GBC 4064WF-1 User Manual

GBC 4064WF-1 Operation Manual

GBC 4064WF-1

INSTALLATION & OPERATING MANUAL

Part Number: TBD, Rev A.

GB Operating Instructions

I Istruzioni per l'Uso

D Bedienungsanleitungen

NL Gebruiksaanwijzing

F Mode d'Emploi

Part Number: TBD

E Instrucciones de Operación

GBC 4064WF-1 Operation Manual

The information in this publication is provided for referen ce and is beli eved to be accu rate an d compl ete. Gene ral Binding Corp oration (GBC) is not liable for errors in this publication or for incidental or consequential damage in connection with the furnishing or use of the info rmation in this pu blication, includi ng, but not limited to, any implied warranty of fitness or merchantability for any particular use.

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GBC 4064WF-1 Operation Manual

TABLE OF CONTENTS

Description Cover

Legal Disclaimer Table of Contents Important Safety Instructions Important Safeguards

General ,Electric & Service

Warranty Specifications Pre- Installation Installation Front Control Guide Lamination Processes

Selecting Gaps and Pressures

AccuShield Mode Saving Temps and Speeds LCD Quick Reference LCD Detailed Reference Sheet

Features Guide

Emergency-Stop Buttons Heated Main Roll-Top Heated Main Roll-Bottom Media Pressure Plate Front Table Table Idler Safety Light Beam System Rewinder Tubes Upper Tension Idler Bar Rewinder Clutch Adjustment Nip Pressure Gauge Pneumatic Adjustment Knob Main Air Supply Tension Knobs Swing Out Film Shafts Core Chucks Upper Pull Roller Lower Pull Roller Rear Table Safety Interlock Switch Rear Slitter Rear Slitter Track Rear Table Media Idler In-Line Slitters Slitter Blade Slitter Bar Mounting Pull Roller Clutch Main Circuit Breaker Fuses Foot Switch Power Cord

Page

No.

1 2 3 4 4

5 5 6 6 7 8 8

9 10 11 12

13 13 13 13 13 13 13 13 13 13 13 13 13 14 14 14 14 14 14 14 14 14 14 14 14 14 14 15 15 15 15 15

Description Sequence of Operations

Operating Instructions

Film Loading and Threading Load a Roll of Film Webbing Thermal Film using

Threading Card

Webbing PSA Film / Mount Adhesive

Using Threading Card Start Laminating Method for Tacking new Film to

Existing Film To Unweb The Laminator Clearing a Film Jam (Wrap– Up)

Applications

Pre-Coating Boards Mounting Pre-Coated Boards Single Sided Lamination Creating a Decal Mounting a Decal Thermal Encapsulation AccuShield™

2-Sided PSA 1-Sided PSA 2-Side Thermal PSA Decal PSA Mounting

Speed/Temperature Control

The Art of Lamination

Basic Rules Film Tension Heat Output

Maintenance

Trouble Shooting Guide

Service Agreement

Page

No.

17 17 17

19 20

21 22 22

23 23 23 23 24 24 24 25 26 27 28 29 30

31 31 31 32 32

GBC 4064WF-1 Operation Manual

IMPORTANT SAFETY INSTRUCTIONS

YOUR SAFETY AS WELL AS THE SAFETY OF OTHERS IS IMPORTANT TO GBC. IN THIS INSTRUCTION MANUAL AND ON THE PRODUCT, YOU WILL FIND IMPORTANT SAFETY MESSAGES REGARDING THE PRODUCT. READ THESE MESSAGES CAREFULLY. READ ALL OF THE INSTRUCTIONS AND SAVE THESE INSTRUCTIONS FOR LATER USE.

THE SAFETY ALERT SYMBOL PRECEDES EACH SAFETY MESSAGE IN THIS INSTRUCTION MANUAL. THE SYMBOL INDICATES A POTENTIAL PERSONAL SAFETY HAZARD TO YOU OR OTHERS. THE FOLLOWING WARNINGS ARE FOUND UPON THIS PRODUCT.

ADVERTENCIA

Riesgo de choque eléctrico No abra: Adentro no ha y piezas reparables por el usuario. Mantenimiento solamente por

personal calificado

THIS SAFETY MESSAGE MEANS THAT YOU COULD BE SERIOUSLY HURT OR KILLED IF YOU OPEN THE PRODUCT AND EXPOSE YOURSELF TO HAZARDOUS VOLTAGE.

ADVERTENCIA

RODILLOS CALIENTES. PUNTO DE PINCHAMIENTO. Mantener manos y ropa a distancia.

