GBC 4064WF-1 User Manual

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GBC 4064WF-1 Operation Manual

GBC 4064WF-1

INSTALLATION & OPERATING MANUAL

Part Number: TBD, Rev A.

GB Operating Instructions

I Istruzioni per l'Uso

D Bedienungsanleitungen

NL Gebruiksaanwijzing

F Mode d'Emploi

Part Number: TBD

E Instrucciones de Operación

GBC 4064WF-1 Operation Manual

The information in this publication is provided for referen ce and is beli eved to be accu rate an d compl ete. Gene ral Binding Corp oration (GBC) is not liable for errors in this publication or for incidental or consequential damage in connection with the furnishing or use of the info rmation in this pu blication, includi ng, but not limited to, any implied warranty of fitness or merchantability for any particular use.

GBC reserves the right to make changes to this publicat ion and to the products described in it without notice. All specif icat io ns and information concerning products are subject to change without notice. Reference in this publication to in formation or products protected b y copyright or patent does not convey any license under the rights of GBC or others. GBC assumes no liability arising from infringem e nts of patents or any other rights of third parties.

This publication is copyrighted © 2006 by GBC. All rig hts reserved. The information contain ed in this publication is propriet ary and may not be reproduced, stored, transmitted, or transferred, in whole or in part, in any form without the prior and express written permission of GBC.

Le informazioni contenute in questo documento sono fornite a titolo di referenza e sono considerate corrette e complete. General Binding Corporation (GBC) no si responsabilizza di eventuali errori conten uti in questo documento, né di dan ni incident ali o conseguent i relazionati con la fornitura e l’uso d elle informazi oni in questo documento, includendo senza limitazioni qualsiasi garanzia d’idoneità o commerciabilità per qualsiasi uso particolare.

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Copyright © 2006 Esta publicación está amparada por derechos de pr opiedad intelectual de GBC. T odos los derechos reservados. La información contenida en este documento es de propiedad exclusiva y no puede reproducirse, almacenarse, transmitirse o transferirse, en su totalidad o en partes, y de ninguna manera, sin la autorización previa y por escrito de GBC.

GBC 4064WF-1 Operation Manual

TABLE OF CONTENTS

Description Cover

Legal Disclaimer Table of Contents Important Safety Instructions Important Safeguards

General ,Electric & Service

Warranty Specifications Pre- Installation Installation Front Control Guide Lamination Processes

Selecting Gaps and Pressures

AccuShield Mode Saving Temps and Speeds LCD Quick Reference LCD Detailed Reference Sheet

Features Guide

Emergency-Stop Buttons Heated Main Roll-Top Heated Main Roll-Bottom Media Pressure Plate Front Table Table Idler Safety Light Beam System Rewinder Tubes Upper Tension Idler Bar Rewinder Clutch Adjustment Nip Pressure Gauge Pneumatic Adjustment Knob Main Air Supply Tension Knobs Swing Out Film Shafts Core Chucks Upper Pull Roller Lower Pull Roller Rear Table Safety Interlock Switch Rear Slitter Rear Slitter Track Rear Table Media Idler In-Line Slitters Slitter Blade Slitter Bar Mounting Pull Roller Clutch Main Circuit Breaker Fuses Foot Switch Power Cord

Page

No.

1 2 3 4 4

5 5 6 6 7 8 8

9 10 11 12

13 13 13 13 13 13 13 13 13 13 13 13 13 14 14 14 14 14 14 14 14 14 14 14 14 14 14 15 15 15 15 15

Description Sequence of Operations

Operating Instructions

Film Loading and Threading Load a Roll of Film Webbing Thermal Film using

Threading Card

Webbing PSA Film / Mount Adhesive

Using Threading Card Start Laminating Method for Tacking new Film to

Existing Film To Unweb The Laminator Clearing a Film Jam (Wrap– Up)

Applications

Pre-Coating Boards Mounting Pre-Coated Boards Single Sided Lamination Creating a Decal Mounting a Decal Thermal Encapsulation AccuShield™

2-Sided PSA 1-Sided PSA 2-Side Thermal PSA Decal PSA Mounting

Speed/Temperature Control

The Art of Lamination

Basic Rules Film Tension Heat Output

Maintenance

Trouble Shooting Guide

Service Agreement

Page

No.

17 17 17

19 20

21 22 22

23 23 23 23 24 24 24 25 26 27 28 29 30

31 31 31 32 32

GBC 4064WF-1 Operation Manual

IMPORTANT SAFETY INSTRUCTIONS

YOUR SAFETY AS WELL AS THE SAFETY OF OTHERS IS IMPORTANT TO GBC. IN THIS INSTRUCTION MANUAL AND ON THE PRODUCT, YOU WILL FIND IMPORTANT SAFETY MESSAGES REGARDING THE PRODUCT. READ THESE MESSAGES CAREFULLY. READ ALL OF THE INSTRUCTIONS AND SAVE THESE INSTRUCTIONS FOR LATER USE.

THE SAFETY ALERT SYMBOL PRECEDES EACH SAFETY MESSAGE IN THIS INSTRUCTION MANUAL. THE SYMBOL INDICATES A POTENTIAL PERSONAL SAFETY HAZARD TO YOU OR OTHERS. THE FOLLOWING WARNINGS ARE FOUND UPON THIS PRODUCT.

ADVERTENCIA

Riesgo de choque eléctrico No abra: Adentro no ha y piezas reparables por el usuario. Mantenimiento solamente por

personal calificado

THIS SAFETY MESSAGE MEANS THAT YOU COULD BE SERIOUSLY HURT OR KILLED IF YOU OPEN THE PRODUCT AND EXPOSE YOURSELF TO HAZARDOUS VOLTAGE.

ADVERTENCIA

RODILLOS CALIENTES. PUNTO DE PINCHAMIENTO. Mantener manos y ropa a distancia.

THIS SAFETY MESSAGE MEANS THAT YOU COULD BE BURNED AND YOUR FINGERS COULD BE TRAPPED AND CRUSHED IN THE HOT ROLLERS. CLOTHING, JEWELRY AND LONG HAIR COULD BE CAUGHT IN THE ROLLERS AND PULL YOU INTO THEM.

ADVERTENCIA

NAVAJA FILOSA. Mantener manos y

dedos a distancia.

THIS SAFETY MESSAGE MEANS THAT YOU COULD CUT YOURSELF IF YOU ARE NOT CAREFUL.

WARNING: THIS SAFETY ALERT SYMBOL PRECEDES EACH SAFETY MESSAGE IN THIS INSTRUCTION MANUAL. THE SYMBOL INDICATES A POTENTAL PERSONAL SAFETY HAZARD TO YOU OR OTHERS.

WARNING: DO NOT ATTEMPT TO SERVICE OR REPAIR THE 4064-1 WF LAMINATOR.

WARNING: DO NOT CONNECT THE LAMINATOR TO AN ELECTRICAL SUPPLY OR ATTEMPT TO OPERATE THE LAMINATOR UNTIL YOU HAVE COMPLETELY READ THESE INSTRUCTIONS. MAINTAIN THESE INSTRUCTIONS IN A CONVENIENT LOCATION FOR FUTURE REFERENCE.

Risque de Secousseélectrique. Ne pas ouvrir. Pas de pièces réparables par l'utilisateur. Entretien seulement par personnel qualifié.

Attention

ROULEAUX CHAUDS. POINT DE PINCEMENT. Tenir mains et vêtements à l'écart.

LAME COUPANTE.

Tenir mains et doigts à l'écart.

Attention

Avertissement

Electrical shock hazard. Do not open. No user serviceable parts inside. Refer servicing to qualified service

personnel.

Avertissement

HOT ROLLS. PINCH POINT.

Keep hands and clothing away.

Avertissement

SHARP BLADE. Keep hands and

clothing away.

IMPORTANT SAFEGUARDS

WARNING: TO GUARD AGAINST INJURY THE FOLLOWING SAFETY PRECAUTIONS MUST BE OBSERVED IN INSTALLATION AND USE OF THE LAMINATOR.

General:

Keep hands, long hair, loose clothing, and articles such as necklaces or ties away from the front of the heat and pull rollers to avoid entanglement and entrapment.

The heat rollers can reach temperatures over 300˚F (150°C). Avoid contact with the heat rollers during operation or shortly after power has been removed from the laminator.

Keep hands and fingers away from the path of the sharp film cutter blades.

Do not use the laminator for other than its intended purpose. Avoid moving the Laminator on uneven floor surfaces. Never

tilt the laminator. Do not defeat or remove electrical and mechanical safety

equipment such as interlocks, shields and guards. Do not insert objects unsuitable for laminating or expose the

equipment to liquids.

Electrical:

The Laminator should be connected only to a source of power as indicated in these instructions and on the serial plate located on the rear of the laminator. Contact an electrician should the attachment plug provided with the Laminator not match the receptacles at your location.

WARNING: THE RECEPTACLE MUST BE LOCATED NEAR THE EQUIPMENT AND EASILY ACCESSIBLE.

Do not operate the Laminator with a damaged power supply cord or attachment plug, upon occurrence of a malfunction, or after the laminator has been damaged. Contact GBC’s Technical Service Department or your dealer/distributor for assistance.

Service:

Perform only the routine maintenance procedures referred to in these instructions

WARNING: DO NOT ATTEMPT TO SERVICE OR REPAIR THE LAMINATOR

Disconnect the plug from the receptacle and contact GBC’s Technical Department or your dealer/distributor when one or more of the following has occurred.

• The power supply cord or attachment plug is damaged.

• Liquid has been spilled into the laminator.

• The laminator is malfunctioning after being mishandled.

• The laminator does not operate as described in these

instructions.

GBC 4064WF-1 Operation Manual

WARRANTY

Limited 90- Day Warranty

GBC warrants to the original purchaser for a period of ninety days on labor and one year on parts after installation that this laminator is free from defects in workmanship and material under normal use and service. GBC’s obligation under this limited warranty is limited to replacement or repair, at GBC’s option, of any part found defective by GBC without charge for material or labor.

THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED. WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED. ANY REPRESENTATIONS OR PROMISES INCONSISTENT WITH, OR IN ADDITION TO, THIS LIMITED WARRANTY ARE UNAUTHORIZED AND SHALL NOT BE BINDING UPON GBC. IN NO EVENT SHALL GBC BE LIABLE FOR ANY SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, WHETHER OR NOT FORESEEABLE.

SPECIFICATIONS

Agency Approval cULus Operating Speed Up to 20fpm MAX Maximum Temperature 300°F (150°C) Maximum Mounting

Thickness

Main Roller-1 in. (25.4 mm) Max.

Pull Roller-1 in. (25.4 mm) Working gap. 1 in. total opening gap. Maximum Film Width 64 in. (162.5 cm) Dimensions (W x D x H) Unit alone: (Uncrated)

82.5in x 41in. x 54in.

(209cm x 104cm x 137cm.)

Depth of 4064-1 is 44.4 in (112 cm) with tables in up position. Weight Unit alone: 1500 lb (680 Kg).

Shipping: 1700 lb (771 Kg). Electrical Requirements

US ModelsCE ModelsFCC NOTE

Refer to the serial plate located on the rear of the laminator for the specific electrical rating

applicable to the unit.

220V, 40Amps, 60 HZ. Single Phase. 8500Watts

380VAC, 13Amps, 50HZ. 3 Phase, 8500 Watts

FCC Class A Notice - Notification pour les Etats-Unis

Note: This equipment has been tested and found to comply with the limits for a Class A digital

device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable

protection against harmful interference when the equipment is operated in a commercial

environment. This equipment generates, uses, and can radiated radio frequency energy and, if not

installed and used in accordance with the instruction manual, may cause harmful interference to radio

communications. Operation of this equipment in a residential area is likely to cause harmful

interference in which case the user will be required to correct the interference at their own expense.

Canada Class A Notice - Avis Canada, Class A

This Class A digital apparatus complies with Canadian ICES-003.

Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.

Modifications

Any modifications made to this device that are not approved by General Binding Corporation may

void the authority granted to the user by the FCC and/or by Industry Canada to operate this

equipment.

Toutes modifications apportées à ce dispositif et non approuvées par General Binding Corporation

annuleront le droit accordé à l'utilisateur par le FCC et/ou par Industrie Canada de faire fonctionner

cet équipement.

This limited warranty shall be void if the laminator has been misused; mishandled; damaged by negligence, by accident, during shipment, or due to exposure to extreme conditions; repaired, altered, moved, or installed by anyone other than GBC or its authorized agents; or if incompatible film was used. GBC’s obligation under this limited warranty does not include routine maintenance, cleaning, adjustment, normal cosmetic or mechanical wear, or freight charges.

Without limiting the generality of the previous paragraph, GBC’s obligation under this limited warranty does not include:

1. Damage caused to the rollers by knives, razors, or other

sharp tools: by any foreign objects falling into the working area of the laminator; or by cleaning the laminator with solutions or materials that harm its surfaces;

2. Damage caused by adhesives; nor

3. Damage caused by lifting, tilting or attempting to position

the laminator other than rolling it on its castors across even surfaces.

FOR EUROPEAN UNION RESIDENTS ONLY: This guarantee does not affect the legal rights which consumers have under applicable national legislation governing the sale of consumer goods.

GBC 4064WF-1 Operation Manual

PRE-INSTALLATION

Before a 4064WF-1 Laminator can be installed, ensure the following requirements are met:

1. Are doorways and hallways wide enough for the

laminator to be moved to the installation site?

2. Is there ample room for the laminator?

• A work area must be established that allows for

operation in both the front and rear of the laminator and provides space for efficient material flow.

3. Is the environment appropriate for the laminator?

• The laminator requires a clean, dust and vapor

free environment to operate properly.

• Avoid locating the laminator near sources of heat

or cold. Avoid locating the laminator in the direct path of forced, heated or cooled air.

CAUTION: Air flow can cause uneven heating / cooling of the rollers and result in poor output quality.

4. Have you contacted a certified electrician to wire

the receptacle and ensure that adequate power is being supplied, having the appropriate capacity, over current protection and safety lockouts available?

GBC 4064WF-1 Requires:

• 220V at 60Hz with 40 amps single phase.

• Nema 6-50 P 50 A 250 V Receptacle

This Machine is supplied with a Nema 6-50 male plug.

