GBC 620OS User Manual

GBC 620os Operation Manual

GBC 620os

INSTALLATION & OPERATING MANUAL

Part Number 930-145, Rev A.

GB Operating Instructions

I Istruzioni per l'Uso

D Bedienungsanleitungen

NL Gebruiksaanwijzing

F Mode d'Emploi

E Instrucciones de Operación

GBC 620os Operation Manual

The information in this publication is provided for reference and i s beli eved to be accu rate an d compl ete. Gene ral Binding Corp oration (GBC) is not liable for errors in this publication or for incidental or consequential damage in connection with the furnishing o r use of the info rmation in this pu blication, includi ng, but not limited to, any implied warranty of fitness or merchantability for any particular use.

GBC reserves the right to make changes to this publicat ion and to the products described in it without notice. All specificat io ns and information concerning products are subject to change without notice. Reference in this publication to info rmation or products protected by copyright or pat ent does not convey any license under the rights of GBC or others. GBC assumes no liability arising from infringements of patents or any other rights of third parties.

This publication is copyrighted © 2006 by GBC. All rig hts reserved. The information contain ed in this publication is proprietar y and may not be reproduced, stored, transmitted, or transferred, in whole or in part, in any form without the prior and express written permission of GBC.

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GBC 620os Operation Manual

Description Cover

Legal Disclaimer Table of Contents Important Safety Instructions Important Safeguards

General ,Electric & Service

Warranty Specifications Pre- Installation Installation Control Guide

Control Panel

Display Speed Adjustment Knob Load Reverse Stop Run Length Burst Heat Reset Master Control Knob Burst On/Off Fan Burst Speed

Front Control Guide LCD Display

HEAT WAIT BURST SPD LENGTH SHEET COUNT H-ERR

Features/Accessories Guide Emergency stop Front safety shield interlock latches Front safety shield Rewinder Feed gate Feed belts Table side guides Burst roller gap adjustment knob Decurling adjustment knob Feed indicator led Feed gate stops In-line slitters Cooling tube Guide ruler Idler bar Lower main roller Top main Teflon heat roller

Page

No.

1 2 3 4 4

5 5 6 6 7

7 7 7 7 7 7 7 7 7 7 7 7 7 7

8 8 8 8 8 8 8

9 9 9 9 9 9 9 9 9 9 9 9 9 9

9 10 10 10

Description

Burst roller pressure gauge Burst roller pressure gauge knob Nip roller pressure gauge Nip roller pressure gauge knob Serial number plate Main off/on switch Fuses Power cord Locking pins Film shaft latch Main film perforator wheel Film core chucks Film supply shaft Top film idler Pull rollers Skew wheel Skew wheel tension adjustment Skew wheel lock downs In line perforator wheel Perforator wheel lock down Feed belts Paper guides Rear safety latches Rear safety shield Rear table Bursting rollers Rear table latches Film tension knob Slitter film rewinder knob Media table Media table handle Compressor output hose Compressor plug Compressor air regulator Compressor on/off

Loading Film and Threading Film

Slitting Film

Speed/Temperature Control

The Art of Lamination

Basic Rules Film Tension

Output Troubleshooting

Maintenance

Page

No.

10 10 10 10 10 11 11 11 11 11 11 11 11 11 12 12 12 12 12 12 12 12 12 12 12 13 13 13 13 13 13 13 13 13 13

19 19 20 21

GBC 620os Operation Manual

IMPORTANT SAFETY INSTRUCTIONS

YOUR SAFETY AS WELL AS THE SAFETY OF OTHERS IS IMPORTANT TO GBC. IN THIS INSTRUCTION MANUAL AND ON THE PRODUCT, YOU WILL FIND IMPORTANT SAFETY MESSAGES REGARDING THE PRODUCT. READ THESE MESSAGES CAREFULLY. READ ALL OF THE INSTRUCTIONS AND SAVE THESE INSTRUCTIONS FOR LATER USE.

THE SAFETY ALERT SYMBOL PRECEDES EACH SAFETY MESSAGE IN THIS INSTRUCTION MANUAL. THE SYMBOL INDICATES A POTENTIAL PERSONAL SAFETY HAZARD TO YOU OR OTHERS. THE FOLLOWING WARNINGS ARE FOUND UPON THIS PRODUCT.

ADVERTENCIA

Riesgo de choque eléctrico No abra: Adentro no ha y piezas reparables por el usuario. Mantenimiento solamente por

personal calificado

THIS SAFETY MESSAGE MEANS THAT YOU COULD BE SERIOUSLY HURT OR KILLED IF YOU OPEN THE PRODUCT AND EXPOSE YOURSELF TO HAZARDOUS VOLTAGE.