THIS SAFETY MESSAGE MEANS THAT YOU COULD BE BURNED AND YOUR FINGERS COULD BE TRAPPED AND CRUSHED IN THE HOT ROLLERS. CLOTHING, JEWELRY AND LONG HAIR COULD BE CAUGHT IN THE ROLLERS AND PULL YOU INTO THEM.

ADVERTENCIA

NAVAJA FILOSA. Mantener manos y

dedos a distancia.

THIS SAFETY MESSAGE MEANS THAT YOU COULD CUT YOURSELF IF YOU ARE NOT CAREFUL.

WARNING: THIS SAFETY ALERT SYMBOL PRECEDES EACH SAFETY MESSAGE IN THIS INSTRUCTION MANUAL. THE SYMBOL INDICATES A POTENTAL PERSONAL SAFETY HAZARD TO YOU OR OTHERS.

WARNING: DO NOT ATTEMPT TO SERVICE OR REPAIR THE 4064-1 WF LAMINATOR.

WARNING: DO NOT CONNECT THE LAMINATOR TO AN ELECTRICAL SUPPLY OR ATTEMPT TO OPERATE THE LAMINATOR UNTIL YOU HAVE COMPLETELY READ THESE INSTRUCTIONS. MAINTAIN THESE INSTRUCTIONS IN A CONVENIENT LOCATION FOR FUTURE REFERENCE.

Risque de Secousseélectrique. Ne pas ouvrir. Pas de pièces réparables par l'utilisateur. Entretien seulement par personnel qualifié.

Attention

ROULEAUX CHAUDS. POINT DE PINCEMENT. Tenir mains et vêtements à l'écart.

LAME COUPANTE.

Tenir mains et doigts à l'écart.

Attention

Avertissement

Electrical shock hazard. Do not open. No user serviceable parts inside. Refer servicing to qualified service

personnel.

Avertissement

HOT ROLLS. PINCH POINT.

Keep hands and clothing away.

Avertissement

SHARP BLADE. Keep hands and

clothing away.

IMPORTANT SAFEGUARDS

WARNING: TO GUARD AGAINST INJURY THE FOLLOWING SAFETY PRECAUTIONS MUST BE OBSERVED IN INSTALLATION AND USE OF THE LAMINATOR.

General:

Keep hands, long hair, loose clothing, and articles such as necklaces or ties away from the front of the heat and pull rollers to avoid entanglement and entrapment.

The heat rollers can reach temperatures over 300˚F (150°C). Avoid contact with the heat rollers during operation or shortly after power has been removed from the laminator.

Keep hands and fingers away from the path of the sharp film cutter blades.

Do not use the laminator for other than its intended purpose. Avoid moving the Laminator on uneven floor surfaces. Never

tilt the laminator. Do not defeat or remove electrical and mechanical safety

equipment such as interlocks, shields and guards. Do not insert objects unsuitable for laminating or expose the

equipment to liquids.

Electrical:

The Laminator should be connected only to a source of power as indicated in these instructions and on the serial plate located on the rear of the laminator. Contact an electrician should the attachment plug provided with the Laminator not match the receptacles at your location.

WARNING: THE RECEPTACLE MUST BE LOCATED NEAR THE EQUIPMENT AND EASILY ACCESSIBLE.

Do not operate the Laminator with a damaged power supply cord or attachment plug, upon occurrence of a malfunction, or after the laminator has been damaged. Contact GBC’s Technical Service Department or your dealer/distributor for assistance.

Service:

Perform only the routine maintenance procedures referred to in these instructions

WARNING: DO NOT ATTEMPT TO SERVICE OR REPAIR THE LAMINATOR

Disconnect the plug from the receptacle and contact GBC’s Technical Department or your dealer/distributor when one or more of the following has occurred.

• The power supply cord or attachment plug is damaged.

• Liquid has been spilled into the laminator.

• The laminator is malfunctioning after being mishandled.

• The laminator does not operate as described in these

instructions.

GBC 4064WF-1 Operation Manual

WARRANTY

Limited 90- Day Warranty

GBC warrants to the original purchaser for a period of ninety days on labor and one year on parts after installation that this laminator is free from defects in workmanship and material under normal use and service. GBC’s obligation under this limited warranty is limited to replacement or repair, at GBC’s option, of any part found defective by GBC without charge for material or labor.

THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED. WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED. ANY REPRESENTATIONS OR PROMISES INCONSISTENT WITH, OR IN ADDITION TO, THIS LIMITED WARRANTY ARE UNAUTHORIZED AND SHALL NOT BE BINDING UPON GBC. IN NO EVENT SHALL GBC BE LIABLE FOR ANY SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, WHETHER OR NOT FORESEEABLE.

