Gasboy Atlas Commercial Series User Manual

Commercial and Retail Series

Atlas

™

Pump and Dispenser

Illustrated Parts Manual

PT-1949D

Computer Programs and Documentation

Federal Communications Commission (FCC) Warning

All Gasboy computer programs (including software on diskettes and within memory chips) and documentation are copyrighted by, and shall remain the property of, Gasboy. Such computer programs and documents may also contain trade secret information. The duplication, disclosure, modification, or unauthorized use of computer programs or documentation is strictly prohibited, unless otherwise licensed by Gasboy.

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy, and if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate this equipment.

Approvals

Gasboy, Greensboro, is an ISO 9001:2000 registered facility. Underwriters Laboratories (UL):

UL File# Products listed with UL

MH4314

MH6418

MH7404 MH10581 Key con t r o l u n i t , M o d e l G K E - B S e r i e s

All dispensers and self-contained pumping units

Power operated Transfer Pump Models 25, 25C, 26, 27, 28, 72, 72S, 72SP , 72X, 73 and 1820

Hand operated Transfer Pump Models 1230 Series, 1243 Series, 1520 and 1720 Series

Card reader terminals, Models 1000, 1000P Site controller, Model 2000S CFN Series Data entry terminals, Model TPK-900 Series Fuel Point Reader System

New York City Fire Department (NYFD):

NYFD C of A # Product

4823 9100A, 9140A, 9152A, 9153A,

4997 9822A, 9823A 5046 9100Q, 9140Q, 9152Q, 9153Q,

5087 8753K, 8853K, 9153K, 9853K

5091 8752K, 9152K 5129 9122K, 9123K, 9822K, 9823K

9800A, 9840A, 9850A, 9852A, 9853A, 9140

9800Q, 9840Q, 9852Q, 9853Q

(restricted to diesel and nonretail gasoline sales)

National Conference of Weights and Measures (NCWM) - Certificate of Compliance (CoC):

Gasboy pumps and dispensers are evaluated by NCWM under the National Type Evaluation Program (NTEP). NCWM has issued the following CoC:

CoC# Product Model # CoC# Product Model # CoC# Product Model #

95-179 Dispenser

95-136 Dispenser 9800 Series 91-057 Controller

9100 Retail Series, 8700 Series, 9700 Series

91-019 Dispenser

9100 Commercial Series

1000 Series FMS, 2000S-CFN Series

California Air Resources Board (CARB):

Executive Order # Product

G-70-52-AM Balance Vapor Recovery G-70-150-AE VaporVac

05-002 Atlas

8700K, 8800K, 9100K, 9200K, 9800K

Patents

Gasboy products are manufactured or sold under one or more of the following US patents:

Dispensers

5,257,720

Point of Sale/Back Office Equipment

D335,673

Trademarks

Non-registered trademarks

Atlas™ Consola™ Infinity™

Registered trademarks

ASTRA Fuel Point Gasboy Keytrol Slimline

Additional US and foreign patents pending.

Additional US and foreign trademarks pending.

Other brand or product names shown may be trademarks or registered trademarks of their respective holders.

Table of Contents

Introduction 1

How to Use Your Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Parts Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

When Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Sheathing, Doors, Bezels 5

Side Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Side Panel Cosmetic Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Top Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Screws - All Top Panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Top Panels - Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Top Panels - Painted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Lower Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Additional Door Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Bezels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Bezel Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Nozzle Boots, Hose Hook, and Internal Hose Retrievers 11

Side-load Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Side-load Electronic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Side-load Activation Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Front-load Nozzle Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Auto-on Nozzle Boot, Reset, and Boot Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Hose Hanger and Hose Retriever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Lights 19

Light and Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Frame Section 21

Weldment Top Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Dispenser Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Upper Frame (Self-contained). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Lower Dispenser Welded Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Lower Frame (Self-contained). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Lower Welded Frame (Self-contained) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Lower Dispenser Frame (Upper Hydraulic Frame) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Hydraulic Area Section 29

Upper Hydraulics - Meter, Manifold, and Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

CFT Meter, Manifold, and Valve Assembly . . . . . . . . . . . . . . . . . . . . . . .29

Fuel Filter Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Meter Gears - Mechanical Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Solenoid Valve Conduit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Lower Hydraulics - Self-contained. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page i

Table of Contents

Lower Hydraulics - Dispenser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Inlet Manifold - TW1-M and Super-Hi Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

9153 and 9853 Satellite Discharge Piping - Dispenser Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

9140K, 9840K Super-Hi Discharge Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Junction Box - Parts, Unit Descriptions, and Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Junction Box Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Junction Box - Unit Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Hand Drive Option - Mechanical Self-contained Pump Models Only . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Meter, Pump, and Motor Section 45

CFT Meter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

GPU Self-contained Pumping Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Self-contained Motors - 8700, 8800, 9100, 9840, 9852/53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Air Gap - 8800, 9100, 9840, 9852/53 49

Air Gap Hardware and CD Module Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Lower Pulser Seal Assembly - 8800, 9840, 9852, 9853. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Retail Front-load Activation Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Software Kits 53

Commercial Electronics Section 55

Commercial Front (Dual Depicted). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Base Electronics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Pulser Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Motor Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Main AC Conduit and Wire Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

DC Conduit and Wire Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Electro-mechanical Totalizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Commercial Printed Circuit Boards 59

Commercial PCBs (Non-Ultra-Hi). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

PCA (CPU and Serial EEPROM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Commercial Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Pulse-out I/F/RS-485 I/F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Displays and Display Panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Display Panel Stop Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Commercial Cables 65

Retail Electronics Section 71

Retail Electronics Assembly - CD Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Card Cage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Pulser Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Motor Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Main AC Conduit and Wire Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

DC Conduit and Wire Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Keypad Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Electro-mechanical Totalizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Page ii PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Table of Contents

Retail Printed Circuit Boards 77

Electronic Retail PCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77

Displays and Display Panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

Display Panel Stop Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

ATC T-Meter Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84

Retail Cables 85

Standard Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

Pulse-out/RS-485 Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91

ATC Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93

Programmable Pump Preset (PPP) Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96

Mechanical Computer and Reset Section 97

Registers, Resets, Linkage, and Conduit - No Electric Keytrol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97

9140K Super-Hi Mechanical - Meter, Differential Gearbox, and Computer. . . . . . . . . . . . . . . . . . . . . .99

Mechanical Computer, Reset, and Pulser with Electrical Keytrol . . . . . . . . . . . . . . . . . . . . . . . . . . . .101

9140 Super-Hi Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101

Single and Dual (Dual Unit Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . .103

Split-twin Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105

Mechanical Pulser Option 109

Single Unit Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109

Single Unit Money . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111

Dual Unit Volume. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112

Dual Unit Money . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114

Super-Hi Volume. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115

Ultra-Hi Frame Section 117

Dispenser Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118

Ultra-Hi Dispenser Lower Hydraulic Upper Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119

Ultra-Hi 9853 KXTW1 Lower Hydraulic Upper Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120

Self-contained Pump Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121

Ultra-Hi Self-contained Lower Hydraulic Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122

Lower Welded Frame - Ultra-Hi (Self-contained) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123

Air Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124

Ultra-Hi Meter and Pulser Section 125

LC Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125

Meter and Pulser Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126

Mechanical Totalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127

Ultra-Hi Hydraulics Section 129

9850K Self-contained Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129

9850KX Single Inlet, Single Discharge Dispenser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133

9850KXTW1 Single Inlet, 9850KXTW2 Dual Inlet, Dual Discharge Dispenser. . . . . . . . . . . . . . . . . .135

Satellite Piping for 9850KTW3 Combo Pump and 9850KXTW3 Combo Dispenser . . . . . . . . . . . . . .137

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page iii

Table of Contents

Ultra-Hi Junction Box and Conduit Section 141

AC Junction Box and Conduit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

DC Junction Box and Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Ultra-Hi Electronics Section 147

Commercial Rear View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

CPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Base Electronics Mounting Platform. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Motor Relay Ultra-Hi. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Ultra-Hi Commercial Printed Circuit Boards 151

Commercial Ultra-Hi PCBs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

PCA (CPU and Serial EEPROM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Pulse-out I/F/RS-485 I/F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Ultra-Hi Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Combo Satellite Control Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

Displays and Display Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Ultra-Hi Display Panel and PCBs - Single and Combo Dual. . . . . . . . . 155

Ultra-Hi Display Panel and PCBs - Dual Side Load . . . . . . . . . . . . . . . 156

Display Panel Stop Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Ultra-Hi Commercial Cables 159

Atlas Kits 165

Parts List Part List-1

Page iv PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

How to Use Your Manual Introduction

Introduction

This manual contains parts information for Gasboy® Atlas™ Series pumps and dispensers. Use

this manual to help identify part names, part numbers, and quantities required in a specific

assembly.

How to Use Your Manual

This manual provides detailed illustrations for Atlas Series pumps and dispensers. Match the

call-out numbers from an illustration to the corresponding table to find information on a part

name, number, and quantity required for that assembly.

Parts Tables

The tables in this manual are set up as follows. Definitions for each column are provided

below.

Item # Description Current Part Previous Part Quantity

1 PCA, Terminal Block Board M00044A001 - 1

• Plastic PCB Standoff, 1/4 inch Q10651-02 - 2

Item #

The Item # column provides digits that match call-outs on the related illustrations.

Description

The Description column provides a detailed name for each part from the illustration. Where

applicable, information such as colors, dimensions, or other details are provided.

Current Part

The Current Part column provides current Gasboy part numbers for each item.

Previous Part

The Previous Part column provides old Gasboy part numbers that are no longer in use on

current models. The previous part numbers are provided to help identify obsolete items that

may still be in the field. Where possible, notes are provided to clarify the difference between

old and new parts.

Note: When substituting an old part for a new part, always check to ensure that parts are

compatible.

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 1

Introduction How to Use Your Manual

Quantity

Quantity is per assembly shown. Quantity per unit will vary depending on unit configuration. Use specification in parts table to obtain fasteners locally . Most kits contain hardware required for installation.

Bulleted Items (Located under Description)

These items are directly related to the previous part number listed. Parts are generally used for mounting or fastening hardware.

When Ordering Parts

Keep the following items in mind when ordering Gilbarco® parts:

Model Number

1 Furnish the model number, date code, and original options. This information is stamped on a

serial plate located on the rail in the lower frame section. See

2 Provide the following information:

Figure 1.

• Part number

• Quantity of the part needed

• Description of part

• Color, graphics, and other details needed for order entry items.

Note: Order entry item: An item that can be ordered individually using its individual part

number (not a part that is available only as part of a kit).

Figure 1: Serial Plate

Unit Type

Options

Serial Number

Page 2 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

How to Use Your Manual Introduction

Model Number

The model number provides information on the configuration and options of the unit.

The serial plate is located in the upper cabinet:

• Mechanical models - On the side of the frame in front of the electric reset.

• Electronic models - On the upper cabinet base plate in front of the display panel.

Date Code

The date code provides the month and year of manufacture. For example, a unit stamped BK

was built in February 2001. Use the chart below as reference to help determine date codes.

Month Codes

A = January E = May J = September

B = February F = June K = October

C = March G = July L = November

D = April H = August M = December

Year Codes

H = 1999

J = 2000 N = 2004 T = 2008

K = 2001 P = 2005 U = 2009

L = 2002 R = 2006 W = 2010

M = 2003 S = 2007 X = 2011

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 3

Introduction How to Use Your Manual

Paint Codes

Certain parts, such as side panels, require paint code information. Use the following paint code information when ordering painted parts.

Paint Color Current Paint Code Previous Paint Code

Gromark White N1 040403 White A0 040433 Agway White N5 040404 Cenex Beige N2 040405 Yellow N8 040398 Orange R1 040412 Red/Orange R2 040414 Standard Red G8 040402 Red N3 040415 Texas Red N7 040409 Esso Blue F8 040451 Light Blue R3 040463 Dark Blue F3 039988 Standard Green N4 040406 Metallic Grey C7 040407 Grey N6 040394 Soyoil Grey N9 040410 Brown R8 040447 Black B0 040401

Serial Number

The serial number identifies the unit, by customer.

Options

This is a list of customer driven options per unit.

Unit Type

The unit type specifies the type of unit, that is, Gasboy Atlas Commercial or Mechanical.

Page 4 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Sheathing, Doors, Bezels

Item # Description Part Number

1 Side Panels Refer to “Single-sided Units” on page 6 and/or “Dual-sided Units” on page 6. 2 Top Panel Refer to “Side Panel Cosmetic Plugs” on page 7. 3 Door Refer to “Lower Doors” on page 8. 4 Bezel Refer to “Bezels” on page 9.

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 5

Sheathing, Doors, Bezels Side Panel

Side Panel

Single-sided Units

All single-sided units feature one blank panel and unit-specific panel as noted in the table below.

Dual-sided Units

All dual sided units feature two unit-specific panels as noted in the table below.

Note: To order painted panels, you must include both the panel numbers and the paint code.

Refer to

All panels are attached to the frame with four 12-24 X 1/2 inch long thread-forming pan head screws.

Stainless Steel Painted Panel Description MODELS 9140, 9840, AND 9850 SUPER-HI

M06485B001 M06485B101 Standard Blank Panel M06485B002 M06485B102 Pump, Electronic Side-load M06485B003 M06485B103 Pump, Front-load M06485B004 M06485B104 Pump Auto-on w/Keypad, Side-load M06485B005 M06485B105 Pump, Auto-on, Side-load M06485B006 M06485B106 Pump, Mechanical M06485B007 M06485B107 Dispenser, Electronic Side-load M06485B008 M06485B108 Dispenser, Front-load M06485B009 M06485B109 Dispenser, Auto-on w/Keypad, Side-load M06485B010 M06485B110 Dispenser, Auto-on, Side-load M06485B011 M06485B111 Dispenser, Mechanical

MODELS 8753KX, 8853KX, 9153KX, AND 9853KX HIGH FLOW WITH SATELLITE CONNECTIONS

M06485B001 M06485B101 Standard Blank Panel M06487B006 M06487B106 Dispenser, Electronic Side-load w/Satellite Piping M06487B007 M06487B107 Dispenser, Front-load w/Satellite Piping M06487B008 M06487B108 Dispenser, Auto-on w/Keypad, Side-load, w/Satellite Piping M06487B009 M06487B109 Dispenser, Auto-on, Side-load, w/Satellite Piping M06487B010 M06487B110 Dispenser, Mechanical

MODELS 9140, 9840, AND 9850 SUPER-HI AND ULTRA-HI FLOW

M06486B001 M06486B101 Super-Hi Blank Panel M06486B002 M06486B102 Super-Hi Flow, Electronic Side-load, Pump or Dispenser M06486B003 M06486B103 Super-Hi Flow, Front-load, Pump or Dispenser M06486B004 M06486B104 Super-Hi Flow, Auto-on w/Keypad, Side-load, Pump or

M06486B005 M06486B105 Super-Hi Flow, Auto-on Side Load, Pump or Dispenser M06486B006 M06486B106 Super-Hi Flow, Mechanical Pump or Dispenser M06486B008 M06486B108 Ultra-Hi Flow, Side-load, Pump or Dispenser M06486B009 M06486B109 Ultra-Hi Flow, Front-load, Pump or Dispenser

“Paint Codes” on page 4.

™

AND ULTRA-HI™ FLOW

Dispenser

Page 6 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Top Panels Sheathing, Doors, Bezels

Side Panel Cosmetic Plugs

Note: Side panels have holes for all options offered on the specific model noted in the side

panel table above. These kits contain plugs to cover un-used holes. Quantities are one per panel.

Kit Number Description

Panel Plug Kit, Standard -flow and High-flow Models

M06506K001

Panel Plug Kit, Super-Hi Flow Models Panel Plug Kit, Ultra-Hi Flow Models

Top Panels

Each top panel uses four screws, as shown in the first table below. Use the following tables to

select the appropriate top panel for your unit.

Screws - All Top Panels

Part Description Current Part Previous Part Quantity

Screw, Thread Forming Pan M6

- 4 per panel

Top Panels - Stainless Steel

Unit Description Part Description Current Part Previous Part Quantity

Standard Electronic and Mechanical Units (Stainless Steel)

Electronic Units with TopKat™ Option (Stainless Steel)

Mechanical One-sided Units with Electrical Keytrol Option (Stainless Steel) Mechanical Dual-sided Units with Electrical Keytrol Option (Stainless Steel)

Top Sheath - Standard (Stainless Steel)

Top Sheath - TopKat (Stainless Steel) M04887B002 - 1 per unit

Top Sheath - Electrical Keytrol, Single (Stainless Steel) Top Sheath - Electrical Keytrol, Dual (Stainless Steel)

M04887B001 - 1 per unit

M04887B003 - 1 per unit

M04887B004 - 1 per unit

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 7

Sheathing, Doors, Bezels Lower Doors

Top Panels - Painted

Note: T o order a painted panel, you must include the part number and the paint code. Refer to

“Paint Codes” on page 4.

Unit Description Part Description Current Part Previous Part Quantity

Standard Electronic and Mechanical Units (Painted) Top Sheath - Standard (Painted) M04887B011 - 1 per unit Electronic units with TopKat option (Painted) Top Sheath - TopKat (Painted) M04887B012 - 1 per unit Mechanical One- sided Units with Electrical Keytrol Option (Painted) Mechanical Dual-sided Units with Electrical Keytrol Option (Painted)

Top Sheath - Electrical Keytrol, Single (Painted)

Top Sheath - Electrical Keytrol, Dual (Painted)

M04887B013 - 1 per unit

M04887B014 - 1 per unit

Lower Doors

Select appropriate door or door part for your unit from the table below.

Note: All units have two doors

Unit Description Door Description Part Number Quantity per Unit

Mechanical Model Lower, Stainless Steel M06715B001 2

Lower Panel, Painted M06715B101 2

Electronic Model, Side-load Lower Panel, Stainless Steel M06715B002 2

Lower Panel, Painted M06715B102 2

Electronic Model, Front-load Single-sided Lower Panel w/Boot cutout, Stainless Steel M06715B003 1

Lower Panel, No Cutout, Stainless Steel M06715B002 1 Lower Panel w/Boot cutout, Painted M06715B103 1 Lower Panel, No Cutout, Painted M06715B102 1

Electronic Model, Front-load Dual-sided Lower Pane, Stainless Steel M06715B003 2

Lower Panel, Painted M06715B103 2

Note: All Electronic models using the above doors must also have two Rain Guard Air Gap

Baffle Plates M06690B001. Refer to “Air Gap Hardware and CD Module Housing” on

page 49.

Additional Door Parts

Part Description Part Number Quantity per Door

Nozzle Boot Cover, Stainless Steel (Front-load only) M04832B001 1 Nozzle Boot Cover, Painted (Front-load only) M04832B101 1 Panel Lock and Key Kit K34673 1

Page 8 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Bezels Sheathing, Doors, Bezels

Bezels

Bezel Assembly (M08400A001)

Bezel Parts

Refer to the following table for bezel parts.

Item # Part Description Where Used Current Part Previous Part Quantity

Bezel Assembly All M08400A001 - 1 per bezel

Dial Face Graphic All See Note 1 - 1 per bezel

Brand Panel Graphic All See Note 2 - 1 per bezel

Notes:1) To specify Dial Face graphic, the unit model number and unit of measure must be

provided.

2) T o specify the Brand Panel graphic, the description of the brand and the color of print must be provided.

3) A wiper gasket, M08340B001 (see the figure on page 10), is used to seal the top inner edge of the bezel, to prevent water leaks. Detail B, in the figure shows this gasket. It is attached by the two screws that attach the metal top cover.

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 9

Sheathing, Doors, Bezels Bezels

Detail B

Detail A

Item # Part Description Current Part Previous Part Quantity

Seal, Bezel Top M08340B001 - 2

Screw, THD FRM PH, 12-24 (Silver Painted Head) M04287B001 - 4

Gasket, Upper Housing Side M05095B001 - 4

Gasket 1/4 X 1/2 X 3.15 Q11899-08 - 4

Gasket 1/4 X 1/2 X 25.7 Q11899-08 - 2

Gasket 1/4 X 1/2 X 1 Q11899-08 - 4

3M Metal Sealant END-1456 - As Required

Page 10 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Side-load Mechanical Nozzle Boots, Hose Hook, and Internal Hose Retrievers

Nozzle Boots, Hose Hook, and Internal Hose Retrievers

Side-load Mechanical

8, 9

1, 2

6, 7

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 11

Nozzle Boots, Hose Hook, and Internal Hose Retrievers Side-load Electro nic

Side-load Electronic

8, 9

6, 7

1, 2

Refer to the following table for Side-load Boot Parts.

Item # Part Description Used On Current Part Previous Part Quantity

1 Boot-Noz;98A,88B/D (MACH) STD Electronic 003338 - 1

Boot-Noz;88B/D VR (MACH) Electronic Vapor 003336 - 1 Nozzle Boot Machined STD Mechanical M05142B001 - 1

Boot, Nozzle Mechanical Vapor M05632B001 - 1 2 Gasket-Nozzle Boot All 026850 - 1 3 Screw TPT Phil FL HD 8-32 All Q13399-03 - 4 4 Nozzle Hook All M05574B001 - 1 5 Lever Cntl 8800B/D (MACH) Electronic 003347 - 1

Lever Cntrl (Plastic) 87E/ Mechanical 003354 - 1 6 Stop-eccentric Plastic All M07990B001 - 2 7 Screw SCK HD Cap Metric All M04973B006 - 4 8 Grommett, 1.500 OD X 0.875 All N15941-44 - 1 9 Pin Roll P/N SZ-125-1.375 All 042657 - 1

10 Plug Snap IN TW Fastex Electronic 047210 - 1

Page 12 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Side-load Activation Assembly Nozzle Boots, Hose Hook, and Internal Hose Retrievers

Side-load Activation Assembly

Item # Part Description Current Part Previous Part Quantity

Assembly, Electronic Reset M04623A001 - 1

1 • Assembly, Reset Cam M05295A001 - 1 2 • Assembly, Reset Switch Bracket - 9800Q M04617A001 - 1 3 • Bearing, Nyliner Type 7, 1/2’ Shaft 011958 - 1 4 • Bolt Hex Hd Finished 5/16 - 18 X 0.62 K51194 - 2 5 • Nut, Metric, Hex Serrd Flg (M8) M00414B003 - 2 6 • Pin Collar Delrin 042912 - 2 7 • Pin, Spirol 0125 X 1.375 042657 - 1 8 • Post, Spring Retainer M08220B002 - 1

9 • Screw PPHD Machine 4-40 X 1.25 Q11270-28 - 2 10 • Shaft, Start 054447 - 1 11 • Shaft, Start Bearing 003184 - 1

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 13

Nozzle Boots, Hose Hook, and Internal Hose Retrievers Front-load Nozzle Boot

Item # Part Description Current Part Previous Part Quantity

12 • Spacer, Nylon 0.115 1d X 0.312 od X 0.562 013190 - 2 13 • Spring, Handle 029363 - 1 14 • Switch Magnetic Reed Q12514-10 - 1 15 • Truarc Retaining Ring K76238-20 - 2 16 • Lock Washer, 5/16 PL K73278-28 - 2 17 • Washer, Brass 067109 - 2 18 • Washer, Wave Bearing Loading 068951 - 1

Front-load Nozzle Boot

Refer to the following table for Front-load Nozzle Boot Parts.

Item # Part Description Current Part Previous Part Quantity

Assembly, Front-load Nozzle Boot M04827A001 - 1

1 • Assembly. Nozzle Boot W03879-G1 - 1 2 • Bracket, Nozzle Boot Mounting M04826B001 - 1 3 • Bracket, Nozzle Boot Mounting M04829B001 - 1 4 • Bracket, Nozzle Boot Mounting M04829B002 - 1 5 • Bracket, Switch Mounting M05314B001 - 1 6 • Screw, 6-32 X 3/8 Panhead Q11769-15 - 2 7 • Screw, T8, Hex Washer HD M6 X 12 K85736-51 - 10 8 • Sensor Assembly - Nozzle Boot C04243 - 1

Page 14 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Auto-on Nozzle Boot, Reset, and Boot Cover Nozzle Boots, Hose Hook, and Internal Hose Retrievers

Auto-on Nozzle Boot, Reset, and Boot Cover

Item # Part Description Current Part Previous Part Quantity

1 Flap, Nozzle Boot N23687-01 - 1 2 Nozzle Boot R20269-01 - 1 3 Bracket, Nozzle Support M04639B001 - 1 4 Assembly Cam and Shaft Nozzle Boot N23693-G1 - 1 5 Switch Magnetic Reed Q12514-10 - 1 6 Switch Magnetic Reed Q12514-05 - 1 7 Rivet Pop Q10084-16 - 2 8 Washer, Flat 0.328 X 0.562 X 0.0299 N16599-45 - 1 9 Washer, Ext Th Fh #6 X 0.020 K50411-38 - 2

10 Retaining, Meter K76238-37 - 1 11 Washer, Flat 0.328 X 0.687 X 0.026 N16599-71 - 1 12 Screw, Phil Flhd Metric M5 X 12 M05825B001 - 2 13 Nut, Metric, Hex Serrd Flg (M6) M00414B002 - 7 14 Nozzle Hook M05574B001 - 1

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 15

Nozzle Boots, Hose Hook, and Internal Hose Retrievers Hose Hanger and Hose Retriever

Item # Part Description Current Part Previous Part Quantity

15 82 Degree Flat Head Machine Screw K78552-21 - 2 16 Flat Head Metric Tamper Resistant M05629B013 - 2 17 Hex Nut 8-32 Unc-28 Stl Zn Pl Q12068-03 - 2 18 Assembly, Nozzle Boot Cover M04641A003 - 1 19 Gasket, Nozzle Boot, Auto M05627B001 - 1 20 Nut, Metric, Hex w/Ext M4 Blue Q12885-05 - 2 21 Spring K89852 - 1

Hose Hanger and Hose Retriever

Hose Hanger Option

Item # Part Description Current Part Previous Part Quantity

1 Hook-hose; 9100 003740 - 1 2 Screw - - 2

Internal Hose Retriever - 5/8-inch

Item # Part Description Current Part Previous Part Quantity

1 Stud Metric Clinch Q12887-48 - 1 2 Bracket, Hose Retriever M04752B001 - 1 3 Nut, Metric M8 Serrated M00414B003 - 1 4 Retriever and Cable Assembly N20545-02 - 1 5 Grommet Hose Cable 45 Degrees R18453-01 - 1 6 Nut, Hex 1/4-20 K01941 - 1 7 Clamp, Hose (Inner Half) N18319-03 - 2 8 Nut, Hex Q12068-05 - 1

9 Clamp, Hose, and Cable N18320-21 - 2 10 Ring, Retaining K85573-01 - 1 11 End Cable Block K86055-01 - 1 12 Tie Clamp Q13641-01 - 1 13 Screw Cap OV Flst 1/4-20 K04585 - 1 14 Washer K50411-25 - 1

Page 16 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Hose Hanger and Hose Retriever Nozzle Boots, Hose Ho ok, and Internal Hose Retrievers

Internal Hose Retriever - 3/4-inch

Item # Part Description Current Part Previous Part Quantity

1 Assembly, Retriever, and Cable N20545-02 - 1 2 Grommet Hose Cable 45 Degrees R18453-01 - 1 3 Nut, Hex 1/4-20 K01941 - 1 4 Clamp, Hose (Inner Half) 3 N18319-03 - 2 5 Nut Hex Keps w/Ext LW 4 Q12068-05 - 1 6 Clamp, Hose, and Cable N18320-21 - 2 7 Ring, Retaining K85573-01 - 1 8 End Cable Block K86055-01 - 1

9 Tie Clamp Q13641-01 - 1 10 Screw Cap OV Flst 1/4-20 K04585 - 1 11 Washer Lock Internal TH 1/4 X 0.018 K50411-25 - 1

Internal Hose Retriever - 1-inch

Item # Part Description Current Part Previous Part Quantity

1 Assembly, Retriever, and Cable N20545-02 - 1

2 Grommet Hose Cable 45 Degrees R18453-01 - 1

3 Nut, Hex 1/4-20 K01941 - 1

4 Screw Phl Pnh 10-32 X 0.50 Q11270-174 - 1

5 Nut, Screw, Clamp, Hose K75766 - 1

6 Adapter Cable K85940 - 1

7 Assembly, Hose Clamp 1-1/2” N15680-01 - 1

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 17

Nozzle Boots, Hose Hook, and Internal Hose Retrievers Hose Hanger and Hose Retriever

This page is intentionally left blank.

Page 18 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Light and Ballast Lights

Lights

Light and Ballast

Item # Part Description Current Part Previous Part Quantity

1 Assembly, Ballast and Two Lamp M04890A001 - 1 2 Fluorescent Lamp Q10557-01 - 2 3 Light Bracket M04813B001 - 2

Note: The Light Bracket is part of the welded cover.

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 19

Lights Light and Ballast

This page is intentionally left blank.

Page 20 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Weldment Top Housing Assembly Frame Section

Frame Section

Weldment Top Housing Assembly

Item # Part Description Current Part Previous Part Quantity

1 Weldment Top Housing Assembly M08909A001 - 1

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 21

Frame Section Dispenser Frame

Dispenser Frame

Note: Units built prior to 12/11/2008.

Item # Part Description Current Part Previous Part Quantity

1 Lower Frame Column M06628A001 - 2 2 Base Rail Frame M04460B001 - 4 3 Column Cross Bracket M04251B001 - 4 4 Lock Plate Bracket M04774A001 - 2 5 Dispenser Inlet Rail (Dispenser only) M05645B001 - 1 6 • Screw (M8 X 18) - - 28 7 • Nut (M8 Serrated) - - 4

8 Brace, Frame M06733B001 - 2

Page 22 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

Upper Frame (Self-contained) Frame Section

Upper Frame (Self-contained)

Note: Units built prior to 12/11/2008.

Item # Part Description Current Part Previous Part Quantity

1 Lower Frame Column M06628A001 - 2

2 Base Rail Frame M04460B001 - 2

3 Column Cross Bracket M04251B001 - 2

4 Lock Plate Bracket M04774A001 - 2

5 • Screw (M8 X 18) - - 28

6 • Nut (M8 Serrated) - - 4

7 Brace, Frame M06733B001 - 2

PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010 Page 23

Frame Section Lower Dispenser Welded Frame

Lower Dispenser Welded Frame

Note: Units built after 12/11/2008.

Item # Part Description Current Part Previous Part Quantity

1 Assy, Frame Weldment M08928A002 - 1

Page 24 PT-1949D Gasboy Atlas™ Pump and Dispenser Illustrated Parts Manual · March 2010

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