ADVERTENCIA

RODILLOS CALIENTES. PUNTO DE PINCHAMIENTO. Mantener manos y ropa a distancia.

THIS SAFETY MESSAGE MEANS THAT YOU COULD BE BURNED AND YOUR FINGERS COULD BE TRAPPED AND CRUSHED IN THE HOT ROLLERS. CLOTHING, JEWELRY AND LONG HAIR COULD BE CAUGHT IN THE ROLLERS AND PULL YOU INTO THEM.

ADVERTENCIA

NAVAJA FILOSA. Mantener manos y

dedos a distancia.

THIS SAFETY MESSAGE MEANS THAT YOU COULD CUT YOURSELF IF YOU ARE NOT CAREFUL.

WARNING: THIS SAFETY ALERT SYMBOL PRECEDES EACH SAFETY MESSAGE IN THIS INSTRUCTION MANUAL. THE SYMBOL INDICATES A POTENTAL PERSONAL SAFETY HAZARD TO YOU OR OTHERS.

WARNING: DO NOT ATTEMPT TO SERVICE OR REPAIR THE 2064 WF LAMINATOR.

WARNING: DO NOT CONNECT THE LAMINATOR TO AN ELECTRICAL SUPPLY OR ATTEMPT TO OPERATE THE LAMINATOR UNTIL YOU HAVE COMPLETELY READ THESE INSTRUCTIONS. MAINTAIN THESE INSTRUCTIONS IN A CONVENIENT LOCATION FOR FUTURE REFERENCE.

Risque de Secousseélectrique. Ne pas ouvrir. Pas de pièces réparables par l'utilisateur. Entretien seulement par personnel qualifié.

Attention

ROULEAUX CHAUDS. POINT DE PINCEMENT. Tenir mains et vêtements à l'écart.

LAME COUPANTE.

Tenir mains et doigts à l'écart.

Attention

Avertissement

Electrical shock hazard. Do not open. No user serviceable parts inside. Refer servicing to qualified s vice er

personnel.

Avertissement

HOT ROLLS. PINCH POINT.

Keep hands and clothing away.

Avertissement

SHARP BLADE. Keep hands and

clothing away.

IMPORTANT SAFEGUARDS

WARNING: TO GUARD AGAINST INJURY THE FOLLOWING SAFETY PRECAUTIONS MUST BE OBSERVED IN INSTALLATION AND USE OF THE LAMINATOR.

General:

Keep hands, long hair, loose clothing, and articles such as necklaces or ties away from the front of the rollers to avoid entanglement and entrapment.

The heat roller can reach temperatures over 300˚F (150°C). Avoid contact with the heat roller during operation after power has been removed from the laminator.

Keep hands and fingers away from

the path of the sharp film

cutter blades, feed belts and rollers. Do not use the laminator for other than its intended purpose. Avoid moving the Lam

inator on uneven floor surfaces. Never

tilt the laminator. Do not defeat or remove electrical and mechanic

equipment such as interlocks, shields and guards. Do not insert objects

unsuitable for laminating or expose the

equipment to liquids. When moving the laminator on a cart or

stops, excessive force and uneven surfaces. Any concerns for safety should be brought to

our local service representative immediately.

Electrical:

The Laminator should be connected only to a source of power as indicated in these instructions and on the serial plate located

on the rear of the laminator. Contact an electrician should the attachment plug provid L

aminator not match the receptacles at your location.

WARNING: THE RECEPTACLE MUST BE LOCATED N

EAR THE EQUIPMENT AND EASILY ACCESSIBLE.

Do not operate the Laminator with a damaged power supply cord or attachment plug, upon occurrence of a malfunction, or after the laminator has been damaged. Contact GBC’s Technical S a

ssistance.

ervice Department or your dealer/distributor for

Service:

Perform only the r th

ese instructions

outine maintenance procedures referred to in

WARNING: DO NOT ATTEMPT OR REPAIR THE LAMINATOR

Disconnect the plug from the receptacle and contact GBC’s Technical Department or your deale

r/distributor when one or

more of the following has occurred.

• The power supply cord or attachment plug is damaged.

• Liquid has been spilled into the laminator.

• The laminator is malfunctioning after being mishandl

• The laminator d

oes not operate as described in these

instructions.

heat and pull

or shortly

al safety

stand, avoid quick

the attention of

ed with the

TO SERVICE

ed.