INSTALLATION

1. Shipping damage should be brought to the immediate attention of the delivering carrier.

2. With assistance, carefully roll the laminator into position over flat and even surfaces.

3. The laminator should be positioned to allow exiting film to flow freely to the floor or a work table. Accumulation of

laminate immediately behind the laminator as it exits the equipment may cause the film to wrap around the pull rollers, resulting in a “jammed” condition.

4. Avoid locating the laminator near sources of heat or cold. Avoid locating the laminator in the direct path of forced,

heated or cooled air.

5. Once the laminator has been properly positioned, lock the castors in place. Locking the castors prevent the machine

from rolling during set up, operation or servicing.

6. Connect the attachment plug provided with the laminator to a suitably grounded outlet. Avoid connecting other

equipment to the same branch circuit to which the laminator is connected, as this may result in nuisance tripping of circuit breakers or blowing fuses.

Note: Machine must be leveled to ensure best performance. Level the machine by lowering both the main and pull rolls.

Lay a level on top of the main and pull rolls. Then, check level from main roll to pull roll on right and left side of the roll. Finally, check by placing the level diagonally across lower main to lower pull rolls.

GBC 4064WF-1 Operation Manual

FRONT CONTROL GUIDE

FIGURE 1.

7. Front Roller Press:

• When pressed, the Main Rollers will move to the

Press or Down position.

8. Front Roller Release:

• When pressed, Top Main Roller will move to the

Up or Release position.

9. Reset:

• When pressed, the counter will reset to “0”.

10. Rear Roller Press:

• When pressed, The Pull Roller or Rear Roller

will move to the Press or Down position.

11. Rear Roller Release:

• When pressed, The Pull Roller or Rear Roller

will move to the Release or Up position.

12. Cooling:

When pressed, The Cooling Fans will Turn On.

•

When pressed again, they will turn Off.

13. Start:

• When pressed, The Pull rollers or Rear Roller

will move to the Press or Down Position.

14. Stop:

• When pressed, The Rollers will stop rotating.

1. LCD:

• The LCD will display the settings the machine is

currently set for.

• Illuminates when the laminator is plugged in and

2. Top Set Temp:

3. Bottom Set Temp:

4. Speed:

5. Job Mode:

6. Master Dial:

POWER ON/OFF is in the on, (I), position.

Displays settings for the top heater, bottom heater, speed, job mode, and ready/wait.

• TOP: -refers to the Top Main Rollers temperatures

setting.

• BOT: - refers to the Bottom Main Rollers

temperatures setting.

• Mode: -Displays the current Machines Mode. It will

read either FWD or REV.

• Speed: Will display the set speed.

• POS: Will indicate the roll gap or position.

• This will display the “Set Temp.” of the Top

Main Roller.

• This will display the “Set Temp.” of the Bottom

Main Roller.

• This will display the “Set Speed.” of the

Laminator.

• When pressed, the Job Selection will activate.

By rotating the Master Dial, You can select the Job Needed. When Job Save is pressed and held, the current job settings will save for that Job.

• Increases (+) or decreases (-) the numeric value

for the selected setting when turned. Navigates through the Job Selections.

15. Direction:

• When pressed, the direction of the machine can

be changed. Forward and Reverse.

GBC 4064WF-1 Operation Manual

There are 2 Lamination Processes on 4064WF-1, LAM and ACCUSHIELD.

LAM: This setting is intended to be used when an operator wants to use both the top and bottom heater, and wants full downward pressure on the Main Rolls.

To Select a Different Pressure or Gap:

Press STOP to stop the machine. Press JOB. Rotate the MASTER DIAL.

The Pressure and Gap selections are: LAM, 0”, 1/16”, 1/8”, 3/16”, ¼”, 3/8”, ½”, ¾”, 1”

FIGURE 1.

FIGURE 1 shows: Top and Bottom heat is set to 32* Position of the Rollers are Set at the highest downward pressure. The distance this machine ran since being reset is 36ft. WAIT indicates the machine is out of the range of the set temp. Speed is set for 7ft/mn The direction of the laminator is set to go forward.

FIGURE 2.

FIGURE 2 shows: The Top Heat has been set to 220*F The Bottom Heat has been set to 115*F Position of the Rollers are Set at the highest downward pressure. The distance this machine ran since being reset is 36ft. READY Indicates that the temperature has reach the desired set-temp. Speed is set for 7ft/mn The direction of the laminator is set to go forward.

GBC 4064WF-1 Operation Manual

A-SHLD: This setting is intended to be used when an operator wants to run ACCUSHIELD. This process requires the rollers to rotate as soon as the solenoids are activated. ACCUSHIELD also requires that the lower roll NOT heat up. All the settings in A-SHLD will have: The lower roll pre-set to 32*F Rollers will rotate as soon as the rollers drop. Rollers will rise before the rollers stop rotating.

To Select ACCUSHIELD Mode:

Press STOP. Press JOB. Rotate the Master Dial until LAM is shown. Press and hold the JOB Button. (The machine will “Beep” indicating that the machine is now in ACCUSHIELD Mode.). The LCD will Indicate ACCUSHIELD, and then display the Gap or Pressure.

To Select a Different Pressure or Gap:

Press STOP to stop the machine. Press JOB. Rotate the MASTER DIAL.

The Pressure and Gap selections are: LAM, 0”, 1/16”, 1/8”, 3/16”, ¼”, 3/8”, ½”, ¾”, 1”

FIGURE 3.

FIGURE 3 shows: The Top Heat has been set to 265*F The Bottom Heat is pre-set to 032*F Position of the Rollers are Set at the highest downward pressure. The distance this machine ran since being reset is 96ft. READY Indicates that the temperature has reach the desired set-temp. Speed is set for 3ft/mn The direction of the laminator is set to go forward.

GBC 4064WF-1 Operation Manual

Saving Temps and Speeds

The operator is able to save Temps and Speeds for certain processes on the 4064WF-1.

When operating the laminator in the lamination mode, the operator can save the Speed, Top Heat, & Bottom Heat.

For each Gap or Pressure setting, one job can be saved. Ex: When the GAP is set on 0”, the TOP & BOTTOM Heat can be saved, as well as the speed.

To Save the TOP Heat:

Press “TOP TEMP” Rotate the Master Dial until the desired Temp is displayed. Press and hold “TOP TEMP”. When the “TEMP” on the LCD stops Blinking, the Temp for this Setting is saved.

To Save the BOTTOM Heat:

Press “BOT TEMP” Rotate the Master Dial until the desired Temp is displayed. Press and hold “BOT TEMP”. When the “TEMP” on the LCD stops Blinking, the Temp for this Setting is saved.

To Save the Speed:

Press “SPEED”. Rotate the Master Dial until the desired Speed is displayed. Press and hold “SPEED”. When SPEED stops blinking, the Speed is saved.

NOTE: When operating the laminator in the ACCUSHIELD mode, the operator can only save the Speed, & Top Heat.

GBC 4064WF-1 Operation Manual

LCD QUICK REFERENCE SHEET

Figure 1 TOP:265*F BOT:032*F POS:LAM

FRONT TENSION ERR!!!!

WAIT

SPD: 03ft

FRONT

Figure 2 TOP:265*F BOT:032*F POS:LAM

FRONT TENSION SEARCHING!

