Gasboy 9800A User Manual

SERIES 9800A

PUMPS/DISPENSERS

PARTS LIST

035297

REV. 03/07/ 03

The information in this document is confidential and proprietary. No further disclosure shall be made without permission

of Gasboy International LLC. Gasboy International LLC believes that the information in this document is accurate and

reliable. However, we assume no responsibility for its use, nor for any infringements of patents or other rights of third

parties resulting from its use. We reserve the right to make changes at any time without notice.

GASBOY INTERNATIONAL LLC LANSDALE, PA

IMPORTANT WARNINGS AND SAFEGUARDS

Gasoline and petroleum products are flammable. To avoid injury or death to persons or damage to equipment or property, follow these listed warnings and other warnings and precautions outlined in this manual when installing, using, or working around this equipment. Check with GASBOY Technical Services for compatibility of liquids with pump materials.

TURN OFF AND LOCK OUT ALL POWER TO PUMP BEFORE PERFORMING SERVICE, MAINTENANCE OR IN THE EVENT

OF A FUEL SPILL.

All products must be installed by a qualified installer and used in conformance with all building, fire, and environmental codes and other safety requirements applicable to its installation and use, including, but not limited to, NFPA 30, NFPA 30A, NFPA 395 & NFPA 70. A qualified installer is familiar with fuel systems installations under the above stated building, fire, and environmental codes and other safety requirements for the particular type of installation.

This product is only part of a fuel dispensing system and additional equipment and accessories, such as, but not limited to, breakaway connectors, shear valves, pressure regulators, flow limiters, and other safety devices may be necessary to meet the applicable codes.

For maximum safety, we recommend that all employees be trained as to the location and procedure for turning off power to the entire system. Instructions regarding proper operation of the equipment along with the appropriate safety warnings should be posted in plain view at the fuel island.

Before performing service or maintenance (including changing of fuel filters or strainers) or in the event of a fuel spill, turn off and lock out all power to the system. In battery-powered pumps, disconnect power source. In submersible pump applications, turn off and lock out power at the master panel and close any impact valves to the submersible pump and any other dispensers which use that submersible pump. AC power can feed back into a shut-off dispenser when dispensers share a common submersible pump or starter relay. Also block islands so no vehicles can pull up to the dispenser when the dispenser is being worked on.

DO NOT use Teflon tape for any pipe threads in the product.

DO NOT use consumer pumps for pumping fuel or additives into aircraft.

DO NOT use commercial pumps for direct fueling of aircraft without filters and separators necessary to ensure product purity.

DO NOT use where sanitary design is required (for food products for human consumption) or with water-based liquids.

DO NOT smoke near the pump or when using the pump.

DO NOT use near open flame or electrical equipment which may ignite fumes.

DO NOT permit the dispensing of gasoline or other petroleum products into a vehicle with its motor running.

DO NOT permit the dispensing of gasoline or other petroleum products into unapproved containers or into approved containers in or on vehicles including trucks. All containers must be filled on the ground to prevent static discharge. Always use Approved and Listed hoses and nozzles with electric pumps and dispensers.

DO NOT block open the nozzle in any manner. Nozzles shall conform to UL and NFPA code requirements for attended or unattended service.

DO ensure that the pump is equipped with proper filters based on the product being dispensed and its intended use.

DO wear safety goggles and protective clothes when dispensing any liquid which may be potentially harmful or hazardous.

DO keep all parts of body and loose clothing clear of belts, pulleys, and other exposed moving parts at all times.

DO require washing and changing of clothes if fuel is spilled on a person or his/her clothing. Keep away from open flames, sparks, or people smoking.

DO provide a receptacle for catching product from pump/meter when servicing.

DO clean up product spills on the driveway. Turn off and lock out all power prior to cleanup.

DO insure pump is properly grounded. DO insure hose is compatible with fluid

being dispensed. DO inspect hose, nozzle, and pump on

a regular basis for wear, damage, or other conditions which may create a safety or environmental hazard.

DO make sure all pipe threads are properly cut and the inside reamed to remove burrs. Use UL classified gasoline-resisting compound on all joints of gasoline handling piping. Sealing compound must also be resistant to Gasohol (Ethanol and Methanol). Use gasoline-resistant pipe compound on male threads only; pipe compound used on female threads can be squeezed into the supply line where it can enter the product stream and become lodged in the pump or meter.

DO ensure that junction box covers are in place and properly tightened. Mating surfaces between the box and cover must be free of dirt, nicks, and scratches. All unused entries into the junction box must be properly plugged.

