Gasboy 2150A User Manual

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MODELS 2150A, 5200A, 5300A

PARTS MANUAL

035293

REV. 03/07/03

The information in this document is confidential and proprietary. No further disclosure shall be made without
permission from Gasboy International LLC. Gasboy International LLC believes that the information in this document
is accurate and reliable. However, we assume no responsibility for its use, nor for any infringements of patents or
other rights of third parties resulting from its use. We reserve the right to make changes at any time without notice.

Copyright 2003 by Gasboy International LLC All rights reserved.

GASBOY INTERNATIONAL LLC LANSDALE, PA

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Gasoline and petroleum products are flammable. To avoid injury or death to persons or damage to equipment or
property, follow these listed warnings and other warnings and precautions outlined in this manual when installing, using,
or working around this equipment. Check with GASBOY Technical Services for compatibility of liquids with pump
materials.

TURN OFF AND LOCK OUT ALL POWER TO PUMP BEFORE PERFORMING SERVICE, MAINTENANCE OR IN THE EVENT

All products must be installed by a
qualified installer and used in
conformance with all building, fire, and
environmental codes and other safety
requirements applicable to its
installation and use, including, but not
limited to, NFPA 30, NFPA 30A, NFPA
395 & NFPA 70. A qualified installer is
familiar with fuel systems installations
under the above stated building, fire,
and environmental codes and other
safety requirements for the particular
type of installation.

This product is only part of a fuel
dispensing system and additional
equipment and accessories, such as,
but not limited to, breakaway
connectors, shear valves, pressure
regulators, flow limiters, and other
safety devices may be necessary to
meet the applicable codes.

For maximum safety, we recommend
that all employees be trained as to the
location and procedure for turning off
power to th e e nti re syst em. Inst ruct ion s
regarding proper operation of the
equipment along with the appropriate
safety warnings should be posted in
plain view at the fuel island.

Before performing service or
maintenance (including changing of fuel
filters or strainers) or in the event of a
fuel spill, turn off and lock out all power
to the system. In battery-powered
pumps, disconnect power source. In
submersible pump applications, turn off
and lock out power at the master panel
and close any impact valves to the
submersible pump and any other
dispensers which use that submersible
pump. AC power can feed back into a
shut-off dispenser when dispensers
share a common submersible pump or
starter relay. Also block islands so no
vehicles can pull up to the dispenser
when the dispenser is being worked on.

IMPORTANT WARNINGS AND SAFEGUARDS

OF A FUEL SPILL.

DO NOT use Teflon tape for any pipe

threads in the product.
DO NOT use consumer pumps for

pumping fuel or additives into aircraft.
DO NOT use commercial pumps for

direct fueling of aircraft without filters
and separators necessary to ensure
product purity.

DO NOT use where sanitary design is
required (for food products for human
consumption) or with water-based
liquids.

DO NOT smoke near the pump or when
using the pump.

DO NOT use near open flame or
electrical equipment which may ignite
fumes.

DO NOT permit the dispensing of
gasoline or other petroleum products
into a vehicle with its motor running.

DO NOT permit the dispensing of
gasoline or other petroleum products
into unapproved containers or into
approved containers in or on vehicles
includin g tru cks. All conta iner s must be
filled on the ground to prevent static
discharge. Always use Approved and
Listed hoses and nozzles with electric
pumps and dispensers.

DO NOT block open the nozzle in any
manner. Nozzles shall conform to UL
and NFPA code requirements for
attended or unattended service.

DO ensure that the pump is equipped
with proper filters based on the product
being dispensed and its intended use.

DO wear safety goggles and protective
clothes when dispensing any liquid
which may be potentially harmful or
hazardous.

DO keep all parts of body and loose
clothing clear of belts, pulleys, and
other exposed moving parts at all times.

DO require washing and changing of
clothes if fuel is spilled on a person or
his/her clothing. Keep away from open
flames, sparks, or people smoking.

DO provide a receptacle for catching
product from pump/meter when
servicing.

DO clean up product spills on the
driveway. Turn off and lock out all
power prior to cleanup.

DO insure pump is properly grounded.
DO insure hose is compatible with fluid

being dispensed.
DO inspect hose, nozzle, and pump on

a regular basis for wear, damage, or
other conditions which may create a
safety or environmental hazard.

DO make sure all pipe threads are
properly cut and the inside reamed to
remove burrs. Use UL classified
gasoline-resisting compound on all
joints of gasoline handling piping.
Sealing compound must also be
resistant to Gasohol (Ethanol and
Methanol). Use gasoline-resistant pipe
compound on male threads only; pipe
compound used on female threads can
be squeezed into the supply line where
it can enter the product stream and
become lodged in the pump or meter.

DO ensure that junction box covers are
in place and properly tightened. Mating
surfaces between the box and cover
must be free of dirt, nicks, and
scratches. All unused entries into the
junction box must be properly plugged.

035282 Rev. 1267

GASBOY INTERNATIONAL, LLC.

707 North Valley Forge Rd. Lansdale, PA, 19446 ● [phone] ● FAX: [phone]

CONTENTS

Warnings and Safeguards

General..................................................................................................................................... 1

2150A, 5200A, 5300A Final Assembly - Front View ................................................................ 2

2150A, 5200A, 5300A Final Assembly - Side View.................................................................. 4

2150ARDX-1 Chassis - Front View.......................................................................................... 6

2150ARDX-1 Chassis - Side View........................................................................................... 8

2150ARDX-2 Chassis - Front View.......................................................................................... 10

2150ARDX-2 Chassis - Side View........................................................................................... 12

5200A-2, 5300A-2 Chassis - Front View.................................................................................. 14

5200A-2, 5300A-2 Chassis - Side View ................................................................................... 16

2150A Discharge Assembly - 024379...................................................................................... 18

2150A Satellite Discharge Assembly - 045641 ........................................................................ 18

5200A Discharge Assembly - 024375; 5300A Discharge Assembly - 024376 ........................ 19

5200A-1 & 5300A-1 Inlet Manifold Assembly - 035194............................................................ 19

Flange Assembly...................................................................................................................... 20

Electric Reset - S00206............................................................................................................ 21

Pumping Unit Assembly Breakdown........................................................................................ 22

Meter Assembly Breakdown..................................................................................................... 24

Motor Mount Detail................................................................................................................... 26

Strainer Body Assembly........................................................................................................... 26

03/07/03 Contents-1

PARTS LIST

GENERAL

This manual lists parts information for the Model 2150A, 5200A and 5300A pumps and
dispensers. Using part numbers when ordering will expedite your order and reduce the possibility
of the wrong parts being shipped. When ordering r eplacement parts, be sure to give the complete
name and part number as shown in the appropriate parts lists. It is also helpful to supply the serial
number of the equipment.

This manual is arranged from general to specific, presenting the complete unit first, then the
chassis breakdowns, then further breakdowns of the individual components. If you can’t find the
part you need from the chassis drawing, be sure to check the appropriate parts breakdown for
your model.

03/07/03 1

GASBOY Series 2150A, 5200A & 5300A

2150A, 5200A, 5300A FINAL ASSEMBLY - FRONT VIEW

2 03/07/03

Parts

2150A, 5200A, 5300A FINAL ASSEMBLY - FRONT VIEW

Item Part No. Description

1 025527 Dial Face, Non-Totalizer
025542 Dial Face, Total Gallons
2 Dial Enclosure (Part no longer available)
3 012252 Bezel Assy.
4 069050 Window Glass
5 003745 Nozzle Hook
6 028960 Grommet
7 003620 Elbow, Discharge
8 026047 Fitting, 3/8 Ct Conn Inv Fl
9 067885 Washer, Fiber, 1/2 x 3/4 x 1/16
10 017921 Cap, Vent
11 Lower Panel Assy., CRS (Part no longer available)
Lower Panel Assy., SS (Part no longer available)
12 026799 Gasket, Lock
13 035012 Lock, Door
14 Upper Panel Assy., CRS (Part no longer available)
Upper Panel Assy., SS (Part no longer available)

03/07/03 3

GASBOY Series 2150A, 5200A & 5300A

2150, 5200A, 5300A FINAL ASSEMBLY - SIDE VIEW

4 03/07/03

Parts

2150, 5200A, 5300A FINAL ASSEMBLY - SIDE VIEW

Item Part No. Description

1 003744 Hose Hook
2 033831 Control Lever
3 043105 Pin
4 Scuff Panel (Part no longer available)
5 Side Panel Weld Assy., CRS (Part no longer available)
Side Panel Weld Assy., SS (Part no longer available)
Side Panel Assy., Int. Retriever, CRS (Part no longer available)
Side Panel Assy., Int. Retriever, SS (Part no longer available)
6 046765 Plate, Nozzle Backup
7 003332 Boot, Nozzle
8 Top Cover Assy., CRS (Part no longer available)
Top Cover Assy., SS (Part no longer available)

NOTE: Pumps equipped with internal retrievers use the following parts (not shown):

Internal Retriever Parts - 047946

Item Part No. Description

1 040035 Cable Guide, Internal Hose Retriever
2 020712 Clamp, 1" Hose
3 048369 Reel and Cable
4 015022 Bracket, Internal Hose Retriever

03/07/03 5

GASBOY Series 2150A, 5200A & 5300A

2150ARDX-1 CHASSIS - FRONT VIEW

6 03/07/03