SPECIFICATIONS

Agency Approval cULus Operating Speed Up to 20fpm MAX Maximum Temperature 300°F (150°C) Maximum Mounting

Thickness

Main Roller-1 in. (25.4 mm) Max.

Pull Roller-1 in. (25.4 mm) Working gap. 1 in. total opening gap. Maximum Film Width 64 in. (162.5 cm) Dimensions (W x D x H) Unit alone: (Uncrated)

82.5in x 41in. x 54in.

(209cm x 104cm x 137cm.)

Depth of 4064-1 is 44.4 in (112 cm) with tables in up position. Weight Unit alone: 1500 lb (680 Kg).

Shipping: 1700 lb (771 Kg). Electrical Requirements

US ModelsCE ModelsFCC NOTE

Refer to the serial plate located on the rear of the laminator for the specific electrical rating

applicable to the unit.

220V, 40Amps, 60 HZ. Single Phase. 8500Watts

380VAC, 13Amps, 50HZ. 3 Phase, 8500 Watts

FCC Class A Notice - Notification pour les Etats-Unis

Note: This equipment has been tested and found to comply with the limits for a Class A digital

device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable

protection against harmful interference when the equipment is operated in a commercial

environment. This equipment generates, uses, and can radiated radio frequency energy and, if not

installed and used in accordance with the instruction manual, may cause harmful interference to radio

communications. Operation of this equipment in a residential area is likely to cause harmful

interference in which case the user will be required to correct the interference at their own expense.

Canada Class A Notice - Avis Canada, Class A

This Class A digital apparatus complies with Canadian ICES-003.

Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.

Modifications

Any modifications made to this device that are not approved by General Binding Corporation may

void the authority granted to the user by the FCC and/or by Industry Canada to operate this

equipment.

Toutes modifications apportées à ce dispositif et non approuvées par General Binding Corporation

annuleront le droit accordé à l'utilisateur par le FCC et/ou par Industrie Canada de faire fonctionner

cet équipement.

This limited warranty shall be void if the laminator has been misused; mishandled; damaged by negligence, by accident, during shipment, or due to exposure to extreme conditions; repaired, altered, moved, or installed by anyone other than GBC or its authorized agents; or if incompatible film was used. GBC’s obligation under this limited warranty does not include routine maintenance, cleaning, adjustment, normal cosmetic or mechanical wear, or freight charges.

Without limiting the generality of the previous paragraph, GBC’s obligation under this limited warranty does not include:

1. Damage caused to the rollers by knives, razors, or other

sharp tools: by any foreign objects falling into the working area of the laminator; or by cleaning the laminator with solutions or materials that harm its surfaces;

2. Damage caused by adhesives; nor

3. Damage caused by lifting, tilting or attempting to position

the laminator other than rolling it on its castors across even surfaces.

FOR EUROPEAN UNION RESIDENTS ONLY: This guarantee does not affect the legal rights which consumers have under applicable national legislation governing the sale of consumer goods.

GBC 4064WF-1 Operation Manual

PRE-INSTALLATION

Before a 4064WF-1 Laminator can be installed, ensure the following requirements are met:

1. Are doorways and hallways wide enough for the

laminator to be moved to the installation site?

2. Is there ample room for the laminator?

• A work area must be established that allows for

operation in both the front and rear of the laminator and provides space for efficient material flow.

3. Is the environment appropriate for the laminator?

• The laminator requires a clean, dust and vapor

free environment to operate properly.

• Avoid locating the laminator near sources of heat

or cold. Avoid locating the laminator in the direct path of forced, heated or cooled air.

CAUTION: Air flow can cause uneven heating / cooling of the rollers and result in poor output quality.

4. Have you contacted a certified electrician to wire

the receptacle and ensure that adequate power is being supplied, having the appropriate capacity, over current protection and safety lockouts available?

GBC 4064WF-1 Requires:

• 220V at 60Hz with 40 amps single phase.

• Nema 6-50 P 50 A 250 V Receptacle

This Machine is supplied with a Nema 6-50 male plug.

INSTALLATION

1. Shipping damage should be brought to the immediate attention of the delivering carrier.

2. With assistance, carefully roll the laminator into position over flat and even surfaces.

3. The laminator should be positioned to allow exiting film to flow freely to the floor or a work table. Accumulation of

laminate immediately behind the laminator as it exits the equipment may cause the film to wrap around the pull rollers, resulting in a “jammed” condition.

4. Avoid locating the laminator near sources of heat or cold. Avoid locating the laminator in the direct path of forced,

heated or cooled air.

5. Once the laminator has been properly positioned, lock the castors in place. Locking the castors prevent the machine

from rolling during set up, operation or servicing.

6. Connect the attachment plug provided with the laminator to a suitably grounded outlet. Avoid connecting other

equipment to the same branch circuit to which the laminator is connected, as this may result in nuisance tripping of circuit breakers or blowing fuses.

Note: Machine must be leveled to ensure best performance. Level the machine by lowering both the main and pull rolls.

Lay a level on top of the main and pull rolls. Then, check level from main roll to pull roll on right and left side of the roll. Finally, check by placing the level diagonally across lower main to lower pull rolls.

GBC 4064WF-1 Operation Manual

FRONT CONTROL GUIDE

FIGURE 1.

7. Front Roller Press:

• When pressed, the Main Rollers will move to the

Press or Down position.

8. Front Roller Release:

• When pressed, Top Main Roller will move to the

Up or Release position.

9. Reset:

• When pressed, the counter will reset to “0”.

10. Rear Roller Press:

• When pressed, The Pull Roller or Rear Roller

will move to the Press or Down position.

11. Rear Roller Release:

• When pressed, The Pull Roller or Rear Roller

will move to the Release or Up position.

12. Cooling:

When pressed, The Cooling Fans will Turn On.

•

When pressed again, they will turn Off.

13. Start:

• When pressed, The Pull rollers or Rear Roller

will move to the Press or Down Position.

14. Stop:

• When pressed, The Rollers will stop rotating.

1. LCD:

• The LCD will display the settings the machine is

currently set for.

• Illuminates when the laminator is plugged in and

2. Top Set Temp:

3. Bottom Set Temp:

4. Speed:

5. Job Mode:

6. Master Dial:

POWER ON/OFF is in the on, (I), position.

Displays settings for the top heater, bottom heater, speed, job mode, and ready/wait.

• TOP: -refers to the Top Main Rollers temperatures

setting.

• BOT: - refers to the Bottom Main Rollers

temperatures setting.

• Mode: -Displays the current Machines Mode. It will

read either FWD or REV.

• Speed: Will display the set speed.

• POS: Will indicate the roll gap or position.

• This will display the “Set Temp.” of the Top

Main Roller.

• This will display the “Set Temp.” of the Bottom

Main Roller.

• This will display the “Set Speed.” of the

Laminator.

• When pressed, the Job Selection will activate.

By rotating the Master Dial, You can select the Job Needed. When Job Save is pressed and held, the current job settings will save for that Job.

• Increases (+) or decreases (-) the numeric value

for the selected setting when turned. Navigates through the Job Selections.

15. Direction:

• When pressed, the direction of the machine can

be changed. Forward and Reverse.

GBC 4064WF-1 Operation Manual

There are 2 Lamination Processes on 4064WF-1, LAM and ACCUSHIELD.

LAM: This setting is intended to be used when an operator wants to use both the top and bottom heater, and wants full downward pressure on the Main Rolls.

To Select a Different Pressure or Gap:

Press STOP to stop the machine. Press JOB. Rotate the MASTER DIAL.

The Pressure and Gap selections are: LAM, 0”, 1/16”, 1/8”, 3/16”, ¼”, 3/8”, ½”, ¾”, 1”

FIGURE 1.

FIGURE 1 shows: Top and Bottom heat is set to 32* Position of the Rollers are Set at the highest downward pressure. The distance this machine ran since being reset is 36ft. WAIT indicates the machine is out of the range of the set temp. Speed is set for 7ft/mn The direction of the laminator is set to go forward.

FIGURE 2.

FIGURE 2 shows: The Top Heat has been set to 220*F The Bottom Heat has been set to 115*F Position of the Rollers are Set at the highest downward pressure. The distance this machine ran since being reset is 36ft. READY Indicates that the temperature has reach the desired set-temp. Speed is set for 7ft/mn The direction of the laminator is set to go forward.

GBC 4064WF-1 Operation Manual

A-SHLD: This setting is intended to be used when an operator wants to run ACCUSHIELD. This process requires the rollers to rotate as soon as the solenoids are activated. ACCUSHIELD also requires that the lower roll NOT heat up. All the settings in A-SHLD will have: The lower roll pre-set to 32*F Rollers will rotate as soon as the rollers drop. Rollers will rise before the rollers stop rotating.

To Select ACCUSHIELD Mode:

Press STOP. Press JOB. Rotate the Master Dial until LAM is shown. Press and hold the JOB Button. (The machine will “Beep” indicating that the machine is now in ACCUSHIELD Mode.). The LCD will Indicate ACCUSHIELD, and then display the Gap or Pressure.

To Select a Different Pressure or Gap:

Press STOP to stop the machine. Press JOB. Rotate the MASTER DIAL.

The Pressure and Gap selections are: LAM, 0”, 1/16”, 1/8”, 3/16”, ¼”, 3/8”, ½”, ¾”, 1”

FIGURE 3.

FIGURE 3 shows: The Top Heat has been set to 265*F The Bottom Heat is pre-set to 032*F Position of the Rollers are Set at the highest downward pressure. The distance this machine ran since being reset is 96ft. READY Indicates that the temperature has reach the desired set-temp. Speed is set for 3ft/mn The direction of the laminator is set to go forward.

GBC 4064WF-1 Operation Manual

Saving Temps and Speeds

The operator is able to save Temps and Speeds for certain processes on the 4064WF-1.

When operating the laminator in the lamination mode, the operator can save the Speed, Top Heat, & Bottom Heat.

For each Gap or Pressure setting, one job can be saved. Ex: When the GAP is set on 0”, the TOP & BOTTOM Heat can be saved, as well as the speed.

To Save the TOP Heat:

Press “TOP TEMP” Rotate the Master Dial until the desired Temp is displayed. Press and hold “TOP TEMP”. When the “TEMP” on the LCD stops Blinking, the Temp for this Setting is saved.

To Save the BOTTOM Heat:

Press “BOT TEMP” Rotate the Master Dial until the desired Temp is displayed. Press and hold “BOT TEMP”. When the “TEMP” on the LCD stops Blinking, the Temp for this Setting is saved.

To Save the Speed:

Press “SPEED”. Rotate the Master Dial until the desired Speed is displayed. Press and hold “SPEED”. When SPEED stops blinking, the Speed is saved.

NOTE: When operating the laminator in the ACCUSHIELD mode, the operator can only save the Speed, & Top Heat.

GBC 4064WF-1 Operation Manual

LCD QUICK REFERENCE SHEET

Figure 1 TOP:265*F BOT:032*F POS:LAM

FRONT TENSION ERR!!!!

WAIT

SPD: 03ft

FRONT

Figure 2 TOP:265*F BOT:032*F POS:LAM

FRONT TENSION SEARCHING!

WAIT

SPD: 03ft

FRONT

Figure 3 TOP:265*F BOT:032*F POS:LAM

REAR TENSION ERR!!!!

WAIT

SPD: 03ft

FRONT

Figure 4 TOP:265*F BOT:032*F POS:LAM

REAR TENSION SEARCHING!

WAIT

SPD: 03ft

FRONT

Figure 5 TOP:265*F BOT:032*F POS:LAM

E-SWITCH PRESSED!!!

WAIT

SPD: 03ft

FRONT

Figure 6 TOP:265*F BOT:032*F POS:LAM

FR ACTIVATE SAFETY!!!

WAIT

SPD: 03ft

FRONT

FIGURE 1: When jobs are changed, the shim dials will automatically rotate to the desired setting. Front Tension Error indicates that the Front Shim Dial has not located the desired setting.

• Make sure Air is applied to the machine.

• Re-set the Main Power.

FIGURE 2: When jobs are changed, the shim dials will automatically rotate to the desired setting. As the Front Shim Dials are locating the desired setting, the LCD will indicate this by displaying: FRONT TENSION SEARCHING.

• Wait for Shim Dial to locate the desired

setting.

FIGURE 3: When jobs are changed, the shim dials will automatically rotate to the desired setting. Rear Tension Error indicates that the Rear Shim Dial has not located the desired setting.

• Make sure Air is applied to the machine.

• Re-set the Main Power.

FIGURE 4: When jobs are changed, the shim dials will automatically rotate to the desired setting. As the Rear Shim Dials are locating the desired setting, the LCD will indicate this by displaying: REAR TENSION SEARCHING.

• Wait for Shim Dial to locate the desired

setting.

FIGURE 5: When an Emergency Stop is pressed, the LCD will indicate: E-SWITCH PRESSED!!

• Locate the Emergency Stop that is

activated.

• Return the Emergency Switch to normal

position.

• Now the Machine can be operated.

FIGURE 6: When a Safety Interlock is not correctly positioned, the LCD will read: ACTIVATE SAFETY!

• Locate the Safety Interlock that is not

properly set.

• Now the Machine can be operated.

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