GBC 620os Operation Manual

ARRANTY

Limited 90- Day Warranty

GBC warrants to the original purchaser for a period of ninety days on labor and one year on parts after installation that this laminator is free from defects in workmanship and material under normal use and service. GBC’s obligation under this limited warranty is limited to replacement or repair, at GBC’s option, of any part found defective by GBC without charge for m

aterial or labor.

THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED. WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED. ANY REPRESENTATIONS OR PROMISES INCONSISTENT WITH, OR IN ADDITION TO, THIS LIMITED WARRANTY ARE UNAUTHORIZED AND SHALL NOT BE BINDING UPON GBC. IN NO EVENT SHALL GBC BE LIABLE FOR ANY SPECIAL, INCIDENTAL, OR CONSEQUENTIA

HETHER OR NOT FORESEEABLE.

PECIFICATIONS

L DAMAGES,

Operating Speed: Up to 45-fpm (12 mpm) MAX Maximum Temperature: 300°F (150°C) Minimum Sheet size. x 10 inches (254mm) Long Max Width: Max Length:

4 inches (101 mm) W 21 inches. (533mm) 30 inches. (762mm

) Maximum Film Width: 1 in. (162.5 cm) 2 Max. Film Diameter: Film Types Used: ylon. NOTE: “Poly-out films not recommended.” OPP, PET, N Core Size: 3 Inch Core Max. Nip Opening: 1/8th inch Roller Design: Teflon Heated Roller and Silicone Rubber Nip Roller Dimensions (W x D x H) (With Ca

binet)

Unit alone: (Uncrated) 47 inches (W) x 88 inches (L)

x 53 inches (H). (1193mm x 2235mm x 1346mm.)

Weight: Unit alone: 671 lb (304 Kg).

Shipping: 792 lb (359 Kg). Electrical Requirements: Laminator/ Compressor W. (Compressor) 220VAC, 1.2 Amps. FCC NOTE

Refer to the serial plate located on the rear of the laminator for the specific electrical ratings.

(Laminator) 220V, 12.4 Amps, 60 HZ. Single Phase. 2800

FCC Class A Notice - Notification pour les Etats-Unis

Note: This equipment has been tested and found to comply with the limits for a Class A digital

device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable

protection against harmful interference when the equipment is operated in a commercial

environment. This equipment generates, uses, and can radiated radio frequency energy and, if not

installed and used in accordance with the instruction manual, may cause harmful interference to radio

communications. Operation of this equipment in a residential area is likely to cause harmfu

interference in which case the user will be required

Canada Class A Notice - Avis Canada, Class A

This Class A digital apparatus complies with Canadian ICES-003.

Cet appareil numérique de

la classe A est conforme à la norme NMB-003 du Canada.

Modifications

Any modifications made to this device that are not approved by General Binding Corporation may

void the au

thority granted to the user by the FCC and/or by Industry Canada to operate this

equipment.

Toutes modifications apportées à ce dispositif et non approuvées par General Binding Corporation

annuleront le droit accordé à

l'utilisateur par le FCC et/ou par Industrie Canada de faire fonctionner

cet équipement.

This limited warranty shall be void if the laminator has been misused; mishandled; damaged by negligence, by accident, during shipment, or due to exposure to extreme conditions; repaired, altered, moved, or installed by anyone other than GBC or its authorized agents; or if incompatible film was used. GBC’s obligation under this limited warranty does not include routine maintenance, cleaning, adjustment, normal cosmetic or mechanical wear, or freight charges.

Without limiting the generality of the previous paragraph, GBC’s obligation under this limited warranty does not include:

1. Damage caused to the rollers by knives, razors, or other

sharp tools: by any foreign objects falling into the working area of the laminator; or by cleaning the laminator with solutions or materials that harm its surfaces;

2. Damage caused by adhesives; nor

3. Damage caused by lifting, tilting or attempting to position

the laminator other than rolling it on its castors across even surfaces.

FOR EUROPEAN UNION RESIDENTS ONLY: This guarantee does not affect the legal rights which consumers have under applicable national legislation governing the sale of consumer goods.

to correct the interference at their own expense.

GBC 620os Operation Manual

RE-INSTALLATION

Before a 620os Laminator can be installed, ensure the fo

llowing requirements are met:

1. Are doorways and hallways wide enough for

laminator to be moved to the installation

2. Is there ample room for the laminator?

• A work area must be established that allows

for operation in both the front and rear of the laminator and material flow.

3. Is the environment appropriate for the laminator?

• The laminator requires a clean, dust an

free environment to operate properly.

• Avoid locating the laminator near sources of

heat or cold. Avoid locating the laminator in the direct path of forced, heated or cool

CAUTION: Air flow can cause uneven heating / cooling of th

This M Plug.

poor output quality.

4. Have you contacted a certified electrician to wire

the receptacle and ensure that adequate power is being supplied, having the appropriate capacity, over curre available?

GBC 620os Requires:

• 220V at 60Hz with 20 Amps single ph

• Nema 6-15 P 15 A 250 V Receptacle

• A Buck Booster may be needed if voltage is

not correct. Please conta electrician to install if needed.

achine is supplied with a Nema 6-15 male

provides space for efficient

e rollers and result in

nt protection and safety lockouts

site?

ed air.

ase.

ct a licensed

the

d vapor

STALLATION

1. Shipping damage should be brought to the immediate attention of the delivering carrier.

2. With assistance, carefully roll the laminator into position over flat and even surfaces.

3. The laminator should be positioned to allow exiting film to flow freely to the floor or a work table. Accumulation of

laminate immediately behind the lam resulting in a “jammed” condition.

4. Avoid locating the la

heated or cooled air.

5. Once the laminator has been properly positioned,

from rolling during set up, operation or servicing.

6. Connect the attachment plug provided with the laminator to a suitably grounded outlet. Avoid connecting other

equipment to the same branch circ it to circuit breakers or blowing fuses.

Note:

Machine must be leveled to ensure best performance. Level the machine by lowering both the main and pull rollers. Lay a level on top of the main and pull rolls. Then, check level from main roll to pull ro roll. Finally, check by placing the level diagonally across lower main to lower pull rolls.

minator near sources of heat or cold. Avoid locating the laminator in the direct path of forced,

inator as it exits the equipment may cause the film to wrap around the pull rollers,

lock the castors in place. Locking the castors prevent the machine

u which the laminator is connected, as this may result in nuisance tripping of

ll on right and left side of the

GBC 620os Operation Manual

NTROL GUIDE FRONT CO

Figure 1

A. LCD Display:

• The LCD will dis

currently set for.

• Illuminates when the laminator is plugged in and

B. MOTOR SPEED:

C. LOADING:

D.REVERSE:

E. STOP:

F. RUN:

G. LENGTH:

H. BURST:

I. HEAT:

J. Reset Button:

K. MASTER DIAL:

POWER ON/OFF is in the on, (I), position.

Displays setting and ready/wai

• When pressed, permits increasing or decreasing

of speed by turning the MOTOR SPEED and is indicated on the control panel display. Range is 1-15. The number do 15=40F

eet/Minute.

• When pressed, permits the operator to run

product into the h thread

ing the film.

When pressed, and held, • di

rection to clear film jams.

• When pressed, the machine will stop and the

rollers will not ro the up

position.

• When

• You can enter your paper length by pressing

• You can determine where and when you want to

• When pressed, permits increasing or decreasing

• On the LCD, the sheet count will appear

• Increases (+) or decreases (-) the num

pressed, the machin

rollers

for normal operation.

LENGTH then turning the desired paper si ze.

activate the Burst Rollers by pressing BURST and changing the value displayed on the LCD by rotating the MASTER DIAL. Values displayed range from 580-660. A decal is located between

he Main Rollers and the Burst

determine what value is desired.

of the temperature by turning the MASTER DIAL and is indicated on t display. R

indicating how many sheets were run through the machine. By pressing RESET, the operat clear this value

for the selected setting when turned.

play the settings the machine is

s for the top heater, speed, Burst,

es not stand for Feet/Minute.

eat roll for the purpose of

reverses the rollers

tate. The rollers will also rise to

e will activate the

the MASTER DIAL to

ting Rollers to

he control panel

ange is 32°F-302°F.

or and

returning the count to “0”.

eric value

L. BURST ON/OFF:

• To activat

press the B

M. FAN ON/OFF:

• When pressed, turns on the cooling fan

pressed agai

N. BURST SPEED:

• When BURST SPEED pressed, the RPM’s of

the Burst Rollers will increase helping to Burst or Snap stronger films such as Digital Lay Fla This is a pre-set speed and can not be changed.

e the Burst Roller

URST ON/OFF.

n, turns off the cooling fan.

Fig

ure 1

for sheet separation,

. When

+ 16 hidden pages

GBC 620OS User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS