Gasboy 9820K User Manual

Introduction

Purpose

This manual provides instructions for the installation of 9820K Totalizer Kits - M07091K001 (Gallon) and M07091K002 (Liter). Ensure that you read and follow all warnings and safeguards that are outlined in the

Topic Page

Introduction 1 Purpose 1 Table of Contents 1 Required Tools 1 Parts List 2 Warranty 2 Important Safety Information 3 Installation of the 9820K Totalizer Kit 5

MDE-4617

9820K Totalizer Kit Installation Instructions

December 2006

“Important Safety Information” section on page 3.

Required Tools

The following tools are required for the installation of 9820K Totalizer Kits:

• Phillips® screwdriver

• Straight blade screwdriver

• 7 mm wrench

• 13 mm wrench

• Needle-nosed pliers

MDE-4617 9820K Totalizer Kit Installation Instructions • December 2006 Page 1

Introduction

Parts List

The following table lists the parts included in 9820K Totalizer Kits.

Item Description Part Number Quantity

Gallon Totalizer Kit

M07091K001

1 Totalizer Mounting Bracket 015113 1 0 2 Metric Flange Nut M0414B005 0 1 3 9-digit Counter-clockwise Gallon

Odometer

4 9-digit Counter-clockwise Liter

Odometer 5 Cable Assembly, Drive 9/Dig.Tot 017365 1 1 6 7 Screw MH PNH PHL 6-32X Q11270-36 0 1 8 Pin Cotter 3/64 X 1/2 STL K02137-29 1 1 9 Instr-Tot Kit 9820, FLD/FA 031903 1 1 10 Tie Cable Q10178-01 1 1 11 Assembly, Bracket AST Totalizer M06737A001 1 1 12 Screw, Metric M8 X 18 M00417B009 2 2 13 Tie Cable Q10178-02 2 2

Spirol® Pin .062 X .500

039824 1 0

038925 0 1

Q10038-29 1 0

Liter Totalizer Kit

M07091K002

Warranty

For information on warranty , refer to MDE-4255 Gasboy®’s Warranty Policy Statement regarding spare parts. If you have any warranty-related questions, contact Gasboy’s Warranty Department at its Greensboro location.

Page 2 MDE-4617 9820K Totalizer Kit Installation Instructions • December 2006

Important Safety Information

This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precautions for your task will be found. Fire, explosion, electrical shock or pressure release could occur and cause death or serious injury if these safe service procedures are not followed.

Preliminary Precautions

You are working in a potentially dange rous environment of flammable fuels, vapors, and high voltage or pressures. Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or service this equipment.

Important Safety Information

Read the Manual

Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand a procedure, call a Gasboy Authorized Service Contractor or call the Gasboy Service Center at 1800-444-5529. It is imperative to your safety and the safety of others to understand the procedures before beginning work.

Follow the Regulations

There is applicable information in NFPA 30A; Automotive and Marine Service Code, NFPA 70; National Electrical Code (NEC),

OSHA regulations and federal, state, and local codes which must be followed. Failure to install, inspect, maintain or service this equipment in accordance with these codes, regulations and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment.

Emergency Total Electrical Shut-Off

The first and most important information you must know is how to stop all fuel flow to the pump and island. Locate the switch or circuit breakers that shut-off all power to all fueling equipment, dispensing devices, and submerged turbine pumps (STPs).

WARNING

The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s station WILL NOT shut off electrical power to the pump/dispenser.

Total Electrical Shut-Off Before Access

Any procedure requiring access to electrical components or the electronics of the dispenser requires total electrical shutoff of that unit. Know the function and location of this switch or circuit breaker before inspecting, installing, maintaining, or servicing Gasboy equipment.

Evacuation, Barricading and Shut-Off

Any procedures requiring accessing the pump/dispenser or STPs requires the following three actions:

This means that even if you activate these stops, fuel may continue to flow uncontrolled.

You must use the TOTAL ELECTRICAL SHUTOFF in the case of an emergency and not only these cashier station “stops.”

Replacement Parts

Use only genuine Gasboy replacement parts and retrofit kits on your pump/dispenser. Using parts other than genuine Gasboy replacement parts could create a safety hazard and violate local regulations.

Safety Symbols and Warning Words

This section provides important information about warning symbols and boxes. Alert Symbol

This safety alert symbol is used in this manual and on warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazards. Obey safety directives that follow this symbol to avoid possible injury or death.

Signal Words

These signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions that follow must be followed to prevent death, injury or damage to the equipme nt

DANGER - This signal word is used to alert you to a

hazard to unsafe practice which will result in death or serious injury WARNING - This alerts you to a hazard or unsafe

practice that could result in death or serious injury. CAUTION with Alert symbol - This signal word

designates a hazard or unsafe practice which may result in minor injury . CAUTION without Alert symbol - When used by itself, CAUTION designates a hazard or unsafe practice which may result in property or equipment damage.

- An evacuation of all unauthorized persons and vehicles using safety tape, cones or barricades to the effected units

- A total electrical shut-off of that unit

MDE-4617 9820K Totalizer Kit Installation Instructions • December 2006 Page 3

Working With Fuels and Electrical Energy

Prevent Explosions and Fires

Fuels and their vapors will become explosive if ignited. Spilled or leaking fuels cause vapors. Even filling customer tanks will cause explosive vapors in the vicinity of dispenser or island.

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