Gasboy CFN Plus User Manual
No. MDE-4813
Revision C
June 2011
CCFFNNPPLLUUS
S
INSTALLATION MANUAL
This document is based on Orpak’s Controller Unit (OrCU 3000)
installation manual P/N 817438032
SAFETY CONSIDERATIONS
Read all warning notes and instructions carefully. They are included to help you installing the Product safely
in the highly flammable environment of the fuel station. Disregarding these warning notes and instructions
could result in serious injury or property damage. It is the installer responsibility to install, operate and
maintain the equipment according to the instructions given in this manual, and to conform to all applicable
codes, regulations and safety measures. Failure to do so could void all warranties associated with this
equipment.
Remember that the fuel station environment is highly flammable and combustible. Therefore, make sure
that actual installation is performed by experienced personnel, licensed to perform work in fuel station and at
a flammable environment, according to the local regulations and relevant standards.
WARNING - EXPLOSION HAZARD
Use separate conduit for the intrinsically safe. Do not run any other wires or cables through this conduit,
because this could create an explosion hazard.
Use standard test equipment only in the non- hazardous area of the fuel station, and approved test equipment
for the hazardous areas.
In the installation and maintenance of the Product, comply with all applicable requirements of the National
Fire Protection Association NFPA-30 “Flammable and Combustible Liquids Code”, NFPA-30A “Code for
Motor Fuel Dispensing Facilities and Repair Garages”, NFPA-70 “National Electric Code”, federal, state and
local codes and any other applicable safety codes and regulations.
Do not perform metal work in a hazardous area. Sparks generated by drilling, tapping and other metal work
operations could ignite fuel vapors and flammable liquids, resulting in death, serious personal injury,
property loss and damage to you and other persons.
CAUTION - SHOCK HAZARD
Dangerous AC voltages that could cause death or serious personal injury are used to power the Product.
Always disconnect power before starting any work. The Product has more than one power supply connection
port. Disconnect all power before servicing.
CAUTION – EXTERNAL WIRING
For supply connections, use wires suitable for at least 90°C.
Signal wiring connected in this box must be rated at least 300 V.
WARNING – PASSING VEHICLES
When working in any open area of fuel station, beware of passing vehicles that could hit you. Block off the
work area to protect yourself and other persons. Use safety cones or other signaling devices.
WARNING
Components substitutions could impair intrinsic safety.
Attaching unauthorized components or equipment will void your warranties.
CAUTION
Do not attempt to make any repair on the printed circuit boards residing in the Product, as this will void all
warranties related to this equipment.
PROPRIETY NOTICE
This document contains propriety and confidential information. It is the property of ORPAK SYSTEMS
Ltd. It may not be disclosed or reproduced in whole or in part without written consent of ORPAK
SYSTEMS. The information in this document is current as of the date of its publication, but is subject to
change without notice.
DISCLAIMER
This document is provided for reference only. Although every effort has been made to ensure correctness,
ORPAK SYSTEMS does not guarantee that there are no errors or omissions in this document.
FCC Compliance Statement
The FCC Wants You to Know:
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to
Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates uses and can radiate radio frequency
energy and, if not installed and used in accordance with the instructions, may cause harmful interference to
radio communications. However, there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment off and on, the user is encouraged to try to correct the interference by
one or more of the following measures :
a) Reorient or relocate the receiving antenna.
b) Increase the separation between the equipment and receiver.
c) Connect the equipment to an outlet on a circuit different from that to which the receiver is connected.
d) Consult the dealer or an experienced radio/TV technician.
FCC Warning
Modifications not expressly approved by the manufacturer could void the user authority to operate the
equipment under FCC Rules.
This document is the property of:
ORPAK SYSTEMS Ltd.
ISRAEL
TABLE OF CONTENTS
Paragraph Page
SECTION 1. GENERAL DESCRIPTION
1-1. SCOPE................................................................................................................................ 1
1-2. DESCRIPTION .................................................................................................................. 1
1-3. SYSTEM OVERVIEW ...................................................................................................... 3
1-3.1. CFN PLUS System ........................................................................................................ 3
1-3.2. Vehicle Identification - FuelPoint PLUS....................................................................... 3
1-3.3. Remote Web Access ...................................................................................................... 3
1-3.4. Head Office.................................................................................................................... 3
1-3.5. Restrictions and Limits ..................................................................................................3
1-3.6. CFN PLUS Capabilities for Forecourt Management..................................................... 4
1-3.7. System Workflow - Example......................................................................................... 5
1-3.7.1. Refueling Scenario with FuelPoint PLUS................................................................. 5
1-4. CFN PLUS STRUCTURE ................................................................................................. 6
1-4.1. Main Components..........................................................................................................6
1-4.2. CFN PLUS Internal Configuration – Mechanical Pump ............................................... 7
1-4.3. Main Components Location........................................................................................... 8
1-5. AVAILABLE CONFIGURATIONS ................................................................................. 10
1-5.1. General........................................................................................................................... 10
1-5.2. CFN PLUSVehicle Identification System ..................................................................... 10
1-5.3. Dispensers...................................................................................................................... 11
1-5.4. OrTR (Orpak Tag Reader) ............................................................................................. 11
1-5.5. CFN PLUS / Extension Box .......................................................................................... 12
1-5.6. Configurations................................................................................................................ 12
1-6. SECURITY AND PROTECTION ..................................................................................... 14
1-6.1. General........................................................................................................................... 14
1-6.2. Network Security ........................................................................................................... 14
1-6.3. Maintenance Security.....................................................................................................14
1-7. HOUSING .......................................................................................................................... 14
1-8. SPECIFICATIONS.............................................................................................................15
1-9. STANDARDS .................................................................................................................... 15
1-9.1. Communication Standards............................................................................................. 15
1-10. MANUAL STRUCTURE .................................................................................................. 16
1-11. USING THIS MANUAL.................................................................................................... 17
1-12. REFERENCES ................................................................................................................... 18
CFN PLUS Manual
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TABLE OF CONTENTS
Paragraph Page
SECTION 2. PRELIMINARY INSTALLATION PROCEDURES
2-1. GENERAL.......................................................................................................................... 19
2-2. INSTALLATION SPECIFICATIONS............................................................................... 19
2-2.1. General ........................................................................................................................... 19
2-2.2. Precautions and Safety Notes......................................................................................... 19
2-3. CONDUITS LAYOUT/INSTALLATION SPECIFICATIONS........................................ 20
2-4. CONDUITS ........................................................................................................................ 21
2-4.1. General ........................................................................................................................... 21
2-4.2. Conduit Requirements.................................................................................................... 21
2-4.3. Conduits at CFN PLUS.................................................................................................. 21
2-4.4. Required Conduits in station.......................................................................................... 22
2-4.5. Wiring conduits in CFN PLUS ...................................................................................... 23
2-5. CONDUITS INSTALLATION .......................................................................................... 23
2-5.1. General ........................................................................................................................... 23
2-5.2. Installing Conduits in Station......................................................................................... 23
2-5.3. Sealing Conduits ............................................................................................................ 24
2-6. CABLES ............................................................................................................................. 27
2-6.1. General ........................................................................................................................... 27
2-6.2. Types of Cables.............................................................................................................. 27
2-6.3. Cables Routing ...............................................................................................................28
2-6.3.1. LAN Cable Routing................................................................................................... 29
2-7. POWER SETUP ................................................................................................................. 29
2-7.1. General ........................................................................................................................... 29
2-7.2. Power Distribution and Grounding ................................................................................ 29
2-7.3. Connecting the Power Equipment.................................................................................. 32
2-7.4. AC Power Supply Setup................................................................................................. 32
2-7.5. Grounding....................................................................................................................... 33
2-8. WIRING THE PERIPHERALS ......................................................................................... 34
2-8.1. Pump Wiring .................................................................................................................. 34
2-8.2. TLG wiring..................................................................................................................... 34
SECTION 3. CFN PLUS INSTALLATION PROCEDURES
3-1. GENERAL.......................................................................................................................... 37
3-2. INSTALLATION SPECIFICATIONS............................................................................... 37
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TABLE OF CONTENTS
Paragraph Page
3-2.1. General........................................................................................................................... 37
3-2.2. Precautions and Safety Notes......................................................................................... 37
3-2.3. Safety Distances............................................................................................................. 38
3-3. HOME BASE STATION - OVERVIEW........................................................................... 39
3-3.1. General........................................................................................................................... 39
3-3.2. Home Base Station Architecture.................................................................................... 39
3-3.2.1. Main Power Cabinet.................................................................................................. 39
3-3.2.2. Home Base Forecourt................................................................................................ 39
3-3.2.3. Head Office System (Optional)................................................................................. 39
3-4. MAPPING THE SITE– EXAMPLE .................................................................................. 42
3-4.1. General........................................................................................................................... 42
3-4.2. Locating all objects of the site ....................................................................................... 42
3-4.3. Assigning Logical IDs ................................................................................................... 42
3-4.3.1. To each fuel tank....................................................................................................... 42
3-4.3.2. To each Dispenser Unit ............................................................................................. 42
3-4.3.3. To CFN PLUS........................................................................................................... 42
3-4.4. Mapping ......................................................................................................................... 42
3-5. CONNECTIONS TO CFN PLUS ...................................................................................... 43
3-6. INSTALLING THE CFN PLUS ........................................................................................ 44
3-6.1. General........................................................................................................................... 44
3-6.2. Installation Procedure Steps........................................................................................... 44
3-6.3. Site Preliminary Setup Procedures................................................................................. 44
3-6.4. Installation Assembly Parts............................................................................................ 44
3-6.5. Installation Procedures................................................................................................... 45
3-6.6. Sealing Conduits ............................................................................................................ 47
3-7. WIRING ............................................................................................................................. 48
3-7.1. General........................................................................................................................... 48
3-7.2. Types of Wiring ............................................................................................................. 48
3-7.3. Wiring Requirement.......................................................................................................48
3-7.4. Types of Cable ............................................................................................................... 48
3-8. MECHANICAL PUMP – WIRING ................................................................................... 49
3-8.1. General........................................................................................................................... 49
3-8.2. Mechanical Pump – Terminal Block - Pin-Out Connections ........................................ 49
3-8.3. Mechanical Pump - Required Connections.................................................................... 53
3-8.4. Mechanical Pump - Pulser Connections ........................................................................ 57
3-8.4.1. Electronic Pulser ....................................................................................................... 57
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TABLE OF CONTENTS
Paragraph Page
3-8.4.2. Mechanical Pulser ..................................................................................................... 58
3-9. ELECTRONIC PUMP – WIRING DESCRIPTION .......................................................... 59
3-9.1. General ........................................................................................................................... 59
3-9.2. Tokheim Electronic Pump.............................................................................................. 61
3-9.3. Current Loop Electronic Pump ...................................................................................... 62
3-9.4. RS-485 Electronic Pump................................................................................................ 63
3-10. WIRING TO GENERAL COMPONENTS........................................................................ 64
3-10.1. General ........................................................................................................................... 64
3-10.2. Connection to TLG Controller....................................................................................... 64
3-11. POST-INSTALLATION CHECKLIST ............................................................................. 65
3-12. CFN PLUS SETUP............................................................................................................. 65
SECTION 4. MAINTENANCE
4-1. GENERAL.......................................................................................................................... 67
4-2. CLEANING ........................................................................................................................ 67
SECTION 5. GLOSSARY
5-1. FUELOMAT GLOSSARY................................................................................................. 69
5-2. COMMUNICATION GLOSSARY.................................................................................... 70
APPENDIX A. SITE SURVEY
APPENDIX B. WIRING DIAGRAM
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CFN PLUS Manual
LIST OF ILLUSTRATIONS
Figure Page
Figure 1-1 CFN Plus - General View...........................................................................................2
Figure 1-2 CFN Plus In Home Base Station - General Configuration Diagram .......................... 4
Figure 1-3 Internal Configuration Diagram – Mechanical Pump................................................. 7
Figure 1-4 Internal Components Location – Mechanical Pump With 5-Port Ethernet Switch.... 8
Figure 1-5 Internal Components Location – Mechanical Pump With 8-Port Ethernet Switch.... 9
Figure 1-6 Cfn Plus With OrTR ................................................................................................... 12
Figure 1-7 Cfn Plus With OrTR And WGT ................................................................................. 12
Figure 2-1 CFN Plus Lower Panel ................................................................................................ 22
Figure 2-2 Conduit Fitting ............................................................................................................. 24
Figure 2-3 Conduits Layout for Mechanical Pump....................................................................... 25
Figure 2-4 Conduits Layout for Electronic Pump ......................................................................... 26
Figure 2-5 Power Equipment Connections.................................................................................... 29
Figure 2-6 Power Distribution and Grounding In Mechanical Pump Station ............................... 30
Figure 2-7 Power Distribution and Grounding In Electronic Pump Station ................................. 31
Figure 2-8 CFN Plus – Power Supply Components and Grounding Studs ................................... 32
Figure 2-9 Vac Power Supply – Jumpers Setup............................................................................ 33
Figure 2-10 Communications Cable Wiring ................................................................................. 34
Figure 3-1 CFN Plus – Installation Control Drawing ................................................................... 38
Figure 3-2 Home Base Station With Mechanical Pumps – System Diagram ............................... 40
Figure 3-3 Home Base Station With Electronic Pumps – System Diagram ................................. 41
Figure 3-4 CFN Plus Terminal Block, Power and LAN Connections .......................................... 43
Figure 3-5 Rear Panel Support Holes ............................................................................................ 46
Figure 3-6 Wall Bracket, Installation Example............................................................................. 46
Figure 3-7 Wall Bracket, Dimensions (mm) ................................................................................. 46
Figure 3-8 Conduits Sealing .......................................................................................................... 47
Figure 3-9 Terminal Lug ............................................................................................................... 48
Figure 3-10 Terminal Block .......................................................................................................... 51
Figure 3-11 Terminal Block – Mechanical Pump - Wiring List Label ......................................... 52
Figure 3-12 Terminal Block –Wiring List Label Installed on Protective Cover........................... 52
Figure 3-13 Mechanical Pump – Single Dispenser Connections.................................................. 54
Figure 3-14 Mechanical Pump – Twin Dispenser Connections.................................................... 55
Figure 3-15 CFN Plus And Mechanical Pump - Terminal Block Detailed Connections.............. 56
Figure 3-16 Terminal Block And 3-Wire Pulser – Wiring Connections....................................... 57
Figure 3-17 Terminal Block And 2-Wire Pulser – Wiring Connections....................................... 58
CFN PLUS Manual
v
LIST OF ILLUSTRATIONS
Figure Page
Figure 3-18 CFN Plus Terminal Block – Wiring List Label .........................................................60
Figure 3-19 Tokheim Electronic Pump - Wiring Diagram............................................................ 61
Figure 3-20 Current Loop Electronic Pump - Wiring Diagram..................................................... 62
Figure 3-21 RS-485 Electronic Pump - Wiring Diagram.............................................................. 63
Figure 3-22 Terminal Block – Tlg Wiring Link ............................................................................ 64
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CFN PLUS Manual
LIST OF TABLES
Table Page
Table 1-1. Dispensers Card Definition.......................................................................................... 11
Table 1-2. CFN Plus - Standard Models ........................................................................................ 13
Table 2-1. Conduits Into CFN Plus ............................................................................................... 23
Table 2-2. CFN Plus, Cables Type................................................................................................ 28
Table 3-1. CFN Plus, Assembly Parts...........................................................................................45
Table 3-2. CFN Plus Terminal Block - Mechanical Pump – Connections Definition .................. 50
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0
SSEECCTTIIOONN 11
GGEENNEERRAALL DDEESSCCRRIIPPTTIIOONN
11--11.. SSCCOOPPEE
This manual is provided to assist you in installing a controller unit - CFN PLUS. The CFN PLUS
system must be installed as described in this manual to ensure the system reliability and proper
operation.
This manual includes a general and functional description of the product, his main components,
installation requirements and procedures.
This manual is intended for qualified authorized installers of the CFN PLUS and its components.
11--22.. DDEESSCCRRIIPPTTIIOONN
The CFN PLUS is a fuel control and data acquisition system (see Figure 1-1). CFN PLUS system
is self-contained in a forecourt compatible and weather-resistant cabinet installed on a wall or any
flat surface.
CFN PLUS Manual
1
Figure 1-1 - CFN PLUS - General View
CFN PLUS is a major component in Gasboy’s solution for Home Base gas Station (Home Base
Station). CFN PLUS provides the central function of Site Controller. It also fulfills other essential
services on the Island such as Vehicle/Driver Identification System (FuelPoint PLUS), Transaction
data storage, Forecourt devices control and more. Its user-friendly operating program enables fast
and accurate service for the driver in the refueling site.
CFN PLUS can control up to four mechanical hoses, or up to 64 electronic hoses. The hoses may
be linked together or standalone.
CFN PLUS supports personal refueling identification devices such as Vehicle/Driver Identification
Unit (FuelPoint PLUS) and FuelOPass.
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CFN PLUS Manual
11--33.. SSYYSSTTEEMM OOVVEERRVVIIEEWW
1-3.1. CFN PLUS System
CFN PLUS is an innovative product that enables refueling in Home Base gas stations for fleets
authorized vehicles or drivers. CFN PLUS electronically locks all dispensers and pumps thereby
ensuring that only appropriately authorized vehicles and plants receive the required fuel. The
system also ensures accurate recording of each transaction (see Figure 1-2).
The heart of the Home Base Station solution is the SiteOmat automation software. SiteOmat runs
on an embedded operating system on the OrCU (Orpak Controller Unit). OrCU is an embedded
hardware platform designed to survive the harsh gas station environment. It uses a solid state Flash
disk and RTC (Real Time Clock) with back-up, along with surge suppressors for transient and noise
immunity. The system also includes power fail recovery mechanisms.
1-3.2. Vehicle Identification - FuelPoint PLUS
Vehicle Identification is an important option for maximal control and savings on fuel expenditure.
The dispenser is authorized to refuel after a positive identification of the vehicle and only while the
nozzle is inside the fuel inlet of the identified vehicle. All transaction information is automatically
recorded. A combined vehicle and driver identification is also possible for tight tracking.
1-3.3. Remote Web Access
Remote Web-based capabilities for monitoring, management and maintenance are available. A
standard PC with Internet Browser (Explorer) is used for management of the site either locally or
remotely (secured). There is no need for special management software; thanks to the built-in Web
server technology integrated into the station controller and a large variety of communication links is
supported – both wired and wireless.
1-3.4. Head Office
Centralized management is provided by the optional Fleet and Fuel Head Office server. The Fleet
and fuel Head Office consolidates the data from multiple sites and generates reports, including
exception reports. It also enables control of the limits and restrictions placed on the various fleet
vehicles. Furthermore, authorized fleet personnel are able to log-in remotely and are always in
control. Head office enables authorized users to control and manage wet stock inventory on all
stations including orders, deliveries and reports.
1-3.5. Restrictions and Limits
Control of a fleet’s fuel expenses can be maximized by defining limits (day, week, month),
maximum number of refueling (day, week, month) and setting restrictions (days of the week, fuel
type, stations, time intervals). In case of system configuration for multiple sites, the centralized
Fleet Head Office needs to synchronize the data between all sites so that the limits can be applied to
a whole system rather than to an individual site. In case of communication failure, the specific site
will be able to refuel for a predefined grace period (parameter) using the most recent limits stored in
its database.
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3
1-3.6. CFN PLUS Capabilities for Forecourt Management
CFN PLUS provides the following operational features for a comprehensive Forecourt
management:
• Supports over 50 different types of dispensers in use in many countries. For UL listing; this
product has only been evaluated for use with UL Listed Dispensers.
• Advanced electronic support of mechanical dispensers, enabling pump with totalized, preset
and price update
• Tank Level Gauging System (TLG) available for several brands. For UL listing; this product
has only been evaluated for use with UL Listed TLG’s.
• Support of large variety of communication links: cellular, dial-in modem, VPN, satellite,
ADSL and more.
Figure 1-2 - CFN PLUS in Home Base Station - General Configuration Diagram
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CFN PLUS Manual
1-3.7. System Workflow - Example
Follows an example of an operational workflow for self-service at the Home Base Station:
1-3.7.1. Refueling Scenario with FuelPoint PLUS
A motorist stops for fuel at the station. His authorization device for the fueling transaction is a
vehicle identification unit (FuelPoint PLUS) mounted in his car. The client lifts the nozzle and
inserts it in the car fuel inlet.
The FuelPoint PLUS information is automatically read and sent to the Site Controller (CFN
PLUS) for authentication and approval. Upon approval, the fueling transaction starts, once the
refueling is completed, the motorist replaces the nozzle back to the pump. At the end of the
process the transaction data is kept internally and transferred to the Fuel Head Office (FHO) for
future billing.
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11--44.. CCFFNN PPLLUUSS SSTTRRUUCCTTUURREE
1-4.1. Main Components
Following is a short description of the CFN PLUS main sub units (see Figure 1-3 and Figure 1-4):
Orpak Controller Unit (OrCU)
Orpak Controller Unit (OrCU) is a complete forecourt
controller with its own embedded operating system. The unit
consists of an embedded hardware platform with a solid
state Flash hard disk, Real Time Clock (RTC) with back up,
along with surge suppressors for transient and noise
immunity
OrCU features two separate and isolated networks (TCP/IP
over Ethernet). One network links the CFN PLUS system
components. The second network is intended for external
rd
remote communication (Head Office, 3
party systems). This network is protected by SSL security.
OrCU includes a built-in server for Web access trough an internet browser (Explorer).
8-Port CommVerter
The 8-Port CommVerter consists of a
communication board for all CFN PLUS
electronic units and for the peripheral
equipment interface.
The CommVerter includes two MPI-C cards
for interface to the mechanical pumps, an
Ethernet Switch, RS/485 ports and one RS/232
port. For electronic pump, a different interface
card is installed. See Chapter 3 for more
details.
The CommVerter communicates with the Site Controller (OrCU) via a LAN (Ethernet) link.
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CFN PLUS Manual
1-4.2. CFN PLUS Internal Configuration – Mechanical Pump
The following Figure 1-3 shows a general configuration diagram of the CFN PLUS.
Figure 1-3 - Internal Configuration Diagram – Mechanical Pump
CFN PLUS Manual
7
1-4.3. Main Components Location
CFN PLUS is provided in different configurations, in accordance with the geographical area where
it is installed. Figure 1-4 shows the location of the main components of the CFN PLUS.
The shown unit includes a terminal block specially set for barriers connection. The barriers
themselves are grouped in an external box installed separately.
Figure 1-4 - Internal Components Location – Mechanical Pump with 5-Port Ethernet switch
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CFN PLUS Manual
Figure 1-5 - Internal Components Location – Mechanical Pump with 8-port Ethernet Switch
CCAAUUTTIIOONN
This unit includes a cover for the Terminal block
and the power components. After installation, the
barriers cover must be installed. Do not power the
unit without the cover in place.
CFN PLUS Manual
9
11--55.. AAVVAAIILLAABBLLEE CCOONNFFIIGGUURRAATTIIOONNSS
1-5.1. General
CFN PLUS is available in several configurations, in accordance with its intended use and with the
components installed. All configurations are manufactured in accordance with specific customer
request and receive a Part Number.
The following paragraphs describe the several configurations, and their devices composition.
1-5.2. CFN PLUSVehicle Identification System
Several options are available for vehicle identification with the CFN PLUS:
• FuelPoint PLUS - WGT (Wireless Gateway Terminal, P/N PA04000001) is Vehicle
identification process performed in a wireless mode. WGT receives DataPass or FuelOpass
signals, decrypts their information and transmits it to the Station automation system (OrCU)
in a secure manner over an RF signal. This setup enables the RF signal to travel through
various routes and bypass possible interferences (such as a big truck/bus). The transmission
signal range is 10 meters. The WGT is designed to be installed in a designated external box
on the station wall or pedestal. The WGT should be connected to the OrCU box using
CAT5E cable.
More than one WGT outdoor unit can be mounted in one station for better RF area
coverage. In this case one WGT box is Master and the other(s) are routers. For further
details, see WGT outdoor unit Installation Guide, document no. MDE-4815.
• No vehicle identification unit: The vehicle identification process will be done manually by
the driver with any accepted authorization devices such as cards, tags or manual entry.
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CFN PLUS Manual
1-5.3. Dispensers
CFN PLUS can support either mechanical or electronic Dispensers, in accordance with its
configuration. Mechanical Dispensers require the installation of MPI-C cards on the 8-port
Convertor. Electronic Dispensers (Tokheim, Current Loop or RS-485) require installation
of interface relevant cards on the 8-port Convertor.
In the order form, you are required to define also the P/N for the specific pump card in use (MPI-C,
Tokheim, Current Loop or RS-485 – see Table 1-1).
Table 1-1. Dispensers Card Definition
No. Pump Card Description Gilbarco P/N Orpak P/N
1 Tokheim interface (8P) P.B. 819223420
2 Current Loop interface (8P) P.B. 819223431
3 RS232 Interface (8P) P.B. M09680B016 819223451
4 RS485 Interface (8P) P.B. M09680B017 819223460
5 MPI-C + Sub Interface (8P) P.B. M09680B019 819223490
1-5.4. OrTR (Orpak Tag Reader)
OrTR (P/N Orpak 800910910) - OrTR (Orpak Tag Reader) receives tag signals for refuel
authorization purpose. OrTR transmits the information to the Station automation system (OrCU)
over a CAT5E or RS-485 cable. OrTR is designed to be installed in a non hazardous location in the
station. Two installation alternatives are available:
• External box on the station wall or pedestal. This installation mode requires a dedicated
mounting bracket. Such an installation shall be performed within safety distances required
for any installation adjacent to dispensers. See Figure 3-1 for instructions.
• Installed beneath CFN PLUS box with mounting bracket
More than one OrTR can be mounted in one station for improved service. In this case all OrTR
shall be connected to the same, single OrCU via RS-485 or Ethernet.
For further details, see OrTR Installation Guide, document no. MDE-4816.
CFN PLUS Manual
11
Figure 1-6 – CFN PLUS with OrTR
Figure 1-7 – CFN PLUS with OrTR and WGT
1-5.5. CFN PLUS / Extension Box
CFN PLUS is supplied with the OrCU (Orpak Controller Unit) embedded in the unit. In this
configuration, CFN PLUS performs as full station controller, providing functions such as
authorization unit, central forecourt devices controller, link to the Head Office, etc.
CFN PLUS supports up to 4 mechanical pumps. If more pumps are needed, an additional extension
box is required. Each extension box can support up to 4 mechanical pumps.
In the Extension Box configuration, the OrCU is removed from the basic CFN PLUS. This Box
operates as an authorization terminal and is intended to ease the system operation in large home
base stations. In this configuration, the station includes a main CFN PLUS and a second unit in
Extension Box configuration.
The Extension Box unit is linked to the main CFN PLUS via a CAT5E cable (Ethernet), and
communicates with the OrCU and to the Head Office. In this configuration, the OrCU in the CFN
PLUS is shared by both units.
1-5.6. Configurations
Table 1-2 define all the available product numbers for the different configurations of CFN PLUS:
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CFN PLUS Manual
Table 1-2. CFN PLUS - Standard Models
Name Gilbarco P/N Orpak P/N
Controller for Electric Pumps PA039300000 800938653
Controller for Mechanical Pumps - 2 hose PA039300200 800938655
Controller for Mechanical Pumps - 4 hose PA039300400 800938657
Extension Box for Mechanical Pumps - 4 hoses PA03990000 800938656
CFN PLUS Manual
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11--66.. SSEECCUURRIITTYY AANNDD PPRROOTTEECCTTIIOONN
1-6.1. General
The transaction activities of the CFN PLUS are secured and protected for transmission and
authorization activities.
1-6.2. Network Security
The Ethernet LAN is isolated from the external WAN by the Site Controller (OrCU). In case of
remote maintenance, a firewall should be applied either at the router level or preferably at the Home
Base Station level.
1-6.3. Maintenance Security
The CFN PLUS maintenance and setup procedures require inserting a user name and password for
access. For further information, please refer to the SiteOmat Setup Manual, P/N MDE-4817
CFN PLUS is locked by key to prevent unauthorized access to the bypass switches and controller
electronics.
11--77.. HHOOUUSSIINNGG
The CFN PLUS system enclosure is made of a metal cabinet in the form of a box. The enclosure is
weather-proof in order to prevent humidity and dust penetration, and to sustain the harsh
environment of a Home Base Station.
The CFN PLUS box is locked by key for safety and security. The key should be kept in a wellkept, secure and safe place.
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CFN PLUS Manual
11--88.. SSPPEECCIIFFIICCAATTIIOONNSS
The following physical, electrical and environmental specifications are applicable to CFN PLUS:
Supply Voltage: 120 VAC or 240 VAC, 50/60 Hz, manual setting required,
by means of two jumpers (Factory set).
Power Consumption: 1A max.
Operating Temperature:
Storage Temperature:
-22 °F to +104 °F (-30 °C to +40 °C)
-22 °F to +158 °F (-30 °C to +70 °C)
Humidity: 80% Non-condensing
Dimensions: W x H x D: 15 x 11.80 x 6.10 " (380 x 300 x 155 mm)
Communication Interface: RS-485 – 9600 bps, Half-Duplex
RS-232
Ethernet RJ-45 - 10 Mbps
Pump Control Maximum Current
(4 Solid State Relay Channels):
Motor maximum: ¾ HP at 115 VAC or 1½ HP at 230
VAC. An additional external relay must be used if the
pump motor exceeds these limitations.
Power supply output voltage to
Pulsar unit
Pulsar Input High level voltage
Pulsar Input High level sink current
12 VDC +/- 20%, 30 mA max
9 to 15 VDC
3 mA
(@15V)
In use "On" level (Input) 100 – 240 VAC, 50/60 Hz, 2 W (20 mA)
In use "Off" level (Input)
0 to 20 VAC
11--99.. SSTTAANNDDAARRDDSS
1-9.1. Communication Standards
The CFN PLUS communicates, in its different models, over the following standards:
• RS-232 link
• RS-485 link
• TCP/IP over Ethernet
CFN PLUS Manual
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