Gasboy CFN Site Controller User Manual

Download

Gasboy CFN Series

Site Controller

Pump Interface Manual

Version 1.3

for Site Controller II versions 1.0 - 2.3

and CFN3 version 3.0 and above

part number: C09146

Gasboy International LLC

Gasboy CFN Series

Site Controller

Pump Interface Manual

Site Controller II versions 1.0 - 2.3

and

CFN3 version 3.0 and above

03/20/03

C09146

Gasboy International LLC

Lansdale, Pennsylvania

Gasboy International LLC

P. O. Box 309

Lansdale, PA 19446

Printed in the United States of America.

The information in this document is confidential and proprietary. No furth er disclosure thereof shall be made without permission from Gasboy International LLC.

Gasboy International LLC believes that the information in this document is accurate and reliable. However, we assume no responsibility for i ts use, nor for any infringements of patents or other rights of third parties resulting from its use. We reserve the right to make changes at any time without notice.

REVISION RECORD OF THIS DOCUMENT

Part No. Date Published SC Release Levels

C09146 September 2, 1998 SCII versions 1.0 - 2.2

C09146 January 11, 2001 SCII versions 1.0 - 2.3

CFN3 version 3.0 an d above

C09146 May 7, 2002 SCII versions 1.0 - 2.3

CFN3 version 3.0 an d above

C09146 August, 7, 2002 SCII versions 1.0 - 2.3

CFN3 version 3.0 an d above

C09146 March 20, 2003 SCII versions 1.0 - 2.3

CFN3 version 3.0 an d above

Site Controller Related Publications

Site Controller - versions 2.3 and 3.3 and above

Part No. Title

C09212 SC II Manager’s Manual, version 2.3 C01918 SC II Installation Manual, version 2.3 C09213 SC II Configur ation Manual, version 2 .3 C09159 SC II Pocket Reference, version 2.3 C35920 CFN3 Manager’s Manual for Windows NT, version 3.3 C09326 CFN3 Configuration Manual for Windows NT, version 3.3 C35921 CFN3 Pocket Reference C09204 Check Point Reference Manual C35745 Profit Point Clerk’s Manual C35746 Profit Point Reference Manual C35923 Point of Sale and Shift Change, version 003

Credit and Debit Card Networks

C35931 Amoco/DataCard C35907 Gascard C35901 Buypass C35909 Generic Dial C35914 ADS-Chicago (formerly SPS/Phillips) C35908 PaymenTech (formerly Gensar) C35902 ADS-CITGO C35910 NaBANCO C35906 ADS-FINA C35911 NDC C35919 ADS-ZION C35913 Sinclair C35904 EDS-CCIS C35915 T-Chek C35903 Comdata C35916 UFDA C35905 FDR C35917 VDOT C35930 Gasboy Dial C35918 VisaNet

Pump Interface

C09146 Pump Interface Manual C01745 Gilbarco Interface Unit C35849 SDI/Wayne CAT Interface C35924 SDI/Unitec Interface C35933 Insight Interface

Card Encoding and Miscellaneous

C09136 CFN Series Clubcard Format C01687 CFN Series Card Encoding Manual

Remote Communications

C09141 PC/SiteControl User’s Manu a l

Technical Publications

C01759 CFN Diagnostic Manual

Pump Interface Manual v1.3 Table of Contents i

Table of Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Tokheim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SCII/CFN3 Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Tokheim Pump Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

TABLE.BIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

READER.BIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

PUMP.BIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SYS_PAR.BIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Keyboard Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

LO ME;C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

LO HE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Option 9 - Product out message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Setup of DPTs for the SCII and CFN3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Program chip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

RS-422/485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

LEDs for the DPT CPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Switch settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Tokheim 69 box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Tokheim Dispenser Mode Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Mode 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Mode 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Mode 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Mode 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Mode 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Tokheim 98 Box Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Tokheim Splitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

SCII - Interfacing to Tokheim pumps via a Tokheim Splitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

CFN3 - Interfacing to Tokheim pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Tokheim Equipment Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Isolation diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

SCII - Splitter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Manual mode - Tokheim Premiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Insight Interface - CFN3 only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Setup for NT based application using SC3 program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Hardware Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Insight Board Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Softkey and animation sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Softkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Animation sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

SDI applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Car Wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

03/20/03 Gasboy CFN Series

ii Table of Contents Pump Interface Manual v1.3

Merchandise Sales (CFN III version 3.3+ only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Debit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Injected/Non-injected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Prompts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

CLUB Cards and Debit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Troubleshooting tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Technical debug options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Debug log file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Example Insight.A0x file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Gilbarco Interface Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Interfacing to Gilbarco pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Compatibility of Gilbarco Pumps with CFN Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Potential Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Installation of Gilbarcos to the CFN Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Current Loop Jumpers and Switch Selections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

DIP Switch Bank 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Front Panel LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Site Controller Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Site Controller I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

SCII and CFN3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Advantage Super High special settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

CRIND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

D-Box to Gilbarco Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Interface to D-Box Current Loop Wiring - Pump Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Interface to D-Box RS-422/485 Wiring - CRIND Loop (must use universal D-box) . . . . . . . . . . . 33

Site Controller to Interface RS-422/485 wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

System Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Islander II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Islander II to Tokheim Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Cabling and port jumper configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

D Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

GASBOY ISL/TOK Termination Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Splitter Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Islander II to Wayne Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Cabling and port jumper configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

D Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

GASBOY Termination Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Wayne . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

The Wayne EC Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

SCII cabling and port jumper configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

CFN3 cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

SCII and CFN3 Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

SYS_PAR.BIN, page 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

PUMP.BIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Site Controller Pump Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Considerations when loading Site information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Considerations for Wayne Blenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Important Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Troubleshooting Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Gasboy CFN Series 03/20/03

Pump Interface Manual v1.3 Table of Contents iii

SDI/Wayne CAT Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

TABLE.BIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Application files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Application Binary file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Parameter files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Animation sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Checking the revision level of the Vista Card terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Site Controller Software Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Reader Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

SDI Box Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

SDI LED Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

SDI Unit Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

SDI Run Time Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Equipment provided . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Pump Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

EXPMUX CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

DIP Switch Bank B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

DIP Switch Bank C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

CMOS CPU Board (old style) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

DIP Switch Bank B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

DIP Switch Bank C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

I/O Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

9800/9820 Pump Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Switch Bank 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Switch Bank 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

LCD Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Site Controller Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Site Controller I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

SCII and CFN3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Manual mode - Gasboy 9800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i

03/20/03 Gasboy CFN Series

iv Table of Contents Pump Interface Manual v1.3

Gasboy CFN Series 03/20/03

Pump Interface Ma nu al v1.3 Introduction 1

1 Introduction

This manual provides the necessary information to interface various pumps with the SCII and CFN3 Site Controllers.

The following interfaces are described in this manual.

Tokheim, Tokheim DPT, Tokheim Insight, Gilbarco, Gilbarco CRIND, Islander II, Wayne, Wayne CAT, Pump Control Unit, 9800/9820 Pump Dispenser

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2 Tokheim Pump Interface Manual v1.3

2 Tokheim

SCII/CFN3 Configurations

The SCII must have version 1.0 or above operating system installed for all but Premier Disp. If you are upgrading the site to 2.0 and a memory add-on module is not present on the SCII CPU PCB, the hardware will also have to be upgraded. Order kit part number C07083.

If the Tokheim Premier/TCS dispensers are blenders and do not have grade select buttons, then the Site Controller will need V2.0B or above software to work correctly . All CFN3 versions will work with these dispensers.

Tokheim Pump Driver

In SCII software version 1.0J and below, the Tokheim pump driver was not optional, it was incorporated into the software. In software version 1.0K and above, the software has to have the driver set to Tokheim if the site is using the T okheim family of pumps. All CFN3s must have this pump driver. Use the STATUS command to determine if the driver is included.

TABLE.BIN

In the total amount of readers at the site. This includes DPT and/or Insight readers, island readers and console receipt printers.

program in the SCII and CFN3, parameter #6 (Readers) should be set to the

READER.BIN

Submenus 1 and 3 in the DPT’s.

For SCII, submenu 1 must be set up as follows:

1. Do not delete the following step-types: Step-type 1

SELECT PUMP

2. Step-type 2 must be before Step-type 8 in the reader program.

3. Step-type 11, REMOVE CARD is not used with a DPT/Insight.

For CFN3, submenu 1 must be set up as follows:

READER.BIN

, Step-type 8

program in the SCII/CFN3 must be set up correctly for

PLEASE WAIT

ENTER CARD

, Step-type 9

ACTIVATE PUMP

, Step-type 2

1. Do not delete the following step-types: Step-type 1

SELECT PUMP

2. Step-type 2 must be before Step-type 9 in the reader program.

3. Step-type 11, REMOVE CARD is not used with a DPT/Insight.

Gasboy CFN Series 03/20/03

, Step-type 9

PLEASE WAIT

, Step-type10

ENTER CARD

ACTIVATE PUMP

, Step-type 2

Pump Interface Manual v1.3 Tokheim 3

Submenu 3 must be set up as follows:

1. AutoPump Select YES

2. Device Type 6 for Tokheim DPT (for v2.0B and above), 1 (for v2.0 or v2.0a)

3. Rep Pump # Designates the pump # of the DPT/Insight

The DPT CPU must be addressed to match how it is configured in

READER.BIN

. Keep this in

mind especially if the site is also using stand-alone receipt printers. For example, if the address

READER.BIN

set in

is 4 then the DPT CPU must also be set with an address of 4.

PUMP.BIN

The pumps being used.

In submenu #2 (PCUs) of the Tokheim PCU. For Tokheim pumps, you will be required to assign each pump as its own PCU. So if a site had two TCS units with three hose outlets on each side, this would be the equivalent of 4 pumps. The assignments will look like this:

Tokheim PCU 1 1:1 Tokheim PCU 3 1:3 Tokheim PCU 2 1:2 Tokheim PCU 4 1:4

In submenu #3, the pump types should have the following options, the last 4 are not in the default configuration:

configuration program must be configured to indicate the type of Tokheim

1. Do not us e Option 12 with Tokheim blenders.

2. Option 16 must be included for the pump type if the pump/dispenser is a PRE-

MIER. (Only v2.0 and above supports PREMIERS)

3. Option 18 in the pump type lets the offhook beep inside before the payment type is

selected (PAYINSIDE/PAY OUTSIDE).

4. Option 19 should be added to the pump type if the pump has grade select buttons.

PUMP.BIN

program, there is only one slot assigned to each

Tokheim type Options to set

162/262 2,7 262-A 2,7,8,9,13 SA MMD 1,2,7,8,9 SA MMD $/Cr 1,2,3,7,8,9 TCS 1,2,7,8,9,13 TCS $/Cr 1,2,3,7,8,9,13 TCS 1 hose blend 1,2,7,8,9,12,13,19 TCS 1 hose blend $/Cr 1,2,3,7,8,9,12,13 ,19 Premier 1,2,7,8,9,13,16 Premier $/Cr 1,2,3,7,8,9,13,16 Premier 1 hose blend 1,2,7,8,9,12,13,16 ,1 9 Premier 1 hose blend $/C r 1, 2,3 ,7,8,9,12,13,16,19 Premier blender 1,2,7,8,9,1 2.1 3, 16 Premier blender $/C r 1,2,3,7,8,9 ,12 ,1 3,16 Premier 1 hose, 1 prod 2,7,8,9,13, 16 Premier 1 hose, 1 prod $/Cr 1,2,3,7,8,9, 13 ,1 6 *TCS 1 hose, multigrade, non-blend 1,2,7,8,9,13,19

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continued on next page

4 Tokheim Pump Interface Manual v1.3

Tokheim type Options to set

*TCS 1 hose, multigrade non blend $/Cr 1,2,3,7,8,9,13,19 *Premier 1 hose, multigrade 1,2,7,8,9,13,16,19 *Premier 1 hose, multigrade $/Cr 1,2,3,7,8,9,13,16,19

The options in the above table are:

1 — Pump is a multi-product dispenser. 2 — Pump always needs switch detect (off-hook) to activate. 3 — Pump has a cash-credit select button. (Customer can choose cash or credit payment

at the pump.)

4 — Site Controller can activate the pump without knowing the price or hose (for some

MPDs). 5 — Site Controller cannot choose the hose number or price (for some MPDs). 6 — Site Controller cannot get the dollar amount or volume during pumping. 7 — Pump can’t do switch detect or pulser timeouts (timeouts must be done by the

driver). 8 — Pump is a Tokheim stand-alone dispenser or Gasboy

SPD 4.3 +/PAC 4.2+.

9 — Pump can only be activated from downloaded prices (the displayed prices are

downloaded). 10 — Pump never needs switch detect to activate (can be activated while it is still on-

hook). 11 — The PCU is slow to respond to requests (improves performance on pumps that are

inherently slow to respond or at sites that have a large number of pumps and are

very busy). 12 — The pump is a blender. (The Site Controller may not be able to keep component

product tank inventories for types of blender pumps that are not specifically

supported by Gasboy.) Do not use this option for Gilbarco and Tokheim Blenders

except for 5 product. The 5 produ ct blender requ ires the 12 o ption (check that mode

26 is set to 1). 13 — The pump is a TC S confi gured to al ways downl oad prices. (This allows TCS pu mps

to display the correct price level for a sale, provided that the pump’s Tokheim

firmware supports the Mode 25 feature.) 14 — Pump is a Gasboy PAC. 15 — Single-sided pump (used for PCU auto-configuration). 16 — Tokheim Premier model. 17 — Requires start button (not required for Tokheim). 18 — Beeps without pressing payment on DPT or CRIND. 19 — Grade-select buttons exist. 20 — Beeps when offhook without START key being pressed. 21 — Pump has a lift-lever. 22 — Master Chain Pump. 23 — Wayne 3 product blender, hoses 1,3 and 5. For Wayne products V580 and V590U

only. Previously these pumps required using 5 hoses, setting the price code for

hoses 2 & 4 to 99. Wi th this op tion, defin e 3 hoses on ly and the Wayne driver maps

them to the appropriate pump positions automatically.

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Pump Interface Manual v1.3 Tokheim 5

SYS_PAR.BIN

Keyboard Layout

Tokheim DPT/Gilbarco CRIND Keyboard layout on Page 4 of the SCII/CFN3 Configuration System Parameters allows you to program the DPT keyboard layout into the Site Controller.

The T okheim DPT comes in two models, the TCS and the Premier. The keys on the TCS and Premier keypads can be configured for different functions. The characters that select different functions are shown below. Note: These characters are case sensitive.

Character Function

0-9 Numeric digits 0 t hrough 9 . Decimal Point EENTER CCLEAR YYes NNo $ Cash inside c Cash outside DDebit inside d Debit outside B Credit (bank card) inside b Credit (bank car d) outside XCancel x CLEAR/CANCEL (CLEAR if data entry started; else CANCEL) HHelp h Help/Decimal (Decimal if data started; else Help) n No/CANCEL (No if in yes/no state; else CANCEL) SStart u Unused key

Numbers of th e keypad keys on the TCS:

171319 281420 391521 4 101622 5111723 6 121824

Default function arrangement of the TCS keypad:

BBbb NNYY 123C 456C 789E h0XE

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6 Tokheim Pump Interface Manual v1.3

Numbers of keypad keys on the Premier:

654321 12 11 10 9 8 7 18 17 16 15 14 13 24 23 22 21 20 19

Default function arrangement of the Premier keypad:

h741NB 0852NB X963Yb EECCYb

The string that would be typed i nto t he Tokheim DPT keyboard layout item in SYS_PAR to give the Premier keypad function arrangement shown above is:

BN147hBN2580nY369bYCCEE

Some TCS and Premier keys are “double” keys, made up of a pair of single keys. On a double key , the same function must be selected for each member of the pair . On the TCS, 1 and 7, 13 and 19, 2 and 8, 14 and 20, 21 and 22, and 23 and 24 are pairs in a double key. On the Premier, keys 1 and 7 must be the same, and keys 13 and 19 must be the same.

Page 4 - Auto Receipt

Set Auto Receipt to 5 (Auto Ask, Auto on Pump completion) if DPT has a receipt printer.

Page 8 - Tokheim Channel

SCII only:

On page 8 of the

TOKHEIM CHANNEL 2

SYS_PAR.BIN

configuration program,

parameters must be configured to be the same port (either 1 or 3), when

TOKHEIM CHANNEL 1

and

using the Tokheim splitter described later in this chapter. This setting is effective only for release

2.0B and above; it won’t work for releases 1.0 or 2.0. SCII/CFN3:

The

PUMPS ON FIRST TOKHEIM CHANNEL

parameter must be configured to the amount of pumps on the Tokheim 67 or 98 box, or to the amount of pumps on the first two 98 boxes (if there are more than two 98 boxes and a C06694 (SCII) or C07080 (CFN3) cable assembly is being used).

Page 9 - Blank pump display

Blank pump display after should be set between 30 seconds and 100 seconds with 60 seconds being a commonly used value. If the time is set for a high number of seconds (for example 600 seconds), the site may experience a problem downloading new prices to the pumps.

LO ME;C

Use the load message (LO ME) command in the site controller to load the DPT messages. To access the 4 lines of the Premier display (or 2 lines for a TC S display), u se the tilde character (~)

Gasboy CFN Series 03/20/03

Pump Interface Manual v1.3 Tokheim 7

and the line # (1 to 4) before the message. The display times for messages 1 to 3 should be loaded as 0 seconds; message #4 display time should be greater than 0 seconds. This will allow the messages on all 4 lines to display at the same time instead of one line at a time.

Note: if more than 4 messages are loaded (5-10), omit the tilde preceding the text for line 4

and the messages will be scrolled in line 4 of the display.

See the LO ME;C example for 4 message

C* LO ME;C ↵ Message number? 1 ↵ Display in sec? 0 ↵ Message? ~1WELCOME TO JOE’S ↵ Message number? 2 ↵ Display in sec? 0 ↵ Message? ~2TODAY’S SPECIAL IS ↵ Message number 3: 3 ↵ Display in sec? 0 ↵ Message: ~310W30 OIL ↵ Message number? 4 ↵ Display in sec? 9 ↵ Message? ~4HAVE A NICE DAY!↵ Message number? ↵ C*

lines below: If desired, the message can also be configured to flash by enclosing the mes sage text to flash in braces {}. For example in the string PRESS {PAY INSIDE}, PAY INSIDE would flash. Using flash the text line for message 1 in the example above would read:

Message? ~1{WELCOME TO JOE’S}

↵

If GASBOY ICRs are on a site along with DPTs, the DPT messages are usually loaded

as described in the previous example. If the GASBOY ICRs will be communicating on the console loop, the broadcast messages will not be displayed on them. The GASBOY ICRs will display the message that is on the reader program under step-type 1, which is usually

Slide card

Insert car d

Note: If Gasboy ICRs are on the Island loop, they will display broadcast messages.

However, if multiple lines are used on the DP T (US Liq 21, etc.) the first character of the display will be garbled. Only a one line broadcast message will look correct.

Insight readers do not display broadcast messages.

LO HE

Use the load heading (LO HE) co mman d in the s ite con tr oller to load th e head er and footer lines for the receipts at the DPTs and stan d-alo ne receip t prin ters. The f orm feed le ngth (line # 0) m ust be set to a number that will allow the receipt to be about 5.5 inches long. Start with the number 25 and either lower it or raise it to get the receipt at 5.5 inches. Failure to do so may cause receipts to be cut too short which may cause paper jams.

Option 9 - Product out message

In SCII software version 1.0J and below, if a site with Tokheim pumps has a problem of getting the message “Product Out” when a pump is selected, try deleting option 9 (can only activate from loaded prices) or option 13 (TCS configured to always download prices) from the pump type and verify that Mode 25 on the Tokheim pump is set to 1.

Jumpers

SCII

Jumper K1 (port 1) or K2 (port 3) on the SCII CPU. Setting if SCII software is less than v2.0.

Note: DPT.HEX and STAR.GATE programs automatically set the form feed length.

321

03/20/03 Gasboy CFN Series

8 Tokheim Pump Interface Manual v1.3

Setting if SCII software is v2.0 and above.

321

CFN3

When connecting DPTs to the CFN3, the CFN3 must be jumpered for 2-wire via K6 for loop 1and K7 on loop 2 on the CPU board. The factory default K7 (loop 2) is set for 2-wire.

Setup of DPTs for the SCII and CFN3

Note: Before proceeding, we recommend that the Tokheim dispenser and DPT electronics be

tested in stand-alone mode. For additional information on topics in this section, see the Premier Technical Reference Manual.

Program chip

T okheim DPT models used with the GASBOY SCII and CFN3 must have a DPT CPU PCB with a GASBOY DPT.HEX program chip installed at location U13. Check with your service representative for the latest version. To obtain the PCB and program chip, order:

• From Tokheim, for Premier dispenser with Premier DPT CPU, P/N 420929; for TCS with Premier DPT, P/N 420929-2.

• From GASBOY, program DPT.HEX, P/N TC8175

With the GASBOY DPT program installed, the Tokheim DPT diagnostics will no longer function. Use the GASBOY diagnostics for ICRs explained in the GASBOY CFN Diagnostic Manual.

Note: The 10 second wait time is important because when the DPT is powered up, the keyboard follows its default layout until the DPT communicates to the Site Controller. It then follows the keyboard layout loaded in the SYS_PAR.BIN. The CLEAR/CANCEL button on the default keyboard layout i n the DPT may not be at the same lo cation o n the keyb oard as it is in the keyboard layout configured in the SYS_PAR.BIN.

Tokheim

RS-422/485

The communication between the SCII, CFN3 and DPT is RS-422/485 half duplex versus the RS422/485 full duplex that both Site Controllers uses with the GASBOY RS-422/485 devices (mechanical PCU, island card reader, Checkpoint console and RS-232/RS-422/485 converters). The DPT communicates through the ISLAND LOOP 1 port for SCII and Loop 2 for CFN 3; the GASBOY RS-422/485 devices — not mechanical PCU — communicate through the CONSOLE LOOP 2 port for SCII. For CFN3, Gasboy RS-485 devices - including mechanical PCVs - can communicate through Loop 1.

Gasboy CFN Series 03/20/03

Pump Interface Manual v1.3 Tokheim 9

Two wire wiring

RS422/ 485 J-box

Tx+ 1 2 White Tx- 2 1 Red Rx+ 3 3 Black Rx- 4 Prot Gnd 5 4 Shield

69 box

Tokheim Premier

Jumpers

The jumpers for the DP T CPU are shown b elow. Additional information can be found in Section 7 of the

Premier Technical Reference Manual

Jumper Description Pins 1 & 2 Pins 2 & 3 Open

JU5 Watchdog* Enables √ Disabled JU6 Normally open; when pins 1 & 2 are enable d, DPT enters diagno stic s . JU7 Normally open, AC low power dete c t is no t us ed . JU8 Battery** Disabled √ Enabled JU9*** SC Communication s Half Duplex √ JU10*** SC Communicati ons Half Duplex √ Full Duplex JU11*** SC Communications Half Duplex √ Full Duplex JU12*** SC Communications Full Duplex Half Duplex √ *Watchdog is the power supervision of the CPU board and should be enabled. ** The battery is the DPT CPU board RAM backup. *** These jumpers configure the CPU board for full or half duplex. √ Indicates the correct setting for GASBOY DPT interface.

, Tokheim Form #4817.

LEDs for the DPT CPU

The LEDs for the DPT CPU are shown in the following table. The LED will be on when the described signal is active.

LED Color Function

LED1 Red Serial data is being received by the DPT from the cash acceptor LED2 Green Serial data is being transmitted by the DPT to the cash acceptor LED3 Red Diagnostic test signal defined by software LED4 Red Receive signal (RS-422/485) site controller port J4 LED5 Green Transmit signal (RS-422/485) site controller port J4 LED Red Receive signal (RS-485) UDC port J5 LED7 Green Transmit signal (RS-485) UDC port J5 LED8 Yellow +5VDC logic power

Switch settings

Each side of the Premier pump must h ave a dif fer ent addres s and be set up individually as s ide A or B. The switch settings for the DPT CPU are as follows:

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• SW1, position 1 is not used for releases prior to 1.0D of the Gasboy DPT program. For release 1.0D and above, SW1, position 1 is set t o OFF if the printer has a cutter bar; ON if the printer has a tear bar.

• SW1, position 2 determines the UDC poll address for the Premier pump head. SW1, position 2 must be set to On for side A and OFF for side B.

• The Premier Pump head address is set in mode 23.

• SW1, positions 3-7 indicate the address for the DPT. Use the following table to set the address.

Address 1-7 1-6 1-5 1-4 1-3

1 ononononon 2 ononononoff 3 onononoffon 4 onononoffoff 5 ononoffonon 6 ononoffonoff 7 ononoffoffon 8 ononoffoffoff 9 on off on on on 10 on off on on off 11 on off on off on 12 on off on off off 13 on off off on on 14 on off off on off 15 on off off off on 16 on off off off off 17offonononon 18offonononoff 19 off on on off on 20 off on on off off 21 off on off on on 22 off on off on off 23 off on off off on 24 off on off off off 25 off off on on on 26 off off on on off 27 off off on off on 28 off off on off off 29 off off off on on 30 off off off on off 31 off off off off on 32 off off off off off

• SW1, position 8 controls the line display. ON for 4-line display and OFF for 2-line display.

Tokheim 69 box

A Tokheim 69 box is used for wiring a DPT to a CFN2 or CFN3. The DPTs are wired from J2 through J5 in the 69 box. The GASBO Y RS-422/48 5 J-Box is wired to J1 of th e 69 Box. If the 69

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Box contains more than one interface board, terminals 1-4 of J1 on interface board #1 can be wired 1:1 to terminal 1-4 of J1 on interface board #2, etc. The following illustration shows the wiring between the 3 devices.

Tokheim Dispenser Mode Settings

Mode 19

The Tokheim pump should be set to 0 when on-line to a Gasbo y system. 0 sets the pump for console approval and permanent arming. To set it in a manual mode, set it to 2 for permanent arming, or 3 for key arming.

Mode 23

Mode 23 must be set up to reflect pump address, number of sides, number of hoses, numbers of price displays, etc. See the

Mode 25

Mode 25 in the Tokheim pump should be set to 1 to accept downloaded prices with the handle offhook.

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12 Tokheim Pump In terface Manual v1.3

Mode 26

Mode 26 in the Tokheim pump must be set to 1, if the dispenser is a blender. For the Premier, mode 26 should be set as 2.

Mode 29

Mode 29 (DPT Keyboard programming) does not have to be set up. However, you may want to program the START key so the pump can operate in stand-alone mode when the DPT is down. Under normal operating circumstances, the Site Controller will download this information which was configured in SYS_PAR.

Tokheim 98 Box Resistors

The following changes are necessary for the CFN3 or SCII without a splitter. Make the following connections inside the 98 box:

• TALK DISP should be connected to +9V with a 1K Ohm resistor.

• DC COM should be connected to GND.

Tokheim Splitter

The Tokheim Splitter, which requires SCII version 2.0b or later, is part number is C05851. For complete installation information, please refer to the Site Controller II Installation Manual.

For CFN3 the splitter is built into the boards, you do not need this part.

SCII - Interfacing to Tokheim pumps via a Tokheim Splitter

The Tokheim splitter (P/N C05851), along with the proper cabling, allows up to 32 electronic pumps to be controlled through one SCII communication port (port 1 or port 3). The Site Controller must be running V ersion 2.0B for channels 1 and 2 on the splitter to be used. If a site is running Version 1.0 software then only channel 1 can be used.

A Tokheim 67 box controls the 262, 262A, TCS, and Premier families.

The 67B is a standard 67 box is configured for operation with a VX100 or VXDHC. This box works in the 422 mode when talking between the a 67 box and the Controller. The 67B box must be converted back to a standard 67 box to operate correctly.

The Tokheim 98 box controls the 162, dumb MMD’s, mechanical pu mps , etc. By using a 67 or 98 box, the Tokheim splitter can interface to all of the previously listed Tokheim electronic pumps.

The splitter is not needed for a Tokheim 69 box which has a totally separate communication line which controls the Premier/TCS DPTs.

Site with Single Tokheim 67 or 98 Box - requires a C05578 cable assembly. This assembly includes the Tokheim splitter (C05851).

Site with Two Tokheim 67 or 98 boxes - requires a C05876 cab le (dual chan nel). This assembly includes the Tokheim splitter (C05851).

Site with More th an two Tokheim 98 boxes - requires a C066 94 assembly to supply the corr ect cabling. It consists of one C05851 (splitter), one C05878 cable, and two C05577 cables.

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• The first two 98 boxes will be connected to channel 1 of the splitter. Address the first 98 box on this channel as pumps 1 to 8; address the second 98 box on this channel as pumps 9 to 16.

• The second two 98 boxes must be connected to channel 2 of the splitter. Address the third 98 box (first 98 box on channel 2), as pumps 1 to 8; address the fourth 98 box (second 98 box on channel 2), a s pumps 9 to 16.

Be careful to observe the channel 1 and channel 2 indicators on the splitter cables. The diagram below shows how the Site Controller is hooked up to the Tokheim 67 and/or 98

boxes.

Note: See “Tokheim 98 Box Resistors” on page 12, if not using a splitter or SCII.

C05578 or C05876 or C06694

Site II

Port 1 or 3

Cable Assys (All include C05851 Splitter)

Tokheim Splitter C05851

Channel 1

Channel 2

Tokheim Cable(s)

67/98 Box 1

67/98 Box 2

CFN3 - Interfacing to Tokheim pumps

Site with Single Tokheim 67 or 98 Box - requires a C07119 cable assembly. Site with Two Tokheim 67 or 98 boxes - requires a C05996 cable (dual channel). Site with More than two Tokheim 98 boxes - requires a C07080 assembly to supply th e correct

cabling. It consists of one C07082 cable and two C05577 cables.

• The first two 98 boxes will be connected to channel 1 of the splitter. Address the first 98 box on this channel as pumps 1 to 8; address the second 98 box on this channel as pumps 9 to 16.

Tokheim Equipment Configuration

Addressing of Tokheim PCUs should begin at poll address 1 and in cremen t fro m ther e, even if a Tokheim PCU is not the first pump in the CFN system. For example, if pumps 1 through 4 are mechanical and pumps 5 through 8 are Tokheim TCSs, the Gasboy PCU used to handle pumps 1-4 will be addressed as PCU #1. The TCS that is pump 5 in the Site Controller should be addressed as pump #1 in the TCS electronics. The TCS that is pump 6 in the Site Controller should be addressed as pump #2 in the TCS electronics. This follow s t h rou gh f or pumps 7 and 8.

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The reason for this is the Gasboy software establishes communication with any electronic pump interface by talking to pump 1 (poll address 1) first and then the remaining pumps in consecutive polling order. Once this communication is established, it will then assign these pumps to how they are allotted in the

When a Tokheim 98 box is used, it must be addressed by moving the red jumper on the Motherboard (above the I/O PCB). It may be jumpered for pumps 1-8 or 9-16.

Isolation diodes

When connecting 2 Tokheim 98 boxes another consideration is on the Mother Board, part number 415653 -1. There should be 2 isolation diodes mounted about 1/2” below the J9 connector and about 1/2” above the I/O board. The diodes are tan, glassy colored and labeled CR1 and CR2. These isolation diodes are on the TTC line. Older u nits may not have them. If they are missing, tying the TTC lines together will result in a communication loss.

PUMP.BIN

file.

SCII - Splitter Installation

On the SCII, check the CPU for Rev. V. R8 and R14 need to be a polyswitch. On PN C05852, a resistor has replaced the polyswitch.

New installation:

• Connect a Tokheim Splitter to port 1 or port 3 on the SCII.

• Connect a C05578 cable (for one 67 box) or a C05876 cable (for two 67 boxes) to the Splitter. Connect the other end(s) of the cable to the Tokheim box or boxes.

• Check jumper and configuration settings.

Upgrading an existing installation:

• If you are not installing version 2.0 of the pump driver, connect the Splitter between the SCII and the Tokheim cables.

• Back-up the data and load the software.

• Check jumper and configuration settings.

Manual mode - Tokheim Premiers

1. Place black manager key on keyswitch area in upper left corner of pump face.

2. Hold until mode number begins to blink and you hear a beep, then remove.

3. F01 should appear. 1’s means battery is low, F23 means that there is a problem.

4. For a non-debit DPT, use 4x5 keypad on the left. For a debit DPT, use 1x5 keypad

under the display.

5. While the mode number is blinking, hold a programming key to change to F19,

then release. (If not blinking, tap a programming key).

6. While the mode number is blinking, tap a programming key until parameter on bot-

tom of display is blinking.

7. Hold a programming key un til parameter change s to 2 (stand alon e, 0=on line).

8. Put manager key on keyswitch until sale appears.

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3 Insight Interface - CFN3 only

NOTE: Insight is available on CFN3 only. This chapter is valid for Insight driver version

2.0Bx13 and above.

Setup for NT based application using SC3 program

The site setup and configuration are the same as when using a DPT except as noted in this document. The reader type in the reader configuration is DPT. The Site Controller considers the Insight a newer version of the DPT. For the site controller setup refer to the CFN3 Configuration and Managers manuals that came with this system. Setup your keyboard layout in Sys_Par according to the Site Controller Configuration Manual, page 4.

This requires SC3 to PC version 1.0Bx8 or above, CFN3 version 3.0B or above, and Insight MTPQ0500 or additional versions when certified by Gasboy. The use of broadcast messages or the use of keypad entered look-up (numeric) numbers are currently not supported.

Hardware Connections

Connect Com1 (default) or alternate PC Com port to the DB25 connector of the 9600 converter (Gasboy part# C05859). Use a standard PC DB9 to DB25 cable (part# C06253). The following is an overview of the connections and a wiring illustration:

CFN

Com1

Connect the power supply (part# C05440) to the 9600 converter and plug it in.

DB9-DB25 CABLE C06253

C05859

9600

Converter

-485 4 +485 3 GND 2 GND 1

P2 Connector

Tokheim 69 Box

(for multiple connections)

Site J1

J2, J3, J4, J5

Tokheim Insight

5 -485 Red

4 +485 White 6 DCC Black

(See NOTE)

PMR-C Jun ction Box

NOTE: Connections for Premier B are 3, 1, and 5 instead of 5, 4, and 6.

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Insight Board Switches

SW1 on the Insight board is used to set the Insight address and baud rate for the site controller port.

Leave position 1 and 2 alone. These control internal settings for the Insight/pump interface, which should be set at the factory or by a Tokheim service person. Set each Insight address to match the site’s DPT address. These are set using positions 3-7.

3 456 7address

ON ON ON ON ON 1

OFF ON ON ON ON 2

ON OFF ON ON ON 3

OFF OFF ON ON ON 4

ON ON OFF ON ON 5

OFF ON OFF ON ON 6

ON OFF OFF ON ON 7

OFF OFF OFF ON ON 8

ON ON ON OFF ON 9

OFF ON ON OFF ON 10

ON OFF ON OFF ON 1 1

OFF OFF ON OFF ON 12

ON ON OFF OFF ON 13

OFF ON OFF OFF ON 14

ON OFF OFF OFF ON 15

OFF OFF OFF OFF ON 16

ON ON ON ON OFF 17

OFF ON ON ON OFF 18

ON OFF ON ON OFF 19

OFF OFF ON ON OFF 20

ON ON OFF ON OFF 21

OFFON OFFON OFF 22

ON OFF OFF ON OFF 23

OFF OFF OFF ON OFF 24

ON ON ON OFF OFF 25

OFF ON ON OFF OFF 26

ON OFF ON OFF OFF 27

OFF OFF ON OFF OFF 28

ON ON OFF OFF OFF 29

OFF ON OFF OFF OFF 30

ON OFF OFF OFF OFF 31

OFF OFF OFF OFF OFF 32

Set position 8 to OFF for 9600 baud.

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Installation

T o install:

1. If SC3 is running, shut down the site using ALT-X to end the session.

2. Place the Insight diskette into the disk drive.

3. Run a:install from the Insight release disk. In the Taskbar select: Start->Run->A:\install

4. Answer “y” for yes when responding to the question “Are you connecting Tokheim

Insights to any comm ports?”.

5. Enter the comm port number when prompted.

6. Edit th e parameter file to match your sit e setup when prompted by the Install pr o-

gram. You can edit this file later if necessary in the XBIN directory.

7. If you have multiple comm ports for Insights, enter the next comm port number

when prompted or press ENTER to end the program.

When SC3 is started, it will automatically start the Insight program on the selected ports. The session title will be “Insight session on COM 1’ or “Insight session on COM 2”.

For COM 1, the parameter file is C:SC3\XBIN\insight.A01. For COM 2, the file is

C:SC3\XBIN\insight.A02. These files can be edited with any text editor. Start the SC3 program. If the Insights don’t come up, switch to the ‘Insight session’ window and

press ‘1’. If there are communication problems, error messages should display on the screen. A message should display at least once every 10 seconds. Press ‘2’ to show all messages, successful or not. If no Insights come up, check the number of site polls. If it is 0 then the site is not polling for any Insights in the range specified in the parameter file. If some come up but others do not, make sure those addresses are in the range shown in the parameter file.

Softkey and animation sequences

The Insight is capable of several softkey screens and several animation sequences. To use them, embed the specified ~ sequence in the text or prompt. Any display message (or prompt) may contain graphic animation sequences. The fixed DPT messages already have these (site V3.0B+), but you may want to add to the messages loaded in the reader configuration.

Examples

If you want to use the card animation sequence with the ‘Insert Card’ prompt, use the sequence “Insert Card~C”.

You may use a softkey and 1 animation sequence together . For exam ple, “Insert Card~C~c”

uses both the card animation AND ‘cancel/help’ softkeys.

Softkeys

~s = start/cancel/help ~p = payment type ~c = cancel/help ~q = Yes/No ~h = enter/cancel/help ~d = dollar preset (use with “enter amount” step in reader configuration) ~M = merchandise ~m = show softkeys for CASH, CREDIT, CANCEL, and HELP.

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Animation sequences

~C = insert card ~W = car wash ~R = receipt printing ~$ = cash ~N = remove nozzle ~B = spinning clock ~n = replace nozzle ~l = lift lever ~L = remove nozzle and lift lever

SDI applications

For SDI applications, there is one ‘insight.axx’ for each SDI wher e xx is the SDI add ress. For an NT application, all Insights are controlled by one virtual SDI, which uses ‘insight.a01’.

The Insight program only reads this file when it starts, so you must restart the program, using ALT-R, whenever a change is made. The same is true for broadcast messages and receipt headings loaded in the site.

NOTE: Each SDI must have unique .A0# and .B0# files in the XBIN directory. For example, if the site has one (1) Insight with an insight.A01 parameter file and another SDI for a Unitec car wash, the car wash paramet er fi le shoul d be n amed WASH.A02 with a corresponding WASH.B02 binary file. These are all located in C:SC3\XBIN\.

The insight.axx file contains the following parameters. These are sample settings and the information after ‘=’ may vary between systems. At the end of this manual is an example.

FIRST_ADDRESS= and LAST_ADDRESS= refer to the Insight address range this SDI is supposed to control.

ID=Insights1-16 FIRST_ADDRESS=1 LAST_ADDRESS=16

The following setting determines if the Insight is to run in debit mode (TED or DEBIT module). If the line is missing, the Insight assumes non-debit mode (DEBIT_MODE=N).

DEBIT_MODE=Y or DEBIT_MODE=N

The PROMPT= lines refer to the DES prompts loaded in the DEBIT module. These are referenced by prompt number in t he DEBIT module an d they are listed h ere in order st arting with prompt #1. Load according to your particular DEBIT module.

If you get an error message saying “Debit prompt error” you are using a message that is not listed. Make sure that all your prompts are listed with a PROMPT= line and match the site controller prompts.

The following are the defaults. Everything after the “PROMPT=” is the wording of the prompt, multiple spaces and punctuation are ignored.

PROMPT= enter amount $ PROMPT= enter driver id: PROMPT= enter odometer: PROMPT= enter PIN number: PROMPT= enter vehicle number:

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The parameter file also allows you to set messages to be used for some pre-defined conditions. The keyword phrase should be sufficient to describe the condition in which each message is displayed.

INSERTED_WRONG_MESSAGE=Card inserted wrong Please insert again READ_ERROR_MESSAGE= Read error Please insert again REMOVE_CARD_MESSAGE= Remove Quickly BAD_CARD_MESSAGE=Unable to read card Use a different card SALE_CANCELLED_MESSAGE=Sale Cancelled PLEASE_WAIT_MESSAGE=One moment please...

Cash, credit and debit prompt are displayed for softkey labels during “Press payment key”.

CASH_HERE_PROMPT=Cash Here CASH_INSIDE_PROMPT=Cash Inside CREDIT_HERE_PROMPT=Credit Here CREDIT_INSIDE_PROMPT=Credit Inside DEBIT_HERE_PROMPT=Debit Here DEBIT_INSIDE_PROMPT=Debit Inside

The following setting determines whether the Insight should run in graphics mode or in native mode with no graphics or softk eys. If the line is missing the Insight a ssumes graphics mode (NATIVE_MODE=N).

NATIVE_MODE=Y or NATIVE_MODE=N

Car Wash

Use the softkey sequence ~w in the Unitec car wash parameters (3) menu in gate configuration (of the site controller - see your Configuration manual). This gives the most basic wash type selection with 4 choices.

This can be further refined by adding the followin g lin es t o the paramete r fil e (insight.a0x). With this setting it does not use the DEBIT module, only softkeys. This is the main car wash type prompt that appears:

WASH_TYPE_PROMPT=Select car wash type Substitute your own text as desired. The following are the types of washes available for wash types 1-4 listed in order starting with 1.

There may be up to 6 ty pes. T his gro up of wash types can be p laced an ywhere i n the Insigh t.A0x file.

