Gasboy 25 User Manual

Series 25-26
Repair Kit 032892 Instructions
(formerly 017856)
MDE-4438
S
Company Programs and Documentation
FCC Warning
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy, and if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the use r will be re quired to corre ct the interference at his own expense. Changes or modification s not expr essly appro ved by the manufactur er could void the user’s authority to operate this equipment.
Approvals
Gasboy, Greensboro, is an ISO 9001:2000 registered facility.
Underwriters Laboratories: U.L. File# Products listed with U.L. NYFD of A # Product
MH4314 All dispensers and self-
MH6418 Power operated Transfer
MH7404 Hand operated Transfer
MH10581 Key control unit, Model GKE­ Card reader terminals, Site controller, Model 2000S Data entry terminals, Model Fuel Point Reader System
NCWM – Certificate of Compliance
Gasboy pumps and dispensers are evaluated by the National Conference of Weights and Measures (NCWM) under the National Type Evaluation Program (NTEP). NCWM has issued the following Certificates of Compliance (COC):
COC# Product Model # COC # Product Model # COC # Product Model #
95-179A2 Dispenser 95-136A5 Dispenser 9800 Series
contained pumping units
Pump Models 25, 25C, 26, 27, 28, 72, 72S, 72SP, 72X, 73 and 1820
Pump Models 1230 Series, 1243 Series, 1520 and 1720 Series
B Series Models 1000, 1000P CFN Series TPK-900 Series
9100 Retail 8700 Series, 9700 Series
New York City:
4823 9100A, 9140A, 9152A,
4997
5046 9100Q, 9140Q, 9152Q,
91-019A2 91-0573A3
9153A, 9800A, 9840A, 9850A, 9852A, 9853A, 9140
9822A, 9823A
9153Q, 9800Q, 9840Q, 9852Q, 9853Q
Dispenser Dispenser
California Air Resources Board (CARB): Executive Order # Product
G-70-52-AM
G-70-150-AE
9100 Commercial Series 1000 Series
2000-CFN Series
Balance Vapor Recovery VaporVac
Patents
Gasboy products are manufactured or sold under one or more of the following U.S. patents:
Dispensers
5,257,720
Point of Sale/Back Office Equipment
D335,673
Trademarks
Non-registered tr ad em ar k s Registered tradem ar ks
Atlas™ Consola Infinity

ASTRA
Fuel Point Gasboy

Keytrol Slimline



Additional U.S. and foreign trademarks pending.
Other brand or product names shown may be trademarks or registered trademarks of their respective holders.
Additional U.S. and foreign pate nts pending.
This document is subject to change without notice. For information regarding Gasboy Literature, call (336) 547-5661 E-mail: literature@gasboy.com · Internet: http://www.gasboy.com 2005 GASBOY All Rights Reserved
Gasoline and pet roleum products are flammable. To avoid injury or death to p ersons or damage to equipment or property, fol low these listed warnings and ot he r warnings and precautio ns out l ined in this manual when inst all i ng , using, or working around t his eq uipment. Check with Gas boy Technical Ser vi ces for compati bility of liquids with pump materia ls .
TURN OFF AND LOCK OUT ALL POWER TO PUMP BEFORE PERFORMING SERVICE, MAINTENANCE OR IN THE EVENT
All products must be installed by a qualified install er and used in conformance with al l building, fire, and environmental codes and other safety requirements applicable to its installation and use, including, but not limited to, NFPA 30, NFPA 30A, NFPA 395 & NFPA 70. A qualified installer is familiar with fuel systems installations under the above stated building, fire, and environmental codes and other safety requirements for the part icular type of installation.
This product is only part of a fuel dispensing system and additional equipment and accessories, such as, but not limited t o , breakaway connector s, shear valves, pressure regulators, flow limiters, and other safety devices may be necessary to meet the applicable codes.
For maximum safety, we recommend that all employees be trained as to the location and procedure for turning off power to the entire system. Instructions regarding proper operation of the equipment along w ith the appropriate safety warnings should be posted in plain view at the fuel island.
Before performing service or maintenance (including changing of fuel filters or strainers) or in the ev en t of a fuel spill , turn off and lock out all power to the system. In battery-powered pumps, disconnect power source. In submersible pump applications, turn off and lock out power at the master panel and close any impact valves to the submersible pump and any other dispensers which use that submersible pump. AC power can feed back into a shut-off dispenser when dispensers share a common submersible pump or starter relay. Also block islands so no vehicles can pull up to the dispenser when performing maintenance on the dispenser.
IMPORTANT WARNINGS AND SAFEGUARDS
OF A FUEL SPILL.
DO NOT
threads in the product. DO NOT use consumer pumps for pumping
fuel or additives into aircraft. DO NOT use commercial pumps fo r direct
fueling of aircraft without filters and separators necessary to ensure product purity.
DO NOT use where sanitary design is required (for food products for hum a n consumption) or with water-based liquids.
DO NOT smoke near the pump or when using the pump.
DO NOT use near open flame or electrical equipment which m ay ignite fumes.
DO NOT
or other petroleum products into a vehicle with its motor running.
DO NOT
or other petroleum products into unap proved containers or into approved containers in or on vehicles including trucks. All c ontainers must be filled on the ground to prevent static discharge. Always use Approved and Listed hoses and nozzles w it h el ectric pumps and dispensers.
DO NOT block open the nozzle in any manner. Nozzles shall conform to UL and NFPA code requirements for attended or unattended service.
DO ensure that the pump is equ i pp ed with proper filters based on the product being dispensed and its intended use.
DO wear safety goggles and protective clothes when dispensing any liquid which may be potentially har mful or hazardous.
DO keep all parts of body and loose clothing clear of belts, pulleys, and other exposed moving parts at all times.
use Teflon tape for any pipe
permit the dispensing of gasoline
permit the dispensing of gasoline
require washing and changing of clothes
DO
if fuel is spilled on a person or his/her clothing. Keep aw ay from open flames , sparks, or people smoking.
DO provide a receptacl e for catching product from pump/meter when servicing.
clean up product spills on the driveway.
DO
Turn off and lock out al l power prior to cleanup.
ensure pump is properly grounded.
DO DO ensure hose is compatible with fluid
being dispensed.
inspect hose, nozzle, and pump on a
DO
regular basis for wear, damage, or other conditions which m ay create a safety or environmental hazard.
DO make sure all pipe threads are properly cut and the inside reamed to remove burrs. Use UL classified gasoline-resisting compound on all joints of gasoline handling piping. Sealing compound must also be resistant to Gasohol (Ethanol and Methanol). Use gasoline-resistant pipe compound on male threads only; pipe compound used on
female t hr ea ds can be squeezed in to the supply line where it can enter the product stream and become lodged in the pump or meter.
ensure that junction box covers are in
DO
place and properly t ightened. Mating surfaces be t w ee n the box and co ver mus t be free of dirt, nicks, and scratches. Properly plug all unused entrie s into the junction box.
MDE-4438 Series 25-26 Repair Kit 032892 Instructions · March 2005 Page 1
Loading...
+ 4 hidden pages