Gasboy 215S User Manual

215S/216S

SATELLITE

PARTS MANUAL

035251

REV. 03/07/03

The information in this document is confidential and proprietary. No further disclosure shall be made without
permission from Gasboy International LLC. Gasboy International LLC believes that the information in this document
is accurate and reliable. However, we assume no responsibility for its use, nor for any infringements of patents or
other rights of third parties resulting from its use. We reserve the right to make changes at any time without notice.

Copyright 2003 by Gasboy International LLC All rights reserved.

GASBOY INTERNATIONAL LLC LANSDALE, PA

Gasoline and petroleum products are flammable. To avoid injury or death to persons or damage to equipment or
property, follow these listed warnings and other warnings and precautions outlined in this manual when installing, using,
or working around this equipment. Check with GASBOY Technical Services for compatibility of liquids with pump
materials.

TURN OFF AND LOCK OUT ALL POWER TO PUMP BEFORE PERFORMING SERVICE, MAINTENANCE OR IN THE EVENT

All products must be installed by a
qualified installer and used in
conformance with all building, fire, and
environmental codes and other safety
requirements applicable to its
installation and use, including, but not
limited to, NFPA 30, NFPA 30A, NFPA
395 & NFPA 70. A qualified installer is
familiar with fuel systems installations
under the above stated building, fire,
and environmental codes and other
safety requirements for the particular
type of installation.

This product is only part of a fuel
dispensing system and additional
equipment and accessories, such as,
but not limited to, breakaway
connectors, shear valves, pressure
regulators, flow limiters, and other
safety devices may be necessary to
meet the applicable codes.

For maximum safety, we recommend
that all employees be trained as to the
location and procedure for turning off
power to th e enti re system. Instru ctions
regarding proper operation of the
equipment along with the appropriate
safety warnings should be posted in
plain view at the fuel island.

Before performing service or
maintenance (including changing of fuel
filters or strainers) or in the event of a
fuel spill, turn off and lock out all power
to the system. In battery-powered
pumps, disconnect power source. In
submersible pump applications, turn off
and lock out power at the master panel
and close any impact valves to the
submersible pump and any other
dispensers which use that submersible
pump. AC power can feed back into a
shut-off dispenser when dispensers
share a common submersible pump or
starter relay. Also block islands so no
vehicles can pull up to the dispenser
when the dispenser is being worked on.

IMPORTANT WARNINGS AND SAFEGUARDS

OF A FUEL SPILL.

DO NOT use Teflon tape for any pipe

threads in the product.
DO NOT use consumer pumps for

pumping fuel or additives into aircraft.
DO NOT use commercial pumps for

direct fueling of aircraft without filters
and separators necessary to ensure
product purity.

DO NOT use where sanitary design is
required (for food products for human
consumption) or with water-based
liquids.

DO NOT smoke near the pump or when
using the pump.

DO NOT use near open flame or
electrical equipment which may ignite
fumes.

DO NOT permit the dispensing of
gasoline or other petroleum products
into a vehicle with its motor running.

DO NOT permit the dispensing of
gasoline or other petroleum products
into unapproved containers or into
approved containers in or on vehicles
includin g trucks. All contain ers must be
filled on the ground to prevent static
discharge. Always use Approved and
Listed hoses and nozzles with electric
pumps and dispensers.

DO NOT block open the nozzle in any
manner. Nozzles shall conform to UL
and NFPA code requirements for
attended or unattended service.

DO ensure that the pump is equipped
with proper filters based on the product
being dispensed and its intended use.

DO wear safety goggles and protective
clothes when dispensing any liquid
which may be potentially harmful or
hazardous.

DO keep all parts of body and loose
clothing clear of belts, pulleys, and other
exposed moving parts at all times.

DO require washing and changing of
clothes if fuel is spilled on a person or
his/her clothing. Keep away from open
flames, sparks, or people smoking.

DO provide a receptacle for catching
product from pump/meter when
servicing.

