Gasboy 9820 User Manual

Introduction

Purpose

This document provides installation instructions for the Gasboy® 9820 Pump Interface Kit.

Topic Page

Introduction 1 Important Safety Information Installation of the Gasboy 9820 Pump Interface Kit Pulse-out I/F Board (M06587A001) Jumper Settings

MDE-4864

Gasboy® 9820 Pump Interface Kit

Installation Instructions

October 2009

3 5 8

Required Tools

The following tools are required for the installation of the kit.

Parts List

The following table lists the parts included in this kit.

• Standard Screwdriver

• Phillips® Screwdriver

Sl. No. Description Part Number Quantity

1 Pump I/F PCB M06587A001 1 2 Standoff, M/F 6-32 3/4” C08381 2 3 Washer, #6 External Tooth 068843 2 4 Screw, 6-32 X 3/8” Q12083-13 2 5 Cable Assy, Comm. TB C06678 1 6 Screw, 8-32 X 5/8” Q11270-55 2 7 Washer, #8 Spring Lock K73278-33 2

MDE-4864 Gasboy® 9820 Pump Interface Kit Installation Instructions · October 2009 Page 1

Introduction

Abbreviations and Acronyms

Term Description

NFPA National Fire Protection Association PCB Printed Circuit Board

Warranty

For information on warranty, refer to MDE-4255 Gasboy’s Warranty Policy Statement. If you have any warranty-related questions, contact Gasboy’s W arranty Department at its Greensboro location.

Gasboy Atlas Pumps/Dispensers

Page 2 MDE-4864 Gasboy® 9820 Pump Interface Kit Installation Instructions · October 2009

Important Safety Information

This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable se cti on s in th is manual, where additional hazards and safety precautions for your task will be found. Fire, explosion, electrical shock or pressure release could occur and cause death or serious injury, if these safe service procedures are not followed.

Preliminary Precautions

You are working in a potentially dangerous environment of flammable fuels, vapors, and high voltage or pressures. Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or service this equipment.

Emergency Total Electrical Shut-Off

The first and most important information you must know is how to stop all fuel flow to the pump/dispenser and island. Locate the switch or circuit breakers that shut off all power to all fueling equipment, dispensing devices, and Submerged Turbine Pumps (STPs).

WARNING

The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s station WILL NOT shut off electrical po wer to th e pump/ dispenser. This means that even if you activate these stops, fuel may continue to flow uncontrolled.

Important Safety Information

Read the Manual

Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand a procedure, call a Gasboy Authorized Service Contractor or call the Gasboy Service Center at 1800-444-5529. It is imperative to your safety and the safety of others to understand the procedures before beginning work.

Follow the Regulations

Applicable information is available in National Fire Protection Association (NFPA) 30A; Code for Motor Fuel Dispensing

Facilities and Repair Garages, NFPA 70; National Electrical Code (NEC), Occupational Safety and Hazard Association

(OSHA) regulations and federal, state, and local codes. All these regulations must be followed. Failure to install, inspect, maintain or service this equipment in accordance with these codes, regulations and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment.

Replacement Parts

Use only genuine Gasboy replacement parts and retrofit kits on your pump/dispenser. Using parts other than genuine Gasboy replacement parts could create a safety hazard and violate local regulations.

Safety Symbols and Warning Words

This section provides important information about warning symbols and boxes.

Alert Symbol

You must use the TOTAL ELECTRICAL SHUTOFF in the case of an emergency and not the console’s ALL STOP and PUMP STOP or similar keys.

Total Electrical Shut-Off Before Access

Any procedure that requires access to electrical components or the electronics of the dispenser requires total electrical shut off of that unit. Understand the function and location of this switch or circuit breaker before inspecting, installing, maintaining, or servicing Gasboy equipment.

Evacuating, Barricading and Shutting Off

Any procedure that requires access to the pump/dispenser or STPs requires the following actions:

• An evacuation of all unauthorized persons and vehicl es from the work area

• Use of safety tape, cones or barricades at the affected unit(s)

• A total electrical shut-off of the affected unit(s)

This safety alert symbol is used in this manual and

on warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazards. Obey safety directives that follow this symbol to avoid possible injury or death.

Signal Words

These signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions below must be followed to prevent death, injury or damage to the equipment:

DANGER: Alerts you to a hazard or unsafe practice

which will result in death or serious injury. WARNING: Alerts you to a hazard or unsafe practice

that could result in death or serious injury. CAUTION with Alert symbol: Designates a hazard or

unsafe practice which may result in minor injury. CAUTION without Alert symbol: Designates a hazard or unsafe practice which may result in property or equipment damage.

Working With Fuels and Electrical Energy

Prevent Explosions and Fires

Fuels and their vapors will explode or burn, if ignited. Spilled or leaking fuels cause vapors. Even filling customer tanks will cause potentially dangerous vapors in the vicinity of the dispenser or island.

MDE-4864 Gasboy® 9820 Pump Interface Kit Installation Instructions · October 2009 Page 3

+ 7 hidden pages

Gasboy 9820 User Manual

Introduction

Purpose

Table of Contents

Required Tools

Parts List

Related Documents

Abbreviations and Acronyms

Warranty

Important Safety Information