Gasboy 9800A User Manual

0 (0)

SERIES 9800A

PUMPS/DISPENSERS

PARTS LIST

035297

REV. 03/07/03

Copyright 2003 by Gasboy International LLC All rights reserved.

The information in this document is confidential and proprietary. No further disclosure shall be made without permission of Gasboy International LLC. Gasboy International LLC believes that the information in this document is accurate and reliable. However, we assume no responsibility for its use, nor for any infringements of patents or other rights of third parties resulting from its use. We reserve the right to make changes at any time without notice.

GASBOY INTERNATIONAL LLC LANSDALE, PA

IMPORTANT WARNINGS AND SAFEGUARDS

Gasoline and petroleum products are flammable. To avoid injury or death to persons or damage to equipment or property, follow these listed warnings and other warnings and precautions outlined in this manual when installing, using, or working around this equipment. Check with GASBOY Technical Services for compatibility of liquids with pump materials.

TURN OFF AND LOCK OUT ALL POWER TO PUMP BEFORE PERFORMING SERVICE, MAINTENANCE OR IN THE EVENT

OF A FUEL SPILL.

All products must be installed by a qualified installer and used in conformance with all building, fire, and environmental codes and other safety requirements applicable to its installation and use, including, but not limited to, NFPA 30, NFPA 30A, NFPA 395 & NFPA 70. A qualified installer is familiar with fuel systems installations under the above stated building, fire, and environmental codes and other safety requirements for the particular type of installation.

This product is only part of a fuel dispensing system and additional equipment and accessories, such as, but not limited to, breakaway connectors, shear valves, pressure regulators, flow limiters, and other safety devices may be necessary to meet the applicable codes.

For maximum safety, we recommend that all employees be trained as to the location and procedure for turning off power to the entire system. Instructions regarding proper operation of the equipment along with the appropriate safety warnings should be posted in plain view at the fuel island.

Before performing service or maintenance (including changing of fuel filters or strainers) or in the event of a fuel spill, turn off and lock out all power to the system. In battery-powered pumps, disconnect power source. In submersible pump applications, turn off and lock out power at the master panel and close any impact valves to the submersible pump and any other dispensers which use that submersible pump. AC power can feed back into a shut-off dispenser when dispensers share a common submersible pump or starter relay. Also block islands so no vehicles can pull up to the dispenser when the dispenser is being worked on.

DO NOT use Teflon tape for any pipe threads in the product.

DO NOT use consumer pumps for pumping fuel or additives into aircraft.

DO NOT use commercial pumps for direct fueling of aircraft without filters and separators necessary to ensure product purity.

DO NOT use where sanitary design is required (for food products for human consumption) or with water-based liquids.

DO NOT smoke near the pump or when using the pump.

DO NOT use near open flame or electrical equipment which may ignite fumes.

DO NOT permit the dispensing of gasoline or other petroleum products into a vehicle with its motor running.

DO NOT permit the dispensing of gasoline or other petroleum products into unapproved containers or into approved containers in or on vehicles including trucks. All containers must be filled on the ground to prevent static discharge. Always use Approved and Listed hoses and nozzles with electric pumps and dispensers.

DO NOT block open the nozzle in any manner. Nozzles shall conform to UL and NFPA code requirements for attended or unattended service.

DO ensure that the pump is equipped with proper filters based on the product being dispensed and its intended use.

DO wear safety goggles and protective clothes when dispensing any liquid which may be potentially harmful or hazardous.

DO keep all parts of body and loose clothing clear of belts, pulleys, and other exposed moving parts at all times.

DO require washing and changing of clothes if fuel is spilled on a person or his/her clothing. Keep away from open flames, sparks, or people smoking.

DO provide a receptacle for catching product from pump/meter when servicing.

DO clean up product spills on the driveway. Turn off and lock out all power prior to cleanup.

DO insure pump is properly grounded.

DO insure hose is compatible with fluid being dispensed.

DO inspect hose, nozzle, and pump on a regular basis for wear, damage, or other conditions which may create a safety or environmental hazard.

DO make sure all pipe threads are properly cut and the inside reamed to remove burrs. Use UL classified gasoline-resisting compound on all joints of gasoline handling piping. Sealing compound must also be resistant to Gasohol (Ethanol and Methanol). Use gasoline-resistant pipe compound on male threads only; pipe compound used on female threads can be squeezed into the supply line where it can enter the product stream and become lodged in the pump or meter.

DO ensure that junction box covers are in place and properly tightened. Mating surfaces between the box and cover must be free of dirt, nicks, and scratches. All unused entries into the junction box must be properly plugged.

035282

Rev. 1267

GASBOY INTERNATIONAL LLC

707 North Valley Forge Rd. Lansdale, PA, 19446 (215) 855-4631 FAX: (215) 855-0341

CONTENTS

 

Using This Parts List.....................................................................................................................

1

9800A

Single Assembly – Front View .....................................................................................

2

9800A

Single Assembly –Side View .......................................................................................

4

9800A

Twin Assembly –Front View.........................................................................................

6

9800A

Twin Assembly –Side View..........................................................................................

8

9840A

Assembly – Front View ................................................................................................

10

9840A

Assembly –Side View ..................................................................................................

12

9840A

Chassis ........................................................................................................................

14

9840AX Chassis......................................................................................................................

16

9850A

Chassis ........................................................................................................................

18

9850AX Chassis......................................................................................................................

20

9850AXTW1 Chassis ..............................................................................................................

22

9850AXTW2 Chassis ..............................................................................................................

24

9852A, 9853A Chassis............................................................................................................

26

9853AHC Chassis ...................................................................................................................

28

9852AX, 9853AX Chassis .......................................................................................................

30

9852ATW1 Chassis Assembly................................................................................................

32

9853ATW1M Chassis Assembly.............................................................................................

34

9852AXTW1, 9853XTW1 Chassis Assembly .........................................................................

36

9852ATW2, 9853ATW2 Chassis Assembly............................................................................

38

9852AXTW2, 9853AXTW2 Chassis Assembly.......................................................................

40

Assembly Breakdowns

 

Air Separator Assembly...........................................................................................................

42

Barrier, Intrinsically Safe (IS), Front Load Nozzle Option .......................................................

43

Check Valves...........................................................................................................................

44

9800A

Single Dial Enclosure...................................................................................................

45

9800A

Twin Dial Enclosure .....................................................................................................

46

9840A, 9840AX Dial Enclosure ...............................................................................................

47

Flange Assembly.....................................................................................................................

48

Motor Mount ............................................................................................................................

48

Support Assembly ...................................................................................................................

48

Float Assembly........................................................................................................................

49

Float Assembly Breakdown.....................................................................................................

50

High Hose Retriever Parts.......................................................................................................

51

Internal Retriever Breakdown..................................................................................................

52

9840A

Manifold Assembly ......................................................................................................

53

9840AX Manifold Assembly ....................................................................................................

53

9853AHC Pump Discharge .....................................................................................................

54

9853AHC Manifold ..................................................................................................................

54

9853ATW1M Manifold Assembly ............................................................................................

55

9800AXTW1 Manifold Assembly.............................................................................................

55

Mechanical Totalizer................................................................................................................

56

9850A, 9850AX, 9850AXTW Meter Assembly........................................................................

57

Liquid Controls Meter Cover Assembly Breakdown (9850A).................................................

58

Liquid Controls Meter Housing Assembly Breakdown (9850A) .............................................

60

03/07/03

Contents-1

GASBOY Series 9800A

9840A, 9852A,9853A, 9853AHC, 9852ATW1, 9852ATW2, 9853ATW2,

 

9853ATW1M Meter Assembly.................................................................................

62

9852AXTW1, 9853AXTW1, 9840AX Meter Assembly............................................................

63

9852AXTW2, 9853AXTW2 Meter Assembly...........................................................................

64

9800A Meter Assembly Breakdown ........................................................................................

66

9840A Motor ............................................................................................................................

68

9850A Motor ............................................................................................................................

69

9852A, 9853A Motor ...............................................................................................................

70

9853AHC Motor.......................................................................................................................

71

9852ATW1 Motor ....................................................................................................................

72

9852TW2, 9853ATW2, 9853ATW1M Motor ...........................................................................

73

9853ATW2, 9853ATW1M Motor, 380V...................................................................................

74

Nozzle Boot, Front Load Option ..............................................................................................

75

9840 Pumping Unit Assembly .................................................................................................

76

9850A Pump and Platform Assembly......................................................................................

77

9852A, 9853A Pumping Unit Assembly ..................................................................................

78

9853AHC Pumping Unit Assembly..........................................................................................

79

9852ATW1 Pumping Unit Assembly .......................................................................................

80

9853ATW1M Pumping Unit Assembly ....................................................................................

81

9852ATW2, 9853ATW2 Pumping Unit Assembly...................................................................

82

Pumping Unit Assembly Breakdown .......................................................................................

84

Blackmer XU2A Pump and Platform Assembly Breakdown ...................................................

86

Reset .................................................................................................................................

88

Strainer Body/Check Valve Assembly.....................................................................................

88

Discharge Assemblies

 

9840A Discharge – 097230.....................................................................................................

89

9840A Discharge, Canada-ATC 097264.................................................................................

89

9840A Valve Discharge - 097239 115V, 097240 230V...........................................................

90

9840AX Discharge - 097241 115V, 097242 230V ..................................................................

91

9840AX Discharge – Canada-ATC 097415 ............................................................................

92

9840AX Filter Discharge - 097243 115V, 097244 230V .........................................................

93

9840AX Satellite Discharge - 097245 115V, 097246 230V, Canada-ATC 097416 ................

94

9850A, 9850AX Discharge Valve Assembly 097305 115V, 097311 230V, Canada-ATC

 

097426 .....................................................................................................................

95

9850A Discharge Assembly - 097302, Canada-ATC 070087.................................................

95

9850AS Discharge, Satellite Pipe Assembly 097308 115V, 097335 230V, Canada-ATC

 

097434 .....................................................................................................................

96

9850AXS Discharge, Valve Pipe Assembly, 097321 115V, 097323 230V, Canada-ATC

 

097435 .....................................................................................................................

97

9850AXTW Discharge 097326 115V, 097329 230V, Canada-ATC 097428 ..........................

98

9850AXTW Discharge 097348 115V, 097349 230V, Canada-ATC 097436 ..........................

99

9852A, 9852AX Discharge - 097300 115V, 097301 230V, Canada-ATC 097418 .................

100

9852ATW1, 9852AXTW Discharge - 097324 115V, 097325 230V, Canada-ATC 097419 ...

100

9852ATW2 Discharge - 097352 115V, 097353 230V, Canada-ATC 097420.........................

100

9852A, 9852AX Filter Discharge - 097306 115V, 097307 230V, Canada-ATC 097424 ........

101

9852ATW1, 9800AXTW Filter Discharge - 097333 115V, 097334 230V,

 

Canada-ATC 097425...............................................................................................

101

9852AX Satellite Discharge - 097303 115V, 097304 230V, Canada-ATC 097429 ................

102

9800AXTW Satellite Discharge - 097327 115V, 097328 230V, Canada-ATC 097430 ..........

102

9852AX Filter, Satellite Discharge - 097309 115V, 097310 230V ..........................................

103

9852AXTW Filter, Satellite Discharge - 097336 115V, 097337 230V.....................................

103

9852A Discharge – 097188; Canada-ATC 097273.................................................................

104

Contents-2

03/07/03

 

Parts List

9852A Filter Discharge – 097359, Canada-ATC 097338 ......................................................

104

9852ATW2 Discharge Assembly – 097209; Canada-ATC 097417 ........................................

105

9852ATW2 Filter Discharge Assembly – 097208; Canada-ATC 097417 ...............................

105

9853A, 9853AX, 9853AHC Discharge - 097312 115V, 097313, 230V,

 

Canada-ATC 097421...............................................................................................

106

9853AXTW Discharge - 097339 115V, 097340 230V, Canada-ATC 097422 ........................

106

9853ATW2, 9853ATW1M Discharge - 097355 115V, 097356 230V; Canada-ATC 097423.. 106

9853A, 9853AX Filter Discharge - 097316 115V, 097317 230V.............................................

107

9853AXTW Filter Discharge - 097343 115V, 097344 230V ...................................................

107

9853A, 9853AHC Discharge Assembly – 097171, Canada-ATC 097269 ..............................

108

9853A Filter Discharge Assembly - 097361............................................................................

108

9853ATW1M, 9853ATW2 Discharge Assembly – 097155, Canada-ATC 097266 .................

109

9853AX Satellite Discharge - 097314 115V, 097315 230V, Canada-ATC 097431 ................

110

9853AXTW Satellite Discharge - 097341 115V, 097342 230V, Canada-ATC 097432 ..........

110

9853AX Filter, Satellite Discharge - 097318 115V, 097319 230V ..........................................

111

9853AXTW Filter, Satellite Discharge - 097345 115V, 097346 230V.....................................

111

9853ATW2F Discharge Assembly – 097205; Canada-ATC 097433 ......................................

112

Electronic Assembly

 

Electronic Platform Assembly..................................................................................................

114

Electronic Platform Options.....................................................................................................

116

9800A Kits and Accessories ................................................................................................

118

03/07/03

Contents-3

PARTS LIST

USING THIS PARTS LIST

This manual lists parts information for the Series 9800A pumps and dispensers. Using part numbers when ordering will expedite your order and reduce the possibility of the wrong parts being shipped.

This manual is arranged from general to specific, presenting the complete unit first, then the chassis breakdowns, then further breakdowns of the dial enclosures, discharges, pumping units, motors, meters and electronics. If you can't find the part you need from the chassis drawing, be sure to check the appropriate parts breakdown for your model.

Procedures requiring disassembly of portions of the pump/dispenser should be performed by competent service personnel. Do not depend upon the repair service of a general mechanic unless he is thoroughly familiar with the mechanism. GASBOY has a distributor network which services fuel dispensing and management systems in every section of the country.

WARNING:

To reduce the risk of electrical shock when servicing, turn off and lock out all power to the pump/dispenser. In submersible pump applications, turn off and lock out power to the submersible pump and any other pumps/dispensers which use that submersible pump. AC power can feed back into a shut-off dispenser when dispensers share a common submersible pump or starter relay. Always turn off and lock out all power to the dispenser and submersible pumps at the master panel and close any impact valve before performing maintenance or service to the dispenser, including the changing of any fuel filters or strainers. Also block islands so no vehicles can pull up to the dispenser when the dispenser is being worked on.

03/07/03

1

GASBOY Series 9800A

9800A SINGLE ASSEMBLY - FRONT VIEW

2

03/07/03

 

 

Parts List

9800A SINGLE ASSEMBLY - FRONT VIEW

Models:

9852A,9853A,9852AX, 9853AX, 9853AHC, 9850A, 9850AS, 9850AX, 9850AXS

Item

Part No.

Description

1

025665

Dial Enclosure Assy., Aluminum Bezel See 9800A Single Dial Enclosure for parts

 

 

breakdown.

 

026117

Dial Enclosure Assembly, Plastic Bezel

2028930 Grommet Discharge - 3/4" (9852A, 9852AX)

028960 Grommet Discharge - 1" (9853A, 9853AX)

028975 Grommet Discharge (9850A, 9850AX)

3024955 Elbow - Discharge 3/4" (9852A, 9852AX)

024895 Elbow - Discharge 1" (9853A, 9853AX)

Z07941 Elbow-Discharge (9850A, 9850AX)

4026838 Gasket, 1/4T x 1/2W x 6’

5026839 Gasket, 1/16 x 1/2 x 12’

6017276 Bushing, Hex, 1-1/4 x 1, (9850A, 9850AX)

7035018 Lock and Key

NOTE:

Specify standard color (black, white, red). If not a standard color, specify serial number of

 

pump/dispenser.

03/07/03

3

GASBOY Series 9800A

9800A SINGLE ASSEMBLY - SIDE VIEW

4

03/07/03

Parts List

9800A SINGLE ASSEMBLY - SIDE VIEW

Models:

9852A, 9853A, 9852AX, 9853AX, 9853AHC, 9850A, 9850AS, 9850AX,

 

 

9850AXS

Item

Part No.

Description

1 063204 Stop - Eccentric

2042657 Roll Pin P/N SZ-125-1.375 Driv-Lok Plate

3003347 Lever, Control

4003732 Hook-Nozzle

003719 Hook-Nozzle, vapor recovery

5003740 Hook-Hose

6040740 Panel and Lock Assy., painted (See Note)

040789 Panel and Lock Assy., painted, Front Load Nozzle option (See Note) 040687 Panel and Lock Assy., stainless steel

040792 Panel and Lock Assy., stainless steel, Front Load Nozzle option

7003338 Boot-Nozzle

003336 Boot-Nozzle, vapor recovery

8022453 Cover, Top, painted (See Note)

022494 Cover, Top w/900, painted (See Note)

022452 Cover, Top, stainless steel

022493 Cover, Top w/900, stainless steel

9053111 Screw, 5/16-18x1 Hex Soc Cap, Pl Full Thread

10028933 Grommet, Control Lever

11017915 Cap, Vent, mach (9850A)

C02828 Plug Button, 5/8" (9850AX)

12Painted Right Side Panels, Front Load Nozzle Models (See Note) 041269 9852A, 9853A, 9852AX, 9853AX, 9853AHC

041259 9852A, 9853A, 9852AX, 9853AX, 9853AHC, with Internal Retriever

041288 9850A, 9850AX

Stainless Steel Right Side Panels, Front Load Nozzle Models 041270 9852A, 9853A, 9852AX, 9853AX, 9853AHC

041265 9852A, 9853A, 9852AX, 9853AX, 9853AHC, with Internal Retriever

041289 9850A, 9850AX

Painted Right Side Panels, Side Load Nozzle Models (See Note) 041241 9852A, 9853A, 9852AX, 9853AX, 9853AHC

041251 9852A, 9853A, 9852AX, 9853AX, 9853AHC, with Internal Retriever

041245 9850A, 9850AX

Stainless Steel Right Side Panels, Side Load Nozzle Models 041240 9852A, 9853A, 9852AX, 9853AX, 9853AHC

041250 9852A, 9853A, 9852AX, 9853AX, 9853AHC, with Internal Retriever

041244 9850A, 9850AX

13Left Side Panels (Not Shown) 041124 Painted (See Note) 041123 Stainless Steel

NOTE:

Specify standard color (black, white, red). If not a standard color, specify serial number of

 

pump/dispenser.

03/07/03

5

GASBOY Series 9800A

9800A TWIN ASSEMBLY – FRONT VIEW

6

03/07/03

 

 

Parts List

9800A TWIN ASSEMBLY - FRONT VIEW

Models:

9852ATW2, 9853ATW2, 9852ATW1, 9853ATW1M, 9852AXTW, 9853AXTW,

 

 

9850AXTW

Item

Part No.

Description

1

025666

Dial Enclosure Assy., Aluminum Bezel See 9800A Twin Dial Enclosure for parts

 

 

breakdown.

 

026119

Dial Enclosure Assy., Plastic Bezel

2028930 Grommet, Discharge - 3/4"

028960 Grommet, Discharge - 1"

028975 Grommet, Discharge (9850AXTW)

3024955 Elbow, Discharge - 3/4"

024895 Elbow, Discharge - 1"

Z07941 Elbow, Discharge (9850AXTW)

4026838 Gasket, 1/4T x 1/2W x 6’

5026839 Gasket, 1/16 x 1/2 x 12’

6017276 Bushing, Hex, 1-1/4" x 1 (9850AXTW)

7035018 Lock and Key

NOTE:

Specify standard color (black, white, red). If not a standard color, specify serial number of

 

pump/dispenser.

03/07/03

7

GASBOY Series 9800A

9800A TWIN ASSEMBLY - SIDE VIEW

8

03/07/03

 

Parts List

9800A TWIN ASSEMBLY - SIDE VIEW

Models:

9852ATW2, 9853ATW2, 9852ATW1, 9853ATW1M, 9852AXTW, 9853AXTW,

 

9850AXTW

Item Part No.

Description

1 063204 Stop - Eccentric

2042657 Roll Pin P/N SZ-125-1.375 Driv-Lok Plate

3003347 Lever, Control

4003732 Hook-Nozzle

003719 Hook-Nozzle, vapor recovery

5003740 Hook-Hose

6040739 Panel and Lock Assy., painted (See Note)

040698 Panel and Lock Assy., painted, Front Load Nozzle option (See Note) 040699 Panel and Lock Assy., stainless steel

040712 Panel and Lock Assy., stainless steel, Front Load Nozzle option

7003338 Boot-Nozzle

003336 Boot-Nozzle, vapor recovery

8022455 Cover-Top painted (See Note)

022454 Cover-Top stainless steel

022496 Cover-Top w/900, painted (See Note)

022495 Cover-Top w/900, stainless steel

9053111 Screw, 5/16-18x1 Hex Soc Cap

10028933 Grommet, Control Lever

11017915 Cap, Vent, Mach (9800A)

C02828 Plug Button, 5/8” (9800AX)

12Painted Side Panels, Front Load Nozzle Models (See Note) 041269 9852ATW1, 9852AXTW, 9853AXTW

041259 9852ATW1, 9852AXTW, 9853AXTW, with Internal Retriever

041271 9852ATW2, 9853ATW2, 9853ATW1M

041273 9852ATW2, 9853ATW2, 9853ATW1M, with Internal Retriever

041292 9850AXTW

Stainless Steel Side Panels, Front Load Nozzle Models 041270 9852ATW1, 9852AXTW, 9853AXTW

041265 9852ATW1, 9852AXTW, 9853AXTW, with Internal Retriever

041272 9852ATW2, 9853ATW2, 9853ATW1M

041274 9852ATW2, 9853ATW2, 9853ATW1M, with Internal Retriever

041293 9850AXTW

Painted Side Panels, Side Load Nozzle Models (See Note) 041241 9852ATW1, 9852AXTW, 9853AXTW

041251 9852ATW1, 9852AXTW, 9853AXTW, with Internal Retriever

041243 9852ATW2, 9853ATW2, 9853ATW1M

041253 9852ATW2, 9853ATW2, 9853ATW1M, with Internal Retriever

041255 9850AXTW

Stainless Steel Side Panels, Side Load Nozzle Models 041240 9852ATW1, 9852AXTW, 9853AXTW

041250 9852ATW1, 9852AXTW, 9853AXTW, with Internal Retriever

041242 9852ATW2, 9853ATW2, 9853ATW1M

041252 9852ATW2, 9853ATW2, 9853ATW1M, with Internal Retriever

041254 9850AXTW

NOTE:

Specify standard color (black, white, red). If not a standard color, specify serial number of

 

pump/dispenser.

03/07/03

9

GASBOY Series 9800A

9840A ASSEMBLY - FRONT VIEW

10

03/07/03

Parts List

9840A ASSEMBLY - FRONT VIEW

Item

Part No. Description

1025697 Dial Enclosure Assy.

2Z07941 Elbow Discharge

017171 Elbow Discharge w/o Valve

3028976 Grommet Discharge

4026838 Gasket, 1/4T x 1/2W x 6’

5026839 Gasket, 1/16 x 1/2 x 12’

6035018 Lock and Key

NOTE:

Specify standard color (black, white, red). If not a standard color, specify serial number of

 

pump/dispenser.

03/07/03

11

GASBOY Series 9800A

9840A ASSEMBLY - SIDE VIEW

12

03/07/03

Parts List

9840A ASSEMBLY - SIDE VIEW

Item

Part No. Description

1063204 Stop, Eccentric

2042657 Roll Pin P/N SZ-125-1.375 Driv-Lok Plate

3003347 Lever, Control

4Front Panel and Lock Assembly

040739 Painted, Side Load Option (See Note)

040698 Painted, Front Load Option, discharge side (See Note)

 

040699

Stainless Steel, Side Load Option

 

040712

Stainless Steel, Front Load Option, discharge side

5

003732

Hook-Nozzle

6

003740

Hook-Hose

7

003338

Boot-Nozzle

8022447 Cover-Top painted weld (See Note)

9053111 Screw, 5/16-18x1 Hex Soc Cap, Pl Full Thread

10028933 Grommet, Control Lever

11Side Panel, Painted, Side Load (See Note) 041072 9840

041074 9840X

Side Panel, Painted, Front Load (See Note) 041277 9840

041278 9840X

Side Panel, Stainless Steel, Side Load 041071 9840

041073 9840X

Side Panel, Stainless Steel, Front Load 041279 9840

041287 9840X

12Left Side Panels (Not Shown) 041058 Painted (See Note) 041057 Stainless Steel

NOTE:

Specify standard color (black, white, red). If not a standard color, specify serial number of

 

pump/dispenser.

03/07/03

13

GASBOY Series 9800A

9840A CHASSIS

14

03/07/03

Parts List

9840A CHASSIS

Item

Part No.

Description

1

026300

Frame, Top

2

 

Platform Assembly (See breakdown for your model; Specify serial

 

 

number of your pump)

3

 

Plate Bearing Assembly (See breakdown for your model)

4026998 Frame, Top side weld

026783 Frame, Top side weld, Front Load Nozzle option

5069859 Conduit, Assy., DC

069847 Conduit, Assy., DC, w/900

6063978 Support, Meter weld

7

 

Discharge Assy. (See breakdown for your model)

8

015069

Bracket, Discharge Support

9

027004

Gasket

10015126 Bracket, Meter Support

11Meter Assembly (See breakdown for your model)

12 015059

Manifold

13012163 Belt, 4L370-A35, 60 Hz. units

012164 Belt, 4L390-A37, 50 Hz. units built after serial number: 486406

14015605 Bracket, Weld Assy.

15020740 Clamp, Junction Box

16003337 Junction Box, Mchng

17003461 Junction Box, Cover, Mchng

18026782 Frame, Side Lower

19022314 Base Weld Assy.

20035162 Manifold Assy., (See breakdown for your model)

21048773 Pumping Assy., (See breakdown for your model)

22027001 Gasket, Pump Inlet

23003116 AC Junction Box

24003117 AC Junction Box Cover

25 058021 Grommet

26Motor Assy., (See breakdown for your model)

27015514 Column Brace

28069858 Conduit Assy., AC

069694 Conduit Assy., AC, 380V

29Gear Train Assy (See Meter Assembly breakdown)

30069860 Conduit, Pulser Assy.

*013078 Optical Encoder

31C06517 Cable/Bracket Assembly, Single

32026783 Frame, Top Side

33Flange Assembly (See Flange Assembly breakdown)

03/07/03

15

GASBOY Series 9800A

9840X CHASSIS

16

03/07/03

 

 

Parts List

9840X CHASSIS

Item

Part No.

Description

1

026300

Frame, Top

2

 

Platform Assembly (See breakdown for your model; Specify serial number of your pump)

3

 

Plate Bearing Assembly (See breakdown for your model)

4026998 Frame, Top side weld

026783 Frame, Top side weld, Front Load Nozzle option

5069860 Conduit, Pulser Assy.

*013078 Optical Encoder

6022449 Column, Register Assy.

7015988 Bracket, Discharge

8

 

Discharge Assy., (See breakdown for your model)

9

027004

Gasket

10Meter Assy., (See breakdown for your model)

11015523 Bracket, Meter Support

12027005 Gasket

13035161 Manifold Assy., (See breakdown for your model)

14026782 Frame, Side Lower

15022314 Base Weld Assy.

16003337 Junction Box., Mchng

17003461 Junction Box, Cover, Mchng

18015605 Bracket, Weld Assy.

19020740 Clamp, Junction Box

20003157 AC Junction Box

21003117 AC Junction Box Cover

22014781 Bracket, AC Box Mounting

23066400 1/2" UNY Explosion-proof Cond Union

24069857 Conduit Assy., DC

069846 Conduit Assy., DC w/900

25015453 Bracket, Meter Mounting

26Gear Train Assy. (See Meter Assembly breakdown for your model)

27069856 Conduit Assy., AC

28C06517 Cable/Bracket Assembly, Single

29026783 Frame, Top Side

30015514 Column Brace

31Strainer Body/Check Valve Assy. (See breakdown)

03/07/03

17

GASBOY Series 9800A

9850A CHASSIS

18

03/07/03

Parts List

9850A CHASSIS

Item

Part No.

Description

1

026301

Frame, Top

2

 

Platform Assy., (See breakdown for your model)

3070097 Conduit, Pulser Assy.

070096 Conduit, Pulser Assy. (See Note)

*013078 Optical Encoder (subpart of above two assemblies)

4C06517 Cable/Bracket Assembly, Single

6

Plate-Bearing Assy., (See breakdown for your model)

7022448 Column Register Assy.

8026998 Frame, Top Side Weld

026183 Frame, Top Side Weld, Front Load option

9

Float Assy., 9850A, 9850AS (See breakdown for your model)

10027362 Gasket, Flange, 1-1/2"

11Discharge Assy. (See breakdown for your model)

12015787 Discharge Bracket, 9850A

13015514 Column Brace

14065772 Tube Assy, Supply

15Motor Assy. (See breakdown for your model)

16069883 Conduit Assy., DC

067052 Conduit Assy., DC, units built prior to serial number 480214 069884 Conduit Assy., DC w/900

067053 Conduit Assy., DC w/900, units built prior to serial number 480214

17015815 Bracket, J-Box

18013295 U-Bolt, 1-3/8

19012129 Belt, Gearbelt 420L100

20003337 Junction Box., Mchng

21003461 Junction Box, Cover, Mchng

22026782 Frame Side Lower

23022321 Base Weld Assy.

24015762 Bracket, Pump and Motor Support

25065771 Tube Assy., Return

26Pumping Unit Assy., 9850A (See breakdown)

27027361 Gasket, Flange, 2"

28003602 Elbow, Pump to Air Separator

29Meter Assy. (See breakdown Meter Assembly)

30003603 Elbow, Air El to Meter

31Air Separator Assy. (See breakdown)

32047090 Platform, Meter

037002 Platform/Shaft Assy. (See Note)

33069887 Conduit Assy., AC

34066400 1/2 UNY Explosion-proof Conduit Union

35Gear Train Assy. (See Meter Assembly breakdown for your model)

36026783 Frame, Top Side

NOTE:

Order this part for units built after serial number: 472238. Serial number is found on the

 

UL nameplate on the side of the unit.

03/07/03

19

GASBOY Series 9800A

9850AX CHASSIS

20

03/07/03

Parts List

9850AX CHASSIS

Item

Part No.

Description

1

026301

Frame, Top

2

 

Platform Assy., (See breakdown for your model)

3070097 Conduit, Pulser Assy.

070096 Conduit, Pulser Assy. (See Note)

*013078 Optical Encoder (subpart of above two assemblies)

4C06517 Cable/Bracket Assembly, Single

6

Plate-Bearing Assy., (See breakdown for your model)

7022448 Column Register Assy.

8026998 Frame, Top Side Weld

026783 Frame, Top Side Weld, Front Load Nozzle option

9027362 Gasket, Flange, 1-1/2"

10Discharge Assy. (See breakdown for your model)

11015787 Discharge Bracket, 9850A

12015514 Column Brace

13012003 Body, Check Valve

14069883 Conduit Assy., DC

067052 Conduit Assy., DC, units built prior to serial number 480214 069884 Conduit Assy., DC w/900

067053 Conduit Assy., DC w/900, units built prior to serial number 480214

15014733 Bracket, Sat. Pipe

16013294 U-Bolt, 1-3/4"

17015815 Bracket, J-Box

18013295 U-Bolt, 1-3/8

19003337 Junction Box., Mchng

20003461 Junction Box, Cover, Mchng

21026782 Frame Side Lower

22003071 Strainer Housing

23 063369 Strainer

24027361 Gasket, Flange, 2"

25003502 Cover, Strainer

26044942 Pipe, TBE, 2 x 6

27

066386

Union, 2"

28

022321

Base Weld Assy.

29

003156

AC J-Box

30003117 AC J-Box Cover

31047239 Platform, Strainer

32014839 Bracket, AC JBox

33003017 Manifold, Strainer to Meter

34Meter Assy. (See breakdown Meter Assembly)

35026082 Elbow, Fl, 1-1/2" x 45o

36040790 Platform, Meter

037002 Platform/Shaft Assy. (See Note)

37069888 Conduit Assy., AC

38066400 1/2 UNY Explosion-proof Conduit Union

39Gear Train Assy. (See breakdown Meter Assembly for your model)

40026783 Frame, Top Side

NOTE:

Order this part for units built after serial number: 472238. Serial number is found on the

 

UL nameplate on the side of the unit.

03/07/03

21

Gasboy 9800A User Manual

GASBOY Series 9800A

9850AXTW1 CHASSIS

22

03/07/03

Parts List

9850AXTW1 CHASSIS

Item

Part No.

Description

1

026300

Frame, Top

2

 

Platform Assy., (See breakdown for your model)

3070097 Conduit, Pulser Assy.

070096 Conduit, Pulser Assy. (See Note)

*013078 Optical Encoder (subpart of above two assemblies)

4C06518 Cable/Bracket Assembly, Twin

6

Plate-Bearing Assy., (See breakdown for your model)

7022449 Column Register Assy.

8026998 Frame, Top Side Weld

026783

Frame, Top Side Weld, Front Load Nozzle option

9

Gear Train Assy. (See breakdown Meter Assembly)

11Meter Assy. (See breakdown Meter Assembly)

12027362 Gasket, Flange, 1-1/2"

13Discharge Assy. (See breakdown for your model)

14015787 Discharge Bracket, 9850A

15015514 Column Brace

16003071 Strainer Housing

17 063369

Strainer

18027361 Gasket, Flange, 2"

19003502 Cover, Strainer

20069885 Conduit Assy., DC

069886 Conduit Assy., DC w/900

21047228 Platform, Strainer

22015605 Bracket Weld Assy.

23020740 Clamp, J-Box

24003337 Junction Box, Mach

25003461 Junction Box Cover, Mach

26038065 Pipe, TBE, 2x2 Close Nipple

27 066386

Union, 2"

28026782 Frame, Side Lower

29022314 Base Weld Assy.

30 003156 AC J-Box

31003117 AC J-Box Cover

32025045 Elbow, Conduit, 1/2 x 90o

33066400 1/2 UNY Explosion Proof Conduit Union

34014837 Bracket, AC J-Box, 9850A

35070098 Conduit Assy., AC-1, 9850AXTW

36003017 Manifold, Strainer to Meter

37026082 Elbow, Flange, 1-1/2 x 45o

38047090 Platform, Meter

037002 Platform/Shaft Assy. (See Note)

40070099 Conduit Assy., AC-2, 9850AXTW

41003018 Manifold, Strainer 9850AXTW1

42

027005

Gasket

43

026205

Flange, Mach, 9850AXTW1

 

NOTE:

Order this part for units built after serial number: 472238. Serial number is found on the

 

 

UL nameplate on the side of the unit.

03/07/03

23

GASBOY Series 9800A

9850AXTW2 CHASSIS

24

03/07/03

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