WASH_TYPE=reg

WASH_TYPE=super

WASH_TYPE=deluxe

WASH_TYPE=ult Softkeys ~W “car wash” and ~q “yes/no” are used by the graphical display. ~W will display

“Want Car wash” and ~q displays “Yes/No” question hands. Insert these in the ICR Program (menu 1) Want Car Wash, type step 8 (of the site controller - see your Configuration manual). Substitute your own softkey labels as desired.

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Merchandise Sales (CFN III version 3.3+ only)

The insight.axx file contains the following parameters for selling merchandise:

ITEM_AMOUNT_PROMPT=enter amount $ ITEM=Cig pack:189:22 ITEM=Qt oil:99:22 ITEM=Other:0:22 ITEM=Donut:75:22 ITEM=Beer:129:22 ITEM=Junk:999:22

The ITEM_AMOUNT_PROMPT= line is the prompt to use for merchandise entry when an ITEM with 0 price is selected. This prompt is used to ask the user to enter the dollar amount of the item. This prompt is also required for debit.

The ITEM= lines are the merchandise items that are to be displayed on the Insight menu when merchandise is requested. Following the name of the item (and after :) is the price in cents (no decimal point). After that (and another :) is the department number to use for the item. Currently all department numbers should be the same because all items are added together locally before sending. In the future we may allow multiple items from different departments to be sent separately.

In order to do merchandise, there must be at least 1 ITEM= line in the file so the site knows what department to use for the merchandise. This may be a single item with 0 price, which causes the Insight to ask for a dollar amount instead of displaying a list of items. There must also be a Step-type 8 in you ICR program (see your CFN3 Configuration manual).

When the site asks for merchandi se, the In sig ht displ ays the pr ompt an d waits fo r an answer. If the answer is YES, the Insight displays the items in the insight parameter file (insight.axx) on the screen. When the user selects an item, the total is added to the merchandise total which is displayed on the top of the screen. The user can select multiple items, pressing DONE to exit. If the item’s price is 0, the Insigh t prompts the us er to enter the price on the keyp ad. That amount is then added to the total and the item menu reappears.

If the DPT doesn’t have a graphic display or doesn’t have softkeys or the parameter file has no non-zero priced items in it, then the DPT will skip the item menu screen and go straight to entering an amount if the answer to “want merchandise?” is yes. After an amount is entered it shows the total amount and asks “More merchandise?”. This repeats until the customer presses NO or CANCEL in response to “More merchandise?”

Refer to your controller.

CFN3 Manager’s Manual

for information on loading merchandise in the site

Debit

If you are using a TED or DEBIT keypad, use the following setting in the Insight parameter file:

DEBIT_MODE=Y

If you are using DEBIT with a TED module, the Insight board s in each pump mu st be injected. I f you are not using a TED module, then each of the boards must be non-injected. If you have an injected insight and no TED module, or if you have a TED module and a non-injected Insight board, the system will not operate properly.

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Injected/Non-injected

To verify if your Insight's are injected or non-injected, use the Insight diagnostic mode as described in your I nsight and/ or pump m anual from Tokheim. Start with pump manager mode 98 and then press a key on the Insight keyp ad. Scan throug h the settings until you come t o 'Injectio n status', then press EXECUTE. It should display DPT injected or DPT not injected.

Prompts

All the prompts the site controller uses for numeric data entry must be loaded in the parameter file using ‘PROMPT=’. These prompts may come from the reader configuration or from your specific router (or bank network). These may vary from site to site, even for the same network (i.e. depending on what is loaded in the reader configuration).

For the TED/DEBIT module, all the prompts are in the TED/DEBIT module and can only be accessed by prompt number. These vary between TED/DEBIT modu les, us ually according to the network. Your TED/DEBIT module shou ld come with a list of promp ts and prompt numb ers.

All the prompts from the Site Controller are given as text. To determine which TED/DEBIT module prompt number to use in place of the Site Controller text, list all the prompts with ‘PROMPT=’ in the parameter file in the same order as they are listed in the TED/DEBIT module. The first ‘PROMPT=’ line is prompt 1, the second is prompt 2, etc. For example, if the ‘ENTER PIN’ prompt is prompt #3, then the third ‘PROMPT=’ line is the text the site controller uses for the PIN prompt (from the reader configuration). For some networks the PIN prompt may be prompt #7. In this case the 7th ‘PROMPT=’ line contains the text the site will use for the PIN prompt. Odometer prompts and any other prompts are also loaded this way. The text after the PROMPT= must match what is loaded in the ICR program for that prompt # to be displayed.

CLUB Cards and Debit

If the site is using DEBIT and also taking CLUB cards (or GASCARD) which take nonencrypted PINS the Insight parameter file (insight.A0x) must be adjusted. There are 2 PIN prompts in the TED/DEBIT module; one for encrypted PIN and one for non-encrypted PIN. Load the PROMPT= line in the Insight parameter file corresponding with the encrypted PIN to match the prompt in the site reader configuration for PIN entry . Load the PROMPT= line for the non-encrypted with the same text except insert CLUB as the first word.

For example, if the site reader program uses ‘Enter PIN’ for PIN entry, then load ‘Enter PIN’ for the encrypted prompt and load ‘CLUB Enter PIN’ for the non-encrypted prompt in the Insight parameter file. See the illustration at the end of this manual for detailed location.

Troubleshooting tips

DEBIT prompt error

The site controller is sending a prompt that does not matc h any of the PROMPT= lines in the Insight parameter file. Either load the Insight parameter file or change the site controller prompts to match the Insight parameter file. The text after the PROMPT= must match what is loaded in the ICR program for that prompt # to be displayed.

The wrong payment keys are showing up on the Insight display and/or any other keys

on the keypad aren't where you expect them

The Tokheim keyboard layout (sys_par page 4) needs to be adjusted for the preferred payment types.

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DES not ready

This message only appears if the TED or DEBIT module is not operating at the time the site tries to encrypt PIN, or if the site doesn't have the encry ption keys load ed ( needs fake master key, but real working key).

This message is possible if the TED/DEBIT is going up and down periodically. If it's down consistently, you will get “Need DEBIT module” error.

Need DEBIT prompts

If you don't have PROMPT= lines in Insight parameter file, then you will get the message “Need DEBIT prompts” when you try to get keypad data with the TED/ DEBIT operating.

Need DEBIT Module

If the TED/DEBIT is not operating when you attempt keypad entry and if you have PROMPT= lines and also have DEBIT_MODE=Y, then you will get the message “Need DEBIT module”.

Need DEBIT_MODE=Y

In addition to having DEBIT prompts loaded, the line “DEBIT_MODE=Y” must be in the parameter file to use a TED or DEBIT keypad. Either add DEBIT_MODE=Y or change the DEBIT_MODE=N to DEBIT_MODE=Y in the Insight parameter file.

Unexpected graphics appear on the Insight Reader display

If you add animation sequences to any of the card pro mpts or the receipt printer program, verify they match the function in READER configuration.

The Insight session does not open up with the CFN 3 session

The insight.exe may not be installed. Re-install the Insight files by typing a:install from the Insight installation disk. It could also mean the site controller program is not running or crashed. Verify the site controller window is up and running.

Insight readers are not communicating with Site Controller

Verify the cable connected to com 1 of the Site Controller and the 9600 converter box is securely connected. Also check that the connection between the 69 box and the 9600 converter box follows the wiring diagram in this manual.

Some of the Insight readers do not come online

Verify the first and last address in the Insight parameter file. If you have eight readers then the first and last reader address will need to be set to 1 and 8 respectively for all of the readers to come up. If the addresses check out okay, recheck the wiring and validity of th e hardware for the Insight readers.

The Insight readers will not load

If there is a TED module attached to the 69 box, it can take up to 10 minutes to load, just be patient. Also check the reader addresses in the Insight parameter file.

The Insight readers go up and down periodically throughout t he day

Verify that all of the Gasboy equipment is sharing the same ground. This includes the site

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Pump Interface Manual v1.3 Insight Interface - CFN3 only 23

controller, the 9600 converter box and the Tokheim 69 box. Also verify the readers were installed with, at a minimum, Insight MTPQ0500 or the latest Gasboy certified software.

Technical debug options

At the Insight session (on NT), the following keystrokes serve debug purposes:

0 = debug off (default) 1 = debug level 1, only display errors 2 = debug level 2, display all Insight traffic 3 = debug level 3, display all Insight and site traffic s = send debug output to the screen (default) f = send debug output to the file ‘ ‘ (space) = toggles the display ON and OFF when debug output is going to the screen. ALT-R = restarts the Insight session

Debug log file

The debug log file is saved as dpt_log.cxx, where:

c = com port number xx = cycles from 00 to 99, then 00 over again

dpt_log.cxx

(described below)

When starting for the first time on com1 and press “f”, the logging will go to:

dpt_log.100 for 1Meg of data, then to dpt_log.101 for another 1Meg, then . . . dpt_log.199 for another 1Meg, then dpt_log.100 and cycles through again.

It is possible to have logging on 2 sessions at one time. For com2, the file would start at dpt_log.200 following the same format as com1.

If you restart the Insight session, it starts with the next file after the last one written. For example: if you quit during dpt_log.123 with (ALT-X) and start over, or restart (ALT-R), and turn on file logging again it will begin with dpt_log.124.

If you see an event you want to capture, press ALT-R (then “f” again if you want to continue with logging which will start a new log file), you can remove the old file which is not in use.

Example Insight.A0x file

The following file is for illustration purposes only. Your file will differ depending on your specific site requirements. The Insight.A0x file should co ntain only what is neces sary to oper ate but you can comment out lines by placing an asterisk (*) at the beginning of the line. When setting up this file, if you have a TED/DEBIT module, begin with the module requirements.

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24 Insight Interface - CFN3 only Pump Interface Manual v1.3

ID=Insight1-16 FIRST_ADDRESS=1 LAST_ADDRESS=16 NATIVE MODE=N DEBIT_MODE=Y

Prompt #1 Prompt #2 Prompt #3

Prompt #4 Prompt #5 Prompt #6 Prompt #7

PROMPT= PROMPT=ENTER DRIVER # PROMPT=ENTER VEHICLE # *PROMPT=ENTER USER ID# PROMPT= PROMPT=ENTER ODOMETER PROMPT=ENTER LIC # PROMPT=ENTER PIN PROMPT=ENTER AUTH CODE PROMPT=CLUB ENTER PIN PROMPT=WHAT TYPE OF WASH REG SUPER DELUXE

ITEM=Qt oil:99:42 ITEM=Other:0:42 ITEM=Beer:129:42 ITEM=Junk:999:42

INSERTED_WRONG_MESSAGE=Card inserted wrong Please insert again READ_ERROR_MESSAGE= Read error Please insert again REMOVE_CARD_MESSAGE= Remove Quickly BAD_CARD_MESSAGE=Unable to read card Use a different card CASH_INSIDE_PROMPT=CASH INSIDE CREDIT_INSIDE_PROMPT=CREDIT INSIDE DEBIT_INSIDE_PROMPT=DEBIT INSIDE PLEASE_WAIT_MESSAGE=One moment please

WASH_TYPE_PROMPT=Select car wash type WASH_TYPE=reg WASH_TYPE=super WASH_TYPE=deluxe

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Pump Interface Manual v1.3 Gilbarco Interface Unit 25

4 Gilbarco Interface Unit

Part number: C05688.

Interfacing to Gilbarco pumps

NOTE: For more detailed information on a Gilbarco Interface please read the Gilbar co Interface

Unit Installation Manual (C01745). Use only SCII v2.0B or above with CRINDS. With Gasboy Gilbarco interface firmware, use

v2.0 or above with CRINDS. All versions of CFN3 software work with Gilbarco. Use Gilbarco firmware version 70.2 or later. Product authorization does not work with Gilbarco

pumps before version 2.0c of Gasboy’s interface firmware and version 2.0cp2 of the SCII software.

Compatibility of Gilbarco Pumps with CFN Series

The only Gilbarco Electronic pump that does not interface to the SCII is the Gilbarco MPD-2. The Site Controller I does not interface to the MPD Pro Blender or any Gilbarco Cash/Credit pumps.

The following is a brief description of the different types of Gilbarco Pumps:

1. HIGHLINE: This is equivalent to the Gasboy Model 8800. This pump can be a

single or twin hose. They can be modular or non-mod ular . The modular pumps ar e programmed through a keypad that is on the pump. The non-modular pumps have a logic board (assembly #W01520) that has to be jumpered. Newer Gilbarcos are all modular. Hoses are mounted on the sides of the pump.

2. SALESMAKER II: Very similar to Highlines except hoses are mounted on the

front and back faces of the pump versus the sides.

3. SALESMAKER I V: Same as Salesmaker II but has 2 hoses on each face ver sus 1

(like a MPD).

4. MPD: Multi Product Dispenser. Has multiple hoses mounted on the front and

back faces of the dispenser. Can be modular or non-modular.

5. SALESMAKER PRO BLENDER: Variable Blender (1 hose, 5 products)

6. MPD PRO BLENDER: Variable Blender (2 hoses, 1 hose is assigned to 1

product, other hose allows 5 product blending). This pump was specifically designed for Sunoco stations. REMEMBER, Gasboy does not interface to this blender.

7. ADVANT AGE SERIES: Several dif fer ent types. It can be a variable blen der or a

fixed blender or a straight 3 hose MPD (requires Gilbarco Firmware version 70.5 or greater).

8. 3+1. 3 Blended products (regular, plus, and super) plus a diesel hose.

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26 Gilbarco Interface Unit Pump Interface Manual v1.3

Potential Problems

The following Gilbarco pump versions may experience problems with the site controller:

Pump Affected Versions Corrected Versions

MPD 70.8.0 thru 70.8.2 70.8.3 released 8/96 MPDSH 72.1.7 thru 72.1.9 72.2.10 (in beta) ASB 75.5.0 thru 75.5.1 75.5.2 released 7/96 AFB 77.4.0 77.4.1 released 7/96 ECAL 84.2.3 thru 84.2.5 84.2.6 (in beta) B78 75.5.1 75.5.2 r eleased in 7/96 B21 75.8.2 75.8.3 r eleased in 8/96

If you are experiencing problems, check your version number. Update to the new version if

necessary.

Note: Currently there is a problem with Gasboy interfacing with the Advantage Series. The

pump will occasionally lock up and give us a “halted” message. To correct the problem, type the command “TEST PCU”. Any pump on the PCU is sent an “activate” command, followed by a “halt” command after ten seconds if pump has not gone complete by then. The command is accepted only once after an activate.

Warning: This will allow an operator to pump gas followed by STOP STOP on the console

which completes the sale; then if TEST PCU is issued, the pump turns back on for about ten seconds. Fuel pumped during this time is not registered by the site.

Installation of Gilbarcos to the CFN Series

The Gasboy Site Controller I, II or III Current Loop Interface can connect to 1 or 2 Gilbarco distribution boxes. A distribution box can control up to 8 Gilbarco pumps (dual or single).

Current Loop distribut ion boxes come in two types: Old st yle passive d istrib ution boxes, and the new universal distribution “smart” boxes. The smart boxes have powered current loops, and can be split into 2 sides, each handling one current loop. Gilbarco terminology often refers to distribution boxes as “D-boxes”. If the site has CRINDS, the universal box must be used.

Current Loop Jumpers and Switch Selections

The jumper positions K1 through K8 are typically set as described next, for more deta il ed information please refer to the

Gilbarco Interface Unit Installation Manual

Gasboy CFN Series 03/20/03

Pump Interface Manual v1.3 Gilbarco Interface Unit 27

CPU Board

Jumper Function and/or Normal Setting

K1 All K1 jum pers are absent. K2 All K2 jum pers are absent. K3 Position 1: enables the dead man timer.

K3-1 jumper must be installed. K3-1 is the pair of K3 terminals closest to P9, the long double-row offboard connector at the edge of the board.

Position 2: K3-2 jumper is absent. K3-2 is the pair of K3 terminals farthest from P9. K4 ____ K5 Battery to U31; must install. K6 Battery to U32; must install. K7 Enables the AC power fail circuit; must install. K8 K 8 jump er is absent.

DIP Switch Bank 2. This switch sets the poll address and allows memory to be cleared.

Position & Definition Setting(*=customary)

1 debug mode *closed=normal mode

open=debug mode

2 erase memory on reset *closed=no

open=yes

3-8 interface address see below

Address 2-3 2-4 2-5 2-6 2-7 2-8

1 clclclclclcl 2 clclclclclop 3 clclclclopcl 4 clclclclopop 5 clclclopclcl

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

64 op op op op op op

DIP Switch Bank 3

Position & Definition Setting(*=customary)

1-2 local terminal baud rate *open=9600

(also see below)

3 CRIND *open=RS-422/485 to CRIND

closed=current loop

4 reports (see below) open=onhook activate

closed=no report

5 allow product

authorization

6 money amounts OPEN = Money amounts are five digits

7-8 reserved

OPEN = No grade restrictions CLOSED = Restrict grades

CLOSED = Money amounts are six digits

All positions are normally OPEN.

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28 Gilbarco Interface Unit Pump Interface Manual v1.3

Position 5 is CLOSED if you wish to enable grade restrictions for fleet or club cards. This option is available only at sites where all multi-fuel pumps are Advantage



Position 6 setting must agree with the configuration of every pump on an interface. Available with Gilbarco firmware version 2.1 or above, position 6 sets digit monetary amounts, OPEN for 5 digit amounts, CLOSED for 6 digit money amounts.

Switch 3-5: Must be closed for Product Auth feature that is in v2.0C and above firmware. Switch 3-4: with Site Controller versions before 2.0b, pumps are deactivated if offhook, and

activated if onhook. This is the sequence reported with push-to-start and cash-credit.

Baud Rate 3-1 3-2

9600 open open 2400 open closed 1200 closed open 300 closed closed

DIP Switch Bank 4

This switch selects certain price level options and allows either twelve or sixteen pumps (six or eight double-sided units) on a loop. 5-8 are not used.

Position & Definition Setting(*=customary)

1 (see next table) 2 # of pumps per loop *open=6 dual pumps

closed=8 dual pumps

3 dead man timer *open=enabled

closed=disabled 4 (see next table) 5-8 ____

Dip Switch Bank 4 for a single-display price bar:

Bar shows

Pricing policy

all levels have same price 1

level 1 same as level 2 1

level 0 same as level 1 1

levels 0, 1, and 2 all different 1

level: SW4-1 SW4-4

op op op op op

cl cl

Dip Switch Bank 4 for a cash/credit select button, dual-display price bar, or a single alternatingdisplay price bar (only three prices levels—0, 1, and 2—can be loaded, and level 0 must be the same as level 1 or level 2):

Pricing policy SW4-1 SW4-4

level 0 same as level 1 op cl level 0 same as level 2 op op

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Pump Interface Manual v1.3 Gilbarco Interface Unit 29

Front Panel LEDs

L1 L12 o o o o o o o o o o o o CPU o o o Current Loop PCB DC BOK BAD

Lamp Indication

L1 transmit data on CRIND 422/485 port L2 receive data on CRIND 422/485 port L3 transmit data on 422/485 loop #1 L4 receive data on 422/485 loop #1 L5 dead man timer refresh L6 current loop power enabled L7 current loop #1 active if flashing L8 current loop #2 active if flashing L9 program crash cod e bit 1 L10 program crash code bit 2 L11 program crash code bit 3 L12 program crash code bit 4 DC DC 5V power OK (green) BOK battery OK (green) BAD battery bad (red)

Interface Board

Jumper Function and/or Normal Setting

K1 Baud rate clock source; must be installed in position 1. K2 Battery backup enable. Boards should be stored with this

jumper out; it should be installed at assembly time. Lamp BAD will light if K2 is omitted.

Site Controller Configuration

Site Controller I

Site Controller I version 4.0 software and above will work with Gilbarco pumps. Normally the Site Controller I is configured at the factory for the pump types. The pump types

are configured at TABLE 24, OFFSET 18+(PMP#-1)x4. Refer to the Site Contr o ller I Technical

Manual

to help understand the following CONFIGS.

a) 2 sided, 1 hose per pump. Byte = 64 b) 1 sided, 1 hose per pump. Byte = 74 c) 2 sided, 2 hose per pump. Byte = 65 d) 1 sided, 2 hose per pump. Byte = 75 e) 2 sided, 3 hose per pump. Byte = 66 f) 1 sided, 3 hose per pump. Byte = 76

Note: SC I will not work with multi hose unit.

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30 Gilbarco Interface Unit Pump Interface Manual v1.3

SCII and CFN3

All versions of SCII and CFN3 software work with Gilbarco pumps. The pumps are configured in the

PUMP.BIN

program in the site controller. The pump type is set up in submenu 1 (pumps).

Options are:

Highline (old) {used for nonmodular}

Highline {modular} Highline cash/credit MPD MPD cash/credit

Note: Try configu ring all Highlines as Hig hline (mod ular), ev en the Non-modular pumps. If

the pump does not display ongoing dollars while pumping then change to Highline (old).

The PCU type is set up in submenu 2 (PCUs). Gilbarco’s are always set up as PCU driver

type 2 (electronic pcu). A maximum of 2 pumps can be assigned to each PCU.

The 2-wire address of the Gilbarco pumps should begin as pump poll address 1 and

increment from there. The site controller then assigns which pump number is assigned to that poll address in the PUMP.BIN configuration. In other words, the pump addres sed as po ll addr ess 1 does not necessarily have to be assigned to pump 1 in the site controller.

For example, poll address 1 can be assigned to pump 3 as long as in PUMP.BIN, PCU1 slot

1 is set to 3.

In rare cases you may have a scenario where a site has a mechanical PCU and Gilbarco pumps. The mechanical PCU is addressed as PCU #1. Address Gilbarco pumps as pumps 1 and up. The Current Loop Interface Unit will need to have its base address set to 2. This is done by setting SW2 positions 3 to 7 closed and position 8 open in the Current Loop Interface Unit. If a site had 2 PCUs addressed as PCU #1 and PCU #2, then SW2 would be set to base address 3 (position 7 open, 3 to 6, & 8 closed). When mechanical PCU’s are addressed before Gilbarco Electronics the base address of the Current Loop Interface Unit must be changed accordingly.

For Gilbarco 3+1 pumps set the hose value to 6. If single sided highlines are being used, the blank (unused) side of the highline should still be

addressed as a pump number. For example, if a site has 2 single sided highlines and 2 dual highlines, it should be set up as follows:

1. Pump 1 in the site controller is a single sided highline. That pump should be addressed as pumps 1 and 2 in the Gilbarco electronics.

2. Pumps 2 and 3 in the controller is a dual highline. That pump should be addressed as pumps 3 and 4 in the Gilbarco electronics.

3. Pump 4 in the site controller is a single sided highline. That pump should be addressed as pump 5 and 6 in the Gilbarco electronics.

4. Pump 5 and 6 in the site controller is a dual pump. That pump should be addressed as pumps 7 and 8 in the Gilbarco electronics.

There is another way of configuring the pumps from the previous example. If there are no

more than 14 pumps, you can just address the blank sides as pump 16. In the

PUMP.BIN

, in submenu 3, set the following options:

Gilbarco type Options to set

Highline (old) 6,9 Highline 9 Highline$/Cr 3,9 MPD 1,5,9 MPD $/Cr 1,3,5,9

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Pump Interface Manual v1.3 Gilbarco Interface Unit 31

In most cases, the limits and cutoffs should be in dollars. Gallon cutoffs and limits can only be used on Highlines. Cash/credit must have a cutoff loaded as $999. The limits and cutoffs are explained in further detail in the

Current Loop Interface Unit Installation Manual

An ongoing transaction viewed on the console will never show the incrementing gallons, only the dollars. Older pumps may not even show the dollars incrementing.

Use Gilbarco firmware version 70.2 or later. Product authorization does not work with Gilbarco pumps before version 2.0c of Gasboy’s interface firmware and version 2.0cp2 of the SCII software.

Advantage Super High special settings

Advantage Super High (model BD1) has the following PUMP.BIN configuration requirements. Side ‘B’ of the pump must have 2 hoses assigned as illustrated.

In Pump type - submenu 1:

# Pump type Cl Slow Fill Max Pulse Hoses

1. GILBARCO MPD 1 0.250 $50 0 1000/G 1

2. GILBARCO MPD 1 0.250 $50 0 1000/G 2

In Pump Control Units - submenu 2:

1. ELECTRONIC PCU 1:1 2:2

2. ELECTRONIC PCU 1:3 2:4

3. ELECTRONIC PCU 1:5 2:6

In Add Pump t ypes - submenu 3:

CRIND

Version 2.0B or later of the Site Controller software and 2.0 or later of Gasboy’s interface firmware are required to run a Gilbarco CRIND (Card Reader IN Dispenser). The CRIND should be on the RS-422/485 port.

Keypad

The keys on the CRIND keypad can b e configur ed for dif ferent f unction s with the Tokheim DPT/ Gilbarco CRIND keyboard layout item

The characters that select different functions are shown below. Note that these characters are case-sensitive:

#. GILBARCO MPD (2) 1,5,7,9

on page 4 of the SCII and CFN3’s SYS_PAR program.

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32 Gilbarco Interface Unit Pump Interface Manual v1.3

Character Function

0-9 Numeric digits 0 through 9 . Decimal Point EENTER C CLEAR Yyes NNo $Cash inside c Cash outside D Debit insid e d debit outside B Credit (bank card) inside b Credit (bank card) outside X Cancel x CLEAR/CANCEL (CLEAR if data entry started; else CANCEL) HHelp h Help/Decimal (Decimal if data started; else Help) n No/CANCEL (No if in yes/no state; else CANCEL) SStart u unused ke y

The numbers of the keypad keys on the CRIND are:

Note that keys on the left half of the keyboard—that is, 1, 2, 3, 6, 7, 8, 11, 12, 13, 16, 17, and 18—cannot be programmed.

The default function arrangement of the CRIND keypad is:

The string that would be typed into the SYS_PAR to give the CRIND keypad function arrangement shown above is:

Cabling

12345 678910 11 12 13 14 15 16 17 18 19 20

123ub 456$B 789NY C0EHX

Tokheim DPT/Gilbarco CRIND keyboard layout item

123ub456$B789NYC0EHX

D-Box to Gilbarco Interface

Interface to D-Box Current Loop Wiring - Pump Loop

Part number: C06691.

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Pump Interface Manual v1.3 Gilbarco Interface Unit 33

On the older version of the cable there are two wires, which have spade lugs on one end and a DB-9S connector on the other. The wires connect the terminal block on the back of the interface box to the m ale 9-pin connecto r current loop at the distribution box.

Interface Terminal

P1-1 red 1 + (top terminal) black Pin 7 P1-2 black 1 - (next down) red Pin 6

Short Wire Color

Terminal Block Connection

Field Wire Color

DB-9S to D-Box

At the terminal block, connect the red wire to the black wire and the black wire to the red wire. This may be extended b y any 1: 1 9-p i n “D” con nect or ext ens ion cabl e hav i ng pi ns 6 an d 7 connected.

Newer version of the C06691 cable have the mating connector to P1 on one end and a DB 95 connector on the other. These cables connect right from P1 to the DB-95 connector as follows:

Interface Terminal

P1-1 black Pin 7 P1-2 red Pin 6

Short Wire Color DB-9S

Interface to D-Box RS-422/485 Wiring - CRIND Loop

(must use universal D-box)

Part number: adaptor is C06692; eight foot cable is C06242; both together are C06326.

There are four wires, which hav e a modular h andset plu g on one end an d a DB-9P connector on the other. The wires connect the CRIND RS-422/485 jack on the interface box to the DB-9S

RS-422/485 loop at the D-box.

Modular Plug DB-9P Signal Name

Pin 1 Pin 2 RX+ Pin 2 Pin 6 RXPin 3 Pin 3 TXPin 4 Pin 7 TX+

The wire colors are not si gnifi cant. Th is cable m ay be ext ended us ing an RJ-11 or RJ-12 1:1 telephone extension cable.

The modular pins are numbered from right to left when looking at the modular plug from the retainer-clip side, with the cable inserted into the plug on the side closest to you.

Short Interface Terminal

Pl-1 red 1+ (top terminal) black box 1 -BLK Pl-2 black 1- (next down) red box 1 +RED P2-1 red 2+ (third down) black box 2 - BLK P2-2 black 2- (bottom) red box 2 + RED

03/20/03 Gasboy CFN Series

Wire

Color

Terminal Block Connection

Field Wire Color

Gilbarco dist. Box

Terminal Legend

34 Gilbarco Interface Unit Pump Interface Manual v1.3

Site Controller to Interface RS-422/48 5 w iring

The cable to the current loop interface RS-422/485 connection is a modular handset connector cross cable assembly with the transmit and receive pairs reversed, Gasboy part number C04500.

The connections are:

Junction Box Pin Current Loop Interface Pin

1 (Rx+) 3 (TX+) 2 (Rx-) 4 (TX-) 3 (TX+) 1 (Rx-) 4 (Tx-) 2 (Rx-)

This cable runs from a RS-422/485 protection box to the interface unit. The RS-422/485 from the protection box to the Site Controller should be in loop 1 (CFNII and III) or PCU/RT (CFN1) port. This pinout is symmetrical, so it does not matter which pin you count as pin 1, so long as you use the same correspondi ng pin at both ends . Also, the cable is symmetrical from end to end, so it does not matter which end you plug into the interface unit.

System Layout

All wiring/installation of Gilbarco pumps and dispensers to the distribution box should follow Gilbarco installation instructions. For more detailed information on installing an electronic interface to Gilbarco dispensers, refer to the Current Loop Interface Manual, part no. C01745.

Below is the system layout for the Gilbarco interface and a SCII w/ CRIND.

Current Loop 2

Assembly C06326

Site Controller II

to 422/485 Loop 2

RS422/

485

J-Box

Current Loop Interface Box C05688

RS422/485

cable C05670

Gilbarco 422/485 Cable C04500

Current Loop 1

Cable C06691

Below is the system layout for the Gilbarco interface and a SCII w/o CRIND.

Current Loop 1

Loop 1

Site Controller II

RS422/

RS422/485

cable C05670

485

J-Box

Gilbarco 422/485 Cable C04500

Current Loop Interface Box C05688

Cable C06691

Current Loop 2

CRIND Dist Box (from Gilbarco)

Gilbarco Dist Box (from Gilbarco)

CRINDS

1-16

PUMPS

1-16

PUMPS

1-16

PUMPS

17-32

Note: this will not work with interface version 2.0 and above.

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Pump Interface Manual v1.3 Isla nd er I I 35

5 Islander II

This chapter describes how to conn ect Tokheim and Wayne electronic pumps to an Is la nder. For setting up the site configuration and dispenser settings, refer to the Tokheim chapter starting on page 2, or the WAYNE chapter starting on page 40. For DPTs or WAYNE CATS, refer to either the T okheim or Wayne chapters.

Islander II to Tokheim Pumps

Cabling and port jumper configuration

The Tokheim Splitter is required to establish an electronic interface between the Islander II and any Tokheim electronic pumps/remote dispensers. The Tokheim splitter is connected to either port 1 (TB5) or 3 (TB6) of the Islander II with either a C05756 25 pin D-type connector (female) or a C07262 Gasboy ISL/TOK termination box. The maximum distance, including all cables, from the Islander II to the Tokheim 67 interface box is 350 feet. The maximum distance, including all cables, from the Islander II to the Tokheim 98 interface box is 250 feet. The C05756 connector can accept up to a maximum of 22 AWG wire. The C07262 termination box will accept up to 18 AWG wire. All RS-232 requirements defined in the Islander II Installation Manual C35963 apply.

The SCII CPU K1 (port1) or K2 (port 3) jumper patch must be configured as follows to communicate with the Tokheim pumps.

321

0 1

2 3 4 5 6 7 8 9

The jumpers on the Site Communication I/O bo ard in the head of the Islander (on the inside of the left partition) for port 1 or port 3 must be configured as shown in the following illustration:

321

0 1

2 3 4 5 6 7 8 9 A

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36 Islander II Pump Interface Manual v1.3

Function Port 1

Tokkehim

port

(RS-232)

8 6 4 2

Term. Block 5

Connects T o

7 5 3

Port 3

7 5 3 1

8 6 4 2

Term. Block 6

Connects T o

A C07263 cable is als o needed on the Site Communication I/O board from P10 connector to pins 6 through 10 of P3 (for port1) or P4 (for port 3). This cable is installed in the head of the Islander at the factory.

Below is the system interconnection for the Islander II and Tokheim interface.

D Connector

Port 1 (TB5)

OR PORT 3 (TB6)

1 2 3 4 5

350 FEET MAX. FOR 67 BOX 250 FEET MAX. FOR 98 BOX

7 4 2 9 3

TOKHEIM SPLITTER

CABLES

P/N C05756

TOKHEIM

MODEL 67/98

INTERFACE BOX

Female Connector

(wire end view)

GASBOY ISL/TOK Termination Bo x

Port 1 (TB5)

OR PORT 3 (TB6)

1 2 3 4 5

350 FEET MAX. FOR 67 BOX 250 FEET MAX. FOR 98 BOX

5 4 3 2 1

GASBOY

ISL/TOK

TOKHEIM

SPLITTER

P/N C07262

CABLES

TOKHEIM

MODEL 67/98

INTERFACE BOX

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Pump Interface Manual v1.3 Isla nd er I I 37

Splitter Cabling

MODEL 67/98

INTERFACE BOX

MODEL 67/98

INTERFACE BOX

PUMPS 1-8

MODEL 98 SERIES

COMPUTER MODULE

PUMPS 9-16

MODEL 98 SERIES

COMPUTER MODULE

PUMPS 17-24

MODEL 98 SERIES

COMPUTER MODULE

PUMPS 25-32

MODEL 98 SERIES

COMPUTER MODULE

APPROX. 12 FT. CABLE

(SEE NOTE 2)

SEE

NOTE

WIRING TO PORT 1

OR PORT 3

CONNECTOR OR

TERM. BOX

CONNECTOR OR

TERM. BOX

C05851

TOKHEIM

SPLITTER

C05878

APPROX 1 FT.

CABLE

TOKHEIM SPLITTER

C05578 OR C05876

APPROX. 12 FT. CABLE

(SEE NOTE 1)

FROM COMPUTER MODULE

C05577

APPROX 12 FT. CABLE

CHANNEL 1

CHANNEL 2

C05577

APPROX 12 FT. CABLE

(SEE NOTE 3)

APPROX. 12 FT. CABLE

FROM COMPUTER MODULE

(SEE NOTE 2)

APPROX. 12 FT. CABLE

(SEE NOTE 2)

FROM COMPUTER MODULE

NOTES:

1. Use a C05578 cable for connection to a single 67 or 98 Interface box. Use a C05876 cable for connection to two 67 or 98 Interface boxes. Both cables include the Tokheim Splitter.

2. A Model 180 signal cable extension is available as an accessory from Tokheim. The maximum distance of the combined cables and field wiring should not exceed 350 feet. The maximum distance for a 98 Interface box is 250 feet.

3. Use part number C06694 for connection to three or more 98 Interface boxes. C06694 is the combination of one C05878 cable, two C05577 cables and a Tokheim Splitter.

4. Communication for pumps 1-32 may be provided through port 1 or 3 of the Islander II.

5. The second two 98 boxes must be connected to channel 2 of the splitter. Address the third 98 box (first 98 box on channel 2) as pumps 1 to 8; address the fourth 98 box (second 98 box on channel 2) as pumps 9 to 16.

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38 Islander II Pump Interface Manual v1.3

Islander II to Wayne Pumps

Cabling and port jumper configuration

The Wayne 2400 Controller is connected to either port 1 (TB5) or 3 (TB6) of the Islander II with either a C05756 25 pin D-type connector (female) or a C05928 (null modem, 25 pi n mal e t o 2 5 p in femal e,8 ft.) cable and a C05769 Gasboy termination box. The maximum distance for this connection (from the Islander II to the Wayne 2400 controller) is 100 ft. The C05928 cable wiring is illustrated:

The C05928 cable is provided with a 9 to 25 pin

Male Connector

2 3 4 5 6 7 8

Female Connector

2 3 4 5 6 7 8

adapter, which is not used in this application. The C05756 connector can accept up to a maximum of 22 AWG wire. The C05769 termination box will accept up to 18 AWG wire. All RS-232 requirements defined in the Islander II Installation Manual C35963 apply.

The SCII CPU K1 (port1) or K2 (port 3) jumper patch must be configured for a Wayne port.

3 2

102

The jumpers on the Site Communication I/O board in the head of the Islander (on the inside of the left partition) for port 1 or port 3 must be configured as shown below:

Function Port 1

Wayne port

(RS-232)

6 4 2

Term. Block 5

Connects T o

7 5 3

Port 3

7 5 3 1

8 6 4 2

Term. Block 6

Connects T o

Following is the systems interconnection for the Islander II and a Wayne interface.

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D Connector

Port 1 (TB5)

1 2 3 4 5

100 FEET MAX

Port 3 (TB6)

1 2 3 4 5

P/N C05756

6,8

2 4 5

6,8

2 4 5

Female Connector

(wire end view)

GASBOY Termination Bo x

Port 1 (TB5)

1 2 3 4 5

100 FEET MAX

GASBOY

RS232

4 3 2 1

P/N C05769

CABLE

P/N C05928

WAYNE

2400

CONTROLLER

Port 3 (TB6)

1 2 3 4 5

GASBOY

RS232

4 3 2 1

P/N C05769

CABLE

P/N C05928

WAYNE

2400

CONTROLLER

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40 Wayne Pump Interface Manual v1.3

6 Wayne

The FRAMOS.BIN must have the Wayne pump driver installed. The SCII must have v1.0K or above for Wayne. For CATS, the SCII must have v2.1 or above.

All CFN3 versions will work with Wayne pumps and CATS.

The Wayne EC Cabinet

Requirements for the Wayne EC Cabinet and Data Distribution Box:

Rev. 49 2400 CPU board. This unit must be equipped with a PIB/Plus board also

available from Wayne. All dispenser wiring to/from the Wayne 2400 Controller sho uld be done according to Wayne Installation instructions.

Notes:

• Older EC Cabinets can be upgraded to a Rev. 49 CPU and PIB/Plus board. All Wayne Electronic dispensers except early 1980 “type 0” dispensers will work. The version 37000 PIB/Plus board allows full programming capabilities from a third party device and does not require a 2400 Console to complete the station programming.

• In the Wayne Data Distribution Box there are switches labeled BYPASS and AUTO. There may be one switch per dispenser or one swit ch per side depending on the vintage of the Wayne devices. Any switches that are not wired to a dispenser must be in the BYPASS position. If any of the switches that are not wired to a dispenser are in the AUTO position it will create a break in the communication loop and none of the dispensers will come up on-line.

• The Wayne dispensers must be addressed starting with number 1, regardless of the actual pump number that it is configured as in the Site Controller.

• The baud rate on Wayne controller must set to communicate at 1200 bps with the Site Controller.

SCII cabling and port jumper configuration

The Wayne 2400 Controller is connected to either port 1 or 3 of the SCII with a C04654 (1:1, 25 pin male to 25 pin female) cable. The cable comes in 8 ft lengths . The maximu m distance fo r this cable is 100 ft. The pins in the cable are wired like the following:

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Pump Interface Manual v1.3 Wayne 41

Male DB-25P

Connector

Female DB25S Connector

22 33 44 55 66 77 88 20 20

The SCII K1 (port 1) or K2 (port 3) jumper patch must be configured for a Wayne port. Below is the system layout for the Wayne interface and a SCII.

Interface cable must be plugged into port 3 or port 1 of the Site Controller II

Site Controller II

Wayne Cable C04654

Wayne 2400 Site Controller

To pumps/dispensers

K2 Jumper Settings.

CFN3 cabling

The Wayne 2400 Controller is connected to either ports 4, 5 or 6 of the CFN3 with a C06006 cable. The cable comes in 8 ft lengths. The maximum distance for this cable is 100 ft.

SCII and CFN3 Configurations

SYS_PAR.BIN, page 8

In SYS_PAR.BIN (page 8), the “Special pump handler channel” parameter must be configured for the ports listed under cabling for either the SCII or CFN3 (see previous sections).

3 2 1

102

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42 Wayne Pump Interface Manual v1.3

PUMP.BIN

In PUMP.BIN, the Wayne pump types must have options 1, 2, 5, 7, & 9. Option 3 must be included if the dispensers have the Cash/Credit feature.

Note: The FRAMOS.BIN file on the Release disk must have a date of 01/29/93 or later in order to work properly with dispenser presets.

For Wayne pumps:

• The cash price must be lower than or equal to the credit price.

• The pump limit must be $999 for the cash/credit selection to work.

• All Wayne dispensers must be configured in sequential, consecutive order. All Wayne dispensers must be addressed as starting with number 1, regardless of the actual pump numbers that they are configured with in the Site Controller.

• In the Wayne Data Distribution Box, any switches that are not wired to a dispenser must be in the Bypass position.

• The last digit of the price code determines the grade of fuel as far as the Wayne controller is concerned (6, 16, 26, and 36 are the same product).

• All price codes for a side of a dispenser must be in the s ame decad e (i.e. you cannot use price code 3 for hose 1 and price code 12 for hose 2 on the same side of a dispenser.

For non-blenders:

• each hose must be assigned a price code in ran ges 1-5, 11-15, 21-25, 31-35; all hoses on a pump must be in the same decade.

For all blenders:

• The blend ratio must be the same for price codes with the same last digit (price codes 6, 16, 26, and 36 must be for the same blend ratio).

• use price codes 6-9, 16-19, 26-29, 36-39 for blended hoses. Use price codes 4, 14, 24, 34 for low feedstock (non-bl ended hoses). Use price codes 5, 15, 25, 35 for high feedstock (non-blended hoses).

• product names for products in blended hoses should contain blend rate (for example,

blended 40%

For fixed blenders:

• hose 1 is always a non-blended, low-feedstock hose and must have price code 4 (or 14 or 24 or 34). Hose 3 is always a non-blended, high-feedstock hose and must have price code 5 (or 15 or 25 or 35). Hose 2 is the blended hose and must have a price code in ranges 6-9, 16-19, 26-29, 36-39. Hose 2 and 4 are fictitious.

For variable 5-product blenders:

• hoses 1-5 must use price codes 4-9, 14-19, 24-29, 34-39, with no repeat s.

For variable 3-product blenders:

• assign 5 hoses, but assign price code 99 to hoses 2 and 4 since the system uses only hoses 1, 3, and 5.

• With SCII versio n 2.3 and CFN3 version 3.3, for Wayne models V580 and V590U, do not assign 5 hoses but use Option 23 of the submenu #3 in PUMP.BIN. With this

, using a percent sign); do not use a percent sign in non-blended hoses.

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Pump Interface Manual v1.3 Wayne 43

option, define 3 hoses only and the Wayne pump driver maps them to the appropriate pump positions automatically.

Site Controller Pump Configuration

In the PUMP configuration program, in submenu 3, set the following options:

Wayne type Options to set

Wayne MPD 1,2,5,7,9 Wayne MPD $/Cr 1,2,3,5, 7,9 Wayne Blender 1,2,5,7,9,12 Wayne Blender $/Cr 1,2,3,5,7,9,12

Note: Set option 23 for models V580 and V590U if using SCII version 2.3 and CFN3

version 3.3 only.

Considerations when loading Site information

1. The Wayne controller must be set at 1200 baud.

2. When a dispenser has been authorized, fuel can be dispensed from any hose on that dispenser.

3. All pulser units, limits, etc., must be in the same units (gallons or dollars) in both the pump configuration and in the loadable commands.

4. Limits and cutof fs shou ld be loa ded in gallons i n order for t he dispen ser pres ets to work properly. If the dispensers have the Cas h/Credit feature, the limits must be loaded for $999.

5. Club cards that have a price level higher than 2 cannot be preset in $$$.

6. The dispensers can only display price levels 1 or 2. The $TOTAL will be recalculated if other price levels are used.

7. Price level 2 (credit) must be loaded in order for the dispenser to work and must contain the same price as loaded in price level 0.

8. The price loaded in price level 1 (cash) must be less than or the same as the price loaded in price level 2 (credit).

9. Wayne dispensers can be assigned price codes in the ranges of 1-9 (with 6-9 reserved for blends), 1 1-1 9 (16-1 9 reserved for blends ), 21-29 (26-29 r eserved fo r blends), and 31-39 (36-39 reserved for blends). There are several restrictions as follows:

• Requires a FRAMOS.BIN file on the Release disk that has a date of 11/10/93 or later (for systems with a FRAMOS.BIN file dated prior to 11/10/93, see below).

• For Site Controllers with a FRAMOS.BIN file dated prior to 11/10/93:

• Only price codes 1-9 may be used, with 6-9 reserved for blenders.

• If a pump is assigned a price code higher than 9 or equal to 0, the dispenser will display the price loaded in price code 1, level 1 or 2. The $TOTAL will be recalculated and the transaction $TOTAL will reflect the correct price.

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44 Wayne Pump Interface Manual v1.3

Considerations for Wayne Blenders

The blend ratio followed by a percent sign must be included in the product name for the product code that is assigned to the blended hose. The blend ratio entered is the percentage of high

feedstock. Example.... “Unl Plus 40%” would be 60% unleaded and 40% super.

1. Fixed Blenders

• Hose 1 is the low feedstock and must use price code x4.

• Hose 2 is the blended hose and must use price codes x6, x7, x8, or x9.

• Hose 3 is the high feedstock and must use price code x5.

2. Variable Blenders with a side hose

• Currently the SCII will not recognize the fixed product side hose unless option 16 is listed in the Pump configuration.

• Hoses 1-5 are the blended hoses and must use price codes x4-x9.

• Price code x4 must be assigned to the low feedstock (0%) hose.

• Price code x5 must be assigned to the high feedstock (100%) hose.

3. Variable blenders with no side hose

• Hoses 1-5 are blended products and must use price codes x4-x9.

• Price code x4 must be assigned to the low feedstock (0%) hose.

• Price code x5 must be assigned to the high feedstock (100%) hose.

Important Notes

• For the above price codes x=1, 2, or 3.

• Each price code may only be assigned to one hose per side of a dispenser (Example; price code 1 cannot be assigned to both hoses 1 and 3 of pump 6).

• Variable blenders with less than 5 products must still be configured as 5 hose blenders. Unused positions must be assigned price code 99. If the variable blender is a 3 product blender, hoses 1, 3, and 5 would be assigned the actual product and price codes and price code 99 would be as signed to hoses 2 and 4. The unused hose s mus t be as si gned a loaded product number and the price code (99) must have a level 0 and 2 loaded.

Troubleshooting Tips

ICRs won’t work with the Wayne blenders.

Possible cause: All pulser units, fill limits, card limitations, etc. are not in the same units

(gallons or dollars). Check the data tables and the

The Wayne EC Cabinet to SCII communications will not come up or the Wayne dispensers will not work properly.

Possible cause(s):

• Wayne dispenser addressing doesn’t start with 1.

• In the Wayne Data Distribution Box, a BYPASS/AUTO switch that is not wired to a dispenser is in the AUTO position.

• Incorrect port assignment, improperly configured port jumper patch, defective port, wrong or defective cable from the Wayne EC Cabinet to the Site Controller.

PUMP.BIN

configuration.

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Pump Interface Manual v1.3 Wayne 45

• If prices were loaded in the dispensers with a Wayne Console, they may have to be removed before the dispensers will work properly.

• If the problems occurred after a dispenser’s Price Codes were changed, REBOOT the Site Controller and cycle power to the dispenser.

After a price change, prices do not change at the dispensers and/or all or some of the hoses won’t reset.

(Keep in mind that it is normal for the prices not to change until the dispenser has been

authorized and goes through reset.)

Possible cause: Communication errors with In terface. May n eed to clear the RAM on the

Wayne 2400 CPU and REBOOT the Site Controller.

Unassigned transactions or “Malloc out of buffer” crashes when the Wayne EC Cabinet is connected to the SCII.

Possible cause: Bad or wrong revision PIB/Plus board in the Wayne EC Cabinet.

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46 SDI/W ayne CAT Interface Pump Interface Manual v1.3

7 SDI/Wayne CAT Interface

Overview

The interface from the Gasboy SCII/CFN3 to the W ayne CAT (Wayne’ s Pump Card Reader) us es a device called the Gasboy SDI (Serial Device Interface). This device translates Wayne CAT messages to Gasboy Reader messages.

The Gasboy SDI box has two RJ handset style connectors on one end to connect to the Gasboy RS-485 loop. On the other end there is a DB-25S connector which connects to the Wayne CAT s. The SDI is power ed by an exter nal power supply wh ich connects t o the SDI box by way of a circular DIN connector. The power supply plugs into an 110VAC outlet, which shou ld be on the same phase and referenced to the same ground as the Gasboy Site Controller. The box also contains switches for setting the system configuration.

87 89 92 928987

Blender with CAT

Wayne Site Cont. w/ PIB+ Board

Gasboy SDI

Serial Device Interface

Customer Display

Check Point POS

MGD Dispenser with CAT

RS232 Port 3

RS422 Loop 1

RS422 Loop 2

Receipt Printer

Electronic Retail Dispenser

Scanner

PIN Pad

Island Card Reader w/ Receipt Printer

RS422 Loop 1

REGULAR

UNLEADED

003.44

007.92

005.000

011.500

0.689

Electronic Commercial Dispenser

REGULAR

UNLEADED

003.44

007.92

005.000

011.500

0.689

Mechanical Dispenser

RS232 Port 2

Customer Display

RS232 Port 1

RS232 Port 0

Site Log Printer

Modem to Host Computer

Modem to Bank Network

CRT or Back Room PC

Gasboy CFN II

Site Controller II

Mon Mar 4 11:04 AM

off act pay 7 pumps log

John Smith: Shift 1

payable

cigarettes

$9.80 $1.986 pack Coke $2.09Reg Fritos

Subtotal . .

$42.24

Sales tax . .

$1.44

Total . . . .$43.68

$43.68

Total

DEF

ABC

MNO

JKL

GHI

WXY

TUV

PRS

CLEARENTER

Profit Point POS

Pump Control Unit

REGULAR

UNLEADED

003.44

007.92

005.000

011.500

0.689

Mechanical Dispenser

Use this manual if running SCII software version 2.2 and above or SCIII software version

3.0 and above. Note: Because of loads on the resistors, one SDI box can only handle up to 6 CATs. If you have

12 CATs, you will need 2 SDI boxes. Also, there can be only one

SDI with CATS per DB25

connection.

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Pump Interface Manual v1.3 SDI/Wayne CAT Interface 47

Installation

Set the CAT address to match reader address, regardless of what the FIRST_ADDRESS parameter is set to. CAT number 1 responds as reader number 1, number 2 as 2, etc.

If a Master Security Module is used, connect it to the Wayne 485 loop along with all the CATs. Connect this to the SDI box DB25 connector using the supplied cable. You must use the Master Security Module if you need data encryption for debit cards.

Connect the Gasboy RS485 loop into one of the phone-type jacks in the SDI box. Other Gasboy devices, including ad ditional SDI bo xes can be connect ed to the sa me Gasb oy loop. Th e Gasboy loop is the only connection that can have more than one SDI.

There can be only 1 SDI per DB25 loop. A single SDI unit can handle up to 6 CATs and one security module (if DES encryption is used). A second SDI box is needed to handle each additional 6 CATs. If more than one SDI is used, a security module is also required for each additional SDI.

The CAT display is 2x16, you will also need the Merit/CAT driver in the operating system.

Wayne Cat SDI/DB25

Tx+/Rx+

Tx-/Rx-

RED

BLACK

14 16

15 17

Connector to: Wayne CATs and also Debug connection

Gasboy SDI

Serial Device Interface

Gasboy RS-485 Loop Connector

Setup

In order to support the Wayne CAT interface, a version of the SDI driver which is a subset of the actual driver in the Site Controller has been included. Use the commands ENABLE SDI, DISABLE SDI, DOWNLOAD SDI, and SEND SDI.

TABLE.BIN

Set the number of SDIs to be polled by setting the number of SDIs in TABLE.BIN. For one SDI you must leave at least 236 bytes of free space as reported by TABLE.BIN. For each additional SDI you must leave 118 bytes more.

Application files

For each Wayne interface you need an application binary file and a parameter file. These are stored in the root direct ory o f the Sit e Contro ller. For a SCII, the locati on woul d be C :XBIN. For a CFN3 the location would be C:/SC3/XBIN.

Application Binary file

The application binary for SDI #1 will have an extension of ‘B01’. For example, CAT.B01 would be a correct application binary name for SDI #1. There should only be one file that has B01 in the directory. A second SDI (SDI#2) will have a binary file called CAT.B02. The files are identical with two different names. If you need to create the CAT.B02 for the second SDI, copy the CAT.B01 file and name it CAT.B02.

Status LED DIP Switches

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48 SDI/W ayne CAT Interface Pump Interface Manual v1.3

For SCII:

1. C* cd xbin

2. C:\xbin\ copy CAT.B01 CAT.B02

For SC3 on OS/2:

1. From the Menu bar at the top of the screen select Command Prompt

2. Select OS/2 window

3. At the prompt enter:

[C:\] cd SC3\Xbin [C:\SC3\XBIN] dir

check to make sure you see the CAT.B01 file

[C:\SC3\XBIN] copy CAT.B01 CAT.B02

For CFN3 on NT:

1. From the Start button in the lower left, select Programs->Windows NT Explorer.

2. Double click on the SC3 folder.

3. Double click on the XBIN folder.

4. Click once on the file CAT.B01 to highlight it.

5. From menu bar, select File->Copy, This will create a file at the bottom of the direc-

tory called “Copy of CAT.B01.”

6. With this file highlighted, from the menu bar, select File->Rename.

7. Enter CAT.B02. Now you should have two CAT.B0# files.

Parameter files

Parameter files begin with ‘A’ instead of ‘B’, so CAT.A01 would be the parameter file name for SDI unit #1. The site will attempt to keep the SDI loaded with the correct application and parameters. Remember to put file CAT.A01 in the XBIN directory using the correct location for your computer (see Application files above).

You must use the parameter file to assign the addresses. The following is the default

parameter file for CAT.A01:

ID=CAT 1-6 FIRST_ADDRESS=1 LAST_ADDRESS=6 (no spaces adjacent to equal sign, use different numbers if appropriate)

The second SDI (SDI#2) parameter file (CAT.A02) would contain the following:

ID=CAT 7-12 FIRST_ADDRESS=7 LAST_ADDRESS=12

The SDI controls all CATs in the specified range, inclusive. The maximum range is 6 CATs per SDI (i.e. 1-6, 7-12). No other data should be in the file.

To modify the existing CAT.A01 file use a text editor. To add an additional parameter file either create a new file named CAT.A0n where ‘n’ is the address of the SDI and enter the information. Or you can copy an existing application f ile and then edit it. For examp le, CAT.A02 would be the parameter file for SDI#2.

The text editor for the Site II is FRED, see the SCII, versions 2.2 and above, Manager’s Manual for instructions. The text editor for OS/2 is available from on OS/2 window. See the SC3

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Pump Interface Manual v1.3 SDI/Wayne CAT Interface 49

Manager’s Manual for OS/2, chapter 16 for more information. The text editor on NT is either NotePad or WordPad. See the CFN3 Manager’s Manual for NT, chapter 16 for more information.

Make sure there is only one .B0’n’ and one .A0’n’ for each SDI box. If you want to force the site to reload the application, DOWNLOAD SDI n where ‘ n’ is the SDI

number. This will force a download. SDI status will show up in the gate section of diagnostics. Use the command:

Print Diagnostics 12 (P Di 12)

to display the SDI status.

Animation sequences

The SDI is capable of several graphic s equ ences . Th e g raph ic CAT comes embedded supporting the following:

~C = insert card ~W = car wash ~R = receipt printing ~S = press START ~N = remove nozzle ~B = spinning clock ~n = replace nozzle ~P = pump is pumping

~L = remove nozzle and lift lever Graphic sequences are entered into either the READER program or broadcast messages. Using the READER program, to display an insert card gr aphic, place a ~C in the Insert Card step

as illustrated below. To insert spinning clock while the customer’s card is being verified, insert a ~B into the Verify Card step. The words will display on the top of the screen with the graphic under the words.

# Ty S/D DISPLAY WHILE ENTERING OPTIONS 1 1 ! INSERT CARD~C ! ! 2 3 6 ! ENTER YOUR PIN !YOUR PIN ! Optional Auto-enter Masked 3 7 7 ! ENTER ODOMETER !ODOMETER ! Optional 4 2 2 ! SELECT PUMP NUMBER !SELECT PUMP ! 5 9 !Verifying Card...~B ! ! 6 10 ! ! ! 7 16 2 ! [PRODUCT] ! ! 8 19 2 !PUMP #XX IS READY ! ! 9 13 2 ! We Thank You ! ! 10 !--------END---------! !

Checking the revision level of the Vista Card terminal

For the SDI interface to work with the W ayn e CAT, the revision level of the Vista Card terminal must be greater than 50. To check the revision level:

1. Switch OFF the power to the Vista Card terminal.

2. While holding down any key on the keypad, switch ON the power to the Vista Card terminal. Hold the key down until the display reads “REV”, then release the key.

3. The unit will then enter the self test mode. It will wait 25 seconds for the response to self test prompts, then proceed to the next test (after the last test) revert to online mode.

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50 SDI/W ayne CAT Interface Pump Interface Manual v1.3

The first display in the self test shows:

REV XXX XX/XX/XX ADDRESS = XX

The top row is the Vista Card terminal software revision level and the bottom row is the currently assigned terminal address for the card processing terminal communication data link. The top line must display the revision level of 50 or greater.

Press to exit.

ENTER

Follow the instructions in the manual Installation Operation, Vista Series from Wayne Dresser for completing the self test.

Site Controller Software Configuration

Version 2.2 or later of the SCII or version 3.0 or later for the CFN3 software is required to run a Wayne CAT. The CAT should be on the RS-422 port.

All readers that are to be CATs must be set up in the Reader configuration to be device type Wayne CAT. The Reader Parameter “TYPE” (device type) must be changed to 8, for Wayne CAT.

Reader Addresses

No reader can be set to the address of 30, that is reserved for the Master Security Module. The reader that would have been 30, give the address of 40. The Site Controller will read the address as 30.

Keypad

The keys of the CAT keypad can be configured for different functions with the Tokheim DPT/ Wayne CAT keyboard layout item on page 4 of the Site Controller’s SYS_PAR program. The characters that select different functions are shown below. Note that these characters are casesensitive:

Character Function

0-9 Numeric digits 0-9 . Decimal point E ENTER CCLEAR YYes NNo $ Cash inside cCash outside D Debit inside d Debit outside B Credit (bank card inside) b Credit outside X CANCEL x CLEAR/CANCEL (CLEAR if data entry started; else CANCEL) HHelp h Help/Decimal (Decimal if data entry started; else Help) n No/CANCEL (No if in yes/no state; else CANCEL) SStart u unused key

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Pump Interface Manual v1.3 SDI/Wayne CAT Interface 51

The numbers of the keypad keys on the CAT are:

12345 678910 11 12 13 14 15 16 17 18 19 20

Note that keys on the left half of the keyboard - that is: 1, 2, 3, 6, 7, 8, 11, 12, 13, 16, 17, and 18

- cannot be changed.. The default function arrangement of the CAT keypad is:

12 3 u b 45 6 $ B 78 9 N Y C0 E H X

The string that would be typed into the Tokheim/DPT/Wayne CAT keyboard layout item in

SYS_PAR to give the CAT keypad function arrangement shown above is:

123ub456$B789NYC0EHX

Refer to the

SCII

CFN3 Configuration Manual

for more information.

SDI Box Switches

The SDI box contains a switch for setting the SDI box number and for clearing the unit’s memory. Switch functions are:

12345 678

ADDR ADDR ADDR ADDR ADDR DLD MODA RESET

43210 MODB

MODA/MODB are on switch 7, RESET on switch 8. For Wayne CAT, SDI #1, make all switches to OFF (open). For Wayne CAT, SDI #2, make position 5 ON (closed), all others OFF (open). To clear application memory:

(Do this under instruction from qualified support engineer only)

1. Close switch position 6

2. Close switch position 8

3. Open switch position 8

4. Wait a few seconds

5. Open switch position 6

SDI LED Display

The SDI unit has a single LED located next to the switch assembly. This LED is used to display the status of the SDI unit and the Wayne CAT units. The LED display consists of a series of blinks and delays that sho w the s i te s tatu s. SDI unit status is shown using a s low o r fas t bli n ki ng LED with no delay between blinks. SDI run time status is shown by a series of 1 to 4 blinks in a group followed by a delay between groups. The display codes are:

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52 SDI/W ayne CAT Interface Pump Interface Manual v1.3

SDI Unit Status

Slow steady blink SDI unit is ready; but needs application loaded Fast blink SDI unit has problems; Call your service representa tiv e

SDI Run Time Code

Number of Blinks Status (with delay bet w een group)

1 Site down; all CAT’s down 2 Site up; all CAT’s down 3 Site down; some CAT’s up 4 Site up; some CAT’s up (normal operation)

Equipment provided

- This documentation

- SDI Box

- SDI power supply w/ AC power cable

- Interface cable for the Wayne CAT’s w/ two wires marked plus and minus.

- Disk with Wayne CAT software

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Pump Interface Manual v1.3 Pump Control Unit 53

8 Pump Control Unit

EXPMUX CPU Board

Part number: C05837

LEDs

LED Color Function

DL1 green reset high DL2 green battery okay DL3 red 422/485 receive DL4 red 422/485 transmit DL5, 8, 11, 14 red slow flow, pump 1, 2, 3, 4 DL6, 9, 12, 15 red fast flow, pump 1, 2, 3, 4 DL7, 10, 13, 16 red submersible, pump 1, 2, 3, 4

Switches

DIP switch banks B and C on the EXPMUX CPU board set options latched in at power-up time:

DIP Switch Bank B

Position & Definition Setting(*=customary)

1-4 address see below 5 pulser type closed 6-8 relay closed

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54 Pump Control Unit Pump Inte rface Manual v1.3

Address B-1 B-2 B-3 B-4

1 clclclcl 2 opclclcl 3 clopclcl 4opopclcl 5 clclopcl 6opclopcl 7 cl opopcl 8 opopopcl 9 clclclop 10 op cl cl op 11 cl op cl op 12 op op cl op 13 cl cl op op 14 op cl op op 15 cl op op op 16 op op op op

DIP Switch Bank C

Position & Definition Setting(*=customary)

1-4 pulser enabled (pumps

1-4)

(see note below) 5____ 6 dead man timer *always o pen=enabled 7____ 8 test mode *closed=no

closed=after reset is complete open=upon acti va tio n

open=yes

Note: In connection with pulser enabled, there are two error codes, each with three characters, that can show up in the error column on a transaction printout. The reset-failed-to-start transaction code is $D2 through $DF, and the reset-failed-to-complete transaction code is $E5 through $EF ($ indicates hexadecimal). The last chara cter in each co de (2 throu gh F or 5 throug h F) is the number of seconds the PCU waited for reset to start or complete. T his numeric char acter is incremented by one each time the PCU reset-to-start/complete times out, until the maximum time-out of 15 (15 is F in hexadecimal counting) seconds is reached.

Test Mode. When test mode is activated with switch C-8, switch C-5 determines the relay limits:

C-5 Function

open pump slows at 500 pulses and turns off at 510 pulses closed pump slows at 50 pulses and turns off at 60 pulse s

In test mode, switches C-6 and C-7 select the pump to be tested:

Pump to Test C-6 C-7

1 closed closed 2openclosed 3closedopen 4openopen

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Jumpers

Jumper Setting Setting Default

K1 installed=battery

connected

removed=battery disconnected

installed

CMOS CPU Board (old style)

Part number: C05321

LEDs

LED Color Function

L1 red 422/485 transmit L2 red 422/485 receive L3, 4, 5, 6 red submersible & slow flow, pump 1, 2, 3, 4 L7, 8, 9, 10 red fast flow, pump 1, 2, 3, 4

Switches

DIP switch banks B and C on the CMOS CPU board set options latched in at power-up time.

DIP Switch Bank B

Position & Definition Setting(*=customary)

1-4 address see below 5 address *always closed 6 address *always closed 7 baud rate *open=9600

closed-see below

8 baud rate *closed=9600

open-see below

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Address B-1 B-2 B-3 B-4 B-5 B-6

1 clclclclclcl 2 opclclclclcl 3 clopclclclcl 4 opopcl cl cl cl 5 clclopclclcl 6 opclopclclcl 7 clopopclclcl 8 opopopcl cl cl 9 clclclopclcl 10 op cl cl op cl cl 11 cl op cl op cl cl 12 op op cl op cl cl 13 cl cl op op cl cl 14 op cl op op cl cl 15 cl op op op cl cl 16 op op op op cl cl

Baud Rate B-7 B-8

not used closed closed 9600 open closed 1200 closed open 300 open open

DIP Switch Bank C

Jumpers

I/O Board

The part number of the original PPC I/O board is C05668.

Position & Definition Setting(*=customary)

1-4 pulser enabled

pumps 1-4

5 CRC required *op en=required

6 dead man timer *always open= e nabled 7 ____ 8 test mode *closed=no

Jumper Setting-IN Setting-OUT Default

K1 normal battery test installed K2 battery no battery installed

*closed=after reset is complete open=upon activation

closed =not required

open=yes

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Jumpers

Jumper Position Position Default

K1-K4 (see below) K-5 in=low speed

main pulsers

K1-K4 power pulsers 1-4. For pulsers with mechanical switch closures (such as VR 1871 series):

For electronic pulsers requiring +12 Volt power (such as VR 7671 series):

out=high speed main pulsers

out

For pulsers with an external power supply (such as VR 7874 series):

Note: If V/R totalizers brackets are present, the I/O PCB must be jumpered correctly or damage will occur to the I/O.

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Requirements

• RS-485 PCB is required for all CFNs (1-3).

• Pulser Interface PCB is required for Series 1000, System ‘A’, or other outside card systems (i.e. Petrovend).

• C06394 CPU will work in place of any of the 7 other versions.

• C06397 power supply will work in place of other 3 versions.

CPU Board

LED Indicators

LED Function

L1 AUTH1 - side 1 AC authorization present L2 SLOW1 - side 1 slow flow solenoid L3 FAST1 - side 1 fast flow solenoid L4 SUBM1 - side 1 submersible starter relay L5 AUTH2 - side 2 AC authorization present L6 SLOW2 - side 2 slow flow solenoid L7 FAST2 - side 2 fast flow solenoid L8 SUBM2 - side 2 submersible starter relay L9 PUL1A - side 1 pulser, channel A L10 PUL1B - side 1 pul s er, channel B L11 HAND1 - side 1 handle switch L12 PUL2A - side 2 pu lser, channel A L13 PUL2B - side 2 pul s er, channel B L14 HAND2 - side 2 handle switch

Jumpers

Jumper K1 is set according to the size of the RAM IC in socket U19. At this time, only the 2K size is being used:

RAM Jumper Pins

2K across 2 and 3 8K across 1 and 2

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Test Points

Test points are provided for voltage measurements.

Test Point Function

TP1 +5VDC TP2 DC ground

Switches

Switch settings should be changed with the power switch OFF. The new settings are read by the CPU board when the power is turned ON again.

Switch Bank 1

Position & Definition Setting(*=customary)

1 baud rate *open=9600

closed=1200

2 communication mode *open=on-l ine

closed =standalone 3-4 leak detect delay see below 5____ 6 authorization activates *open=no

closed=yes 7 totalizers *open=normal

closed=reset 8____

Note: 6 authorization activates must be open for CFN Series.

Delay Time 1-3 1-4

0 closed closed 4closedopen 5openclosed 6openopen

Switch Bank 2

This bank serves two purposes:

• address setting when communicating on the Gasboy RS-485/RS-422 loop, or

• pulser output rate selector when pulser data is sent to a fuel management system other than a Gasboy CFN.

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Address 2-1 2-2 2-3 2-4

Pulse Rate 2-1 2-2 2-3

1 clclcl 10 op cl cl 100 cl op cl 250opopcl 500clclop 1000 op cl op none cl op op none op op op

LCD Board

Jumpers

Display Address K1

Hose Ju mper Pins

1 across 1 and 2 2 across 2 and 3

Display of Units

Units K2K4K6

whole units 1-2 1-2 1-2 tenths - .0 2-3 1-2 1-2 hundredths - .00 1-2 2-3 1-2 thousandths - .000 1-2 1-2 2-3

Display also depends on pulse rate (latest software) for stand alone mode. Un-used digits are masked.

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Site Controller Configurations

Site Controller I

Site Controller I version 4.0 software and above will work with 9800 pumps.

Normally the Site Controller I is configured at the factory for the pump types. The pump types are configured at TABLE 24, OFFSET 18+(PMP#-1)x4. Refer to the Site Controller I Technical Manual to help understand the following CONFIGS.

SCII and CFN3

Configure the 9800/9820 as a Gasboy SPD. Use type 2 PCU slots. Add option 15 for singles.

Manual mode - Gasboy 9800

1. Turn off power to the pump.

2. Unlock and remove the front panel.

3. Remove the two bolts located over the tabs of the bezel assembly. Lift the bezel assembly upwards and out to remove.

4. Loosen the two screws located on the left and right door support brackets and pivot display panel down.

5. Locate the switch pack SW1 on the CPU board.

6. Close switch position 2 on SW1 for stand-alone mode (open=on line).

7. Restore po wer to pump.

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Gasboy CFN Site Controller User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual