removing the Pressure Plate.
Figure 19. Feed Table and optional Idler.
The Feed Table (A) is used to position items for
laminating and mounting. The Feed Table is removed
only when you load lm or to clean the rollers. The
Table incorporates an optional Idler on the leading
edge (B).
When the Feed Table is removed, the laminator
runs at 3 ft. (1 meter) per min. when you press the
Footswitch. Releasing the Footswitch stops the
laminator.
2. Lift the Pressure Plate off the stand-offs at both
ends.
Page 5-6
SPIRE II Series – Installation and Operating Instructions
removInG the Feed taBle
WARNING: Removing the Feed Table exposes
moving parts. This means you can be harmed when
the Feed Table is removed. Make sure to replace the
Feed Table when lm loading is completed.
The Feed Table must be removed to load lms.
To remove the Feed Table:
1. Remove the Pressure Plate.
Refer to the “Removing the Pressure Plate”
section.
2. Under the Feed Table, at each end, press the
Release button of the Table Interlock.
Figure 22. Pull Feed Table From Pins.
5. To replace the Feed Table, reverse the steps.
6. Be sure to push the Table Interlocks towards the
Side Frames to secure the Feed Table.
Figure 20. Feed Table Interlock Release button.
3. Grasp the front edge of the Feed Table and lift
outward and upward to release the front Feed
Table pins from the Feed Table.
Figure 21. Raise the Front of the Table.
Figure 23. Table Interlock in the locked position.
Note: When the Table Interlocks are unlocked, the
rollers will rotate at 3 ft. (1 meter) per min. if the
Footswitch is pressed.
7. Replace the Pressure Plate.
4. Grasp the support on the bottom of the table and
lift the Feed Table out of the machine.
Page 5-7
SPIRE II Series – Installation and Operating Instructions
tensIon adJustment knoBs
Turn the knobs clockwise to increase tension and
counterclockwise to reduce tension.
d. optIonal loWer rear reWInd
ensIon
t
Use the Optional Lower Rear Rewind Tension knob
to adjust the amount of pull on the release liner.
Note: ALWAYS RELEASE ALL TENSION BRAKES,
BOTH TOP UNWIND AND REWIND, BEFORE
LOADING THE FILM. ONCE LOADED, START BY
ADDING TENSION TO THE REWIND FIRST.
Figure 24. Tension Knobs on end of the laminator.
a. upper unWInd tensIon
Use the Upper Unwind Tension to adjust the amount
of lm web tension as needed to reduce curl and
wrinkles.
B. upper Front reWInd tensIon
Use the Upper Front Rewind Tension knob to adjust
the amount of pull on the release liner. This prevents
the release liner from being pulled into the laminator
or the lm from wrapping around the rewind tube.
c. optIonal loWer Front unWInd
ensIon
t
Use the optional Lower Front Unwind Tension to
adjust the amount of brake that is being applied to
the lm or media.
Page 5-8
SPIRE II Series – Installation and Operating Instructions
A B C
D
E
control panel
The Control Panel is located on the right side of the
machine and controls all operations of the machine.
The top portion of the control panel shows the
webbing conguration for the laminator.
c. rev
When this button is pressed and held, the rollers will
rotate at 3 ft. (1 meter) per min. in reverse. Once the
REV button is released, the Rollers will stop rotating
in reverse.
d. PRESSURE
LEDs illuminate to indicate the amount of pressure
between the Main Rollers.
e. speed control knoB
Turn to increase or decrease the roller speed.
Rotate clockwise to increase speed. Rotate
counterclockwise to reduce speed. The range is 1
to 10 and the maximum speed is 20 ft. (6 meters)
per minute. The display indicates the set speed. The
display ashes when using the Footswitch to indicate
an override of the Photo Safety Sensor and the
Interlock on the Feed Table. Refer to the “B. Photo
Safety Sensor” and “Feed Table” sections.
Figure 25. Control Panel.
a. stop
Press to stop the rollers. The LEDs above the buttons
illuminate to indicate which function is selected.
B. run
Press to run the rollers at the selected speed.
