Gasboy 900 User Manual
Introduction
Purpose
This manual provides instructions for installing the To pKAT™ Series 900 Replacement Report
Printer Kit (M11810K001) for TopKAT Fuel Management System (FMS).
Table of Contents
Topic Page
Introduction
Important Safety Information
Installing TopKAT Series 900 Replacement Report Printer Kit
MDE-5061
TopKAT™ Series 900 Replacement Report Printer
Kit (M1 1810K001) Installation Instructions
March 2013
1
3
5
Required Tools
A Phillips® Screwdriver is required for installing the Series 900 (TopKAT) Replacement
Report Printer Kit.
Parts List
Following table lists the parts included in this T opKAT Series 900 Replacement Report Printer
Kit.
Item Description Part Number Quantity
1 Printer Controller PCA M11960A001 1
2 Line Thermal Printer M11811B001 1
3 Printer Support Bracket Assembly M11806A001 1
4 Upper Paper Deflector M11807B001 1
5 Screw MH PNH PHL 4-40X Q11270-16 10
6 Paper Roll Support Shaft C35702 1
7 Paper Roll Secure Bracket C35701 1
8 Thermal Paper 2.250 W X 1.87 C01819 1
9 Lock Washer #8 REG K73278-33 1
10 24 V Power Supply 1.0A#SNP-9 C09837 1
11 Spacer, 0.25 OD X 0.141 ID Q10213-25 1
12 Spacer Hex Thread 4-40 X 1.00 Q10340-14 3
13 Lock Washer #4 REG K73278-35 3
14 +24 V Power Supply Cable M11808A001 1
15 24 V Printer Cable M11809A001 1
16 Printer Interface PCA M11777A001 1
MDE-5061 TopKAT™ Series 900 Replacement Report Printer Kit (M11810K001) Installation Instructions · March 2013 Page 1
Introduction
Abbreviations and Acronyms
Term Description
FMS Fuel Management System
GND Ground
PCA Printed Circuit Assembly
TB Terminal Block
VP Printer Voltage
Page 2 MDE-5061 TopKAT™ Series 900 Replacement Report Printer Kit (M11810K001) Installation Instructions · March 2013
The EMERGENCY STOP, ALL STOP, and
PUMP STOP buttons at the cashier’s station
WILL NOT shut off electrical power to the
pump/dispenser. This means that even if you
activate these stops, fuel may continue to flow
uncontrolled.
You must use the TOTAL ELECTRICAL
SHUT-OFF in the case of an emergency and not
the console’s ALL STOP and PUMP STOP or
similar keys.
!
WARNING
!
Important Safety Information
Important Safety Information
Notes: 1) Save this Important Safety Information section
in a readily accessible location.
2) Although DEF is non-flammable, Diesel is
flammable. Therefore, for DEF cabinets that are
attached to Diesel dispensers, follow all the
notes in this section that pertain to flammable
fuels.
This section introduces the hazards and safety precau tions
associated with installing, inspecting, mainta ining or servicing
this product. Before performing any task on this prod uct, read
this safety information and the applicable sections in this
manual, where additional hazards and safety precau tions for
your task will be found. Fire, explosion, electrical shock or
pressure release could occur and cause death or serious injury,
if these safe service procedures are not followed.
Preliminary Precautions
You are working in a potentially dangerous environment of
flammable fuels, vapors, and high voltage or pressures. Only
trained or authorized individuals knowledgeable in the re lated
procedures should install, inspect, maintain or service this
equipment.
Emergency Total Electrical Shut-Off
The first and most important information you must know is how
to stop all fuel flow to the pump/dispenser and island. Locate
the switch or circuit breakers that shut of f all power to a ll fueling
equipment, dispensing devices, and Submerged Turbine
Pumps (STPs).
Read the Manual
Read, understand and follow this manual and any other labels
or related materials supplied with this equipment. If you do not
understand a procedure, call a Gasboy Authorized Service
Contractor or call the Gasboy Service Center at
1-800-444-5529. It is imperative to your safety and the safety of
others to understand the procedures before beginning work.
Follow the Regulations
Applicable information is available in National Fire Protection
Association (NFPA) 30A; Code for Motor Fuel Dispensing
Facilities and Repair Garages, NFPA 70; National Elec tric al
Code (NEC), Occupational Safety and Health Administration
(OSHA) regulations and federal, state, and local codes. All
these regulations must be followed. Failure to install, inspect,
maintain or service this equipment in accordance with these
codes, regulations and standards may lead to legal citations
with penalties or affect the safe use and operation of the
equipment.
Replacement Parts
Use only genuine Gasboy replacement p arts a nd retro fit kits on
your pump/dispenser. Using parts other than genuine Gasboy
replacement parts could create a safety hazard and violate
local regulations.
Safety Symbols and Warning Words
This section provides important information about warning
symbols and boxes.
Alert Symbol
Total Electrical Shut-Off Before Access
Any procedure that requires access to electrica l componen ts or
the electronics of the dispenser requires total electrical shut of f
of that unit. Understand the function and location of this switch
or circuit breaker before inspecting, inst alling, maintaining, or
servicing Gasboy equipment.
Evacuating, Barricading and Shutting Off
Any procedure that requires access to the pump/dispenser or
STPs requires the following actions:
• An evacuation of all unauthorized pers ons and vehicles
from the work area
• Use of safety tape, cones or barricades at the affected
unit(s)
• A total electrical shut-off of the affected unit(s)
MDE-5061 TopKAT™ Series 900 Replacement Report Printer Kit (M11810K001) Installation Instructions · March 2013 Page 3
This safety alert symbol is used in this manual and on
warning labels to alert you to a precaution which must be
followed to prevent potential personal safety hazards. Obey
safety directives that follow this symbol to avoid possible injury
or death.
Signal Words
These signal words used in this manual and on warning labels
tell you the seriousness of particular safety haz ards. The
precautions below must be followed to prevent death, injury or
damage to the equipment:
DANGER: Alerts you to a hazard or unsafe practice
!
which will result in death or serious injury.
WARNING: Alerts you to a hazard or unsafe practice
!
that could result in death or serious injury.
CAUTION with Alert symbol: Designates a hazard or
!
unsafe practice which may result in minor injury.
CAUTION without Alert symbol: Designates a hazard
or unsafe practice which may result in property or
equipment damage.
Working With Fuels and Electrical Energy
Prevent Explosions and Fires
Fuels and their vapors will explode or burn, if ignited. Spilled or
leaking fuels cause vapors. Even filling customer tanks will
cause potentially dangerous vapors in the vicinity of the
dispenser or island.
DEF is non-flammable. Therefore, explosion and fire safety
warnings do not apply to DEF lines.
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