Gasboy 9800A User Manual

SERIES 9800A

PUMPS/DISPENSERS

PARTS LIST

035297

REV. 03/07/ 03

The information in this document is confidential and proprietary. No further disclosure shall be made without permission

of Gasboy International LLC. Gasboy International LLC believes that the information in this document is accurate and

reliable. However, we assume no responsibility for its use, nor for any infringements of patents or other rights of third

parties resulting from its use. We reserve the right to make changes at any time without notice.

GASBOY INTERNATIONAL LLC LANSDALE, PA

IMPORTANT WARNINGS AND SAFEGUARDS

Gasoline and petroleum products are flammable. To avoid injury or death to persons or damage to equipment or property, follow these listed warnings and other warnings and precautions outlined in this manual when installing, using, or working around this equipment. Check with GASBOY Technical Services for compatibility of liquids with pump materials.

TURN OFF AND LOCK OUT ALL POWER TO PUMP BEFORE PERFORMING SERVICE, MAINTENANCE OR IN THE EVENT

OF A FUEL SPILL.

All products must be installed by a qualified installer and used in conformance with all building, fire, and environmental codes and other safety requirements applicable to its installation and use, including, but not limited to, NFPA 30, NFPA 30A, NFPA 395 & NFPA 70. A qualified installer is familiar with fuel systems installations under the above stated building, fire, and environmental codes and other safety requirements for the particular type of installation.

This product is only part of a fuel dispensing system and additional equipment and accessories, such as, but not limited to, breakaway connectors, shear valves, pressure regulators, flow limiters, and other safety devices may be necessary to meet the applicable codes.

For maximum safety, we recommend that all employees be trained as to the location and procedure for turning off power to the entire system. Instructions regarding proper operation of the equipment along with the appropriate safety warnings should be posted in plain view at the fuel island.

Before performing service or maintenance (including changing of fuel filters or strainers) or in the event of a fuel spill, turn off and lock out all power to the system. In battery-powered pumps, disconnect power source. In submersible pump applications, turn off and lock out power at the master panel and close any impact valves to the submersible pump and any other dispensers which use that submersible pump. AC power can feed back into a shut-off dispenser when dispensers share a common submersible pump or starter relay. Also block islands so no vehicles can pull up to the dispenser when the dispenser is being worked on.

DO NOT use Teflon tape for any pipe threads in the product.

DO NOT use consumer pumps for pumping fuel or additives into aircraft.

DO NOT use commercial pumps for direct fueling of aircraft without filters and separators necessary to ensure product purity.

DO NOT use where sanitary design is required (for food products for human consumption) or with water-based liquids.

DO NOT smoke near the pump or when using the pump.

DO NOT use near open flame or electrical equipment which may ignite fumes.

DO NOT permit the dispensing of gasoline or other petroleum products into a vehicle with its motor running.

DO NOT permit the dispensing of gasoline or other petroleum products into unapproved containers or into approved containers in or on vehicles including trucks. All containers must be filled on the ground to prevent static discharge. Always use Approved and Listed hoses and nozzles with electric pumps and dispensers.

DO NOT block open the nozzle in any manner. Nozzles shall conform to UL and NFPA code requirements for attended or unattended service.

DO ensure that the pump is equipped with proper filters based on the product being dispensed and its intended use.

DO wear safety goggles and protective clothes when dispensing any liquid which may be potentially harmful or hazardous.

DO keep all parts of body and loose clothing clear of belts, pulleys, and other exposed moving parts at all times.

DO require washing and changing of clothes if fuel is spilled on a person or his/her clothing. Keep away from open flames, sparks, or people smoking.

DO provide a receptacle for catching product from pump/meter when servicing.

DO clean up product spills on the driveway. Turn off and lock out all power prior to cleanup.

DO insure pump is properly grounded. DO insure hose is compatible with fluid

being dispensed. DO inspect hose, nozzle, and pump on

a regular basis for wear, damage, or other conditions which may create a safety or environmental hazard.

DO make sure all pipe threads are properly cut and the inside reamed to remove burrs. Use UL classified gasoline-resisting compound on all joints of gasoline handling piping. Sealing compound must also be resistant to Gasohol (Ethanol and Methanol). Use gasoline-resistant pipe compound on male threads only; pipe compound used on female threads can be squeezed into the supply line where it can enter the product stream and become lodged in the pump or meter.

DO ensure that junction box covers are in place and properly tightened. Mating surfaces between the box and cover must be free of dirt, nicks, and scratches. All unused entries into the junction box must be properly plugged.

035282 Rev. 1267

GASBOY INTERNATIONAL LLC

707 North Valley Forge Rd. Lansdale, PA, 19446

(215) 855-4631

●

FAX: (215) 855-0341

●

CONTENTS

Using This Parts List..................................................................................................................... 1

9800A Single Assembl y – Front View..................................................................................... 2

9800A Single Assembl y –Side View ....................................................................................... 4

9800A Twin Assembly –Front View......................................................................................... 6

9800A Twin Assembly –Side View.......................................................................................... 8

9840A Assembly – Front View................................................................................................ 10

9840A Assembly –Side View .................................................................................................. 12

9840A Chassis ........................................................................................................................ 14

9840AX Chassis...................................................................................................................... 16

9850A Chassis ........................................................................................................................ 18

9850AX Chassis...................................................................................................................... 20

9850AXTW1 Chassis.............................................................................................................. 22

9850AXTW2 Chassis.............................................................................................................. 24

9852A, 9853A Chassis............................................................................................................26

9853AHC Chassis................................................................................................................... 28

9852AX, 9853AX Chassis....................................................................................................... 30

9852ATW1 Chassis Assembly................................................................................................ 32

9853ATW1M Chassis Assembly............................................................................................. 34

9852AXTW1, 9853XTW1 Chassis Assembly ......................................................................... 36

9852ATW2, 9853ATW2 Chassis Assembly............................................................................ 38

9852AXTW2, 9853AXTW2 Chassis Assembly....................................................................... 40

Assembly Breakdo wns

Air Separator Assembly ........................................................................................................... 42

Barrier, Intrinsically Safe (IS), Front Load Nozzle Option ....................................................... 43

Check Valves........................................................................................................................... 44

9800A Single Dial Enclosure................................................................................................... 45

9800A Twin Dial Enclosure..................................................................................................... 46

9840A, 9840AX Dial Enclosure............................................................................................... 47

Flange Assembly..................................................................................................................... 48

Motor Mount ............................................................................................................................ 48

Support Assembly ................................................................................................................... 48

Float Assembly........................................................................................................................ 49

Float Assembly Breakdown..................................................................................................... 50

High Hose Retriever Parts.......................................................................................................51

Internal Retriever Breakdown.................................................................................................. 52

9840A Manifold Assembl y ...................................................................................................... 53

9840AX Manifold Assembly .................................................................................................... 53

9853AHC Pump Discharge..................................................................................................... 54

9853AHC Manifold .................................................................................................................. 54

9853ATW1M Manifold Assembly............................................................................................ 55

9800AXTW1 Manifold Assembly............................................................................................. 55

Mechanical Totalizer................................................................................................................ 56

9850A, 9850AX, 9850AXT W Meter Assembly........................................................................ 57

Liquid Controls Meter Cover Assembly Breakdown (9850A)................................................. 58

Liquid Controls Meter Housing Assembly Breakdown (9850A) ............................................. 60

03/07/03 Contents-1

GASBOY Series 9800A

9840A, 9852A,9853A, 9853AHC, 9852ATW1, 9852ATW2, 9853ATW2,

9853ATW1M Meter Assembly................................................................................. 62

9852AXTW1, 9853AXTW1, 9840AX Meter Assembly............................................................ 63

9852AXTW2, 9853AXTW2 Meter Assembly........................................................................... 64

9800A Meter Assembly Breakdown ........................................................................................ 66

9840A Motor............................................................................................................................ 68

9850A Motor............................................................................................................................ 69

9852A, 9853A Motor ............................................................................................................... 70

9853AHC Motor....................................................................................................................... 71

9852ATW1 Motor .................................................................................................................... 72

9852TW2, 9853ATW2, 9853ATW1M Motor ........................................................................... 73

9853ATW2, 9853ATW1M Motor, 380V................................................................................... 74

Nozzle Boot, Front Load Option.............................................................................................. 75

9840 Pumping Unit Assembly................................................................................................. 76

9850A Pump and Platform Assem bly...................................................................................... 77

9852A, 9853A Pumping Unit Assem bl y .................................................................................. 78

9853AHC Pumping Unit Assembly.......................................................................................... 79

9852ATW1 Pumping Unit Assembly....................................................................................... 80

9853ATW1M Pumping Unit Assembly.................................................................................... 81

9852ATW2, 9853ATW2 Pumping Unit Assembly................................................................... 82

Pumping Unit Assembly Breakdown....................................................................................... 84

Blackmer XU2A Pump and Platform Assembly Breakdown ................................................... 86

Reset ................................................................................................................................. 88

Strainer Body/Check Valve Assembly..................................................................................... 88

Discharge Assemblies

9840A Discharge – 097230..................................................................................................... 89

9840A Discharge, Canada-ATC 097264................................................................................. 89

9840A Valve Discharge - 097239 115V, 097 240 230V........................................................... 90

9840AX Discharge - 097241 115V, 097242 230V.................................................................. 91

9840AX Discharge – Canada-ATC 097415 ............................................................................ 92

9840AX Filter Discharge - 097243 115V, 097244 230V......................................................... 93

9840AX Satellite Discharge - 097245 115V, 097246 230V, Canada-ATC 097416................ 94

9850A, 9850AX Discharge Valve Assembly 097305 115V, 097311 230V, Canada-ATC

097426..................................................................................................................... 95

9850A Discharge Assembly - 097302, Canada-ATC 070087................................................. 95

9850AS Discharge, Satellite Pipe Assembly 097308 115V, 097335 230V, Canada-ATC

097434..................................................................................................................... 96

9850AXS Discharge, Valve Pipe Assembly, 097321 115V, 097323 230V, Canada-ATC

097435..................................................................................................................... 97

9850AXTW Discharge 097326 115V, 097329 230V, Canada-ATC 097428 .......................... 98

9850AXTW Discharge 097348 115V, 097349 230V, Canada-ATC 097436 .......................... 99

9852A, 9852AX Discharge - 097300 115V, 097301 230V, Canada-ATC 097418 ................. 100

9852ATW1, 9852AXTW Discharge - 097324 115V, 097325 230V, Canada-ATC 097419 ... 100

9852ATW2 Discharge - 097352 115V, 097353 230V, Canada-ATC 097420......................... 100

9852A, 9852AX Filter Discharge - 097306 115V, 097307 230V, Canada-ATC 097424 ........ 101

9852ATW1, 9800AXTW Filter Discharge - 097333 115V, 097334 230V,

Canada-ATC 097425............................................................................................... 101

9852AX Satellite Discharge - 097303 115V, 097304 230V, Canada-ATC 097429................ 102

9800AXTW Satellite Discharge - 097327 115V, 097328 230V, Canada-ATC 097430 .......... 102

9852AX Filter, Satellite Discharge - 097309 115V, 097310 230V .......................................... 103

9852AXTW Filter, Satellite Discharge - 097336 115V, 097337 230V..................................... 103

9852A Discharge – 097188; Canada-ATC 097273................................................................. 104

Contents-2 03/07/03

Parts List

9852A Filter Discharge – 097359, Canada-ATC 097338 ...................................................... 104

9852ATW2 Discharge Assembly – 097209; Canada-ATC 097417 ........................................ 105

9852ATW2 Filter Discharge Assembly – 097208; Canada-ATC 097417............................... 105

9853A, 9853AX, 9853AHC Discharge - 097312 115V, 097313, 230V,

Canada-ATC 097421............................................................................................... 106

9853AXTW Discharge - 097339 115V, 097340 230V, Canada-ATC 097422........................ 106

9853ATW2, 9853ATW1M Discharge - 097355 115V, 097356 230V; Canada-ATC 097423.. 106

9853A, 9853AX Filter Discharge - 097316 115V, 097317 230V............................................. 107

9853AXTW Filter Discharge - 097343 115V, 097344 230V ................................................... 107

9853A, 9853AHC Discharge Assembly – 097171, Canada-ATC 097269 .............................. 108

9853A Filter Discharge Assembly - 097361............................................................................108

9853ATW1M, 9853ATW2 Discharge Assembly – 097155, Canada-ATC 097266................. 109

9853AX Satellite Discharge - 097314 115V, 097315 230V, Canada-ATC 097431................ 110

9853AXTW Satellite Discharge - 097341 115V, 097342 230V, Canada-ATC 097432 .......... 110

9853AX Filter, Satellite Discharge - 097318 115V, 097319 230V .......................................... 111

9853AXTW Filter, Satellite Discharge - 097345 115V, 097346 230V..................................... 111

9853ATW2F Discharge Assembly – 097205; Canada-ATC 097433...................................... 112

Electronic Assembly

Electronic Platform Assem bly .................................................................................................. 114

Electronic Platform Options.....................................................................................................116

9800A Kits and Accessories ................................................................................................ 118

03/07/03 Contents-3

PARTS LIST

USING THIS PARTS LIST

This manual lists parts information for the Series 9800A pumps and dispensers. Using part numbers when ordering will expedite your order and reduce the possibility of the wrong parts being shipped.

This manual is arranged from general to specific, presenting the complete unit first, then the chassis breakdowns, th en further break downs of the dial enclosures, disc harges, pum ping units, motors, meters and electronics . If you can't find the part you nee d from the chas sis drawing, be sure to check the appropriate parts breakdown for your model.

Procedures requiring disassembly of portions of the pump/dispenser should be performed by competent service personnel. Do not depend upon the repair service of a general mechanic unless he is thoroughly familiar with the mechanism . GASBOY has a distribut or network which services fuel dispensing and management systems in every section of the country.

WARNING:

To reduce the risk of electrical shock when servicing, turn off and lock out all power to the pump/dispenser. In submersible pump applications, turn off and lock out power to the submersible pump and any other pumps/dispensers which use that submersible pump. AC power can feed back into a shut-off dispenser when dispensers share a common submersible pump or starter relay. Always turn off and lock out all power to the dispens er and submersible pumps at the master panel and c lose any im pact v alve be fore p erform ing ma int enance or serv ice to the dispenser, incl uding the changin g of any fuel filters or strainers. Als o block islands s o no vehicles can pull up to the dispenser when the dispenser is being worked on.

03/07/03 1

GASBOY Series 9800A

9800A SINGLE ASSEMBLY - FRONT VIEW

2 03/07/03

Parts List

9800A SINGLE ASSEMBLY - FRONT VIEW

Models: 9852A,9853A,9852AX, 9853AX, 9853AHC, 9850A, 9850AS, 9850AX, 9850AXS

Item Part No. Description

1 025665 Dial Enclosure Assy., Aluminum Bezel See 9800A Single Dial Enclosure for parts

breakdown.

026117 Dial Enclosure Assembly, Plastic Bezel

2 028930 Grommet Discharge - 3/4" (9852A, 9852AX)

028960 Grommet Discharge - 1" (9853A, 9853AX) 028975 Grommet Discharge (9850A, 9850AX)

3 024955 Elbow - Discharge 3/4" (9852A, 9852AX)

024895 Elbow - Discharge 1" (9853A, 9853AX)

Z07941 Elbow-Discharge (9850A, 9850AX) 4 026838 Gasket, 1/4T x 1/2W x 6’ 5 026839 Gasket, 1/16 x 1/2 x 12’ 6 017276 Bushing, Hex, 1-1/4 x 1, (9850A, 9850AX) 7 035018 Lock and Key

NOTE: Specify standard color (black, white, red). If not a standard color, specify serial number of

pump/dispenser.

03/07/03 3

GASBOY Series 9800A

9800A SINGLE ASSEMBLY - SIDE VIEW

4 03/07/03

Parts List

9800A SINGLE ASSEMBLY - SIDE VIEW

Models: 9852A, 9853A, 9852AX, 9853AX, 9853AHC, 9850A, 9850AS, 9850AX,

9850AXS

Item Part No. Description

1 063204 Stop - Eccentric 2 042657 Roll Pin P/N SZ-125-1.375 Driv-Lok Plate 3 003347 Lever, Control 4 003732 Hook-Nozzle

003719 Hook-Nozzle, vapor recovery 5 003740 Hook-Hose 6 040740 Panel and Lock Assy., painted (See Note)

040789 Panel and Lock Assy., painted, Front Load Nozzle option (See Note)

040687 Panel and Lock Assy., stainless steel

040792 Panel and Lock Assy., stainless steel, Front Load Nozzle option 7 003338 Boot-Nozzle

003336 Boot-Nozzle, vapor recovery 8 022453 Cover, Top, painted (See Note)

022494 Cover, Top w/900, painted (See Note)

022452 Cover, Top, stainless steel

022493 Cover, Top w/900, stainless steel 9 053111 Screw, 5/16-18x1 Hex Soc Cap, Pl Full Thread 10 028933 Grommet, Control Lever 11 017915 Cap, Vent, mach (9850A)

C02828 Plug Button, 5/8" (9850AX) 12 Painted Right Side Panels, Front Load Nozzle Models (See Note)

041269 9852A, 9853A, 9852AX, 9853AX, 9853AHC

041259 9852A, 9853A, 9852AX, 9853AX, 9853AHC, with Internal Retriever

041288 9850A, 9850AX

Stainless Steel Right Side Panels, Front Load Nozzle Models

041270 9852A, 9853A, 9852AX, 9853AX, 9853AHC

041265 9852A, 9853A, 9852AX, 9853AX, 9853AHC, with Internal Retriever

041289 9850A, 9850AX

Painted Right Side Panels, Side Load Nozzle Models (See Note)

041241 9852A, 9853A, 9852AX, 9853AX, 9853AHC

041251 9852A, 9853A, 9852AX, 9853AX, 9853AHC, with Internal Retriever

041245 9850A, 9850AX

Stainless Steel Right Side Panels, Side Load Nozzle Models

041240 9852A, 9853A, 9852AX, 9853AX, 9853AHC

041250 9852A, 9853A, 9852AX, 9853AX, 9853AHC, with Internal Retriever

041244 9850A, 9850AX 13 Left Side Panels (Not Shown)

041124 Painted (See Note)

041123 Stainless Steel

NOTE: Specify standard color (black, white, red). If not a standard color, specify serial number of

pump/dispenser.

03/07/03 5

GASBOY Series 9800A

9800A TWIN ASSEMBLY – FRONT VIEW

6 03/07/03

Parts List

9800A TWIN ASSEMBLY - FRONT VIEW

Models: 9852ATW2, 9853ATW2, 9852ATW1, 9853ATW1M, 9852AXTW, 9853AXTW,

9850AXTW

Item Part No. Description

1 025666 Dial Enclosure Assy., Aluminum Bezel See 9800A Twin Dial Enclosure for parts

breakdown.

026119 Dial Enclosure Assy., Plastic Bezel 2 028930 Grommet, Discharge - 3/4"

028960 Grommet, Discharge - 1"

028975 Grommet, Discharge (9850AXTW) 3 024955 Elbow, Discharge - 3/4"

024895 Elbow, Discharge - 1"

Z07941 Elbow, Discharge (9850AXTW) 4 026838 Gasket, 1/4T x 1/2W x 6’ 5 026839 Gasket, 1/16 x 1/2 x 12’ 6 017276 Bushing, Hex, 1-1/4" x 1 (9850AXTW) 7 035018 Lock and Key

NOTE: Specify standard color (black, white, red). If not a standard color, specify serial number of

pump/dispenser.

03/07/03 7

GASBOY Series 9800A

9800A TWIN ASSEMBLY - SIDE VIEW

8 03/07/03

Parts List

9800A TWIN ASSEMBLY - SIDE VIEW

Models: 9852ATW2, 9853ATW2, 9852ATW1, 9853ATW1M, 9852AXTW, 9853AXTW,

9850AXTW

Item Part No. Description

1 063204 Stop - Eccentric 2 042657 Roll Pin P/N SZ-125-1.375 Driv-Lok Plate 3 003347 Lever, Control 4 003732 Hook-Nozzle

003719 Hook-Nozzle, vapor recovery 5 003740 Hook-Hose 6 040739 Panel and Lock Assy., painted (See Note)

040698 Panel and Lock Assy., painted, Front Load Nozzle option (See Note)

040699 Panel and Lock Assy., stainless steel

040712 Panel and Lock Assy., stainless steel, Front Load Nozzle option 7 003338 Boot-Nozzle

003336 Boot-Nozzle, vapor recovery 8 022455 Cover-Top painted (See Note)

022454 Cover-Top stainless steel

022496 Cover-Top w/900, painted (See Note)

022495 Cover-Top w/900, stainless steel 9 053111 Screw, 5/16-18x1 Hex Soc Cap 10 028933 Grommet, Control Lever 11 017915 Cap, Vent, Mach (9800A)

C02828 Plug Button, 5/8” (9800AX) 12 Painted Side Panels, Front Load Nozzle Models (See Note)

041269 9852ATW1, 9852AXTW, 9853AXTW

041259 9852ATW1, 9852AXTW, 9853AXTW, with Internal Retriever

041271 9852ATW2, 9853ATW2, 9853ATW1M

041273 9852ATW2, 9853ATW2, 9853ATW1M, with Internal Retriever

041292 9850AXTW

Stainless Steel Side Panels, Front Load Nozzle Models

041270 9852ATW1, 9852AXTW, 9853AXTW

041265 9852ATW1, 9852AXTW, 9853AXTW, with Internal Retriever

041272 9852ATW2, 9853ATW2, 9853ATW1M

041274 9852ATW2, 9853ATW2, 9853ATW1M, with Internal Retriever

041293 9850AXTW

Painted Side Panels, Side Load Nozzle Models (See Note)

041241 9852ATW1, 9852AXTW, 9853AXTW

041251 9852ATW1, 9852AXTW, 9853AXTW, with Internal Retriever

041243 9852ATW2, 9853ATW2, 9853ATW1M

041253 9852ATW2, 9853ATW2, 9853ATW1M, with Internal Retriever

041255 9850AXTW

Stainless Steel Side Panels, Side Load Nozzle Models

041240 9852ATW1, 9852AXTW, 9853AXTW

041250 9852ATW1, 9852AXTW, 9853AXTW, with Internal Retriever

041242 9852ATW2, 9853ATW2, 9853ATW1M

041252 9852ATW2, 9853ATW2, 9853ATW1M, with Internal Retriever

041254 9850AXTW

NOTE: Specify standard color (black, white, red). If not a standard color, specify serial number of

pump/dispenser.

03/07/03 9

GASBOY Series 9800A

9840A ASSEMBLY - FRONT VIEW

10 03/07/03

Parts List

9840A ASSEMBLY - FRONT VIEW

Item Part No. Description

1 025697 Dial Enclosure Assy. 2 Z07941 Elbow Discharge

017171 Elbow Discharge w/o Valve 3 028976 Grommet Discharge 4 026838 Gasket, 1/4T x 1/2W x 6’ 5 026839 Gasket, 1/16 x 1/2 x 12’ 6 035018 Lock and Key

NOTE: Specify standard color (black, white, red). If not a standard color, specify serial number of

pump/dispenser.

03/07/03 11

GASBOY Series 9800A

9840A ASSEMBLY - SIDE VIEW

12 03/07/03

Parts List

9840A ASSEMBLY - SIDE VIEW

Item Part No. Description

1 063204 Stop, Eccentric 2 042657 Roll Pin P/N SZ-125-1.375 Driv-Lok Plate 3 003347 Lever, Control 4 Front Panel and Lock Assembly

040739 Painted, Side Load Option (See Note)

040698 Painted, Front Load Option, discharge side (See Note)

040699 Stainless Steel, Side Load Option

040712 Stainless Steel, Front Load Option, discharge side 5 003732 Hook-Nozzle 6 003740 Hook-Hose 7 003338 Boot-Nozzle 8 022447 Cover-Top painted weld (See Note) 9 053111 Screw, 5/16-18x1 Hex Soc Cap, Pl Full Thread 10 028933 Grommet, Control Lever 11 Side Panel, Painted, Side Load (See Note)

041072 9840

041074 9840X

Side Panel, Painted, Front Load (See Note)

041277 9840

041278 9840X

Side Panel, Stainless Steel, Side Load

041071 9840

041073 9840X

Side Panel, Stainless Steel, Front Load

041279 9840

041287 9840X 12 Left Side Panels (Not Shown)

041058 Painted (See Note)

041057 Stainless Steel

NOTE: Specify standard color (black, white, red). If not a standard color, specify serial number of

pump/dispenser.

03/07/03 13

GASBOY Series 9800A

9840A CHASSIS

14 03/07/03

Parts List

9840A CHASSIS

Item Part No. Description

1 026300 Frame, Top 2 Platform Assembly (See breakdown for your model; Specify serial

number of your pump)

3 Plate Bearing Assembly (See breakdown for your model) 4 026998 Frame, Top side weld

026783 Frame, Top side weld, Front Load Nozzle option 5 069859 Conduit, Assy., DC

069847 Conduit, Assy., DC, w/900 6 063978 Support, Meter weld 7 Discharge Assy. (See breakdown for your model) 8 015069 Bracket, Discharge Support 9 027004 Gasket 10 015126 Bracket, Meter Support 11 Meter Assembly (See brea kdown for your mod el) 12 015059 Manifold 13 012163 Belt, 4L370-A35, 60 Hz. units

012164 Belt, 4L390-A37, 50 Hz. units built after serial number: 486406 14 015605 Bracket, Weld Assy. 15 020740 Clamp, Junction Box 16 003337 Junction Box, Mchng 17 003461 Junction Box, Cover, Mchng 18 026782 Frame, Side Lower 19 022314 Base Weld Assy. 20 035162 Manifold Assy., (See breakdown for your model) 21 048773 Pumping Assy., (See breakdown for your model) 22 027001 Gasket, Pump Inlet 23 003116 AC Junction Box 24 003117 AC Junction Box Cover 25 058021 Grommet 26 Motor Assy., (See breakdown for your model) 27 015514 Column Brace 28 069858 Conduit Assy., AC

069694 Conduit Assy., AC, 380V 29 Gear Train Assy (See 30 069860 Conduit, Pulser Assy.

*013078 Optical Encoder 31 C06517 Cable/Bracket Assembly, Single 32 026783 Frame, Top Side 33 Flange Assembly (See

Meter Assembly

Flange Assembly

breakdown)

03/07/03 15

GASBOY Series 9800A

9840X CHASSIS

16 03/07/03

Parts List

9840X CHASSIS

Item Part No. Description

1 026300 Frame, Top 2 Platform Assembly (See breakdown for your model; Specify serial number of your pump) 3 Plate Bearing Assembly (See breakdown for your model) 4 026998 Frame, Top side weld

026783 Frame, Top side weld, Front Load Nozzle option 5 069860 Conduit, Pulser Assy.

*013078 Optical Encoder 6 022449 Column, Register Assy. 7 015988 Bracket, Discharge 8 Discharge Assy., (See br ea kdown for your mod el) 9 027004 Gasket 10 Meter Assy., (See breakdown for your model) 11 015523 Bracket, Meter Support 12 027005 Gasket 13 035161 Manifold Assy., (See breakdown for your model) 14 026782 Frame, Side Lower 15 022314 Base Weld Assy. 16 003337 Junction Box., Mchng 17 003461 Junction Box, Cover, Mchng 18 015605 Bracket, Weld Assy. 19 020740 Clamp, Junction Box 20 003157 AC Junction Box 21 003117 AC Junction Box Cover 22 014781 Bracket, AC Box Mounting 23 066400 1/2" UNY Explosion-proof Cond Union 24 069857 Conduit Assy., DC

069846 Conduit Assy., DC w/900 25 015453 Bracket, Meter Mounting 26 Gear Train Assy. (See 27 069856 Conduit Assy., AC 28 C06517 Cable/Bracket Assembly, Single 29 026783 Frame, Top Side 30 015514 Column Brace 31 Strainer Body/Check Valve Assy. (See breakdown)

Meter Assembly

breakdown for your model)

03/07/03 17

GASBOY Series 9800A

9850A CHASSIS

18 03/07/03

Parts List

9850A CHASSIS

Item Part No. Description

1 026301 Frame, Top 2 Platform Assy., (See breakdown for your model) 3 070097 Conduit, Pulser Assy.

070096 Conduit, Pulser Assy. (See Note)

*013078 Optical Encoder (subpart of above two assemblies) 4 C06517 Cable/Bracket Assembly, Single 6 Plate-Bearing Assy., (See breakdown for your model) 7 022448 Column Register Assy. 8 026998 Frame, Top Side Weld

026183 Frame, Top Side Weld, Front Load option 9 Float Assy., 9850A, 9850AS (See breakdown for your model) 10 027362 Gasket, Flange, 1-1/2" 11 Discharge Assy. (See breakdown for your model) 12 015787 Discharge Bracket, 9850A 13 015514 Column Brace 14 065772 Tube Assy, Supply 15 Motor Assy. (See breakdown for your model) 16 069883 Conduit Assy., DC

067052 Conduit Assy., DC, units built prior to serial number 480214

069884 Conduit Assy., DC w/900

067053 Conduit Assy., DC w/900, units built prior to serial number 480214 17 015815 Bracket, J-Box 18 013295 U-Bolt, 1-3/8 19 012129 Belt, Gearbelt 420L100 20 003337 Junction Box., Mchng 21 003461 Junction Box, Cover, Mchng 22 026782 Frame Side Lower 23 022321 Base Weld Assy. 24 015762 Bracket, Pump and Motor Support 25 065771 Tube Assy., Return 26 Pumping Unit Assy., 9850A (See breakdown) 27 027361 Gasket, Flange, 2" 28 003602 Elbow, Pump to Air Separator 29 Meter Assy. (See breakdown 30 003603 Elbow, Air El to Meter 31 Air Separator Assy. (See breakdown) 32 047090 Platform, Meter

037002 Platform/Shaft Assy. (See Note) 33 069887 Conduit Assy., AC 34 066400 1/2 UNY Explosion-proof Conduit Union 35 Gear Train Assy. (See 36 026783 Frame, Top Side

Meter Assembly

)

breakdown for your model)

NOTE: Order this part for units built after serial number: 472238. Serial number is found on the

UL nameplate on the side of the unit.

03/07/03 19

GASBOY Series 9800A

9850AX CHASSIS

20 03/07/03

Parts List

9850AX CHASSIS

Item Part No. Description

1 026301 Frame, Top 2 Platform Assy., (See breakdown for your model) 3 070097 Conduit, Pulser Assy.

070096 Conduit, Pulser Assy. (See Note)

*013078 Optical Encoder (subpart of above two assemblies) 4 C06517 Cable/Bracket Assembly, Single 6 Plate-Bearing Assy., (See breakdown for your model) 7 022448 Column Register Assy. 8 026998 Frame, Top Side Weld

026783 Frame, Top Side Weld, Front Load Nozzle option 9 027362 Gasket, Flange, 1-1/2" 10 Discharge Assy. (See breakdown for your model) 11 015787 Discharge Bracket, 9850A 12 015514 Column Brace 13 012003 Body, Check Valve 14 069883 Conduit Assy., DC

067052 Conduit Assy., DC, units built prior to serial number 480214

069884 Conduit Assy., DC w/900

067053 Conduit Assy., DC w/900, units built prior to serial number 480214 15 014733 Bracket, Sat. Pipe 16 013294 U-Bolt, 1-3/4" 17 015815 Bracket, J-Box 18 013295 U-Bolt, 1-3/8 19 003337 Junction Box., Mchng 20 003461 Junction Box, Cover, Mchng 21 026782 Frame Side Lower 22 003071 Strainer Housing 23 063369 Strainer 24 027361 Gasket, Flange, 2" 25 003502 Cover, Strainer 26 044942 Pipe, TBE, 2 x 6 27 066386 Union, 2" 28 022321 Base Weld Assy. 29 003156 AC J-Box 30 003117 AC J-Box Cover 31 047239 Platform, Strainer 32 014839 Bracket, AC JBox 33 003017 Manifold, Strainer to Meter 34 Meter Assy. (See breakdown 35 026082 Elbow, Fl, 1-1/2" x 45o 36 040790 Platform, Meter

037002 Platform/Shaft Assy. (See Note) 37 069888 Conduit Assy., AC 38 066400 1/2 UNY Explosion-proof Conduit Union 39 Gear Train Assy. (See breakdown 40 026783 Frame, Top Side

Meter Assembly

)

for your model)

NOTE: Order this part for units built after serial number: 472238. Serial number is found on the

UL nameplate on the side of the unit.

03/07/03 21

GASBOY Series 9800A

9850AXTW1 CHASSIS

22 03/07/03

Parts List

9850AXTW1 CHASSIS

Item Part No. Description

1 026300 Frame, Top 2 Platform Assy., (See breakdown for your model) 3 070097 Conduit, Pulser Assy.

070096 Conduit, Pulser Assy. (See Note)

*013078 Optical Encoder (subpart of above two assemblies) 4 C06518 Cable/Bracket Assembly, Twin 6 Plate-Bearing Assy., (See breakdown for your model) 7 022449 Column Register Assy. 8 026998 Frame, Top Side Weld

026783 Frame, Top Side Weld, Front Load Nozzle option 9 Gear Train Assy. (See breakdown 11 Meter Assy. (See breakdown 12 027362 Gasket, Flange, 1-1/2" 13 Discharge Assy. (See breakdown for your model) 14 015787 Discharge Bracket, 9850A 15 015514 Column Brace 16 003071 Strainer Housing 17 063369 Strainer 18 027361 Gasket, Flange, 2" 19 003502 Cover, Strainer 20 069885 Conduit Assy., DC

069886 Conduit Assy., DC w/900 21 047228 Platform, Strainer 22 015605 Bracket Weld Assy. 23 020740 Clamp, J-Box 24 003337 Junction Box, Mach 25 003461 Junction Box Cover, Mach 26 038065 Pipe, TBE, 2x2 Close Nipple 27 066386 Union, 2" 28 026782 Frame, Side Lower 29 022314 Base Weld Assy. 30 003156 AC J-Box 31 003117 AC J-Box Cover 32 025045 Elbow, Conduit, 1/2 x 90o 33 066400 1/2 UNY Explosion Proof Conduit Union 34 014837 Bracket, AC J-Box, 9850A 35 070098 Conduit Assy., AC-1, 9850AXTW 36 003017 Manifold, Strainer to Meter 37 026082 Elbow, Flange, 1-1/2 x 45o 38 047090 Platform, Meter

037002 Platform/Shaft Assy. (See Note) 40 070099 Conduit Assy., AC-2, 9850AXTW 41 003018 Manifold, Strainer 9850AXTW1 42 027005 Gasket 43 026205 Flange, Mach, 9850AXTW1

Meter Assembly

)

NOTE: Order this part for units built after serial number: 472238. Serial number is found on the

UL nameplate on the side of the unit.

03/07/03 23

GASBOY Series 9800A

9850AXTW2 CHASSIS

24 03/07/03

Parts List

9850AXTW2 CHASSIS

Item Part No. Description

1 026300 Frame, Top 2 Platform Assy., (See breakdown for your model) 3 070097 Conduit, Pulser Assy.

070096 Conduit, Pulser Assy. (See Note)

*013078 Optical Encoder (subpart of above two assemblies) 4 C06518 Cable/Bracket Assembly, Twin 6 Plate-Bearing Assy., (See breakdown for your model) 7 022449 Column Register Assy. 8 026998 Frame, Top Side Weld

026783 Frame, Top Side Weld, Front Load Nozzle option 9 Gear Train Assy. (See breakdown 11 Meter Assy. (See breakdown 12 027362 Gasket, Flange, 1-1/2" 13 Discharge Assy. (See breakdown for your model) 14 015787 Discharge Bracket, 9850A 15 015514 Column Brace 16 003071 Strainer Housing 17 063369 Strainer 18 027361 Gasket, Flange, 2" 19 003502 Cover, Strainer 20 069885 Conduit Assy., DC

069886 Conduit Assy., DC w/900 21 047228 Platform, Strainer 22 015605 Bracket Weld Assy. 23 020740 Clamp, J-Box 24 003337 Junction Box, Mach 25 003461 Junction Box Cover, Mach 26 044942 Pipe, TBE, 2x6 27 066386 Union, 2" 28 026782 Frame, Side Lower 29 022314 Base Weld Assy. 30 003156 AC J-Box 31 003117 AC J-Box Cover 32 025045 Elbow, Conduit, 1/2 x 90o, M/F 33 066400 1/2 UNY Explosion Proof Conduit Union 34 014837 Bracket, AC J-Box, 9850A 35 070098 Conduit Assy., AC-1, 9850AXTW 36 003017 Manifold, Strainer to Meter 37 026082 Elbow, Flange, 1-1/2 x 45o 38 047090 Platform, Meter

037002 Platform/Shaft Assy. (See Note) 40 070099 Conduit Assy., AC-2, 9850AXTW

Meter Assembly

for your model)

)

NOTE: Order this part for units built after serial number: 472238. Serial number is found on the

UL nameplate on the side of the unit.

03/07/03 25

GASBOY Series 9800A

9852A, 9853A CHASSIS

26 03/07/03

Parts List

9852A, 9853A CHASSIS

Item Part No. Description

1 026301 Frame, Top 2 Platform Assy., (See breakdown for your model) 3 Plate-Bearing Assy., (See breakdown for your model) 4 026998 Frame, Top Side Weld

026783 Frame, Top Side Weld, Front Load Nozzle option 5 069844 Conduit Assy., AC

069690 Conduit Assy., AC, 380V 6 026782 Frame Side Lower 7 027004 Gasket 8 Discharge Assy. (See breakdown for your model) 9 015478 Discharge Bracket, Inner 10 015479 Discharge Bracket, Outer 11 Meter Assy. (See breakdown 12 066400 1/2 UNY Explosion-proof Conduit Union 13 048740 Pumping Unit Assy., 9852A (See breakdown)

048738 Pumping Unit Assy., 9853A (See breakdown) 14 022321 Base Weld Assy. 15 003337 Junction Box., Mchng 16 003461 Junction Box, Cover, Mchng 17 015605 Bracket, Weld Assy. 18 020740 Clamp, Junction Box 19 012164 Belt, Vee, A37, 9852A, 50 Hz.

012122 Belt, Vee, A36, 9853A 60 Hz., 9852A 60 Hz., 9853A 50 Hz. 20 058021 Grommet 21 037349 Motor Assy. (See breakdown 22 015514 Column Brace 23 Gear Train Assy. (See 24 022448 Column Register Assy. 25 069859 Conduit Assy., DC

069847 Conduit Assy., DC w/900 26 069860 Conduit, Pulser Assy.

*013078 Optical Encoder 27 C06517 Cable/Bracket Assembly, Single 28 026783 Frame, Top Side 29 Flange Assembly (See

Meter Assembly

9800A Motor

Meter Assembly

Flange Assembly

)

breakdown for your model)

breakdown)

03/07/03 27

GASBOY Series 9800A

9853AHC CHASSIS

28 03/07/03

Parts List

9853AHC CHASSIS

Item Part No. Description

1 026301 Frame, Top 2 Platform Assy., (See breakdown for your model) 3 Plate-Bearing Assy., (See breakdown for your model) 4 026998 Frame, Top Side Weld

026783 Frame, Top Side Weld, Front Load Nozzle option 5 069849 Conduit Assy., AC

069691 Conduit Assy., AC, 380V 6 026782 Frame Side Lower 7 027004 Gasket 8 Discharge Assy. (See breakdown for your model) 9 015478 Discharge Bracket, Inner 10 015479 Discharge Bracket, Outer 11 Meter Assy. (See breakdown 12 066400 1/2 UNY Explosion-proof Conduit Union 13 048765 Pumping Unit Assy., (See breakdown) 14 022321 Base Weld Assy. 15 003337 Junction Box., Mchng 16 003461 Junction Box, Cover, Mchng 17 015605 Bracket, Weld Assy. 18 020740 Clamp, Junction Box 19 012122 Belt, Vee, A36, 9853A 20 058021 Grommet 21 037350 Motor Assy., 60 HZ., (See breakdown

037348 Motor Assy., 50 HZ., (See breakdown 22 015514 Column Brace 23 Gear Train Assy. (See 24 022448 Column Register Assy. 25 069859 Conduit Assy., DC

069847 Conduit Assy., DC w/900 26 069860 Conduit, Pulser Assy.

*013078 Optical Encoder 27 C06517 Cable/Bracket Assembly, Single 28 026783 Frame, Top Side 29 027003 Gasket 30 024313 Pump Discharge Assy., (See breakdown for your model) 31 035291 Manifold Assy., (See breakdown for your model) 32 027001 Gasket, Pump Inlet 33 Flange Assembly (See

Meter Assembly

9800A Motor 9800A Motor

Meter Assembly

Flange Assembly

)

) )

breakdown for your model)

breakdown)

03/07/03 29

GASBOY Series 9800A

9852AX, 9853AX CHASSIS

30 03/07/03

Parts List

9852AX, 9853AX CHASSIS

Item Part No. Description

1 026301 Frame, Top 2 Platform Assy., (See breakdown for your model) 3 Plate-Bearing Assy., (See breakdown for your model) 4 026998 Frame, Top Side Weld

026783 Frame, Top Side Weld, Front Load Nozzle option 5 069843 Conduit Assy., AC 6 026782 Frame Side Lower 7 027004 Gasket 8 Discharge Assy. (See breakdown for your model) 9 015478 Discharge Bracket, Inner 10 015479 Discharge Bracket, Outer 11 Meter Assy. (See breakdown 12 066400 1/2 UNY Explosion-proof Conduit Union 13 014781 Bracket, AC Box, Mounting 14 022321 Base Weld Assy. 15 003337 Junction Box., Mchng 16 003461 Junction Box, Cover, Mchng 17 015605 Bracket, Weld Assy. 18 020740 Clamp, Junction Box 19 003157 AC Junction Box 20 003117 AC Junction Box Cover 21 015529 Bracket, Meter Support 22 015514 Column Brace 23 Gear Train Assy. (See 24 022448 Column Register Assy. 25 069859 Conduit Assy., DC

069847 Conduit Assy., DC w/900 26 069860 Conduit, Pulser Assy.

*013078 Optical Encoder 27 C06517 Cable/Bracket Assembly, Single 28 026783 Frame, Top Side 29 Strainer Body/Check Valve (See breakdown)

Meter Assembly

)

breakdown for your model)

03/07/03 31

GASBOY Series 9800A

9852ATW1 CHASSIS ASSEMBLY

32 03/07/03

Parts List

9852ATW1 CHASSIS ASSEMBLY

Item Part No. Description

1 026300 Frame, Top 2 Platform Assy., (See breakdown for your model) 3 Plate Bearing Assy., (See breakdown for your model) 4 026998 Frame, Top Side Weld

026783 Frame, Top Side Weld, Front Load Nozzle option 5 069848 Conduit Assy., AC-2 6 069860 Conduit-Pulser Assy.

*013078 Optical Encoder 7 Gear Train Assy. (See 9 022449 Column Register Assy. 10 027004 Gasket 11 Discharge Assy. (See breakdown for your model) 12 015785 Bracket, AC Box, Mounting 13 015478 Discharge Bracket, Inner 14 015479 Discharge Bracket, Outer 15 015523 Bracket, Meter Support 16 Meter Assy. (See breakdown 17 066400 1/2 UNY Explosion-proof Conduit Union 18 025045 Elbow, Conduit, ½ x 90o M/F 19 003117 AC Junction Box Cover 20 003116 AC Junction Box 21 037352 Motor Assy., 60 Hz. (See breakdown)

037356 Motor Assy., 50 Hz. (See breakdown) 22 012175 Belt, A41 23 026782 Frame Side, Lower 24 022314 Base Weld Assy. 25 048742 Pumping Unit Assy.(See breakdown) 26 003337 Junction Box., Mchng 27 003461 Junction Box, Cover, Mchng 28 015605 Bracket, Weld Assy. 29 020740 Clamp, Junction Box 30 035316 Transfer Body Manifold 31 058021 Grommet 32 015514 Column Brace 33 015699 Bracket, Meter Mounting, Weld 34 069859 Conduit Assy., DC

069847 Conduit Assy., DC w/900 35 069850 Conduit Assy., AC-1 37 C06518 Cable/Bracket Assembly, Twin 38 Flange Assembly (See

Meter Assembly

Flange Assembly

breakdown for your model)

)

breakdown)

03/07/03 33

GASBOY Series 9800A

9853ATW1M CHASSIS ASSEMBLY

34 03/07/03

Parts List

9853ATW1M CHASSIS ASSEMBLY

Item Part No. Description

1 026300 Frame, Top 2 Platform Assy., (See breakdown for your model) 3 Plate Bearing Assy., (See breakdown for your model) 4 026998 Frame, Top Side Weld

026783 Frame, Top Side Weld, Front Load Nozzle option 5 069854 Conduit Assy, AC-1

069692 Conduit Assy, AC-1, 380V 6 069860 Conduit Pulser Assy.

*013078 Optical Encoder 7 015688 Bracket, Meter Mounting 8 022449 Column Register Assy. 10 Discharge Assy. (See breakdown for your model) 11 015689 Support Strap 12 015478 Bracket, Discharge, Inner 13 015479 Bracket Discharge, Outer 14 Motor Assy. (See breakdown) 15 058021 Grommet 16 Support Assy. (See breakdown) 17 025045 Elbow, Conduit, 1/2 x 90o M/F 18 066400 1/2 UNY Explosion-proof Conduit Union 19 026782 Frame Side Lower 20 003117 AC Junction Box Cover 21 003116 AC Junction Box 22 035290 Manifold Assy. (See breakdown) 23 022314 Base Weld Assy. 24 015528 Bracket, Pump Support 25 048743 Pumping Unit Assy, Gas (See breakdown)

048746 Pumping Unit Assy, Dsl (See breakdown) 26 003337 Junction Box., Mchng 27 003461 Junction Box, Cover, Mchng 28 015770 Bracket, DC Junction Box 29 021058 Elbow, 90o M/F 30 035317 Manifold 31 069735 Conduit 32 063024 Meter Mounting Bracket 33 027004 Gasket 34 012163 Belt, Vee, 37" 35 C08125 Conduit Fit, 1/2" union 36 Meter Assy., (See breakdown for your model) 37 015514 Column Brace 38 Gear Train Assy. (See 39 069855 Conduit Assy., DC

069845 Conduit Assy., DC w/900 40 063938 Brace, Column/Meter Support 41 069853 Conduit Assy., AC-2

069693 Conduit Assy., AC-2, 380V 43 C06518 Cable/Bracket Assembly, Twin 44 020740 Clamp, Junction Box 45 Flange Assembly (See

Meter Assembly

Flange Assembly

breakdown for your model)

breakdown)

03/07/03 35

GASBOY Series 9800A

9852AXTW1, 9853AXTW1 CHASSIS ASSEMBLY

36 03/07/03

Parts List

9852AXTW1, 9853AXTW1 CHASSIS ASSEMBLY

Item Part No. Description

1 026300 Frame, Top 2 Platform Assembly (See breakdown for your model; Specify serial number of your pump) 3 Plate Bearing Assembly (See breakdown for your model) 4 026998 Frame, Top side weld

026783 Frame, Top side weld, Front Load Nozzle option 5 069852 Conduit Assy., AC-1 6 066400 1/2 UNY Explosion-proof Conduit Union 7 069860 Conduit Pulser Assy.

*013078 Optical Encoder 8 Gear Train Assy. (See 10 022449 Column Register Assy. 11 027004 Gasket 12 Discharge Assembly (See brea kdow n for your model) 13 015478 Discharge Bracket, Inner 14 015479 Discharge Bracket, Outer 15 015523 Bracket, Meter Support 16 014781 Bracket, AC Box, Mounting 17 025045 Elbow, Conduit, 1/2 x 90o M/F 18 003117 AC Junction Box Cover 19 003116 AC Junction Box 20 026782 Frame Side Lower 21 022314 Base Weld Assy. 22 035292 Manifold Assy. (See breakdown 23 003337 Junction Box., Mchng 24 003461 Junction Box, Cover, Mchng 25 015605 Bracket, Weld Assy. 26 020740 Clamp, Junction Box 27 027005 Gasket 28 Meter Assy. (See breakdown) 29 015514 Column Brace 30 015699 Bracket, Meter Mounting, Weld 31 069859 Conduit, Assy., DC

069847 Conduit, Assy., DC, w/900 32 069851 Conduit Assy., AC-2 34 C06518 Cable/Bracket Assembly, Twin 35 Strainer Body/Check Valve (See breakdown)

Meter Assembly

9800AXTW1 Manifold Assy

breakdown for your model)

.)

03/07/03 37

GASBOY Series 9800A

9852ATW2, 9853ATW2 CHASSIS ASSEMBLY

38 03/07/03

Parts List

9852ATW2, 9853ATW2 CHASSIS ASSEMBLY

Item Part No. Description

1 026300 Frame, Top 2 Platform Assy., (See breakdown for your model) 3 Plate Bearing Assy., (See breakdown for your model) 4 026998 Frame, Top Side Weld

026783 Frame, Top Side Weld, Front Load Nozzle option 5 069854 Conduit Assy, AC-1

069692 Conduit Assy, AC-1, 380V 6 069860 Conduit Pulser Assy.

*013078 Optical Encoder 7 015688 Bracket, Meter Mounting 8 022449 Column Register Assy. 10 Discharge Assy. (See breakdown for your model) 11 015689 Support Strap 12 015478 Bracket, Discharge, Inner 13 015479 Bracket Discharge, Outer 14 Motor Assy. (See breakdown) 15 058021 Grommet 16 Support Assy. (See breakdown) 17 025045 Elbow, Conduit, 1/2 x 90o M/F 18 066400 1/2 UNY Explosion-proof Conduit Union 19 026782 Frame Side Lower 20 003117 AC Junction Box Cover 21 003116 AC Junction Box 22 022314 Base Weld Assy. 23 015522 Bracket, Pump Support 24 048743 Pumping Unit Assy, Gas (See breakdown)

048746 Pumping Unit Assy, Dsl (See breakdown) 25 003337 Junction Box., Mchng 26 003461 Junction Box, Cover, Mchng 27 015770 Bracket, DC Junction Box 28 021058 Elbow, 90o M/F 29 035317 Manifold 30 069735 Conduit 31 063024 Meter Mounting Bracket 32 027004 Gasket 33 012163 Belt, Vee, 37" 34 C08125 Conduit Fit, 1/2" union 35 Meter Assy., (See breakdown for your model) 36 015514 Column Brace 37 Gear Train Assy. (See 38 069855 Conduit Assy., DC

069845 Conduit Assy., DC w/900 39 063938 Brace, Column/Meter Support 40 069853 Conduit Assy., AC-2

069693 Conduit Assy., AC-2, 380V 42 C06518 Cable/Bracket Assembly, Twin 43 020740 Clamp, Junction Box 44 Flange Assembly (See

Meter Assembly

Flange Assembly

breakdown for your model)

breakdown)

03/07/03 39

GASBOY Series 9800A

9852AXTW2, 9853AXTW2 CHASSIS ASSEMBLY

40 03/07/03

Parts List

9852AXTW2, 9853AXTW2 CHASSIS ASSEMBLY

Item Part No. Description

1 026300 Frame, Top 2 Platform Assembly (See breakdown for your model; Specify serial number of your pump) 3 Plate Bearing Assembly (See breakdown for your model) 4 026998 Frame, Top side weld

026783 Frame, Top side weld, Front Load Nozzle option 5 069852 Conduit Assy., AC-1 6 066400 1/2 UNY Explosion-proof Conduit Union 7 069860 Conduit Pulser Assy.

*013078 Optical Encoder 8 Gear Train Assy. (See 10 022449 Column Register Assy. 11 027004 Gasket 12 Discharge Assembly (See brea kdow n for your model) 13 015478 Discharge Bracket, Inner 14 015479 Discharge Bracket, Outer 15 015523 Bracket, Meter Support 16 014781 Bracket, AC Box, Mounting 17 025045 Elbow, Conduit, 1/2 x 90o M/F 18 003117 AC Junction Box Cover 19 003116 AC Junction Box 20 026782 Frame Side Lower 21 022314 Base Weld Assy. 22 003337 Junction Box., Mchng 23 003461 Junction Box, Cover, Mchng 24 015605 Bracket, Weld Assy. 25 020740 Clamp, Junction Box 26 027005 Gasket 27 Meter Assy. (See breakdown) 28 015514 Column Brace 29 015699 Bracket, Meter Mounting, Weld 30 069859 Conduit, Assy., DC

069847 Conduit, Assy., DC, w/900 31 069851 Conduit Assy., AC-2 33 C06518 Cable/Bracket Assembly, Twin 34 Strainer Body/Check Valve Assy. (See breakdown)

Meter Assembly

breakdown for your model)

03/07/03 41

GASBOY Series 9800A

AIR SEPARATOR ASSEMBLY

Models: 9850A

Item Part No. Description

1 063287 Strainer/Air Eliminator Assy. 2 063284 Strainer Basket 3 027363 Gasket Flange, 2-3/4" 4 026047 Fitting 3/8 Ct Conn Inv Fl 5 017266 Bushing 3/8 x 1/4 Black 6 017169 Bushing, Inside Hex 1 x 3/8 7 047305 Plug Pipe, Square Head 8 026406 Float and Reed Assy.

42 03/07/03

Parts List

BARRIER, INTRINSICALLY SAFE (IS), FRONT LOAD NOZZLE OPTION

Item Part No. Description

1 C06766 IS Barrier Assembly 2 039212 Locknut, Mach 3 068446 Washer, 1.353 x 1.75 x .06

03/07/03 43

GASBOY Series 9800A

CHECK VALVES

NOTE: To replace check valves in the models listed in this note, refer to the Strainer Body

breakdown: 9852AX, 9852AXTW1, 9852AXTW2, 9853AX, 9853AXTW1, 9853AXTW2, 9840AX. For all other models, refer to the check valves shown below.

Model: 9840A, 9853AHC and 9853ATW1M (Units built after 8/97)

035329 Entire Assembly, Gasoline 035331 Entire Assembly, Diesel

Item Part No. Description

1 058018 Valve Seat 2 058017 Poppet Disc Assy. 3 058016 Spring, Gasoline

058022 Spring, Diesel

4 027001 Pump Inlet Gasket

Models: 9853ATW1M (Units built prior to 8/97)

Item Part No. Description

1 047069 Check Valve Assy., Dsl

2 027001 Pump Inlet Gasket

Models: 9850A

NOTE: When ordering parts for older units, all parts listed must be replaced due to a design change of items 1, 4 and 5.

Item Part No. Description

047077 Check Valve Assy., Gas

1 012003 Body Check Valve 2 038875 Nut, Lock #10-32 Hex 3 046050 Plt-Plunger Check Valve 4 062472 Stem Assy., Check Valve 5 057897 Spring-Comp #LC-026E-9

44 03/07/03

Parts List

9800A SINGLE DIAL ENCLOSURE ASSEMBLY

Models: 9852A, 9853A, 9852AX, 9853AX, 9853AHC, 9850A, 9850AX

Item Part No. Description

1 026117 Dial Enclosure Assembly Complete, Single, Standard and Front Load Nozzle Models

026310 Dial Enclosure Assembly Complete, Single, Front Load Nozzle (Back Side Only)

(The above assemblies include all applicable items listed below. The standard assembly is silkscreened for gallons. If your unit of measure is different, order the correct decal, item 14)

2 027019 Gasket, 10 foot strip 3 028753 Dial Glass (See NOTE 1) 4 028837 Display Glass (w/optional silkscreen) 5 Dial Enclosure Face Plate (See NOTE 2) 7 022434 Cover, Mag Switch (See NOTE 1) 8 033716 Dial Lens (See NOTE 1) 10 Graphics Panel (See NOTE 2) 11 011366 Lock Bar, Single 12 Bezel, Plastic (See NOTE 2) 13 011309 Latch Bar, Single 14 028977 Measure Decal "Litres"

028978 Measure Decal "Liters"

028979 Measure Decal "Litros"

028980 Measure Decal "Galones" 15 028981 Brand decal, GASBOY 16 053737 Screw, 8-32 x 3/8 self-tapping (7 across bottom of sheet metal) 17 053640 Screw, 8-18 x 3/8 self-tapping 18 C08099 Silicone Sealant

NOTE 1: When replacing individual components such as the dial glass or lens, you must use

silicone sealant to properly seal the unit from external moisture.

NOTE 2: The part numbers for the dial enclosure face plate, graphics panel, and plastic bezel are

not listed individually. They must be ordered only as part of the complete dial enclosure assembly.

03/07/03 45

GASBOY Series 9800A

9800A TWIN DIAL ENCLOSURE ASSEMBLY

Models: 9853ATW2, 9852ATW2, 9853ATW1M, 9852ATW1, 9853AXTW, 9852AXTW, 9850AXTW

Item Part No. Description

1 026119 Dial Enclosure Assembly Complete, Twin, Non-Front Load Nozzle models

026126 Dial Enclosure Assembly Complete, Twin, Front Load Nozzle models

(The above assemblies include all items listed below. The standard assembly is silkscreened for gallons. If your unit of measure is different, order the correct decal, item 14)

2 027019 Gasket, 10 foot strip 3 028753 Dial Glass (See NOTE 1) 4 028839 Display Glass (w/optional silkscreen) 5 Dial Enclosure Face Plate (See NOTE 2) 7 022434 Cover, Mag Switch (See NOTE 1) 8 033716 Dial Lens (See NOTE 1) 10 Graphics Panel (See NOTE 2) 11 011367 Lock Bar, Twin 12 Bezel, Plastic (See NOTE 2) 13 011308 Latch Bar, Twin 14 028977 Measure Decal "Litres" (Order two)

028978 Measure Decal "Liters" (Order two)

028979 Measure Decal "Litros" (Order two)

028980 Measure Decal "Galones" (Order two) 15 028981 Brand decal, GASBOY 16 053737 Screw, 8-32 x 3/8, self-tapping (7 across bottom of sheet metal) 17 053640 Screw, 8-18 x 3/8, self-tapping 18 C08099 Silicone Sealant

NOTE 1: When replacing individual components such as the dial glass or lens, you must use NOTE 2: The part numbers for the dial enclosure face plate, graphics panel, and plastic bezel are

silicone sealant to properly seal the unit from external moisture. not listed individually. They must be ordered only as part of the complete dial enclosure

assembly.

46 03/07/03

Parts List

9840A, 9840AX DIAL ENCLOSURE ASSEMBLY

Item Part No. Description

1 026126 Dial Enclosure Assembly, Complete, 9840A, Standard and Front Load Nozzle Models

026313 Dial Enclosure Assembly, Complete, 9840A, Front Load Nozzle (back side only)

(The above assemblies include all items listed below. The standard assembly is silkscreened for gallons. If your unit of measure is different, order the correct decal, item 14)

2 027019 Gasket, 10 foot strip 3 028753 Dial Glass (See NOTE 1) 4 028839 Display Glass (w/optional silkscreen) 5 Dial Enclosure Face Plate (See NOTE 2) 7 022434 Cover, Mag Switch (See NOTE 1) 8 033716 Dial Lens (See NOTE 1) 10 Graphics Panel (See NOTE 2) 11 011367 Lock Bar, 9840A 12 Bezel, Plastic (See NOTE 2) 13 011308 Latch Bar, 9840A 14 028977 Measure Decal "Litres"

028978 Measure Decal "Liters"

028979 Measure Decal "Litros"

028980 Measure Decal "Galones" 15 028981 Brand decal, GASBOY 16 053737 Screw, 8-32 x 3/8, self-tapping (7 across bottom of sheet metal) 17 053640 Screw, 8-18 x 3/8, self tapping 18 C08099 Silicone Sealant

NOTE 1: When replacing individual components such as the dial glass or lens, you must use

silicone sealant to properly seal the unit from external moisture.

NOTE 2: The part numbers for the dial enclosure face plate, graphics panel, and plastic bezel are

not listed individually. They must be ordered only as part of the complete dial enclosure assembly.

03/07/03 47

GASBOY Series 9800A

FLANGE ASSEMBLY

Item Part No. Description

1 049014 O-Ring

M49014 O-Ring, Methanol/Ethanol 2 026079 Flange 3 051950 5/16-18 x 1-3/4 HHC Screw 4 068005 1/4 Washer 5 068875 Lockwasher, 5/16 6 027797 Gasket 7 021950 Coupling

MOTOR MOUNT

Item Part No. Description

1 051940 5/16-18 x 1-1/2 HHC Screw 2 068080 5/16 Washer 3 067735 Cup Washer 4 068620 Washer 5 038920 5/16-18 ESNA Nut 6 037885 Rubber Mount

SUPPORT ASSEMBLY

Item Part No. Description

1 038680 1/2-13 Jam Nut 2 068065 1/2 Washer 3 015560 Stud

48 03/07/03

Parts List

FLOAT ASSEMBLY

Models: 9850A, 9850AS

Item Part No. Description

1 026474 Float Chamber Assy. 2 026044 Fitting, 3/8 Ct Elbow Inv Fl 3 026045 Fitting, 1/2 CT Elbow, Inv Fl 4 014838 Bracket, Float, 12", 9850A

014842 Bracket, Float, 10", 9850A 5 063670 Vent Tube Assy., 10" Float (Not Shown)

063661 Vent Tube Assy., 12" Float (Not Shown)

03/07/03

49

GASBOY Series 9800A

FLOAT ASSEMBLY BREAKDOWN (9850A, 9850AS)

NOTE: If replacing 12" cylinder (10" long), new bracket, vent tube, and tie bolts are required.

50

Item Part No. Description 1 026474 Float Chamber Assy. 13 038605 Keps Nut (4 req'd) 14 068080 Washer (4 req'd) 15 003497 Bottom Cover 16 027133 Gasket (2 req'd) 17 023550 Cylinder, 12"

023514 Cylinder, 10"

18 013288 Tie bolt, (4 req'd), 12" Cyl.

013287 Tie Bolt, (4 req'd), 10" Cyl. 19 003498 Top Cover 20 062620 Pressure Relief Valve 21 026441 Spherical Float, 4" 22 039506 Speed Nut 23 047139 Ball Plug 24 029007 Float Guide, (2 req'd) 25 056624 Sleeve 26 067011 Throttle Valve 27 057605 Float Balance Spring 28 049505 Snap Ring - Truarc 29 045738 Baffle Plate 30 021128 Coalescer 31 053737 Screw, Pan Head 32 022715 Orifice Cover

03/07/03

Parts List

HIGH HOSE RETRIEVER PARTS

Complete High Hose Retriever installation requires a support post kit and a hose clamp/spring reel kit.

032676 Support Post Kit (Contains post and

hardware: Items 3-11 below)

Item Part No. Description 1 030804 Reel Assy, 5/8" & 3/4"

Hardwall/Softwall

030805 Reel Assy, 1" Softwall, 1" Hardwall;

1-1/4" Softwall; GY Prem Coax, Vapor Recovery

2 020714 Clamp, 5/8" Hardwall/Softwall

020712 Clamp, 1" Softwall 020718 Clamp, 1" Hardwall (1-7/16 OD) 020719 Clamp, 1" Hardwall (1-3/8 OD)

03/07/03

Hose Clamp/Spring Reel Kits

032666 Kit, 5/8" Hardwall/Softwall (1" OD) 032659 Kit, 3/4" Hardwall/Softwall (1-1/32" OD) 032663 Kit, 3/4" Dayco Hardwall (1-1/8" OD) 032667 Kit, 1" Softwall (1-1/2" OD) 032668 Kit, 1" Dayco Hardwall (1-7/16 OD) 032669 Kit, 1" Hardwall (1-3/8 OD) 032671 Kit, HHR, Goodyear Prem, Vapor Recovery, Coaxial

Item Part No. Description 2 026732 Clamp, GY Prem Coax, Vapor

Recovery 3 063838 Support Bar Assy. 4 017930 Caplug 5 051956 Bolt, 5/16-18 x 2, SS 6 051957 Bolt, 5/16-18 x 2-1/2, SS 7 068079 Washer, 5/16, SS 8 068874 Lockwasher, 5/16, SS 9 056927 Spacer 10 047219 Plug Button, 7/8 11 013250 Anchor

51

GASBOY Series 9800A

INTERNAL RETRIEVER BREAKDOWN

Item Part No. Description

1 048369 Reel and Cable 2 015456 Bracket, Internal Hose Retriever 3 040035 Cable Guide, Internal Retriever 4 020712 Hose Clamp, 1" Softwall

020719 Hose Clamp, 1" Hardwall 020714 Hose Clamp, 5/8 and 3/4

03/07/0352

Parts List

9840A MANIFOLD ASSEMBLY

Item Part No. Description

1 048159 Pump Inlet 2 044946 Pipe Tube 2 x 3 3 066386 Union, 2" Std Blk

9840AX MANIFOLD ASSEMBLY

Item Part No. Description

1 035322 Manifold 2 044946 Pipe Tube 2 x 3 3 066386 Union, 2" Std Blk

03/07/03

53

GASBOY Series 9800A

9853AHC PUMP DISCHARGE

Item Part No. Description

1 048396 Pump Discharge 2 058019 Cover 3 015695 CPLG Nipple 4 027002 Gasket

9853AHC MANIFOLD

Item Part No. Description

1 048391 Pump Inlet 2 044907 Pipe Tube, 1-1/2 x 2-1/4 3 066385 Union, 1-1/2 #150 Stockham

03/07/0354

Parts List

9853ATW1M MANIFOLD ASSEMBLY

Item Part No. Description

1 003106 Manifold, Pump Inlet (Units built prior to serial number 471906)

003108 Manifold, Pump Inlet 2 044912 Pipe TBE, 1-1/2 x 4-1/2 3 066385 Union, 1-1/2 #150 Stockham

9800AXTW1 MANIFOLD ASSEMBLY

Item Part No. Description

1 035318 Manifold 2 044938 Pipe TBE, 1-1/2 x 6 3 066385 Union, 1-1/2 #150 Stockham

03/07/03

55

GASBOY Series 9800A

MECHANICAL TOTALIZER

Item Part No. Description

1 039824 Totalizer Assy., 9-Digit, Gallon

039825 Totalizer Assy., 9-Digit, Liter 2 017366 Cable Assy., 9-Digit Totalizer, 9800A

017365 Cable Assy., 9-Digit Totalizer, 9850AXTW 3 015129 Totalizer Bracket, 9800A 4 069077 Totalizer Window, 9800A 5 0M0042 Tie-wrap, 5/8 Dia Max. 6 043220 Spirol Pin 7 C08126 Tie Wrap

03/07/0356

Parts List

9850A, 9850AX, 9850AXTW METER ASSEMBLY

Item Part No. Description

1 010068 Adapter Assy., 9850A, 9850AX, Gallon

010069 Adapter Assy., 9850A, 9850AX, Liter 2 028408 Gear Plate Assy, gallon (sub-part of item 1)

028414 Gear Plate Assy, liter (sub-part of item 1) 3 035434 Meter, LC 4 028212 Gear Train Assy., Gallon

028211 Gear Train Assy., Liter 5 028202 Gear, 60 Tooth 6 042615 Driv-Lok Pin 7 011910 Bearing 8 028126 Gear Assy., US Gallon 9 028122 Gear Change, V/R 032996-040-40 10 028123 Gear Change, V/R 032996-078-78

03/07/03

57

GASBOY Series 9800A

LIQUID CONTROLS METER COVER ASSEMBLY BREAKDOWN (9850A)

03/07/0358

Parts List

LIQUID CONTROLS METER COVER ASSEMBLY BREAKDOWN (9850A)

Item Part No. Description

1 S01101 Adjuster Assembly, LC49403

S49404 Adjuster Assembly

(See NOTE below for ordering information)

2 S00727 Housing, Adjuster, LC49434 3 S00728 Cover, Front LC48272 4 S00729 O-Ring, LC06856 5 S00730 Cover, Rear LC48273 6 S00731 Screw, LC09080 7 S00732 Plug, Pipe, LC06790 8 S00733 Packing Gland Assembly, LC48616 9 S00734 Bushing, Adj. Drive, LC41786 10 S00738 Spring, Retaining, LC48208 11 S00737 Screw, LC06845 12 S00735 Screw, Cover LC9093 13 S00736 Cover, Dust, LC49390 14 S00739 Gear, Adj. Drive, LC40122 15 S00740 Ring, Retaining, LC02188 16 S00741 Shaft, Hex Drive, LC48287

NOTE: If meter dust cover (item 13) is secured with one bolt, order adjuster part number S49404;

if dust cover is secured with two to four bolts, order adjuster part number S01101.

03/07/03

59

GASBOY Series 9800A

LIQUID CONTROLS METER HOUSING ASSEMBLY BREAKDOWN (9850A)

03/07/0360

Parts List

LIQUID CONTROLS METER HOUSING ASSEMBLY BREAKDOWN (9850A)

Item Part No. Description

1 S00742 Output Pinion, LC48257 2 S00743 Lockwasher, LC48277 3 S00756 Screw LC06973 4 S00744 Screw, Shoulder, LC48275 5 S00745 Output Gear, LC48276 6 S00710 Plate, Front Bearing, LC44744 7 S00723 O-Ring, LC09123 8 S00746 Housing, LC48270 9 S00747 Blocking Rotor and Key Assy., LC48919 10 S00748 Displacement Rotor and Key Assy., LC48920 11 S00749 Pin, Dowel, LC40665 12 S00711 Plate, Rear Bearing, LC44745 13 S00751 Gear, Displacement Pinion, LC48089 14 S00755 Screw, LC09084 15 S00752 Washer, LC48319 16 S00750 Gear, Blocking, LC48090 17 S00753 Screw, LC09079 18 S00754 Key, LC48345 (included as part of rotor assembly)

03/07/03

61

GASBOY Series 9800A

9840A, 9852A, 9853A, 9853AHC, 9852ATW1, 9852ATW2, 9853ATW2, 9853ATW1M METER ASSEMBLY

Item Part No. Description

1 035517 Meter, 4:1 Gallons

035579 Meter, 4:1 Liter

035587 Meter, 4:1 Imperial Gallons 2 027038 Gasket 3 035514 Meter Transfer Body 4 028203 Gear Train Assy. 5 028202 Gear, 60 Tooth 6 042615 Driv-Lok Pin

03/07/0362

Parts List

9852AXTW1, 9853AXTW1, 9840AX METER ASSEMBLY

Item Part No. Description

1 035517 Meter, 4:1 Gallons

035579 Meter, 4:1 Liter

035587 Meter, 4:1 Imperial Gallons 2 027038 Gasket 3 Strainer Body/Check Valve Assy. (See breakdown) 4 028203 Gear Train Assy. 5 028202 Gear, 60 Tooth 6 042615 Driv-Lok Pin

03/07/03

63

GASBOY Series 9800A

9852AXTW2, 9853AXTW2 METER ASSEMBLY

03/07/0364

Parts List

9852AXTW2, 9853AXTW2 METER ASSEMBLY

Item Part No. Description

1 035517 Meter, 4:1 Gallons

035579 Meter, 4:1 Liter

035587 Meter, 4:1 Imperial Gallons 2 027038 Gasket 3 Strainer Body/Check Valve Assy. (See breakdown) 4 048138 Valve Housing 5 044394 Pipe TBE, 1-1/2 x 8 6 066385 Union, 1-1/2 #150 Stockham 7 028203 Gear Train Assy. 8 028202 Gear, 60 Tooth 9 042615 Driv-Lok Pin

03/07/03

65

GASBOY Series 9800A

9800A METER ASSEMBLY BREAKDOWN

03/07/0366

Parts List

9800A METER ASSEMBLY BREAKDOWN

Item Part No. Description

1 S00466 Packing Gland Plate 2 S00467 Seal Pin 3 S00469 Compensator Screw Spring 4 S00473 Drive Shaft 5 069080 Seal & Seal Wire 6 S00475 Special Screw 7 S00476 Drive Shaft Pin 8 S00477 1/2" Ball 9 S00480 Plunger Cup Support 10 S00481 Plunger Disc 11 S00482 Washer 12 S00483 Washer 13 S00484 Upper Bearing Assembly 14 S00485 Bearing Assembly 15 S00487 Compensator Index Disc 16 S00488 Seal Half 17 S00489 Seal Wedge 18 S00490 Washer 19 S00492 Packing Spring 20 S00493 Seal 23 S00494 Bearing Retainer 24 S00495 Seal (black) 25 S00491 Seal Retaining Ring 26 S00478 Compensator Pinion 27 S00512 Screw 28 S00498 Main Pivot Bracket Assembly

w/ Pins

29 S00032 Plunger Cup Kit (Set of 3

Cups) 30 S00501 Valve 31 S00502 Wobble Plate w/ Slack Roller

Post 32 S00503 Connector 33 S00504 Bearing Seat 35 S00505 Slack Roller Assembly

Item Part No. Description

36 S00506 Slack Spring Assembly 37 S00496 Drive Shaft Gear - Gal

S00115 Drive Shaft Gear – Ltr

38 S00499 Counter Drive Gear Complete -

Gal

S00114 Counter Drive Gear Complete -

Ltr 39 S00497 Compensator Shaft 40 S00500 Bracket & Pin Assembly 41 S00468 Index Plate 42 S00479 Pivot & Ball Assembly 43 S00470 Meter Body Gasket 44 S00471 O-Ring (.362 Dia.) 45 S00472 O-Ring (.487 Dia) 46 S00486 Meter Cover w/ Center Gear

Post, Index Plate, Pipe Plug &

Retaining Ring 47 S00509 Mach. Screw, 10-32 x 3/8 Lg.

Rd. Hd. 48 S00507 Mach. Screw, #12-24 x 1/2 Lg.

Rd. Hd. 49 S00508 Mach. Screw, 1/4-20 x 3/4 Lg.

Rd. Hd. 50 S00511 Hex Nut, 1/4-20 51 S00510 Hex Nut, 5/16-18 52 S00520 Lockwasher, 1/4 53 S00513 Lockwasher, #1212 54 S00514 Lockwasher, #1114 55 S00515 Pipe Plug, 1/8 Sq. Hd. 56 S00516 Sems Fastener, #10-32 x 3/8

Lg. Rd. Hd. 57 S00517 Cotter Pin, 1/16 x 1/4 Lg. 58 S00518 Truarc Retaining Ring 59 S00519 Truarc "E" Retaining Ring 60 S00521 Plunger Assy. w/ Bearing

Retainer, Bearing Seat & Sems

Fastener 61 S00522 Body & Seat Assembly w/ Pins 62 S00523 Meter Drive Shaft Kit 63 S00130 Shaft-Seal Kit

03/07/03

67

GASBOY Series 9800A

9840 MOTOR

Item Part No. Description

1 F37696 Motor, Franklin, 3/4 HP, 60 Hz., 56 FR CW

F37429 Motor, Franklin, 3/4 HP, 50 Hz., 56 FR CW

F37709 Motor, Franklin, 3/4HP, 50/60 Hz., 380V, 3 PH, 56 FR 2 015761 Bracket, AC JBox, Kraus 3 025190 Union, 90o 4 066400 1/2" UNY Explosion-Proof Conduit 5 069709 Conduit, Motor, Right side 6 015095 Motor Support Brkt Weld Assy. 7 031315 Key 8 047006 Pulley, 5/8 Bore, 2-3/4, 60 Hz. units

047023 Pulley, 5/8 Bore, 3-1/4, 50 Hz. units built after serial number: 486406 9 025045 Elbow, Conduit, 1/2 x 90o M/F 10 069710 Conduit, Motor, Left

03/07/0368

Parts List

9850 MOTOR

Item Part No. Description

1 F37340 Motor, 1-1/2 HP, 60 Hz, 56FR, CW, 9850A

F37712 Franklin, 1-1/2 HP, 50 Hz, 56FR, CW 2 047612 Pulley, Gearbelt, 3/4 Shaft Motor

047614 Pulley, 7/8 Shaft Motor, 50 Hz 3 021345 Pipe, TBE, 1/2 x 1-1/2 Zinc Pltd 4 025030 Elbow, Conduit, 1/2 x 90o F/F 5 021401 Conduit, 1/2 x 7 6 066400 1/2 UNY Explosion-proof Conduit Union 7 014837 Bracket, AC J-Box, 9850A 8 003156 AC Junction Box, Mach, 9850A, 9850AX 9 003117 AC J-Box Cover

03/07/03

69

GASBOY Series 9800A

9852A, 9853A MOTOR

Item Part No. Description

1 F37696 Motor, 3/4 HP, 60Hz, 56FR, CW, 9853A

F37429 Motor, 3/4 HP, 50Hz, 56FR, CW, 9853A

F37711 Motor, 1/2 HP, 60Hz, 56FR, CW, 9852A

F37334 Motor, 1/2 HP, 50Hz, 56FR, CW, 9852A

F37709 Motor, Franklin, 3/4HP, 50/60 Hz., 380V, 3 PH, 56 FR 2 015094 Meter/Motor Bracket Weld Assy. 3 069723 Conduit, Motor 4 015697 Bracket, AC Box Support 5 066400 1/2 UNY Explosion-proof Conduit Union 6 003157 AC Junction Box 7 003117 AC Junction Box Cover 8 031315 Key 9 047014 Pulley, 5/8" bore, 3", 60 Hz., 9853A

047006 Pulley, 5/8" bore, 2-3/4, 50 Hz., 9853A

047005 Pulley, 5/8" bore, 2.4, 60 Hz./50Hz., 9852A

03/07/0370

Parts List

9853AHC MOTOR

Item Part No. Description

1 F37696 Motor, 3/4 HP, 60Hz, 56FR, CW

F37429 Motor, 3/4 HP, 50Hz, 56FR, CW

F37709 Motor, Franklin, 3/4HP, 50/60 Hz., 380V, 3 PH, 56 FR 2 015094 Meter/Motor Bracket Weld Assy. 3 069718 Conduit, Motor 4 047014 Pulley, 5/8" bore, 3", 60 Hz./50 Hz. 5 015786 Bracket, AC J-Box 6 031315 Key 7 069719 Conduit, Motor, Short 8 003157 AC Junction Box 9 003117 AC Junction Box Cover 10 066400 1/2 UNY Explosion-proof Conduit Union

03/07/03

71

GASBOY Series 9800A

9852ATW1 MOTOR

Item Part No. Description

1 F37696 Motor, 3/4 HP, 60Hz, 56FR, CW, 9852ATW1

F37429 Motor, 3/4 HP, 50Hz, 56FR, CW, 9852ATW1 2 069727 Conduit, Motor 3 047006 Pulley, 5/8" bore, 2-3/4, 50 Hz.

047005 Pulley, 5/8" bore, 2.4, 60 Hz. 4 015076 Bracket, Motor Support 5 031315 Key 6 066400 1/2 UNY Explosion-proof Conduit Union

03/07/0372

Parts List

9852TW2, 9853ATW2, 9853ATW1M MOTOR

Item Part No. Description

1 F37694 Motor, 3/4 HP, 60Hz, 56FR,

F37428 Motor, 3/4 HP, 50Hz, 56FR,

F37710 Motor, 1/2 HP, 60Hz, 56FR

F37334 Motor, 1/2 HP, 50Hz, 56FR 2 047006 Pulley, 5/8" bore, 2-3/4, 60 Hz.,

047005 Pulley, bore 2.4, Var 8350 x

047014 Pulley, 5/8” bore, 3”, 50 Hz., 3 069722 Conduit, Motor, Left

4 021345 Pipe TBE, 1/2 x 1-1/2 Zinc Plt 5 066400 1/2 UNY Explosion-proof

6 025030 Elbow, Conduit 1/2 x 90 F/F 7 021365 Conduit, 1/2 x 3-3/4

8 063949 Platform Motor 9 003116 AC Junction Box 10 003117 AC Junction Box Cover 11 021337 Conduit, 1/2 x 2 12 031315 Key

CC, 9853ATW2 CC, CC, 9852ATW2 CW, 9852ATW2 9853ATW2 5/8", 50/60 Hz., 9852ATW2 9853ATW2, 9853ATW1M

Conduit Union MCH

03/07/03

73

GASBOY Series 9800A

9853ATW2, 9853ATW1M MOTOR, 380V

Item Part No. Description

1 F37709 Motor, 3/4HP, 50/60Hz, 380V, 3PH, 56Fr, CCW 2 047014 Pulley, 5/8 Bore, 3" 3 021345 Pipe TBE, 1/2 x 1-1/2, Zinc Pltd 4 063949 Platform Motor 5 023177 Conduit, Junction Boxes 6 066440 1/2" UNY Explosion-proof Conduit Union 7 025030 Elbow, Conduit, 1/2 x 90 8 025045 Elbow, Conduit, 1/2 x 90 9 021364 Conduit, 1/2 x 3-1/2 10 003116 AC Junction Box 11 003117 AC Junction Box Cover

o

F/F

o

M/F

03/07/0374

Parts List

NOZZLE BOOT, FRONT LOAD OPTION

Item Part No. Desc ri pti o n

1 013643 Nozzle Boot Assembly (Includes switch) 2 013641 Nozzle Boot Shroud 3 014841 Bracket 4 046621 Decal, Operating Instructions (Not Shown) 5 015185 Bracket Boot

015186 Bracket Boot, Twin 6 032136 Mercury Switch Kit 7 064402 Nozzle Lever

03/07/03

75

GASBOY Series 9800A

9840 PUMPING UNIT ASSEMBLY

Item Part No. Description

1 015765 Coupling Nipple 2 047008 Idler Arm 3 047009 Pulley, Idler 4 048080 Pumping Unit 5 031315 Key 6 047597 Pulley, Pump, 3-1/2" OD, 3/4" bore keyway 7 015622 Pump Support Bracket Weld 8 015531 Bracket, Pump Support 9 026044 Fitting, 3/8 Ct Elbow 10 065832 Vent Tube Assy.

03/07/0376

Parts List

9850A PUMP AND PLATFORM ASSEMBLY

Item Part No. Description

1 047969 Pump, Blackmer XU-2 2 047611 Pulley, Gearbelt Pump 3 027361 Gasket Flange, 2" 4 026045 Fitting, 1/2 CT Elbow, Inv Fl 5 003071 Base Pump Strainer Housing 6 044942 Pipe TBE, 2 x 6 7 066386 Union, 2" Std Blk 8 063369 Strainer 9 003502 Cover, Strainer Base Pump 10 047227 Platform Pump and Motor

03/07/03

77

GASBOY Series 9800A

9852A, 9853A PUMPING UNIT ASSEMBLY

Item Part No. Description

1 065833 Vent Tube Assy. 2 048392 Pumping Unit, 9853A

048393 Pumping Unit, 9852A 3 026044 Fitting, 3/8 Ct Elbow, Inv Fl 4 047008 Idler Arm 5 047009 Pulley, Idler 6 015695 Coupling Nipple 7 027003 Gasket 8 048397 Pump Discharge 9 048398 Pump Inlet 10 044907 Pipe, TBE, 1-1/2 x 2-1/4 11 066385 Union, 1-1/2 #150 Stockham 12 027001 Pump Inlet Gasket 13 015531 Bracket, Pump Support 14 047597 Pulley, 3/4 Bore, 3-1/2", 9853A 50 Hz.

047598 Pulley, 3/4 Bore, 4", 9852A, 9853A, 9852A 50 Hz. 15 031315 Key 16 015621 Pump Support Bracket, Weld Assy.

03/07/0378

Parts List

9853AHC PUMPING UNIT ASSEMBLY

Item Part No. Description

1 047009 Pulley, Idler 2 047008 Idler Arm 3 048080 Pumping Unit 4 047015 Pulley, 3/4 Bore, 5-1/4 5 031315 Key 6 015621 Pump Support Bracket, Weld Assy. 7 015531 Bracket, Pump Support 8 026044 Fitting, 3/8 Ct Elbow, Inv Fl 9 065833 Vent Tube Assy.

03/07/03

79

GASBOY Series 9800A

9852ATW1 PUMPING UNIT ASSEMBLY

Item Part No. Description

1 015695 Coupling Nipple 2 047009 Pulley, Idler 3 047007 Idler Arm 4 026044 Fitting, 3/8 Ct Elbow, Inv Fl5 5 065832 Vent Tube Assy. 6 048392 Pumping Unit 7 031315 Key 8 047597 Pulley, 3/4 Bore, 3-1/2 9 015622 Pump Bracket Assy. 10 015531 Bracket, Pump Support 11 027001 Pump Inlet Gasket 12 066385 Union, 1-1/2 #150 Stockham 13 044907 Pipe, TBE, 1-1/2 x 2-1/4 14 048398 Pump Inlet 15 027003 Gasket 16 048399 Pump Discharge

03/07/0380

Parts List

9853ATW1M PUMPING UNIT ASSEMBLY

Item Part No. Des cription

1 015696 Coupling Nipple, 3-7/8 2 048949 Pumping Unit (See Note) 3 026044 Fitting, 3/8 Ct Elbow

026206 Fitting, 3/8 Ct Tee (See Note) 4 065844 Vent Tube Assy. 5 015623 Pump Support Bracket Weld Assy. 6 031315 Key 7 047597 Pulley, 3/4 Bore, 3-1/2, 9853ATW2 8 047009 Pulley, Idler 9 047008 Idler Arm 10 065845 Vent Tube Assy.

NOTE: If your model was built prior to serial number 471906, you must also order check valve

retrofit kit 032104 when replacing this pumping unit. (Serial number is found on the UL nameplate on the side of the unit.)

03/07/03

81

GASBOY Series 9800A

9852ATW2, 9853ATW2 PUMPING UNIT ASSEMBLY

Item Part No. Des cription

1 015696 Coupling Nipple, 3-7/8 2 048394 Pumping Unit, 9852ATW2

048949 Pumping Unit, 9853ATW2 3 026044 Fitting, 3/8 Ct Elbow 4 065844 Vent Tube Assy. 5 048400 Pump Inlet 6 027001 Pump Inlet Gasket 7 015623 Pump Support Bracket Weld Assy. 8 044912 Pipe TBE, 1-1/2 x 4-1/2 9 066385 Union, 1-1/2 #150 Stockham 10 031315 Key 11 047598 Pulley, 3/4 Bore, 4, 9852ATW2

047597 Pulley, 3/4 Bore, 3-1/2, 9853ATW2 12 047009 Pulley, Idler 13 047008 Idler Arm

03/07/0382

Parts List

Page intentionally left blank.

03/07/03

83

GASBOY Series 9800A

PUMPING UNIT ASSEMBLY BREAKDOWN

03/07/0384

Parts List

PUMPING UNIT ASSEMBLY BREAKDOWN

Item Part No. Description

1 S00117 Gasket 2 S00456 Float Lever Pin 3 S00066 Valve Pin 4 S00067 Guide Plate 5 S00068 Spring Plate 6 S00069 Plunger Head 7 S00072 Plunger Plate 8 S00073 Plunger Follower 9 S00074 Valve Cylinder 10 S00075 Cylinder Head 11 S00076 Clamp Plate 12 S00077 Float Valve Body 13 S00078 By-Pass Valve Spring (#34 to

35-1/2# spring, 9852A, 9852ATW2)

S00079 By-Pass Valve Spring (44-1/2#

Spring, 9853A, 9853AHC,

9840A, 9852ATW1) 14 S00080 Vent Screw 15 S00062 Valve Cylinder Gasket 16 S00081 Vent Screw Guard 17 S00082 Float Valve Needle 18 S00083 Float Valve Gasket 19 S00128 Pump Rotor Shaft Assembly 20 S00119 Bottom Head Gasket 21 S00084 Separator Cover 22 S00120 Cover Gasket 23 S00085 Retainer 24 S00121 Bearing 25 S00086 Regulating Poppet Assy 26 S00124 Oil Well Felt 27 S00061 Float Assembly 29 S00087 Gasket 30 063312 Suction Screen (Gasoline)

063313 Suction Screen (Diesel) 31 S00088 Regulating Valve Spring 32 S00089 By-pass Valve Poppet 33 S00056 Packing Gland 34 S00090 Packing Spring 35 S00091 Rotary Pump & Separator

Body w/Gasket, Bearing,

Screws & Spring 36 S00092 Regulating Valve Seat 37 S00093 Valve Seat Guide 38 S00094 By-pass Valve Seat 39 S00448 Check Valve Cap 41 S00447 Poppet Spring 43 S00116 "V" Packing 44 S00095 Plunger Guide 45 S00096 Plunger Disc

Item Part No. Description

46 S00097 Plunger Spacer 47 S00122 Drive Shaft Bearing 48 S00129 Rotary Pump Idler 50 S00098 Poppet Disc. & Relief Valve

Assy

52 S00427 Suction Strainer Cap (All

models except TW2)

063261 Suction Strainer Cap (TW2)

53 S00125 By-pass Valve Assembly (34#

to 35-1/2# spring, 9852A, 9852ATW2)

S00126 By-pass Valve Assembly (44-

1/2# spring 9853A, 9853AHC,

9840A, 9852ATW1) 54 S00127 Regulating Valve Assembly 55 S00123 Gasket 56 S00451 1/4-20 x 7/8 Lg. Rd. Hd. Mach

Screw 57 S00452 1/4-20 x 1/2 Lg. Hex Hd. Cap

Screw 58 S00453 5/16-18 x 7/8 Lg. Hex. Hd. Cap

Screw 59 S00454 3/8-16 x 2-3/4 Lg. Hex. Hd.

Cap Screw 60 S00455 3/8-16 x 1-1/8 Lg. Hex. Hd.

Cap Screw. 61 S00458 3/8 Lockwasher (TW1M and

TW2 Onl y) 62 S00457 1/16 x 1/2 Lg. Cotter Pin 63 S00459 1/4 Sq. Hd. Pipe Plug 64 S00460 1/4 Countersunk Pipe Plug

(TW1M and TW2 Only) 65 S00461 1/4 - 28 Hex. Nut 67 S00462 Lower Pump Head w/Valve

Seat Guides, Regulating Valve

Seat & By-pass Valve Seat

(9852A, 9853A, and TW1 only)

S00463 Lower Pump Head w/ Valve

Seat Guides, Regulating Valve

Seat & By-Pass Valve Seat

(9853AHC, 9840A only)

S00464 Lower Pump Head w/Valve

Seat Guides, Regulating Valve

Seat and By-Pass Valve Seat

(TW1M and TW2 only) NOTE:

If your dispenser was built prior

to serial number 471906 you

must order check valve retrofit

kit 032104 when replacing the

lower pump head.

68 S00057 Rotary Pump Head Assembly 69 S00465 1" Pipe Plug (TW1M and TW2

only)

03/07/03

85

GASBOY Series 9800A

BLACKMER XU2A PUMP AND PLATFORM ASSEMBLY BREAKDOWN

03/07/0386

Parts List

Item Part No. Description

1 S01003 Valve Cap 2 S01004 Adjusting Screw 4 S01005 Valve Cover 5 S01006 Cover Capscrew 7 S01007 Spring Guide 8 S01008 Valve Spring (36 PSI) 9 S01009 Pressure Control Valve 10 S01010 Cover Gasket 12 S01011 Cylinder 13 S01012 Rotor and Shaft Assembly 14 S01013 Vane 20 S01014 Head 21 S01015 Head Capscrew 24 S01016 Bearing 26 S01017 Bearing Cover Gasket 27 S01018 Bearing Cover (Blind) 27A S01019 Bearing Cover (Shaft Hole) 28 S01020 Bearing Cover Cap Screw 35 Key 72 S01022 Head Seal Ring 73 S01023 Gage Plug 76 SO1024 Grease Fitting 76A S01025 Grease Relief Fitting 77 S01026 Push Rod 88 S01027 Cap Gasket 104 S01028 Grease Seal 123A S01029 Dirt Shield 153 S01030 Mechanical Seal Assembly

03/07/03

87

GASBOY Series 9800A

RESET

Item Part No. Description 1 045987 Plate-Bearing Assembly

2 *003184 Start Shaft Bearing 3 *046504 Bearing Mounting Plate 4 *046054 Plate Assy., Start Shaft 5 *052285 Screw 5/16-18 x 5/8 6 *068875 Lockwasher, 5/16 7 *042657 Roll Pin 8 *068951 Spring Washer 9 *067109 Brass Washer 10 *048612 Retaining Ring 11 *011958 Bearing, Nyliner 1/2

Item Part No. Description 12 *054447 Start Shaft

13 042912 Collar, Plastic 14 029363 Handle Spring 15 C06429 Cable Assy., handle SW-Single

16 *C03334 Switch, SPDT, Snap-Action 17 015999 Bracket, Switch 18 C08171 Screw #4-40 x 3/4 long 19 C03473 Nut, Hex Keps #4-40 20 C08146 Washer, Flat #4 21 048794 Spring Retainer

STRAINER BODY/CHECK VALVE ASSEMBLY

Item Part No. Description

1 063261 Strainer Cap 2 063312 Gasoline Strainer

(100 mesh)

063313 Diesel Strainer (40 mesh) 3 S00524 Strainer Body 4 026768 O-Ring 5 027005 Gasket 6 035319 Check Valve Assy.

C06428 Cable Assy., handle SW-Twin

035525 Strainer body kit (includes

items 1, 2, 3, 4. Specify strainer type)

03/07/0388

Parts List

9840A DISCHARGE – 097230

Item Part No. Description

1 003131 Discharge Casting 2 049136 Square ring 3 003641 Flange 4 044902 Pipe TBE 1-1/2 x 10

NOTE: If replacing brazed discharge assembly, order kit 032130.

9840A DISCHARGE, Canada-ATC 097264

Item Part No. Description

1 003131 Discharge Casting 2 049136 Square ring 3 003641 Flange 4 024299 Coupling 5 044921 Pipe TBE 1-1/2 x 7 6 038005 Pipe TBE 1-1/2 x 1-3/4

NOTE: If replacing brazed discharge assembly, order kit 032131.

03/07/03 89

GASBOY Series 9800A

9840A VALVE DISCHARGE - 097239 115V, 097240 230V

Item Part No. Description

1 003131 Discharge Casting 2 049136 Square ring 3 003641 Flange 4 038005 Pipe TBE 1-1/2 x 1-3/4 5 070075 Conduit Valve Assy., 9840A, 115V

070078 Conduit Valve Assy., 9840AX, 230V 6 044933 Pipe TBE 1-1/2 x 4-3/4

NOTE: If replacing brazed discharge assembly, order kit 032131.

90 03/07/03

Parts List

9840AX DISCHARGE - 097241 115V, 097242 230V

Item Part No. Description

1 003130 Discharge Casting 2 049136 Square ring 3 003641 Flange 4 038005 Pipe TBE 1-1/2 x 1-3/4 5 070075 Conduit Valve Assy., 9840A, 115V

070076 Conduit Valve Assy., 9840A, 230V 6 044925 Pipe TBE 1-1/2 x 6-1/8

NOTE: If replacing brazed discharge assembly, order kit 032135.

03/07/03 91

GASBOY Series 9800A

9840AX DISCHARGE – CANADA-ATC 097415

Item Part No. Description

1 003130 Discharge Casting 2 049136 Square ring 3 003641 Flange 4 038005 Pipe TBE 1-1/2 x 1-3/4 5 024281 Coupling, ATC 6 047279 Pipe Plug, 1/8” 7 070077 Conduit Valve Assy., 115V

NOTE: If replacing brazed discharge assembly, order kit 032133.

92 03/07/03

Parts List

9840AX FILTER DISCHARGE - 097243 115V, 097244 230V

Item Part No. Description

1 003130 Discharge Casting 2 049136 Square ring 3 003641 Flange 4 038005 Pipe TBE 1-1/2 x 1-3/4 5 070075 Conduit Valve Assy., 9840A, 115V

070076 Conduit Valve Assy., 9840A, 230V 6 017141 Bushing, 1-1/2 x 1-1/4 Face 7 038036 Pipe TBE, 1-1/4 x 1-5/8 Close 8 003046 Adapter, 1-1/4 Cimtek 400 Filter 9 044005 Pipe TBE, 1-1/4 x 2-1/2

NOTE: If replacing brazed discharge assembly, order kit 032133.

03/07/03 93

GASBOY Series 9800A

9840AX SATELLITE DISCHARGE - 097245 115V, 097246 230V, CANADAATC 097416

Item Part No. Description

1 003130 Discharge Casting 2 049136 Square ring 3 003641 Flange 4 038005 Pipe TBE 1-1/2 x 1-3/4 5 064797 Tee, 1-1/2 Black Mall, 150 #

024281 Coupling, ATC 6 070077 Conduit Valve Assy., 115V

070078 Conduit Valve Assy., 230V 7 044924 Pipe TBE, 1-1/2 x 18-11/16

94 03/07/03

Gasboy 9800A User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual