GasGas EC 200cc 2013 Owner's manual
2012 GAS GAS Motos, S.A.
All rights reserved.
The reproduction, distribution, public communication and transformation, totally or
partially, is prohibited without the express authorization of the copyright owner.
The company has the right, whithout notice, to change technical content of products.
Owner’s manual
-3-
Contents
GENE RAL INFORMATIO N ........................................................................................................ ......................................................... 7
INTRO DUCTI O N
LEGAL NOTICES ............................................................................................................................................................................... 8
NOTICES AND WARNINGS.............................................................................................................................................................. . 8
PRELIMINARY WARNINGS .............................................................................................................................................................. 9
CONTROLS ANS COMPONENTS LOCATION .................................................................................................................................. 10
EC 2T 200cc/250cc/300cc RACING //250cc/300cc Replica Factory....................................................................................... 10
EC 2T 250cc/300cc RACING E-START .......................................................................................................................... ......... 12
EC 2T 200cc/250cc/300cc RACING “Cross Country” ............................................................................................................ 14
EC 2T 250cc/300cc RACING E-START “Cross Country” ......................................................................................................... 16
XC 2T 200cc/250cc/300cc RACING (USA) ........................................................................................................................... . 18
XC 2T 250cc/300cc RACING E-START (USA) ......................................................................................................................... 20
IDENTIFICATIO N ............................................................................................................................................................................ 25
STEERING LOCK ............................................................................................................................................................................. 25
SPECIFICATIO NS ............................................................................................................................................................................ 26
EC 2T 200cc/250cc/300cc RACING & “Cross Country” // 250cc/300cc Replica Factory ........................................................... 26
EC 2T 250cc/300cc RACING & “Cross Country” E-START ..................................................................................................... 28
XC 2T 200cc/250cc/300cc RACING (USA) ........................................................................................................................... . 30
XC 2T 250cc/300cc RACING E-START (USA) ......................................................................................................................... 32
ELECTRICAL DIAGRAMS ............................................................................................................................. ................................... 34
EC Racing // EC Replica Factory............................................................................................................................................. 34
EC Racing “CrossCountry” & XC Racing (USA) ..................................................................................................................... 35
EC Racing “E-START” ............................................................................................................................. .............................. 36
EC Racing CrossCountry “E-START” & XC Racing “E-START” (USA) ....................................................................................... 37
TORQUE VALUES .......................................................................................................................................................................... . 38
General ............................................................................................................................................................................... 38
Chassis ................................................................................................................................................................................ 38
Engine ....................................................................................................................................................................... .......... 40
“E-START” Engine ................................................................................................................................................................ 42
MULTIFUNCTION GAUGE .............................................................................................................................................................. 44
Quick guide ......................................................................................................................................................................... 44
Reset and change of battery .............................................................................................................................................. 45
Specifications .................................................................................................... ....................................................................
Configuration ...................................................................................................................................................................... 46
............................................................................................................................................................................... 8
Normal mode ..................................................................... ..................................................................................... 44
Configuration mode ................................................................................................................................................ 44
Temporal data reset ............................................................................................................................. ................... 45
Trip adjust ............................................................................................................................................................... 45
45
Enter configuration mode .............................................................................................................. ......................... 46
Set Speed units ....................................................................................................................................................... 46
Set wheel size ........................................................................................................................................................ . 46
Set clock format ...................................................................................................................................................... 46
Set time .................................................................................................................................................................. 46
Set temperature units ............................................................................................................................................ . 46
Set high temperature warning ................................................................................................................................ 47
Set danger temperature warning ........................................................................................................................... . 47
Set oil reminder ..................................................................................................................................................... . 47
Set maintenance reminder...................................................................................................................................... 47
Owner’s manual
-4-
Contents
Measure of the wheel circumference ................................................................................................................................. 47
Method 1 ............................................................................................................................................................... . 47
Method 2 ................................................................................................................................................................ 47
Screens in normal mode ..................................................................................................................................................... 48
Screen 1 ................................................................................................................................................................. . 48
Screen 2 .................................................................................................................................................................. 48
Screen 3 .................................................................................................................................................................. 48
