Garland MWG3W-1 Service Manual

INSTALLATION /

OPERATION & SERVICE

MANUAL

GARLAND 3 PLATEN

GAS & ELECTRIC

CLAMSHELL GRILLS

WITH PRODUCT RECOGNITION

MODELS:

MWE3W-1

MWE3S-1

MWG3W-1

C US

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE OR OTHER

FLAMMABLE VAPORS OR LIQUIDS IN THE

VICINITY OF THIS OR ANY OTHER

APPLIANCE

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE

CAN CAUSE PROPERTY DAMAGE, INJURY, OR

DEATH. READ THE INSTALLATION,

OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT

PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS

COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED.

INSTALLATION AND ELECTRICAL CONNECTION MUST COMPLY WITH CURRENT CODES:

IN CANADA - THE CANADIAN ELECTRICAL CODE PART 1 AND / OR LOCAL CODES.

IN USA – THE NATIONAL ELECTRICAL CODE ANSI / NFPA – CURRENT EDITION.

ENSURE ELECTRICAL SUPPLY CONFORMS WITH ELECTRICAL CHARACTERISTICS SHOWN ON THE RATING PLATE.

For Your Safety: Post in a prominent location, instructions to be

followed in the event the user smells gas. This information shall be obtained by consulting your local gas supplier

Part#: 4530668 Rev 04(31 Oct 2012)

MANUFACTURED EXCLUSIVELY FOR McDonald’s BY

GARLAND COMMERCIAL RANGES

http://www.garland-group.com

INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

Page 2

Part#: 4530668 Rev 04(31 Oct 2012)

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1

CONTENTS

INTRODUCTION _________________________________ 5 WARRANTY ____________________________________ 5 SHIPPING DAMAGE PROCEDURE ___________________ 5 MECHANICAL SPECIFICATIONS ____________________ 8

Dimension Models: MWE3W-1, MWG3W-1 . . . . . . . . . . . . . . . . . . . .8

Dimension Models: MWE3S-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

ELECTRICAL INPUT SPECIFICATIONS - DELTA ________ 10 ELECTRICAL INPUT SPECIFICATIONS - WYE _________ 12

Input Speci cations, GAS Grills, North America: . . . . . . . . . . . . . .13

Input Speci cations, GAS Grills, CE Approved Model MWG3W-

CE: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

INSTALLATION & START UP _______________________ 14

Installation Store Responsibilities: . . . . . . . . . . . . . . . . . . . . . . . . . . .14

A start-up DOES NOT include: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

A start-up DOES include: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Items included with the purchase of your new grill from Manu-

facturer: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Items NOT included from the manufacturer and should be

purchased from the Kitchen Equipment Supplier (KES): . . . . . .14

Installation of Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Power Supply Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Mennekes 3 & 5 Pins (Option 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Mennekes 7 Pins (Option 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Terminal Blocks Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Exhaust hood Type & Platen Height. . . . . . . . . . . . . . . . . . . . . . . . . .18

LonWorks Information & Commissioning . . . . . . . . . . . . . . . . . . . .19

Setting the Proper Combustion Levels. . . . . . . . . . . . . . . . . . . . . . .19

Start-up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Grill StartUp Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

TEMPERATURE PROBE CALIBRATION ______________ 22 THERMOCOUPLE LOCATION _____________________ 25 INSTALLATION OF WRAP AROUND RELEASE MATERIAL

MOUNTING BRACKETS __________________________ 26 INSTALLATION OF SPLASH SHIELD ________________ 26 INSTALLATION OF RELEASE MATERIAL _____________ 27 INSTALLATION OF VAPOR SHIELD _________________ 28 GRILL ACCESSORIES ____________________________ 28

Splash Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Te on Wraparound Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Vapor Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

3Phase 4-Wire (50 & 30 Amps) Cord. . . . . . . . . . . . . . . . . . . . . . . . . .29

Te on Sheet, Rod & Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

CLEANING & MAINTENANCE _____________________ 31 PULL / PUSH GRILL PROCEDURE __________________ 34 DESCRIPTION OF GRILL CONTROL _________________ 35 ERROR MESSAGING _____________________________ 36

OPERATION PROCEDURES _______________________ 36

General Overview: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

To turn the grill on:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

To Select a Menu item: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Menu Item Library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

To enter the standby mode: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

To Exit the standby Mode: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

To display the current temperatures:. . . . . . . . . . . . . . . . . . . . . . . . .38

Breakfast In Manual mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Lunch In Manual mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

To Change The Cook Time for a Menu Item. . . . . . . . . . . . . . . . . . .38

Breakfast In Auto mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Lunch In Auto mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Transition Cooking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

To Shutdown Grill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

PRODUCT RECOGNITION ________________________ 39 COMMON PRODUCT RECOGNITION ISSUES _________ 40 PATTY PLACEMENT _____________________________ 41 BEEF INTEGRITY ________________________________ 42 PROGRAM LOGIC TREE; PRODUCT MENU ___________ 43 CONTROL PROGRAMMING; PRODUCT MENU _______ 44

To change the name of an existing menu item . . . . . . . . . . . . . . .44

To activate / deactivate a menu item in the Normal Operating

mode library, or change its day-part . . . . . . . . . . . . . . . . . . . . . . . . .44

To change the grill surface set point temperature . . . . . . . . . . . .44

To change the grill upper platen set point temperature . . . . . .44

To Change the INSTANT ON TIME . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

To Change the REMOVE IN TIME . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

To Change the MULTI STAGE TIME . . . . . . . . . . . . . . . . . . . . . . . . . . .45

To Change the REMOVE ALARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

To Change the GAP SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

To Change the GAP MUL/PR START . . . . . . . . . . . . . . . . . . . . . . . . . .46

To Change the GAP MULTI STAGE (1,2 or3) . . . . . . . . . . . . . . . . . . .46

To Change the MUST REMOVE IN . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

To Change the TOAST BUNS TIME. . . . . . . . . . . . . . . . . . . . . . . . . . . .46

To Change the TOAST BUNS ALARM (Auto / Manual) . . . . . . . . .46

To Change the TOO COOL FLAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

To Change the FLIP TIME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

To Change the FLIP ALARM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

To Change the SEAR TIME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

To Change the SEAR ALARM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

To Add NEW Menu Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

To activate Clean Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

Part#: 4530668 Rev 04(31 Oct 2012)

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INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

CONTENTS

PROGRAM LOGIC TREE; SYSTEM MENU ____________ 49 PROGRAM LOGIC; CONFIGURATION & CALIBRATION

SUBMENU _____________________________________ 50

CONFIGURATION SUBMENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

CALIBRATION SUBMENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

PROGRAM LOGIC; CALIBRATION SUBMENU _________ 51

CALIBRATION SUBMENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

PROGRAM LOGIC; CALIBRATION SUBMENU _________ 52

CALIBRATION SUBMENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

SERVICE SUBMENU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

CONTROL PROGRAMMING; SYSTEM MENU _________ 53 FACTORY DEFAULT SETTING ______________________ 55

Factory Default Setting - Product Menu - World . . . . . . . . . . . . . .55

Factory Default Setting - Product Menu - Canada, Australia &

UK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

Factory Default Setting - Product Menu - Japan & Hong Kong 57

PLATEN LEVELING ______________________________ 58 TO SET REED SWITCHES _________________________ 62 TO REPLACE MAGNET ASSEMBLY _________________ 63 TO REPLACE THE REED SWITCH ___________________ 64 REED SWITCH OPERATION _______________________ 65 TO REPLACE THE LINEAR ACTUATOR _______________ 68 TO REPLACE TOP PLATEN ASSEMBLY ______________ 70 TO REPLACE THE SHAFT SEALS ___________________ 71 TO REPLACE THE SHAFT SEALS & CAP O-RINGS ______ 71

TO UPDATE MAIN CONTROL SOFTWARE ___________ 73 TO UPDATE MOTOR CONTROL SOFTWARE __________ 75 ELECTRIC HEATING ELEMENTS ____________________ 76 TROUBLESHOOTING GUIDE INFORMATION _________ 78 TROUBLESHOOTING GUIDE INFORMATION _________ 79 TROUBLESHOOTING GUIDE INFORMATION _________ 80 ERROR CODES TROUBLESHOOTING GUIDE INFORMA-

TION _________________________________________ 84 GRILL EXTERIOR, ALL MODELS ___________________ 104 GRILL EXTERIOR, ALL MODELS ___________________ 105 GRILL ELEMENT, ELECTRIC MODELS ______________ 106 GRILL ELEMENT, ELECTRIC MODELS ______________ 107 GAS BURNER, GAS MODELS _____________________ 108 GAS BURNER, GAS MODELS _____________________ 109 UPPER PLATEN ASSEMBLY, ALL MODELS __________ 110 UPPER PLATEN ASSEMBLY, ALL MODELS __________ 111 PLATEN LIFTING MECHANISM, ALL MODELS _______ 112 PLATEN LIFTING MECHANISM, ALL MODELS _______ 113 WIRING HARNESSES, ALL MODELS _______________ 114 WIRING DIAGRAM, MWE3W/S 200-240V - DELTA 50/60 _

119 DECLARATION OF CONFORMITY (CE Marked Models) 124 INDEX _______________________________________ 125

Page 4

Part#: 4530668 Rev 04(31 Oct 2012)

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1

INTRODUCTION

The Garland clamshell grill, manufactured exclusively for McDonald’s, provides a method for e cient two-sided cooking, while accommodating a variety of products. The unit will also serve as a  at grill, and meets all of McDonald’s standards for safety, e ciency, and cleanliness.

WARRANTY

This warranty covers defects in material and workmanship under normal use providing that:

a. the equipment has not been accidentally or intentionally damaged, altered or misused.

b. the equipment is properly installed, adjusted, operated and maintained in accordance with national and local

codes and in accordance with the installation instructions provided with this product.

c. the warranty serial number a xed to the appliance by us has not been defaced, obliterated or removed.

d. an acceptable report for any claim under this warranty is supplied to us.

The equipment warranty coverage remains in force for two (2) years, (parts and labor), from the date the equipment is

put into operation.

The Garland Group agrees to repair or replace, at it’s option, any part that proves to be defective in material or

workmanship at no charge for the part or normal labor.

We assume no responsibility for installation, adjustments, diagnosis, or normal maintenance such as: lubrication of

springs or valves. We exclude failures caused by erratic voltage or gas supplies.

We assume no responsibility for travel costs beyond 100 miles round trip, travel other than overland, and overtime

costs of repair.

We exclude broken glass, paint and porcelain  nish, surface rust, gasket material, ceramic material, light bulbs and

fuses from normal coverage.

We exclude damage or dysfunction caused by  re,  ood, and like “Acts of God” that are beyond the control of The

Garland Group.

The Garland Group’s liability on a claim of warranty shall not exceed the price of the material and/or service, which

caused the claim.

This warranty is limited and is in lieu of all other warranties, expressed or implied. The Garland Group, our employees,

or our agents shall not be held liable for any claims of personal injury or consequential damage or loss.

This warranty gives you speci c legal rights, and you may have other rights which vary from state to state.

SHIPPING DAMAGE PROCEDURE

Please note that the Garland equipment was carefully inspected and packed by skilled personnel before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment. What to do if the equipment arrives damaged:

1. File a claim immediately regardless of the extent of damage.

2. Be sure to note, “visible loss or damage,” on the freight bill or express receipt and have the person making the delivery sign it.

3. Concealed loss or damage: if damage is unnoticed until the equipment is unpacked, notify the freight company immediately, (within 15 days), and  le a concealed damage claim.

Part#: 4530668 Rev 04(31 Oct 2012)

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INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

SAFETY

This appliance is for professional use and shall be used only by quali ed personnel.

WARNING: Accessible parts may become hot during use. Young children should be kept away. This appliance is not intended for

use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.”

CAUTION: THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN APPROVED HOOD SYSTEM IN ACCORDANCE WITH LOCAL REGULATIONS IN FORCE.

DO NOT OPERATE THE GRILL UNLESS IT HAS BEEN COMMISSIONED (START-UP) BY A FACTORY AUTHORIZED SERVICE CENTER.

DO NOT operate the grill without reading this operation manual.

DO NOT operate the clamshell grill unless it has been properly installed and grounded.

DO NOT operate the clamshell grill unless all service and access panels are in place and fastened properly.

Means of disconnection, must be incorporated in the  xed wiring in accordance with local wiring rules (such as a switch, fuse, or circuit breaker). External equipotential bonding conductor provided on rear of appliance. Use as applicable, in accordance with local wiring rules.

The Garland clamshell grill is a semi-automatic cooking appliance. The upper platen is lowered automatically, following the manual, single-handed or two handed based on the model, initiation of the cooking cycle, and raised automatically upon completion of the cooking cycle.

WARNING:

When two sided cooking, the area between the upper platen and the griddle plate and the area between upper platen and ventilation hood should be regarded as a “DANGER ZONE”. During two sided cooking the operator must keep body parts and tools clear of the danger zone when platens are in motion. When used as a  at grill, unexpected movement of platens can occur during cleaning or servicing. For whatever reason, be it cleaning, maintenance or normal operation, any exposed person must use extreme caution if within this danger zone. Temperatures on solid cooking surfaces are intended to operate above 120C (250F).

In two sided cooking the upper platen remains in the lowered position by nature of it’s own weight. It is not locked down. It can be raised by lifting of the handle on the front of the platen, which pivots the platen about its rear mounting point.

The clamshell grill must only be used for single and two sided cooking of foodstu s in a McDonald’s store.

SOUND EMISSIONS: Sound pressure levels at the grill operator’s position may exceed 70 dB(A) when audible alarms are active.

Audible volume may be adjusted to below 70 dB(A). See Control Programming Section.

WARNING: To avoid serious personal injury: DO NOT attempt to repair or replace any part of the clamshell grill unless all main

power supplies to the grill have been disconnected.

USE EXTREME CAUTION in setting up, operating and cleaning the clamshell grill to avoid coming in contact with hot grill

surfaces or hot grease. Suitable protective clothing should be worn to prevent the risk of burns.

WARNING: This appliance must not be cleaned with a water jet. DO NOT apply ice to a HOT grill surface.

NOTE: All warning labels and markings on the grill, which call attention to further dangers and necessary precautions.

HAZARD COMMUNICATION STANDARD, (HCS) - The procedures in this manual include the use of chemical products. These

chemical products will be printed in bold face, followed by the abbreviation (HCS) in the text portion of the procedure. See the Hazard Communication Standard, (HCS) manual for the appropriate Material Safety Data Sheet(s), (MSDS).

WARNING: After turning the master power switch to the START position, the grill will go through an initialization process. If the

upper platens are in the lowered position they will return to their raised upper position.

Page 6

Part#: 4530668 Rev 04(31 Oct 2012)

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1

SAFETY

MAINTENANCE - the platen support arms carriage block bearing bushings, the platen adjuster nuts, the platen support (shoulder)

bolt and the cam follower should be checked annually for wear. Should there be any noticeable play in the bearing bushings and any visible wear on the platen adjuster nuts, platen support bolts or cam follower, then they must be replaced.

MAINTENANCE - the audible alarm that sounds at the end of a cook cycle is to advise the operator that the platen is about

to move. The function of this device may be tested by pushing the left hand CANCEL button. If no sound is heard, ensure that the alarm volume is not set too low in SYSTEM SETUP. If there is still no sound then a service engineer should be called out to rectify the fault.

SERVICE AND CLEANING - The grill may be secured in the grill bay by the installer using two anchors that lock onto the front

casters. If the grill is to be moved out of the bay for cleaning or service, remove the anchor from each caster by turning the knob counterclockwise to loosen the retainer. When the retainer is free of the caster, lay the assembly aside on the  oor.

CLEANING - NEVER clean the grill, interior or exterior, using a high-pressure sprayer, water jet, vapor steam cleaner or any other

liquid sprayer. NEVER use ice to cool the grill for cleaning. USE ONLY approved cleaners by McDonald’s.

NOTE: If anchors are present, the anchor assembly remains fastened to the back wall of the grill bay. After service or cleaning

is complete, return the grill to its position in the bay and reattach the anchors by placing the retainer on the caster post and turning the knob clockwise to tighten. For safety reasons, the grill must be secured in the grill bay in this manner before operation can resume.

WARNING:

Pinch Hazard keep hands and tools clear when platens are in motion. Unexpected movement of platens can occur during

cleaning or servicing process. Turn Grill O at main switch when cleaning platen.

Part#: 4530668 Rev 04(31 Oct 2012)

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INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

MECHANICAL SPECIFICATIONS

MWG3W ONLY

Dimensions:

Models MWE3W-1, MWG3W-1

34.968

[888mm]

24.000

[610mm]

(PLATE DEPTH)

5.475

[139mm]

19.001

[483mm]

7.111

[181mm]

[914mm]

(PLATE WIDTH)

7.110

[181mm]

4.895

[124mm]

36.000

[19mm]

MWG3W ONLY

1.146

[29mm]

30.714

[780mm]

9.335

[237mm]

BOTTOM CABLE

ENTRANCE

.737

22.835

[850mm]

2.993

[76mm]

1.598 [41mm]

24.084

[612mm]

28.771

[731mm]

1.516

[39mm]

26.679

[678mm]

4.064

[103mm]

"COLD ZONE"

48°

10.730

[273mm]

3/4" NPT GAS INLET

MWG3W ONLY

.787

[20mm]

7.875 [200mm]

9.684

[246mm]

SK07-587 (GAS)

1.500 [38mm]

15.384

[391mm]

[333mm]

BOTTOM CABLE

ENTRANCE

30.750

[781mm]

33.000

[838mm]

(COOKING

HEIGHT)

6.106

[155mm]

13.123

38.000

[965mm]

23.812

[605mm]

9.901

[251mm]

3/4" NPT GAS INLET

MWG3W ONLY

36.027

[915mm]

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Part#: 4530668 Rev 04(31 Oct 2012)

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1

MECHANICAL SPECIFICATIONS

Dimensions:

Models MWE3S-1

21.65

[550mm]

PLATE DEPTH

5.475

32.60

[828mm]

[139mm]

36.00

[914mm]

PLATE WIDTH

38.00

[965mm]

30.714

[780mm]

2.993

[76mm]

9.335

[237mm]

BOTTOM CABLE

ENTRANCE

1.598 [41mm]

24.084

[612mm]

26.42

[671mm]

1.516

[39mm]

24.33

[618mm]

1.70 [43mm]

“COLD ZONE”

48°

.787 [20mm]

7.875 [200mm]

9.684 [246mm]

1.50 [38mm]

15.384

[391mm]

COOKING HEIGHT

BOTTOM CABLE

30.75 [781mm] TO

33.00 [838mm]

6.106

[155mm]

ENTRANCE

13.123

[333mm]

23.812

[605mm]

36.027

[915mm]

Part#: 4530668 Rev 04(31 Oct 2012)

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INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

ELECTRICAL INPUT SPECIFICATIONS - DELTA

DELTA - 200 Volts Models

Model Drawing

Electric 4530440

Platen

Gas 4530442

Model Drawing

Electric 4530440

Platen

Gas 4530442

Con-

trol

I/E L1-L3 L1-L2 L2-L3 L3-L1 All Ctrl L1 L2 L3 TB1 600 2.3 2.7 2.9 7.9 21.7 22.6 24.3 TB2 78 0.1 0.7 TB3 4.2 5.4 4.6 14.6 43.4 39.9 43.4 TB1 600 3.0 3.0 3.6 9.6 26.0 28.7 28.7 TB2 380 0.4 0.4 3.3

Con-

trol

I/E L1-L3 L1-L2 L2-L3 L3-L1 All Ctrl L1 L2 L3 TB1 600 2.4 2.8 3.0 8.2 21.5 22.4 24.0 TB2 78 0.1 0.6 TB3 4.8 5.6 4.8 15.1 43.1 39.7 43.1 TB1 600 3.3 3.3 3.9 10.4 27.1 29.6 29.6 TB2 380 0.4 3.2

MCB Total loads Kw Amps/line

DELTA - 208 Volts Models

MCB Total loads Kw Amps/line

Model Drawing

Electric 4530440

Platen

Gas 4530442

DELTA - 220 Volts Models

Con-

trol

I/E L1-L3 L1-L2 L2-L3 L3-L1 All Ctrl L1 L2 L3 TB1 600 2.4 2.8 3.0 8.2 20.4 21.2 22.7 TB2 78 0.1 0.6 TB3 4.8 5.6 4.8 15.1 40.7 37.5 40.7 TB1 600 3.3 3.3 3.9 10.4 25.6 28.0 28.0 TB2 380 0.4 3.0

MCB Total loads Kw Amps/line

Page 10

Part#: 4530668 Rev 04(31 Oct 2012)

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1

ELECTRICAL INPUT SPECIFICATIONS - DELTA

DELTA - 230 Volts Models

Model Drawing

Electric 4530440

Platen

Gas 4530442

Model Drawing

Electric 4530440

Platen

Gas 4530442

Con-

trol

I/E L1-L3 L1-L2 L2-L3 L3-L1 All Ctrl L1 L2 L3 TB1 600 2.4 2.8 3.0 8.2 19.5 20.2 21.7 TB2 78 0.1 0.6 TB3 4.8 5.6 4.8 15.1 38.9 35.9 38.9 TB1 600 3.3 3.3 3.9 10.4 24.5 26.8 26.8 TB2 380 0.4 2.9

Con-

trol

I/E L1-L3 L1-L2 L2-L3 L3-L1 All Ctrl L1 L2 L3 TB1 600 2.4 2.8 3.0 8.2 18.7 19.4 20.8 TB2 78 0.1 0.6 TB3 4.8 5.6 4.8 15.1 37.3 34.4 37.3 TB1 600 3.3 3.3 3.9 10.4 23.5 25.7 25.7 TB2 380 0.4 2.7

MCB Total loads Kw Amps/line

DELTA - 240 Volts Models

MCB Total loads Kw Amps/line

Part#: 4530668 Rev 04(31 Oct 2012)

Page 11

INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

ELECTRICAL INPUT SPECIFICATIONS - WYE

WYE - 380 Volts Models

Model Drawing

Electric

STD

Electric

Platen

Model Drawing

Platen

H.K.

