Gasboy CFN Site Controller User Manual

Gasboy CFN Series
Site Controller
Pump Interface Manual
Version 1.3
for Site Controller II versions 1.0 - 2.3
and CFN3 version 3.0 and above
part number: C09146
Gasboy International LLC
Site Controller
Pump Interface Manual
Site Controller II versions 1.0 - 2.3
and
CFN3 version 3.0 and above
03/20/03
C09146
Gasboy International LLC
Lansdale, Pennsylvania
Gasboy International LLC
P. O. Box 309
Lansdale, PA 19446
Copyright 2003 by Gasboy International LLC
All rights reserved.
Printed in the United States of America.
The information in this document is confidential and proprietary. No furth er disclosure thereof shall be made without permission from Gasboy International LLC.
Gasboy International LLC believes that the information in this document is accurate and reliable. However, we assume no responsibility for i ts use, nor for any infringements of patents or other rights of third parties resulting from its use. We reserve the right to make changes at any time without notice.
REVISION RECORD OF THIS DOCUMENT
Part No. Date Published SC Release Levels
C09146 September 2, 1998 SCII versions 1.0 - 2.2
C09146 January 11, 2001 SCII versions 1.0 - 2.3
CFN3 version 3.0 an d above
C09146 May 7, 2002 SCII versions 1.0 - 2.3
CFN3 version 3.0 an d above
C09146 August, 7, 2002 SCII versions 1.0 - 2.3
CFN3 version 3.0 an d above
C09146 March 20, 2003 SCII versions 1.0 - 2.3
CFN3 version 3.0 an d above
i
Site Controller Related Publications
Site Controller - versions 2.3 and 3.3 and above
Part No. Title
C09212 SC II Manager’s Manual, version 2.3 C01918 SC II Installation Manual, version 2.3 C09213 SC II Configur ation Manual, version 2 .3 C09159 SC II Pocket Reference, version 2.3 C35920 CFN3 Manager’s Manual for Windows NT, version 3.3 C09326 CFN3 Configuration Manual for Windows NT, version 3.3 C35921 CFN3 Pocket Reference C09204 Check Point Reference Manual C35745 Profit Point Clerk’s Manual C35746 Profit Point Reference Manual C35923 Point of Sale and Shift Change, version 003
Credit and Debit Card Networks
C35931 Amoco/DataCard C35907 Gascard C35901 Buypass C35909 Generic Dial C35914 ADS-Chicago (formerly SPS/Phillips) C35908 PaymenTech (formerly Gensar) C35902 ADS-CITGO C35910 NaBANCO C35906 ADS-FINA C35911 NDC C35919 ADS-ZION C35913 Sinclair C35904 EDS-CCIS C35915 T-Chek C35903 Comdata C35916 UFDA C35905 FDR C35917 VDOT C35930 Gasboy Dial C35918 VisaNet
Pump Interface
C09146 Pump Interface Manual C01745 Gilbarco Interface Unit C35849 SDI/Wayne CAT Interface C35924 SDI/Unitec Interface C35933 Insight Interface
Card Encoding and Miscellaneous
C09136 CFN Series Clubcard Format C01687 CFN Series Card Encoding Manual
Remote Communications
C09141 PC/SiteControl User’s Manu a l
Technical Publications
C01759 CFN Diagnostic Manual
ii
Pump Interface Manual v1.3 Table of Contents i
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tokheim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SCII/CFN3 Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Tokheim Pump Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
TABLE.BIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
READER.BIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
PUMP.BIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SYS_PAR.BIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Keyboard Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
LO ME;C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
LO HE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Option 9 - Product out message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Setup of DPTs for the SCII and CFN3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Program chip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
RS-422/485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
LEDs for the DPT CPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Switch settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Tokheim 69 box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Tokheim Dispenser Mode Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Mode 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Mode 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Mode 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Mode 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Mode 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Tokheim 98 Box Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Tokheim Splitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SCII - Interfacing to Tokheim pumps via a Tokheim Splitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CFN3 - Interfacing to Tokheim pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Tokheim Equipment Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Isolation diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
SCII - Splitter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Manual mode - Tokheim Premiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Insight Interface - CFN3 only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Setup for NT based application using SC3 program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Hardware Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Insight Board Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Softkey and animation sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Softkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Animation sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
SDI applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Car Wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
03/20/03 Gasboy CFN Series
ii Table of Contents Pump Interface Manual v1.3
Merchandise Sales (CFN III version 3.3+ only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Debit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Injected/Non-injected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Prompts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
CLUB Cards and Debit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Troubleshooting tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Technical debug options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Debug log file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Example Insight.A0x file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Gilbarco Interface Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Interfacing to Gilbarco pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Compatibility of Gilbarco Pumps with CFN Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Potential Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Installation of Gilbarcos to the CFN Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Current Loop Jumpers and Switch Selections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