WAIT

SPD: 03ft

FRONT

Figure 3 TOP:265*F BOT:032*F POS:LAM

REAR TENSION ERR!!!!

WAIT

SPD: 03ft

FRONT

Figure 4 TOP:265*F BOT:032*F POS:LAM

REAR TENSION SEARCHING!

WAIT

SPD: 03ft

FRONT

Figure 5 TOP:265*F BOT:032*F POS:LAM

E-SWITCH PRESSED!!!

WAIT

SPD: 03ft

FRONT

Figure 6 TOP:265*F BOT:032*F POS:LAM

FR ACTIVATE SAFETY!!!

WAIT

SPD: 03ft

FRONT

FIGURE 1: When jobs are changed, the shim dials will automatically rotate to the desired setting. Front Tension Error indicates that the Front Shim Dial has not located the desired setting.

• Make sure Air is applied to the machine.

• Re-set the Main Power.

FIGURE 2: When jobs are changed, the shim dials will automatically rotate to the desired setting. As the Front Shim Dials are locating the desired setting, the LCD will indicate this by displaying: FRONT TENSION SEARCHING.

• Wait for Shim Dial to locate the desired

setting.

FIGURE 3: When jobs are changed, the shim dials will automatically rotate to the desired setting. Rear Tension Error indicates that the Rear Shim Dial has not located the desired setting.

• Make sure Air is applied to the machine.

• Re-set the Main Power.

FIGURE 4: When jobs are changed, the shim dials will automatically rotate to the desired setting. As the Rear Shim Dials are locating the desired setting, the LCD will indicate this by displaying: REAR TENSION SEARCHING.

• Wait for Shim Dial to locate the desired

setting.

FIGURE 5: When an Emergency Stop is pressed, the LCD will indicate: E-SWITCH PRESSED!!

• Locate the Emergency Stop that is

activated.

• Return the Emergency Switch to normal

position.

• Now the Machine can be operated.

FIGURE 6: When a Safety Interlock is not correctly positioned, the LCD will read: ACTIVATE SAFETY!

• Locate the Safety Interlock that is not

properly set.

• Now the Machine can be operated.

GBC 4064WF-1 Operation Manual

LCD DETAILED REFERENCE SHEET

FIGURE 1

TOP: 230*F BOT: 230*F POS: ½”

WAIT

SPEED: 05ft

REAR

DISTANCE: 00000ft.

FIGURE 1:

• Top Temp is set for 230*F

• Bottom Temp is set for 230*F

• Position of Rollers or Job is ½ inch.

• Distance the machine ran is 00000ft.

• WAIT indicates that the heat has not reached

the set point. (To see the current actual temp, press and hold the Master Dial.)

• REAR indicates that the unit is set to run in

reverse mode.

FIGURE 2

FIGURE 3

TOP: 230*F BOT: 230*F POS: ½”

WAIT

SPEED: 05ft

REAR

SEARCHING

FIGURE 3:

• Top Temp is set for 230*F

• Bottom Temp is set for 230*F

• Position of Rollers or Job is ½ inch.

• SEARCHING indicates that the shim dials

are searching for the correct location..

• WAIT indicates that the heat has not reached

the set point. (To see the current actual

temp, press and hold the Master Dial.)

• REAR indicates that the unit is set to run in

reverse mode.

TOP: 230*F BOT: 230*F

POS: ½”

WAIT

SPEED: 05ft

REAR

E-SWITCH PRESSED!

FIGURE 2:

• Top Temp is set for 230*F

• Bottom Temp is set for 230*F

• Position of Rollers or Job is ½ inch.

• E-SWITCH PRESSED! Indicates that there

is an Emergency Stop pressed. The machine will not run until the E-Stop is released.

• WAIT indicates that the heat has not reached

the set point. (To see the current actual

temp, press and hold the Master Dial.)

• REAR indicates that the unit is set to run in

reverse mode.

GBC 4064WF-1 Operation Manual

FEATURES/ACCESORIES GUIDE

Refer to the following pages for detailed information on the

Features

FIGURE A

2 Table Idler: (FIGURE C, Item 2)

The Table Idler assists feeding of images into the web. It is helpful in roll to roll operation and helps move large rigid panels through the nip.

FIGURE D

1. Emergency Stop Buttons: (FIGURE A, Item 1)

Four E-Stop buttons are on the Laminator located on the top of the Laminator at all four corners. To Engage E-Stop buttons, press any E-Stop Safety Push button to stop the roller movement. To disengage turn the push button clockwise when the emergency condition has been resolved.

FIGURE B

1. Heated Main Top Roller: (FIGURE B, Item 1)

Silicone rubber coated steel tube heat the laminating film and compress the heated film to the items being laminated. Heat is provided by an internal heating element.

2. Heated Main Bottom Roller: (FIGURE B, Item 2)

Silicone rubber coated steel tube heat the laminating film and compress the heated film to the items being laminated. Heat is provided by an internal heating element.

3. Media Pressure Plate: (FIGURE B, Item 3)

The Pressure Plate mounted to the front of the table helps hold down the image as it enters the Nip Area. To remove, move Spring Pin, and remove Pressure Plate.

FIGURE C

1. Safety Light Beam System: (FIGURE D, Item 1)

The 4064WF-1 uses a Safety Light Beam to protect the end-user from harm. When this Beam is blocked, the Rollers will stop rotating. Once the Beam is interrupted, the operator must re-start the machine by pressing Run. There are 2 sets of Safety Light Beams. One set in the front, one set in the rear. (See Sequence of Operation Chart for detail sequence of the Safety Beam. Diagram 1 Page 11)

FIGURE E

1. Rewinder Tubes: (FIGURE E, Item 1)

Used to rewind release liners or finished Medias.

2. Upper Tension Idler Bar: (FIGURE E, Item 2)

The Upper Tension Idler Guides the upper lamination onto the Top Main Roller insuring a constant amount of wrap on the Top Main Roller.

FIGURE F

1. Rewinder Clutch Adjustment: (FIGURE F, Item 1)

The 4064WF-1 has Rewinder Tubes that will take-up release liners and rewind finished product. By rotating the gnarled disk (FIGURE F, Item 1) Counter Clockwise, the take up action will increase. Counter Clockwise will reduce the effect.

1. Front Table: (FIGURE C, Item 1)

The Front Table aids the operator when aligning media. The Front Table is stationary but pivots down for easy access to the film. To pivot the table down, lift up on the Media idler (FIGURE C, Item

2) and pull the table towards you. The table can now pivot down. The machine is limited to 3ft/min while either table is in the

Note: down position.

2. Nip Pressure: (FIGURE F, Item 2)

The 4064WF-1 uses pneumatics to operate the Main Rollers and Pull Rollers. You can adjust the amount of PSI that is desired on the Main Rollers and Pull Rolls by rotating the Pneumatic Adjustment Knob (FIGURE F, Item 3). To increase PSI, rotate the knob cock-wise. To reduce the amount of PSI, turn the knob counter clock-wise.

3. Pneumatic Adjustment Knob: (FIGURE F, Item 3)

GBC 4064WF-1 Operation Manual

To increase PSI, rotate the knob cock-wise. To reduce the amount of PSI, turn the knob counter clock-wise.

