Gasboy CFN Islander User Manual

CFN Islander

Replacement Parts Manual

PT-1955

(formerly C35585)

Computer Programs and Documentation

Federal Communications Commission (FCC) Warning

All Gasboy computer programs (including software on diskettes and within memory chips) and documentation are copyrighted by, and shall remain the property of, Gasboy. Such computer programs and documents may also contain trade secret information. The duplication, disclosure, modification, or unauthorized use of computer programs or documentation is strictly prohibited, unless otherwise licensed by Gasboy.

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy, and if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate this equipment.

Approvals

Gasboy, Greensboro, is an ISO 9001:2000 registered facility. Underwriters Laboratories (UL):

UL File# Products listed with UL

MH4314

MH6418

MH7404

MH10581 Key control unit, Model GKE-B Series

All dispensers and self-contained pumping units

Power operated Transfer Pump Models 25, 25C, 26, 27, 28, 72, 72S, 72SP, 72X, 73 and 1820

Hand operated Transfer Pump Models 1230 Series, 1243 Series, 1520 and 1720 Series

Card reader terminals, Models 1000, 1000P

Site controller, Model 2000S CFN Series

Data entry terminals, Model TPK-900 Series

Fuel Point Reader System

New York City Fire Department (NYFD):

NYFD C of A # Product

4823 9100A, 9140A, 9152A, 9153A,

4997 9822A, 9823A

5046 9100Q, 9140Q, 9152Q, 9153Q,

9800A, 9840A, 9850A, 9852A, 9853A, 9140

9800Q, 9840Q, 9852Q, 9853Q

National Conference of Weights and Measures (NCWM) - Certificate of Compliance (CoC):

Gasboy pumps and dispensers are evaluated by NCWM under the National Type Evaluation Program (NTEP). NCWM has issued the following CoC:

CoC# Product Model # CoC# Product Model # CoC# Product Model #

95-179A2 Dispenser

95-136A5 Dispenser 9800 Series 91-057A3 Controller

9100 Retail Series, 8700 Series, 9700 Series

91-019A2 Dispenser

9100 Commercial Series

1000 Series FMS, 2000S-CFN Series

California Air Resources Board (CARB):

Executive Order # Product

G-70-52-AM Balance Vapor Recovery

G-70-150-AE VaporVac

Patents

Gasboy products are manufactured or sold under one or more of the following US patents:

Dispensers

5,257,720

Point of Sale/Back Office Equipment

D335,673

Trademarks

Non-registered trademarks

Atlas™

Consola™

Infinity™

Registered trademarks

ASTRA

Fuel Point

Gasboy

Keytrol

Slimline

Additional US and foreign patents pending.

Additional US and foreign trademarks pending.

Other brand or product names shown may be trademarks or registered trademarks of their respective holders.

This document is subject to change without notice. · For information regarding Gasboy Literature, call (336) 547-5661 E-mail: literature@gasboy.com · Internet: http://www.gasboy.com © 2005 GASBOY · All Rights Reserved

Table of Contents

1 – Introduction 1-1

Using this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Intended Users. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Related Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Abbreviations and Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

2 – CFN Islander Replacement Parts 2-3

Head, Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Head, Outside Right Partition, Wrapper Removed, Islander . . . . . . . . . . . . . . . . . . . . 2-5

Head, Outside Right Partition, Wrapper Removed, Islander II . . . . . . . . . . . . . . . . . . 2-7

Head, Inside Right Partition, Wrapper Removed, Rear Door Removed, Islander . . . . 2-9

Head, Inside Right Partition, Wrapper Removed, Rear Door Removed, Islander II . 2-11

Head, Inside Right Partition, Wrapper Removed, Rear Door Re-

moved, Islander Satellite With Gate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

Head, Inside Left Partition, Wrapper Removed, Rear Door Removed, Islander . . . . 2-17

Head, Inside Left Partition, Wrapper Removed, Rear Door Removed, Islander II. . . 2-19

Head, Outside Left Partition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

Head, Top View, Wrapper And Rear Door Removed, Islander . . . . . . . . . . . . . . . . . 2-23

Head, Top View, Wrapper And Rear Door Removed, Islander II . . . . . . . . . . . . . . . 2-25

Non-printer Pedestal, Left Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27

Printer Pedestal, Star Printer, Right Side. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29

Printer Pedestal, Left Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33

Islander Terminal Block Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35

PT-1955 CFN Islander Replacement Parts Manual · August 2005 Page i

Table of Contents

Satellite Terminal Block Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38

Pedestal Options, Islander . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39

Pedestal Pump Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41

Card Cage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43

Pump Control Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44

Pedestal Pump Control Relay Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45

Page ii PT-1955 CFN Islander Replacement Parts Manual · August 2005

Using this Manual Introduction

1 – Introduction

Using this Manual

This manual is designed to aid Gilbarco’s Authorized Service Contractor (ASC) or Customer Specified Contractor (CSC) in ordering replacement parts for the Cash Flow Network (CFN) Islander I or Islander II Systems.

WARNING

Electrical shock hazards exist in Gasboy CFN components. Gasboy systems are to be serviced only by properly trained personnel. During the warranty period, Gasboy systems must be serviced and repaired only by trained ASCs (see the Warranty for details or contact your Gasboy representative)/ CSCs. To reduce the risk of electrical shock when servicing, turn off and lock out all breakers which supply power to the CFN System (all components) at the master electrical panel.

The drawings and part lists on the following pages provide an easy reference for identifying CFN Islander parts and their corresponding part numbers. Multiple views of the system are provided to ensure that all parts are identified. Using the part numbers when ordering will expedite your order and reduce the possibility of wrong parts being shipped.

An asterisk (*) in front of a part number denotes that the part is a subpart of the preceding part without an asterisk. Consecutive part numbers with asterisks are all subparts of the first preceding part without an asterisk.

For example:

1 C05686 Filter Assy., RF Module

2 *C08330 Filter, RF Module #06AR2

3 *C08723 Fuse, 2 Amp - Quick Blow

In the example, parts 2 and 3 are subparts of part 1. If part 1 was ordered, parts 2 and 3 would be included. If needed, part 2 or 3 could be ordered separately.

Intended Users

The intended users of this manual are:

•ASCs

•CSCs

PT-1955 CFN Islander Replacement Parts Manual · August 2005 Page 1

Introduction Related Reading

Abbreviations and Acronyms

The following table contains a list of acronyms used in this manual.

Acronym Definition

AC Alternating Current

ASC Authorized Service Contractor

CSC Customer Specified Contractor

CFN Cash Flow Network

CPU Central Processing Unit

DC Direct Current

DET Data Entry Terminal

EPROM Erasable Programmable Read-Only Memory

IC Integrated Circuit

LCD Liquid Crystal Display

LED Light Emitting Diode

OTP One Time Programmable

PCB Printed Circuit Board

SPDT Single Pole Double Throw

Page 2 PT-1955 CFN Islander Replacement Parts Manual · August 2005

Head, Front View CFN Islander Replacement Parts

2 – CFN Islander Replacement Parts

Spare Parts Kits

The following spare parts kits are available for Islander Systems: C06695 Islander I Spare Parts Kit C04896 CFN I and Islander Spare Parts Kit C04985 Islander II Spare Parts Kit C04897 CFN II and Islander Spare Parts Kit

Head, Front View

OPERATOR INSTRUCTIONS

Head Assembly, Mag Reader, Optical Reader, Islander and Satellite Head Assembly, Mag Reader, Optical Reader, Islander II

PT-1955 CFN Islander Replacement Parts Manual · August 2005 Page 3

CFN Islander Replacement Parts Head, Front View

Item Part No. Description

1 C35495 Head, Base Weld Assy.

2 C06615 Wrapper Assy., Head, Islander

3 *C35470 Housing, Wrapper Weld Assy.

4 *C34780 Bracket, Shield Retainer, Top

5 *C35494 Shield, Head Housing Wrapper

6 *C01989 Gasket, Bulk

7 C08739 Nut, Wing

8 C35474 Window, LCD

9 C34136 Window, Illumination

10 C09986 Card Reader Assembly

*C09989 Adapter Plate

*C09988 Card Reader

*027073 Gasket

*C34613 Gasket, Mag Card Reader

*053652 Screw, 8-32 x 1/4 TT

*C07519 Cable Assembly

*053737 Screw, 8-32 x 3/8 TT

11 C06651 Kit, Keyboard Hardware, Islander

12 *C01230 Gasket, 5 x 4 Keypad

13 C01231 Decal, Gasboy, Display

14 C35471 Window, Lamp Display

15 C06561 Cable Assy., w/Disable Pumps, SW-Islander

16 *C01223 Switch, Operator, Momentary

17 *C01591 Contact Block

18 C34843 Cover Assy., Card Reader (Optical and FleetKey

only)

19 C08800 Overlay, Islander Mag Head

20 C09497 Decal, Optical Reader Insert

21 C05630 Reader, Optical, w/Conn

22 C34841 Adapter Plate, Optical Reader

23 C08822 Washer, Ground, Shockproof

24 C35298 Key Adapter Bracket, 1-key (Islander II only)

C35287 Key Adapter Bracket, 2-key (Islander II only)

25 C02848 Key Receptacle (Islander II only)

26 C09499 Decal, Key Reader Insert (Islander II only)

*Denotes that this is a subpart used in the preceding assembly.

Page 4 PT-1955 CFN Islander Replacement Parts Manual · August 2005

Head, Outside Right Partition, Wrapper Removed, Islander CFN Islander Replacement Parts

Head, Outside Right Partition, Wrapper Removed, Islander

C06575 Head Assembly, Mag Reader, Islander C06576 Head Assembly, Optical Reader, Islander C06583 Head Assembly, Mag Reader, Satellite C06584 Head Assembly, Optical Reader, Satellite

Item Part No. Description

1 C35495 Head, Base Weld Assy.

2 C34728 Door Weld Assy.

3 C34753 Cam. Lock DET, Rear Door

4 035009 Lock, 90o w/cover

5 C01589 Cable, Eye Assy.

6 C05776 Wire Assy., Ground

7 C06646 PCB Assy., 485 Conn

8 C05377 PCB Assy., Disable Pumps

9 C06566 Cable Assy., 485 PCB, Disable Pumps

10 C06561 Cable Assy., Mag w/Disable Pumps Switch

11 027146 Gasket, Strip (1.5 pcs/head)

12 C34843 Cover Assy., Card Reader (Optical Reader only)

13 026799 Gasket, Lock

14 C34826 Guide, Light Shields

PT-1955 CFN Islander Replacement Parts Manual · August 2005 Page 5

CFN Islander Replacement Parts Head, Outside Right Partition, Wrapper Removed, Islander

Item Part No. Description

15 C02671 Switch, Cherry

16 C35239 Bracket, Hinge Gasket Support

17 C08801 Decal, Islander Ratings

18 C08872 Decal, Danger High Voltage

Page 6 PT-1955 CFN Islander Replacement Parts Manual · August 2005

Head, Outside Right Partition, Wrapper Removed, Islander II CFN Islander Replacement Parts

Head, Outside Right Partition, Wrapper Removed, Islander II

C07170 Head Assembly, Mag Reader, Islander II C07173 Head Assembly, Optical Reader, Islander II

Item Part No. Description

1 C35495 Head, Base Weld Assy.

2 C34728 Door Weld Assy

3 C34753 Cam. Lock DET, Rear Door

4 035009 Lock, 90o w/cover

5 C01589 Cable, Eye Assy

6 C05776 Wire Assy., Ground

7 C06646 PCB Assy., 485 Conn

8 C05377 PCB Assy., Disable Pumps

9 C06566 Cable Assy., 485 PCB, Disable Pumps

10 C06561 Cable Assy., Mag w/ Disable Pumps Switch

11 027146 Gasket, Strip (1.5 pcs/head)

12 C34843 Cover Assy., Card Reader (Optical Reader Only)

13 026799 Gasket, Lock

PT-1955 CFN Islander Replacement Parts Manual · August 2005 Page 7

CFN Islander Replacement Parts Head, Outside Right Partition, Wrapper Removed, Islander II

Item Part No. Description

14 C34826 Guide, Light Shields

15 C02671 Switch, Cherry

16 C35239 Bracket, Hinge Gasket Support

17 C08801 Decal, Islander Ratings

18 C08872 Decal, Danger High Voltage

19 C06667 Modem Kit, Field Upgrade, 2400B

C07197 Modem Kit, Field Upgrade, 33600B

20 *C07122 PCB Assy., Modem 2400B

*C07123 PCB Assy., Modem 33600B

21 *C05737 Cable Assy., Phone Line

22 *C05356 Cable Assy., Phone Dual (6P/4W)

23 *C35475 Bracket Assy., Phone Jack Mounting

24 *C05738 Cable Assy., 20-position Ribbon

*Denotes that this is a subpart used in the preceding assembly.

Page 8 PT-1955 CFN Islander Replacement Parts Manual · August 2005

Head, Inside Right Partition, Wrapper Removed, Rear Door Removed, Islander CFN Islander Replacement Parts

Head, Inside Right Partition, Wrapper Removed, Rear Door Removed, Islander

C06575 Head Assembly, Mag Reader, Islander C06576 Head Assembly, Optical Reader, Islander C06583 Head Assembly, Mag Reader, Satellite C06584 Head Assembly, Optical Reader, Satellite

Item Part No. Description

1 C35495 Head, Base Weld Assy.

2 026980 Gasket

3 C06563 Cable Assy., Beeper/Inter SW/PRN

4 *C03140 Beeper, 4-8 VDC, 85DBA, Cont Tone

5 C07519 Cable Assy

6 C35476 Bracket Assy., Keypad, Htr Support

7 C06662 Cable Assy., Keypad

PT-1955 CFN Islander Replacement Parts Manual · August 2005 Page 9

CFN Islander Replacement Parts Head, Inside Right Partition, Wrapper Removed, Rear Door Removed, Islander

Item Part No. Description

8 C06646 PCB Assy., RS-485 Conn.

9 C06566 Cable Assy., RS-485 PCB, Disable Pumps

10 C34843 Cover Assy., Card Reader (Optical Reader Only)

11 C09986 Card Reader Assembly

*C09989 Adapter Plate

*C09988 Card Reader

*027073 Gasket

*C34613 Gasket, Mag Card Reader

*053652 Screw, 8-32 x 1/4 TT

*C07519 Cable Assembly

*053737 Screw, 8-32 x 3/8 TT

12 C06564 Cable Assy., DC Power Reader PCB

13 C05857 PCB Assy., ICR2 CPU

14 *C06426KICR2EN IC, Programmed, 32K OTP (sub-part of 13)

C08175KSTRGT IC, Programmed, 16K EPROM (For use with C05375 PCB only)

15 C06043 Cable Assy., Ribbon LCD/Rdr

16 C06639 LCD Display/Connector Assy.

17 C06370 PCB Assy., I/F LCD

18 C34826 Guide, Light Shields

19 C06569 Cable Assy., Display Power

20 C06560 Cable Assy., Heaters/Therm

21 *C08314 Heater, 15W, 120VAC, 1 x 5 strip

22 *C08716 Heater, 50W, 120VAC, 1 x 5 strip (Not Shown)

23 *C03956 Thermo, Close 50F/Open 65F

24 027146 Gasket, Strip (1.5 pcs/head)

25 C06580 PCB Assy., Interface, Site Comm I/O

26 C35524 Bracket, Hardware Assembly

27 C02671 Switch, Cherry

28 C01589 Cable, Eye Assy.

29 C34840 Bracket, Optical Reader Mtg.

30 C05630 Reader, Optical w/connector

31 C05504 PCB Assy., Optical Card Reader

32 C04853 Cable Assy., Ribbon, 26-pos

33 C06571 Cable Assy., DC Power, Optical Reader

34 C07122 Modem, Internal, 2400B

35 C07123 Modem, Internal 33600B

36 C05737 Cable Assy., Phone Line

37 C05356 Cable Assy., Phone Dual (6P/4W)

38 C35475 Bracket Assy., Phone Jack Mounting

39 C05738 Cable Assy., 20-position ribbon

*Denotes that this is a subpart used in the preceding assembly.

Page 10 PT-1955 CFN Islander Replacement Parts Manual · August 2005

Head, Inside Right Partition, Wrapper Removed, Rear Door Removed, Islander II CFN Islander Replacement Parts

Head, Inside Right Partition, Wrapper Removed, Rear Door Removed, Islander II

PORT 1 PORT 3

Head Assembly, Mag Reader, Optical Reader, FleetKey; Islander II, Satellite

Item Part No. Description

1 C35495 Head, Base Weld Assy.

2 026980 Gasket

3 C06563 Cable Assy., Beeper/Inter SW/PRN

PT-1955 CFN Islander Replacement Parts Manual · August 2005 Page 11

CFN Islander Replacement Parts Head, Inside Right Partition, Wrapper Removed, Rear Door Removed, Islander II

Item Part No. Description

4 *C03140 Beeper, 4-8 VDC, 85DBA, Cont Tone

5 C07519 Cable Assy.

6 C35476 Bracket Assy., Keypad, Htr Support

7 C06662 Cable Assy., Keypad

8 C06646 PCB Assy., RS-485 Conn.

9 C06566 Cable Assy., RS-485 PCB, Disable Pumps

10 C34843 Cover Assy., Card Reader (Optical and FleetKey only)

11 C09986 Card Reader Assembly

*C09989 Adapter Plate

*C09988 Card Reader

*027073 Gasket

*C34613 Gasket, Mag Card Reader

*053652 Screw, 8-32 x 1/4 TT

*C07519 Cable Assembly

*053737 Screw, 8-32 x 3/8 TT

12 C06564 Cable Assy., DC Power Reader PCB

13 C05857 PCB Assy., ICR2 CPU

14 *C06426KICR2EN IC, Programmed, 32K OTP

C08175KSTRGT IC, Programmed, 16K EPROM (For use with C05375 PCB only)

15 C06043 Cable Assy., Ribbon LCD/Rdr

16 C06639 LCD Display/Connector Assy.

17 C06370 PCB Assy., I/F LCD

18 C34826 Guide, Light Shields

19 C06569 Cable Assy., Display Power

20 C06560 Cable Assy., Heaters/Therm

21 *C08314 Heater, 15W, 120VAC, 1 x 5 strip

22 *C08716 Heater, 50W, 120VAC, 1 x 5 strip (Not Shown)

23 *C03956 Thermo, Close 50F/Open 65F

24 027146 Gasket, Strip (1.5 pcs/head)

25 C06580 PCB Assy., Interface, Site Comm I/O

26 C35524 Bracket, Hardware Assembly

27 C02671 Switch, Cherry

28 C01589 Cable, Eye Assy.

29 C34840 Bracket, Optical Reader Mtg.

30 C05630 Reader, Optical w/connector

31 C05504 PCB Assy., Optical Card Reader

32 C04853 Cable Assy., Ribbon, 26-pos.

33 C06571 Cable Assy., DC Power, Optical Reader

40 C07163 Cable Assy., DC Power, Islander II Comm I/O

41 C06753 Cable Assy., Ribbon, 20-pos; 12 "L.

42 C35298 Key Adapter Bracket, 1-key

C35287 Key Adapter Bracket, 2-key

43 C02848 Key Receptacle and Tie Wrap, 8" L

Page 12 PT-1955 CFN Islander Replacement Parts Manual · August 2005

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