DIP Switch Bank 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Front Panel LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Site Controller Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Site Controller I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
SCII and CFN3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Advantage Super High special settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
CRIND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
D-Box to Gilbarco Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Interface to D-Box Current Loop Wiring - Pump Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Interface to D-Box RS-422/485 Wiring - CRIND Loop (must use universal D-box) . . . . . . . . . . . 33
Site Controller to Interface RS-422/485 wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
System Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Islander II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Islander II to Tokheim Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Cabling and port jumper configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
D Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
GASBOY ISL/TOK Termination Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Splitter Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Islander II to Wayne Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Cabling and port jumper configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
D Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
GASBOY Termination Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Wayne . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
The Wayne EC Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
SCII cabling and port jumper configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
CFN3 cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
SCII and CFN3 Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
SYS_PAR.BIN, page 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
PUMP.BIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Site Controller Pump Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Considerations when loading Site information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Considerations for Wayne Blenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Important Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Troubleshooting Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Gasboy CFN Series 03/20/03
Pump Interface Manual v1.3 Table of Contents iii
SDI/Wayne CAT Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
TABLE.BIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Application files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Application Binary file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Parameter files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Animation sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Checking the revision level of the Vista Card terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Site Controller Software Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Reader Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
SDI Box Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
SDI LED Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
SDI Unit Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
SDI Run Time Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Equipment provided . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Pump Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
EXPMUX CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
DIP Switch Bank B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
DIP Switch Bank C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
CMOS CPU Board (old style) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
DIP Switch Bank B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
DIP Switch Bank C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
I/O Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
9800/9820 Pump Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Switch Bank 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Switch Bank 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
LCD Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Site Controller Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Site Controller I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
SCII and CFN3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Manual mode - Gasboy 9800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
03/20/03 Gasboy CFN Series
iv Table of Contents Pump Interface Manual v1.3
Gasboy CFN Series 03/20/03
Pump Interface Ma nu al v1.3 Introduction 1
1 Introduction
This manual provides the necessary information to interface various pumps with the SCII and CFN3 Site Controllers.
The following interfaces are described in this manual.
Tokheim, Tokheim DPT, Tokheim Insight, Gilbarco, Gilbarco CRIND, Islander II, Wayne, Wayne CAT, Pump Control Unit, 9800/9820 Pump Dispenser
03/20/03 Gasboy CFN Series
2 Tokheim Pump Interface Manual v1.3
2 Tokheim
SCII/CFN3 Configurations
The SCII must have version 1.0 or above operating system installed for all but Premier Disp. If you are upgrading the site to 2.0 and a memory add-on module is not present on the SCII CPU PCB, the hardware will also have to be upgraded. Order kit part number C07083.
If the Tokheim Premier/TCS dispensers are blenders and do not have grade select buttons, then the Site Controller will need V2.0B or above software to work correctly . All CFN3 versions will work with these dispensers.
Tokheim Pump Driver
In SCII software version 1.0J and below, the Tokheim pump driver was not optional, it was incorporated into the software. In software version 1.0K and above, the software has to have the driver set to Tokheim if the site is using the T okheim family of pumps. All CFN3s must have this pump driver. Use the STATUS command to determine if the driver is included.
TABLE.BIN
TABLE.BIN
In the total amount of readers at the site. This includes DPT and/or Insight readers, island readers and console receipt printers.
program in the SCII and CFN3, parameter #6 (Readers) should be set to the
READER.BIN
Submenus 1 and 3 in the DPT’s.
