Gasboy 9852K User Manual

Introduction

Purpose

This manual provides instructions for installing the Direct Pulse Out Interface Board (M13949A001), which allows the pumps/dispensers to use both RS-485 and pulse out interfaces for Atlas board will only work with the Atlas 9852K or 9853K models and will not work with any other model. This pulse output provides a DC output to indicate the quantity dispensed. The pulse rate can be configured by a jumper setting for the rates of 1, 10, 100, 250, or 500 pulses per gallon.

MDE-5151

Direct Pulse Out Option Installation Instructions

for Atlas™ 9852K/9853K Pumps/Dispensers

March 2014

™

9852K and 9853K pumps/dispensers. This direct pulse out interface

The output is an open collector transistor output capable of sinking up to 100 mi voltages up to 24 VDC. The DC ground for the circuit comes from the Fuel Management System (FMS). Since the transistor switches between ground and high-impedance, the installer must provide a voltage reference when the transistor is in the high-impedance state. This reference voltage is provided by a pull-up resistor installed at the FMS between the pulser input and the reference voltage. The value of this resistor is calculated based on the voltage and current requirements of the FMS pulser circuit.

Topic Page

Introduction 1 Important Safety Information 3 Before You Begin 5 Installing Direct Pulse Out Interface Board 6

Required Tools

Following tools are required for installing the direct pulse out interface board for the Atlas 9852K and 9853K pumps/dispensers:

• Phillips

•Pliers

Screwdriver

lliamps DC at

Abbreviations and Acronyms

Term Description

CPU Central Processing Unit ESD Electrostatic Discharge FMS Fuel Management System

GOLD Gilbarco J-box Junction Box OSHA Occupational Safety and Health Administration

Online Documentation

Page 2 MDE-5151 Direct Pulse Out Option Installation Instructions for Atlas™ 9852K/9853K Pumps/Dispensers · March 2014

Important Safety Information

The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s station WILL NOT shut off electrical power to the  pump/dispenser. This means that even if you activate these stops, fuel may continue to flow uncontrolled. You must use the TOTAL ELECTRICAL  SHUT-OFF in the case of an emergency and not the console’s ALL STOP and PUMP STOP or similar keys.

WARNING

Notes: 1) Save this Important Safety Information section

in a readily accessible location.

2) Although DEF is non-flammable, Diesel is flammable. Therefore, for DEF cabinets that are attached to Diesel dispensers, follow all the notes in this section that pertain to flammable fuels.

This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precautions for your task will be found. Fire, explosion, electrical shock or pressure release could occur and cause death or serious in jury, if these safe service procedures are not followed.

Preliminary Precautions

You are working in a potentially dangerous environment of flammable fuels, vapors, and high voltage or pressures. Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or service this equipment.

Emergency Total Electrical Shut-Off

The first and most important information you must know is how to stop all fuel flow to the pump/dispenser and island. Locate the switch or circuit breakers that shut off all power to all fueling equipment, dispensing devices, and Submerged Turbine Pumps (STPs).

Important Safety Information

Read the Manual

Read, understand and follow this manual and an y other labels or related materials supplied with this equipment. If you do not understand a procedure, call a Gasboy Authorized Serv ice Contractor or call the Gasboy Service Center at  1-800-444-5529. It is imperative to your safety and the safety of others to understand the procedures before beginning work.

Follow the Regulations

Applicable information is available in National Fire Protection Association (NFPA) 30A; Code for Motor Fuel Dispensing

Facilities and Repair Garages, NFPA 70; National Electrical Code (NEC), Occupational Safety and Health Administration

(OSHA) regulations and federal, state, and local codes. All these regulations must be followed. Failure to install, inspect, maintain or service this equipment in accordan ce with these codes, regulations and standards may lead to legal ci tations with penalties or affect the safe use and operation of the equipment.

Replacement Parts

Use only genuine Gasboy replacement p art s and re trofit kits on your pump/dispenser. Using parts other than genuine Gasboy replacement parts could create a safety hazard and violate local regulations.

Safety Symbols and Warning Words

This section provides important information about warning symbols and boxes.

Alert Symbol

Total Electrical Shut-Off Before Access

Any procedure that requires access to electrical component s or the electronics of the dispenser requires total electric al sh ut off of that unit. Understand the function and location of this switch or circuit breaker before inspecting, installing, maintaining, or servicing Gasboy equipment.

Evacuating, Barricading and Shutting Off

Any procedure that requires access to the pump/dispenser or STPs requires the following actions:

• An evacuation of all unauthorized persons and vehicles from the work area

• Use of safety tape, cones o r ba rricades at the affected  unit(s)

• A total electrical shut-off of the affected unit(s)

MDE-5151 Direct Pulse Out Option Installation Instructions for Atlas™ 9852K/9853K Pumps/Dispensers · March 2014 Page 3

This safety alert symbol is used in this manual and on

warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazards. Obey safety directives that follow this symbol to avoid possible injury or death.

Signal Words

These signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions below must be followed to prevent death, injury or damage to the equipment:

DANGER: Alerts you to a hazard or unsafe practice

which will result in death or serious injury.

WARNING: Alerts you to a hazard or unsafe practice

that could result in death or serious injury.

CAUTION with Alert symbol: Designates a hazard or

unsafe practice which may re sult in minor injury.

CAUTION without Alert symbol: Designates a hazard

or unsafe practice which may result in property or equipment damage.

Working With Fuels and Electrical Energy

Prevent Explosions and Fires

Fuels and their vapors will explode or burn, if ignited. Spilled or leaking fuels cause vapors. Even filling customer tanks will cause potentially dangerous vapors in the vicinity of the dispenser or island.

DEF is non-flammable. Therefore, explosion and fire safety warnings do not apply to DEF lines.

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Gasboy 9852K User Manual

Introduction

Purpose

Table of Contents

Required Tools

Related Documents

Abbreviations and Acronyms

Important Safety Information