Gasmate VEGA SPECIALIST Series, BQ8262, BQ8243 Instructions For Use Manual

VEGA SPECIALIST
BBQ SERIES
BQ8243 & BQ8262
Vitreous enamel hood and body Hood includes glass window and
temperature gauge
Sure-fire rotary ignition Timer Side burner
Gasmate® is a registered trademark of: Sitro Group Australia Pty Ltd www.gasmate.com.au Aber – Hamilton, N.Z. www.gasmate.co.nz
Important: Retain these instructions for future use
03313 06/15
Cast iron rail burners Cast iron grill and reversible hotplate Certified for conversion to natural gas Propane only IAPMO Oceana certified
GENERAL INFORMATIONCONTENTS
Section Page
General information 2
General assembly 5
Lighting procedure 5
Operating procedure 6
Care and maintenance 7
Exploded diagram and parts list
BQ8243 BQ8262
Assembly instructions 12-17
Natural gas conversion 18
Safe locations 19
Notes 20
8-9
10-11
Gas Installation Codes
• Barbecues must be used in accordance with the installation requirements of your gas supply authority, or the Australian Standard AS 5601.
• Barbecues for use with bottled gas are labelled ‘propane gas’.
• Barbecues for use with natural gas are labelled ‘natural gas’ and must be installed by an authorised person. Check the gas type sticker attached to the barbecue.
Clearances
Minimum Clearances from combustible materials must be: Rear - 600mm & Sides - 600mm
Hose & Regulator Safety
The regulator and hose assembly supplied with the barbecue are suitable for propane gas only. A gas regulator adjusted to have an outlet pressure of 2.75kPA is supplied for connection to the propane gas cylinder. The pressure regulator and hose assembly supplied with the barbecue must be used. Replacement pressure regulators and
hose assemblies must be those specied by the
barbecue manufacturer.
When connecting the hose and regulator assembly to the gas cylinder, take care to avoid unnecessary
twisting or kinking of the exible hose.
After the assembly has been secured, turn on the gas and check for leaks by brushing a soap and water solution over all connections.
If you are unable to correct the leak by tightening the connections, turn off the gas and contact the supplier immediately.
Always ensure the barbecue is kept away from
ammable materials and the gas cylinder clear
of any heat source. When changing over from an empty gas cylinder to a full one make sure
this procedure is carried out in a ame free
atmosphere.
Specications
Barbecue specications can be found on the data label attached to the door panel or the barbecue body. Hose connection thread at gas inlet is 1/4” - BSP.
Gas Cylinder Use & Safety
This is a low pressure barbecue and must only be used with the hose and regulator supplied. Your barbecue is designed for use with 9Kg propane
gas cylinders certied to AS 2469.
The cylinder should be lled by a reputable gas supplier and visually inspected and re-qualied at each lling.
Always keep cylinder in an upright position. Always close the cylinder valve when the barbecue is not in use.
Do not subject the cylinder to excessive heat.
Never Store your Gas Cylinder Indoors.
If you store your barbecue indoors, ALWAYS
disconnect the cylinder rst and store it safely
outside. Cylinders must be stored outdoors in a well ventilated area out of reach of children, and must not be stored in a building, garage or any other enclosed area.
WARNING
Failure to comply with these instructions could result in a re or explosion which could cause serious bodily injury, death or property damage.
Accessible parts may be very hot.
Keep young children away.
Any modications to this barbecue may be dangerous.
Do not move this barbecue during use.
Turn off gas supply at the cylinder after use.
Read instructions before using the barbecue.
Parts sealed by the manufacturer or their agent must not be manipulated by the user.
This barbecue is only to be used and stored outdoors.
Never operate this barbecue without a regulator
Do not test for gas leaks with an open ame
If this information is not followed exactly, a re causing death or serious injury may occur.
Do not store a spare gas cylinder under or near this barbecue. Never ll the cylinder beyond 80% full. This barbecue is only to be used and stored outdoors.
If you smell gas
1. Shut off gas to the barbecue at its source, if possible.
2. Extinguish any open ame.
3. Open hood.
4. If odour continues, immediately call your
gas supplier or re department.
Do not connect your barbecue to a gas
cylinder exceeding the, 9kg capacity.
Never connect an unregulated gas cylinder to your barbecue.
Read carefully before assembling and operating your barbecue.
Location of your Barbecue
DO NOT use your barbecue in garages, porches, sheds, breezeways, or other enclosed areas. Your barbecue is to be used OUTDOORS. The barbecue is not intended to be installed in or on recreational vehicles and/or boats and should not be placed under any surface that will burn. Do not obstruct
the ow of combustion and ventilation air around
the barbecue housing.
Check Barbecue for any Damage
Contact your supplier for assistance regarding replacement of any damaged or missing parts. Do not operate a barbecue that appears damaged. Barbecues for use with gas cylinders are labelled ‘propane gas’. Check labelling at the gas connection on your barbecue.
Protect Children
Keep children away from barbecue during use and
until barbecue has cooled after you have nished.
Do not allow children to operate barbecue.
Always ensure that no sporting or physical
activities are carried out in close proximity to the
barbecue during use and while still hot.
For your safety:
• Do not store or use petrol or other ammable liquids in the vicinity of this or any other appliance.
• Do not store empty or full spare gas cylinders under or near this or any other appliance.
• Keep the gas hose away from hot surfaces and protect from dripping grease. Avoid unnecessary twisting of hose. Visually inspect the hose prior to each use for cracks, excessive wear or other damage. Replace the hose if necessary.
• Never test for gas leaks with a lit match or open ame. Never light barbecue with hood closed or before checking to ensure the burner tubes are fully seated over gas
valve orices.
• Never lean over cooking surface when lighting.
• Never alter or modify the regulator or gas supply assembly.
• This barbecue must not be used indoors.
• Ensure the barbecue is set up on a level and stable surface.
• Do not move the barbecue while in use or when hot.
• Remove the drip tray before moving.
32
Nominal Hourly Gas Consumption
Gas Type
Propane
Natural Gas
Number of
BBQ Burners
4 Ø 1.15mm N/A 70 MJ/h 2.75 kPa
4 Ø 1.15mm Ø 1.0mm 83 MJ/h 2.75 kPa
6 Ø 1.15mm N/A 105 MJ/h 2.75 kPa
6 Ø 1.15mm Ø 1.0mm 119 MJ/h 2.75 kPa
MJ/h each 17.5MJ/h 13.5MJ/h
4 Ø 1.80mm N/A 64 MJ/h 1.0 kPa
4 Ø 1.80mm Ø 1.6mm 77 MJ/h 1.0 kPa
6 Ø 1.80mm N/A 96 MJ/h 1.0 kPa
6 Ø 1.80mm Ø 1.6mm 109 MJ/h 1.0 kPa
MJ/h each 16 MJ/h 13.5 MJ/h
Injector Size
BBQ Burner
Injector Size
Side Burner
Total Gas
Consumption
MJ/h
Gas
Pressure
kPa
GENERAL ASSEMBLY
Connecting & Disconnecting to the gas source
Familiarise yourself with the general information and safety guidelines located at the front of this manual.
Check:
1. The cylinder is lled. A sloshing sound will be heard when shaken.
2. The burner controls are in the ‘OFF’ position
Connecting:
1. Ensure cylinder valve is in its full off position.
2. Check for any damage to either the cylinder connection or the hose. NEVER attempt to use damaged equipment.
3. When connecting the hose to the cylinder tighten the nut to a positive stop by hand or spanner.
4. Open cylinder valve fully. If a leak can be heard at either end of the hose turn cylinder off and tighten joint. Wait 5 minutes before re-testing and use a soapy water solution to check the joint. If bubbles appear, the connection will need to be re-tightened.
Disconnecting:
1. Ensure the burner control is in the ‘OFF’ position.
2. Ensure cylinder valve is in the full off position.
For storage and cylinder exchange, disconnect
hose at the cylinder only, DO NOT disconnect hose from appliance.
LIGHTING PROCEDURE
Burner Operation & Ignition System Check
1. With cylinder valve in ‘OFF’ position push and turn the control knob anti-clockwise to ‘HIGH’. Check for sparking to the burners.
2. If spark is not evident at the burner ignition point, check for any loose leads at either the electrode or the ignition pack.
3. Push and turn anti-clockwise to ‘HIGH’ the far right control knob, subsequent burners will crosslight from right to left.
4. The side burner cover must be open before pushing and turning the control knob anti-clockwise to ‘HIGH’.
5. If the burner fails to light after several attempts turn off gas supply at cylinder and inspect for
obstructions to gas ow.
If re-ignition is necessary while the gas barbecue is still hot, you must wait for a minimum of 5 minutes before commencing to re-ignite (this allows accumulated gas fumes to clear).
Ignition system check
Problem Possible Reason Solution
Burner will not ignite Valve on cylinder is closed Open valve on cylinder
Control knob is closed Turn knob to high when lighting
Igniter is faulty Use a long barbecue match
IMPORTANT
• Before connecting and disconnecting barbecue to gas source, make sure burner controls are in ‘OFF’ position.
Caution: When the barbecue is not in use, the gas must be turned off at the cylinder.
Important: The appliance control knob must be in the ‘OFF’ position before opening the cylinder valve.
• Subsequent burners will cross light.
• Check performance of burner prior to installing barbecue plates.
• Do not smoke when attempting to ignite the barbecue.
• Never use volcanic rock, heatbeads or other material.
• Always use protective gloves when handling hot components.
Note: If for some reason, ignitor fails to produce a spark at the electrode, barbecue can be lit by a long barbecue match. With hood open insert lighted match into match lighting hole positioned on the side of the BBQ body. Push and turn a control knob to ‘HIGH’. Burner ignition can be checked through this hole.
54
OPERATING PROCEDURE
Burn-off
The cooking surface does not need any burn-off time. Due to the nature of the coating, DO NOT use sharp or metallic objects on the surface.
Preheating
It is necessary to preheat the barbecue for at least 5 minutes before cooking certain foods, depending on the type of food and the cooking temperature. Food that requires a low cooking temperature, needs only a period of 2-3 minutes preheating.
Cooking Temperatures
‘HIGH’ setting - Use this setting only for fast warm up, for searing steaks and chops, and for burning food residue from the grill plates after cooking is over. Rarely, if ever, do you use the ‘HIGH’ setting
for extended cooking.
‘MEDIUM’ setting (mid-way between ‘HIGH’ and ‘LOW’). Use this setting for most grilling, and for cooking hamburgers and vegetables.
‘LOW’ setting - Use this setting when cooking very
lean cuts such as sh.
These temperatures vary with outside temperature and the amount of wind.
Burner operation
Problem Possible Reason Solution
Food is not cooking or is taking too long
Burner has gone out Check that the gas bottle is not
Cooking surface was not given enough time to warm up before the food was applied
There is too much food on the cooking surface
Roasting
For best results when roasting remove the hotplate and centre the grill. The outer two burners should be used on the low to medium setting.
Adjust the control knob to maintain the temperature around the medium mark
(approx 200o to 230o).
Approximate Cooking Time
The table below shows approximate cooking times
with the control set to ‘MEDIUM’ temperature.
Barbecue Roasts Minutes
Chicken & Rare Beef
(approx.)
Beef & Medium Lamb
(approx.)
Pork & Well Done Beef/
Lamb (approx.)
empty and re-ignite the burner
Remove the food and give the burner time to warm the cooking surface (5-10 minutes)
Cook smaller portions
45 minutes per Kg
60 minutes per Kg
75 minutes per Kg
IMPORTANT
• The hood must be in the open position for lighting.