For SCII, submenu 1 must be set up as follows:
1. Do not delete the following step-types: Step-type 1
SELECT PUMP
2. Step-type 2 must be before Step-type 8 in the reader program.
3. Step-type 11, REMOVE CARD is not used with a DPT/Insight.
For CFN3, submenu 1 must be set up as follows:
READER.BIN
, Step-type 8
program in the SCII/CFN3 must be set up correctly for
PLEASE WAIT
ENTER CARD
, Step-type 9
ACTIVATE PUMP
, Step-type 2
.
1. Do not delete the following step-types: Step-type 1
SELECT PUMP
2. Step-type 2 must be before Step-type 9 in the reader program.
3. Step-type 11, REMOVE CARD is not used with a DPT/Insight.
Gasboy CFN Series 03/20/03
, Step-type 9
PLEASE WAIT
, Step-type10
ENTER CARD
ACTIVATE PUMP
, Step-type 2
.
Pump Interface Manual v1.3 Tokheim 3
Submenu 3 must be set up as follows:
1. AutoPump Select YES
2. Device Type 6 for Tokheim DPT (for v2.0B and above), 1 (for v2.0 or v2.0a)
3. Rep Pump # Designates the pump # of the DPT/Insight
The DPT CPU must be addressed to match how it is configured in
READER.BIN
. Keep this in
mind especially if the site is also using stand-alone receipt printers. For example, if the address
READER.BIN
set in
is 4 then the DPT CPU must also be set with an address of 4.
PUMP.BIN
PUMP.BIN
The pumps being used.
In submenu #2 (PCUs) of the Tokheim PCU. For Tokheim pumps, you will be required to assign each pump as its own PCU. So if a site had two TCS units with three hose outlets on each side, this would be the equivalent of 4 pumps. The assignments will look like this:
Tokheim PCU 1 1:1 Tokheim PCU 3 1:3 Tokheim PCU 2 1:2 Tokheim PCU 4 1:4
In submenu #3, the pump types should have the following options, the last 4 are not in the default configuration:
configuration program must be configured to indicate the type of Tokheim
1. Do not us e Option 12 with Tokheim blenders.
2. Option 16 must be included for the pump type if the pump/dispenser is a PRE-
MIER. (Only v2.0 and above supports PREMIERS)
3. Option 18 in the pump type lets the offhook beep inside before the payment type is
selected (PAYINSIDE/PAY OUTSIDE).
4. Option 19 should be added to the pump type if the pump has grade select buttons.
PUMP.BIN
program, there is only one slot assigned to each
Tokheim type Options to set
162/262 2,7 262-A 2,7,8,9,13 SA MMD 1,2,7,8,9 SA MMD $/Cr 1,2,3,7,8,9 TCS 1,2,7,8,9,13 TCS $/Cr 1,2,3,7,8,9,13 TCS 1 hose blend 1,2,7,8,9,12,13,19 TCS 1 hose blend $/Cr 1,2,3,7,8,9,12,13 ,19 Premier 1,2,7,8,9,13,16 Premier $/Cr 1,2,3,7,8,9,13,16 Premier 1 hose blend 1,2,7,8,9,12,13,16 ,1 9 Premier 1 hose blend $/C r 1, 2,3 ,7,8,9,12,13,16,19 Premier blender 1,2,7,8,9,1 2.1 3, 16 Premier blender $/C r 1,2,3,7,8,9 ,12 ,1 3,16 Premier 1 hose, 1 prod 2,7,8,9,13, 16 Premier 1 hose, 1 prod $/Cr 1,2,3,7,8,9, 13 ,1 6 *TCS 1 hose, multigrade, non-blend 1,2,7,8,9,13,19
03/20/03 Gasboy CFN Series
continued on next page
4 Tokheim Pump Interface Manual v1.3
Tokheim type Options to set
*TCS 1 hose, multigrade non blend $/Cr 1,2,3,7,8,9,13,19 *Premier 1 hose, multigrade 1,2,7,8,9,13,16,19 *Premier 1 hose, multigrade $/Cr 1,2,3,7,8,9,13,16,19
The options in the above table are:
1 — Pump is a multi-product dispenser. 2 — Pump always needs switch detect (off-hook) to activate. 3 — Pump has a cash-credit select button. (Customer can choose cash or credit payment
at the pump.)
4 — Site Controller can activate the pump without knowing the price or hose (for some
MPDs). 5 — Site Controller cannot choose the hose number or price (for some MPDs). 6 — Site Controller cannot get the dollar amount or volume during pumping. 7 — Pump can’t do switch detect or pulser timeouts (timeouts must be done by the
driver). 8 — Pump is a Tokheim stand-alone dispenser or Gasboy
®
SPD 4.3 +/PAC 4.2+.
9 — Pump can only be activated from downloaded prices (the displayed prices are
downloaded). 10 — Pump never needs switch detect to activate (can be activated while it is still on-
hook). 11 — The PCU is slow to respond to requests (improves performance on pumps that are
inherently slow to respond or at sites that have a large number of pumps and are
very busy). 12 — The pump is a blender. (The Site Controller may not be able to keep component
product tank inventories for types of blender pumps that are not specifically
supported by Gasboy.) Do not use this option for Gilbarco and Tokheim Blenders
except for 5 product. The 5 produ ct blender requ ires the 12 o ption (check that mode
26 is set to 1). 13 — The pump is a TC S confi gured to al ways downl oad prices. (This allows TCS pu mps
to display the correct price level for a sale, provided that the pump’s Tokheim
firmware supports the Mode 25 feature.) 14 — Pump is a Gasboy PAC. 15 — Single-sided pump (used for PCU auto-configuration). 16 — Tokheim Premier model. 17 — Requires start button (not required for Tokheim). 18 — Beeps without pressing payment on DPT or CRIND. 19 — Grade-select buttons exist. 20 — Beeps when offhook without START key being pressed. 21 — Pump has a lift-lever. 22 — Master Chain Pump. 23 — Wayne 3 product blender, hoses 1,3 and 5. For Wayne products V580 and V590U
only. Previously these pumps required using 5 hoses, setting the price code for
hoses 2 & 4 to 99. Wi th this op tion, defin e 3 hoses on ly and the Wayne driver maps
them to the appropriate pump positions automatically.
Gasboy CFN Series 03/20/03
Pump Interface Manual v1.3 Tokheim 5
SYS_PAR.BIN
Keyboard Layout
Tokheim DPT/Gilbarco CRIND Keyboard layout on Page 4 of the SCII/CFN3 Configuration System Parameters allows you to program the DPT keyboard layout into the Site Controller.
The T okheim DPT comes in two models, the TCS and the Premier. The keys on the TCS and Premier keypads can be configured for different functions. The characters that select different functions are shown below. Note: These characters are case sensitive.
Character Function
0-9 Numeric digits 0 t hrough 9 . Decimal Point EENTER CCLEAR YYes NNo $ Cash inside c Cash outside DDebit inside d Debit outside B Credit (bank card) inside b Credit (bank car d) outside XCancel x CLEAR/CANCEL (CLEAR if data entry started; else CANCEL) HHelp h Help/Decimal (Decimal if data started; else Help) n No/CANCEL (No if in yes/no state; else CANCEL) SStart u Unused key
Numbers of th e keypad keys on the TCS:
171319 281420 391521 4 101622 5111723 6 121824
Default function arrangement of the TCS keypad:
BBbb NNYY 123C 456C 789E h0XE
03/20/03 Gasboy CFN Series
6 Tokheim Pump Interface Manual v1.3
Numbers of keypad keys on the Premier:
654321 12 11 10 9 8 7 18 17 16 15 14 13 24 23 22 21 20 19
Default function arrangement of the Premier keypad:
h741NB 0852NB X963Yb EECCYb
The string that would be typed i nto t he Tokheim DPT keyboard layout item in SYS_PAR to give the Premier keypad function arrangement shown above is:
BN147hBN2580nY369bYCCEE
Some TCS and Premier keys are “double” keys, made up of a pair of single keys. On a double key , the same function must be selected for each member of the pair . On the TCS, 1 and 7, 13 and 19, 2 and 8, 14 and 20, 21 and 22, and 23 and 24 are pairs in a double key. On the Premier, keys 1 and 7 must be the same, and keys 13 and 19 must be the same.
Page 4 - Auto Receipt
Set Auto Receipt to 5 (Auto Ask, Auto on Pump completion) if DPT has a receipt printer.
Page 8 - Tokheim Channel
SCII only:
On page 8 of the
TOKHEIM CHANNEL 2
SYS_PAR.BIN
configuration program,
parameters must be configured to be the same port (either 1 or 3), when
TOKHEIM CHANNEL 1
and
using the Tokheim splitter described later in this chapter. This setting is effective only for release
2.0B and above; it won’t work for releases 1.0 or 2.0. SCII/CFN3:
The
PUMPS ON FIRST TOKHEIM CHANNEL
parameter must be configured to the amount of pumps on the Tokheim 67 or 98 box, or to the amount of pumps on the first two 98 boxes (if there are more than two 98 boxes and a C06694 (SCII) or C07080 (CFN3) cable assembly is being used).
Page 9 - Blank pump display
Blank pump display after should be set between 30 seconds and 100 seconds with 60 seconds being a commonly used value. If the time is set for a high number of seconds (for example 600 seconds), the site may experience a problem downloading new prices to the pumps.
LO ME;C
Use the load message (LO ME) command in the site controller to load the DPT messages. To access the 4 lines of the Premier display (or 2 lines for a TC S display), u se the tilde character (~)
Gasboy CFN Series 03/20/03
Pump Interface Manual v1.3 Tokheim 7
and the line # (1 to 4) before the message. The display times for messages 1 to 3 should be loaded as 0 seconds; message #4 display time should be greater than 0 seconds. This will allow the messages on all 4 lines to display at the same time instead of one line at a time.
Note: if more than 4 messages are loaded (5-10), omit the tilde preceding the text for line 4
and the messages will be scrolled in line 4 of the display.
See the LO ME;C example for 4 message
C* LO ME;C Message number? 1 Display in sec? 0 Message? ~1WELCOME TO JOE’S Message number? 2 Display in sec? 0 Message? ~2TODAY’S SPECIAL IS Message number 3: 3 Display in sec? 0 Message: ~310W30 OIL Message number? 4 Display in sec? 9 Message? ~4HAVE A NICE DAY! Message number? C*
lines below: If desired, the message can also be configured to flash by enclosing the mes sage text to flash in braces {}. For example in the string PRESS {PAY INSIDE}, PAY INSIDE would flash. Using flash the text line for message 1 in the example above would read:
Message? ~1{WELCOME TO JOE’S}
If GASBOY ICRs are on a site along with DPTs, the DPT messages are usually loaded
as described in the previous example. If the GASBOY ICRs will be communicating on the console loop, the broadcast messages will not be displayed on them. The GASBOY ICRs will display the message that is on the reader program under step-type 1, which is usually
Slide card
Insert car d
or
.
Note: If Gasboy ICRs are on the Island loop, they will display broadcast messages.
However, if multiple lines are used on the DP T (US Liq 21, etc.) the first character of the display will be garbled. Only a one line broadcast message will look correct.
Insight readers do not display broadcast messages.
LO HE
Use the load heading (LO HE) co mman d in the s ite con tr oller to load th e head er and footer lines for the receipts at the DPTs and stan d-alo ne receip t prin ters. The f orm feed le ngth (line # 0) m ust be set to a number that will allow the receipt to be about 5.5 inches long. Start with the number 25 and either lower it or raise it to get the receipt at 5.5 inches. Failure to do so may cause receipts to be cut too short which may cause paper jams.
Option 9 - Product out message
In SCII software version 1.0J and below, if a site with Tokheim pumps has a problem of getting the message “Product Out” when a pump is selected, try deleting option 9 (can only activate from loaded prices) or option 13 (TCS configured to always download prices) from the pump type and verify that Mode 25 on the Tokheim pump is set to 1.
Jumpers
SCII
Jumper K1 (port 1) or K2 (port 3) on the SCII CPU. Setting if SCII software is less than v2.0.
Note: DPT.HEX and STAR.GATE programs automatically set the form feed length.
321
A
0
1
2
3
4
5
6
7
8
9
03/20/03 Gasboy CFN Series
8 Tokheim Pump Interface Manual v1.3
Setting if SCII software is v2.0 and above.
321
0
1
2
3
4
5
6
7
8
9
A
CFN3
When connecting DPTs to the CFN3, the CFN3 must be jumpered for 2-wire via K6 for loop 1and K7 on loop 2 on the CPU board. The factory default K7 (loop 2) is set for 2-wire.
Setup of DPTs for the SCII and CFN3
Note: Before proceeding, we recommend that the Tokheim dispenser and DPT electronics be
tested in stand-alone mode. For additional information on topics in this section, see the Premier Technical Reference Manual.
Program chip
T okheim DPT models used with the GASBOY SCII and CFN3 must have a DPT CPU PCB with a GASBOY DPT.HEX program chip installed at location U13. Check with your service representative for the latest version. To obtain the PCB and program chip, order:
• From Tokheim, for Premier dispenser with Premier DPT CPU, P/N 420929; for TCS with Premier DPT, P/N 420929-2.
• From GASBOY, program DPT.HEX, P/N TC8175
With the GASBOY DPT program installed, the Tokheim DPT diagnostics will no longer function. Use the GASBOY diagnostics for ICRs explained in the GASBOY CFN Diagnostic Manual.
Note: The 10 second wait time is important because when the DPT is powered up, the keyboard follows its default layout until the DPT communicates to the Site Controller. It then follows the keyboard layout loaded in the SYS_PAR.BIN. The CLEAR/CANCEL button on the default keyboard layout i n the DPT may not be at the same lo cation o n the keyb oard as it is in the keyboard layout configured in the SYS_PAR.BIN.
Tokheim
RS-422/485
The communication between the SCII, CFN3 and DPT is RS-422/485 half duplex versus the RS­422/485 full duplex that both Site Controllers uses with the GASBOY RS-422/485 devices (mechanical PCU, island card reader, Checkpoint console and RS-232/RS-422/485 converters). The DPT communicates through the ISLAND LOOP 1 port for SCII and Loop 2 for CFN 3; the GASBOY RS-422/485 devices — not mechanical PCU — communicate through the CONSOLE LOOP 2 port for SCII. For CFN3, Gasboy RS-485 devices - including mechanical PCVs - can communicate through Loop 1.
Gasboy CFN Series 03/20/03
Pump Interface Manual v1.3 Tokheim 9
Two wire wiring
RS422/ 485 J-box
Tx+ 1 2 White Tx- 2 1 Red Rx+ 3 3 Black Rx- 4 Prot Gnd 5 4 Shield
69 box
Tokheim Premier
Jumpers
The jumpers for the DP T CPU are shown b elow. Additional information can be found in Section 7 of the
Premier Technical Reference Manual
Jumper Description Pins 1 & 2 Pins 2 & 3 Open
JU5 Watchdog* Enables Disabled JU6 Normally open; when pins 1 & 2 are enable d, DPT enters diagno stic s . JU7 Normally open, AC low power dete c t is no t us ed . JU8 Battery** Disabled Enabled JU9*** SC Communication s Half Duplex JU10*** SC Communicati ons Half Duplex Full Duplex JU11*** SC Communications Half Duplex Full Duplex JU12*** SC Communications Full Duplex Half Duplex *Watchdog is the power supervision of the CPU board and should be enabled. ** The battery is the DPT CPU board RAM backup. *** These jumpers configure the CPU board for full or half duplex. Indicates the correct setting for GASBOY DPT interface.
, Tokheim Form #4817.
LEDs for the DPT CPU
The LEDs for the DPT CPU are shown in the following table. The LED will be on when the described signal is active.
LED Color Function
LED1 Red Serial data is being received by the DPT from the cash acceptor LED2 Green Serial data is being transmitted by the DPT to the cash acceptor LED3 Red Diagnostic test signal defined by software LED4 Red Receive signal (RS-422/485) site controller port J4 LED5 Green Transmit signal (RS-422/485) site controller port J4 LED Red Receive signal (RS-485) UDC port J5 LED7 Green Transmit signal (RS-485) UDC port J5 LED8 Yellow +5VDC logic power
Switch settings
Each side of the Premier pump must h ave a dif fer ent addres s and be set up individually as s ide A or B. The switch settings for the DPT CPU are as follows:
03/20/03 Gasboy CFN Series
10 Tokheim Pump In terface Manual v1.3
• SW1, position 1 is not used for releases prior to 1.0D of the Gasboy DPT program. For release 1.0D and above, SW1, position 1 is set t o OFF if the printer has a cutter bar; ON if the printer has a tear bar.
• SW1, position 2 determines the UDC poll address for the Premier pump head. SW1, position 2 must be set to On for side A and OFF for side B.
• The Premier Pump head address is set in mode 23.
• SW1, positions 3-7 indicate the address for the DPT. Use the following table to set the address.
Address 1-7 1-6 1-5 1-4 1-3
1 ononononon 2 ononononoff 3 onononoffon 4 onononoffoff 5 ononoffonon 6 ononoffonoff 7 ononoffoffon 8 ononoffoffoff 9 on off on on on 10 on off on on off 11 on off on off on 12 on off on off off 13 on off off on on 14 on off off on off 15 on off off off on 16 on off off off off 17offonononon 18offonononoff 19 off on on off on 20 off on on off off 21 off on off on on 22 off on off on off 23 off on off off on 24 off on off off off 25 off off on on on 26 off off on on off 27 off off on off on 28 off off on off off 29 off off off on on 30 off off off on off 31 off off off off on 32 off off off off off
• SW1, position 8 controls the line display. ON for 4-line display and OFF for 2-line dis­play.
Tokheim 69 box
A Tokheim 69 box is used for wiring a DPT to a CFN2 or CFN3. The DPTs are wired from J2 through J5 in the 69 box. The GASBO Y RS-422/48 5 J-Box is wired to J1 of th e 69 Box. If the 69
Gasboy CFN Series 03/20/03
Pump Interface Manual v1.3 Tokheim 11
Box contains more than one interface board, terminals 1-4 of J1 on interface board #1 can be wired 1:1 to terminal 1-4 of J1 on interface board #2, etc. The following illustration shows the wiring between the 3 devices.
Tokheim Dispenser Mode Settings
Mode 19
The Tokheim pump should be set to 0 when on-line to a Gasbo y system. 0 sets the pump for console approval and permanent arming. To set it in a manual mode, set it to 2 for permanent arming, or 3 for key arming.
Mode 23
Mode 23 must be set up to reflect pump address, number of sides, number of hoses, numbers of price displays, etc. See the
Mode 25
Mode 25 in the Tokheim pump should be set to 1 to accept downloaded prices with the handle offhook.
03/20/03 Gasboy CFN Series
Tokheim Dispenser Programming Manual
for details.
12 Tokheim Pump In terface Manual v1.3
Mode 26
Mode 26 in the Tokheim pump must be set to 1, if the dispenser is a blender. For the Premier, mode 26 should be set as 2.
Mode 29
Mode 29 (DPT Keyboard programming) does not have to be set up. However, you may want to program the START key so the pump can operate in stand-alone mode when the DPT is down. Under normal operating circumstances, the Site Controller will download this information which was configured in SYS_PAR.
Tokheim 98 Box Resistors
The following changes are necessary for the CFN3 or SCII without a splitter. Make the following connections inside the 98 box:
• TALK DISP should be connected to +9V with a 1K Ohm resistor.
• DC COM should be connected to GND.
Tokheim Splitter
The Tokheim Splitter, which requires SCII version 2.0b or later, is part number is C05851. For complete installation information, please refer to the Site Controller II Installation Manual.
For CFN3 the splitter is built into the boards, you do not need this part.
SCII - Interfacing to Tokheim pumps via a Tokheim Splitter
The Tokheim splitter (P/N C05851), along with the proper cabling, allows up to 32 electronic pumps to be controlled through one SCII communication port (port 1 or port 3). The Site Controller must be running V ersion 2.0B for channels 1 and 2 on the splitter to be used. If a site is running Version 1.0 software then only channel 1 can be used.
A Tokheim 67 box controls the 262, 262A, TCS, and Premier families.
The 67B is a standard 67 box is configured for operation with a VX100 or VXDHC. This box works in the 422 mode when talking between the a 67 box and the Controller. The 67B box must be converted back to a standard 67 box to operate correctly.
The Tokheim 98 box controls the 162, dumb MMD’s, mechanical pu mps , etc. By using a 67 or 98 box, the Tokheim splitter can interface to all of the previously listed Tokheim electronic pumps.
The splitter is not needed for a Tokheim 69 box which has a totally separate communication line which controls the Premier/TCS DPTs.
Site with Single Tokheim 67 or 98 Box - requires a C05578 cable assembly. This assembly includes the Tokheim splitter (C05851).
Site with Two Tokheim 67 or 98 boxes - requires a C05876 cab le (dual chan nel). This assembly includes the Tokheim splitter (C05851).
Site with More th an two Tokheim 98 boxes - requires a C066 94 assembly to supply the corr ect cabling. It consists of one C05851 (splitter), one C05878 cable, and two C05577 cables.
Gasboy CFN Series 03/20/03
Pump Interface Manual v1.3 Tokheim 13
• The first two 98 boxes will be connected to channel 1 of the splitter. Address the first 98 box on this channel as pumps 1 to 8; address the second 98 box on this channel as pumps 9 to 16.
• The second two 98 boxes must be connected to channel 2 of the splitter. Address the third 98 box (first 98 box on channel 2), as pumps 1 to 8; address the fourth 98 box (second 98 box on channel 2), a s pumps 9 to 16.
Be careful to observe the channel 1 and channel 2 indicators on the splitter cables. The diagram below shows how the Site Controller is hooked up to the Tokheim 67 and/or 98
boxes.
Note: See “Tokheim 98 Box Resistors” on page 12, if not using a splitter or SCII.
C05578 or C05876 or C06694
Site II
Port 1 or 3
Cable Assys (All include C05851 Splitter)
Tokheim Splitter C05851
F
M
F
M
F
Channel 1
F
Channel 2
Tokheim Cable(s)
M
67/98 Box 1
M
67/98 Box 2
CFN3 - Interfacing to Tokheim pumps
Site with Single Tokheim 67 or 98 Box - requires a C07119 cable assembly. Site with Two Tokheim 67 or 98 boxes - requires a C05996 cable (dual channel). Site with More than two Tokheim 98 boxes - requires a C07080 assembly to supply th e correct
cabling. It consists of one C07082 cable and two C05577 cables.
• The first two 98 boxes will be connected to channel 1 of the splitter. Address the first 98 box on this channel as pumps 1 to 8; address the second 98 box on this channel as pumps 9 to 16.
• The second two 98 boxes must be connected to channel 2 of the splitter. Address the third 98 box (first 98 box on channel 2), as pumps 1 to 8; address the fourth 98 box (second 98 box on channel 2), a s pumps 9 to 16.
Tokheim Equipment Configuration
Addressing of Tokheim PCUs should begin at poll address 1 and in cremen t fro m ther e, even if a Tokheim PCU is not the first pump in the CFN system. For example, if pumps 1 through 4 are mechanical and pumps 5 through 8 are Tokheim TCSs, the Gasboy PCU used to handle pumps 1-4 will be addressed as PCU #1. The TCS that is pump 5 in the Site Controller should be addressed as pump #1 in the TCS electronics. The TCS that is pump 6 in the Site Controller should be addressed as pump #2 in the TCS electronics. This follow s t h rou gh f or pumps 7 and 8.
03/20/03 Gasboy CFN Series
Loading...
+ 49 hidden pages