Gasboy 9820 User Manual

Introduction

Purpose

This document provides installation instructions for the Gasboy® 9820 Pump Interface Kit.

Table of Contents

Topic Page
MDE-4864
Gasboy® 9820 Pump Interface Kit
Installation Instructions
October 2009
3 5 8

Required Tools

The following tools are required for the installation of the kit.

Parts List

The following table lists the parts included in this kit.
• Standard Screwdriver
• Phillips® Screwdriver
Sl. No. Description Part Number Quantity
1 Pump I/F PCB M06587A001 1 2 Standoff, M/F 6-32 3/4” C08381 2 3 Washer, #6 External Tooth 068843 2 4 Screw, 6-32 X 3/8” Q12083-13 2 5 Cable Assy, Comm. TB C06678 1 6 Screw, 8-32 X 5/8” Q11270-55 2 7 Washer, #8 Spring Lock K73278-33 2
MDE-4864 Gasboy® 9820 Pump Interface Kit Installation Instructions · October 2009 Page 1
Introduction

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Document Number
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Abbreviations and Acronyms

Term Description
NFPA National Fire Protection Association PCB Printed Circuit Board

Warranty

For information on warranty, refer to MDE-4255 Gasboy’s Warranty Policy Statement. If you have any warranty-related questions, contact Gasboy’s W arranty Department at its Greensboro location.
Gasboy Atlas Pumps/Dispensers
Page 2 MDE-4864 Gasboy® 9820 Pump Interface Kit Installation Instructions · October 2009

Important Safety Information

This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable se cti on s in th is manual, where additional hazards and safety precautions for your task will be found. Fire, explosion, electrical shock or pressure release could occur and cause death or serious injury, if these safe service procedures are not followed.
Preliminary Precautions
You are working in a potentially dangerous environment of flammable fuels, vapors, and high voltage or pressures. Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or service this equipment.
Emergency Total Electrical Shut-Off
The first and most important information you must know is how to stop all fuel flow to the pump/dispenser and island. Locate the switch or circuit breakers that shut off all power to all fueling equipment, dispensing devices, and Submerged Turbine Pumps (STPs).
!
WARNING
!
The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s station WILL NOT shut off electrical po wer to th e pump/ dispenser. This means that even if you activate these stops, fuel may continue to flow uncontrolled.
Important Safety Information
Read the Manual
Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand a procedure, call a Gasboy Authorized Service Contractor or call the Gasboy Service Center at 1­800-444-5529. It is imperative to your safety and the safety of others to understand the procedures before beginning work.
Follow the Regulations
Applicable information is available in National Fire Protection Association (NFPA) 30A; Code for Motor Fuel Dispensing
Facilities and Repair Garages, NFPA 70; National Electrical Code (NEC), Occupational Safety and Hazard Association
(OSHA) regulations and federal, state, and local codes. All these regulations must be followed. Failure to install, inspect, maintain or service this equipment in accordance with these codes, regulations and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment.
Replacement Parts
Use only genuine Gasboy replacement parts and retrofit kits on your pump/dispenser. Using parts other than genuine Gasboy replacement parts could create a safety hazard and violate local regulations.
Safety Symbols and Warning Words
This section provides important information about warning symbols and boxes.
Alert Symbol
You must use the TOTAL ELECTRICAL SHUT­OFF in the case of an emergency and not the consoles ALL STOP and PUMP STOP or similar keys.
Total Electrical Shut-Off Before Access
Any procedure that requires access to electrical components or the electronics of the dispenser requires total electrical shut off of that unit. Understand the function and location of this switch or circuit breaker before inspecting, installing, maintaining, or servicing Gasboy equipment.
Evacuating, Barricading and Shutting Off
Any procedure that requires access to the pump/dispenser or STPs requires the following actions:
• An evacuation of all unauthorized persons and vehicl es from the work area
• Use of safety tape, cones or barricades at the affected unit(s)
• A total electrical shut-off of the affected unit(s)
This safety alert symbol is used in this manual and
on warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazards. Obey safety directives that follow this symbol to avoid possible injury or death.
Signal Words
These signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions below must be followed to prevent death, injury or damage to the equipment:
DANGER: Alerts you to a hazard or unsafe practice
!
which will result in death or serious injury. WARNING: Alerts you to a hazard or unsafe practice
!
that could result in death or serious injury. CAUTION with Alert symbol: Designates a hazard or
!
unsafe practice which may result in minor injury. CAUTION without Alert symbol: Designates a hazard or unsafe practice which may result in property or equipment damage.
Working With Fuels and Electrical Energy
Prevent Explosions and Fires
Fuels and their vapors will explode or burn, if ignited. Spilled or leaking fuels cause vapors. Even filling customer tanks will cause potentially dangerous vapors in the vicinity of the dispenser or island.
MDE-4864 Gasboy® 9820 Pump Interface Kit Installation Instructions · October 2009 Page 3
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