Garland MWG-9501 Installation Manual

MODEL NUMBERS

MWG-9501

MWGH-9501

MWGF-9501 MWGL-9501 MWGR-9501

OPERATIONS MANUAL

INTERNATIONAL

NOTE: This manual pertains to all grill models listed above. The reader/operator must interpret its contents to applicable

needs. However, if there is any question of interpretation of any literature pertaining to Garland grills, please contact our

Customer Service Department at one of the phone numbers listed above.

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION,

SERVICE OR MAINTENANCE CAN CAUSE PROPERTY

DAMAGE, INJURY OR DEATH. READ THE INSTALLATION,

OPERATING AND MAINTENANCE INSTRUCTIONS

THOROUGHLY BEFORE INSTALLING OR SERVICING

THIS EQUIPMENT.

MANUFACTURED EXCLUSIVELY FOR

McDonald’s

GARLAND COMMERCIAL INDUSTRIES, INC.

185 EAST SOUTH STREET

FREELAND, PENNSYLVANIA 18224

TOLL FREE: (800) 446-8367

PHONE: (570) 636-1000

FAX: (570) 636-9874

Come visit us on the web at

www.garland-group.com

E-mail: clamshell@garland-group.com

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR

OTHER FLAMMABLE VAPORS OR LIQUIDS

IN THE VICINITY OF THIS OR ANY OTHER

APPLIANCE

- KEEP APPLIANCE AREA FREE AND CLEAR OF COMBUSTIBLES!

- PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE

- THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED.

- ALL BURNER ADJUSTMENTS AND SETTINGS MUST BE MADE BY A QUALIFIED GAS TECHNICIAN

CAUTION: THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN APPROVED HOOD SYSTEM. THIS EQUIPMENT MUST BE INSTALLED AND COMMISSIONED BY A PROFESSIONAL FACTORY TRAINED TECHNICIAN.

GAS

GRILLS

MODEL NUMBERS

MWG-9501

MWGH-9501

MWGF-9501 MWGL-9501 MWGR-9501

MANUFACTURED EXCLUSIVELY FOR

McDonald's

GARLAND COMMERCIAL INDUSTRIES, INC.

185 EAST SOUTH STREET

FREELAND, PENNSYLVANIA 18224

TOLL FREE: (800) 446-8367

PHONE: (570) 636-1000

FAX: (570) 636-9874

Come visit us on the web at

www.garland-group.com

E-mail: clamshell@garland-group.com

Rev 1 P/N 1881061 IN(091304)

Table of Contents

WARRANTY ........................................................................................................................................................................................................................ 5

INTRODUCTION ............................................................................................................................................................................................................. 5

SAFETY .................................................................................................................................................................................................................................. 5

SHIPPING DAMAGE CLAIM PROCEDURE .................................................................................................................................................. 6

LIGHTING INSTRUCTIONS .................................................................................................................................................................................... 6

SHUT DOWN INSTRUCTIONS ...............................................................................................................................................................................7

CLEANING AND MAINTENANCE ....................................................................................................................................................................... 7

FULL SIZE GAS CLAMSHELL MWG-9501 ................................................................................................................................................9

SPECIFICATIONS .......................................................................................................................................................................................................... 10

RELEASE MATERIAL INSTALLATION .......................................................................................................................................................... 11

RELEASE MATERIAL INSTALLATION (OPTIONAL) ........................................................................................................................... 12

2-SPEED FAN INTERFACE INFORMATION ................................................................................................................................................ 14

UNIT INSTALLATION ................................................................................................................................................................................................. 14

CLAMSHELL GRILL CONTROLS ...................................................................................................................................................................... 18

CONTROLES DE LA PARRILLA DE DOBLE COCCIÓN ..................................................................................................................... 18

DESCRIPTION OF GRILL CONTROLS ........................................................................................................................................................... 19

NORMAL OPERATING MODES ........................................................................................................................................................................... 20

PROGRAM LOGIC CHART .....................................................................................................................................................................................23

SYSTEM SETUP .................................................................................................................................................................................................. 24