Page 5-9
SPIRE II Series – Installation and Operating Instructions
poWer
Figure 26. Power Panel.
poWer panel
The Power Panel includes the Power Cord and an
ON/OFF Switch. The Power Cord is removable at
the laminator and has a NEMA 5-15 plug at the wall
socket end.
on/oFF sWItch
To apply power to the laminator, press the ON/OFF
switch to the ON (I) position. To disconnect power
to the laminator, press the switch to the OFF (O)
position.
castors
Figure 27. Castor and Locking Pad.
The swivel Castors allow the laminator to be rolled
into position and two of the castors can be locked to
prevent movement.
Press the ON pad (A) to lock the wheel and Press
OFF (B) to release.
WARNING: Keep the Power Cord away
from the Castors. Castors can damage the Power
Cord. If the Power Cord insulation is damaged,
disconnect the plug from the receptacle and contact
your dealer, distributor or Technical Service for
assistance.
Page 5-10
SPIRE II Series – Installation and Operating Instructions
6. operatIon
sequence oF operatIon
Mode Photo Safety Sensor
Clear and No Micro
Switches activated
RUN
When RUN is pressed,
the rollers rotate at the
set speed.
When
machine
is running
Footswitch
is pressed
The rollers will rotate at
the set speed.
When the Footswitch
is pressed the rollers
rotate at the set speed.
When the Footswitch
is released, the rollers
stop rotating unless
RUN is pressed and the
Footswitch is released.
Safety Eye Blocked Micro-Switch
Activated
When the Photo Safety
Sensor is blocked, the
rollers do not rotate
when RUN is pressed.
When the Photo Safety
Sensor is blocked when
the machine is running,
the rollers stop.
When the Footswitch
is pressed , the rollers
rotate at 3 ft. (1 meter)
per min.
Once the Photo Safety
Sensor is clear, RUN
is pressed, and the
Footswitch is released,
the rollers rotate at
the set speed without
stopping.
When the MicroSwitcha is activated,
the rollers do not rotate
when RUN is pressed.
When the MicroSwitcha is activated
while the machine is
running, the rollers stop.
When the Footswitch
is pressed , the rollers
rotate at 3 ft. (1 meter)
per min. when you
press the Footswitch.
When the Footswitch is
released, the rollers will
stop rotating.
Emergency Stop
Switch Pressed
When RUN is pressed,
the rollers do not rotate.
When Emergency
Stop (also referred to
as E-Stop) Switch is
pressed while running,
the rollers stop.
When the Footswitch is
pressed the rollers do
not rotate.
When REV is pressed
REV
(Reverse
a. An internal Micro-Switch is activated when the Feed Table is removed.
and held, the rollers
rotate in reverse at 3 ft.
(1 meter) per min.
When REV is released, the rollers stop rotating.
When REV is pressed
and held, the rollers
rotate in reverse at 3 ft.
(1 meter) per min.
When REV is pressed
and held, the rollers
rotate in reverse at 3 ft.
(1 meter) per min.
When REV is pressed
and held, the rollers do
not rotate.
Page 6-1
SPIRE II Series – Installation and Operating Instructions
loadInG FIlm
The SPIRE Series laminator runs poly-in and poly-out
pressure sensitive adhesive (PSA) lms. Poly-in
means the adhesive side of the lm is on the inside
of the lm roll. Poly-out means the adhesive is on the
outside of the lm roll.
Poly-in
Adhesive surface
Polyester surface
IMPORTANT: The top and Lower rolls of laminating
lm must be the same width.
Always change the top and Lower supply rolls at the
same time.
The lm will wrap around the rollers if:
• One or both rolls of film are allowed to run
completely off its core.
• Only one roll is used.
• Different widths of rolls are loaded together.
• Either roll is loaded with the adhesive side
against a roller.
There are three methods of loading lm.
• New film start up.
• Using a threading card.
• Tacking new film to existing film.
loadInG FIlms For the FIrst tIme
The lm shafts rest in Support Saddles at both ends.
The driven end of each shaft is slotted to engage a
key. To easily remove the shaft, rotate it so that the
slot slips out of the key.
Poly-out
Adhesive surface
Figure 28. Fig. 6-1. Poly-in and Poly-out Films.
All models of the SPIRE Series laminator can perform
three functions:
• Decaling (laminating and applying an adhesive
to the back of the item).
• Mounting, using one film.
• Mounting, using no film.
Polyester surface
Caution: Press STOP before loading lms to ensure
the machine is not running.
Figure 29. Driven Shaft Saddle Key.
To load the machine with film:
1. Press STOP,
2. Pull both Shaft Clevis Pins out of both ends. Turn
the supply shaft until the slot indicator is facing
out.
3. Lift the driven end of the shaft out of the Saddle,
and then pull the shaft out of the opposite
Saddle.
Page 6-2
SPIRE II Series – Installation and Operating Instructions
4. Slide the roll of film onto the film shaft, ensuring
the adhesive does not make contact with the
roller.
5. Insert the film shaft back into the film shaft
Support Saddle.
6. Push the clevis pin through the holes in the
Support Saddle.
WeBBInG the machIne
Prior to webbing the machine, ensure the supply
rolls are centered on the shafts. Also make sure to
remove all brake tension on the unwind and supply
shafts before you begin.
Caution: Press STOP to ensure the machine is not
running.
Note: The photos in this section are of a different
model SPIRE laminator. However, webbing the
machine is the same.
To web the machine:
1. Guide the top film under the Idler and back up to
the rewind tube.
Figure 30. Shaft Clevis Pin in the Support Saddle.
7. Center each supply roll on the shafts using the
rulers on the shafts.
Figure 31. Pulling pressure sensitive adhesive (PSA) lm to
the Rewind Tube.
2. Fasten the center of the film to the to the rewind
tube with tape.
Figure 32. Taping lm to the rewind tube.
3. Make two full wraps around the rewind tube.
4. Using a very sharp utility knife, lightly score the
laminating film without cutting the release liner.
Page 6-3
Figure 33. Separating lm from the release liner.
SPIRE II Series – Installation and Operating Instructions
Figure 35. Attaching mounting adhesive (on bottom)
to the PSA.
5. Pull the laminate down, allowing it to drape over
the Upper Main Roller.
Ensure that the film is pulled evenly and that no
bulges exist at either end of the idler bar.
Figure 34. Pulling laminate lm to Upper Main Roller.
6. Remove the Pressure Plate.
Refer to the “Removing the Pressure Plate”
7. Remove the Feed Table.
Refer to the “Feed Table” section.
10. Lower the Upper Main Roller just enough to
make contact with the Bottom Main Roller.
Figure 36. Upper and lower lms attached to each other.
11. Replace the Feed Table and Pressure Plate.
12. Press a threading card into the nip of the Main
Rollers, pushing the media into the nip.
WARNING: Removing the Feed Table exposes
moving parts. This means you can be harmed when
the Feed Table is removed. Make sure to install the
Feed Table when lm loading is completed.
8. For the Lower media, guide the media around the
idler and up to the Main Rollers.
9. While pulling evenly, carefully align the edges of
the media with the laminating film, and press the
two together.
It is important that the tension is even from one
end of the supply rolls to the other.
Page 6-4
Figure 37. Pressing a threading card into the nip.
13. Press the Footswitch and guide the film to the
Main Rollers.
14. Adjust the Rewinder tension so that the release
liner does not pull into the nip area.
15. Use the Upper and Lower Unwind Tension Knobs
to apply minimum braking to the shafts.
SPIRE II Series – Installation and Operating Instructions
(2)
(2)
Printed media or mount adhesive
Rewinder
Main
Roller
PSA Laminate
Idler
Feed
Table
Idler
Main
Roller
(1)
16. Raise the Upper Main Roller and press the
Footswitch to smooth out wrinkles in the film.
17. Install the Pressure Plate.
WeBBInG FIlm By tackInG neW
FIlm to exIstInG FIlm
The following describes a method for threading lm
whereby the existing lm on the rollers may be used
in place of the threading card to draw the new lm
through the laminator. Leading edges of the new
lm will be overlapped onto the adhesive of the old
lm. The existing lm and the new lm will be pulled
through the laminator together.
Caution: Press STOP to ensure the machine is not
running.
NOTE: In the following illustrations, depending on the
laminator model, you may or may not have Pull rollers
and the Feed Table either pivots or is removable.
To tack new film to existing film:
1. Press STOP.
2. Remove the Pressure Plate.
Refer to the “Removing the Pressure Plate”
section.
3. Remove the Feed Table.
Refer to “Feed Table” section.
WARNING: Removing the Feed Table exposes
moving parts. This means you can be harmed when
the Feed Table is removed. Make sure to replace the
Feed Table when lm loading is completed.
Figure 38. Cutting remaining web diagram.
Page 6-5
SPIRE II Series – Installation and Operating Instructions
REWINDER
PSA LAMINATE
IDLER
IDLER
MAIN
ROLLER
MAIN
ROLLER
Printed Media or Mount Adhesive
CAUTION: Be careful to not cut the rollers.
4. Carefully cut the remaining top film between the
idler bar and the Main Roller (1).
5. Carefully cut the film web between the lower film
supply and the idler bar (2).
6. Do not allow the adhesive side of the film to
contact the Main Rollers.
7. Replace both the top and bottom rolls of film
with new rolls.
Ensure the adhesive side is facing out.
8. Pull the bottom media around the idler bars,
with the exception of PSA mounting adhesives
without a release liner, and attach to the existing
web.
9. Web the top roll of film under the idler bar and
tack the roll of film to the upper rewind tube.
10. Carefully cut the film without cutting the release
liner.
11. Attach the film to the existing web on the Main
Rollers.
Make sure to carefully align the edges of the
films before tacking them together.
14. Observe the film being pulled through the
laminator to assure that the remaining film
and the new film are advancing concurrently.
Any separation between the films will require
stopping the motor immediately and the situation
corrected.
15. Release the Footswitch once the newly threaded
film has completely exited the Pull Rollers.
16. Check the film alignment and adjust the tension
if needed.
See the “Film Alignment” section.
removInG the WeB
Remove the lm when changing lm types, widths,
cleaning the rollers, or are nished using the
laminator.
Caution: Press STOP to ensure the machine is not
running.
To remove the web:
1. Press STOP.
2. Remove the Pressure Plate.
Refer to the “Removing the Pressure Plate”
section.
3. Remove the Feed Table.
Refer to the “Feed Table”
Figure 39. New lms tacked to old lms diagram.
12. Replace the Feed Table and install the Pressure
Plate.
13. Use the Footswitch to advance the film into the
Main Rollers.
WARNING: Removing the Feed Table exposes
moving parts. This means you can be harmed when
the Feed Table is removed. Make sure to replace the
Feed Table when lm loading is completed.
4. Using a sharp knife, cut the output from the web
(1).
CAUTION: Be careful to not cut the rollers.
Page 6-6
SPIRE II Series – Installation and Operating Instructions
(2)
(2)
(1)
Printed media or mount adhesive
Rewinder
Main
Roller
PSA Laminate
Idler
Feed
Table
Idler
Main
Roller
(1)
Rewinder
PSA Laminate
Idler
Figure 40. Cutting lm from the laminator diagram.
5. Carefully cut the remaining top film web and
release liner between the idler bar and Main
Roller (2).
6. Carefully cut the film web between the lower film
supply and the idler bar (3).
CAUTION: Be careful to not cut the rollers.
7. Adjust the gap of the Rollers.
8. Carefully grab the web (top and bottom film),
from the front operating position and pull
towards you.
Pull
web
Feed
Table
Main
Roller
Main
Roller
Idler
Printed media or mount adhesive
Figure 41. Pulling remaining web from the laminator
diagram.
9. Do not allow the adhesive side of the film to
contact the Main Rollers.
Page 6-7
SPIRE II Series – Installation and Operating Instructions
clear a FIlm Jam (Wrap-up)
Film jams (wrap-ups) may occur if the lm is loaded
backwards or if the area at which lm exits the
equipment is blocked. The lm can wrap around the
Main or Pull Rollers during webbing if a threading
card is not used.
To clear a jam (wrap-up):
1. Immediately stop the laminator by pressing
STOP.
2. Press and hold REV while pulling on the web.
3. Manually guide the web out of the Main and Pull
Rollers.
4. Once the film jam has been cleared, re-thread
the film web. Refer to the “Webbing PSA Film or
Mount Adhesive Using Threading Card” section.
precoatInG mount Boards
Use this process to precoat the front of substrates
with pressure-sensitive adhesive (PSA). Precoated
boards are useful for mounting graphics that will not
be laminated. Examples include photographs, POP
signage, and presentations.