Sleep mode ......................................................................................................................................................................... 48
HOMOLOGATIO N .......................................................................................................................................................................... 49
OPERATING INSTRUCTIONS ............................................................................................................................. ............................... 51
STARTING PROCEDURE ............................................................................................................................. .................................... 52
BREAK-IN PROCEDURE .................................................................................................................................................................. 52
DAILY I NSP ECTION ............................................................................................................................. ........................................... 53
CLEANI NG ............................................................................................................................. ......................................................... 57
STORAGE ........................................................................................................................................................................................ 58
SERVIC E AND M AINTENANCE ......................................................................................................................................................... 59
MAINTENANCE SCHEDULE ............................................................................................................................. .............................. 60
MAINTENANCE .............................................................................................................................................................................. 61
1
.-Clutch.......................................................................................................................................................... .................... 61
2.-Clutch discs ..................................................................................................................................................................... 61
3.-Throttle cable .................................................................................................................................................................. 61
4.-Spark plug ....................................................................................................................................................................... 61
5.-Air filter.......................................................................................................................................................................... . 62
5.1-“EC Racing” // EC Replica Factory Air filter ...................................................................................................... 62
5.2-“EC Racing E-START” Air filter .......................................................................................................................... . 63
5.3-“XC Racing (USA)” Air filter ............................................................................................................................... 64
5.4-“XC Racing E-START (USA)” Air filter.................................................................................................................. 65
6.-Carburetor ............................................................................................................................. ......................................... 67
7.-Transmission oil ............................................................................................................................................................. . 67
8.-Piston and ring ............................................................................................................................. ................................... 68
9.-Cylinder head, cylinder, ex. valve ............................................................................................................................. ....... 68
10.-Exhaust system ............................................................................................................................................................ . 68
11.-Muffler fiber.................................................................................................................................................................. 69
12.-Connecting rod and bearings ........................................................................................................................................ 70
13.-Kick-starter and gear shift pedal ............................................................................................................................. ...... 70
14.-Rubber joint exhaust/silencer ....................................................................................................................................... 70
15.-Motor bearings ............................................................................................................................. ................................ 70
16.-Coolant ............................................................................................................................... .......................................... 70
17.-Radiator hose and
18.-Brakes adjustment ............................................................................................................................. ........................... 72
19.-Brake wear .................................................................................................................................................................... 73
20.-Brake fluid .................................................................................................................................................................... . 75
21.-Brake fluid level............................................................................................................................................................. 75
22.-Pump piston and dust cover (front and rear) ............................................................................................................... . 75
23.-Caliper piston and dust cover (all calipers).................................................................................................................... 76
24.-Brake hoses ..................................................................................................................... .............................................. 76
25 and 26.-Wheels and spokes............................................................................................................................................ 76
27.-chain guide ............................................................................................................................................... .................... 76
connections ......................................................................................................................................
72
5
Contents
28.-Chain guide wear .......................................................................................................................................................... 76
29.-Chain guide shoe............................................................................................................................. .............................. 76
30.-Front suspension........................................................................................................................................................... 77
31.-Front suspension oil ..................................................................................................................................................... . 78
32.-Bolts, nuts and fasteners............................................................................................................................................... 78
33.-Gas tube......................................................................................................................... ............................................... 78
34.-Fuel system ................................................................................................................................................................... 79
35.-Steering head adjustment ............................................................................................................................................. 79
36.-General lubrication ............................................................................................................................. .......................... 80
37.-Steering bearings .......................................................................................................................................................... 80
38.-Wheel bearing ............................................................................. ................................................................................. 80
39.-Swingarm and linkage ............................................................................................................................. ...................... 80
40.-Rear suspension ............................................................................................................................................................ 80
41.-Chain............................................................................................................................................................................. 83
42.-Tires ............................................................................................................................. ...................................................
43.-Battery Load....................................................................................................................................................................84
SE
T TINGS ........................................................................................................................................... ............................................. 85
INTRO DUCTI O N
CARBURETIO N SET T ING S............................................................................................................................. ................................. 86
Throttle valve opening influences ............................................................................................................................. .......... 86
Idle jet and mixture screw .................................................................................................................................................. 86
Needle ................................................................................................................................................................................ 87
Main jet .............................................................................................................................................................................. 87
Reference carburetion (competition use only) .................................................................................................................... 87
Correction factors .............................................................................................................................................................. . 88
Symptoms of improper settings .......................................................................................................................................... 89
CDI MAP ......................................................................................................................................................................................... 90
SECONDARY TRANSM ISSION RATIO ............................................................................................................................................ . 90
SUSP ENSION SET TINGS .......................................................................................................................... ...................................... 91
Available settings ................................................................................................................................................................ 91
Standard settings .......................................................................................................................................... ...................... 92
Static sag ............................................................................................................................................................................. 93
Correction acording to terrains ........................................................................................................................................... 93
Set up your motorbike ........................................................................................................................................................ 93
FOOTPEGS SET TINGS .................................................................................................................................................................... 95
TROUB L ESH OOTING
WARRANTY
MANUA L
............................................................................................................................................................................. 86
....................................................................................................................................................................... 97
......................................................................................................................................................................103
83
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Owner’s manual
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Owner’s manual
GENERAL INFORMATION
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Owner’s manual
Introduction
GAS GAS Motos, S.A. thanks you for your confidence.
With the choose of your new GAS GAS EC 2013 or XC 2013 you just entered the great GAS GAS team and, as a user of the brand number
one on off-road motorcycles, deserves distinguished treatment that we want to offer both our relationship after the acquisition of your GAS
GAS and in the explanations that you are in this manual.
Your GAS GAS EC 2013 or XC 2013 is a bike designed for the practice of the high competition, it is the result of many years of racing and
experience in such demanding disciplines. The many successes achieved by great riders with our GAS GAS bikes, have provided basic data
in order to create these high level motorcycle. A few exclusive motorcycles GAS GAS with three key factors: reliability, high performance
and good stability.
Congratulations because your election has been, without doubt, the right one. With your prowess to the handlebars of your GAS GAS and
with adequate preparation and corresponding revisions are essential to ensure that your GAS GAS is highly reliable, you can enjoy more
comfortable and grateful practice the sport motorcycle.
Thank you for your trust and welcome to GAS GAS Motos, S.A.
Legal notices
In the interest of technical development GAS GAS Motos, S.A. reserves the right to modify the construction, staffing, and accessories of
the motorcycle without prior notice. Data measures, weights, and powers are understood with the respective tolerances.
Depending on the volume of equipment and accessories for your GAS GAS, as well as the versions certified to respect the various laws of
each State, there may be variations on the descriptions and illustrations. So the pictures exposed in this manual may therefore not corres-
pond to the purchased model. That’s why not may arise claim some exception error, error of printing or omission.
Notices and warnings
Please read carefully this manual with special attention to the following notices:
Notice about a danger that leads to serious injury and even death.
WARNING
Notice about a danger which may cause personal injury and/or damage to the vehicle.
DANGER
Owner’s manual
Preliminary warnings
take a helmet approved, the probability of leaving unharmed in an accident increases by 20%. It also recommends the use of eye protection
and gloves, boots and other items for protection that are in perfect condition.
passenger. In addition weight and imbalance can affect handling.
stability and handling, making it a dangerous and illegal vehicle. GAS GAS requires the use of original spare parts and accessories, or parts
and accessories homologated by GAS GAS Motorcycles, S.A. It is an essential condition for maintaining the warranty.
cause it maintained high revolutions. Also tyres are not suitable for use on paved surfaces. It has not been designed for urban use. Long tops
at traffic lights in town could overheat the engine.
commended in this manual. After a fall, inspect that the main elements have not been damaged. Driving a motorcycle in a bad state can be
cause of an accident with serious injuries and even death.
DANGER
Three of each four fatal accidents are due to head injuries. The risk of brain injury is three times higher if you don’t use a helmet. Always
Never carry passenger. Your GAS GAS is not approved for this purpose, does not have an appropriate saddle, handles or footrests for
Avoid modifications in your GAS GAS with non-original accessories and don’t remove off the original elements, these changes can affect
Your GAS GAS has been designed for off-road use, not designed for long travel on highways. Such use could lead to engine damages be-
Maintain your GAS GAS in good condition. To avoid any problem, inspect your motorcycle before each use and then all maintenance re-
DANGER
The exhaust pipe and other parts reached high temperatures during use and take to cool down once the engine shutdown. Avoid handling
or touching anything during this period. The use of shorts is not recommended, may cause burns on the legs.
use of suitable equipment reduces the possibility and/or the severity of injuries.
DANGER
Avoid wearing loose clothing that could engage with parts of the vehicle or the environment. Although total security is impossible, the
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Owner’s manual
Number
Na
me
Number
Na
me
1
Headlamp with position, low beam and high beam lamps
11
Front brake caliper
2
Front turn signals
12
Front fork 3
Fuel tank 13
CDI switch
4
Fuel valve 14
Gear shift pedal
5
Rear shock
15
Carburetor
6
Air filter 16
Secondary transmission chain
7
Side stand 17
Chain guide
8
Chain guard 18
License plate holder
9
Rear turn signals
19
Rear reflector
10
Front brake disc
Components location EC 2T 200cc/250cc/300cc RACING// EC 2T 250cc/300cc/ REPLICA FACTORY
1 2
3 4
5
6
7 8 9
10
11
12 13
14
15 16
17
18 19
Owner’s manual
Number
Na
me
Number
Na
me
1
License plate light
9
Muffler 2
Brake light 10
Rear brake disc
3
Seat 11
Rear brake caliper
4
Rear shock gas reservoir
12
Rear brake master cylinder
5
Kick-starter 13
Suspension linkage
6
Manufacturer’s identification plate
14
Rear brake pedal
7
Radiator
15
Sump guard
8
Exhaust 16
Front axle handle
Components location EC 2T 200cc/250cc/300cc RACING// EC 2T 250cc/300cc/ REPLICA FACTORY
1 2 3 4 5 6 7 8
9 10
11 12
13
14 15
16
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-12-
Owner’s manual
Number
Na
me
Number
Na
me
1
Headlamp with position, low beam and high beam lamps
11
Front brake caliper
2
Front turn signals
12
Front fork 3
Fuel tank 13
CDI switch
4
Fuel valve 14
Electric Starter
5
Rear shock
15
Gear shift pedal
6
Air filter 16
Carburetor 7
Side stand 17
Secondary transmission chain
8
Chain guard 18
Chain guide
9
Rear turn signals
19
License plate holder
10
Front brake disc
20
Rear reflector
Components location EC 2T 250cc/300cc RACING E-START
1 2
3 4
5
6
7 8 9
10
11
12 13 14
15
16 17
18
19 20
Owner’s manual
Number
Na
me
Number
Na
me
1
License plate light
9
Muffler 2
Brake light 10
Rear brake disc
3
Seat 11
Rear brake caliper
4
Rear shock gas reservoir
12
Rear brake master cylinder
5
Kick-starter 13
Suspension linkage
6
Manufacturer’s identification plate
14
Rear brake pedal
7
Radiator
15
Sump guard
8
Exhaust 16
Front axle handle
Components location EC 2T 250cc/300cc RACING E-START
1 2 3 4 5 6 7 8
9 10
11 12
13
14 15
16
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Owner’s manual
Number
Name
Number
Name
1
Headlamp with position, low beam and high beam lamps
9
Front fork
2
Fuel tank 10
CDI switch
3
Fuel valve 11
Gear shift pedal
4
Rear shock
12
Carburetor
5
Air filter 13
Secondary transmission chain
6
Side stand 14
Chain guide
7
Front brake disc
15
License plate holder (available in certain countries)
8
Front brake caliper
16
Rear reflector (available in certain countries)
Components location EC 2T 200cc/250cc/300cc RACING “Cross Country”
1
2 3
4
5
6
7
8
9 10
11
12 13
14
15 16
Owner’s manual
Number
Na
me
Number
Na
me
1
License plate light (available in certain countries)
9
Muffler 2
Brake light 10
Rear brake disc
3
Seat 11
Rear brake caliper
4
Rear shock gas reservoir
12
Rear brake master cylinder
5
Kick-starter 13
Suspension linkage
6
Manufacturer’s identification plate
14
Rear brake pedal
7
Radiator
15
Sump guard
8
Exhaust 16
Front axle handle
Components location EC 2T 200cc/250cc/300cc RACING “Cross Country”
1 2 3 4 5 6 7 8
9 10
11 12
13
14 15
16
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Owner’s manual
Number
Name
Number
Name
1
Headlamp with position, low beam and high beam lamps
10
CDI switch
2
Fuel tank 11
Electric Starter
3
Fuel valve 12
Gear shift pedal
4
Rear shock
13
Carburetor
5
Air filter 14
Secondary transmission chain
6
Side stand 15
Chain guide
7
Front brake disc
16
License plate holder (available in certain countries)
8
Front brake caliper
17
Rear reflector (available in certain countries)
9
Front fork
Components location EC 2T 250cc/300cc RACING E-START “Cross Country”
1
2 3
4
5
6
7
8
9 10
11
12
13 14
15
16 17
Owner’s manual
Number
Na
me
Number
Na
me
1
License plate light (available in certain countries)
9
Muffler 2
Brake light 10
Rear brake disc
3
Seat 11
Rear brake caliper
4
Rear shock gas reservoir
12
Rear brake master cylinder
5
Kick-starter 13
Suspension linkage
6
Manufacturer’s identification plate
14
Rear brake pedal
7
Radiator
15
Sump guard
8
Exhaust 16
Front axle handle
Components location EC 2T 250cc/300cc RACING E-START “Cross Country”
1 2 3 4 5 6 7 8
9 10
11 12
13
14 15
16
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Owner’s manual
Number
Na
me
Number
Na
me
1
Headlamp with position, low beam and high beam lamps
8
Front brake caliper
2
Fuel tank 9
Front fork 3
Fuel valve 10
CDI switch
4
Rear shock 11
Gear shift pedal
5
Air filter 12
Carburetor
6
Side stand 13
Secondary transmission chain
7
Front brake disc
14
Chain guide
Components location XC 2T 200cc/250cc/300cc RACING (USA)
1
2 3
4
5
6
7
8
9 10
11
12 13
14
Owner’s manual
Number
Na
me
Number
Na
me
1
Brake light 9
Rear brake disc
2
Seat 10
Rear brake caliper
3
Rear shock gas reservoir
11
Rear brake master cylinder
4
Kick-starter 12
Suspension linkage
5
Manufacturer’s identification plate
13
Rear brake pedal
6
Radiator 14
Sump guard
7
Exhaust
15
Front axle handle
8
Muffler
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
Components location XC 2T 200cc/250cc/300cc RACING (USA)
23
98 190
110
43 54 6
121
132
143
1154 1165
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Owner’s manual
-20-
Number
Na
me
Number
Na
me
1
Headlamp with position, low beam and high beam lamps
9
Front fork 2
Fuel tank 10
CDI switch 3
Fuel valve 11
Electric Starter
4
Rear shock 12
Gear shift pedal
5
Air filter 13
Carburetor
6
Side stand 14
Secondary transmission chain
7
Front brake disc
15
Chain guide
8
Front brake caliper
Components location XC 2T 250cc/300cc RACING E-START (USA)
1
2 3
4
5
6
7
8
9 10
11
12
13 14
15
Owner’s manual
-21-
Number
Na
me
Number
Na
me
1
Brake light 9
Rear brake disc
2
Seat 10
Rear brake caliper
3
Rear shock gas reservoir
11
Rear brake master cylinder
4
Kick-starter 12
Suspension linkage
5
Manufacturer’s identification plate
13
Rear brake pedal
6
Radiator 14
Sump guard
7
Exhaust
15
Front axle handle
8
Muffler
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
Components location XC 2T 250cc/300cc RACING E-START (USA)
21 32
9 190
110
43 54 65 76 87
121
132
143
1154 1165
Owner’s manual
-22-
Number
Na
me
Number
Na
me
1
Clutch lever 7
Front brake master cylinder
2
Choke lever 8
Throttle 3
Clutch fluid reservoir
9
Front brake lever
4
Multifunction gauge
10
Turn signals, lights, horn and engine start/stop controls
5
Fuel tank cap
11
Steering lock
6
Ignition key
1
Number
Na
me
Number
Na
me
1
Horn 4
Position, low beam and high beam lights
2
Starter Switch
1
5
Turn signals
3
Engine stop
Controls location EC RACING & E-START
1 2 3
4 5 6 7 8 9
10 11
1
Only models EC Racing E-START.
1 1 2 3 4
5
5
1
Only models EC Racing E-START.
Owner’s manual
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Number
Na
me
Number
Na
me
1
Clutch lever 7
Throttle 2
Choke lever 8
Front brake lever
3
Clutch fluid reservoir
9
Lights switch “ON-OFF”
4
Fuel tank cap
10
Engine stop
5
Ignition key
1
11
Steering lock
6
Front brake master cylinder
12
Starter Switch
1
Number
Na
me
1
Lights switch “ON-OFF”
2
Engine stop
3
Starter Switch
1
Controls location EC RACING & E-START “Cross Country”
1 2 3
4 5 6 7 8
9 10
11
12
1
Only models EC Racing E-START “CrossCountry”.
1 2 3
1
Only models EC Racing E-START “CrossCountry”.
Owner’s manual
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Number
Na
me
Number
Na
me
1
Clutch lever 7
Throttle 2
Choke lever 8
Front brake lever
3
Clutch fluid reservoir
9
Lights switch “ON-OFF”
4
Fuel tank cap
10
Engine stop
5
Ignition key
1
11
Steering lock
6
Front brake master cylinder
12
Starter Switch
1
Number
Na
me
1
Lights switch “ON-OFF”
2
Engine stop
3
Starter Switch
1
Controls location XC RACING & E-START (USA)
1 2 3
4 5 6 7 8
9 10
11 12
1
Only models XC Racing E-START.
1 2 3
1
Only models XC Racing E-START.
Owner’s manual
-25-
Identification
Your GAS GAS has a manufacturer’s identification plate (1) in which details are:
manufacturer, chassis number, homologation number and noise level.
The chassis number is also stamped in the right side of the steering column (2).
1
Steering lock
Your GAS GAS has a steering lock. It’s found on the right side of the steering
column (3).
To lock the steering:
1. Turn the handlebar fully to the right.
2. Insert the key into the lock and rotate it ⅛ of turn counter-clockwise.
3. Press the key inside.
4. Turn the key clockwise to its original position and remove.
The lock should be sunk for the steering lock to be effective.
3
Owner’s manual
1
For NORDIC models.
2
For REPLICA FACTORY models.
-26-
CHASSIS TRANSMISION ENGINE
Code
GG-E2013-R
GG-E2513-R
GG-E3013-R
Comercial model
EC200 RACING
EC250 RACING
EC300 RACING
Specifications EC 2T 200cc/250cc/300cc RACING & “Cross Country”
Cycle 2 strokes
Cylinder number Monocylinder
Refrigeration
Capacity 199,4 cc 249,3 cc 294,7 cc
Bore 62,5 mm 66,4 mm 72,0 mm
Stroke 65,0 mm 72,0 mm 72,0 mm
Carburetor Keihin PWKS 38
Intake type Reed Valves into the cranckcase
Lubrication system Mixture in gasoline
Starting mechanism Kick-starter
Ignition type CDI
Pre-ignition set-up 0 mm from TDC
Spark plug DENSO W24ESR-U or NGK BR8EG
Electrode gap 0,7~0,8 mm
Primary ratio 2,85 (57/20)
Gearbox 6 gears
Gear ratio 1ª 2,07 (29/14)
Secondary transmission By chain
Secondary ratio 3,67 (44/12) 3,69 (48/13)
Drive chain 5/8” x 1/4” with O-Rings (112 links)
Clutch type Multi-disc wet clutch
Clutch trigger Hydraulic
Lubrication Medium Oil
Available rear sprockets 39, 40, 42, 44, 46, 47, 48, 49, 50, 51, 52
Available front sprockets 12, 13
Type
Tires Front 90/90x21
Tire pressure Front 1,0 bar
Suspension Front Inverted telescopic fork ø 48 mm with spring pre-load, rebound and
Suspension travel Front 305 mm (Marzocchi 48) 2 / 296 mm (Öhlins RXF)
Liquid cooled
2ª 1,63 (26/16)
3ª 1,33 (24/18)
4ª 1,10 (22/20)
5ª 0,91 (21/23)
6ª 0,79 (19/24)
Capacity 900cc
Perimeter CrMo alloy frame, Aluminium subframe
Rear 140/80x18
Rear 1,0 bar
compression damping settings
Rear Progressive shock absorber with spring pre-load, rebound, high
speed and low speed compression damping settings
Rear
298 mm (Öhlins 888) / 298 mm (Öhlins TTX44)
1
1_2
Owner’s manual
1
Cold countries must adjust the coolant to their temperature.
2
Not valid on CrossCountry and XC models.
3
Closed-circuit use only.
-27-
CARBURETION LIQUIDS DIMENSIONS CHASSIS Competition
3
Homologation
2
Specifications EC 2T 200cc/250cc/300cc RACING & “Cross Country”
EC200 RACING EC250 RACING EC300 RACING
Front fork oil level MARZOCCHI 320 ml. each bottle
ÖHLINS 300 ml. each bottle
Brakes Front Brake disc, with 2 parallel floating piston caliper
Rear Brake disc, with 1 floating piston caliper
Brake disc Front Ø260 mm
Rear Ø220 mm
Total height 1260 mm
Total length 2200 mm
Seat height 950 mm
Minimum height 375 mm
Total width 830 mm
Wheelbase 1475 mm
Dry weight 102 kg
Fuel tank capacity 9,5 l
RE
COMMENDED
Fuel Unleaded (RON 95 minimum)
Mixture fuel/oil (JASO FC) GRO Off Road 1 100% synthetic oil ratio 2% (50:1)
Semisynthetic oil ratio 2% (50:1)
Mineral oil ratio 3% (32:1)
1
Coolant
Brake fluid GRO Brake Fluid
Clutch fluid GRO Global Ultra-5 Mineral oil
Transmission oil GRO Gear Trans
Fork oil MARZOCCHI EBH16 7,5WT
GRO GCC 30% Long
Time
DOT-4
10W30
ÖHLINS
Carburetor type Keihin PWKS 38
Main jet 115
Idle jet 35
Needle CHN
Needle position 5th from top
Throttle valve 7
Mixture screw 1 turn from fully closed
Carburetor type Keihin PWKS 38
Main jet 175
Idle jet 42
Needle N1EF
Needle position 3rd from top
Throttle valve 7
Mixture screw 1 turn from fully closed
Coolant mixture at 30%
DOT-4
10W30 API SF or SG
Öhlins 01312
Owner’s manual
1
For NORDIC models.
2
For REPLICA FACTORY models.
-28-
CHASSIS TRANSMISION ENGINE
Specifications EC 2T 250cc/300cc RACING & “Cross Country” E-START
Code GG-E2513-RE GG-E3013-RE
Comercial model EC250-RE EC300-RE
Cycle 2 strokes
Cylinder number Monocylinder
Refrigeration
Capacity 249,3 cc 294,7 cc
Bore 66,4 mm 72,0 mm
Stroke 72,0 mm 72,0 mm
Carburetor Keihin PWKS 38
Intake type Reed Valves into the cranckcase
Lubrication system Mixture in gasoline
Starting mechanism Electric starter / Kick-starter
Ignition type CDI
Pre-ignition set-up 0 mm from TDC
Spark plug DENSO W24ESR-U o NGK BR8EG
Electrode gap 0,7~0,8 mm
Primary ratio 2,85 (57/20)
Gearbox 6 gears
Gear ratio 1ª 2,07 (29/14)
Secondary transmission
Secondary ratio 3,69 (48/13)
Drive chain 5/8” x 1/4” with O-Rings (112 links)
Clutch type Multi-disc wet clutch
Clutch trigger Hydraulic
Lubrication Medium Oil
Available rear sprockets 39, 40, 42, 44, 46, 47, 48, 49, 50, 51, 52
Available front sprockets 12, 13
Type
Tires Front 90/90x21
Tire pressure Front 1,0 bar
Suspension Front Inverted telescopic fork ø 48 mm with spring pre-load, rebound and
Suspension travel Front 305 mm (Marzocchi 48) / 296 mm (Öhlins RXF)
Liquid cooled
2ª 1,63 (26/16)
3ª 1,33 (24/18)
4ª 1,10 (22/20)
5ª 0,91 (21/23)
6ª 0,79 (19/24)
By chain
Capacity 900cc
Perimeter CrMo alloy frame, Aluminium subframe
Rear 140/80x18
Rear 1,0 bar
compression damping settings
Rear Progressive shock absorber with spring pre-load, rebound, high
speed and low speed compression damping settings
Rear
298 mm (Öhlins 888) / 298 mm (Öhlins TTX44)
1
1
Owner’s manual
1
Cold countries must adjust the coolant to their temperature.
2
Not valid on CrossCountry and XC models.
3
Closed-circuit use only.
-29-
CARBURETION LIQUIDS DIMENSIONS CHASSIS Competition
3
Homologation
2
Specifications EC 2T 250cc/300cc RACING & “Cross Country” E-START
EC250-RE EC300-RE
Front fork oil level MARZOCCHI 320 ml. each bottle
ÖHLINS 300 ml. each bottle
Brakes Front Brake disc, with 2 parallel floating piston caliper
Rear Brake disc, with 1 floating piston caliper
Brake disc Front Ø260 mm
Rear Ø220 mm
Total height 1260 mm
Total length 2200 mm
Seat height 950 mm
Minimum height 375 mm
Total width 830 mm
Wheelbase 1475 mm
Dry weight 105 kg
Fuel tank capacity 9,5 l
RE
COMMENDED
Fuel Unleaded (RON 95 minimum)
Mixture fuel/oil (JASO FC) GRO Off Road 1 100% synthetic oil ratio 2% (50:1)
Semisynthetic oil ratio 2% (50:1)
Mineral oil ratio 3% (32:1)
1
Coolant
Brake fluid GRO Brake Fluid
Clutch fluid GRO Global Ultra-5 Mineral oil
Transmission oil GRO Gear Trans
Fork oil MARZOCCHI EBH16 7,5WT
GRO GCC 30% Long
Time
DOT-4
10W30
ÖHLINS
Carburetor type Keihin PWKS 38
Main jet 115
Idle jet 35
Needle CHN
Needle position 5th from top
Throttle valve 7
Mixture screw 1 turn from fully closed
Carburetor type Keihin PWKS 38
Main jet 175
Idle jet 42
Needle N1EF
Needle position 3rd from top
Throttle valve 7
Mixture screw 1 turn from fully closed
Coolant mixture at 30%
DOT-4
10W30 API SF o SG
Öhlins 01312
Owner’s manual
-30-
CHASSIS TRANSMISION ENGINE
Code
GG-E2013-USA
GG-E2513-USA
GG-E3013-USA
Comercial model
XC200 RACING
XC250 RACING
XC300 RACING
Specifications XC 2T 200cc/250cc/300cc RACING (USA)
Cycle 2 strokes
Cylinder number Monocylinder
Refrigeration
Capacity 199,4 cc 249,3 cc 294,7 cc
Bore 62,5 mm 66,4 mm 72,0 mm
Stroke 65,0 mm 72,0 mm 72,0 mm
Carburetor Keihin PWKS 38
Intake type Reed Valves into the cranckcase
Lubrication system Mixture in gasoline
Starting mechanism Kick-starter
Ignition type CDI
Pre-ignition set-up 0 mm from TDC
Spark plug DENSO W24ESR-U or NGK BR8EG
Electrode gap 0,7~0,8 mm
Liquid cooled
Primary ratio 2,85 (57/20)
Gearbox 6 gears
Gear ratio 1ª 2,07 (29/14)
2ª 1,63 (26/16)
3ª 1,33 (24/18)
4ª 1,10 (22/20)
5ª 0,91 (21/23)
6ª 0,79 (19/24)
Secondary transmission By chain
Secondary ratio 4,17 (50/12) 3,85 (50/13)
Drive chain 5/8” x 1/4” with O-Rings (112 links)
Clutch type Multi-disc wet clutch
Clutch trigger Hydraulic
Lubrication Medium Oil
Capacity 900cc
Available rear sprockets 39, 40, 42, 44, 46, 47, 48, 49, 50, 51, 52
Available front sprockets 12, 13
Type
Tires Front 90/90x21
Rear 140/80x18
Tire pressure Front 1,0 bar
Rear 1,0 bar
Suspension Front Inverted telescopic fork ø 48 mm with spring pre-load, rebound and
Rear Progressive shock absorber with spring pre-load, rebound, high
Suspension travel Front 305 mm (Marzocchi 48)
Rear
Perimeter CrMo alloy frame, 3 component polymer subframe
compression damping settings
speed and low speed compression damping settings
298 mm (Öhlins 888)
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