MENU ITEMS ....................................................................................................................................................................................................... 26

National Code Requirements .................................................................................................................................................................. 15

Electrical Instructions .............................................................................................................................................................................15

Mennekes 7 pin Socket / Plug ................................................................................................................................................................. 15

Gas Connections, and pipe sizing ..........................................................................................................................................................17

Ventilation and Clearance ......................................................................................................................................................................17

Changing to a different type of gas ........................................................................................................................................................ 17

General Overview ................................................................................................................................................................................... 19

The Master Power (Pushbutton (ON / OFF) ..........................................................................................................................................19

Indicator Lights .......................................................................................................................................................................................19

Ignition Status Indicator Light - Center LED ........................................................................................................................................19

Up Arrow Button - Two Functions ..........................................................................................................................................................19

Right Arrow Button - Two Functions ......................................................................................................................................................19

Program Mode Button - Two Functions ................................................................................................................................................. 19

Menu Button - Two Functions ................................................................................................................................................................20

Temperature / Function Button - Two Functions ....................................................................................................................................20

Preheat Mode (Eprom 6.20 and higher) ................................................................................................................................................. 20

To Cook in Clam Grill Mode: ................................................................................................................................................................. 20

Standby Button - Black ........................................................................................................................................................................... 20

Cancel / Raise Button - Green ................................................................................................................................................................20

To Cook in Flat Grill Mode: ................................................................................................................................................................... 20

Standby Mode: ........................................................................................................................................................................................21

EXIT the Standby Mode: ......................................................................................................................................................................... 21

Standby Alarm (Version 6.20 and higher) .............................................................................................................................................. 21

To Display the Current Temperature ......................................................................................................................................................21

To View Settings for a Menu Item: .......................................................................................................................................................... 21

To Reset Factory Defaults ......................................................................................................................................................................21

To Clean the Grill: .................................................................................................................................................................................. 22

Breakfast to Lunch Transition (Transition Cooking) .............................................................................................................................. 22

Multi-Stage Cooking ............................................................................................................................................................................... 22

To Display Temperatures in F or C ........................................................................................................................................................24

To Change the Speaker Volume (High / Low) ........................................................................................................................................24

To Change the Gap Calibration .............................................................................................................................................................24

To Enable / Disable Start Delay ............................................................................................................................................................. 24

To Change Start Delay Timer ................................................................................................................................................................. 25

To Change the Standby Alert Feature - EPROM Chip Ver. 6.20 and higher .........................................................................................25

To Enable / Disable Multi-Stage Cooking - EPROM Chip Ver. 7.XX and higher .................................................................................25

To Add or Delete a Menu Item ...............................................................................................................................................................26

To Change the Remove Time ..................................................................................................................................................................26

To Change the Remove Time Alarm (Auto/Manual) ............................................................................................................................... 26

To Change the Sear Time ........................................................................................................................................................................27

To Change the Sear Time Alarm (Auto/Manual) ....................................................................................................................................27

To Change the Toast Buns Time .............................................................................................................................................................. 27

To Change the Toast Buns Alarm (Auto/Manul) ....................................................................................................................................27

To Change Turn Time ..............................................................................................................................................................................28

To Change Turn In Alarm (Auto / Manual) ............................................................................................................................................28

TABLE OF CONTENTS

To Change the grill surface set temperature .......................................................................................................................................... 28

To Change the upper platen set temperature .......................................................................................................................................... 29

To Enable High Limit Test - GRILL SURFACE (Chip V. 3.52 and 4.0* ONLY) ....................................................................................29

To Enable High Limit Test - PLATEN (Chip V. 3.52 and 4.0* ONLY) ..................................................................................................29

TO ADD / PROGRAM NEW MENU ITEMS .................................................................................................................................................... 30

PROBE CALIBRATION .............................................................................................................................................................................................. 32

OPTIONAL ACCESSORIES ......................................................................................................................................................................................34

TROUBLESHOOTING ................................................................................................................................................................................................. 35

POSSIBLE ERROR MESSAGES ..................................................................................................................................................................... 35