DO clean up product spills on the
driveway. Turn off and lock out all
power prior to cleanup.

DO insure pump is properly grounded.
DO insure hose is compatible with fluid

being dispensed.
DO inspect hose, nozzle, and pump on

a regular basis for wear, damage, or
other conditions which may create a
safety or environmental hazard.

DO make sure all pipe threads are
properly cut and the inside reamed to
remove burrs. Use UL classified
gasoline-resisting compound on all
joints of gasoline handling piping.
Sealing compound must also be
resistant to Gasohol (Ethanol and
Methanol). Use gasoline-resistant pipe
compound on male threads only; pipe
compound used on female threads can
be squeezed into the supply line where
it can enter the product stream and
become lodged in the pump or meter.

DO ensure that junction box covers are
in place and properly tightened. Mating
surfaces between the box and cover
must be free of dirt, nicks, and
scratches. All unused entries into the
junction box must be properly plugged.

035282 Rev. 1267

GASBOY INTERNATIONAL LLC.

707 North Valley Forge Rd. Lansdale, PA, 19446 ● [phone] ● FAX: [phone]

CONTENTS

General .................................................................................................... 1

Final Assemblies

215S, Final Assembly - Front View .......................................................... 2

215S, Final Assembly - Side View ........................................................... 3

216S, 1" Nozzle Final Assembly - Front View .......................................... 4

216S, 1" Nozzle Final Assembly - Side View ........................................... 5

216S, 1-1/4" Nozzle Final Assembly - Front View .................................... 6

216S, 1-1/4" Nozzle Final Assembly - Side View ..................................... 7

Chassis Assemblies

215S Chassis - Front View ....................................................................... 8

215S Chassis - Side View ........................................................................ 9

216S Chassis - Front View ....................................................................... 10

216S Chassis - Side View ........................................................................ 11

Breakdown

Switch Housing and Wire Assembly.......................................................... 12

High Hose Retriever.................................................................................. 13

Warranty

03/07/03 Contents-1

PARTS LIST

GENERAL

This manual lists parts information for the Model 215S and 216S Satellites. Using par t numbers
when ordering will expedite your order and reduce the possibility of the wrong parts being shipped.
When ordering replacement parts, be sure to give the complete name and par t number as shown
in the appropriate parts lists. It is also helpful to supply the serial number of the equipment.

03/07/03 1

GASBOY 215S & 216S

215S, FINAL ASSEMBLY - FRONT VIEW

Item Part No. Description
1 003740 Hose Hanger

2 043105 Pin, Spirol, 3/16 x 1-1/4, CRS
3 003745 Hook, Nozzle
046011 Hook, Richards Nozzle
4 003620 Elbow, Discharge, 1"
5 028960 Grommet, Discharge, 1"
6 022119 Top Cover Weld Assy., CRS
022165 Top Cover Weld Assy., SS
7 040168 Panel, Left, CRS
040176 Panel, Left, SS

2 03/07/03

Parts List

215S, FINAL ASSEMBLY - SIDE VIEW

Item Part No. Description Item Part No. Description

1 033825 Lever, Control 5 003745 Hook, Nozzle
2 003620 Elbow, Discharge, 1" 6 041951 Panel, Scuff, Rt
3 040601 Panel, Front & Rear, CRS 7 003332 Boot, Nozzle

040177 Panel, Front & Rear, SS 8 046300 Plate, Hose Hanger, Stiffener

4 040169 Panel, Right, CRS 9 047229 Plug

040178 Panel, Right, SS 10 046943 Plate, Nozzle Hook Backup

03/07/03 3

GASBOY 215S & 216S

216S, 1" NOZZLE, FINAL ASSEMBLY - FRONT VIEW

Item Part No. Description
1 043105 Pin, Spirol, 3/16 x 1-1/4, CRS

2 056779 Spacer
3 003745 Hook, Nozzle
4 028975 Grommet, Discharge
5 040168 Panel, Left, CRS
040176 Panel, Left, SS

4 03/07/03

Parts List

216S, 1" NOZZLE, FINAL ASSEMBLY - SIDE VIEW

Item Part No. Description Item Part No. Description

1 033831 Lever, Control 7 040160 Panel, Scuff, Right
2 024944 Elbow, Red, 1-1/2 x 1 x 90o 8 003817 Boot, Nozzle
3 040601 Panel, Front & Rear, CRS 9 003739 Hose Hanger

040177 Panel, Front & Rear, SS 10 022119 Top Cover Weld Assy., CRS

4 040161 Panel, Right, 216S, CRS 022165 Top Cover Weld Assy., SS

040193 Panel, Right, 216S, SS 11 047229 Plug
5 003745 Hook, Nozzle 12 046300 Plate, Hose Hanger Stiffener
6 046943 Plate, Nozzle Hanger Backup

03/07/03 5

GASBOY 215S & 216S

216S, 1-1/4" NOZZLE, FINAL ASSEMBLY - FRONT VIEW

Item Part No. Description
1 043105 Pin, Spirol, 3/16 x 1-1/4, CRS

2 056779 Spacer
3 003319 Hook, Nozzle
4 028975 Grommet, Discharge
5 040168 Panel, Left, CRS
040176 Panel, Left, SS

6 03/07/03

Parts List

216S, 1-1/4" NOZZLE, FINAL ASSEMBLY - SIDE VIEW

Item Part No. Description Item Part No. Description

1 033831 Lever, Control 7 040160 Panel, Scuff, Right
2 Z07941 Elbow, Red, 1-1/2 x 1-1/4 x 90o 8 003817 Boot, Nozzle
3 040601 Panel, Front & Rear, CRS 9 003739 Hose Hanger

040177 Panel, Front & Rear, SS 10 047229 Plug
4 040161 Panel, Right, CRS 11 022119 Top Cover Weld Assy., CRS

040193 Panel, Right, SS 022165 Top Cover Weld Assy., SS
5 003319 Hook, Nozzle 12 046300 Plate, Hose Hanger Stiffener
6 046943 Plate, Nozzle Hanger Backup

03/07/03 7

GASBOY 215S & 216S

215S CHASSIS - FRONT VIEW

Item Part No. Description Item Part No. Description

1 017261 Bushing, Operating Shaft 11 024944 Elbow, Red, 1-1/2 x 1 x 90o
2 003185 Bearing, Start Shaft 12 026573 Frame, 215S
3 055648 Shaft, Start Assy. 13 011636 Base, 215S
4 015573 Bracket 14 044922 Pipe TBE, 1-1/2 x 18-1/8
5 064461 Switch Housing & Wire Assy. 15 031933 Nut, Lock, Conduit, 1-1/2
6 038050 Pipe TBE, 1/2 x 1-1/8 16 014752 Bracket, Junction Box
7 025045 Elbow, Conduit, 1/2 x 90o, M/F 17 025015 Elbow, Conduit, 1/2 x 45o
8 044555 Pipe TBE, 1 x 3-3/4 18 014113 Box, Junction, Red Dot, 19.3 ci
9 067034 VL Sol, 1" Skin, 2 Stg, Tp Cond 19 025030 Elbow, Conduit, 1/2 x 90o F/F
10 015437 Bracket, Pipe Support 20 021377 Conduit

8 03/07/03

Parts List

215S CHASSIS - SIDE VIEW

Item Part No. Description
1 014942 Bracket, Control Shaft

2 021986 Conduit Coupling
3 025045 Elbow, Conduit, 1/2 x 90
4 012658 Block Stop Assembly

o

03/07/03 9

GASBOY 215S & 216S

216S CHASSIS - FRONT VIEW

Item Part No. Description Item Part No. Description

1 017261 Bushing, Operating Shaft 11 Z03555 Elbow
2 003185 Bearing, Start Shaft 12 043809 Pipe TBE, 1-1/2 x 15-1/4
3 055653 Shaft, Start Assembly 13 039133 Nut, Lock
4 015573 Bracket
5 064461 Switch Hsg & Wire Assembly
6 021456 Conduit 15 015610 Bracket, Junction Box
7 045488 Pipe TBE, 1-1/2 x 3-1/2 16 025045 Elbow, Conduit, 1/2 x 90o, M/F
8 067028 VL Sol, 1-1/2", 2-stg, Top Cond 17 014113 Box, Junction, Red Dot, 19.3 ci
9 038005 Pipe TBE, 1-1/2 x 1-3/4 18 021345 Pipe TBE, 1/2 x 1-1/2
10 015609 Bracket 19 025030 Elbow, Conduit, 1/2 x 90o F/F
20 021294 Conduit

14 066400 1/2" UNY Explosion-Proof

Conduit Union

10 03/07/03

Parts List

216S CHASSIS - SIDE VIEW

Item Part No. Description
1 014942 Bracket, Control Shaft

2 025030 Elbow, Conduit, 1/2 x 90
3 025045 Elbow, Conduit, 1/2 x 90
4 021337 Pipe TBE, 1/2 x 2
5 026605 Frame, 216S
6 011636 Base
7 012658 Block Stop Assembly

o

F/F

o

, M/F

03/07/03 11

GASBOY 215S & 216S

SWITCH HOUSING AND WIRE ASSEMBLY

Item Part No. Description
1 003517 Cover, Switch

2 003773 Housing, Switch
3 064333 Switch, DPDT
4 063189 Stop, 4-wire
5 068606 Washer, SS, .328 x 19/32 x 1/1
6 049491 Retaining Ring, SS
7 038569 Nut, Adjusting Fin
8 042355 Pin, Cotter
9 054419 Shaft
10 057161 Spring
11 C01891 Term, Wire 1/4F QC Flag

12 03/07/03

Parts List

HIGH HOSE RETRIEVER

032666 Kit, HHR, 5/8" & 3/4" Hardwall/Softwall 032669 Kit, HHR, 1" Hardwall (1-3/8 OD)
032667 Kit, HHR, 1" Softwall 032671 Kit, HHR, GY Prem Coax, Vapor Rec
032668 Kit, HHR, 1" Hardwall (Std. 1-7/16 OD) 032670 Kit, HHR, 1-1/4" Softwall

Item Part. No. Description Item Part. No. Description

1 030804 Reel Assy, 5/8" & 3/4"

Hardwall/Softwall; GY Prem Coax,
Vapor Recovery 4 017930 Caplug

1-1/4" Softwall 6 068080 Washer, 5/16 Pltd

020712 Clamp, 1" Softwall 9 056924 Spacer

020719 Clamp, 1" Hardwall (1-3/8 OD)

Recovery

020717 Clamp, 1-1/4" Softwall

3 063818 Support Bar Assy., 9152, 9153

063837 Support Bar Assy., 9150

5 051955 Bolt, 5/16-18 x 2 030805 Reel Assy, 1" Softwall, 1" Hardwall;

7 068875 Lockwasher, 5/16 Pltd 2 020714 Clamp, 5/8" & 3/4" Hardwall/Softwall
8 038605 Nut, 5/16-18 Hex Keps

10 047219 Plug Button, 7/8 020718 Clamp, 1" Hardwall (Std. 1-7/16 OD)
11 013250 Anchor

026732 Clamp, GY Prem Coax, Vapor

03/07/03 13

GW01 - 6/04/02 Rev. 1

WARRANTY

General Statements:

Gasboy International LLC. warrants all new equipment manufactured by Gasboy against defective m aterial and/or workmanship, f or the warranty
period specified below, when the equipment i s installed in accordanc e with specifications prepared by Gasboy.
This warranty does not cover damage caused by acci dent, abuse, Acts of God, lack of surveillance of automatic recording system s, negligence,
mis-application, faulty installation, i mproper or unauthorized maintenance, i nstallation or use in violat i on of product manuals, i nstructions, or warnings.
Under no circumstanc e shall Gasboy be liable for any indirect, special, or cons equent i al damages, losses , or expenses to include, but not limited
to, loss of product, los s of profits, litigation fees , or the use, or inability to use, our product f or any f or any purpos e whatsoever.
Parts Only - During the warranty period, Gasboy will, at its option, repair or replace defective parts returned transportat i on prepaid to its factory.
On-Site Labor Included - Gasboy will also provide, within the Continental United States and during the warranty period, the services of an
Authorized Service Representati ve (A S R) for on-site repair or replacement of defective parts.
Replacement Parts - A ny system com ponents that are not part of the origi nal system order, incl udi ng Island Card Readers, Pump Cont rol Uni ts, etc.,
are considered replacement part s.

Equipment Term Coverage

Commercial Pumps and Dispensers
Full-Cabinet Consumer Pum ps

Small Transfer Pumps, Meters,
Pressure Regulators

Keytrol One year from date of instal l ation or 18 mos. from date of

Fuel Management Systems :

- CFN/ Profit Point

- Series 1000/Fleetkey

- TopKAT

- Fuel Point Readers
(sold with new systems)
Additional Fuel Point Items:

- Fuel Point Readers sold for
retrofitting existing systems.

- Fuel Point vehicle and dispenser
components.
Encoders, Embos sers, Modems,
CRTs, and Logger Printers

Air Diaphragm Pumps Three years from date of purchas e (for full warranty

Items not m anufactured by Gasboy
(ex. automatic nozzles, hoses, swivels,
etc.)
Replacement Parts One year from date of Gasboy International's invoice to the

To the extent permitted by law, this warranty is made in lieu of all other warranties , expressed or implied, incl udi ng warranties of freedom from pat ent
infringement, or merchant abilit y, or fitness for a particular purpos e, or arising from a course of dealing or usage of t rade. No one is authorized to
vary the terms of the warranty nor may anyone make any warranty of representation, or assume any liability other than that herein stated, in
connection with the sale desc ri bed herei n. The acceptance of any order by Gasboy I nt ernational is expressly made subj ect to the purchaser's
agreement to these condit i ons.

One year from date of install ation or 18 mos. from date of
Gasboy International’s invoi ce to the purchaser, whichever
comes first.
One year from date of install ation or 18 mos. from date of
Gasboy International’s invoi ce to the purchaser, whichever
comes first.- Excepting the Model 2020 Hand Pump, which
has a 90-day warranty from date of GASBOY International’s
invoice.

Gasboy International’s invoi ce to the purchaser, whichever
comes first.
One year from date of start-up or 15 mos. from date of
Gasboy International’s invoi ce to the purchaser, whichever
comes first .- The basic warranty only applies to systems
which have been started up by a Gasboy Authorized Service
Representative (ASR).

One year from date of start-up or 15 mos. from date of
Gasboy International’s invoi ce to the purchaser,
whichever comes first.

Purchased with Fuel Management Syst em (Encoders,
Embossers only):
90 days from the date of s t art-up by a Gasboy ASR, or 180
days from date of Gasboy I nternational's invoice, whichever
occurs first.

Purchased with Fuel Management System
(Modems, CRTs, and Logger Printers only):
Matches system warranty.

Purchased Separately:
90 days from date of Gasboy International's
invoice to the purchaser.

description, see Price List).
Not warranted by Gasboy International (consul t original
manufacturer’s warranty).

purchaser.

Parts and Labor.

Parts Only.

Parts and Labor.

Parts and Labor.

Parts Only.

Purchased with System
(Encoders, Embos sers only):
Parts only.

Purchased with System (Modems,
CRTs, Logger Printers only):
Matches system warranty.

Purchased Separately:
Parts Only.

Parts Only.

Not Applicable.

Parts Only.

GASBOY INTERNATIONAL LLC

P.O. Box 309, Lansdale, PA 19446 ● [phone] ● FAX: [phone] ● www.gasboy.com