Garland PERFORMER S User Manual

INSTALLATION AND
OPERATION MANUAL
PERFORMER S SERIES GAS
RESTAURANT RANGES
All 24, 36, 48, & 60-inch wide models.
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY,
OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL
PERSONNEL AS SPECIFIED.
IN THE COMMONWEALTH OF MASSACHUSETTS
THIS PRODUCT MUST BE INSTALLED BY A
LICENSED PLUMBER OR GAS FITTER. APPROVAL NUMBER: G-1-07-05-28
For Your Safety: Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting
your local gas supplier.
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent
using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been
improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation
instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,
or which has been modified or repaired using unauthorized parts or by unauthorized service agents.
For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com.
The information contained herein, (including design and parts specifications), may be superseded and is subject
PLEASE READ ALL SECTIONS OF THIS MANUAL
GARLAND COMMERCIAL INDUSTRIES
185 East South Street Freeland, Pennsylvania 18224 Phone: (570) 636-1000 Fax: (570) 636-3903
Part # 4500195 (02/20/08) © 2005 Garland Commercial Industries, Inc.
Part # 4500195 (02/20/08) Page 1
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4 CANADA Phone: 905-624-0260 Fax: 905-624-5669
Enodis UK LTD.
Swallow eld Way, Hayes, Middlesex UB3 1DQ ENGLAND Telephone: 081-561-0433 Fax: 081-848-0041
IMPORTANT INFORMATION
WARNING: This product contains chemicals known to the state of California to cause cancer and/or birth defects or other reproductive harm. Installation and servicing of this product could expose you to airborne particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers is known to the state of California to cause cancer. Operation of this product could expose you to carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known to the state of California to cause birth defects or other reproductive harm.
Keep appliance area free and clear of combustibles.
Part # 4500195 (02/20/08)Page 2
Part # 4500195 (02/20/08) Page 3
TABLE OF CONTENTS
IMPORTANT INFORMATION.............2
SPECIFICATIONS.......................4
Gas Pressure.................................4
Electrical Supply .............................4
Individual Burner Input Ratings...............4
Model Designations..........................4
INTRODUCTION........................6
INSTALLATION.........................7
Siting........................................7
Appliances Equipped With Legs ..............7
Appliances Equipped With Casters............7
Installing Shelf to Backguard .................7
Installing The Backguard Or Shelf.............7
Statutory Regulations........................8
Installation Notes............................8
PRODUCT APPLICATION INFORMATION 12
General.....................................12
Open Burners...............................12
Hot Tops....................................12
Griddles....................................12
Convection Ovens..........................12
CARE & CLEANING ....................13
Painted Finish...............................13
Stainless Steel ..............................13
Oven Interior (Porcelain Enamel).............13
Open Top Burners ..........................14
Cast Iron Top & Ring Grates..................14
Griddle.....................................14
Hot Tops....................................14
WIRING DIAGRAMS ...................15
Gas Connection..............................8
Electrical Connection ........................8
Ventilation Air ...............................8
TESTING & ADJUSTMENT...............9
Griddle Seasoning ...........................9
OPERATION...........................10
Open Top Burners ..........................10
Hot Top Sections............................10
Thermostat Controlled Griddles .............10
Valve Controlled Griddles ...................10
Raised Broiler / Griddles.....................10
Standard Ovens.............................11
Convection Ovens (RC)......................11
SPECIFICATIONS
Gas Pressure
Gas Supply (Min.) Operating
Natural 7” w.c. 4.5 w.c
Propane 11” w.c. 10” w.c.
Electrical Supply
Models with sux “RC”: 115V 60Hz, 5 amps per convection oven
Individual Burner Input Ratings
Natural Gas Propane
Burner
Open Burner 32,000 #37 28,000 1.5 mm
Hot Top 20,000 # 45 20,000 # 54
12” Griddle 20,000 # 45 20,000 # 54
Broiler/Griddle 14,000 # 52 13,500 # 57
Char-Broiler 15,000 # 50 15,000 # 56
26” Oven – Standard 35,000 # 31 30,000 # 51
26” Oven – Convection 30,000 # 36 30,000 # 51
20” Oven 25,000 # 40 25,000 # 54
Input Btu/h
Orice
Size DMS
Input
Btu/h
Orice
Size DMS
Model Designations
Model Number Description
PS-4-20 Four Open Burners w/Oven
PS-4 Four Open Burners w/o Oven
PS-12G-2-20 12” Griddle, 2 Open Burners w/ Oven
PS-12G-2 12” Griddle, 2 Open Burners w/o Oven
PS-24G-20 24” Griddle w/Oven
PS-24G 24” Griddle w/o Oven
PS-6-26 Six Open Burners w/Oven
PS-6 Six Open Burners w/o Oven
PS-12G-4-26 12” Griddle, Four Open Burners w/Oven
PS-12G-4 12” Griddle, Four w/o Oven
PS-24G-2-26 24” Griddle, Two Open Burners w/Oven
PS-24G-2 24” Griddle, Two Open Burners w/o Oven
PS-36G-26 36” Griddle w/Oven
PS-36G 36” Griddle w/o Oven
Part # 4500195 (02/20/08)Page 4
Part # 4500195 (02/20/08) Page 5
SPECIFICATIONS Continued
Model Designations Continued
Model Number Description
PS-8-2020 Eight Open Burners w/(2) 20” Ovens
PS-8-26 Eight Open Burners w/(1) 26” Oven
PS-8 Eight Open Burners w/o Oven
PS-12G-6-2020 12” Griddle, Six Open Burners w/(2) 20” Ovens
PS-12G-6-26 12” Griddle, Six Open Burners w/(1) 26” Oven
PS-12G-6 12” Griddle, Six Open Burners w/o Oven
PS-24G-4-2020 24” Griddle, Four Open Burners w/(2) 20” Ovens
PS-24G-4-26 24” Griddle, Four Open Burners w/(1) 26” Oven
PS-24G-4 24” Griddle, Four Open Burners w/o Oven
PS-36G-2-2020 36” Griddle, Two Open Burners w/(2) 20” Ovens
PS-36G-2-26 36” Griddle, Two Open Burners w/(1) 26” Oven
PS-36G-2 36” Griddle, Two Open Burners w/o Oven
PS-48G-2020 48” Griddle w/(2) 20” Ovens
PS-48G-26 48” Griddle w/(1) 26” Oven
PS-48G 48” Griddle w/o Oven
PS-10-2626 Ten Open Burners w (2) Ovens
PS-10-26 Ten Open Burners w (1) Oven
PS-10 Ten Open Burners w (1) Oven
PS-12G-8-2626 12” Griddle, Eight Open Burners w (2) Ovens
PS-12G-8-26 12” Griddle, Eight Open Burners w (1) Oven
PS-12G-8 12” Griddle, Eight Open Burners w/o Oven
PS-24G-6-2626 24” Griddle, Six Open Burners w (2) Ovens
PS-24G-6-26 24” Griddle, Six Open Burners w (1) Oven
PS-24G-6 24” Griddle, Six Open Burners w/o Oven
PS-36G-4-2626 36” Griddle, Four Open Burners w (2) Ovens
PS-36-4-26 36” Griddle, Four Open Burners w (1) Oven
PS-36G-4 36” Griddle, Four Open Burners w/o Oven
PS-48G-2-2626 48” Griddle, Two Open Burners w (2) Ovens
PS-48G-2-26 48” Griddle, Two Open Burners w (1) Oven
PS-48G-2 48” Griddle, Two Open Burners w/o Oven
PS-60G-26 60” Griddle w (1) Oven
PS-60G 60” Griddle w/o Oven
PS-60G-2626 60” Griddle w (2) Ovens
SPECIFICATIONS Continued
Model Designations Continued
Model Number Description
PS-12-2626 Twelve Open Burners w (2) Ovens
PS-12-26 Twelve Open Burners w (1) Oven
PS-12G-10-2626 12” Griddle, Ten Open Burners w (2) Ovens
PS-12G-10-26 12” Griddle, Ten Open Burners w (1) Oven
PS-24G-8-2626 24” Griddle, Eight Open Burners w (2) Ovens
PS-24G-8-26 24” Griddle, Eight Open Burners w (1) Oven
PS-36G-6-2626 36” Griddle, Six Open Burners w (2) Ovens
PS-36G-6-26 36” Griddle, Six Open Burners w (1) Oven
PS-48G-4-2626 48” Griddle, Four Open Burners w (2) Ovens
PS-4-12BG-26 Four Open Burners, 12” Broiler/Griddle w/26” Oven
PS-4-24BG-2020 Four Open Burners, 24” Broiler/Griddle w (2) 20” Ovens
PS-4-24BG Four Open Burners, 24” Broiler/Griddle w/o Oven
PS-6-24BG-26 Six Open Burners, 24” Broiler/Griddle w/26” Oven
PS-6-24BG-2626 Six Open Burners, 24” Broiler/Griddle w (2) 26” Ovens
PS-36-RB-26 36” Char-Broiler w/Oven
PS-36-PMA 36” Char-Broiler w/o Oven
Units with a 26” oven are available with a convection oven option. These models come with a sux RC in the model number
INTRODUCTION
1. Check crate for possible damage sustained during transit. Carefully remove unit from crate and again check for damage. Any damage to the appliance must be reported to the carrier immediately.
2. The wires for retaining the burners and other packing material must be removed from units. Any protective material covering stainless steel parts must also be removed.
3. All equipment is shipped from the factory with legs tted, unless otherwise specied. Where the range is to be mounted on a dais or cove base, it is shipped without legs. Legs must be tted to the oven where it is installed on a combustible oor.
4. The type of gas and supply pressure that the equipment was set-up for at the factory is noted on the data plate and on the packaging. This type of gas supply must be used.
5. Do not remove permanently axed labels, warnings or data plates from the appliance, for this may invalidate the manufacturer’s warranty.
Part # 4500195 (02/20/08)Page 6
Part # 4500195 (02/20/08) Page 7
INSTALLATION
Siting
The oor on which the appliance is to be sited must be capable of adequately supporting the weight of the appliance and any ancillary equipment.
Units with ovens must be tted with legs if installed on a combustible oor.
Appliances Equipped With Legs
1 Raise the front of the appliance an block. Do not lay the
appliance on its back.
2. Position leg insert in leg retainer opening and tap upward until the insert seats at the collar ange.
3 Repeat leg insert installation for the other legs and adjust
all four legs to the same height.
4. Legs can be further adjusted to level the appliance and to compensate for uneven ooring.
Appliances Equipped With Casters
1. The installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 /CSA 6.16, and a quick­disconnect device that complies with the Standard for Quick-Disconnect Devices for Use With Gas Fuel, ANSI Z21.41 / CSA 6.9.
3. Slide the shelf downward until the 4 bolts are engaged in the slotted portion of the keyhole.
4. Tighten the 4 bolts to secure shelf.
5 On 60” and 72” units only, install a sheet metal screw
though the hole in the underside of the shelf into the backguard and tighten.
MOUNTING
BOLTS
BACKGUARD
SHELF
SHEETMETAL SCREW
Installing The Backguard Or Shelf
Drawing 1
Upright
2. The front casters on the appliance are equipped with brakes to limit the movement of the appliance without placing any strain on the connector or quick-disconnect device or its associated piping.
3. Please be aware; required restraint is attached to a bracket (which is located on the rear caster closest to the gas connection), and if disconnection of the restraint is necessary; be sure to reconnect the device after the appliance has been returned to its original position.
Installing Shelf to Backguard
Note: Shelf may be installed before or after installing the backguard to the range.
1. Loosen 4 bolts on the front of the backguard approximately 1/4” (6mm).
2. Align the 4 holes on the back of the shelf with the 4 bolts on the backguard.
Burner Box Side
#14 x 5/8" Type "B" Hex Head Tapping Screw 4 Req'd
1. Rear of range must be easily accessible.
2. Place the backguard, high shelf, salamander, or cheesemelter on the rear of the range, slipping the support brackets into the openings in the burner box sides.
INSTALLATION Continued
3. Securely fasten the support brackets to the burner box sides with (4) #14 x 5/8” Hex washer head, type B tapping screws. (Hardware package is supplied).
Statutory Regulations
The installation of this appliance must be carried out by a competent person and in accordance with the relevant regulations, codes of practice and the related publications of the country and destination.
The installation must conform to the National Fuel Gas Code ANSI Z223.1-1998 or latest edition, NFPA No. 54 – latest edition and National Electrical Code ANSI/NFPA 70-1990 or latest edition and/or local code to assure safe and ecient operation. In Canada, the installation must comply with CSA B149.1 and local codes where applicable
In Canada, electrical connection must comply with applicable sections of the Canadian Electrical Code, C22.1 - 1990, latest edition, “Safety Standard for Installation, Part 1” and C22.2- No. O-M 1982 latest edition , “General Requirements, Part 2”.
Installation Notes
Before assembly and connection check gas supply.
A. The type of gas for which the unit is equipped is stamped
on the data plate located behind the lower front panel. Connect a unit stamped “NAT” only to natural gas; connect one stamped “PRO” only to propane gas.
B. If it is a new installation have the gas authorities check
meter size and piping to assure that the unit is supplied with necessary amount of gas pressure required to operate the unit.
THIS APPLIANCE IS NOT RECOMMENDED FOR RESIDENTIAL INSTALLATION.
Gas Connection
The local gas authority should be consulted at the installation planning stage in order to establish the availability of an adequate supply of gas and to ensure that the meter is adequate for the required ow rate. The pipe work from the meter to the appliances must be of an appropriate size.
All xed (non-mobile) appliances MUST be tted with a manual gas-cock upstream of the appliance to provide a means of isolation for servicing or cleaning purposes. A union or similar means of disconnection must be provided between the gas-cock and the appliance.
A manually operable valve must be tted to the gas supply to the kitchen to enable it to be isolated in an emergency. Wherever practical, this shall be located either outside the kitchen or near to an exit in a readily accessible position.
Where it is not practical to do this, an automatic isolation valve system shall be tted which can be operated from a readily accessible position near to the exit.
At locations where the manual isolation valve is tted or the automatic system can be reset a notice MUST be tted stating:
“ALL DOWNSTREAM BURNER AND PILOT VALVES MUST BE TURNED OFF PRIOR TO ATTEMPTING TO RESTORE THE SUPPLY. AFTER EXTENDED SHUT OFF, PURGE BEFORE RESTORING GAS.”
Electrical Connection
C. If it is additional or replacement equipment have the gas
authorities check pressure to make certain that existing meter and piping will supply fuel to the unit with not more than 1/2” water column pressure drop.
NOTE: When checking gas pressure, be sure that all other equipment on the same gas line is on.
The appliance and its individual shut-o valve must be disconnected from the gas supply piping system during any pressure testing of that system pressures in excess of 1/2 PSIG (3.45kPa).
Adequate clearance must be provided for servicing and proper operation.
Models with sux “RC”
IMPORTANT – This appliance must be electrically grounded in accordance with local codes.
Ventilation Air
The following notes are intended to give general guidance. For detailed recommendations, refer to the applicable code(s) in the country of destination.
Proper ventilation is highly essential for optimum performance. The ideal method of ventilating open-top equipment is the use of a properly designed canopy which should extend six inches (152mm), beyond all sides of the appliance(s) and six feet, six inches (1981mm) above the oor.
Part # 4500195 (02/20/08)Page 8
Part # 4500195 (02/20/08) Page 9
INSTALLATION Continued
A strong exhaust will create a vacuum in the room. For an exhaust vent to work properly, replacement air must enter the room. The amount of air that enters must be equal to the amount exhausted.
TESTING & ADJUSTMENT
All ttings and pipe connections must be tested for leaks. Use approved gas leak detectors, soap solution or equivalent, checking over and around all the ttings and pipe connections. DO NOT USE A FLAME! Accessibility to all gas lines and ttings require that valve panel(s), lower front panel(s), and/or oven rack(s) be removed. It may be necessary to remove, or at least raise and securely prop griddles, hot top, and/or top grates. All parts removed, (including fasteners), should be stored safely for re­installation.
1. Be sure that all valves and thermostats are in the “OFF” position.
All gas burners and pilots need sucient air to operate. Large objects should not be placed in front of the appliance(s), which would obstruct the ow of air into the front.
7. Shut o all valves and set thermostat dials to “OFF” or lowest position.
All units are tested and adjusted at the factory, however, burners and pilots should be checked upon installation and adjusted if necessary.
CAUTION: Gas will ow to the top section burners even if top section pilots are not lit. Gas will not be interrupted. It is the responsibility of the operator to conrm the proper ignition of each burner as it is turned on. Should ignition fail to occur 5 seconds after turning a burner on, turn the burner o, wait 5 minutes, and try again.
2 Turn on the main gas supply valve. Light all top section
pilots.
3. Leak test all valves and ttings as described at the beginning of this section. Correct any leaks as required and recheck.
4. Light the oven pilot.
5. If the range is equipped with an oven on/o valve separate from the thermostat, turn this valve on. If the oven thermostat dial has an “OFF” position the thermostat is its own on/o valve.
6. In either case, now set the thermostat to 500°F (260°C). Leak test all valves and ttings as described at the beginning of this section. Correct any leaks as required and recheck.
Griddle Seasoning
1. Remove all factory applied protective material by washing with hot water, mild detergent or soap solution.
2. Apply a thin coat of cooking oil to the griddle surface, about one-ounce per square foot of griddle surface. Spread over the entire griddle surface with a cloth to create a thin lm. Wipe o any excess oil with a cloth.
3. Light burners, set at lowest possible setting. Some discoloration will occur when heat is applied to steel.
4. Heat griddle slowly for 15 to 20 minutes. Then wipe away oil. Repeat the procedure 2 to 3 times until the griddle has a slick, mirror-like nish. Do this until you have reached the desire cooking temperature.
IMPORTANT: Do not attain high (on valve control) or 450°F (on thermostat control) during “break-in” period.
TESTING & ADJUSTMENT Continued
NOTE: The steel griddle surface will tone (blue discoloration) from the heat. This toning will not diminish function or operation and is not a defect.
OPERATION
Open Top Burners
Lighting:
1. Light pilots.
2. Turn valve completely on. Burner ame should be 1/2 inch (13mm), stable blue ame, and should impinge on the bottom of a pot placed on the ring grate.
Shut-Down:
1. Turn all valves to the “OFF” position.
2. If the unit is to be shut down for an extended period of time, close the in-line gas valve.
CAUTION: Should burner ignition fail within 5 seconds, turn the burner valve o and repeat steps 1 through 5. If ignition continues to fail, consult your factory authorized service agency.
The griddle will not require re-seasoning if it is used properly. If the griddle is over heated and product begins to stick to the surface it may be necessary to repeat the seasoning process again. If the griddle is cleaned with soap and water it will be necessary to re-season the griddle surface.
Thermostat Controlled Griddles
See section on Griddle Seasoning before initial operation.
1. Raise the griddle at the front and securely block.
2. Light the pilots located at the front right side of each burner.
3. The sensing bulbs must be fully inserted into their individual holders, which are located on the underside of the griddle.
4. Set the thermostat to its maximum setting. The burner should have a 5/16 inch (8mm) stable blue ame.
5. Lower the griddle carefully into position, taking care not to leave any part of the capillary tube in the burner compartment.
Valve Controlled Griddles
Hot Top Sections
1 Raise or remove the hot top sections. Each burner has
one pilot located at the front left side of the burner.
2 Light pilots. The pilot burner should be adjusted to
provide for rapid ignition of the burner.
3. Turn the burner valve on. A sharp blue ame should be approximately 1/4 inch (6mm) high.
4. Replace hot top sections.
See section on Griddle Seasoning before initial operation.
1 Raise the griddle at the front and securely block.
2. Light the pilots located at the front left side of each burner.
3. Turn the burner valves completely on. Burners should have 1/2 inch to 5/8 inch (13mm to 16mm), stable blue ame.
4. Lower griddle carefully into position.
Raised Broiler / Griddles
1. Light the pilots located in the broiler section.
2. Turn the burner valves completely on. The burners should exhibit a 5/16 inch blue ame.
Part # 4500195 (02/20/08)Page 10
Part # 4500195 (02/20/08) Page 11
OPERATION Continued
CAUTION: Gas will ow to the top section burners even if top section pilots are not lit. Gas will not be interrupted. It is the responsibility of the operator to conrm the proper ignition of each burner as it is turned on. Should ignition fail to occur 5 seconds after turning a burner on, turn the burner o, wait 5 minutes, and try again.
Standard Ovens
Lighting:
1. Remove oven bottom(s).
2. Depress and hold the red reset button, located on the safety valve behind the kick panel below the oven door, while lighting the oven pilot. Continue to hold the reset button for at least 60 seconds after the pilot is lit. Release the button. If the pilot does not stay lit, wait ve minutes, then repeat the procedure.
Shut-Down:
1. Turn all valves and thermostats to the “OFF” position, or lowest setting.
2. If the range is to be shut down for an extended period of time, close the in-line gas valve.
Re-Lighting:
1. Turn all gas valves o.
2. Wait ve minutes.
3. Follow procedure under “Lighting” above.
3. If the pilot does not stay lit after you release the reset button, wait 5 minutes and repeat steps 1 and 2, holding the reset button for approximately 60 seconds.
Start-Up:
1. Activate the power switch to cook position.
2. Turn oven valve on.
3. Turn thermostat to desired setting.
Cool Down:
1. Turn thermostat and oven valve o.
2. Open door.
3. Activate power to the cool down position.
The motor on your range convection oven is maintenance free since it is constructed with self-lubricating sealed ball bearings. It is designed to provide durable service when treated with ordinary care. We have a few suggestions to follow on the care of your motor.
A. When the motor is operating, it cools itself internally by
air entering the rear of the motor case, provided proper clearance has been allowed.
B. Since the blower wheel is in the oven cavity it is at the
same temperature as the oven. If the motor is stopped while the oven is hot, the heat from the blower wheel is conducted down the shaft and into the armature of the motor. This action could shorten the motor life.
Convection Ovens (RC)
Lighting:
1. Drop down the lower front panel below the door; hold the reset button (RED) located on the oven safety valve (See prior).
2. Push the red igniter button repeatedly until the oven pilot lights. (Igniter button located next to the safety valve.)
C. We recommend, at the end of the bake or roasting
period, when the oven will be idle for any period of time or before shutting down completely, that the doors be left open, and by use of the cool down position on the fan switch, the fan continues to run for at least 20 minutes. The “FAN” should never be turned “OFF” when the oven is “HOT”.
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