• Do not leave the barbecue unattended when alight.
• Never use all burners on high at the same time when cooking with the hood down.
CARE & MAINTENANCE
Care & Maintenance
As with all appliances, proper care and maintenance will keep them in top operating condition and prolong their life. Your new gas
barbecue is no exception. By following these
cleaning procedures on a timely basis, your barbecue will be kept clean and working properly with minimum effort.
Flash-Back
Spiders and small insects occasionally spin webs or make nests in the burner tubes during warehousing and transit. These webs can lead to
a gas ow obstruction which could result in a re
in and around the burner tubes.
This type of re is known as ‘FLASH-BACK’ and
can cause serious damage to your barbecue and create an unsafe operating condition for the user. Although an obstructed burner tube is not the only cause of ‘FLASH-BACK’ it is the most common cause and frequent inspection and cleaning of the burner tubes is necessary.
If re occurs in and around the burner,
immediately turn off gas at its source and turn the burner control to ‘OFF’, wait until the barbecue has cooled, then clean the burner tubes and burner ports.
Cleaning the Grill Plates
After cooking, turn burner control to ‘OFF’ and let barbecue cool before attempting to clean the
grill plates. Before rst use and periodically, it is
suggested that you wash the grill plates in a mild soap and warm water solution. You can use a wash cloth to clean your barbecue plates.
Care of Cooking Surface
Use and care of the easy clean cooking surface is important. Do not use metal utensils or cut food on the cooking surface. Use only plastic cooking utensils. Do not use pans on the cooking surface. Do not overheat the cooking surface with the hood down or when there is no food on the cooking surface.
Cleaning the Drip Tray
To avoid fat or grease dripping from the barbecue remove and empty the drip tray after each use. A small amount of water can be placed in the drip tray before use to help with fat removal. Wait until the drip tray is cool to touch before disposing of contents.
The drip tray should be washed periodically in a mild detergent and warm water solution.
Service
If the appliance cannot be adjusted to perform correctly it should not be used until serviced or repaired. Contact Sitro Group Australia for spare parts and service information.
WARNING
Beware of spiders and wasps. Burner tube should be inspected and cleaned periodically.
To avoid any are-ups, it is recommended
that the drip tray be checked and emptied regularly. Contents of the drip tray may be very hot during cooking. If emptied during
extended cooking extreme caution should be
taken and direct contact by hand should be avoided at all times. Allow to cool completely before disposing of the contents.
76
BQ8243 - EXPLODED DIAGRAM
4 BURNER BBQ EXPLODED DIAGRAM
BQ8243 - COMPONENTS
1. Hood and body
2.Side burner assy x
3.Side shelf x 1 pc 4.Side shelf handle x 2
5.Left door x 1 pc
assy x 1set
6.Right door x 1 pc 7.4B Hot plate x 1 pc 8.4B Grill grate x 1 pc 9.4B Flame tamer x 1
11. Grease cup x 1 pc
16. Door handle x 2 pc
21.Wheel x 2 pc 22.Temperature gauge x
1set
12.4B Base panel assy x 1 set
17.Slide cylinder tray x 1 pc
1 pc
pc
pc
13.4B Back Panel x 1 pc
18.Crossrail x 1 pc 19.Warming rack x 1 pc 20.Castor x 2 pc
23. Burner x 4 pc 24. Screw M6*12 x 53
14.Left side panel x 1 pc
pc
10.4B Drip tray assy x 1 pc
15. Right side panel x 1 pc
25.Screw M4*8 x 4 pc
26. Screw M4*10 x 4 pc
31. Lock nut M4 x 2 pc
36. Top panel x 1 pc 37. Cabinet side top
27. Nut M6 x 12 pc 28. Washer φ4 x 2 pc 29. Washer φ6 x 4 pc 30.Nut 4 x 2 pc
panel x 2 pcs
handle insert
34. Glass door handle insert padding
98
cp4 x nip ”R“ .23 33. Glass door
34. Plastic washer B x 4
BQ8262 - EXPLODED DIAGRAM
6 BURNER BBQ EXPLODED DIAGRAM
BQ8262 - COMPONENTS
1.6B Hood and body
assy x 1set
2. Side burner x 1pc 3. Side shelf x 1pc 4. Side shelf handle x
2pc
5.Left door x 1pc
6.
Right door x 1pc
7.3B Hot plate x 1pc 8.3B Grill Grate x 2pc 9.3BFlame tamer x 2pc 10.6B drip tray x 1pc
11. Grease cup x 1pc
12.6B Base panel
x
1pc
13.6B
Back panel
x 1pc 14.
Left side panel
x
1pc
15.
Right side panel
x 1pc
16. Door handle x 2pc 17. Slide cylinder tray
with rail x 1 pc
18.Crossrail x 1 pc 19. Warming rack x 1pc 20. Castor x 2pc
21. Wheel x 2pc 22. Temperature gauge
x 1pc
23. Burner x 6pc 24. Screw M6*12 x
53pc
25. Screw M4*8 x 4pc
26. Screw M4*10 x 4pc 27. Nut M6 x 12pc
28.Washer 4
x 2pc
29. Washer 6
x 4pc 30.Nut 4 x 2pc
cp6 x nip ”R“ .23 cp2 x 4M tuN kcoL .13
33. Glass door handle insert
34. Glass door handle insert padding
34. Plastic washer B x 4
36. Top panel x 1 pc 37. Cabinet side top panel x 2 pcs
1110
BQ8243 & BQ8262 ASSEMBLY INSTRUCTIONS
STEP 1
Attach castors and wheels using M6*12 screws (16 pieces).
STEP 2
Attach the cylinder tray using M6*12 screws (8 pieces) and
M6 ange nuts (8 pieces).
STEP 3
Attach the back panel using M6*12 screws on both sides (4 pieces).
STEP 4
Attach the back panel, left side panel and right side panel to the bottom panel using M6*12 screws (5 pieces).
STEP 5
Attach trolley front upper crossrail using M6*12 screws (4 pieces)
STEP 6
Attach trolley top panel and trolley side top panel as shown using M6*12 screws (9 pieces).
STEP 7
Attach the handles onto the glass doors as shown using the glass door handle insert, padding insert, and washer and screws M4*8.
1312
STEP 8
Insert upper hinge pin into top bracket (8-1). Insert lower hinge screw into castor bracket (8-2) and secure with M4 lock nuts (2 pieces), (8-3).
STEP 9
Attach the barbecue body onto the trolley using M6*12 screws (4 pieces - 2 per side).
STEP 10
Attach the handles onto the side burner and side shelf respectively using M6*12 screws (4 pieces - 2 per side).
STEP 11
Attach the side burner assembly onto the barbecue body using M6*12 screws (4 pieces), and M4*10 (1 piece) at the side shelf’s front panel.
STEP 12
Attach the side shelf assembly onto the barbecue body using M6*12 screws (4 pieces), and M4*10 (1 piece) at the side shelf’s front panel.
STEP 13
Locate the burner onto the gas valve at the front ensuring it covers the injector nozzle and the burner lug at the rear and secure with “R” pin.
1514
STEP 14
Slot the warming rack into position as shown using the holes provided in the rear hood and BBQ body. Position each
grill plate above a ame tamer.
Insert the solid plate.
STEP 15
Slide in the drip tray and secure with M4*10 screws (2 pieces) and M4 nuts (2 pieces), then locate the grease cup as shown.
STEP 16
Take off the nut from the temperature gauge and then
t its probe into the hole in the
middle of the glass window. Lock the temperature gauge tightly onto the surface of the glass window using the above­mentioned nut.
STEP 17
Connect the hoses as shown. Feed the hose and regulator through side hole and connect the regulator to the cylinder.
Note: Leak test all connections before using barbecue.
1716
NATURAL GAS CONVERSION
Conversion ONLY to be done by an authorised person.
TO BE INSTALLED ONLY ON OR IN A NON-COMBUSTIBLE ENCLOSURE
Note: Recommended clearances must be maintained.
Tools Required:
• Adjustable spanner
• Phillips head screwdriver
GAS PIPING
1. (a) A minimum pipe diameter of 15mm is required for inlet piping. A lever operated shut-off valve should be installed within 1 metre of the appliance for servicing the unit.
(b) Where it is not practical to install solid tube
AGA certied stainless steel braided hose
can be installed. This hose assembly must comply with AS5601 Gas Installations, pipe
sizing tables and shall not exceed 3 metres
in length. The internal diameter of the hose must not be less than 10mm.
2. Check with local and state plumbing and heating codes regarding sizing of the gas lines.
3. All gas pipe connections must be sealed with a gas pipe compound resistant to Natural Gas.
4. Installation of a drip leg if required in the gas supply line must conform to AS5601.
5. When checking for gas leaks, do not use an
open ame. Use a soap and water solution and
check for bubbles indicating gas leakage.
6. Installation of 1/8” NPT pluggedtapping, accessible for test gauge connections, is required upstream of the gas supply connection.
Warning
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the instructions thoroughly before installing or servicing this equipment.
SERVICING INSTRUCTIONS
Appliances should be serviced at least annually and servicing must only be carried out by a Licensed Plumber or Authorised Person.
Clean the Burner Ports and top with a Soft Brush. Inspect and clean all combustion air inlets, then
replace the Burner ensuring it is rmly secured.
Minimum Clearance for Ventilation:
Rear 350 mm
Side 300 mm
WARNINGS
• Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
• Read the instructions thoroughly before installing or servicing this equipment.
• THIS APPLIANCE MUST NOT BE INSTALLED OR USED INDOORS.
• NATURAL GAS APPLIANCE. TO BE INSTALLED ONLY BY AN AUTHORISED PERSON.
• THE AUTHORISED PERSON WILL PROVIDE A CERTIFICATE OF COMPLIANCE.
• A suitable AGA approved natural gas pressure regulator must be installed in the pipeline and be set at 1 kPa.
NOTE TO INSTALLER:
1. The gas valve plug by-pass orices must be
increased to:
BBQ Burner - High - No Change
- Turndown 1.40mm
Side Burner - High - No Change
- Turndown 1.40mm
2. BBQ Burner and side burner, drill the injectors
as per the data label specications or contact
customer service on 1300 174 876 to order an injector kit.
TEST OPERATION OF APPLIANCE BEFORE LEAVING.
SAFE APPLIANCE LOCATIONS
This appliance shall only be used in an above ground open-air situation with natural ventilation, without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection.
Any enclosure in which the appliance is used shall comply with the following:
An enclosure with walls on all sides, but at least one permanent opening at ground level and no
overheadcover (see Example 1).
Within a partial enclosure that includes an overhead cover and no more than two walls
(see Example 2 & 3).
Within a partial enclosure that includes an overhead cover and more than two walls, the following will apply:
at least 25% of the total wall area is completely open, and at least 30% of the remaining wall area
is open and unrestricted (see Example 4 & 5).
In the case of balconies, at least 20% of the total wall area shall be and remain open and unrestricted.
DIAGRAMMATIC REPRESENTATIONS OF OUTDOOR AREAS
The following gures are diagrammatic representations of outdoor areas. Rectangular areas have been used in these gures – the same principles apply to any other shaped area.
1918
For any queries or assistance call
Customer Service
(Australia Only)
1300 174 876
Hours of operation:
Monday to Friday 8.30am - 5.30pm EST
Do not return to place of purchase.
Keep your purchase receipt, this will be required to
make any claims under the 12 month warranty.
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