FIGURE G

1. Main Air Supply: (FIGURE G, Item 1)

The 4064WF-1 requires Compressed Air. Connect to the Main Air Supply at #1.

FIGURE H

2. Lower Pull Roll: (FIGURE I, Item 2)

The Pull rollers located at the back of the laminator are motor driven. They simultaneously pull the film and image. The Lower Pull Roller is clutched.

3. Rear Table: (FIGURE I, Item 3)

Used to support finished Media and used when running the machine from the rear.

4. Rear Table Safety Interlock Switch: (FIGURE I, Item 4)

The Rear Table Safety Switch ensures that the Rear Table is inserted properly and if not engaged, the machine will only operate with the foot switch at 3ft/mn.

FIGURE J

1 & 3. Swing -Out Film Unwind Shaft Brake Tension Knob: (FIGURE H, Item 1 & 3)

The Swing-out Film Shaft is used to provide tension to match materials going into the laminated rollers. To increase tension, rotate the knob clock-wise. To reduce tension, rotate the knob counter clock-wise

2 & 4. Swing -Out Film Unwind Shaft: (FIGURE H, Item 2 &4)

The Swing-out Film Shaft is used to provide tension to match material when holding media and materials.

5. Core Chucks: (FIGURE H, Item 5)

Bi-Directional Core Chucks grip the Medias supply tube. Our patented roller core chuck will allow the operator the ability to add or remove film with ease.

1. Upper Pull Roll: (FIGURE I, Item 1)

The Pull rollers located at the back of the laminator are motor driven. They simultaneously pull the film and image. The Upper Pull Roller (FIGURE I, Item 1) can be Raised and Lowered via the Main Control Panel.

FIGURE I

1. Rear Slitter: (FIGURE J, Item 1)

The Rear Slitter is used for slitting Media after lamination. Press down on the Slitter Assy’ (FIGURE J, Item 1) to engage the slitter.

2. Rear Slitter Track Assy’: (FIGURE J, Item 2)

The Rear Slitter Track Assy’ allows the Slitter Assy’ to travel the length of the Rear Table.

3. Rear Table Media Idler: (FIGURE J, Item 3)

Used for guiding Media through the laminator. The table Idler is helpful in roll to roll operation and helps move large ridged panels through the nip.

FIGURE K

1. In-Line Slitters: (FIGURE K, Item 1)

The In-Line Slitters allows the operator to slit images as they pass through the Main Rollers and into the Pull rollers. The trimmed waste can then be attached to the Rewinder Tubes and disposed of later.

2. Slitter Blade Switch: (FIGURE K, Item 2)

The Slitter Blade can be engaged by pressing down carefully on the Blade Switch. To disengage, carefully pull up on the Slitter Blade Switch.

3. In-Line Slitter Bar Mounting Lever: (FIGURE K, Item 3)

The In-Line Slitters bar mounting Lever Allows the operator to remove the Slitter Bar Assy’ or position it to the desired location.

4. In-Line Slitters Cutting Position: (FIGURE K, Item 4)

To lower the position of the In-Line Slitter Bar, release the Lever and relocate to the position shown in FIGURE K Item 4.

GBC 4064WF-1 Operation Manual

FIGURE L

FIGURE N

1. Pull Roll Clutch: (FIGURE L Item 1)

The Pull Roll Clutch provides tension on the laminated film between the main rolls and pull rolls as the material is cooling.

FIGURE M

1. Main Circuit Breaker/ ON/OFF Switch: (FIGURE M Item

To apply Main Power to the Laminator, Press the switch to the “ON” Position. To disconnect Main Power to the Laminator, press the switch to the “OFF” position.

2. Fuses: (FIGURE M Item 2)

There are 4 fuses. Each one is labeled to describe each fuses function.

3. Foot Switch Cord: (FIGURE M Item 3)

The Foot Switch is attached to the Footswitch cord.

4. Main Power Cord: (FIGURE M Item 4)

The main Power Cord is used to supply Main voltage to the Laminator.

1. Main Power Cord. (FIGURE N Item A)

The Main Power Cord Plugs into the Main Power Supply. See Power Requirements in the Specs part of the manual for required Voltage and Amperage.

2. Foot Switch. (FIGURE N Item B)

The Foot Switch allows the operator to run the machine hands free. When the PICO System is not blocked, the Foot Switch will activate the Main Rollers, and the machine will run at the set speed on the Main Control Panel. The Speed can be adjusted by selecting the Speed button and using the Main Dial to increase or decrease speed while unit is running.

GBC 4064WF-1 Operation Manual

SEQUENCE OF OPERATIONS Diagram #1

GBC U.S 4064WF-1 Effect of Fiber Optics on sequence of operation

Modes Situation 1 Situation 2 Situation 3

Machine Run Mode

Normal operation (No Interruption to any

safety circuitry & Fiber optic beam)

High speed.

Interrupted fiber optic beam or opened any safety circuitry.

Fiber optic beam cleared + all safety circuitries are closed

Forward Mode

Press push button forward switch

Reverse Mode

Press Reverse Push button switch.

Control panel: Forward Speed: Zero to

Max. Press “Run” push button to switch over from foot switch to the control panel.

Foot switch: Forward Speed: Zero to

Max. Note: Press foot pedal to change mode and take over from control panel at preset speed.

Reverse speed: Zero to

Max. Press “Run” push button to switch over from Foot switch to the Control panel.

Reverse speed: Zero to

Max. Note: Press foot pedal to change mode and take over from control panel.

Machine stops Instantly.

Use foot pedal to override @ 3f/m.

Machine Runs @ 3f/m.

(Automatic override from high to low voltage)

Machine stops Instantly.

Use Foot pedal to override @ 3f/m.

Machine Runs @ 3f/m.

(Automatic override from high to low voltage)

Machine will remain stationary until run switch is pressed.

Push RUN button switch to run machine again (Normal operation) mode.

Machine still remains at low voltage speed of 3f/m.

Steps required to run at (various speed): The operator will have two choices,

Choice A:

1. Release foot pedal to stop machine.

2. Press foot pedal again to start machine at original preset control panel knob speed (pot).

Choice B:

1. Press and hold “Run” push button switch on the control panel while foot is still on pedal.

2. Release foot pedal.

3. Adjust speed using “speed knob”

Machine must not run. It will remain stationary.

Push RUN button switch to run machine again at Normal operation mode.

Machine still remains at low voltage speed of 3f/m.

Steps required to run at (various speed): The operator will have two choices,

Choice A:

1. Release foot pedal to stop machine.

2. Press foot pedal again to start machine at original preset control panel knob speed (pot).

Choice B:

1. Press and hold “Run” push button switch on the control panel while foot is still on pedal.

2. Release foot pedal.

3. Adjust speed using “speed knob”

GBC 4064WF-1 Operation Manual

OPERATING INSTRUCTIONS

Film Loading & Threading

The top and bottom rolls of laminating film must be of the same width and be present simultaneously. A Small amount of adhesive will “squeeze out” during Lamination. Hardened adhesive deposits can damage the heat rollers.

CAUTION:

Adhesive will deposit on the rollers if:

• Only one roll is used.

• Different widths of rolls are loaded together.

• Either roll is loaded adhesive side against a heat

roller.

• One or both rolls of film are allowed to run

completely off its core.

The adhesive side of the film is on the inner side of the web (Fig. 17A & B). The shiny side of clear film must contact the heat rollers. The dull side of the film contains the adhesive. Use extreme caution when loading delustered (matte) film as both sides appear dull.

Always change the top and bottom supply rolls at the same time. Near the end of each roll of GBC laminating film is a label stating “Warning-End of Roll”. The appearance of this label on either the top or bottom roll requires that new rolls of film be installed as soon as the item presently being laminated completely exits the rear of th e laminator.

Do not introduce any additional items into the laminator when the warning label is visible.

To load a roll of film: (Fig. 18)

1. Pull the swing out shaft clevis pin up.

2. Swing shaft outward.

3. Slide the roll of film onto the film shaft ensuring

Adhesive side is out.

4. Push the film shaft back into the film shaft

Support saddle.

5. Push the clevis pin down.

6. Center the roll of film.

Polyester surface

FIGURE 17

6 =

FIGURE 18

GBC 4064WF-1 Operation Manual

Webbing Thermal Film Using Threading Card

CAUTION: The laminator rollers will be hot and

can burn you. For pressure sensitive film (PSA), refer to the section titled

WEBBING: USING FILM THREADING CARD FOR PSA FILM.

1. Turn the Main Power ON /OFF to On.

2. Set top and bottom temperature with regards to the

film type used.

3. Ensure no brake tension is applied to the film shafts.

4. Pull the top roll film down under the upper idler bar

and allow to drape over the top heat roller (Fig. 19)

5. Pull the lower film behind the lower idler bar, Lower

the table Pull Film up towards the film draped over the top heat roller and adhere the Lower Film to the upper Film (Fig. 20).

6. Pivot the table back to its feeding position while

ensuring the threading card is on top of the feed table (Fig. 21).

7. Use a threading card to push the two materials into

the heat roller nip.

8. Lower the main roller to initial contact with the

threading card.

9. Ensure forward is selected for Motor direction and

Press the Foot Switch

10. From the rear of the machine, guide the web over the

chill idler, if installed, and through the pull rollers.

11. Once the web has entered the pull roller nip, lower

the pull roller nip. Adjust unwind film tension; use as little tension as possible to get smooth output.

12. Once the threading card has completely exited the

pull rollers, press the stop ( ) button.

13. Now refer to the section entitled START

LAMINATING.

THERMAL LAMINATE

FIGURE 19

FIGURE 20

THERMAL

LAMINATE

THERMAL LAMINATE

THERMAL

LAMINATE

THERMAL LAMINATE

FIGURE 21

GBC 4064WF-1 Operation Manual

Webbing PSA Film/Mount Adhesive Using Threading Card

The laminator should be cool to the touch before Proceeding.

1. Turn the Power ON /OFF to On

2. Load the rolls of film as illustrated in (Fig. 22).

Ensure no brake tension is applied to the film shafts.

3. Pull the top roll of film down under the idler bar

and up to the upper front rewind tube.

4. Place one piece of masking tape in the center of

Mount

Adhesive

FIGURE 22

REWIND TUBE

FIGURE 23

Mount

Adhesive

PSA

Film

PSA Film

CHILLED ROLLER

HEAT ROLLER

the film and secure to the rewind tube.

5. Make two full wraps around the rewind tube,

and then score the laminate without cutting the release liner. Pull the laminate down allowing it to drape over the upper roller (Fig. 22).

6. Pull the mount adhesive up towards the film

draped over the upper heat roller (Fig. 23).

7. Stick the mount adhesive to the exposed

adhesive of the upper role.

8. Insert the table back to its feeding position

while ensuring the threading card is on top of the feed table (Fig. 24).

9. Use a threading card to push the two materials

through the heat roller nip

10. Lower the main heated roller to bring the main

roller into initial contact with the threading card. Ensure front is selected and press the foot switch.

11. From the rear of the machine, guide the web

over the chill idler, if installed, and through the pull rollers. Once the web has entered the pull roller nip, close the pull roller nip –

12. Press the stop ( ) button when the threading

card has completely exited the pull rollers and adjusts the film web tension using as little tension as possible.

13. Now refer to the section titled START

LAMINATING.

FIGURE 24

GBC 4064WF-1 Operation Manual

Start Laminating

1. At this point you should have your laminator

webbed with the appropriate material for your application.

2. The feed table should be in the normal operating

position.

3. Close the main and Pull roll nips. Rollers should

be closed.

4. Speed is set to 3 or less and front () motor

direction is selected.

5. Press the start ( ) button.

6. Set main roller pressure between 40% – 60% for

laminating by turning the main roll lift handle.

CAUTION: If using PSA film, an air pocket may form between the main rollers and pull rollers. Raise the pull rollers to allow the air Pocket to pass.

7. Make any necessary film brake tension

adjustments, pull/main roller pressure, and clutch and/ or rewind brake tension adjustments.

8. Position the item to be laminated on the feed

table.

9. Align the leading edge of the item parallel to the

heat roller nip (Fig. 25).

10. Use both hands to force the image outward and

slowly push inwardtoward the nip of the heat rollers (Fig. 26).

CAUTION: Avoid forcing the image into the main roller nip as this action will cause the corners of the leading edge to buckle and create a wave.

FIGURE 25

FIGURE 26

GBC 4064WF-1 Operation Manual

Method for Tacking New Film to Existing Film

(1)

(2)

.......a PSA film or mount adhesive

(2)

FIGURE 27

FIGURE 28

The following describes a method for loading film whereby the existing film present on the heat rollers may be used in place of the threading card to draw the new film through the laminator. The adhesive of the existing film must be tacky or liquefied. Leading edges of the new film will be overlapped onto the tacky adhesive of the old film. The existing film and the new film will be pulled through the laminator together.

CAUTION: Do not cut yourself

CAUTION: Be careful not to cut any of the rollers!

1. Cut (1) remaining top film web between the

idler bar and heat roller. Cut (2) the film web between the lower film supply and the idler bar (FIGURE 27).

CAUTION: Be careful not to cut any of the rollers!

2. Remove the feed table.

3. Do not allow the adhesive side of the film to

contact the heat or pull rollers. Liquefied or tacky adhesive deposited on heat rollers will require the rollers to be cleaned per the section tilted.

4. Replace both the top and bottom rolls of film

with new rolls. Ensure the adhesive side is facing out.

5. Pull the film around the idler bars, with the

exception of PSA mounting adhesives without a release liner.

6. Tack the new film to the existing film on the

heat rollers. For PSA film, attach the release liner to the rewind tube

7. Use the footswitch to advance the film into the

heat roller nip.

8. Observe the film being pulled through the

laminator to assure that the remaining existing film and the new films are advancing concurrently. Any separation between the films will require stopping the motor immediately and the situation corrected.

9. Press STOP ( ) once the newly threaded film

has completely exited the pull rollers.

GBC 4064WF-1 Operation Manual

To unweb the laminator

Unweb the laminator if you are changing film widths, cleaning the rollers or have finished using the machine for the day.

CAUTION: Do not cut yourself

1. Using a slitter, cut (1) the output from the web

(Fig. 29).

2. Cut (2) remaining top film web between the

idler bar and heat roller. PSA film cut the release liner too.

3. Cut (3) the film web between the lower film

supply and the idler bar (Fig. 29).

CAUTION: Be careful not to cut any of the

.......a PSA film or mount adhesive

rollers!

4. Remove the feed table.

5. Gap the main rollers and pull rollers.

6. Carefully grab hold of the web (top and bottom

film), from the front operating position and pull towards you (Fig. 30).

7. Do not allow the adhesive side of the film to

contact the heat or pull rollers.

Clearing a Film Jam (Wrap-up)

Film jams (wrap-ups) may occur if the film is loaded backwards or if the area at which film exits the equipment is blocked. The film, when jammed, wraps around the heat rollers or pulls rollers during webbing.

To clear a jam:

1. Immediately stop the laminator by pressing

STOP ( ).

2. Set motor direction to rear.

3. Use the footswitch to reverse the web until the

wrap up is clear.

4. Raise the main roller and pull rollers.

5. Manually guide the web from the main rollers

and pull rollers.

6. Once the film jam has been cleared, lower the

main roller and pull rollers.

7. Refer to the section titled START

LAMINATING.

(2)

(1)

(3)

(2)

FIGURE 29

PULL WEB

FIGURE 30

GBC 4064WF-1 Operation Manual

APPLICATIONS

Tips for Pre Coating Boards

1. Load the laminator as illustrated in (Fig. 31).

Remove chill idler.

2. The width of the roll should not exceed the

width of the board by more than 1/2 in. (1.3 cm).

3. Use a leader board to set the main roller and

pull roller pressure prior to webbing.

4. Use a leader board to start the run and a trailer

board to finish the run.

5. Using the pull rollers will allow you to leave

gaps between boards.

6. If not using the pull rollers, have the boards

nearby to butt end to end during feeding.

Tips for Mounting Pre Coated Boards

1. Use a leader board to set the main roller

pressure prior to mounting the image.

2. Ensure the chill idler is removed and the rear

slitter is to one side.

3. Do not stop once you have started the mounting

process through the machine. (Fig. 32)

Note: This application can also be performed from the rear operating position. Reference Fig. 35 for Illustration.

Tips for Single Sided lamination

1. Load the laminator as illustrated in Fig. 33.

2. Use kraft paper for one-sided lamination When

ever the items to be laminated are narrower than the film you are using.

3. If not using kraft paper, use a scrap piece to

finish the run or you will have adhesive on your rollers.

4. For high volume runs, use Kraft paper and the

lower rear rewind for roll to roll operation.

5. Running the web over the chill idler may

improve the Flatness of the output.

6. A little heat,125 degree F (52 degree C),may

help eliminate silvering effects associated with PSA films.

TRAILOR BOARD

IMAGE

RELEASE LINER

PRE-COATED BOARD

RELEASE LINER FROM PSA FILM

IMAGE

FIGURE 31

FIGURE 32

KRAFT PAPER OPTION

FIGURE 33

MOUNT

ADHESIVE

BOARDS

MOUNT

ADHESIVE

LEADER BOARD

OUTPUT

ROLL TO ROLL OPTION

GBC 4064WF-1 Operation Manual

Tips for Creating a Decal

1. Load the laminator as illustrated in Fig. 34.

RELEASE LINER FROM PSA FILM

2. The over laminate may be PSA or thermal type.

3. If using thermal type, pay attention to the Poly-

in/Poly-out rule.

IMAGE

4. Run a test material prior to running the actual

image to ensure flat output.

5. Use minimal brake tension to achieve quality

MOUNT

ADHESIVE

output.

6. Do not web the PSA mount adhesive around the

lower web idler.

Tips for mounting a Decal

FIGURE 34

1. Use a leader board to set the pull roller pressure

Prior to mounting the image.

2. The image should not exceed the width of the

board by more than 1 in. (2.54 cm) per side.

3. Tack about 1 in. (2.54 cm) of the leading edge

of the decal to the leading edge of the board.

4. When tacking the leading edge, start in the

center and work to the sides.

5. Use a board that exceeds the size of the decal if

inexperienced in the mounting application.

Note: This application can also be performed from the front operating position. Reference Fig. 31 for Illustration.

FIGURE 35

Tips for Thermal Encapsulation

1. Load the laminator as illustrated in Fig. 36

Poly-in film is used for illustration purpose.

IMAGE

2. Refer to section entitled FILM LOADING &

THREADING for Poly-out film.

3. Always use two rolls of film the same width.

4. Use minimal brake tension to achieve flat

output.

5. Increase speed gradually to maintain the

activating temperature required for the laminate you are using.

THERMAL

FILM

6. Length and width of image, ink coverage and

paper type may affect the temperature and speed recommended in the SPEED/ TEMPERATURE GUIDE.

FIGURE 36

THERMAL

FILM

THERMAL

OR PSA

FILM

OUTPUT

ROLL TO ROLL OPTION

DECAL

RELEASE LINER

BOARD

OUTPUT

ROLL TO ROLL OPTION

GBC 4064WF-1 Operation Manual

Tips for AccuShield

1. Load the laminator as illustrated in Fig. 37.

2. You must have the Separator bar option to

accurately run this material. See your Sales Rep for ordering the Separator Bar.

3. Set Top Temp to 280* F(135* C) and a speed

setting no greater than 4.

4. Liner rewind tension will be greater than normal

operating standard

5. To prevent some adhesive adhering to the rollers,

you may choose to use a roll of craft paper for a Carrier.

Use the blank space below and blank diagrams to Note your tips and web paths for your Special

applications.

TIPS FOR CUSTOM APPLICATION #1 (Fig. 38)

TIPS FOR CUSTOM APPLICATION #2 (Fig. 39)

IMAGE

KRAFT PAPER OPTION

THERMAL

FILM

FIGURE 37

FIGURE 38

OPTIONAL SEPERATOR BAR

OUTPUT

ROLL TO ROLL OPTION

CUSTOM WEB PATH #1

CUSTOM WEB PATH #2

FIGURE 39

GBC 4064WF-1 Operation Manual

SPEED / TEMPERATURE CONTROL

This is only a general reference guide. Different settings may be suitable as the warm up time, lamination time and materials change.

Factors that may affect the speed and temperature parameters;

1. Image length thickness

2. Image width and ink coverage

3. Ink coverage

4. Paper type

5. Laminate thickness

6. Operating environment

7. Condition of the rollers

8. Line voltage (effects heaters)

9. Using cooling features.

You may have to adjust temperature or speed depending on stock finish, *Turn heat off when not in use.

NIP ROLLERS SHIM DIAL Adjustment

The Nip Setting has the following choices.

“LAM”, 0”, 1/16th”, 1/8th”, 3 /16th“, 1/4th”, 3/8th”, 1/2th”, 3/4th” & 1”

The “LAM” Setting is used in applications where full pressure is desired. The “LAM” is used for some applications like Pressure sensitive or Encapsulation where thick material is being laminated and better edge seal is needed.

The “0” setting is used in most general encapsulation applications, especially when laminating wide thin materials.

The “0” setting provides a positive stop on the downward pressure regardless of the Pneumatic downward pressure. The positive Stop helps to create the most consistent even Nip foot print across the roll.

The “O” setting is adjusted and set with the Main rolls cold, a small amount of light is visible between the rolls about 5” in from each end.

THE ART OF LAMINATION

BASIC RULES

• Do not attempt to laminate abrasive or metal Objects such as staples, paper clips and glitter, as they may damage the heat or pull

rollers.

• Do not force items into the nip area of the heat rollers. An item that is not easily drawn into the laminator by the heat rollers is

probably too thick to laminate.

• Wrinkles may result if an attempt is made to reposition an item once it has been grasped by the heat rollers.

• Do not stop the laminator before an item has completely exited the pull rollers. Even a momentary stop will cause a mark (heat

line) on the laminated item.

Good, consistent lamination is a result of combining proper heat, tension and dwell time. Dwell time is controlled by the speed of the motor and is defined as the amount of time the material to be laminated is compressed between the heat rollers.

As a general rule, thicker items and film need to run at slower speeds because they extract more heat from the rollers at a quicker rate. Setting the speed control at slower settings gives the laminator longer dwell time thus allowing proper lamination of thick items. Thinner items, such as standard copier paper (20 lb. bond) and tissue paper, extract less heat from the rollers and can be run at faster speeds.

GBC 4064WF-1 Operation Manual

FILM TENSION

Proper film tension, known as brake tension, is the minimum amount required to eliminate wrinkles in the finished item. The film should be taut. A properly adjusted roll of film should not require excessive force to turn by hand. Film tension should be enough to introduce a minor amount of drag as the film unrolls. Insufficient tension causes wrinkles, while too much tension causes stretching (necking). Uneven tension between the top and bottom rolls creates curl. Too much upper tension creates upward curl.

Heat

The “READY” indicator may extinguish if the speed is set too fast for the material being laminated. Either lower the speed setting or press STOP ( ) and wait until the “READY” indicator illuminates. Operation of the laminator for more than thirty minutes at a time may necessitate a lower speed setting. It is recommended that, during periods of long runs, the items being laminated are alternated between thick and thin. Do not combine thick and thin items at the same time, as this will result in a poor edge seal

- A - - B -

FIGURE 39

- A - - B -

FIGURE 40

FIGURE 41

around the thinner material. If you are unsure that the laminator is set at the proper speed for the item to be laminated, run a test piece (scrap) of the same or similar material through the Laminator. This procedure is recommended because rotating the heat roller prior to lamination will more evenly distribute the heat.

Make speed adjustments if necessary.

Output

1. “D” waves in the image (Fig. 39 A).

• Check paper tension.

• Paper may be damp or not dry.

2. “D” waves in the laminate (Fig. 39 B).

• Check main roller pressure.

• Check pull roller pressure.

3. Straight waves in output (Fig. 40 A).

• Check operational settings for materials

being used.

• Check clutch tension.

4. Indent waves in output after pull rollers

• Insufficient cooling time.

• Output was handled prior to cooling.

• Use cooling feature if not on.

• Machine was stopped on print.

5. Angled waves in the output

• Main air Supply setting

• Check main Roller Pressure.

• Check main roller pressure.

• Check pull roller pressure.

• Check for Paper Tension.

GBC 4064WF-1 Operation Manual

MAINTENANCE

Caring For The GBC 4064WF-1 Laminator

GBC offers Cleaning kits as well as Extended Maintenance Agreements. Contact your local GBC Service Representative or your dealer/distributor for additional information. The only maintenance

required by the operator is to periodically clean the heat rollers and schedule semi annual maintenance checks. The following procedure will help keep the heat rollers free of adhesive that has been deposited along the edge of the laminating film. Proper alignment of the rolls of film reduces the amount of “squeeze out”.

WARNING: Do not attempt to laminate adhesives marked “Flammable”. Do not laminate glitter and/ or metallic items. Damage to the rollers may result.

WARNING: Do not apply any cleaning fluids or solvents to the rollers. Some solvents and fluids could ignite on heated rollers.

Never clean rollers with sharp or pointed objects. Hardened adhesive deposits on the rollers can cause damage to the rollers. Rotate the rollers at the lowest speed

setting on the control panel.

CAUTION: THE FOLLOWING PROCEDURE IS PERFORMED WHILE THE LAMINATOR IS HOT. USE EXTREME CAUTION.

1. Remove the film from the laminator following the Procedure outlined in steps 1 through 6 of the section entitled TO

UNWEB THE LAMINATOR.

2. Preheat the laminator until the “READY” indicator illuminates.

3. Tilt the feed table.

4. Rub the top and bottom heat rollers with a 3M™ Scotch-Brite™ pad. DO NOT USE METAL SCOURING PADS!

5. Use the footswitch to rotate the lower heat/ pull roller to an unclean portion. The upper heat/ pull rollers are free

spinning. Continue this process until the complete surfaces of both rollers are clean.

6. Refer to the beginning of the section entitled OPERATING INSTRUCTIONS to web your laminator.

NOTE: Do not use metal scouring pads to clean the rollers.

GBC 4064WF-1 Operation Manual

TROUBLE SHOOTING GUIDE

SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION

The control panel display does not illuminate when POWER ON/OFF

Laminator not connected to electrical supply

Insert attachment plug into

receptacle is in the ON, marked “I”, position Blown out fuse. Check fuses. Heat rollers do not turn when I Feed table not properly installed. Tilt feed table and properly replace

it. Press the RUN ( ) button. Pull E-Stop button Pull out on the E-STOP push button. Heat rollers only turn if I use the “Footswitch”. Laminated items exhibit curling. Tension between the top and bottom

Tension on top or bottom roll of film

Bottom film roll may be improperly

Photo eye is blocked. Disengage the footswitch mode.

Clear nip area.

Adjust tension per section FILM

film. Roll is unequal.

TENSION.

Adjust tension per section FILM

is too film is too loose.

TENSION.

Make sure bottom roll of film is

loaded.

around idler bar and that is the

normal operation position. Adhesive deposited on heat rollers. Top and bottom film webs not

aligned

Release heat and pull roller pressure,

align the rolls of film. Laminate improperly loaded. Adhesive (matte) side of laminate

film may be against the heat rollers.

Unweb and reload the film properly. Unsatisfactory adhesion of laminate. Speed setting too fast for type of

Lower speed setting.

material being laminated

Insufficient heat Wait for “READY” indicator to

appear in the control panel display. Laminate improperly loaded Adhesive side of film must be facing

away from the heat rollers. Heat rollers require cleaning. Bottom roll of film not threaded

behind the idle bar. Laminated item unsuitable for

adhesion.

Clean heat rollers per procedure in

section CARING FOR THE GBC

4064WF-1 LAMINATOR. Item may

be dirty or may have non porous

surface that is extremely difficult to

laminate.

SERVICE AGREEMENT

GBC’s Equipment Maintenance Agreement will insure the quality performance and long life built into your laminator. A service charge for travel time, labor and parts may be incurred for each out of warranty service call. GBC’s Equipment Maintenance

Agreement Decreases these expenses and protects your valuable investment. GBC offers several types of agreements to suit your needs and budget. To

contact

GBC/ACCO write to :

ACCO Brands Inc. IN CANADA: GBC NATIONAL SERVICE 300 Tower Parkway 49 RAILSIDE ROAD Lincolnshire, Il 60069 DON MILLS, ONTARIO M3A 1B3

GBC 4064WF-1 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual