Gasboy Atlas Commercial Series User Manual

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Page 1

Commercial and Retail Series

Atlas

™

Pump and Dispenser

Illustrated Parts Manual

PT-1949D

Page 2

Computer Programs and Documentation

Federal Communications Commission (FCC) Warning

All Gasboy computer programs (including software on diskettes and within memory chips) and documentation are copyrighted by, and shall remain the property of, Gasboy. Such computer programs and documents may also contain trade secret information. The duplication, disclosure, modification, or unauthorized use of computer programs or documentation is strictly prohibited, unless otherwise licensed by Gasboy.

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy, and if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate this equipment.

Approvals

Gasboy, Greensboro, is an ISO 9001:2000 registered facility. Underwriters Laboratories (UL):

UL File# Products listed with UL

MH4314

MH6418

MH7404 MH10581 Key con t r o l u n i t , M o d e l G K E - B S e r i e s

All dispensers and self-contained pumping units

Power operated Transfer Pump Models 25, 25C, 26, 27, 28, 72, 72S, 72SP , 72X, 73 and 1820

Hand operated Transfer Pump Models 1230 Series, 1243 Series, 1520 and 1720 Series

Card reader terminals, Models 1000, 1000P Site controller, Model 2000S CFN Series Data entry terminals, Model TPK-900 Series Fuel Point Reader System

New York City Fire Department (NYFD):

NYFD C of A # Product

4823 9100A, 9140A, 9152A, 9153A,

4997 9822A, 9823A 5046 9100Q, 9140Q, 9152Q, 9153Q,

5087 8753K, 8853K, 9153K, 9853K

5091 8752K, 9152K 5129 9122K, 9123K, 9822K, 9823K

9800A, 9840A, 9850A, 9852A, 9853A, 9140

9800Q, 9840Q, 9852Q, 9853Q

(restricted to diesel and nonretail gasoline sales)

National Conference of Weights and Measures (NCWM) - Certificate of Compliance (CoC):

Gasboy pumps and dispensers are evaluated by NCWM under the National Type Evaluation Program (NTEP). NCWM has issued the following CoC:

CoC# Product Model # CoC# Product Model # CoC# Product Model #

95-179 Dispenser

95-136 Dispenser 9800 Series 91-057 Controller

9100 Retail Series, 8700 Series, 9700 Series

91-019 Dispenser

9100 Commercial Series

1000 Series FMS, 2000S-CFN Series

California Air Resources Board (CARB):

Executive Order # Product

G-70-52-AM Balance Vapor Recovery G-70-150-AE VaporVac

05-002 Atlas

8700K, 8800K, 9100K, 9200K, 9800K

Patents

Gasboy products are manufactured or sold under one or more of the following US patents:

Dispensers

5,257,720

Point of Sale/Back Office Equipment

D335,673

Trademarks

Non-registered trademarks

Atlas™ Consola™ Infinity™

Registered trademarks

ASTRA Fuel Point Gasboy Keytrol Slimline

Additional US and foreign patents pending.

Additional US and foreign trademarks pending.

Other brand or product names shown may be trademarks or registered trademarks of their respective holders.

Page 3

Table of Contents

Introduction 1

How to Use Your Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Parts Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

When Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Sheathing, Doors, Bezels 5

Side Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Side Panel Cosmetic Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Top Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Screws - All Top Panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Top Panels - Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Top Panels - Painted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Lower Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Additional Door Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Bezels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Bezel Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Nozzle Boots, Hose Hook, and Internal Hose Retrievers 11

Side-load Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Side-load Electronic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Side-load Activation Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Front-load Nozzle Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Auto-on Nozzle Boot, Reset, and Boot Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Hose Hanger and Hose Retriever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Lights 19

Light and Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Frame Section 21

Weldment Top Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Dispenser Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Upper Frame (Self-contained). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Lower Dispenser Welded Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Lower Frame (Self-contained). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Lower Welded Frame (Self-contained) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Lower Dispenser Frame (Upper Hydraulic Frame) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Hydraulic Area Section 29

Upper Hydraulics - Meter, Manifold, and Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

CFT Meter, Manifold, and Valve Assembly . . . . . . . . . . . . . . . . . . . . . . .29

Fuel Filter Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Meter Gears - Mechanical Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Solenoid Valve Conduit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Lower Hydraulics - Self-contained. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page i

Page 4

Table of Contents

Lower Hydraulics - Dispenser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Inlet Manifold - TW1-M and Super-Hi Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

9153 and 9853 Satellite Discharge Piping - Dispenser Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

9140K, 9840K Super-Hi Discharge Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Junction Box - Parts, Unit Descriptions, and Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Junction Box Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Junction Box - Unit Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Hand Drive Option - Mechanical Self-contained Pump Models Only . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Meter, Pump, and Motor Section 45

CFT Meter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

GPU Self-contained Pumping Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Self-contained Motors - 8700, 8800, 9100, 9840, 9852/53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Air Gap - 8800, 9100, 9840, 9852/53 49

Air Gap Hardware and CD Module Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Lower Pulser Seal Assembly - 8800, 9840, 9852, 9853. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Retail Front-load Activation Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Software Kits 53

Commercial Electronics Section 55

Commercial Front (Dual Depicted). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Base Electronics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Pulser Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Motor Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Main AC Conduit and Wire Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

DC Conduit and Wire Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Electro-mechanical Totalizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Commercial Printed Circuit Boards 59

Commercial PCBs (Non-Ultra-Hi). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

PCA (CPU and Serial EEPROM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Commercial Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Pulse-out I/F/RS-485 I/F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Displays and Display Panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Display Panel Stop Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Commercial Cables 65

Retail Electronics Section 71

Retail Electronics Assembly - CD Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Card Cage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Pulser Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Motor Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Main AC Conduit and Wire Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

DC Conduit and Wire Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Keypad Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Electro-mechanical Totalizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Page ii PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 5

Table of Contents

Retail Printed Circuit Boards 77

Electronic Retail PCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77

Displays and Display Panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

Display Panel Stop Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

ATC T-Meter Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84

Retail Cables 85

Standard Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

Pulse-out/RS-485 Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91

ATC Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93

Programmable Pump Preset (PPP) Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96

Mechanical Computer and Reset Section 97

Registers, Resets, Linkage, and Conduit - No Electric Keytrol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97

9140K Super-Hi Mechanical - Meter, Differential Gearbox, and Computer. . . . . . . . . . . . . . . . . . . . . .99

Mechanical Computer, Reset, and Pulser with Electrical Keytrol . . . . . . . . . . . . . . . . . . . . . . . . . . . .101

9140 Super-Hi Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101

Single and Dual (Dual Unit Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . .103

Split-twin Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105

Mechanical Pulser Option 109

Single Unit Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109

Single Unit Money . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111

Dual Unit Volume. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112

Dual Unit Money . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114

Super-Hi Volume. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115

Ultra-Hi Frame Section 117

Dispenser Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118

Ultra-Hi Dispenser Lower Hydraulic Upper Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119

Ultra-Hi 9853 KXTW1 Lower Hydraulic Upper Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120

Self-contained Pump Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121

Ultra-Hi Self-contained Lower Hydraulic Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122

Lower Welded Frame - Ultra-Hi (Self-contained) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123

Air Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124

Ultra-Hi Meter and Pulser Section 125

LC Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125

Meter and Pulser Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126

Mechanical Totalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127

Ultra-Hi Hydraulics Section 129

9850K Self-contained Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129

9850KX Single Inlet, Single Discharge Dispenser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133

9850KXTW1 Single Inlet, 9850KXTW2 Dual Inlet, Dual Discharge Dispenser. . . . . . . . . . . . . . . . . .135

Satellite Piping for 9850KTW3 Combo Pump and 9850KXTW3 Combo Dispenser . . . . . . . . . . . . . .137

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page iii

Page 6

Table of Contents

Ultra-Hi Junction Box and Conduit Section 141

AC Junction Box and Conduit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

DC Junction Box and Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Ultra-Hi Electronics Section 147

Commercial Rear View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

CPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Base Electronics Mounting Platform. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Motor Relay Ultra-Hi. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Ultra-Hi Commercial Printed Circuit Boards 151

Commercial Ultra-Hi PCBs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

PCA (CPU and Serial EEPROM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Pulse-out I/F/RS-485 I/F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Ultra-Hi Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Combo Satellite Control Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

Displays and Display Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Ultra-Hi Display Panel and PCBs - Single and Combo Dual. . . . . . . . . 155

Ultra-Hi Display Panel and PCBs - Dual Side Load . . . . . . . . . . . . . . . 156

Display Panel Stop Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Ultra-Hi Commercial Cables 159

Atlas Kits 165

Parts List Part List-1

Page iv PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 7

How to Use Your Manual Introduction

Introduction

This manual contains parts information for Gasboy® Atlas™ Series pumps and dispensers. Use

this manual to help identify part names, part numbers, and quantities required in a specific

assembly.

How to Use Your Manual

This manual provides detailed illustrations for Atlas Series pumps and dispensers. Match the

call-out numbers from an illustration to the corresponding table to find information on a part

name, number, and quantity required for that assembly.

Parts Tables

The tables in this manual are set up as follows. Definitions for each column are provided

below.

Item # Description Current Part Previous Part Quantity

1 PCA, Terminal Block Board M00044A001 - 1

• Plastic PCB Standoff, 1/4 inch Q10651-02 - 2

Item #

The Item # column provides digits that match call-outs on the related illustrations.

Description

The Description column provides a detailed name for each part from the illustration. Where

applicable, information such as colors, dimensions, or other details are provided.

Current Part

The Current Part column provides current Gasboy part numbers for each item.

Previous Part

The Previous Part column provides old Gasboy part numbers that are no longer in use on

current models. The previous part numbers are provided to help identify obsolete items that

may still be in the field. Where possible, notes are provided to clarify the difference between

old and new parts.

Note: When substituting an old part for a new part, always check to ensure that parts are

compatible.

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 1

Page 8

Introduction How to Use Your Manual

Quantity

Quantity is per assembly shown. Quantity per unit will vary depending on unit configuration. Use specification in parts table to obtain fasteners locally . Most kits contain hardware required for installation.

Bulleted Items (Located under Description)

These items are directly related to the previous part number listed. Parts are generally used for mounting or fastening hardware.

When Ordering Parts

Keep the following items in mind when ordering Gilbarco® parts:

Model Number

1 Furnish the model number, date code, and original options. This information is stamped on a

serial plate located on the rail in the lower frame section. See

2 Provide the following information:

Figure 1.

• Part number

• Quantity of the part needed

• Description of part

• Color, graphics, and other details needed for order entry items.

Note: Order entry item: An item that can be ordered individually using its individual part

number (not a part that is available only as part of a kit).

Figure 1: Serial Plate

Unit Type

Options

Serial Number

Page 2 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 9

How to Use Your Manual Introduction

Model Number

The model number provides information on the configuration and options of the unit.

The serial plate is located in the upper cabinet:

• Mechanical models - On the side of the frame in front of the electric reset.

• Electronic models - On the upper cabinet base plate in front of the display panel.

Date Code

The date code provides the month and year of manufacture. For example, a unit stamped BK

was built in February 2001. Use the chart below as reference to help determine date codes.

Month Codes

A = January E = May J = September

B = February F = June K = October

C = March G = July L = November

D = April H = August M = December

Year Codes

H = 1999

J = 2000 N = 2004 T = 2008

K = 2001 P = 2005 U = 2009

L = 2002 R = 2006 W = 2010

M = 2003 S = 2007 X = 2011

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 3

Page 10

Introduction How to Use Your Manual

Paint Codes

Certain parts, such as side panels, require paint code information. Use the following paint code information when ordering painted parts.

Paint Color Current Paint Code Previous Paint Code

Gromark White N1 040403 White A0 040433 Agway White N5 040404 Cenex Beige N2 040405 Yellow N8 040398 Orange R1 040412 Red/Orange R2 040414 Standard Red G8 040402 Red N3 040415 Texas Red N7 040409 Esso Blue F8 040451 Light Blue R3 040463 Dark Blue F3 039988 Standard Green N4 040406 Metallic Grey C7 040407 Grey N6 040394 Soyoil Grey N9 040410 Brown R8 040447 Black B0 040401

Serial Number

The serial number identifies the unit, by customer.

Options

This is a list of customer driven options per unit.

Unit Type

The unit type specifies the type of unit, that is, Gasboy Atlas Commercial or Mechanical.

Page 4 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 11

Sheathing, Doors, Bezels

Item # Description Part Number

1 Side Panels Refer to “Single-sided Units” on page 6 and/or “Dual-sided Units” on page 6. 2 Top Panel Refer to “Side Panel Cosmetic Plugs” on page 7. 3 Door Refer to “Lower Doors” on page 8. 4 Bezel Refer to “Bezels” on page 9.

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 5

Page 12

Sheathing, Doors, Bezels Side Panel

Side Panel

Single-sided Units

All single-sided units feature one blank panel and unit-specific panel as noted in the table below.

Dual-sided Units

All dual sided units feature two unit-specific panels as noted in the table below.

Note: To order painted panels, you must include both the panel numbers and the paint code.

Refer to

All panels are attached to the frame with four 12-24 X 1/2 inch long thread-forming pan head screws.

Stainless Steel Painted Panel Description MODELS 9140, 9840, AND 9850 SUPER-HI

M06485B001 M06485B101 Standard Blank Panel M06485B002 M06485B102 Pump, Electronic Side-load M06485B003 M06485B103 Pump, Front-load M06485B004 M06485B104 Pump Auto-on w/Keypad, Side-load M06485B005 M06485B105 Pump, Auto-on, Side-load M06485B006 M06485B106 Pump, Mechanical M06485B007 M06485B107 Dispenser, Electronic Side-load M06485B008 M06485B108 Dispenser, Front-load M06485B009 M06485B109 Dispenser, Auto-on w/Keypad, Side-load M06485B010 M06485B110 Dispenser, Auto-on, Side-load M06485B011 M06485B111 Dispenser, Mechanical

MODELS 8753KX, 8853KX, 9153KX, AND 9853KX HIGH FLOW WITH SATELLITE CONNECTIONS

M06485B001 M06485B101 Standard Blank Panel M06487B006 M06487B106 Dispenser, Electronic Side-load w/Satellite Piping M06487B007 M06487B107 Dispenser, Front-load w/Satellite Piping M06487B008 M06487B108 Dispenser, Auto-on w/Keypad, Side-load, w/Satellite Piping M06487B009 M06487B109 Dispenser, Auto-on, Side-load, w/Satellite Piping M06487B010 M06487B110 Dispenser, Mechanical

MODELS 9140, 9840, AND 9850 SUPER-HI AND ULTRA-HI FLOW

M06486B001 M06486B101 Super-Hi Blank Panel M06486B002 M06486B102 Super-Hi Flow, Electronic Side-load, Pump or Dispenser M06486B003 M06486B103 Super-Hi Flow, Front-load, Pump or Dispenser M06486B004 M06486B104 Super-Hi Flow, Auto-on w/Keypad, Side-load, Pump or

M06486B005 M06486B105 Super-Hi Flow, Auto-on Side Load, Pump or Dispenser M06486B006 M06486B106 Super-Hi Flow, Mechanical Pump or Dispenser M06486B008 M06486B108 Ultra-Hi Flow, Side-load, Pump or Dispenser M06486B009 M06486B109 Ultra-Hi Flow, Front-load, Pump or Dispenser

“Paint Codes” on page 4.

™

AND ULTRA-HI™ FLOW

Dispenser

Page 6 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 13

Top Panels Sheathing, Doors, Bezels

Side Panel Cosmetic Plugs

Note: Side panels have holes for all options offered on the specific model noted in the side

panel table above. These kits contain plugs to cover un-used holes. Quantities are one per panel.

Kit Number Description

Panel Plug Kit, Standard -flow and High-flow Models

M06506K001

Panel Plug Kit, Super-Hi Flow Models Panel Plug Kit, Ultra-Hi Flow Models

Top Panels

Each top panel uses four screws, as shown in the first table below. Use the following tables to

select the appropriate top panel for your unit.

Screws - All Top Panels

Part Description Current Part Previous Part Quantity

Screw, Thread Forming Pan M6

- 4 per panel

Top Panels - Stainless Steel

Unit Description Part Description Current Part Previous Part Quantity

Standard Electronic and Mechanical Units (Stainless Steel)

Electronic Units with TopKat™ Option (Stainless Steel)

Mechanical One-sided Units with Electrical Keytrol Option (Stainless Steel) Mechanical Dual-sided Units with Electrical Keytrol Option (Stainless Steel)

Top Sheath - Standard (Stainless Steel)

Top Sheath - TopKat (Stainless Steel) M04887B002 - 1 per unit

Top Sheath - Electrical Keytrol, Single (Stainless Steel) Top Sheath - Electrical Keytrol, Dual (Stainless Steel)

M04887B001 - 1 per unit

M04887B003 - 1 per unit

M04887B004 - 1 per unit

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 7

Page 14

Sheathing, Doors, Bezels Lower Doors

Top Panels - Painted

Note: T o order a painted panel, you must include the part number and the paint code. Refer to

“Paint Codes” on page 4.

Unit Description Part Description Current Part Previous Part Quantity

Standard Electronic and Mechanical Units (Painted) Top Sheath - Standard (Painted) M04887B011 - 1 per unit Electronic units with TopKat option (Painted) Top Sheath - TopKat (Painted) M04887B012 - 1 per unit Mechanical One- sided Units with Electrical Keytrol Option (Painted) Mechanical Dual-sided Units with Electrical Keytrol Option (Painted)

Top Sheath - Electrical Keytrol, Single (Painted)

Top Sheath - Electrical Keytrol, Dual (Painted)

M04887B013 - 1 per unit

M04887B014 - 1 per unit

Lower Doors

Select appropriate door or door part for your unit from the table below.

Note: All units have two doors

Unit Description Door Description Part Number Quantity per Unit

Mechanical Model Lower, Stainless Steel M06715B001 2

Lower Panel, Painted M06715B101 2

Electronic Model, Side-load Lower Panel, Stainless Steel M06715B002 2

Lower Panel, Painted M06715B102 2

Electronic Model, Front-load Single-sided Lower Panel w/Boot cutout, Stainless Steel M06715B003 1

Lower Panel, No Cutout, Stainless Steel M06715B002 1 Lower Panel w/Boot cutout, Painted M06715B103 1 Lower Panel, No Cutout, Painted M06715B102 1

Electronic Model, Front-load Dual-sided Lower Pane, Stainless Steel M06715B003 2

Lower Panel, Painted M06715B103 2

Note: All Electronic models using the above doors must also have two Rain Guard Air Gap

Baffle Plates M06690B001. Refer to “Air Gap Hardware and CD Module Housing” on

page 49.

Additional Door Parts

Part Description Part Number Quantity per Door

Nozzle Boot Cover, Stainless Steel (Front-load only) M04832B001 1 Nozzle Boot Cover, Painted (Front-load only) M04832B101 1 Panel Lock and Key Kit K34673 1

Page 8 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 15

Bezels Sheathing, Doors, Bezels

Bezels

Bezel Assembly (M08400A001)

Bezel Parts

Refer to the following table for bezel parts.

Item # Part Description Where Used Current Part Previous Part Quantity

Bezel Assembly All M08400A001 - 1 per bezel

Dial Face Graphic All See Note 1 - 1 per bezel

Brand Panel Graphic All See Note 2 - 1 per bezel

Notes:1) To specify Dial Face graphic, the unit model number and unit of measure must be

provided.

2) T o specify the Brand Panel graphic, the description of the brand and the color of print must be provided.

3) A wiper gasket, M08340B001 (see the figure on page 10), is used to seal the top inner edge of the bezel, to prevent water leaks. Detail B, in the figure shows this gasket. It is attached by the two screws that attach the metal top cover.

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 9

Page 16

Sheathing, Doors, Bezels Bezels

Detail B

Detail A

Item # Part Description Current Part Previous Part Quantity

Seal, Bezel Top M08340B001 - 2

Screw, THD FRM PH, 12-24 (Silver Painted Head) M04287B001 - 4

Gasket, Upper Housing Side M05095B001 - 4

Gasket 1/4 X 1/2 X 3.15 Q11899-08 - 4

Gasket 1/4 X 1/2 X 25.7 Q11899-08 - 2

Gasket 1/4 X 1/2 X 1 Q11899-08 - 4

3M Metal Sealant END-1456 - As Required

Page 10 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 17

Side-load Mechanical Nozzle Boots, Hose Hook, and Internal Hose Retrievers

Nozzle Boots, Hose Hook, and Internal Hose Retrievers

Side-load Mechanical

8, 9

1, 2

6, 7

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 11

Page 18

Nozzle Boots, Hose Hook, and Internal Hose Retrievers Side-load Electro nic

Side-load Electronic

8, 9

6, 7

1, 2

Refer to the following table for Side-load Boot Parts.

Item # Part Description Used On Current Part Previous Part Quantity

1 Boot-Noz;98A,88B/D (MACH) STD Electronic 003338 - 1

Boot-Noz;88B/D VR (MACH) Electronic Vapor 003336 - 1 Nozzle Boot Machined STD Mechanical M05142B001 - 1

Boot, Nozzle Mechanical Vapor M05632B001 - 1 2 Gasket-Nozzle Boot All 026850 - 1 3 Screw TPT Phil FL HD 8-32 All Q13399-03 - 4 4 Nozzle Hook All M05574B001 - 1 5 Lever Cntl 8800B/D (MACH) Electronic 003347 - 1

Lever Cntrl (Plastic) 87E/ Mechanical 003354 - 1 6 Stop-eccentric Plastic All M07990B001 - 2 7 Screw SCK HD Cap Metric All M04973B006 - 4 8 Grommett, 1.500 OD X 0.875 All N15941-44 - 1 9 Pin Roll P/N SZ-125-1.375 All 042657 - 1

10 Plug Snap IN TW Fastex Electronic 047210 - 1

Page 12 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 19

Side-load Activation Assembly Nozzle Boots, Hose Hook, and Internal Hose Retrievers

Side-load Activation Assembly

Item # Part Description Current Part Previous Part Quantity

Assembly, Electronic Reset M04623A001 - 1

1 • Assembly, Reset Cam M05295A001 - 1 2 • Assembly, Reset Switch Bracket - 9800Q M04617A001 - 1 3 • Bearing, Nyliner Type 7, 1/2’ Shaft 011958 - 1 4 • Bolt Hex Hd Finished 5/16 - 18 X 0.62 K51194 - 2 5 • Nut, Metric, Hex Serrd Flg (M8) M00414B003 - 2 6 • Pin Collar Delrin 042912 - 2 7 • Pin, Spirol 0125 X 1.375 042657 - 1 8 • Post, Spring Retainer M08220B002 - 1

9 • Screw PPHD Machine 4-40 X 1.25 Q11270-28 - 2 10 • Shaft, Start 054447 - 1 11 • Shaft, Start Bearing 003184 - 1

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 13

Page 20

Nozzle Boots, Hose Hook, and Internal Hose Retrievers Front-load Nozzle Boot

Item # Part Description Current Part Previous Part Quantity

12 • Spacer, Nylon 0.115 1d X 0.312 od X 0.562 013190 - 2 13 • Spring, Handle 029363 - 1 14 • Switch Magnetic Reed Q12514-10 - 1 15 • Truarc Retaining Ring K76238-20 - 2 16 • Lock Washer, 5/16 PL K73278-28 - 2 17 • Washer, Brass 067109 - 2 18 • Washer, Wave Bearing Loading 068951 - 1

Front-load Nozzle Boot

Refer to the following table for Front-load Nozzle Boot Parts.

Item # Part Description Current Part Previous Part Quantity

Assembly, Front-load Nozzle Boot M04827A001 - 1

1 • Assembly. Nozzle Boot W03879-G1 - 1 2 • Bracket, Nozzle Boot Mounting M04826B001 - 1 3 • Bracket, Nozzle Boot Mounting M04829B001 - 1 4 • Bracket, Nozzle Boot Mounting M04829B002 - 1 5 • Bracket, Switch Mounting M05314B001 - 1 6 • Screw, 6-32 X 3/8 Panhead Q11769-15 - 2 7 • Screw, T8, Hex Washer HD M6 X 12 K85736-51 - 10 8 • Sensor Assembly - Nozzle Boot C04243 - 1

Page 14 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 21

Auto-on Nozzle Boot, Reset, and Boot Cover Nozzle Boots, Hose Hook, and Internal Hose Retrievers

Auto-on Nozzle Boot, Reset, and Boot Cover

Item # Part Description Current Part Previous Part Quantity

1 Flap, Nozzle Boot N23687-01 - 1 2 Nozzle Boot R20269-01 - 1 3 Bracket, Nozzle Support M04639B001 - 1 4 Assembly Cam and Shaft Nozzle Boot N23693-G1 - 1 5 Switch Magnetic Reed Q12514-10 - 1 6 Switch Magnetic Reed Q12514-05 - 1 7 Rivet Pop Q10084-16 - 2 8 Washer, Flat 0.328 X 0.562 X 0.0299 N16599-45 - 1 9 Washer, Ext Th Fh #6 X 0.020 K50411-38 - 2

10 Retaining, Meter K76238-37 - 1 11 Washer, Flat 0.328 X 0.687 X 0.026 N16599-71 - 1 12 Screw, Phil Flhd Metric M5 X 12 M05825B001 - 2 13 Nut, Metric, Hex Serrd Flg (M6) M00414B002 - 7 14 Nozzle Hook M05574B001 - 1

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 15

Page 22

Nozzle Boots, Hose Hook, and Internal Hose Retrievers Hose Hanger and Hose Retriever

Item # Part Description Current Part Previous Part Quantity

15 82 Degree Flat Head Machine Screw K78552-21 - 2 16 Flat Head Metric Tamper Resistant M05629B013 - 2 17 Hex Nut 8-32 Unc-28 Stl Zn Pl Q12068-03 - 2 18 Assembly, Nozzle Boot Cover M04641A003 - 1 19 Gasket, Nozzle Boot, Auto M05627B001 - 1 20 Nut, Metric, Hex w/Ext M4 Blue Q12885-05 - 2 21 Spring K89852 - 1

Hose Hanger and Hose Retriever

Hose Hanger Option

Item # Part Description Current Part Previous Part Quantity

1 Hook-hose; 9100 003740 - 1 2 Screw - - 2

Internal Hose Retriever - 5/8-inch

Item # Part Description Current Part Previous Part Quantity

1 Stud Metric Clinch Q12887-48 - 1 2 Bracket, Hose Retriever M04752B001 - 1 3 Nut, Metric M8 Serrated M00414B003 - 1 4 Retriever and Cable Assembly N20545-02 - 1 5 Grommet Hose Cable 45 Degrees R18453-01 - 1 6 Nut, Hex 1/4-20 K01941 - 1 7 Clamp, Hose (Inner Half) N18319-03 - 2 8 Nut, Hex Q12068-05 - 1

9 Clamp, Hose, and Cable N18320-21 - 2 10 Ring, Retaining K85573-01 - 1 11 End Cable Block K86055-01 - 1 12 Tie Clamp Q13641-01 - 1 13 Screw Cap OV Flst 1/4-20 K04585 - 1 14 Washer K50411-25 - 1

Page 16 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 23

Hose Hanger and Hose Retriever Nozzle Boots, Hose Ho ok, and Internal Hose Retrievers

Internal Hose Retriever - 3/4-inch

Item # Part Description Current Part Previous Part Quantity

1 Assembly, Retriever, and Cable N20545-02 - 1 2 Grommet Hose Cable 45 Degrees R18453-01 - 1 3 Nut, Hex 1/4-20 K01941 - 1 4 Clamp, Hose (Inner Half) 3 N18319-03 - 2 5 Nut Hex Keps w/Ext LW 4 Q12068-05 - 1 6 Clamp, Hose, and Cable N18320-21 - 2 7 Ring, Retaining K85573-01 - 1 8 End Cable Block K86055-01 - 1

9 Tie Clamp Q13641-01 - 1 10 Screw Cap OV Flst 1/4-20 K04585 - 1 11 Washer Lock Internal TH 1/4 X 0.018 K50411-25 - 1

Internal Hose Retriever - 1-inch

Item # Part Description Current Part Previous Part Quantity

1 Assembly, Retriever, and Cable N20545-02 - 1

2 Grommet Hose Cable 45 Degrees R18453-01 - 1

3 Nut, Hex 1/4-20 K01941 - 1

4 Screw Phl Pnh 10-32 X 0.50 Q11270-174 - 1

5 Nut, Screw, Clamp, Hose K75766 - 1

6 Adapter Cable K85940 - 1

7 Assembly, Hose Clamp 1-1/2” N15680-01 - 1

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 17

Page 24

Nozzle Boots, Hose Hook, and Internal Hose Retrievers Hose Hanger and Hose Retriever

This page is intentionally left blank.

Page 18 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 25

Light and Ballast Lights

Lights

Light and Ballast

Item # Part Description Current Part Previous Part Quantity

1 Assembly, Ballast and Two Lamp M04890A001 - 1 2 Fluorescent Lamp Q10557-01 - 2 3 Light Bracket M04813B001 - 2

Note: The Light Bracket is part of the welded cover.

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 19

Page 26

Lights Light and Ballast

This page is intentionally left blank.

Page 20 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 27

Weldment Top Housing Assembly Frame Section

Frame Section

Weldment Top Housing Assembly

Item # Part Description Current Part Previous Part Quantity

1 Weldment Top Housing Assembly M08909A001 - 1

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 21

Page 28

Frame Section Dispenser Frame

Dispenser Frame

Note: Units built prior to 12/11/2008.

Item # Part Description Current Part Previous Part Quantity

1 Lower Frame Column M06628A001 - 2 2 Base Rail Frame M04460B001 - 4 3 Column Cross Bracket M04251B001 - 4 4 Lock Plate Bracket M04774A001 - 2 5 Dispenser Inlet Rail (Dispenser only) M05645B001 - 1 6 • Screw (M8 X 18) - - 28 7 • Nut (M8 Serrated) - - 4

8 Brace, Frame M06733B001 - 2

Page 22 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 29

Upper Frame (Self-contained) Frame Section

Upper Frame (Self-contained)

Note: Units built prior to 12/11/2008.

Item # Part Description Current Part Previous Part Quantity

1 Lower Frame Column M06628A001 - 2

2 Base Rail Frame M04460B001 - 2

3 Column Cross Bracket M04251B001 - 2

4 Lock Plate Bracket M04774A001 - 2

5 • Screw (M8 X 18) - - 28

6 • Nut (M8 Serrated) - - 4

7 Brace, Frame M06733B001 - 2

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 23

Page 30

Frame Section Lower Dispenser Welded Frame

Lower Dispenser Welded Frame

Note: Units built after 12/11/2008.

Item # Part Description Current Part Previous Part Quantity

1 Assy, Frame Weldment M08928A002 - 1

Page 24 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 31

Lower Frame (Self-contained) Frame Section

Lower Frame (Self-contained)

Note: Units built prior to 12/11/2008.

5 7 6

8 2

Item # Part Description Current Part Previous Part Quantity

1 Base Rail Frame Support M04460B001 - 2

2 Assembly Lower Frame Brace M04868A001 - 2

3 Plate, Pump Support M06684B001 - 1

4 Screw, TF, Hex Washer HD M8 X 18 M00417B009 - 4

5 Universal Isolation Mount M04871B001 - 4

6 Flat Washer Metric M8 Zinc Plate M00959B008 - 4

7 Flat Washer Metric - Yellow Chromate M00959B019 - 4

8 Screw Metric M8 X 40 M00415B017 - 4

9 Nut, Metric, Hex Serrd Flg (M8) M00414B003 - 4

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 25

Page 32

Frame Section Lower Welded Frame (Self-contained)

Lower Welded Frame (Self-contained)

Note: Units built after 12/11/2008.

5 7

Item # Part Description Current Part Previous Part Quantity

1 Assy, Frame Weldment M08928A012 - 1 2 Mount, Universal M04871B001 - 4 3 Flat Washer M00959B008 - 4 4 Plate, Pump Support M06684B001 - 1 5 Screw Metric M8 X 40 M00415B017 - 4 6 Nut, Metric M8 Serrated M00414B003 - 4 7 Washer, Flat M20 STL ZNPL M00959B019 - 4

Page 26 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 33

Lower Dispenser Frame (Upper Hydraulic Frame) Frame Section

Lower Dispenser Frame (Upper Hydraulic Frame)

Note: Units built after 12/11/2008.

Item # Part Description Current Part Previous Part Quantity

1 Plate Disp Inlet Supp M05645B001 - 1

2 Screw, Metric M8 X 18 M00417B009 - 4

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 27

Page 34

Frame Section Lower Dispenser Frame (Upper Hydraulic Frame)

This page is intentionally left blank.

Page 28 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 35

Upper Hydraulics - Meter, Manifold, and Valve Hydraulic Area Section

Hydraulic Area Section

Upper Hydraulics - Meter, Manifold, and Valve

CFT Meter, Manifold, and Valve Assembly

910

Note: Quantities are in per meter.

Item # Part Description Current Part Previous Part Quantity

1 CFT Meter Assembly Electronic T20150-G5 - 1

CFT Meter Assembly Mechanical Gallons T20150-G6 - 1

CFT Meter Assembly Mechanical Liters T20150-G7 - 1 2 Bracket Meter Manifold Support M04259B001 - 1 3 Screw, Hex Ser Flng Hd 5/16 - 18 X 0.62 4 O-Ring 1.234 X 0.139 Q12974-118 - 1 5 Fitting, Discharge Meter X Hose 6 Screw Metric M8 X 25

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 29

Q10253-02

M04624B020 M00415B011

- 3

- 2

Page 36

Hydraulic Area Section Upper Hydraulics - Meter, Manifold, and Valve

Item # Part Description Current Part Previous Part Quantity

7 1 In STD Pipe X 6.75 8 O-Ring 1.609 X 0.139

9 Assembly Meter Check Valve 10 O-RING 1.234 X 0.139 11 2-stage Sol Valve and Filter Manifold

12 Bolt, Hx Hd Sems, 5/16 - 18 X 1” LG 13 Bracket Meter Stabilizer and Hose Retriever M06217B001 14 Strainer Insert High Capacity R19457 15 RTD Probe Assembly (Canada Retail Only) Q13130-01 16 Thermowell, Meter Cover (Canada Retail Only) Q13131-01 17 Pipe Plug C-Sunk 1/8 (Canada Commercial Only) K44283 18 Pipe Plug C-Sunk 1/8 K46444

Not Shown - For 9140 only

19 Angle Bracket M07342B001 20 Screw 5/16 X 7/8 Q11889-15

R11495-38 Q10068-14 K94254-01 Q10068-09 -

Refer to “Valve

and Manifold

Options (Item 11)”

Q10865-36 -

- 1

4 1 1 1 1 2 2

1 5

Valve and Manifold Options

Part Description

Valve and Manifold 120 V M04607B001 Valve and Manifold 220 V M04607B002 Valve and Manifold 120 V with ATC M04607B003 Manifold, no Valve* M04607B005 Manifold, no Valve w/ATC* M04607B006

* Super-Hi and High Flow w/Satellite Feed

(Item 11)

Current Part Previous Part

Quantity

1 1 1 1 1

Page 30 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 37

Fuel Filter Options Hydraulic Area Section

Fuel Filter Options

Fuel Filter Options quantities are 1 per meter/manifold

Filter Description Gasboy Part Number Cim-Tek Part Number

400-10 High Flow Particulate - 10 Micron R18189-10 70015 400-30 High Flow Particulate - 30 Micron R18189-30 70016 400HS-10 High Flow Water Alert - 10 Micron 400HS-30 High Flow Water Alert - 30 Micron 400MB-10 High Flow Alcohol Monitor - 10 Micron Manifold Strainer

Filter Cap - NO FILTER

1 1

R20039 70060 026019 70065

R19736-10 70120

R19457 N/A

R18896-G1 N/A

Notes:1) Water Alert filters are for use with gasoline, ether blended fuels and diesel fuel. NOT

FOR USE WITH ALCOHOL BLENDED FUELS.

2) Alcohol Monitor filter are for use with ethanol blended fuels containing up to 20% ethanol. NOT FOR USE WITH ANY OTHER FUELS.

3) Manifold Strainer use is highly recommended with use of filter cap.

4) Fuel Filter option listed here are for protection of dispenser components. FUEL FILTER OPTIONS LISTED HERE ARE NOT SUFFICIENT FOR FILTERING AVIATION FUEL.

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 31

Page 38

Hydraulic Area Section Meter Gears - Mechanical Models

Meter Gears - Mechanical Models

Item # Part Description Current Part Previous Part Quantity

1 Washer Lk Ext Th 1/4 X 0.025 K50411-31 - 1 2 Stud, Drive Gear N23567 - 1 3 Assembly Driven Gear - US Gallons

Assembly Driven Gear - IMP Gallons M07340A001 - 1 Assembly Driven Gear - Liters

4 Drive Pinon - US Gallons

Drive Pinon - IMP Gallons

Drive Pinon - Liters 5 Swivel Ball 6 Pin Cotter 1/16 X 1/2 Stl

M07296A001

K55152 M07298B003 M07341B003

K55151-21 K93546-01

K02124

- 1

Page 32 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 39

Solenoid Valve Conduit Hyd r au lic Area Section

Solenoid Valve Conduit

Side A

Side B

Item # Part Description Current Part Previous Part Quantity

1 Conduit Elbow 1/2 NPT 90º K42428 - 2 2 Conduit 1/2 X 1-1/8 R11976-39 - 1 3 Conduit 1/2 X 3-1/4 4 Conduit 1/2 X 6-3/8 R11976-67 - 1 5 Conduit 1/2 X 9-1/8 6 Elbow, Conduit 1/2” X 45 7 Expansion Union (Conduit)

R11976-52

R11976-76 -

K49306

N16289-20

- 1

- 2

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 33

Page 40

Hydraulic Area Section Lower Hydraulics - Self-contained

Lower Hydraulics - Self-contained

16 17

12, 13, 14

9 8

Single Shown

Page 34 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 41

Lower Hydraulics - Self-contained Hydraulic Area Section

Note:

Quantities are in per grade.

Item # Part Description Current Part Previous Part Quantity

1 O-Ring 2.37 X 0.103 Q10067-31 - 1 2 Adaptor - EP2 Inlet 023146 - 1 3 Lock Washer Metric M10 Zinc Plate M01071B001 - 3 4 Socket Head Cap Screw, M10 X 25 M04973B005 - 3 5 Screw Metric M8 X 16 M00415B009 - 8 6 Ferule Compression K43260 - 2 7 Nut, Compression Fitting Q12505-01 - 2 8 Finished Hex Check Nuts Q10985-02 - 1

9 Tube, Sump Vent M07391B001 M04754B001 1 10 Fitting, Sump Vent N21861-02 - 1 11 Feedline Assembly Single 1 Grade M04830A001 - 1

Feedline Assembly Dual 1 Grade M04831A001 - 1 per unit 12 O-Ring 1.149 X 0.139 Q10068-07 - 1 13 Pump Discharge Flange M04686B001 - 1 14 Socket Head Cap Screw, M6 X 26 M04973B001 - 2 15 O-Ring 1.234 X 0.139 Q10068-09 - 1 16 Grommet, Discharge 1 In, Pipe 028960 - 1 17 Elbow 1 In, X 50º, Painted 024895 - 1 18 GPU Pumping Unit M04920B003 M04920B001 1

Not Shown

19 V-Belt 4L290 R06711-52 - 1

Note: For motor and conduit, refer to “Self-contained Motors - 8700, 8800, 9100, 9840,

9852/53” on page 47.

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 35

Page 42

Hydraulic Area Section Lower Hydraulics - Dispenser

Lower Hydraulics - Dispenser

Item # Part Description Current Part Previous Part Quantity

1 Inlet Adapter Dispenser M05582B010 - 1 per grade 2 O-Ring 1.234 X 0.139 Q10068-09 - 1 per hose 3 Feedline Assembly Dispenser 1GR 1HS M05646A001 - 1 per grade

Feedline Assembly Dispenser 1GR 2HS M05647A001 - 1 per unit 4 O-Ring 1.109 X 0.139 Q10068-07 - 1 per grade 5 Flange, Feedline M04662B001 - 1 per grade 6 Elbow 1 In. X 90 Deg. Painted 024895 - 1 per hose 7 Grommet, Discharge 1 In. Pipe 028950 - 1 per hose 8 Screw Metric M8 X 16 M00415B009 - 2 per hose 9 Screw Metric Hex w/Ext Lock Washer (SEMS) M05230B009 - 2 per grade

Page 36 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 43

Inlet Manifold - TW1-M and Super-Hi Models Hydraulic Area Section

Inlet Manifold - TW1-M and Super-Hi Models

3, 4

Item # Part Description Current Part Previous Part Quantity

1 Inlet Manifold, Twin Pump M05347B010 - 1 2 Gasket, Twin Manifold M06101B001 - 2 3 Lochwasher Metric M10 Zinc Plate M01071B001 - 6 4 Socket Head Cap Screw, M10 X 25 M04973B005 - 6

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 37

Page 44

Hydraulic Area Section 9153 and 9853 Satellite Discharge Piping - Dispenser Only

9153 and 9853 Satellite Discharge Piping - Dispenser Only

The following parts are only used on units with satellite outlet.

Item # Part Description Current Part Previous Part Quantity

1 Discharge Line Assembly M05677A001 - 1 2 O-Ring, 1.234 X 0.139 Q10068-09 - 1 3 Screw, Metric M8 X 16 - - 3 4 Elbow, 90 Degrees Street K02321-20 - 3 5 Tee, 1-inch Pipe K12630 - 1 6 1-inch Standard Pipe X 2.50 R11495-90 - 1 7 1-inch Standard Pipe X 2.38 R11495-23 - 1 8 Grommet, Discharge 1-inch Pipe 028960 - 1

9 Elbow, 1-inch X 90 degrees, Painted 024895 - 1 10 Support Bracket, Satellite Piping M05690B001 - 1 11 U-Bolt, Metric M00703B002 - 1 12 Nut, Metric, Hex Serrated Flange - M8 M00414B003 - 2 13 Screw, TF, Hex Washer Head M8 X 18 - - 2 14 Solenoid Valve, 1-inch 2 Stage - - -

• 115 V Solenoid Valve 067034 - 1

• 230 V Solenoid Valve 067036 - 1

15 Formed Conduit Valve Grade 1 M05681B001 - 1 16 Formed Conduit Valve Grade 2 (see note) M05680B001 - 1

Note: Used on two grade dispensers only.

Page 38 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 45

9140K, 9840K Super-Hi Discharge Piping Hydraulic Area Section

9140K, 9840K Super-Hi Discharge Piping

11 13

2 6

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 39

Page 46

Hydraulic Area Section 9140K, 9840K Super-Hi Discharge Piping

Item # Part Description Current Part Previous Part Quantity

1 Discharge Line Assembly Super-Hi GR 1 M05560A001 - 1 2 Discharge Line Assembly Super-Hi GR 2 M05561A001 - 1 3 Hydraulic Manifold M05552B010 - 1 4 O-Ring 1.234 X 0.139 Q10068-09 - 4 5 Screw Metric M8 X 16 M00415B009 - 8 6 Bracket Manifold Support M06244B001 - 1 7 Screw, TF, Hex Washer HD M8 X 16 M00417B009 - 4 8 Nipple Std Pipe 1-1/4 X 7-9/16 Inch NPT R11494-68 - 1

9 Bushing, Hex Reducer K57268 - 1 10 Reducing Bushing Hex 1-1/4 X 1 K02309-22 - 1 11 Discharge Grommet 028975 - 2 12 Nipple FE Pipe 1-1/2 X 2.50 EH R11493-52 - 1 13 Elbow 1-1/2 X 1-1/4 X 90º Painted Red Z07941 - 1 14 Elbow, 1/2 X 90M X F K42448 - 1 15 Conduit, Valve M07354B001 - 1 16 Pipe Plug Sq. Head 1-1/4 K02284 - 1 17 1” NPT Plug K78953-27 - 1 18 Solenoid Valve 115 V 067028 - 1

Solenoid Valve 230 V 067062 - 1

Page 40 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 47

Junction Box - Parts, Unit Descriptions, and Options Hydraulic Area Section

Junction Box - Parts, Unit Descriptions, and Options

Junction Box Parts

10 8

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 41

Page 48

Hydraulic Area Section Junction Box - Parts, Unit Descriptions, and Options

The following table lists all parts used in Atlas Junction Box Assemblies.

Item # Part Description Current Part Previous Part

1 Junction Box M04480B010 2 Bracket, J-Box Mounting M05776B001 3 Screw, TF, Hex Washer HD M8 X 18 M00417B009 4 Bracket, JBox DC Shield M05235B001 5 Screw, TF, Hex Washer HD M4 X 8 M00417B113 6 Bushing, Reducing 3/4 - 1/2 K49827 7 Union, Conduit 1/2 Inch Q10016-03 8 Pipe Plug C-Sunk 1/2 K43850 -

9 Pipe Plug C-Sunk 3/4 K57624 10 Elbow, 1/2 X 90 M X F K42448 11 Union, Conduit 1 Inch Q10016-03 12 Conduit Red Coup 1” NPT x 3/4” NPT M05084B001 13 I. S. Barrier Assembly (115) T19428-G1 14 Formed Conduit M05338B001 15 Conduit, Motor 1 1PH M05038B001 16 Conduit, Motor 2 1PH M05039B001 17 Conduit, Motor 1 3PH M05048B001 18 Conduit, Motor 2 3PH M05049B001 19 Screw, Hex, Slid, THD Frmg, Washer HD (10-32 X 1/2) K85736-05 -

Page 42 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 49

Junction Box - Parts, Unit Descriptions, and Options Hydraulic Area Section

Junction Box - Unit Descriptions

The following table lists unit descriptions for junction boxes. The item numbers correspond to the where used information for parts listed in the Parts table below “Junction Box Parts” on

page 41.

QUANTITY

ITEM PART NO.

1 M04480B010 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - 2 M05776B001 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - 3 M00417B009 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 - - 4 M05235B001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 5 M00417B113 - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 6 K49827 1 3 3 1 3 3 1 1 3 3 1 - 2 1 2 2 1 2 2 1 1 1 2 - 1 1 - - 7 Q10016-04 2 4 4 2 4 4 2 2 2 4 2 2 4 1 2 2 1 2 2 1 1 1 2 1 2 1 - 1 1 8 K43850 1 1 - 1 1 - - - 2 2 2 1 1 2 2 1 2 2 1 1 1 3 3 2 2 3 - - -

9 K57624 3 2 1 3 2 1 3 3 3 1 3 4 2 2 1 1 2 1 1 2 2 2 1 3 2 2 - - 10 K42448 - - - - - - - - - - - 1 2 - - - - - - - - - - 1 2 - - - 11 Q10016-03 - - - - - - - - - - - - - 1 1 1 1 1 1 1 1 1 1 1 1 1 - - 12 M05084B001 - - - - - - - - - - - - - 1 1 1 1 1 1 1 1 1 1 1 1 1 - - 13 T19428-G1 - - - - - - - - - - - - - - - - - - - - - - - - - - 1 - 14 M05338B001 - - - - - - - - - - - - - 1 1 1 1 1 1 1 1 1 1 1 1 1 - - 15 M05038B001 1 1 1 - - - 1 - - - - - - 1 1 1 - - - 1 - - - - - - - - 16 M05039B001 - - 1 - - - 1 - - - - - - - - 1 - - - 1 - - - - - - - - 17 M05048B001 - - - 1 1 1 - 1 - - - - - - - - 1 1 1 - 1 - - - - - - - 18 M05049B001 - - - - - 1 - 1 - - - - - - - - - - 1 - 1 - - - - - - - 19 K85736-05 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - -

Not Shown

20 M04536B010 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - 21 M05098B001 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - 22 M00415B010 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 - - -

Abbreviations: 1G1H 1 GRADE 1 HOSE 1G2H 1 GRADE 2 HOSE 2G2H 2 GRADE 2 HOSE 1P SINGLE HOSE 3P 3 PHASE W/SAT-OUT WITH DISCHARGE PIPING FOR CONNECTION TO SATELLITE

MECH PUMP, 1G1H 1P

MECH PUMP, 1G2H 1P

MECH PUMP, 2G2H 1P

MECH PUMP, 1G1H 3P

MECH PUMP, 1G2H 3P

MECH PUMP, 2G2H 3P

MECH PUMP, SUPER-HI 1P

MECH PUMP, SUPER-HI 3P

MECH DISP, 1H

MECH DISP, 2H

MECH DISP, SUPER-HI

MECH DISP, HF 1H w/SAT-OUT

MECH DISP, HF 2H w/SAT-OUT

ELEC PUMP, 1G1H 1P

ELEC PUMP, 1G2H 1P

ELEC PUMP, 2G2H 1P

ELEC PUMP, 1G1H 3P

ELEC PUMP, 1G2H 3P

ELEC PUMP, 2G2H 3P

ELEC PUMP, SUPER-HI 1P

ELEC PUMP, SUPER-HI 3P

ELEC DISP, 1H

ELEC DISP,2H

ELEC DISP, HF 1H w/SAT-OUT

ELEC DISP, HF 2H w/SAT-OUT

ELEC DISP, SUPER-HI

ATC OPTION

MECH PULSER OPTION

DC CONNECTION OPTION

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 43

Page 50

Hydraulic Area Section Hand Drive Option - Mechanical Self-contained Pump Models Only

Hand Drive Option - Mechanical Self-contained Pump Models Only

Note: Quantities are in per grade.

Item # Part Description Current Part Previous Part Quantity

1 Bracket, Hand Drive Pulley M05567A001 - 1 2 Nut, Metric, Hex Serrd Flg (M8) M00414B003 - 2 3 Screw, TF, Hex Washer HD M8 x 18 M00417B009 - 3 4 Pulley, Hand Drive R13824-02 - 1 5 Stud, Pulley K85561 - 1 6 Set Screw 5/16-18 X 1/2 Hex Set HD Cup Pkt K18719 - 1 7 Assembly, Shaft and Hub Hand Drive M05767A001 - 1 8 Hydraulic Fitting K76145-21 - 1

9 Belt V 4L 400 R06711-61 - 1 10 Belt V 4L 200 R06711-75 - 1 11 Hand Crank N18539 - 1

Page 44 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 51

CFT Meter Assembly Meter, Pump, and Motor Section

Meter, Pump, and Motor Section

CFT Meter Assembly

Assembled View of CFT Meter

Item # Description Current Part Previous Part Quantity

1 CFT Meter Assembly - Electronic Models (Spare Parts item) T20150-G5 - (See Note 1)

CFT Meter Assembly - Mechanical Computer Models, Gallons (Spare Parts item)

CFT Meter Assembly - Mechanical Computer Models, Liters (Spare Parts item) T20150-G7 - (See Note 1)

• Meter Master Seal Service Kit Installation {Reference Only} K96618 - (See Note 2)

• Meter Quad Ring Top Seal Replacement Kit {Reference Only} K35222 - (See Note 3)

Notes:

1. CFT Meter is ordered only as an assembly.

2. MDE-3892 provides information on how to install K96618 Meter Master Seal Service Kit. Kit provides materials and instructions for complete changeout of all seals as a major rebuild.

3. MDE-2188 provides information on how to install K35222 Kit. Kit contains enough top seals to service (10) meters.

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 45

T20150-G6 - (See Note 1)

Page 52

Meter, Pump, and Motor Section GPU Self-contained Pumping Unit

GPU Self-contained Pumping Unit

Sump Vent

Item # Description Current Part Previous Part Quantity

1 GPU Pumping Unit M04920B003 M04920B001 1 per Grade

Note: MDE-4447 GPU Service manual provides service and kit information.

Page 46 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 53

Self-contained Motors - 8700, 8800, 9100, 9840, 9852/53 Meter , Pump, and Motor Section

Self-contained Motors - 8700, 8800, 9100, 9840, 9852/53

1 PHASE

3 PHASE

Motor Shock Mount

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 47

Page 54

Meter, Pump, and Motor Section Self-containe d Motors - 8700, 8800, 9100, 9840, 9852/53

Item # Part Description Current Part Previous Part Quantity

1 Assembly, Motor Plate M04867A001 - 1

2 Motor 1 HP 115/230 V 1 PH 60 Hz R14213-32 - 1

Motor 1 HP 110/230 V 1 PH 50 Hz R14213-33 - 1

Motor 3/4 HP 220/380 V 3 PH 50/60 Hz M01068B303 - 1 3 Nut, Metric, Hex Serrd Flg (M8) M00414B003 - 4 4 Conduit Nipple 1/2 X 5-1/4 R11976-62 - 1 5 Expansion Union (Conduit) N16289-22 - 1 6 Bushing 3/4 X 1/2 K49827 - 1 7 Elbow, St 1/2 X 90 K42448 - 1 8 Nipple, 1/2 X 1-3/4 R11976-44 - 1 9 Elbow, 1/2 X 90 K42428 - 1

10 Nipple, 1/2 X 9 R11976-72 - 1

Motor Shock Mounts

11 Cup Washer 067735 - 4 12 Rubber Mount 037885 - 4 13 Flat Washer, M8 M00959B016 - 2 14 Metric Socket Head Shoulder Bolt M04869B001 - 2

Page 48 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 55

Air Gap Hardware and CD Module Housing Air Gap - 8800, 9100, 9840, 9852/53

Air Gap - 8800, 9100, 9840, 9852/53

Air Gap Hardware and CD Module Housing

23 1

* Pivot Bracket present in four locations. Not shown in assembly.

202516

1924

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 49

Page 56

Air Gap - 8800, 9100, 9840, 9852/53 Air Gap Hardware and CD Module Housing

Item Description Part Number Usage Quantity

1 Lower Air Gap Plate M04299B001 Comm Side-load Non-ATC, All Retail 1

Lower Air Gap Plate M04299B003 Comm Front-load and/or Comm ATC 2 Rain Baffle Plate M06690B001 all 2 3 Upper Air Gap Plate M04461A001 Comm Side-load Non-ATC, All Retail 1

Upper Air Gap Plate M04461A002 Comm Front-load and/or Comm ATC 4 Top Housing Assembly M04483A001 all 1 5 Screw, M8 X 18 WH X HD M00417B009 all 8 6 AC Conduit and Wire M04850A006 Retail 1

AC Conduit and Wire M04850A008 Commercial 7 DC Conduit and Wire M05189A002 Retail and Commercial Pulse-out 1

DC Conduit and Wire M05189A004 All Canada Pulse-out

DC Conduit and Wire M05189A006 RS-485 8 Pivot Bracket M04884B001 all 4 9 Lower Pulser Seal Assembly M03023A002 all Single or Dual 1 or 2

10 Screw, M5 X 10 WH X HD M00417B101 all Single or Dual 4 or 8 11 Upr Pulser Blanking Plate M05083B001 all Single 1 12 Lwr Pulser Blanking Plate M05244B001 all Single 1 13 I.S. Barrier C06766 Commercial Front-load 1 14 Washer, 1.35 X 1.75 X 0.06 068446 Commercial Front-load 1 15 Conduit Nut N23655-01 Commercial Front-load 2 16 Conduit Blanking Plate N23746-01 Comm Front-load OR Comm ATC 2 17 Conduit Seal Washer N23760-03 Commercial Front-load 1 18 Conduit Seal Washer N23760-04 all with Pulse-out or RS-485 2 19 Conduit Seal Washer N23760-06 all 2 20 Conduit Seal Washer N23760-07 Commercial ATC 2 21 Screw, M4 X 8 PN HD M00417B224 all 22 Pulser Drive Gasket M03081B001 all Canada Single or Dual 1 or 2 23 Conduit Seal Gasket N23761-01 all Canada Pulse-out or RS-485 1 24 Conduit Seal Gasket N23761-03 all Canada or Canada Front-load 1 or 2 25 Conduit Seal Gasket N23761-04 Commercial Canada ATC 1

Page 50 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 57

Lower Pulser Seal Assembly - 8800, 9840, 9852, 9853 Air Gap - 8800, 9100, 9840, 9852/53

Lower Pulser Seal Assembly - 8800, 9840, 9852, 9853

Item # Description Current Part Previous Part Quantity

Assembly, Lower Pulser Seal M03023A001 -

1 • Assembly Plate Lower Pulser M03015A002 2 • Fastener Push-on Prong - Slotted M03025B001 3 • Link, Pulser Drive M00136B002 4 • Roll Pin 5/64 X 3/4 SSTL K78378-47 5 • Shaft Pulser M00137B004 6 • Swivel Ball K93546 7 • Truarc Retaining Ring K76238-22 -

1 1 1

1 1 1 1 2

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 51

Page 58

Air Gap - 8800, 9100, 9840, 9852/53 Retail Front-load Activation Assembly

Retail Front-load Activation Assembly

3 7

Item # Description Current Part Previous Part Quantity

Retail Front-load Activation Assembly M06050A001 -

1 • Base, I.S. Barrier Encore Ultra High M05860B001 2 • Bolt, 1/4-20 X 1/2 HHC K05287 3 • Circuit Board Support Q10651-29 4 • Conduit Elbow 1/2 025030 5 • Conduit Nipple 1/2 X 1-1/2 R11976-42 6 • Cover, I.S. Barrier M05861B001 7 • Nut Hex Flanged 1/4 - 20 Q11890-04 8 • Lock Nut, 1/2 NPT Machined K89681 9 • PCA, I.S. Barrier T19301-G1 -

10 • Screw, Tf, PPHD M4 X 8 M00417B224 -

11 • Conduit and Cable Assembly M05969A002 -

12 • Washer, Conduit Seal N23760-04 -

1 1

2 4 2 2 1 2 2 1 2 1 2

Page 52 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 59

Software Kits

Dispenser or Pump Type Conversion Factor PCB Used on Software

Standard 9800K Gallons M05346A002 CPUs, M05346A004 Standard 9800K Liters M03946K002 Standard 9800K Imperial Gallons M03946K003 Super-Hi 9840K Gallons M03946K004

Electronic Commercial Units

Electronic Retail Units

*Atlas 9800 Serial EEPROM boards used for reprogramming M06333KXXXX CPU boards. Software kit M06656K100 contains parts of M06656K001 - K005 (one of each).

Super-Hi 9840K Liters M03946K005 Super-Hi 9840K Imperial Gallons M03946K006 Ultra-Hi 9850K Gallons M06333A001 C06426K9850G Ultra-Hi 9850K Liters C06426K9850L Ultra-Hi 9850K Imperial Gallons C06426K9850M Standard 9800K

(Models: 9852K, 9853K) Ultra-Hi 9850

(Models: 9850A/Q, 9850K)

Super-Hi 9840K (Model: 9840K)

Standard 9800Q (Models: 9852A/Q, 9853A/Q, 9822A/Q, 9823A/Q/K)

Super-Hi 9840Q (Model: 9840A/Q)

Standard 8800K Programmable - K93682-G1 Standard 8800K Liters Only - K93682-G7 8800K (With Pulse-out) Programmable - Pre-released ATC Software Programmable - K94160-01

Selectable at

M06333KXXXX CPU

CPUs, M06333A001 CPUs

M06333K9800K CPU M06656K001*

M06333K9850 CPU M06656K002*

M06333K9840K CPU M06656K003*

M06333K9800AQ CPU M06656K004*

M06333K9840AQ CPU M06656K005*

M03946K001

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 53

Page 60

Software Kits

This page is intentionally left blank.

Page 54 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 61

Commercial Front (Dual Depicted) Commercial Electronics Section

Commercial Electronics Section

Commercial Front (Dual Depicted)

Electronics Display PCB

Back Light Assembly

Motor Relays

Power Supply

Pulser

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 55

Pulse-out/ RS-485 PCB

M04768A001 PCB Support

CPU

Pulser

AC and DC Conduit Wire

Page 62

Commercial Electronics Section Base Electronics

Base Electronics

Refer to “Commercial PCBs (Non-Ultra-Hi)” on page 59.

Power Supply

Refer to “Commercial PCBs (Non-Ultra-Hi)” on page 59.

Pulser Assembly

Item # Description Current Part Previous Part Quantity

1 Assembly, Pulser M04011B001 2 Assembly, Pulser Supt Bracket M04485A001 3 Spring Retainer Pulser Shaft M01207B001 -

1 1 1

Page 56 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 63

Motor Relays Commercial Electronics Section

Motor Relays

Item # Description Current Part Previous Part Quantity

1 Motor Relay, Comm Single M04956A008 M04956A004 2 Motor Relay, Comm Dual M04956A009 M04956A005

1 1

Main AC Conduit and Wire Assembly

Refer to “Commercial Cables” on page 65.

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 57

Page 64

Commercial Electronics Section DC Conduit and Wire Assembly

DC Conduit and Wire Assembly

Refer to “Commercial Cables” on page 65.

Electro-mechanical Totalizers

Refer to “Commercial Cables” on page 65.

Page 58 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 65

Commercial PCBs (Non-Ultra-Hi) Commercial Printed Circuit Boards

Commercial Printed Circuit Boards

Commercial PCBs (Non-Ultra-Hi)

PCA (CPU and Serial EEPROM)

PCA, Serial EEPROM

PCA, CPU

Part Description Current Part Previous Part Quantity Software Type

PCA, Atlas 9800 CPU, Dual, 115 V/230 V (See Notes 1, 2, 3)

PCA, Atlas 9800 Serial EEPROM (Reprogramming Card for M06333KXXXX CPU PCA) (See Note 4)

Notes: 1. M06333KXXXX requires an Atlas 9800 Power Supply M07588A00X.

2. The only difference between the Atlas 9800 CPU boards (M06333KXXXX) is the software type.

3. M06333KXXXX requires ATC kit M08018K001 (for models 9850A/Q, 9850K, 9852A/Q, 9853A/Q, 9840A/Q where ATC is present).

4. Software kit M06656K100 contains parts of M06656K001 - K005 (one of each).

M06333K9800K

(Models: 9852K,

9853K)

M06333K9840K

(Model: 9840K)

M06333K9800AQ

(Models: 9852A/Q,

9853A/Q, 9822A/Q,

9823A/Q/K)

M06333K9840AQ

(Models: 9840A/Q)

M06656K001 M06656K003 1 Super-Hi 9840K M06656K004 1 Standard 9800Q M06656K005 1 Super-Hi 9840Q

M05346A001 - A004 1 Standard 9800K

M05346A001 - A004 1 Super-Hi 9840K

M05346A001 - A004 1 Standard 9800Q

M05346A001 - A004 1 Super-Hi 9840Q

1 Standard 9800K

N/A

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 59

Page 66

Commercial Printed Circuit Boards Commercial PCBs (Non-Ultra-Hi)

Commercial Power Supply

Battery

View A-A

PCA, Power Supply (M07588A001)

Varistor Assembly

Item # Part Description Current Part Previous Part Quantity

1 PCA, Atlas 9800 Power Supply, 115 V w/Battery M07588A001 C06397 1

PCA, Atlas 9800 Power Supply, 115 V w/o Battery M07588A002 C06396 1 PCA, Atlas 9800 Power Supply, 230 V w/Battery M07588A003 C06489 1 PCA, Atlas 9800 Power Supply, 230 V w/o Battery M07588A004 C06488 1

2 Varistor Assembly, 115 V T17448-G1 - 1

Varistor Assembly, 230/380 V T17448-G3 - 1

Page 60 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 67

Commercial PCBs (Non-Ultra-Hi) Commercial Printed Circuit Boards

Pulse-out I/F/RS-485 I/F

PCA, Pulse-out I/F with Electromechanical Totalizer

K-Pump, RS-485 with Totalizer

Item # Part Description Current Part Previous Part Quantity

1 PCA Atlas 9800, Pulse-out I/F (Dual Common/Distinct Outputs,

Two Dual Common Outputs) with Electromechanical Totalizer

2 PCA, K-Pump, RS-485 with Totalizer M05248A001 - 1

M06587A001 M05158A001 (Dual Distinct Outputs)

M05158A002 (Dual Common

Outputs) and M05158A003

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 61

Page 68

Commercial Printed Circuit Boards Commercial PCBs (Non-Ultra-Hi)

Displays and Display Panels

Item # Part Description Current Part Previous Part Quantity

1 PCB Assembly LCD Display C06387 - 1 2 Reflector-LCD Backlight 9 C35399 - 1 3 PCB Assembly LED Sale Backlight C06372 - 1 4 Mounting Button C09701 - 2 5 Panel, PC Board Supt (Used on Commercial Single only) M05045B001 - 1

Panel, PC Board Supt (Used on Commercial Dual only) M05044B001 - 1

Page 62 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 69

Commercial PCBs (Non-Ultra-Hi) Commercial Printed Circuit Boards

Display Panel Stop Bracket

Item # Part Description Current Part Previous Part Quantity

1 Bracket, PC Board Support M05611A002 M05611A001 1

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 63

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Commercial Printed Circuit Boards Commercial PCBs (Non-Ultra-Hi)

This page is intentionally left blank.

Page 64 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 71

Commercial Cables

Note: Refer

Part Description Current Part Previous Part

AC Fuse Cable Assembly Main AC Power Cable Assembly DC Power Cable Assembly, Pulse-out/RS-485 DC Power Cable Assembly, Dispenser Mount TopKAT Display Cable, Single Display Cable, Dual Backlight Power Cable Pulser Adapter Cable Handle Switch Cable, Single Handle Switch Cable, Dual Heater Cable, 115 V Heater Cable, 230 V Authorization Cable (10 W Power Resistor Assembly), 115 VAC Totalizer ATC Sensor Cable Varistor, 115 V Varistor, 230 V Electro-Mechanical Totalizer Display Panel Ground Cable Assembly I.S Barrier, Front-load Magnet, Actuator (Not Shown)

to MDE-4334 Atlas Series Start-Up/Service Manual for cable block diagram.

M05110A001 M04850A008 M05189A002 M05189A006

C06455 M05109A001 M05108A001 M05201A001 M05105A002 M05105A001 M05120A001 M05120A002

C05818

M05119A001

T17448-G1 T17448-G3

M00455A002

C06454

C06766

Q12514-02

C05818

M05110A001

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 65

Page 72

Commercial Cables

M04850A008

M05189A002

M05189A006

C06455

M05109A001

Page 66 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 73

M05108A001

M05201A001

Commercial Cables

M05105A002

M05105A001

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 67

Page 74

Commercial Cables

M05120A001

M05120A002

M05119A001

Page 68 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 75

Commercial Cables

T17448-G1, T17448-G2

M00455A002

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 69

Page 76

Commercial Cables

C06454

C06766

Page 70 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 77

Retail Electronics Assembly - CD Module Retail Electronics Section

Retail Electronics Section

Retail Electronics Assembly - CD Module

Pulser

Base Electronics

Power Supply

Display Panel

Motor Relays

Pulser

Totalizer

Display PCB

GB_ElecAsbly_DetailRetail

Manager Keypad

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 71

Page 78

Retail Electronics Section Power Supply

Power Supply

4, 5

Item # Part Description Current Part Previous Part Quantity

Power Supply Assembly T19868-G1 - 1

1 • Bracket, Power Supply T19696-01 - 1 2 • Transformer, Sub-assembly R20333-G1 - 1 3 •Filter Q10895-07 - 1 4 • Fuse Holder Assembly Q1 1781-01 - 1 5 • Fuse 3 A, 250 SB Q10131-03 - 1 6 • Cable, Power Supply R20283-G1 - 1

Not shown

Varistor Assembly

Voltage Select Plug

Refer to “Retail Cables” on page 85 Refer to “Retail Cables” on page 85

Page 72 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 79

Card Cage Assembly Retail Electronics Section

Card Cage Assembly

T20361-G1

T20361-05

Item # Part Description Current Part Previous Part Quantity

1 Card Cage Assembly, Plastic T20361-G1 - 1 2 Front Bracket T20361-05 - 1

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 73

Page 80

Retail Electronics Section Pulser Assembly

Pulser Assembly

Item # Description Current Part Previous Part Quantity

1 Assembly, Pulser T18350-G3 2 Assembly, Pulser Supt Bracket M04485A001 3 Spring Retainer Pulser Shaft M01207B001 -

1 1 1

Page 74 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 81

Motor Relays Retail Electronics Section

Motor Relays

Item # Description Current Part Previous Part Quantity

1 Motor Relay, Retail Single M04956A006 M04956A001 2 Motor Relay, Retail Dual M04956A007 M04956A002

1 1

Main AC Conduit and Wire Assembly

Refer to “Standard Cables” on page 85.

DC Conduit and Wire Assembly

Refer to “Pulse-out/RS-485 Option” on page 91.

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 75

Page 82

Retail Electronics Section Keypad Assembly

Keypad Assembly

Item # Part Description Current Part Previous Part Quantity

Keypad Access Door Assembly M07851A001 - 1

1 • Door Keypad Access, Black R15186-G2**N1 - 1 2 • Gasket, Door R15181 - 1 3 • Cylinder Lock Q12928-02 - 1 4 • Mounting Hinge Plate M04808B001 - 1

Electro-mechanical Totalizers

Refer to “Standard Cables” on page 85.

Page 76 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 83

Electronic Retail PCBs Retail Printed Circuit Boards

Retail Printed Circuit Boards

Electronic Retail PCBs

Part Description Where Used Current Part Previous Part Quantity

PCA, Pump Interface 1, 2, 3, 4 T18994-G1 - 1 per unit PCA, Pump Controller 1, 2, 3, 4 T20092-G1 - 1 per unit PCA, Optimum ATC GR-4 2, 4 T20569-G1 - 1 per unit PCA, Pump Interface, Retail Pulse-out 5 M05200A001 - 1 per unit PCA, Pump Controller 5 T20011-G1 - 1 per unit PCA, Pump Preset (PPP) 3, 4 T17331-G3 - 1 per unit PCA, Front-load I.S. Barrier 6 T19301-G1 - 1 per unit

Where Used:

All = All Electronic Retail Units 1 = Standard Electronic Retail Units 4 = Electronic Retail Units with ATC and PPP 2 = Electronic Retail Units with ATC 5 = Electronic Retail Units with Pulse-out 3 = Electronic Retail Units with PPP 6 = Electronic Retail Units with Front-load Nozzle Boot

See the following Electronic Retail PCB graphics.

T18994-G1 - PCA, Pump Interface

AT_PumpPCA_interface

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 77

Page 84

Retail Printed Circuit Boards Electronic Retail PCBs

AT_PumpPCA_controlle

T20092-G1 - PCA, Pump Controller

AT_ATC_GR4

T20569-G1 - PCA Optimum ATC GR-4

Page 78 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 85

Electronic Retail PCBs Retail Printed Circuit Boards

M05200A001 - PCA, Pump Interface

T20011-G1 - PCA, Pump Controller

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 79

Page 86

Retail Printed Circuit Boards Electronic Retail PCBs

T17331-G3 - PCA, Pump Preset (PPP)

T19301-G1 - PCA, Front-load I.S. Barrier

Page 80 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 87

Displays and Display Panels Retail Printed Circuit Boards

Displays and Display Panels

T17701-G1

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 81

Page 88

Retail Printed Circuit Boards Displays and Display Panels

T17622-G9

M05041

Page 82 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 89

Display Panel Stop Bracket Retail Printed Circuit Boards

T17549-G1

Item # Part Description Current Part Previous Part Quantity

1 PCB, LCD Main Display T17701-G1 - 2 per meter 2 Reflector, Backlight 9 T17622-G9 - 2 per meter 3 Display Panel Single M05041B001 - 1 per side

Display Panel Dual M05040B001 - 1 per side

4 Manager Keypad T17549-G1 - 1 per unit

Display Panel Stop Bracket

Item # Part Description Current Part Previous Part Quantity

1 Bracket, PC Board Support M05611A002 M05611A001 1

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 83

Page 90

Retail Printed Circuit Boards ATC T-Meter Module

ATC T-Meter Module

7, 8, 12

Item # Part Description Current Part Previous Part Quantity

T-Meter Module T19405-G4 - 1

1 • Bracket, T-Meter Module Mounting M05625B001 - 1 2 • Cable Assembly, T-Meter I.S. Barrier R20147-G1 - 1 3 • Cable Assembly, T-Meter Probe R20148-G3 - 2 4 • Nut Hex Flanged #10-32 Q11890-03 - 2 5 • Pcb Assembly, T-Meter T19386-G1 - 1 6 • Ribbon Cable Support Block N23616-02 - 4 7 • Screw Self Locking Ppdh 6-32 X 0.38 K93293-06 - 4 8 • Spacer / Washer Tabulation Q10385-32 - 4

9 • T-Meter Housing Cover Gasket R20129-01 - 1 10 • T-Meter Module Cover T19397-01 - 1 11 • T-Meter Module Housing T19319-G1 - 1 12 • Washer, Flat 0.149 X 0.500 X 0.056 N16599-48 - 4

Page 84 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 91

Standard Cables Retail Cables

Retail Cables

Note: Refer to MDE-4334 Atlas Series Start-Up/Service Manual for Cable block diagrams.

Standard Cables

Part Description Current Part Previous Part

Main AC Power Cable and Conduit Assembly M04850A006 Main AC Cable T19983-G1 Main DC Interface Cable M04658A001 LCD Main Display Cable T17768-G1 Backlight Cable T19872-G1 Manager Keypad Cable and Controller to Interface Cable R19951-G1 Cable 2-wire Assembly R20412-G3 Controller to Interface Cable R19939-G1 Pulser Cable R19072-G1 Motor Relay Cable 115 V M04659A001 Motor Relay Cable 230 V M04659A002 Motor Relay Cable 380 V M04659A003 Power Select Plug for 115 V Power Supply N21120-G6 Power Select Plug for 220 V Power Supply N21120-G8 Power Select Plug for 230 V Power Supply N21120-G9 Power Select Plug for 240 V Power Supply N21120-G10 Varistor Assembly 115 V T17448-G1 Varistor Assembly 230 V T17448-G3 Electro-Mechanical Totalizer M00455A003 Totalizer Retail Atlas Cable M04889A001 Front-load Conduit and Cable Assembly M05969A002 -

Not Shown

Audio Transducer Q11763-01 Magnet, Actuator Q12514-02 -

M04850A006

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 85

Page 92

Retail Cables Standard Cables

T19983-G1

M04658A001

T17768-G1

Page 86 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 93

Standard Cables Retail Cables

T19872-G1

R19951-G1

R20412-G3

R19939-G1

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 87

Page 94

Retail Cables Standard Cables

R19072-G1

M04659A001

M04659A002

M04659A003

Page 88 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 95

Standard Cables Retail Cables

N21120-G6, G8, G9, G10

T17448-G1, G3

M00455A003

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 89

Page 96

Retail Cables Standard Cables

M04889A001

C06454

M05969A002

Page 90 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 97

Pulse-out/RS-485 Option Retail Cables

Pulse-out/RS-485 Option

Note:

Refer to MDE-4334 Atlas Series Start-Up/Service Manual for cable block diagrams.

Part Description Current Part Previous Part

DC Power Cable and Conduit Assembly, Pulse-out/RS-485 M05189A004 Valve Feed Cable, Pulse-out M03624A002 Relay Adapter Cable, Pulse-out M05963A001 Reg/Logic Cable Assembly (1) R17995-G7 Reg/Logic Cable Assembly (2) R17995-G8 Pump Handle Cable M05719A001 -

1 - Used with Pulse-out, Pulse-out and PPP, or Pulse-out and ATC. 2 - Used with Pulse-out, PPP and ATC.

M05189A004

M03624A002

M05963A001

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 91

Page 98

Retail Cables Pulse-out/RS-485 Option

Colored Lead

R17995-G7

R17995-G8

M05719A001

Colored Lead

Page 92 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Page 99

ATC Option Retail Cables

ATC Option

Note:

Refer to MDE-4334 Atlas Series Start-Up/Service Manual for cable block diagrams.

Part Description Current Part Previous Part

Calibration Switch Cable (also used in PPP Location) R19527-G1 Main Interface ATC Cable M02739A001 Pump Controller to ATC Control Cable R19667-G1 Power Data Cable R20128-G1 Keypad Interface Cable R20146-G2 T-Meter Cable Assembly (IS Barrier) R20147-G1 T-Meter Cable (Meter Probe) R20148-G3 I.S. Barrier - ATC Retail T19428-G1 RTD Probe and Thermowell Refer to “Upper

Hydraulics - Meter, Manifold, and Valve” on page 29

R19527-G1

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 93

Page 100

Retail Cables ATC Option

M02739A001

R19667-G1

Colored Lead

R20128-G1

Page 94 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010