Gasboy 9123K User Manual

Introduction

Purpose

This manual provides installation instructions for the following kits:

Note: Vapor Recovery Kits do not include high hose retriever, hose, nozzle, swivel, and

MDE-4619

Vapor Recovery Kit Installation Instructions for

Models 9123K and 9823K

December 2006

• M07494K001 - Vapor Recovery Kit for 9823K

• M07494K002 - Vapor Recovery Kit for 9823K (Complete)

• M07494K003 - Vapor Recovery Kit for 9123K (Complete)

• M07494K004 - Vapor Recovery Kit for 9123K

breakaway.

Read all instructions before beginning the installation. Ensure that you read and obey all warnings and safeguards as outlined in the “Important Safety Information” on

page 3. Before performing any work that may produce sparks (for example, drilling, use

of power tools, and so on), place the dispenser at a safe distance from flammable materials.

Topic Page

Introduction 1 Purpose 1 Table of Contents 1 Required Tools 1 Parts List 2 Warranty 2 Important Safety Information 3 Installation of the Vapor Recovery Kit for Models 9123K and 9823K 5 Installing the Discharge Assembly 5 Vapor Recovery with High-hose Retriever 7

IMPORTANT INFORMATION

Required Tools

The following tools are required for the installation of the Vapor Recovery Kit for models 9123K and 9823K:

• Phillips® screwdriver

• Straight blade screwdriver

MDE-4619 Vapor Recovery Kit Installation Instructions for Models 9123K and 9823K • December 2006 Page 1

Introduction

Parts List

The following table lists the parts included in Vapor Recovery Kits.

Quantity

Item Description Part Number

1 Bushing, Reduced Hex Head,

1" X 3/4" 2 Nipple, 3/4" X 6 1/2" Long R11496-70 1 1 1 1 3 Casting Splitter,

VR EMCO WHEATON® 4 Street Elbow, 3/4" X 90

Degrees 5 Nipple, 3/4" X 3 1/2" Long R11496-75 1 1 1 1 6 Standard Pipe Elbow,

3/4" x 90 Degrees 7 Nipple, 3/4" X 4 1/2" Long R11496-76 1 1 1 1 8 Grommet, 1.5" OD x 7/8" N15941-44 1 1 1 1 9 Label Gasboy VR Hose M04039B003 1 1 1 1

10 Screw Hex Head Washer,

1/4"-20 x 1/2"

11 Adapter Non Swivel, EMCO

WHEATON

12 O-ring, .676" I.D. x .070" W 049013 2 N/A N/A 2 13 Nozzle, VR EMCO WHEA TON

Short A4015

14 Swivel, V-R Nozzle

EMCO WHEATON A411

15 Breakaway Coupling,

Co-axial OPW66CL

16 Hanging Hardware Assy. Kit 047524 N/A 1 1 N/A 17 Nozzle Boot VR 9120 003317 N/A N/A 1 1 18 Nozzle Hook VR 003719 N/A N/A 1 1 19 Screw Oval Pan Head,

8-32 x 5/8"

20 Nozzle, VR

EMCO WHEATON A4005

21 Hose, Goodyear® 6' 030526 N/A N/A 2 N/A

K02297 1 1 1 1

049980 1 1 1 1

K21703 1 1 1 1

K02311 1 1 1 1

K85736-51 4 4 4 4

064551 1 N/A N/A 1

038499 N/A 1 N/A N/A

047879 N/A 1 1 N/A

044007 N/A 1 1 N/A

K50599-26 N/A N/A 2 2

038502 N/A N/A 1 N/A

M07494K001 M07494K002 M07494K003 M07494K004

Warranty

For information on warranty, refer to MDE-4255 Gasboy®’s Warranty Policy S tatement. If you have any warranty-related questions, contact Gasboy’s W arranty Department at its Greensboro location.

Page 2 MDE-4619 Vapor Recovery Kit Installation Instructions for Models 9123K and 9823K • December 2006

Important Safety Information

This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precautions for your task will be found. Fire, explosion, electrical shock or pressure release could occur and cause death or serious injury if these safe service procedures are not followed.

Preliminary Precautions

You are working in a potentially dangerous environment of flammable fuels, vapors, and high voltage or pressures. Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or service this equipment.

Emergency Total Electrical Shut-Off

The first and most important information you must know is how to stop all fuel flow to the pump and island. Locate the switch or circuit breakers that shut-off all power to all fueling equipment, dispensing devices, and submerged turbine pumps (STPs).

WARNING

The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s station WILL NOT shut off electrical power to the pump/dispenser.

Total Electrical Shut-Off Before Access

Any procedure requiring access to electrical components or the electronics of the dispenser requires total electrical shutoff of that unit. Know the fun cti on and location of this switch or circuit breaker before inspecting, installing, maintaining, or servicing Gasboy equipment.

Evacuation, Barricading and Shut-Off

Any procedures requiring accessing the pump/dispenser or STPs requires the following three actions:

This means that even if you activate these stops, fuel may continue to flow uncontrolled.

You must use the TOTAL ELECTRICAL SHUTOFF in the case of an emergency and not only these cashier station “stops.”

Read the Manual

Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand a procedure, call a Gasboy Authorized Service Contractor or call the Gasboy Service Center at 1800-444-5529. It is imperative to your safety and the safety of others to understand the procedures before beginning work.

Follow the Regulations

There is applicable information in NFPA 30A; Automotive and Marine Service Code, NFP A 70; National Electrical Code (NEC),

OSHA regulations and federal, state, and local codes which must be followed. Failure to install, inspect, maintain or service this equipment in accordance with these codes, regulations and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment.

Replacement Parts

Use only genuine Gasboy replacement parts and retrofit kits on your pump/dispenser. Using parts other than genuine Gasboy replacement parts could create a safety hazard and violate local regulations.

Safety Symbols and Warning Words

This section provides important information about warning symbols and boxes. Alert Symbol

This safety alert symbol is used in this manual and on warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazards. Obey safety directives that follow this symbol to avoid possible injury or death.

Signal Words

These signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions that follow must be followed to prevent death, injury or damage to the equipment

DANGER - This signal word is used to alert you to a

hazard to unsafe practice which will result in death or serious injury

WARNING - This alerts you to a hazard or unsafe practice that could result in death or serious injury.

CAUTION with Alert symbol - This signal word designates a hazard or unsafe practice which may result in minor injury. CAUTION without Alert symbol - When used by itself, CAUTION designates a hazard or unsafe practice which may result in property or equipment damage.

- An evacuation of all unauthorized persons and vehicles using safety tape, cones or barricades to the effected units

- A total electrical shut-off of that unit

MDE-4619 Vapor Recovery Kit Installation Instructions for Models 9123K and 9823K • December 2006 Page 3

Working With Fuels and Electrical Energy

Prevent Explosions and Fires

Fuels and their vapors will become explosive if ignited. Spilled or leaking fuels cause vapors. Even filling customer tanks will cause explosive vapors in the vicinity of dispenser or island.

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