035282 Rev. 1267

GASBOY INTERNATIONAL LLC

707 North Valley Forge Rd. Lansdale, PA, 19446

(215) 855-4631

●

FAX: (215) 855-0341

●

CONTENTS

Using This Parts List..................................................................................................................... 1

9800A Single Assembl y – Front View..................................................................................... 2

9800A Single Assembl y –Side View ....................................................................................... 4

9800A Twin Assembly –Front View......................................................................................... 6

9800A Twin Assembly –Side View.......................................................................................... 8

9840A Assembly – Front View................................................................................................ 10

9840A Assembly –Side View .................................................................................................. 12

9840A Chassis ........................................................................................................................ 14

9840AX Chassis...................................................................................................................... 16

9850A Chassis ........................................................................................................................ 18

9850AX Chassis...................................................................................................................... 20

9850AXTW1 Chassis.............................................................................................................. 22

9850AXTW2 Chassis.............................................................................................................. 24

9852A, 9853A Chassis............................................................................................................26

9853AHC Chassis................................................................................................................... 28

9852AX, 9853AX Chassis....................................................................................................... 30

9852ATW1 Chassis Assembly................................................................................................ 32

9853ATW1M Chassis Assembly............................................................................................. 34

9852AXTW1, 9853XTW1 Chassis Assembly ......................................................................... 36

9852ATW2, 9853ATW2 Chassis Assembly............................................................................ 38

9852AXTW2, 9853AXTW2 Chassis Assembly....................................................................... 40

Assembly Breakdo wns

Air Separator Assembly ........................................................................................................... 42

Barrier, Intrinsically Safe (IS), Front Load Nozzle Option ....................................................... 43

Check Valves........................................................................................................................... 44

9800A Single Dial Enclosure................................................................................................... 45

9800A Twin Dial Enclosure..................................................................................................... 46

9840A, 9840AX Dial Enclosure............................................................................................... 47

Flange Assembly..................................................................................................................... 48

Motor Mount ............................................................................................................................ 48

Support Assembly ................................................................................................................... 48

Float Assembly........................................................................................................................ 49

Float Assembly Breakdown..................................................................................................... 50

High Hose Retriever Parts.......................................................................................................51

Internal Retriever Breakdown.................................................................................................. 52

9840A Manifold Assembl y ...................................................................................................... 53

9840AX Manifold Assembly .................................................................................................... 53

9853AHC Pump Discharge..................................................................................................... 54

9853AHC Manifold .................................................................................................................. 54

9853ATW1M Manifold Assembly............................................................................................ 55

9800AXTW1 Manifold Assembly............................................................................................. 55

Mechanical Totalizer................................................................................................................ 56

9850A, 9850AX, 9850AXT W Meter Assembly........................................................................ 57

Liquid Controls Meter Cover Assembly Breakdown (9850A)................................................. 58

Liquid Controls Meter Housing Assembly Breakdown (9850A) ............................................. 60

03/07/03 Contents-1

GASBOY Series 9800A

9840A, 9852A,9853A, 9853AHC, 9852ATW1, 9852ATW2, 9853ATW2,

9853ATW1M Meter Assembly................................................................................. 62

9852AXTW1, 9853AXTW1, 9840AX Meter Assembly............................................................ 63

9852AXTW2, 9853AXTW2 Meter Assembly........................................................................... 64

9800A Meter Assembly Breakdown ........................................................................................ 66

9840A Motor............................................................................................................................ 68

9850A Motor............................................................................................................................ 69

9852A, 9853A Motor ............................................................................................................... 70

9853AHC Motor....................................................................................................................... 71

9852ATW1 Motor .................................................................................................................... 72

9852TW2, 9853ATW2, 9853ATW1M Motor ........................................................................... 73

9853ATW2, 9853ATW1M Motor, 380V................................................................................... 74

Nozzle Boot, Front Load Option.............................................................................................. 75

9840 Pumping Unit Assembly................................................................................................. 76

9850A Pump and Platform Assem bly...................................................................................... 77

9852A, 9853A Pumping Unit Assem bl y .................................................................................. 78

9853AHC Pumping Unit Assembly.......................................................................................... 79

9852ATW1 Pumping Unit Assembly....................................................................................... 80

9853ATW1M Pumping Unit Assembly.................................................................................... 81

9852ATW2, 9853ATW2 Pumping Unit Assembly................................................................... 82

Pumping Unit Assembly Breakdown....................................................................................... 84

Blackmer XU2A Pump and Platform Assembly Breakdown ................................................... 86

Reset ................................................................................................................................. 88

Strainer Body/Check Valve Assembly..................................................................................... 88

Discharge Assemblies

9840A Discharge – 097230..................................................................................................... 89

9840A Discharge, Canada-ATC 097264................................................................................. 89

9840A Valve Discharge - 097239 115V, 097 240 230V........................................................... 90

9840AX Discharge - 097241 115V, 097242 230V.................................................................. 91

9840AX Discharge – Canada-ATC 097415 ............................................................................ 92

9840AX Filter Discharge - 097243 115V, 097244 230V......................................................... 93

9840AX Satellite Discharge - 097245 115V, 097246 230V, Canada-ATC 097416................ 94

9850A, 9850AX Discharge Valve Assembly 097305 115V, 097311 230V, Canada-ATC

097426..................................................................................................................... 95

9850A Discharge Assembly - 097302, Canada-ATC 070087................................................. 95

9850AS Discharge, Satellite Pipe Assembly 097308 115V, 097335 230V, Canada-ATC

097434..................................................................................................................... 96

9850AXS Discharge, Valve Pipe Assembly, 097321 115V, 097323 230V, Canada-ATC

097435..................................................................................................................... 97

9850AXTW Discharge 097326 115V, 097329 230V, Canada-ATC 097428 .......................... 98

9850AXTW Discharge 097348 115V, 097349 230V, Canada-ATC 097436 .......................... 99

9852A, 9852AX Discharge - 097300 115V, 097301 230V, Canada-ATC 097418 ................. 100

9852ATW1, 9852AXTW Discharge - 097324 115V, 097325 230V, Canada-ATC 097419 ... 100

9852ATW2 Discharge - 097352 115V, 097353 230V, Canada-ATC 097420......................... 100

9852A, 9852AX Filter Discharge - 097306 115V, 097307 230V, Canada-ATC 097424 ........ 101

9852ATW1, 9800AXTW Filter Discharge - 097333 115V, 097334 230V,

Canada-ATC 097425............................................................................................... 101

9852AX Satellite Discharge - 097303 115V, 097304 230V, Canada-ATC 097429................ 102

9800AXTW Satellite Discharge - 097327 115V, 097328 230V, Canada-ATC 097430 .......... 102

9852AX Filter, Satellite Discharge - 097309 115V, 097310 230V .......................................... 103

9852AXTW Filter, Satellite Discharge - 097336 115V, 097337 230V..................................... 103

9852A Discharge – 097188; Canada-ATC 097273................................................................. 104

Contents-2 03/07/03

Parts List

9852A Filter Discharge – 097359, Canada-ATC 097338 ...................................................... 104

9852ATW2 Discharge Assembly – 097209; Canada-ATC 097417 ........................................ 105

9852ATW2 Filter Discharge Assembly – 097208; Canada-ATC 097417............................... 105

9853A, 9853AX, 9853AHC Discharge - 097312 115V, 097313, 230V,

Canada-ATC 097421............................................................................................... 106

9853AXTW Discharge - 097339 115V, 097340 230V, Canada-ATC 097422........................ 106

9853ATW2, 9853ATW1M Discharge - 097355 115V, 097356 230V; Canada-ATC 097423.. 106

9853A, 9853AX Filter Discharge - 097316 115V, 097317 230V............................................. 107

9853AXTW Filter Discharge - 097343 115V, 097344 230V ................................................... 107

9853A, 9853AHC Discharge Assembly – 097171, Canada-ATC 097269 .............................. 108

9853A Filter Discharge Assembly - 097361............................................................................108

9853ATW1M, 9853ATW2 Discharge Assembly – 097155, Canada-ATC 097266................. 109

9853AX Satellite Discharge - 097314 115V, 097315 230V, Canada-ATC 097431................ 110

9853AXTW Satellite Discharge - 097341 115V, 097342 230V, Canada-ATC 097432 .......... 110

9853AX Filter, Satellite Discharge - 097318 115V, 097319 230V .......................................... 111

9853AXTW Filter, Satellite Discharge - 097345 115V, 097346 230V..................................... 111

9853ATW2F Discharge Assembly – 097205; Canada-ATC 097433...................................... 112

Electronic Assembly

Electronic Platform Assem bly .................................................................................................. 114

Electronic Platform Options.....................................................................................................116

9800A Kits and Accessories ................................................................................................ 118

03/07/03 Contents-3

PARTS LIST

USING THIS PARTS LIST

This manual lists parts information for the Series 9800A pumps and dispensers. Using part numbers when ordering will expedite your order and reduce the possibility of the wrong parts being shipped.

This manual is arranged from general to specific, presenting the complete unit first, then the chassis breakdowns, th en further break downs of the dial enclosures, disc harges, pum ping units, motors, meters and electronics . If you can't find the part you nee d from the chas sis drawing, be sure to check the appropriate parts breakdown for your model.

Procedures requiring disassembly of portions of the pump/dispenser should be performed by competent service personnel. Do not depend upon the repair service of a general mechanic unless he is thoroughly familiar with the mechanism . GASBOY has a distribut or network which services fuel dispensing and management systems in every section of the country.

WARNING:

To reduce the risk of electrical shock when servicing, turn off and lock out all power to the pump/dispenser. In submersible pump applications, turn off and lock out power to the submersible pump and any other pumps/dispensers which use that submersible pump. AC power can feed back into a shut-off dispenser when dispensers share a common submersible pump or starter relay. Always turn off and lock out all power to the dispens er and submersible pumps at the master panel and c lose any im pact v alve be fore p erform ing ma int enance or serv ice to the dispenser, incl uding the changin g of any fuel filters or strainers. Als o block islands s o no vehicles can pull up to the dispenser when the dispenser is being worked on.

03/07/03 1

GASBOY Series 9800A

9800A SINGLE ASSEMBLY - FRONT VIEW

2 03/07/03

Parts List

9800A SINGLE ASSEMBLY - FRONT VIEW

Models: 9852A,9853A,9852AX, 9853AX, 9853AHC, 9850A, 9850AS, 9850AX, 9850AXS

Item Part No. Description

1 025665 Dial Enclosure Assy., Aluminum Bezel See 9800A Single Dial Enclosure for parts

breakdown.

026117 Dial Enclosure Assembly, Plastic Bezel

2 028930 Grommet Discharge - 3/4" (9852A, 9852AX)

028960 Grommet Discharge - 1" (9853A, 9853AX) 028975 Grommet Discharge (9850A, 9850AX)

3 024955 Elbow - Discharge 3/4" (9852A, 9852AX)

024895 Elbow - Discharge 1" (9853A, 9853AX)

Z07941 Elbow-Discharge (9850A, 9850AX) 4 026838 Gasket, 1/4T x 1/2W x 6’ 5 026839 Gasket, 1/16 x 1/2 x 12’ 6 017276 Bushing, Hex, 1-1/4 x 1, (9850A, 9850AX) 7 035018 Lock and Key

NOTE: Specify standard color (black, white, red). If not a standard color, specify serial number of

pump/dispenser.

03/07/03 3

GASBOY Series 9800A

9800A SINGLE ASSEMBLY - SIDE VIEW

4 03/07/03

Parts List

9800A SINGLE ASSEMBLY - SIDE VIEW

Models: 9852A, 9853A, 9852AX, 9853AX, 9853AHC, 9850A, 9850AS, 9850AX,

9850AXS

Item Part No. Description

1 063204 Stop - Eccentric 2 042657 Roll Pin P/N SZ-125-1.375 Driv-Lok Plate 3 003347 Lever, Control 4 003732 Hook-Nozzle

003719 Hook-Nozzle, vapor recovery 5 003740 Hook-Hose 6 040740 Panel and Lock Assy., painted (See Note)

040789 Panel and Lock Assy., painted, Front Load Nozzle option (See Note)

040687 Panel and Lock Assy., stainless steel

040792 Panel and Lock Assy., stainless steel, Front Load Nozzle option 7 003338 Boot-Nozzle

003336 Boot-Nozzle, vapor recovery 8 022453 Cover, Top, painted (See Note)

022494 Cover, Top w/900, painted (See Note)

022452 Cover, Top, stainless steel

022493 Cover, Top w/900, stainless steel 9 053111 Screw, 5/16-18x1 Hex Soc Cap, Pl Full Thread 10 028933 Grommet, Control Lever 11 017915 Cap, Vent, mach (9850A)

C02828 Plug Button, 5/8" (9850AX) 12 Painted Right Side Panels, Front Load Nozzle Models (See Note)

041269 9852A, 9853A, 9852AX, 9853AX, 9853AHC

041259 9852A, 9853A, 9852AX, 9853AX, 9853AHC, with Internal Retriever

041288 9850A, 9850AX

Stainless Steel Right Side Panels, Front Load Nozzle Models

041270 9852A, 9853A, 9852AX, 9853AX, 9853AHC

041265 9852A, 9853A, 9852AX, 9853AX, 9853AHC, with Internal Retriever

041289 9850A, 9850AX

Painted Right Side Panels, Side Load Nozzle Models (See Note)