U
R
MR
MR
R
U
Figure 42. Precoat mount board diagram.
To precoat mount boards with PSA:
1. Load a roll of PSA on the top Unwind Shaft.
2. Set the main roller gap to the thickness of the
substrate.
3. Pull the PSA and drape it over the top Main
Roller past the nip of the Main Rollers.
4. Press a threading card into the nip of the Main
Rollers, pushing the PSA into the nip.
5. Press the Footswitch and guide the film through
the Main Rollers.
6. Use the Upper Tension Knob to apply minimum
braking to the Unwind shaft.
7. Raise the Main Rollers and press the Footswitch
to smooth out wrinkles in the film and adjust
tensions as needed.
8. Press RUN and begin feeding the substrates into
the laminator.
Page 6-8
SPIRE II Series – Installation and Operating Instructions
tIps
• This process can be performed at any speed.
• Leave small gaps between each substrate as
you feed them into the laminator to make it
easier to separate them.
• The job is easier with two people; one to feed
the substrates and one to separate them as
they exit the laminator.
• ALWAYS RELEASE ALL TENSION BRAKES,
BOTH UPPER UNWIND AND REWIND,
BEFORE LOADING THE FILM. ONCE
LOADED, START BY ADDING TENSION TO
THE REWIND FIRST.
pressure sensItIve decallInG
Use this process to apply a laminate and a
pressure-sensitive adhesive (PSA) to a graphic at
the same time. This is commonly referred as a decal
and it makes a sticker out of the graphic. After this
process is completed, the graphic can be mounted
to whatever substrate based on the application and
the type of mount adhesive used.
Examples include POP and window signage,
countertop graphics, and refrigeration unit signage.
U
R
MR
MR
U
Figure 43. PSA decalling diagram.
To decal a graphic:
1. Load a roll of PSA laminate on the top Unwind
roller.
2. Load a roll of PSA mount on the bottom Unwind
roller.
3. Refer to “Webbing the Machine” for step-by-step
instructions.
tIps
• When taping film liner to the Rewind Tube, use
only one piece of tape to allow the film to shift
if necessary and it is easier to remove the liner
later.
• When webbing the top laminate, make sure
the edges of the laminate line up from the
unwind to the laminate roller to ensure the
materials feed straight.
Page 6-9
SPIRE II Series – Installation and Operating Instructions
• ALWAYS RELEASE ALL TENSION BRAKES,
BOTH UPPER UNWIND AND REWIND,
BEFORE LOADING THE FILM. ONCE
LOADED, START BY ADDING TENSION TO
THE REWIND FIRST.
• If the laminate starts to follow the release liner
toward the rewind, either reduce tension on
the rewind or increase tension on the unwind.
If the release liner follows the laminate into
the laminating rollers, increase tension on the
rewind.
pressure sensItIve mountInG decal - Front
Use this process to mount a decal to a substrate.
Examples include POP signage, rigid outdoor and
indoor signs, and presentation graphics.
U
R
MR
MR
U
5. Using the Footswitch, feed the board into the
rollers to the point where the liner separates from
the decal.
6. Place the decal over the top of the roller and
through towards the back of the machine.
7. Place one hand on top of the roller to hold the
decal, and with the other hand, grab the release
liner.
8. Press the Footswitch.
9. As the materials feed into the rollers, pull the
release liner off the decal.
10. Continue until the decal and substrate exits the
rollers.
tIps
• For larger graphics, a second person at the
back of the laminator can help apply tension
to the decal. This frees up the person in the
front of the laminator to clean up materials and
handle the release liner.
• If the release liner gets caught in the rollers,
stop the laminator and reverse the materials
out of the rollers until you can pull out the
release liner.
• Do not allow the materials to stop under
the pressure of the rollers for any extended
time. This can cause indentations on softer
substrates.
Figure 44. PSA mounting diagram.
To decal a graphic:
1. Set the Main Roller gap to the thickness of the
substrate.
2. Pull 1 to 2 inches (25 to 51 mm) of release liner
off the decal and then slightly crease and place
on the substrate with the adhesive facing the
substrate.
3. Line the decal up with the edges of the board
and then starting in the middle, tack the leading
edge of the decal to the substrate.
4. Insert the board into the roller nip, making sure it
is entering the rollers straight.
Page 6-10
SPIRE II Series – Installation and Operating Instructions
pressure sensItIve mountInG precoat - Front
Use this process to mount a graphic to a precoated
substrate.
Examples include POP signage, legal graphics,
photographs, and presentations.
U
R
MR
MR
U
10. Continue until the graphic and substrate exits the
rollers.
tIps
• For larger graphics, a second person at the
back of the laminator can help apply tension
to the graphic. This frees up the person in the
front of the laminator to clean up materials and
handle the release liner.
• If the release liner gets caught in the rollers,
stop the laminator and reverse the materials
out of the rollers until you can pull out the
release liner.
• Do not allow the materials to stop under
the pressure of the rollers for any extended
time. This can cause indentations on softer
substrates.
custom applIcatIon notes
Use the space below and blank diagrams to
note your tips and web paths for your custom
applications.
Figure 45. PSA mounting precoat diagram.
To mount a graphic:
1. Set the Main Roller gap to the thickness of the
substrate.
2. Pull 1 to 2 inches (25 to 51 mm) of release liner
off the substrate.
3. Line the graphic up with the edges of the board
and then starting in the middle, tack the leading
edge of the graphic to the substrate.
4. Insert the board into the roller nip, making sure it
is entering the rollers straight.
5. Using the Footswitch, feed the board into the
rollers to the point where the liner separates from
the substrate.
6. Place the graphic over the top of the roller and
through towards the back of the machine.
7. Place one hand on top of the roller to hold the
graphic, and with the other hand, grab the
release liner.
8. Press the Footswitch.
9. As the materials feed into the rollers, pull the
release liner off the substrate.
tIps For custom applIcatIon #1
Idler
Supply
Shaft
Idler
1.
2.
3.
4.
Rewinder
Main
Roller
Main
Roller
Idler
Supply
Shaft
Figure 46. Custom application 1.
Page 6-11
SPIRE II Series – Installation and Operating Instructions
tIps For custom applIcatIon #2
Idler
Supply
Shaft
Idler
1.
2.
3.
4.
Rewinder
Main
Roller
Main
Roller
Idler
Supply
Shaft
Figure 47. Custom application 2.
tIps For custom applIcatIon #3
Rewinder
Supply
Shaft
FIlm alIGnment
The top and bottom supply rolls must be aligned
as closely as possible. Misalignment can cause
adhesives to stick to the rollers. The 3 inch Extruded
and AUTOGRIP Shafts have rulers incorporated to
assist centering the lm on the shafts.
Figure 49. Measuring rules on Shafts to align the rolls.
To align the supply rolls:
1. With the film roll on the shaft, note the
measurement on each end of the shaft.
2. Shift the roll side to side to ensure that the two
measurements are equal.
1.
2.
3.
4.
Main
Roller
Main
Roller
Supply
Shaft
Idler
Idler
Idler
Figure 48. Custom application 3.
Page 6-12
SPIRE II Series – Installation and Operating Instructions
FIlm tensIon
Proper lm tension, known as brake tension, is the
minimum amount required to eliminate wrinkles in
the nished item. As the lm roll becomes smaller,
tension increases, thus the adjustment needs
to be loosened. Film tension should be checked
occasionally to ensure that the adjustment is correct.
The lm should be taut with no gaps between the
lm and Main Rollers. A properly adjusted roll of
lm should not require excessive force to turn by
hand. Film tension should be enough to introduce a
minor amount of drag as the lm unrolls. Insufcient
tension causes wrinkles, while too much tension
causes stretching (necking). Uneven tension between
the top and bottom rolls create curl. Too much upper
tension creates upward curl. Too much lower tension
bottom creates downward curl.
Refer to the “Tension Adjustment Knobs” section for
information about each of the Adjustment knobs.
Note: ALWAYS RELEASE ALL TENSION BRAKES,
BOTH UPPER UNWIND AND REWIND, BEFORE
LOADING THE FILM. ONCE LOADED, START BY
ADDING TENSION TO THE REWIND FIRST.
lamInatIon GuIde
This manual provides general guidelines and is only
a general reference guide. Different settings may be
suitable as the lamination time and materials change.
Test materials before running good materials through
the machine.
• Do not attempt to laminate abrasive or metal
objects such as staples, paper clips and
glitter, as they may damage the rollers.
• Do not force items into the point between the
two Main Rollers. An item that is not easily
drawn into the laminator by the rollers is
probably too thick to laminate.
• Wrinkles may result if an attempt is made to
reposition an item once it has been grasped
by the rollers.
• Do not stop the laminator before an item has
completely exited the Main Rollers. Even a
momentary stop may cause a mark on the
laminated item.
• Good, consistent lamination is a result of
combining proper tension and roller pressure.
• Do not combine thick and thin items at the
same time, as this will result in a poor edge
seal around the thinner material.
testInG the WeB
After webbing the machine, it is important that the
lms run straight and evenly.
To test the web:
3. Set the Roller Pressure Crank to an appropriate
gap.
4. Press RUN or the Footswitch and run
approximately 6 in. (10 cm) of laminate.
5. Press STOP or release the Footswitch.
6. Visually inspect the top and bottom films where
they enter the point between the two Main
Rollers.
The films should be tight against the rollers
at both ends. If they are not, use the tension
adjustment knobs to tighten the loose supply film
brake and run another test.
7. Ensure that the release liner take-up keeps the
liner loose against the idler bar.
Use the upper film supply tension knob to
properly tension the release liner.
8. Run test materials before laminating good
materials.
Page 6-13
SPIRE II Series – Installation and Operating Instructions
Page 6-14
SPIRE II Series – Installation and Operating Instructions
7. operator maIntenance
carInG For the spIre serIes lamInator
The only maintenance required by the operator
is to periodically clean the rollers. The following
procedure will help keep the rollers free of dirt and
adhesive, which has been deposited along the edge
of the laminating lm. Proper alignment of the rolls of
lm reduces the amount of adhesive on the rollers.
Perform only the routine maintenance procedures
referred to in these instructions.
WARNINGS:
• Do not attempt to service or repair the laminator.
Do not open the laminator. There are no user
serviceable parts inside. Refer service to qualified
service personnel.
• Keep ngers, hands clothing, jewelry, and long
hair away from the rollers. Clothing, jewelry and
long hair could be caught in the rollers and pull
you into them.
• Entrapment hazard. Do not operate when alone.
More than one person is required to be in the area
when operating the machine.
• Do not lift, tilt, or attempt to move the laminator
other than rolling it on its castors across at, even
surfaces. You can be severely injured or crushed.
Failure to observe these warnings could result in
severe personal injury or death.
CAUTIONS:
• Do not apply any cleaning uids or solvents to the
rollers. Some solvents and uids could damage
the rollers.
• Do not allow foreign objects to fall into the working
area of the laminator.
Failure to observe these cautions could result
damage to the machine.
cleanInG the rollers
Keeping the rollers clean ensures that your nished
items will not be damaged by dirt and adhesives.
Clean the rollers with a clean, damp lint-free cloth.
If there are any adhesive build ups, you may use
isopropyl alcohol instead of water.
• Never clean rollers with abrasive, sharp, or
pointed objects.
• Do not use any other cleaning agents other
than those listed above.
• Accumulated adhesive deposits on the rollers
can cause damage to the rollers. Rotate
the rollers at the lowest speed setting on
the control panel. Press STOP and clean
the exposed surface of the Rollers. Repeat
this process to clean the remaining Roller
surfaces.
To clean the rollers and idler bar:
1. Remove the Pressure Plate and the Feed Table.
Refer to”Removing the Pressure Plate” and
“Feed Table”sections.
WARNING: Removing the Feed Table exposes
moving parts. This means you can be harmed when
the Feed Table is removed. Make sure to replace the
Feed Table when cleaning is completed.
2. Remove the film from the laminator.
Refer to the “Webbing the Machine” section.
3. Use the dampened cloth to remove any dust,
dirt, and other foreign materials from the rollers.
4. Press and release the Footswitch to rotate the
rollers to an unclean portion.
Be sure to remove all adhesive and dirt.
WARNING: Keep ngers, hands pad, and rag
away from the Rollers when the machine is running.
5. Replace the Feed Table and install the Pressure
Plate.
Page 7-1
SPIRE II Series – Installation and Operating Instructions
trouBleshootInG
Symptom Possible Cause Corrective Action
LCD does not illuminate
on the control panel when
the ON/OFF switch is in the
ON position.
Rollers do not turn. Photo Safety Sensors blocked. Unblock Photo Safety Sensors.
Laminated items are
curling.
Adhesive deposited on
rollers.
Unsatisfactory laminate
adhesion.
Laminator not connected to electrical
supply.
Blown fuse. Replace fuse or contact your dealer or
Feed Table Interlock Latch not in place. Reseat Interlock Latch all the way down
STOP LED ashing. Press STOP.
Tension between the top and bottom lm
roll is unequal.
Speed setting too slow. Slightly speed up laminator.
Top and bottom lm webs not aligned. Align lm webs per
Laminate improperly loaded. Load lm per
Insufcient roller pressure. Adjust the roller pressure.
Laminate improperly loaded. Load lm per procedure outlined per
Insert attachment plug into receptacle.
distributor for assistance.
until the micro switch activates.
Adjust tension per
section.
“Loading Film” section.
“Film Tension” section.
“Film Alignment”
“Loading Film” section.
.
Page 7-2
Rollers require cleaning. Clean rollers per
section.
Laminated item unsuitable for adhesion. Item may be dirty or may have
non-porous surface that is extremely
difcult to laminate.
Cleaning the Rollers
SPIRE II Series – Installation and Operating Instructions
Weee statement
At the end of its useful life, your product is considered to
be Waste Electrical and Electronic Equipment (WEEE).
As such, it is important to note that:
• WEEE is not to be disposed of as unsorted
municipal waste. It is to be collected
separately such that it can be disassembled
so its components and materials can be
recycled, re-used, and recovered (burned for
energy content in electricity production).
• Public collection points have been set up by
municipalities for the collection of WEEE, free
of charge to you.
• Please return your WEEE to the collection
facility nearest your home or office.
• If you have difficulty locating a collection
facility, the retailer that sold you the product
should accept your WEEE.
• If you are no longer in contact with your
retailer, please contact ACCO for assistance
with this matter.
• Recycling of WEEE is geared toward
protecting the environment, protecting
human health, preserving raw materials,
improving sustainable development, and
ensuring a better supply of commodities in
the European Union. This will be achieved by
retrieving valuable secondary raw materials
and reducing the disposal of waste. You can
contribute to the success of these goals by
returning your WEEE to a collection facility.
• Your product is marked with the WEEE
symbol (wheelie bin with an X through it). This
symbol is to inform you that WEEE is not to be
disposed of as unsorted municipal waste.
Page 7-3
SPIRE II Series – Installation and Operating Instructions
Glossary oF terms
The terms listed here appear in this manual or are commonly used in the normal use of laminators.
Term Definition
Decal Media that has an overlaminate on the front and a mount adhesive on the back.
Film Adhesive material that is applied to a substrate or media.
Gap The space between two rollers.
In-feed The side of the laminator where media is fed into the machine to be laminated.
Media The material or images to be laminated.
Mounting The process of applying media to a rigid, at surface.
Nip The point between two rollers.
Out-feed The exit side of the laminator where the nished product emerges
PSA Pressure-sensitive adhesive that bonds the lm to the media being laminated with pressure.
Release liner A backing of a PSA lm that prevents the lm from sticking to itself.
Threading card A stiff cardboard or foam board that is used to assist webbing the machine.
Webbing The process of loading laminating and mounting lms into the laminator.
Page 7-4
SPIRE II Series – Installation and Operating Instructions
notes
Date Note
Page 7-5
ACCO Brands
4 Corporate Drive
Lake Zurich, IL 60047
In USA call 800.772.9281
www.gbcconnect.com
ACCO Br ands Cana da
5 Precidio Court
Brampton, ON L6S-6B7
800.263.1063
www.gbccanada.com
ACCO Mexicana
Neptu no #43, Colon ia Nueva Ind ustrial Vallejo
Delagacion Gustavo A. Made ro, CP 07700
México, DF. (55) 1500-5578
www.gbc.co m.mx
© 2013 ACCO Brands. All rights reser ved. ACCO® is a registered t rademar k of
ACCO Br ands. GBC® i s a registered trademark of General Binding Corporation.
1723266 Rev. A 2013/12
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