IN STORE TROUBLESHOOTING GUIDE ..................................................................................................................................................36

CONTROLLER MENU ITEMS ............................................................................................................................................................................... 37

CONTROLLER MENU ITEMS (EPROM CHIP VER. 7.XX) ................................................................................................................ 39

TEMPERATURE CONVERSION (F / C) ...........................................................................................................................................................41

MANUAL CORRECTIONS AND MODIFICATIONS .................................................................................................................................43

To Add / Program an [Option Menu - CLAM] .......................................................................................................................................30

To Add / Program an [OPTION MENU - FLAT] ................................................................................................................................... 31

“Probe Open” ......................................................................................................................................................................................... 35

“Clam did not go down” ........................................................................................................................................................................35

“Upper Platen Stuck” ............................................................................................................................................................................. 35

“Eprom Corrupt” ................................................................................................................................................................................... 35

“Ignition Failure” ..................................................................................................................................................................................35

“High Limit” ........................................................................................................................................................................................... 35

“Motor Overcurrent” ............................................................................................................................................................................. 35

“Faulty Element / Shorted Probe” ......................................................................................................................................................... 35

WARRANTY

INTRODUCTION

This warranty covers defects in material and workmanship under normal use providing that:

a) the equipment has not been accidentally or intentionally damaged, altered or misused.

b) the equipment is properly installed, adjusted, operated and maintained in accordance with national and local codes and in accordance with the installation instructions provided with this product.

c) the warranty serial number affixed to the appliance by us has not been defaced, obliterated or removed.

d) an acceptable report for any claim under this warranty is supplied to us.

The equipment warranty coverage remains in force for one (1) year (parts and labor) from the date the equipment is put into operation and two (2) years (parts only) for the microprocessor controller, motor speed controller and upper platen (aluminum casting and shroud).

The Garland Group agrees to repair or replace, at it’s option, any part that proves to be defective in material or workmanship at no charge for the part or normal labor.

We assume no responsibility for installation, adjustments, diagnosis, or normal maintenance such as: lubrication of springs or valves. We exclude failures caused by erratic voltage or gas supplies. We assume no responsibility for travel costs beyond 100 miles round trip, travel other than overland, and overtime costs of repair. We exclude broken glass, paint and porcelain finish, surface rust, gasket material, ceramic material, light bulbs and fuses from normal coverage. We exclude damage or dysfunction caused by fire, flood, and like “Acts of God” that are beyond the control of The Garland Group.

The Garland Group’s liability on a claim of warranty shall not exceed the price of the material and/or service, which caused the claim. This warranty is limited and is in lieu of all other warranties, expressed or implied. The Garland Group, our employees, or our agents shall not be held liable for any claims of personal injury or consequential damage or loss. This warranty gives you specific legal rights, and you may have other rights which vary from state to state.

The Garland clamshell grill, manufactured exclusively for McDonald's, provides a method for efficient two-sided cooking, while accommodating a variety of products. The unit will also serve as a flat grill, and meets all of McDonald's standards for safety, efficiency, and cleanliness.

SAFETY

Always follow these safety precautions when operating the clamshell grill.

THIS GRILL MUST be operated by persons who have been given adequate training.

CAUTION: THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN APPROVED HOOD SYSTEM.

DO NOT OPERATE THE GRILL UNLESS IT HAS BEEN COMMISSIONED (START-UP) BY A FACTORY AUTHORIZED SERVICE CENTER.

DO NOT operate the grill without reading this operation manual.

DO NOT operate the clamshell grill unless it has been properly installed and grounded.

DO NOT operate the clamshell grill unless all service and access panels are in place and fastened properly.

The Garland clamshell grill is a semi-automatic cooking appliance. The upper platen is lowered automatically, following the manual; two-handed initiation of the cooking cycle, and the upper platen is raised automatically upon completion of the cooking cycle.

When two sided cooking, the area between the upper platen and the griddle plate should be regarded as a “danger zone”. During two sided cooking the operator must not be within this danger zone. When used as a flat grill, then this area is no longer a danger zone, the platens do not move.

For whatever reason, be it cleaning, maintenance, normal operation, any exposed person must use extreme caution if within this danger zone.

In two side cooking the upper platen remains in the lowered position by nature of it’s own weight. It is not locked down. It can be raised by lifting of the handle on the front of the platen, which pivots the platen about its rear mounting point.

The clamshell grill may during its operation emit airborne noise equivalent to a continuous A weighted sound pressure level of 73dB(A).

The clamshell grill must only be used for single and two sided cooking of foodstuffs in a McDonald’s store and must not be used for any other purpose.

on the floor.

NOTE: The anchor assembly remains fastened to the back wall of the grill bay.

WARNING: To avoid serious personal injury:

DO NOT attempt to repair or replace any part of the clamshell grill unless all main power supplies to the grill have been disconnected. USE EXTREME CAUTION in setting up, operating and cleaning the clamshell grill to avoid coming in contact with hot grill surfaces or hot grease. Suitable protective clothing should be worn to prevent the risk of burns.

WARNING: This appliance must not be cleaned with a water jet. DO NOT apply ice to a HOT grill surface.

NOTE: All warning labels and markings on the grill, which call attention to further dangers and necessary precautions.

HAZARD COMMUNICATION STANDARD, (HCS) The procedures in this manual include the use of chemical products. These chemical products will be printed in bold face, followed by the abbreviation (HCS) in the text portion of the procedure. See the Hazard Communication Standard, (HCS) manual for the appropriate Material Safety Data Sheet(s), (MSDS).

WARNING: After turning the master power switch to the START position, the grill will go through an initialization process. If the upper platens are in the lowered position they will return to their raised upper position. This movement takes approximately 8 seconds.

After service or cleaning is complete, return the grill to its position in the bay and reattach the anchors by placing the retainer on the caster post and turning the knob clockwise to tighten.

NOTE: For safety reasons, the grill must be secured in the grill bay in this manner before operation can resume.

SHIPPING DAMAGE CLAIM PROCEDURE

Please note that the Garland equipment was carefully inspected and packed by skilled personnel before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment.

What to do if the equipment arrives damaged:

1. File a claim immediately regardless of the extent of damage.

2. Be sure to note, "visible loss or damage," on the freight bill or express receipt and have the person making the delivery sign it.

3. Concealed loss or damage: if damage is unnoticed until the equipment is unpacked, notify the freight company immediately, (within 15 days), and file a concealed damage claim.

MAINTENANCE - the platen support arms carriage block bearing bushes, the platen adjuster nuts, the platen support (shoulder) bolt and the cam follower should be checked annually for wear. Should there be any noticeable play in the bearing bushes and any visible wear on the platen adjuster nuts, platen support bolts or cam follower, then they must be replaced.

MAINTENANCE - the audible alarm that sounds on platen lowering, platen raising and 5 seconds before the completion of the cooking cycle is to advise the operator that the platen is about to move. The function of this device may be tested by pushing the left hand CANCEL button. If no sound is heard, ensure that the alarm volume is not set to low in SYSTEM SETUP. If there is still no sound then a service engineer should be called out to rectify the fault.

SERVICE AND CLEANING - The grill is secured in the grill bay by the installer using two anchors that lock onto the front casters. If the grill is to be moved out of the bay for cleaning or service, remove the anchor from each caster by turning the knob counterclockwise to loosen the retainer. When the retainer is free of the caster, lay the assembly aside

LIGHTING INSTRUCTIONS

1. Ensure that the flexible gas hose is connected to the grill and the power cords are plugged into the receptacles.

2. Turn the main power switch ON and allow the controls to go through the power-up self-check. Once the control(s) panel displays the word “OFF”, the unit is ready to begin the heating process.

3. By selecting any of the menu items (pressing the menu button) the controls will automatically initiate the heating cycle appropriate for the menu item selected. The burner(s) should light and heat until the temperature specified by the menu item has been obtained.

4. If ignition of the burner does not occur on the first trial, the second from the bottom indicator light will flash amber. If the burner(s) does not light within four trials for ignition, the control(s) will display a flashing warning “IGNITION FAILURE”, the flashing amber light will turn to solid red and an audible alarm will sound. If this occurs, turn the main power switch off, wait 5 minutes, then repeat steps 2 and 3.

SHUT DOWN INSTRUCTIONS

1. To shut down unit at any time, switch the main power switch to off (non-lit) position.

Caution: Do not scrape or otherwise scratch the upper platens. The use of metal scrapers, abrasive pads, or wire brushes will permanently damage the surface of the upper platens.

2. For extended shut down periods, switch main power switch to off position, disconnect unit from gas supply line and unplug electrical connections.

CLEANING AND MAINTENANCE

Tools: McD Hi-Temp Grill Cleaner (HCS), McD All

Purpose Super Concentrate (HCS), McD's NOSCRATCH( Pad and Pad Holder, a suitable container, High-Temperature Pot Brush and Grill Cloth, Stainless Steel Pan Filled With Lukewarm Water, Protective Gloves, (to protect hands from heat), Grill Squeegee and Grill Scraper.

Warning: The upper platen surface and edges are

very hot! To prevent burn injuries, use extreme caution when wiping down release sheets and platen edges.

Important: Frequently throughout the day, (at least 4

times per hour), thoroughly wipe down the release sheets and platen edges with a damp grill cloth.

1. PRESS the "MENU" button until "CLEAN MODE" is displayed, (the control will maintain the proper cleaning temperature). Repeat with the other control. "READY TO CLEAN" will be displayed and an audible alarm will sound when the grill is at the proper cleaning temperature. PRESS the "MENU" button to display "OFF." The "OFF" position on the controllers allows the operator to raise and lower the upper platens, (for clamshell grills), to alternate positions for proper cleaning of the platen edges.

2. Empty and replace the grease troughs. Grease troughs should be emptied and replaced consistent with store security policy.

3. Put on the protective gloves and wipe down the exposed surface of the release sheet with a damp grill cloth.

4. Remove the release sheet locking clips and bars. Clean the release sheets following the instructions provided by your local cleaning chemical supplier.

5. Scrape only the lower grill surface with the grill scraper, and squeegee any residue into the grease troughs with the grill squeegee.

6. Open one packet of McD Hi-Temp Grill Cleaner, (HCS), and empty the contents into a suitable container. (One packet cleans a 3ft. grill).

7. Firmly attach the McD NO-SCRATCH( Pad to the pad holder.

8. Dip the NO-SCRATCH( Pad into the grill cleaner.

9. Spread a light coating of grill cleaner over the entire platen surface, BACK, FRONT AND SIDE EDGES of both upper platens. DO NOT SCRUB WHILE APPLYING THE PRODUCT.

10. After applying the grill cleaner, lightly scrub the platen surfaces, BACK, FRONT AND SIDE EDGES with the NO-SCRATCH( Pad until all the soil has been liquefied by the grill cleaner. For stubborn soils, apply additional grill cleaner and lightly scrub. DO NOT RINSE THE PLATENS AT THIS TIME.

11. Starting at the back of the lower grill, spread a light coating of grill cleaner over the entire surface. DO NOT SCRUB WHILE APPLYING THE PRODUCT.

12. After applying the grill cleaner, lightly scrub the grill surface with the NO-SCRATCH( Pad until all the soil has been liquefied

13. For Clamshell Grills, rinse the upper platens with a dripping wet grill cloth. RINSE PLATEN EDGE THOROUGHLY, THEN WIPE DOWN BACK EDGE OF PLATEN.

14. Carefully pour small quantities of lukewarm water onto the grill while brushing the surface, backsplash, and bullnose with a LONGLIFE( pot brush or equivalent high-temperature brush. Continue until the water no longer boils away and the grill remains wet. Squeegee dry.

Caution: Ice, cold water, or large quantities of water must never be applied to the grill plate or upper platen. Severe damage to the grill will occur!

15. Clean the release sheets as follows:

16. Place the sheets on the lower grill. Scrub both sides of the sheets with the same McD NO-SCRATCH( Pad used on the grill.

Note: It is generally not necessary to apply additional product to the NO-SCRATCH( Pad. If the pad is not wet enough, rewet with a small amount of water, if no cleaner is left.

a. Rinse both sides of the sheets with a wet grill cloth. b. Rinse the lower grill by flooding the surface twice with

lukewarm water. Squeegee after each rinse.

17. Wipe the lower grill surface, backsplash, bullnose, and hood with a clean, damp grill cloth.

AFTER CLEANING - Apply a thin coat of fresh shortening to the lower grill surface only. Wipe down the surrounding areas. Empty, wash, rinse, and replace the grease troughs.

Note: Repeat this procedure to clean additional grills. Reverse NO-SCRATCH( Pad, and use clean side.

CLEANING AFTER EACH RUN OF PRODUCT:

Using grill scraper, scrape grease on lower grill plate from front to back only. Do not scrape across the rear of the lower grill plate with grill scraper. Use wiper squeegee to clean release material sheet on upper platen in a downward motion. Hold handle at a slight upward angle with wiper end facing downward. Do not press hard against the release material sheet to prevent scratching or tearing.

Push the grease at the rear of the lower grill plate into the grease cans using the wiper squeegee only. Do not use the grill scraper for this step.

Warning: Grill Temperatures will cause severe skin burns.

Use the grill cloth to clean back splash and bullnose areas as needed during operation.

Note: To increase life of release material sheet, wipe down with folded grill cloth four (4) times every hour.

42-11/32

[1076mm]

28-9/16

[725mm]

20-21/64

[516mm]

BOTTOM CABLE ENTRANCE

[41mm]

4-1/16 [103mm]

VENT FAN INTERFACE

3/4 DIA

[19mm]

11/32 [9mm]

2-59/64 [74mm]

7-1/2 [190mm]

SPECIFICATIONS

37-3/4

[959mm]

19-29/32 [505mm]

14-5/16

[363mm]

51°

1-5/8

31-21/64

[796mm]

26-1/4

[667mm]

25-1/2 [648mm]

3/4" N.P.T. BOTTOM GAS INLET

15-27/64 [392mm]

1-1/2 [38mm]

22-5/16

[567mm]

2-1/2 x 4-3/8

[65mm] x [111mm]

[610mm]

30-3/4 [781mm]

33 [838mm]

COOKING HEIGHT

1-63/64 [50mm]

FLUE OPENING

[965mm]

32-3/64

[814mm]

[914mm]

1-3/4

[44mm]

FULL SIZE GAS CLAMSHELL MWG-9501

Gas Input Specifications

GAS TYPE Heat Input / kW Setting Pressure Manifold Pressure Flow Rate

Natural 18.46 20/25 mbar 8.75 mbar 1.96 m3/h

Propane 18.88 30/37/50 mbar 25 mbar 1.46 kg/h

MINIMUM CLEARANCES FOR SERVICING

TOP FRONT LEFT SIDE RIGHT SIDE REAR

(mm) * 600 150 150 150

KW LOAD

9.8

11. 2

NOMINAL AMPERES PER LINE

Volts Model

L1 L2 L3

14.0 14.0 14.0 415 (-G)

24.5 24.5 24.5 230 (-O)

27.2 27.2 27.2 120/208 (-I)

13.8 13.8 13.8 400 (-H)

13.2 15.3 13.2 220/380 (-H-A)

15.0 15.0 15.0 380 (-I)

25.7 25.7 25.7 220 (-J), (-K), (-M)

14.84 14.84 14.84 380 (-N)

16.8 16.8 16.8 220/380 (-P), (-Q) 31 31 31 208 (-R)

29.5 29.5 29.5 220 (-S)

29.7 29.7 29.7 208 (-T)

SPECIFICATIONS

[610mm]

[508mm]

[392mm]

15-27/64

[567mm]

22-5/16

[725mm]

28-9/16

[796mm]

31-21/64

26-1/4

[667mm]

[74mm]

2-59/64

[41mm]

1-5/8

14-5/16

[363mm]

37-3/4

[959mm]

1-1/2 [38mm]

30-3/4 [781mm]

33 [838mm]

COOKING HEIGHT

1-63/64 [50mm]

14-3/64

[357mm]

[457mm]

19-1/4 [489mm]

BOTTOM CABLE ENTRANCE

51°

19-29/32

[505mm]

42-11/32

[1076mm]

SPECIFICATIONS

BOTTOM CABLE ENTRANCE

19-1/4 [489mm]

1-1/2 [38mm]

30-3/4 [781mm]

33 [838mm]

COOKING HEIGHT

1-63/64 [50mm]

HALF SIZE GAS CLAMSHELL MWGH-9501

Gas Input Specifications

GAS TYPE Heat Input / kW Setting Pressure Manifold Pressure Flow Rate

Natural 9.23 20/25 mbar 8.75 mbar .98 m3/h

Propane 9.44 30/37/50 mbar 25 mbar .73 kg/h

MINIMUM CLEARANCES FOR SERVICING

TOP FRONT LEFT SIDE RIGHT SIDE REAR

(mm) * 600 150 150 150

KW LOAD

4.9 14 14 14 230 (-O)

5.6 8.5 8.5 8.5 380 (-G)

5.6 8.5 8.5 8.5 220/380 (-H-A)

5.6 8.5 8.5 8.5 380 (-N)

5.6 15.5 15.5 15.5 208 (-D)

5.6 8.5 8.5 8.5 220/380 (-ME-A)

NOMINAL AMPERES PER LINE

L1 L2 L3

1010

Volts Model

RELEASE MATERIAL INSTALLATION

The following procedures are the procedures for installing the teflon sheets on to the upper platen on the Garland Clamshell grill. The components shown below are included with your grill when purchansed.

1. Slide release material rod through hemmed end of the release material sheet.

2. Hook release material rod on brackets located at the rear of the upper platen

4. Place locking clips over release material sheet and press into place over release material bar

5. Check alignment and tightness of release material against upper platen.

Upper Platen (Side View)

Release Material Hook

Release Material Rod

Release Material Sheet

3. Holding the bottom of the realease material sheet in place, gently pull the sheet toward the front of the platen.

NOTE: Make sure release material fits smoothly over upper platen.

NOTE: Installing release material sheets too tight may cause

premature failure of the sheet.

Installing only 1 clip on over the release material bar may cause the release material sheet to be too loose. Ensure that 2 clips are installed on the teﬂ on bar at all times.

Relase material sheets should be replaced when:

• Product sticks to release material

• Carbon build-up causes problems in taste or appearance.

• A tear in the release material sheet’s cooking area.

• Relase material coating is worn off sheet.

NOTE: Rotate the release sheets on daily basis

RELEASE MATERIAL INSTALLATION (OPTIONAL)

NOTE: TEFLON ROLLUP BAR ASSEMBLY’S ARE SEPARATE FOR LEFT AND FOR RIGHT.

NOTE THE “L” OR “R” STAMPED ON THE BRACKET ASSEMBLY FOR CORRECT

POSITIONING.

WARNING: UPPER PLATEN TEMPERATURES ARE VERY HOT. PLATEN SHOULD BE

COOL WHILE INSTALLING

1. If attached, remove Teflon sheet clips located on the front of the platen.

2. Insure Teflon bar that is bolted to the upper platen is free and clear of carbon buildup, and clean as necessary.

3. Install Teflon rollup bar bracket by placing new rollup over existing Teflon bar, with the set screws facing DOWN (See Figure 1).

4. Tighten set screws using 1/8” allen wrench.

5. Install teflon roller bar in rollup bracket. (See Figure 2)

Figure 1 - Teflon Rollup bar bracket

Insert this end first

Figure 2 - Inserting teflon roller bar into bracket

RELEASE MATERIAL INSTALLATION (OPTIONAL)

6. Install existing rod through opening on teflon sheet as previously done with existing rod and sheet.

7. Clip existing teflon bar in rear of platen as previously done with existing rod and sheet.

8. Fold corner edges of front of teflon sheet approximately 1 inch on top and side, and insert folded sheet through opening in Teflon rollup.

9. Once inserted, pull through and hold Teflon sheet in center, and turn the tightening knob clockwise (for right platen) and counter-clockwise (for left platen).

10. Once tight, turn locking knob in opposite direction of tightening knob.

Upper Platen (Side View)

Release Material Hook

Release Material Rod

Release Material Sheet

2-SPEED FAN INTERFACE INFORMATION

This unit is equipped with a 2-speed fan interface (Grills manufactured post grill serial number 0010CL0036). McDonalds stores built post May 2000 are equipped with the capability of a 2-speed interface. In the event that a store is a capable 2-speed fan store, and the grill is not a 2-speed fan unit, a separate 2-speed installation kit is available upon request at a set billable price to the store.

Units equipped with a 2-speed fan interface still require the 5-wire interlock cord, in addition to a separate 3-wire extension cord supplied from the hood exhaust system. 2-speed installation instructions are available upon request.

2-speed activation will occur at the following times:

LOW SPEED (all active AFTER (1) ONE MINUTE)

UNIT INSTALLATION

IMPORTANT: RATING PLATE FOR THIS EQUIPMENT IS LOCATED IN TWO PLACES. ONE IS LOCATED INSIDE BACK PANEL ON LEFT SIDE, SECOND RATING PLATE LOCATED UNDER FRONT CONTROL PANEL ON CENTER.

This equipment must be installed by a competent factory trained, certified, licensed and / or authorized service or installation person.

WARNING. This appliance must be earthed.

Prior to installation, the four castors and two locking channels, supplied loose with the grill, must be securely located on the underside of the base. The castors fitted with a brake must be located at the front of the grill. The castors are located through the locking channel with the folded edges facing down, such that when all castors are located, they cannot rotate.

This appliance should be connected to a potential equalization system. To facilitate this a labeled equipotential bonding point is fitted to the rear of the grill.

It is recommended that this grill is connected to a residual current (earth leakage) device with a tripping current not exceeding 30mA. The leakage current of this grill will not exceed 5mA.

This grill is supplied with a seven pin socket, as specified by the McDonald’s Corporation, for installation in new grill stations. This socket is supplied fitted to the grill at the factory. This socket allows for disconnection from the supply with all pole separation of at least 3mm.

1. All platens (equipped and are active 2-speed fan grills) go into the standby mode. (For standby mode see page

23).

2. All platens (equipped and are active 2-speed fan grills) are in the OFF mode.

3. All platens (equipped and are active 2-speed fan grills) are idle (in the up position).

4. When grill is initially turned on for initial heat up in the morning.

HIGH SPEED (Active immediately)

1. A cook cycle on at least 1 platen (equipped and are active 2-speed fan grills) is initiated.

2. When grill is initialized using the main ON/OFF Master Power switch for 1 minute.

3. CLEAN MODE.

For connection to existing older grill stations, please refer to your Kitchen Equipment Supplier for a conversion kit that allows connection to two power supply cords and one interlock cord. This kit must be connected according to the instructions and wiring diagram supplied with it and the warning labels supplied with the kit must be applied to the grill.

CAUTION: Prior to installation, check the electrical supply to ensure input voltage and phase match the equipment voltage rating and phase. See data plate located rear left side of grill and lower front panel.

Grill is to be located directly under ventilation system and fit securely with grill locks attached.

Once installed in the grill station underneath the ventilation system, the raised position of the upper platens must be adjusted to allow at least 40mm (1.6”) of clearance between the handle on the front of the upper platen and the lower lip of the ventilation system hood. The raised position of each platen is adjusted by raising or lowering the upper of the two microswitches (limit switches) in the rear of the grill. The lower microswitch position must not be adjusted.

Grill plate must be level front to back, side to side and diagonally. This leveling must be done with the unit under the hood and in it’s normal operational position to prevent warping of the grill plate.

NOTE: Once the platen elevation is adjusted, set the mechanical over-run bolts in the rear of the unit to prevent accidental over-run in the event of failure of the upper microswitch.

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