041241 9852A, 9853A, 9852AX, 9853AX, 9853AHC

041251 9852A, 9853A, 9852AX, 9853AX, 9853AHC, with Internal Retriever

041245 9850A, 9850AX

Stainless Steel Right Side Panels, Side Load Nozzle Models

041240 9852A, 9853A, 9852AX, 9853AX, 9853AHC

041250 9852A, 9853A, 9852AX, 9853AX, 9853AHC, with Internal Retriever

041244 9850A, 9850AX 13 Left Side Panels (Not Shown)

041124 Painted (See Note)

041123 Stainless Steel

NOTE: Specify standard color (black, white, red). If not a standard color, specify serial number of

pump/dispenser.

03/07/03 5

GASBOY Series 9800A

9800A TWIN ASSEMBLY – FRONT VIEW

6 03/07/03

Parts List

9800A TWIN ASSEMBLY - FRONT VIEW

Models: 9852ATW2, 9853ATW2, 9852ATW1, 9853ATW1M, 9852AXTW, 9853AXTW,

9850AXTW

Item Part No. Description

1 025666 Dial Enclosure Assy., Aluminum Bezel See 9800A Twin Dial Enclosure for parts

breakdown.

026119 Dial Enclosure Assy., Plastic Bezel 2 028930 Grommet, Discharge - 3/4"

028960 Grommet, Discharge - 1"

028975 Grommet, Discharge (9850AXTW) 3 024955 Elbow, Discharge - 3/4"

024895 Elbow, Discharge - 1"

Z07941 Elbow, Discharge (9850AXTW) 4 026838 Gasket, 1/4T x 1/2W x 6’ 5 026839 Gasket, 1/16 x 1/2 x 12’ 6 017276 Bushing, Hex, 1-1/4" x 1 (9850AXTW) 7 035018 Lock and Key

NOTE: Specify standard color (black, white, red). If not a standard color, specify serial number of

pump/dispenser.

03/07/03 7

GASBOY Series 9800A

9800A TWIN ASSEMBLY - SIDE VIEW

8 03/07/03

Parts List

9800A TWIN ASSEMBLY - SIDE VIEW

Models: 9852ATW2, 9853ATW2, 9852ATW1, 9853ATW1M, 9852AXTW, 9853AXTW,

9850AXTW

Item Part No. Description

1 063204 Stop - Eccentric 2 042657 Roll Pin P/N SZ-125-1.375 Driv-Lok Plate 3 003347 Lever, Control 4 003732 Hook-Nozzle

003719 Hook-Nozzle, vapor recovery 5 003740 Hook-Hose 6 040739 Panel and Lock Assy., painted (See Note)

040698 Panel and Lock Assy., painted, Front Load Nozzle option (See Note)

040699 Panel and Lock Assy., stainless steel

040712 Panel and Lock Assy., stainless steel, Front Load Nozzle option 7 003338 Boot-Nozzle

003336 Boot-Nozzle, vapor recovery 8 022455 Cover-Top painted (See Note)

022454 Cover-Top stainless steel

022496 Cover-Top w/900, painted (See Note)

022495 Cover-Top w/900, stainless steel 9 053111 Screw, 5/16-18x1 Hex Soc Cap 10 028933 Grommet, Control Lever 11 017915 Cap, Vent, Mach (9800A)

C02828 Plug Button, 5/8” (9800AX) 12 Painted Side Panels, Front Load Nozzle Models (See Note)

041269 9852ATW1, 9852AXTW, 9853AXTW

041259 9852ATW1, 9852AXTW, 9853AXTW, with Internal Retriever

041271 9852ATW2, 9853ATW2, 9853ATW1M

041273 9852ATW2, 9853ATW2, 9853ATW1M, with Internal Retriever

041292 9850AXTW

Stainless Steel Side Panels, Front Load Nozzle Models

041270 9852ATW1, 9852AXTW, 9853AXTW

041265 9852ATW1, 9852AXTW, 9853AXTW, with Internal Retriever

041272 9852ATW2, 9853ATW2, 9853ATW1M

041274 9852ATW2, 9853ATW2, 9853ATW1M, with Internal Retriever

041293 9850AXTW

Painted Side Panels, Side Load Nozzle Models (See Note)

041241 9852ATW1, 9852AXTW, 9853AXTW

041251 9852ATW1, 9852AXTW, 9853AXTW, with Internal Retriever

041243 9852ATW2, 9853ATW2, 9853ATW1M

041253 9852ATW2, 9853ATW2, 9853ATW1M, with Internal Retriever

041255 9850AXTW

Stainless Steel Side Panels, Side Load Nozzle Models

041240 9852ATW1, 9852AXTW, 9853AXTW

041250 9852ATW1, 9852AXTW, 9853AXTW, with Internal Retriever

041242 9852ATW2, 9853ATW2, 9853ATW1M

041252 9852ATW2, 9853ATW2, 9853ATW1M, with Internal Retriever

041254 9850AXTW

NOTE: Specify standard color (black, white, red). If not a standard color, specify serial number of

pump/dispenser.

03/07/03 9

GASBOY Series 9800A

9840A ASSEMBLY - FRONT VIEW

10 03/07/03

Parts List

9840A ASSEMBLY - FRONT VIEW

Item Part No. Description

1 025697 Dial Enclosure Assy. 2 Z07941 Elbow Discharge

017171 Elbow Discharge w/o Valve 3 028976 Grommet Discharge 4 026838 Gasket, 1/4T x 1/2W x 6’ 5 026839 Gasket, 1/16 x 1/2 x 12’ 6 035018 Lock and Key

NOTE: Specify standard color (black, white, red). If not a standard color, specify serial number of

pump/dispenser.

03/07/03 11

GASBOY Series 9800A

9840A ASSEMBLY - SIDE VIEW

12 03/07/03

Parts List

9840A ASSEMBLY - SIDE VIEW

Item Part No. Description

1 063204 Stop, Eccentric 2 042657 Roll Pin P/N SZ-125-1.375 Driv-Lok Plate 3 003347 Lever, Control 4 Front Panel and Lock Assembly

040739 Painted, Side Load Option (See Note)

040698 Painted, Front Load Option, discharge side (See Note)

040699 Stainless Steel, Side Load Option

040712 Stainless Steel, Front Load Option, discharge side 5 003732 Hook-Nozzle 6 003740 Hook-Hose 7 003338 Boot-Nozzle 8 022447 Cover-Top painted weld (See Note) 9 053111 Screw, 5/16-18x1 Hex Soc Cap, Pl Full Thread 10 028933 Grommet, Control Lever 11 Side Panel, Painted, Side Load (See Note)

041072 9840

041074 9840X

Side Panel, Painted, Front Load (See Note)

041277 9840

041278 9840X

Side Panel, Stainless Steel, Side Load

041071 9840

041073 9840X

Side Panel, Stainless Steel, Front Load

041279 9840

041287 9840X 12 Left Side Panels (Not Shown)

041058 Painted (See Note)

041057 Stainless Steel

NOTE: Specify standard color (black, white, red). If not a standard color, specify serial number of

pump/dispenser.

03/07/03 13

GASBOY Series 9800A

9840A CHASSIS

14 03/07/03

Parts List

9840A CHASSIS

Item Part No. Description

1 026300 Frame, Top 2 Platform Assembly (See breakdown for your model; Specify serial

number of your pump)

3 Plate Bearing Assembly (See breakdown for your model) 4 026998 Frame, Top side weld

026783 Frame, Top side weld, Front Load Nozzle option 5 069859 Conduit, Assy., DC

069847 Conduit, Assy., DC, w/900 6 063978 Support, Meter weld 7 Discharge Assy. (See breakdown for your model) 8 015069 Bracket, Discharge Support 9 027004 Gasket 10 015126 Bracket, Meter Support 11 Meter Assembly (See brea kdown for your mod el) 12 015059 Manifold 13 012163 Belt, 4L370-A35, 60 Hz. units

012164 Belt, 4L390-A37, 50 Hz. units built after serial number: 486406 14 015605 Bracket, Weld Assy. 15 020740 Clamp, Junction Box 16 003337 Junction Box, Mchng 17 003461 Junction Box, Cover, Mchng 18 026782 Frame, Side Lower 19 022314 Base Weld Assy. 20 035162 Manifold Assy., (See breakdown for your model) 21 048773 Pumping Assy., (See breakdown for your model) 22 027001 Gasket, Pump Inlet 23 003116 AC Junction Box 24 003117 AC Junction Box Cover 25 058021 Grommet 26 Motor Assy., (See breakdown for your model) 27 015514 Column Brace 28 069858 Conduit Assy., AC

069694 Conduit Assy., AC, 380V 29 Gear Train Assy (See 30 069860 Conduit, Pulser Assy.

*013078 Optical Encoder 31 C06517 Cable/Bracket Assembly, Single 32 026783 Frame, Top Side 33 Flange Assembly (See

Meter Assembly

Flange Assembly

breakdown)

03/07/03 15

GASBOY Series 9800A

9840X CHASSIS

16 03/07/03

Parts List

9840X CHASSIS

Item Part No. Description

1 026300 Frame, Top 2 Platform Assembly (See breakdown for your model; Specify serial number of your pump) 3 Plate Bearing Assembly (See breakdown for your model) 4 026998 Frame, Top side weld

026783 Frame, Top side weld, Front Load Nozzle option 5 069860 Conduit, Pulser Assy.

*013078 Optical Encoder 6 022449 Column, Register Assy. 7 015988 Bracket, Discharge 8 Discharge Assy., (See br ea kdown for your mod el) 9 027004 Gasket 10 Meter Assy., (See breakdown for your model) 11 015523 Bracket, Meter Support 12 027005 Gasket 13 035161 Manifold Assy., (See breakdown for your model) 14 026782 Frame, Side Lower 15 022314 Base Weld Assy. 16 003337 Junction Box., Mchng 17 003461 Junction Box, Cover, Mchng 18 015605 Bracket, Weld Assy. 19 020740 Clamp, Junction Box 20 003157 AC Junction Box 21 003117 AC Junction Box Cover 22 014781 Bracket, AC Box Mounting 23 066400 1/2" UNY Explosion-proof Cond Union 24 069857 Conduit Assy., DC

069846 Conduit Assy., DC w/900 25 015453 Bracket, Meter Mounting 26 Gear Train Assy. (See 27 069856 Conduit Assy., AC 28 C06517 Cable/Bracket Assembly, Single 29 026783 Frame, Top Side 30 015514 Column Brace 31 Strainer Body/Check Valve Assy. (See breakdown)

Meter Assembly

breakdown for your model)

03/07/03 17

GASBOY Series 9800A

9850A CHASSIS

18 03/07/03

Parts List

9850A CHASSIS

Item Part No. Description

1 026301 Frame, Top 2 Platform Assy., (See breakdown for your model) 3 070097 Conduit, Pulser Assy.

070096 Conduit, Pulser Assy. (See Note)

*013078 Optical Encoder (subpart of above two assemblies) 4 C06517 Cable/Bracket Assembly, Single 6 Plate-Bearing Assy., (See breakdown for your model) 7 022448 Column Register Assy. 8 026998 Frame, Top Side Weld

026183 Frame, Top Side Weld, Front Load option 9 Float Assy., 9850A, 9850AS (See breakdown for your model) 10 027362 Gasket, Flange, 1-1/2" 11 Discharge Assy. (See breakdown for your model) 12 015787 Discharge Bracket, 9850A 13 015514 Column Brace 14 065772 Tube Assy, Supply 15 Motor Assy. (See breakdown for your model) 16 069883 Conduit Assy., DC

067052 Conduit Assy., DC, units built prior to serial number 480214

069884 Conduit Assy., DC w/900

067053 Conduit Assy., DC w/900, units built prior to serial number 480214 17 015815 Bracket, J-Box 18 013295 U-Bolt, 1-3/8 19 012129 Belt, Gearbelt 420L100 20 003337 Junction Box., Mchng 21 003461 Junction Box, Cover, Mchng 22 026782 Frame Side Lower 23 022321 Base Weld Assy. 24 015762 Bracket, Pump and Motor Support 25 065771 Tube Assy., Return 26 Pumping Unit Assy., 9850A (See breakdown) 27 027361 Gasket, Flange, 2" 28 003602 Elbow, Pump to Air Separator 29 Meter Assy. (See breakdown 30 003603 Elbow, Air El to Meter 31 Air Separator Assy. (See breakdown) 32 047090 Platform, Meter

037002 Platform/Shaft Assy. (See Note) 33 069887 Conduit Assy., AC 34 066400 1/2 UNY Explosion-proof Conduit Union 35 Gear Train Assy. (See 36 026783 Frame, Top Side

Meter Assembly

)

breakdown for your model)

NOTE: Order this part for units built after serial number: 472238. Serial number is found on the

UL nameplate on the side of the unit.

03/07/03 19

GASBOY Series 9800A

9850AX CHASSIS

20 03/07/03

Parts List

9850AX CHASSIS

Item Part No. Description

1 026301 Frame, Top 2 Platform Assy., (See breakdown for your model) 3 070097 Conduit, Pulser Assy.

070096 Conduit, Pulser Assy. (See Note)

026783 Frame, Top Side Weld, Front Load Nozzle option 9 027362 Gasket, Flange, 1-1/2" 10 Discharge Assy. (See breakdown for your model) 11 015787 Discharge Bracket, 9850A 12 015514 Column Brace 13 012003 Body, Check Valve 14 069883 Conduit Assy., DC

067052 Conduit Assy., DC, units built prior to serial number 480214

069884 Conduit Assy., DC w/900

067053 Conduit Assy., DC w/900, units built prior to serial number 480214 15 014733 Bracket, Sat. Pipe 16 013294 U-Bolt, 1-3/4" 17 015815 Bracket, J-Box 18 013295 U-Bolt, 1-3/8 19 003337 Junction Box., Mchng 20 003461 Junction Box, Cover, Mchng 21 026782 Frame Side Lower 22 003071 Strainer Housing 23 063369 Strainer 24 027361 Gasket, Flange, 2" 25 003502 Cover, Strainer 26 044942 Pipe, TBE, 2 x 6 27 066386 Union, 2" 28 022321 Base Weld Assy. 29 003156 AC J-Box 30 003117 AC J-Box Cover 31 047239 Platform, Strainer 32 014839 Bracket, AC JBox 33 003017 Manifold, Strainer to Meter 34 Meter Assy. (See breakdown 35 026082 Elbow, Fl, 1-1/2" x 45o 36 040790 Platform, Meter

037002 Platform/Shaft Assy. (See Note) 37 069888 Conduit Assy., AC 38 066400 1/2 UNY Explosion-proof Conduit Union 39 Gear Train Assy. (See breakdown 40 026783 Frame, Top Side

Meter Assembly

)

for your model)

NOTE: Order this part for units built after serial number: 472238. Serial number is found on the

UL nameplate on the side of the unit.

03/07/03 21

GASBOY Series 9800A

9850AXTW1 CHASSIS

22 03/07/03

Parts List

9850AXTW1 CHASSIS

Item Part No. Description

1 026300 Frame, Top 2 Platform Assy., (See breakdown for your model) 3 070097 Conduit, Pulser Assy.

070096 Conduit, Pulser Assy. (See Note)

*013078 Optical Encoder (subpart of above two assemblies) 4 C06518 Cable/Bracket Assembly, Twin 6 Plate-Bearing Assy., (See breakdown for your model) 7 022449 Column Register Assy. 8 026998 Frame, Top Side Weld

026783 Frame, Top Side Weld, Front Load Nozzle option 9 Gear Train Assy. (See breakdown 11 Meter Assy. (See breakdown 12 027362 Gasket, Flange, 1-1/2" 13 Discharge Assy. (See breakdown for your model) 14 015787 Discharge Bracket, 9850A 15 015514 Column Brace 16 003071 Strainer Housing 17 063369 Strainer 18 027361 Gasket, Flange, 2" 19 003502 Cover, Strainer 20 069885 Conduit Assy., DC

069886 Conduit Assy., DC w/900 21 047228 Platform, Strainer 22 015605 Bracket Weld Assy. 23 020740 Clamp, J-Box 24 003337 Junction Box, Mach 25 003461 Junction Box Cover, Mach 26 038065 Pipe, TBE, 2x2 Close Nipple 27 066386 Union, 2" 28 026782 Frame, Side Lower 29 022314 Base Weld Assy. 30 003156 AC J-Box 31 003117 AC J-Box Cover 32 025045 Elbow, Conduit, 1/2 x 90o 33 066400 1/2 UNY Explosion Proof Conduit Union 34 014837 Bracket, AC J-Box, 9850A 35 070098 Conduit Assy., AC-1, 9850AXTW 36 003017 Manifold, Strainer to Meter 37 026082 Elbow, Flange, 1-1/2 x 45o 38 047090 Platform, Meter

037002 Platform/Shaft Assy. (See Note) 40 070099 Conduit Assy., AC-2, 9850AXTW 41 003018 Manifold, Strainer 9850AXTW1 42 027005 Gasket 43 026205 Flange, Mach, 9850AXTW1

Meter Assembly

)

NOTE: Order this part for units built after serial number: 472238. Serial number is found on the

UL nameplate on the side of the unit.

03/07/03 23

GASBOY Series 9800A

9850AXTW2 CHASSIS

24 03/07/03

+ 95 hidden pages