Gasboy 032867 User Manual
Introduction
Purpose
This manual provides instructions to install the following Seal Installation kits:
• 032867
• 054024
• 054026
• M08781K001
Table of Contents
Topic Page
Introduction 1
Important Safety Information 3
Installing the 032867, 054024, and 054026 Kits
(For 70 Series and 620 Series Pumps)
Installing the M08781K001 Kit (For Model 25-28
Series Pumps)
MDE-4449B
Seal Installation Kits 032867, 054024, 054026,
and M08781K001 Installation Instructions
July 2008
5
6
Required Tools
The following tools are required for the installation of the kits:
Parts List
The following table lists the parts included in the 032867 kit.
Item Description Part Number Quantity
1 O-Ring 3/8 X 1/2 -012 Vit 048845 1
2 O-Ring 9/16 X 11/16 -015 048846 1
3 Seal Ring 054131 1
4 Rotating Seal Ring 054133 1
5 Spring 057393 1
6 Washer 067166 1
7 Poly Bag 3 X 5 047400 2
8 Manual, Seal Installation MDE-4449 1
•Pliers
• Flat blade screwdriver
• Snap Ring Pliers
• 9/16” wrench
MDE-4449B Seal Installation Kits 032867, 054024, 054026, and M08781K001 Installation Instructions · July 2008 Page 1
Introduction
The following table lists the parts included in the 054024 kit.
Item Description Part Number Quantity
1 Spring - Seal 057956 1
2 Washer, AL 41/64 X 51/64 067210 2
3 O-Ring .612 I.D.X.103W -1 048941 1
4 Ring-Rotating Sealing 049510 1
5 Ring-Sealing 048820 1
6 O-Ring 11/16 X 7/8 Viton 048956 1
7 Poly Bag 3 X 5 047400 2
8 Manual, Seal Installation MDE-4449 1
The following table lists the parts included in the 054026 kit.
Item Description Part Number Quantity
9 Spring-600 Series Seal 057955 1
10 Washer, AL 41/64 X 51/64 X 067210 2
11 O-Ring .612 I.D.X.103 W -1 048941 1
12 Ring-Rotating Sealing 049510 1
13 Ring-Sealing 048820 1
14 O-Ring .737 I.D. X .103 W -1 048971 1
15 Poly Bag 3 X 5 047400 2
16 Manual, Seal Installation MDE-4449 1
Warranty
The following table lists the parts included in the M08781K001 kit.
Item Description Part Number Quantity
1 Spring M08745B001 1
2 Washer 067210 2
3 Rubber Seal M08511B001 1
4 Rotating Ring 049510 1
5 Seal Ring 048820 1
6 Rubber Seal Boot M08508B001 1
7 Woodruff Key 031375 2
8 Locator Pin 054535 2
9 Retaining Ring K76238-65 1
10 Inner Pump Head (Red)* M08504B001PG8 1
Inner Pump Head (White) M08504B001PN1
Inner Pump Head (Beige) M08504B001PN2
11 Poly Bag 3 X 5 047400 2
12 Manual, Seal Installation MDE-4449 1
* The red colored Inner Pump Head is provided in the kit by default. If other colors are
required (white or beige), they must be ordered separately.
For information on warranty, refer to MDE-4255 Gasboy’s Warranty Policy Statement. If you
have any warranty-related questions, contact Gasboy’s W arranty Department at its Greensboro
location.
Page 2 MDE-4449B Seal Installation Kits 032867, 054024, 054026, and M08781K001 Installation Instructions · July 2008
Important Safety Information
This section introduces the hazards and safety precautions
associated with installing, inspecting, maintaining or servicing
this product. Before performing any task on this product, read
this safety information and the applicable se cti on s in th is
manual, where additional hazards and safety precautions for
your task will be found. Fire, explosion, electrical shock or
pressure release could occur and cause death or serious
injury, if these safe service procedures are not followed.
Preliminary Precautions
You are working in a potentially dangerous environment of
flammable fuels, vapors, and high voltage or pressures. Only
trained or authorized individuals knowledgeable in the related
procedures should install, inspect, maintain or service this
equipment.
Emergency Total Electrical Shut-Off
The first and most important information you must know is
how to stop all fuel flow to the pump/dispenser and island.
Locate the switch or circuit breakers that shut off all power to
all fueling equipment, dispensing devices, and Submerged
Turbine Pumps (STPs).
!
WARNING
!
The EMERGENCY STOP, ALL STOP, and
PUMP STOP buttons at the cashier’s station
WILL NOT shut off electrical po wer to th e pump/
dispenser. This means that even if you activate
these stops, fuel may continue to flow
uncontrolled.
Important Safety Information
Read the Manual
Read, understand and follow this manual and any other
labels or related materials supplied with this equipment. If you
do not understand a procedure, call a Gasboy Authorized
Service Contractor or call the Gasboy Service Center at 1800-444-5529. It is imperative to your safety and the safety of
others to understand the procedures before beginning work.
Follow the Regulations
Applicable information is available in National Fire Protection
Association (NFPA) 30A; Code for Motor Fuel Dispensing
Facilities and Repair Garages, NFPA 70; National Electrical
Code (NEC), Occupational Safety and Hazard Association
(OSHA) regulations and federal, state, and local codes. All
these regulations must be followed. Failure to install, inspect,
maintain or service this equipment in accordance with these
codes, regulations and standards may lead to legal citations
with penalties or affect the safe use and operation of the
equipment.
Replacement Parts
Use only genuine Gasboy replacement parts and retrofit kits
on your pump/dispenser. Using parts other than genuine
Gasboy replacement parts could create a safety hazard and
violate local regulations.
Safety Symbols and Warning Words
This section provides important information about warning
symbols and boxes.
Alert Symbol
You must use the TOTAL ELECTRICAL SHUTOFF in the case of an emergency and not the
console’s ALL STOP and PUMP STOP or
similar keys.
Total Electrical Shut-Off Before Access
Any procedure that requires access to electrical components
or the electronics of the dispenser requires total electrical
shut off of that unit. Understand the function and location of
this switch or circuit breaker before inspecting, installing,
maintaining, or servicing Gasboy equipment.
Evacuating, Barricading and Shutting Off
Any procedure that requires access to the pump/dispenser or
STPs requires the following actions:
• An evacuation of all unauthorized persons and vehicl es
from the work area
• Use of safety tape, cones or barricades at the affected
unit (s)
• A total electrical shut-off of the affected unit (s)
This safety alert symbol is used in this manual and
on warning labels to alert you to a precaution which must be
followed to prevent potential personal safety hazards. Obey
safety directives that follow this symbol to avoid possible
injury or death.
Signal Words
These signal words used in this manual and on warning
labels tell you the seriousness of particular safety hazards.
The precautions below must be followed to prevent death,
injury or damage to the equipment:
DANGER: Alerts you to a hazard or unsafe practice
!
which will result in death or serious injury.
WARNING: Alerts you to a hazard or unsafe practice
!
that could result in death or serious injury.
CAUTION with Alert symbol: Designates a hazard or
!
unsafe practice which may result in minor injury.
CAUTION without Alert symbol: Designates a hazard
or unsafe practice which may result in property or
equipment damage.
Working With Fuels and Electrical Energy
Prevent Explosions and Fires
Fuels and their vapors will explode or burn, if ignited. Spilled
or leaking fuels cause vapors. Even filling customer tanks will
cause potentially dangerous vapors in the vicinity of the
dispenser or island.
MDE-4449B Seal Installation Kits 032867, 054024, 054026, and M08781K001 Installation Instructions · July 2008 Page 3
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