Gas 4530442

Electric

STD

Electric

H.K.

Gas 4530442

4530442

4530440

4530442

4530440

Con-

trol

I/E L1-L3 L1-L2 L2-L3 L3-L1 All Ctrl L1 L2 L3 TB1 600 7.8 8.4 7.2 23.3 35.3 38.1 32.6 TB2 78 0.1 0.4 TB1 600 3.0 2.8 2.4 8.2 13.6 12.7 10.9 TB2 78 0.1 0.4 TB3 4.8 5.6 4.8 15.1 21.7 25.4 21.7 TB1 600 3.9 3.3 3.3 10.4 17.5 14.8 14.8 TB2 380.4 0.4 1.7

Con-

trol

I/E L1-L3 L1-L2 L2-L3 L3-L1 All Ctrl L1 L2 L3 TB1 600 7.8 8.4 7.2 23.3 33.6 36.2 31.0 TB2 78 0.1 0.3 TB1 600 3.0 2.8 2.4 8.2 12.9 12.1 10.3 TB2 78 0.1 0.3 TB3 4.8 5.6 4.8 15.1 20.6 24.1 20.6 TB1 600 3.9 3.3 3.3 10.4 16.7 14.1 14.1 TB2 380.4 0.4 1.6

MCB Total loads Kw Amps/line

WYE - 400 Volts Models

MCB Total loads Kw Amps/line

Model Drawing

Platen

Page 12

Electric

STD

Electric

H.K.

Gas 4530442

4530442

4530440

WYE - 415 Volts Models

Con-

trol

I/E L1-L3 L1-L2 L2-L3 L3-L1 All Ctrl L1 L2 L3 TB1 600 7.8 8.4 7.2 23.3 32.3 34.8 29.8 TB2 78 0.1 0.3 TB1 600 3.0 2.8 2.4 8.2 12.5 11.6 9.9 TB2 78 0.1 0.3 TB3 4.8 5.6 4.8 15.1 19.9 23.2 19.9 TB1 600 3.9 3.3 3.3 10.4 16.1 13.6 13.6 TB2 380.4 0.4 1.6

MCB Total loads Kw Amps/line

Part#: 4530668 Rev 04(31 Oct 2012)

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1

GAS INPUT SPECIFICATIONS

Input Speci cations, GAS Grills, North America:

GAS INPUT

GAS

MAX INPUT

NET PER

BURNER

BTU/H

TOTAL INPUT

RATING BTU/H

INJECTOR

SIZE

AIR SHUTTER

SETTING

MM

SUPPLY

PRESSURE

IN W.C.

BURNER

MANIFOLD

PRESSURE

IN W.C.

NATURAL GAS 32,000 96,000 #35 10 7.0 3.5

PROPANE 32,000 96,000 #43 10 11.0 3.5

Input Speci cations, GAS Grills, CE Approved Model MWG3W-CE:

GAS INPUT

TOTAL

INPUT

RATING

kW

INJECTOR

SIZE

GAS GROUP

MAX INPUT

NET PER

BURNER kW

G20 NG 8.9 26.7 2.79mm (#35) 10.0 20/25 8.7 0.94 m3/h

G25 NG 7.6 22.8 2.79mm (#35) 10.0 20 8.7 0.93 m3/h

G31 LPG 9.6 28.8 2.26mm (#43) 10.0 37/50 8.7 0.94 m3/h

NET HEATING VALUE BY GAS GROUP

G20 G25 G31

34.02 MJ/m3; 0.555 SG 29.25 MJ/m3; 0.613 SG 88.0 MJ/m3 (46.34 MJ/kg); 1.55 SG

AIR

SHUTTER

SETTING

mm

SUPPLY

PRESSURE

mbar

BURNER

PRESSURE

mbar

VOLUMETRIC

GAS RATE

PER BURNER

CATEGORY DESTINATION COUNTRIES SUPPLY PRESSURE (mbar)

2ER

Part#: 4530668 Rev 04(31 Oct 2012)

GAS CATEGORIES

AT, CH, CZ, DK, ES, FI, GB, IE, IS, IT, NO, PT, SE 20.0

DE, LU 20.0

NL 25.0

FR 20.0 / 25.0

NL 30.0

BE, CH, CZ, ES, FR, GB, GR, IE, LU 37.0

BE, CH, DE, CZ, ES, FR, NL 50.0

Page 13

INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION & START UP

Installation Store Responsibilities:

• Ensure grill gets install by a competent, quali ed, trained personnel.

• Ensure store readiness of utilities, product & personnel.

• Contact your local Garland Factory Authorized Service Center for a start-up date.

• Participate in the start-up to ensure a successful startup and familiarity with the grill.

• Conduct training with your crew personnel to ensure maximum utilization of the grill.

Once the installation is complete as per the procedures below, a factory authorized service company MUST startup the grill according to Garland Commercial Ranges startup standards.

A start-up DOES NOT include:

1. Uncrating the unit

2. Placing the unit in its position under the exhaust hood.

3. Leveling the grill on the  oor under the exhaust hood.

4. Attaching the supply cord(s) unless supplied by the factory.

5. Making adjustments to the ventilation system.

6. Sheet metal work required due to improper exhaust hood application.

7. Adjusting the grill to achieve beef integrity that deviates from the McDonalds standard.

A start-up DOES include:

1. Veri cation of supply voltage and, if applicable gas supply.

2. Leak test and gas pressure check on gas grills.

3. Electrical safety check.

4. Verify operation of grill by allowing unit to attain set temperature.

5. Verify operation of platens, if applicable, and timer functions.

6. Ensure time out alarm is functional and platens raise (if applicable)

7. Set proper gas and verify with beef integrity check that two consecutive runs yield the approved beef integrity results as per McDonalds standards.

8. Conduct brief training of store manager on the operation of the grill.

Items included with the purchase of your new grill from Manufacturer:

1. One (1) World Grill gas & electric included the following list, except countries mentioned;

Part # Description

4521792

4527643 Te on Release Sheet 9 0

4527294 Te on Sheet Clip 15 3

4521355 Te on Bar, Rear 3 3

4523492 Splash Shield 3 3

4525436 Splash Shield (Japan only) 0 3

4530053

4530054

Part # Description Qty

4517563 5” Front Swivel Caster w/Brake 2

1792003 5” Rear Swivel Caster 2

4523352 Leg Brace Locking Bracket - Standard 1

Te on Sheet (Japan not included)

W/A Plate, Vapor Shield (UK & Japan not included)

Silicone, Front, Vapor (UK & Japan not included)

Wrap

Around

Non-Wrap

Around

2. One (1) World Grill gas model only included the following;

Description Qty Description Qty

13” Nipple 1 Shut O Valve 1

3/4 Street Elbows 2 Bracket, Pipe Hanger 1

Coupling 1 Screws 4

Pipe & Bracket Assy 1 Label 1

Nipple 1

Hanger Brackets 2

Connection Instruction

Items NOT included from the manufacturer and should be purchased from the Kitchen Equipment Supplier (KES):

1. Any electrical cords needed for application.

2. Any  ue box needed for application.

Page 14

3. Any grease traps or grease rails needed for application.

Part#: 4530668 Rev 04(31 Oct 2012)

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1

INSTALLATION & START UP (continued)

THE FOLLOWING INSTALLATION PROCEDURE CAN BE PERFORMED BY A:

• FACTORY AUTHORIZED SERVICE CENTER

• AN APPROVED QUALIFIED INSTALLATION PERSONNEL APPROVED BY PURCHASER OF GRILL

• LICENSED INSTALLER CONTRACTED BY KES.

• CONTACT LOCAL GARLAND FACTORY AUTHORIZED SERVICE CENTER FOR MORE DETAILS.Uncrate unit from crating material

CAUTION:

PRIOR TO INSTALLATION, CHECK THE ELECTRICAL SUPPLY TO ENSURE INPUT VOLTAGE AND PHASE MATCH THE EQUIPMENT VOLTAGE RATING AND PHASE. MANY LOCAL CODES EXIST, IT IS THE RESPONSIBILITY OF THE OWNER/INSTALLER TO

COMPLY WITH THESE CODES.

NOTE: ENSURE THAT PLATENS ARE STRAPPED

DOWN SECURELY THROUGH STEP 6 TO PREVENT

PLATENS FROM RAISING. SEVERE DAMAGE MAY

OCCUR.

Installation of Casters

1. Put a pair of heavy gloves to protect your hands and wear a lumbar support for lower back. Safety is the  rst concern when moving a heavy grill since it weigh approximately 950lbs (431kg) or more.

2. Next procedure will require use of lifting aids and proper lifting/moving techniques. Slide the grill away from walls.

3. Check out the leg brace locking bracket included with your purchased, Ensure you understand the front and the back as shown below.

4. Check out the caster included with your purchased, Ensure you understand the front and the rear casters as shown below.

WARNING, HEAVY OBJECT!

The following procedure will require use of lifting aids and proper lifting technique when removing or replacing. To avoid serious injuries use assistance when moving or lifting.

Part#: 4530668 Rev 04(31 Oct 2012)

5. Tip unit over on its back. Install casters & channels as shown diagram below. Bracket notch facing the  oor.

Page 15

INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION & START UP (continued)

WARNING:

It is recommended that the rear casters are screwed in all the way before tipping the unit.

Front Caster

Rear Caster

6. Block back caster in place to avoid the unit sliding forward or backward.

7. Carefully rotate grill back on its casters. Now you may cut and remove the platen securing straps.

8. Remove back body side and Install power cords per your country / area’s speci cations.

WARNING:

The appliances must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code ANSI/ NFPA 70, or the Canadian Electrical Code CSA C22.1

as applicable.

Electrical Cable Hookup

DUAL POWER SUPPLY CONNECTION

USA & some other

MWG3W HAS ONE ELECTRICAL CORD. MWE3W HAS TWO ELECTRICAL CORDS.

POWER CORDS & PLUGS

ARE NOT SUPPLIED

BY THE MANUFACTURER

INPUT 1

Electrical Cable Hookup

SINGLE POWER SUPPLY CONNECTION

where required by local regulations

POWER CORDS & PLUGS

ARE NOT SUPPLIED

BY THE MANUFACTURER

INPUT 1

Hood-Interlock & Control Power Supply; where applicable

INPUT 2

Power Supply Connection

All electric connections must be made by a quali ed, properly equipped technician.

NOTE: WIRING DIAGRAM LOCATED INSIDE

LOWER FRONT PANEL.

“DISCONNECT POWER BEFORE OPENING”

Page 16

1 x 20AMP NEMA 21-20

POWER CORDS

ARE NOT SUPPLIED

BY THE

MANUFACTURER

EEL1 L1 L1 L1

L1 L1 L1 L1

Part#: 4530668 Rev 04(31 Oct 2012)

WhWht

Wht

Wht Wht Wht

tWhtWht

Ora Red

Ora Red Blk

Blk

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1

INSTALLATION & START UP (continued)

Important Note: Mennekes option is available only in some con gurations, check with your supplier for more details.

Mennekes 3 & 5 Pins (Option 1)

Connector Pins Intended Load Connected to

Mennekes

5 Pins

Mennekes

3 Pins

L3-TB1

N-TB1

Grill and Platen

1,2,3,4,

GND

1,2,GND

MENNEKES 5-PIN OPTION

Heaters

~3N 380/400/415

32Amps 50/60Hz

~1N 120-250 VAC,

16A

Control loads (N3,

MCB, Ignition

controller, blower,

gas valve)

3-Y 380/400/415, 50/60HZ

E-TB1

TB1

L1, L2, L3, N,

GND

TB2

Orange &

White Replace

jumpers J-N

and J-L1

L2-TB1

L1-TB1

Mennekes 7 Pins (Option 2)

Connector Pins Intended Load Connected to

Mennekes

7 Pins

N-TB1

BLK-TB2

1,2,3,4,

GND

5,6

RED-TB2

Grill and Platen

Heaters

~3N 380/400/415

32Amps 50/60Hz

Swicth, Pilot duty

only

10A 250VAC, 15A

125VAC, 12(6)A

250VAC T85

MENNEKES 7-PIN OPTION

L3-TB1

3-Y 380/400/415, 50/60HZ

E-TB1

TB1

L1, L2, L3, N,

GND

TB2

Black & Red

L2-TB1

L1-TB1

MENNEKES 3-PIN OPTION

WHT-TB2

L-N 220/230/240, 50/60HZ

Part#: 4530668 Rev 04(31 Oct 2012)

Terminal Blocks Diagram

TB2

TO SWITCH

TB1

ORA-TB2

E N N

J-L1

J-N

TO CONTACTORS

E-TB2

TO MENNEKES

L2 L3

BLK RED ORA

WHT

L1 L1

TO MENNEKES

(7 PINS)

L1 L1

Page 17

INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION & START UP (continued)

11. Install grease bucket rails as shown below:

9. Install Optional Front Gas connection (If available).

12.00 (REF)

ATTACH FLEX GAS LINE TO ELBOW

5.28 (REF)

ATTACH HANGER #4527008 TO BASE IN LOCATION SHOWN WITH #10-24 SELF TAPPING SCREWS

INSTALL 3/4 NIPPLE THROUGH HANGER AND INTO EXISTING ELBOW

ROTATE EXISTING ELBOW TO ANGLE SHOWN

3/4-14 NPT

2.00

(REF)

a. Isolate grill from any power source by unplugging

all electrical connections.

b. Rotate existing elbow as shown in the diagram

below.

c. Attach support bracket (PN 4528775)to base

as shown with #10-24 screws and lock washers supplied.

NOTE: For retro t applications, drill 2x .161 holes and use self tapping screws provided.

d. Install 3/4” NPT nipple through support bracket and

onto existing elbow. Attach locking ring with 2x #10-24 screws.

e. Install elbow to orientation show below.

f. Install nipple.

g. Attach  ex gas hose to nipple.

12. Install  ue box to back of grill.

FLUE BOX IS

NOT SUPPLIED BY

THE MANUFACTURER

GREASE BUCKETS & RAILS

ARE NOT SUPPLIED

BY THE MANUFACTURER

10. GAS GRILL ONLY, (for electric grills, skip steps 7 & 8): Install the included quick-disconnect gas hose to the inlet  tting on the underside of the grill by threading a 3/4” NPT nipple into the elbow, then install the brass male quick-disconnect coupler included with the hose.

Connect the hose and ensure the sleeve snaps fully

forward against the retaining ring.

FLEXIBLE GAS HOSE

GAS FLOW

TO GAS SUPPLY

FACTORY

INSTALLED

GAS INLET

UNDERNEATH GRILL

MALE COUPLER [INSTALL FIRST]

With the manual shut-o valve closed, install the other end of the hose to the gas supply.

Page 18

13. Roll grill under exhaust hood. Grill must be level front to back, side to side and diagonally. Adjust casters accordingly to obtain  nal level.

Exhaust hood Type & Platen Height

With the platens in the raised position, measure the

height from the front edge of the platen to the grill surface. Determine which type of exhaust hood the store has and check for exhaust hood type/platen height compatibility according to the table below:

Exhaust hood

TYPE

Universal 18

92 Series 17” (432mm)

GSC 18

CORRECT PLATEN HEIGHT

⁄2” (470mm)

Part#: 4530668 Rev 04(31 Oct 2012)

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1

INSTALLATION & START UP (continued)

If the platen height is incompatible with the exhaust

hood type, platen height must be adjusted by an authorized service agent.

PLATEN HEIGHT

GRILL

PLATE

LonWorks Information & Commissioning

To Activate the grill onto the Lonworks network:

To enable the power line communications between the grill and the Lonworks network the grill must  rst be commissioned onto the network.

During the commissioning of a Grill onto a Lonworks network the grill has to  rst send a service pin request message from the grill to the Lonworks server.

The grill sends this message by following the below procedure on the front control panel control of the grill.

After the Lonworks server has established this address the communications will be activated by the Lonworks administrator and the grill will start communicating on the

Lonworks Network.

Setting the Proper Combustion Levels

In order to maintain proper combustion levels, the measurement of uA is not required. Using the following procedure will ensure that the proper O2, CO2, & CO levels are reached. Combustion level checks and adjustments should only be performed by a quali ed technician employed by a factory authorized service center.

1. Remove control panel and lower panel. Set on  oor leaving all connections in place.

2. The regulator comes set at 3.5” WC (0.864 KPA) from the factory. Verify pressure is consistent at 3.5” WC.

3. Slightly loosen nut holding butter y air shutter adjuster on the combustion air blower connected to the burner being adjusted just enough that it can be rotated but will stay in place when force is removed.

1. Power up grill.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.

4. PRESS the arrow button. “SERVICE” will appear in the display. PRESS the button.

5. Press the arrow button 2X. “Lonworks Service” will appear in the display.

6. PRESS the button.

7. Set option to “NO”. Wait 10 seconds. If the Lonworks service state was already “ON” make sure this step is done anyway.

8. Set option to “YES”. Within 10 seconds the network will receive the Lonworks Service Pin Request.

After the grill service pin request has been sent the Lonworks administrator will detect the service pin message and assign an appropriate address to the grill to enable communications.

4. From a cold start, turn on the zone (burner) and allow it to run for 30 seconds to a minute. Or with a heated zone, place a load on the grill surface to keep the burner operating for a couple of minutes. Adjust the air shutter to reduce the air to the point that the  ame on the burner begins to lift and dance o of the burner surface.

Part#: 4530668 Rev 04(31 Oct 2012)

Page 19

INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION & START UP (continued)

a. Mark a line along the edge of the air shutter from

the hole along the edge of the shutter marking the position of the shutter on the side of the blower face.

b. If this condition already exists, mark the line at the

position and move to the next step

5. Rotate the air shutter open to the point that the  ame loses its inner light blue cone and becomes less bright and the tip of the  ame elongates and becomes about an inch (25.4 mm) long. Mark a line on the edge of the shutter at this position.

• Or if air shutter is fully open, mark the line at that point.

6. Turn o Burner (zone) and measure the distance between the outside ends of the two lines previosly marked and place another mark in the center of the two marks.

a. Add another mark 1/16” (1.6mm) more than the

center mark

b. Rotate the butter y shutter to this point, and

retighten.

Start-up Procedure

This Garland 3-platen grill comes with a factory start-up at no additional charge. A start-up is required to take place BEFORE the unit is put into operation. It is the end-user responsibility to schedule the start-up with their local Factory Authorized Service Agent, or notify Garland Commercial Ranges at 1-800-446-8367 should you need assistance scheduling.

A factory start-up is a comprehensive grill check in which a factory certi ed technician will document all  nal settings programmed in the controller once various other performance checks are complete. The estimated time to complete a start-up is approximately 2.5 – 3.5 hours. Please keep in mind this estimated time when scheduling the start-up. After hours or overtime is not covered under warranty and will be billed at a charge which is the di erence between the Garland Reimbursement rate and the Factory Authorized Service Centers overtime charges.

A factory start-up is necessary to start the warranty period. The Authorized Service Center is required to complete the paperwork during the start-up process, and send it to Garland Commercial Industries for reimbursement. At the time of receipt, Garland will start the warranty period which will conclude at the end of 2 years.

Page 20

center/Midpoint

Step #4

Step #6a

Step #5

Butterfly

Part#: 4530668 Rev 04(31 Oct 2012)

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1

enter

shouldh

notnot

bebe

fillfi

6 – 14” W.C. /



3.53.

ood d

Adjust casters to attain le

Adjust casters to attain l

Controller displaysController displays

and upper platen auto caland upper platen aut

thrthr

ee (3) times and then locee (3) times and then loc

INSTALLATION & START UP (continued)

GARLAND CLAMSHELL GRILL START – UP FORM

ELECTRIC OR COMBINATION GAS / ELECTRIC

McDonald’s ___________ Certification ID # __________ Store # _____________ Model

Located on Certification Sticker (TICK ONE)

Address ____________________________ City ___________________________

State / Province _____________ Zip Code _________ Serial# _________________________________ Start Up Date ____________



United States  Canada International (List Country) ___________________ Telephone # _______________________

Actual Gas Type ____________

Matches Rating Plate? YES NO

1. To avoid personal injury or property damage, Check for Gas Leaks through the entire gas line.

2. Ensure equipment restraint devices are installed correctly according to local codes (Gas & Electr ic). Note: part supplied by others.

3. Verify, power cord has a strain relief attached from power supply co rd to grill unit.

4. Ensure grill is installed in the proper type of Gas Exhaust Hood with the proper air draw.

5. Ensure flue restrictors are fully opened or removed. Flue Box Supplied by KES Flue Restrictors located inside exhaust hood

6. Ensure bottom plate is leveled side to side / front to back / dia gonally, in location, under hood. Adjust casters to attain level.

7. REMOVE GRILL FROM UNDER THE HOOD. Turn Power Switch ON, controller displays are active, Controller displays “OFF”. All platen raises automatically?

8. Lower and raise Upper Platen and ensure movement is smooth an d continuous. Grease shafts accordingly with a FOOD GRADE LUBRICANT.

9. If upper platen elevation requires lowered to allow for clearance of hood, lower upper limit switch. Refer to Operations & Installation manual for platen heights.

10. Press the POWER ON button. Controller displays “PREHEAT - AM”, platen lowers. Heat indicator lights are AMBER?

11. Press and hold the AM / PM key and set to PM. This will allow the unit to heat to: Platen-425˚F(217˚C), Grill-350˚F(177˚C) for a grill with full default settings.

12. Ensure grill enters SOAK mode (15:00 timer), counts down and upper platen auto calibrates while at temperature.

13. Close valve handle and verify the unit tries to ignite three (3) times and then locks out because of Ignition Failure?

14. GAS PRESSURE CHECKS (if applicable):(Note1: CentershouldnotbefillifMWG2W/MWG2W1)(Note2: Center&RightshouldnotbefillifMWG1W/MWG1W1)

Rated Incoming Pressure

Rated Burner Pressure Natural Gas

Propane Gas

15. Check micro amp reading on flame sense to ensure operating micro amps ARE NO LESS THAN 0.8 uA on all burners, unless the grill is equipped with a CE certified ignition module, in which case the minimum is 2.0 uA.

16. Upon Completion of auto calibration, platen raised automatically, and display reads “READY”

If upon completion of auto calibration process, upper platen does not raise, indicate messag e on controller. Check platen level and adjust reed switches. Cycle power and retry.

17. Select menu item “10:1 – CLAM”. Verify set temperature is reached and LED lights turn GREEN.

18. Initiate cook cycle by pushing the GREEN BUTTON. Platen lowers, and timing cycle begins.

19. Ensure the stores pyrometer is accurate and calibrated using the ice bath method.

20. Perform PROBE CALIBRATION.

21. Perform Platen Leveling procedure & Reed Switch Calibration in “LEVEL / REED SW” mode.

22. Ensure grill performs successful Auto Calibration upon completion of reed switch calibration.

23. Lock down all caps. Ensure that the lock nuts do not turn any of the adjuster nuts when tightening.

24. Assist or obtain assistance with store personnel for Beef/Chicken Integrity Testing, testing product 10:1, 4:1, Angus, Grill Chicken until desired internal product temperatures are met and record cook time (Product cook times chart below).

Problems / Special Circumstances / Damage:

Name: _________________________________________________________ Name: __________________________________________________________________

Service Agency: _________________________________________________

Sub Agent: (If Applicable) _________________________________________ Have you trained store personnel on the operation of the grill? Are you a factory certified technician?

Date of Certification

Gas Type Electric / 3-phase Record Amps Per Line Each Cont actor

NOTE1: CENTER(C) PLATEN should not be checked if MWE2W / MWG2W / MWE2S

NOTE2: CENTER(C) & RIGHT(R) PLATEN should not be checked if MWE1W / MWG1W / MWE1S



Natural Gas: 6 – 14” W.C. /

LEFT

10:1 Tested Auto Mode  OK 4:1 ANGUS GRILL CHICKEN

Submitted by: Accepted by:

(MM/DD/YY)

Visit our

White Copy – Factory Yellow Copy – Service Agency Pink Copy – Customer

( MM / DD / YYYY )

Actual Input ____________V /______Hz

 208 VAC  380 VAC  220 VAC  400 VAC  60 Hz  230 VAC  415 VAC  50 Hz  240 VAC

Left

Line 1

Line 2

Line 3

INSPECTION / OPERATIONAL CHECK



PASSED – NO GAS LEAKS



YES /  NO



  



Propane / Butane Gas: 11 – 14” W.C. Actual Incoming _______” W.C.



3.5” W.C. Actual Left ________ Center ________ Right ________



3.5” W.C. for MWG3W/MWG3W-1 Ac tual Left ________ Center ________ Right _________



10” W.C. for MWG2W/MWG2W-1 MWG1W/MWG1W-1

Product Cook Times Beef Integrity Product

YES / NO

CENTER

(If Applicable)

Have you been adequately informed of the operation of the grill, its uses and its general

operation?  YES |  NO – Indicate comments __________________________________

________________________________________________________________________

RIGHT

Manual Mode  OK

https://clamshell.garland-group.com for Literature & Documentation



OK Micro-amps Reading = OK -

Check Platen Level Check Reed Switch



 



Center

(If Applicable)

OK | C  OK | R  OK



L /  C /  R

-  L /  C /  R

OK | C  OK | R  OK

Right

(If Applicable)

Part#: 4530668 Rev 04(31 Oct 2012)

Page 21

INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

TEMPERATURE PROBE CALIBRATION

Monthly Calibration/Verification of Grill Temperature Zones

HOT SURFACE

Grill Temperatures

Will Cause Severe

Burns

Overview

Reason: To Maintain Accurate Grill Temperature Zones. Models: MWG3W-1, MWE3W-1, MWE3S-1. Tools: Digital Pyrometer with Surface Probe. Procedures:

1. Temperature Veri cation Procedure.

2. Temperature Calibration Procedure.

WARNING:

PERSONAL INJURY FROM BURNS MAY RESULT WHEN COMING IN CONTACT WITH HOT COOKING SURFACES.

NOTE:

1. CALIBRATION AND VERIFICATION OF GRILL IS DONE WITH RELEASE MATERIAL SHEETS “OFF”.

2. MUST CLEAN GRILL PLATE AND PLATEN SURFACES.

1. Temperature Verification Procedure

PLEASE FOLLOW THESE INSTRUCTIONS EXACTLY AS THEY APPEAR BELOW:

1. The upper platens and lower grill plate should be at operating temperatures to perform this calibration procedure. Press the or

button to select a “CLAM” operation

that requires a temp of 350

(1770C) on the griddle plate and allow the grill to reach the set temperature and stabilize, (approximately 30 minutes).

2. Press and hold the temperature button for approximately 3 seconds, or until the controller will display all temperature values (T,F,M,B).

3. Place pyrometer over the marks on grill plate indicating thermocouple location (see sketches on next pages). Allow at least 5 to 10 seconds for the pyrometer to respond

4. Check calibration for each heat zone when the following conditions occur:

A. The temperature indicator light for the

speciﬁ c thermocouple is GREEN.

B. Temperature read out for a speciﬁ c ther-

mocouple on the control is decreasing.

C. Optimum range for VERIFICATION

is between 355F (180C) and 350F (177C). This procedure can require up

to 10 minutes, depending on the point in time the operator gets in the heat cycle

IMPORTANT NOTE:

For 3 Platen Gas Grill, value B on the controller display represents the thermocouple on the middle plate.

and stabilize.

Page 22

Part#: 4530668 Rev 04(31 Oct 2012)

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1

TEMPERATURE PROBE CALIBRATION

Monthly Calibration/Verification of Grill Temperature Zones

5. Temperature delta between pyrometer and controller must be +/-5F (+/-3C). If the temperature delta between pyrometer and

controller is more than +/-5F (+/-3C) go to TEMPERATURE CALIBRATION PROCEDURE to correct required zone.

2. Temperature Calibration Procedure

PLEASE FOLLOW THESE INSTRUCTIONS EXACTLY AS THEY APPEAR BELOW:

1. The upper platens and lower grill plate should be at operating temperatures to perform this calibration procedure. Press the

or button to select a “CLAM” opera-

tion that requires a temp of 350

(1770C) on the griddle plate and allow the grill to reach the set temperature and stabilize, (approximately 30 minutes).

2. PRESS and HOLD the

button for approximately 3 seconds, or until the controller will display: “PROBE CAL”

3. PRESS the

button to display the ﬁ rst temperature zone to be calibrated. The ﬁ rst zone to be calibrated is “FRONT TEMP CAL”. The zones are displayed in order of FRONT TEMP CAL, MIDDLE TEMP CAL, BACK TEMP CAL, TOP TEMP CAL.

4. Select a heat zone display using the

buttons.

5. Place pyrometer over the marks on grill plate indicating thermocouple location (see sketches on next pages). Allow at least 5 to 10 seconds for the pyrometer to respond and stabilize. Note the temperature on the pyrometer.

IMPORTANT NOTE:

Optimum range for CALIBRATION is between 355F (180C) and 350F (177C). This

procedure can require up to 10 minutes, depending on the point in time the operator gets in the PROBE CAL.

6. Adjust the temperature on the grill control accordingly to match the temperature on the pyrometer. The

button will increase

the displayed temperature in one, (1) degree increments. The crease the displayed temperature in one, (1), degree Increments.

NOTE: During step 6, the control should be sounding a high-pitched tone. The temperature can only be adjusted if this tone is sounding and display  ashing. If the control is silent and display not  ashing, the temperature will not change.

7. As soon as you have a temperature match PRESS the

button to lock the calibrated

temperature into the controller.

Note: If calibration window is missed, press to go back to the previous step.

= Exits funtion without any modi cation, as

long as

button has not been pressed.

8. Press the or button to select the next heat zone.

9. Move the pyrometer’s surface probe to the newly selected heat zone and repeat steps 5, 6, and 7.

IMPORTANT NOTE:

For 3 Platen Gas Grill, value B on the controller display represents the thermocouple on the middle plate.

10. Repeat the procedure for each of the heat zones.

11. Exit the program mode by pressing the button. The controller will return to its previous state in the Normal Operating Mode for temperature veriﬁ cation (page 1).

button will de-

Part#: 4530668 Rev 04(31 Oct 2012)

Page 23

INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

TEMPERATURE PROBE CALIBRATION

General Deﬁ nition of Thermocouples Usage

Quantity of

Grill Models

MWE3W-1 /

MWE3S-1

Grill Models

MWG3W-1 1 B Middle 1 T = Top Center

Thermocouples

on Grill

Quantity of

Thermocouples

on Grill

Controller

Display

B Back

F Front

Controller

Display

Thermocouple

Location

on Grill Plate

Thermocouple

Location

on Grill Plate

Quantity of

Thermocouples

on Platen

1 T = Top CenterM Middle

Quantity of

Thermocouples

on Platen

Thermocouple

Location on Platen

Thermocouple

Location on Platen

Page 24

Note:Temperature reading could be in Fahrenheit or Celsius.

Part#: 4530668 Rev 04(31 Oct 2012)

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1

THERMOCOUPLE LOCATION

3 Platen Thermocouple Location of Grill Zones

36.00

[914mm]

[610mm]

24.00 FULL SIZE VERSION

9.360 [238mm]

5.750

[146mm]

OF PLATEN)

(FROM FRONT

11.500

[292mm]

THERMOCOUPLE LOCATION

11.19

18.00

[457mm]

[284mm]

6.11

[155mm]

3 PLATEN FULL SIZE

GAS MODEL ONLY

(MWG3W-1)

FRONT

OF GRILL

11.19 [284mm]

4.25

BACK OF

GRILL

6.11

[155mm]

36.000

18.000

[457mm]

[108mm]

[914mm]

TOP PLATEN VIEW ALL 3PLATEN MODELS

3 PLATEN SLIM & FULL SIZE

ELECTRIC MODEL ONLY

(MWE3W/S-1)

Part#: 4530668 Rev 04(31 Oct 2012)

18.25 [150mm]

[550mm]

21.65 - SLIM VERSION

[610mm]

24.00 FULL SIZE VERSION

6.11

[155mm]

FRONT

OF GRILL

6.11

[155mm]

Page 25

INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION OF WRAP AROUND RELEASE MATERIAL MOUNTING BRACKETS

CAUTION:

UPPER PLATEN IS EXTREMELY HOT.

WARNING:

ISOLATE POWER SOURCE TO PREVENT ELECTRICAL SHOCK.

1. Ensure Electrical Power is unplugged before proceeding to the next step.

2. Lossen two (2) screws from each side of the platen lid.

3. Position side bracket assemblies over screws and insert into place.

4. Retighten four (4) screws on the platen lid.

TEFLON

SIDE

MOUNTING

BKT

5. Part number and description shown below.

Part # 4526334 Wraparound side mount braket

INSTALLATION OF SPLASH SHIELD

PLATEN ARM

ARM CARRIAGE BLOCK

ARM CARRIAGE BLOCK PIN

SURFACE OF

GRILL PLATE

Page 26

NOTE: SOME COMPONENTS OMITTED FOR CLARITY

SPLASH SHIELD TAB

SPLASH SHIELD

Part # 4527294 Teon Clips

SPLASH SHIELD TABS

UP AND OVER

ARM CARRIAGE PINS

IN THIS DIRECTION

NOTE: SOME COMPONENTS OMITTED FOR CLARITY

Part#: 4530668 Rev 04(31 Oct 2012)

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1

Note:

Make sure

 ts smoothly over upper platen.

Place one (1) locking clip over release material sheet in front and press into place over relase material bar.

Gently pull the release material sheet  ap over the left side of the platen and secure in place with two (2) locking clips.

Note:

Failure to install the correct number of clips on the upper platen will cause the

to be loose, and wear quickly. Ensure the correct placement of all clips to prevent premature wear and/or poor product quality.

Check alignment and tightness of release material against upper platen.

INSTALLATION OF RELEASE MATERIAL

1. Slide release material rod through hemmed end of the Release Material® sheet.

2. Hook Release Material® rod on brackets located at the rear of the upper platen.

HEMMED

LOOP

MATERIAL

ROD

RELEASE

MATERIAL

“Teflon Sheet” available from your DC Saint Gobain: DC WRIN # 02180-003

Taconic: DC WRIN # 02180-000

3. Holding the bottom of the relase material sheet in place, gently pull the sheet toward the front of the platen.

Note:

Make sure

Release Material®  ts smoothly over upper platen.

Place one (1) locking clip over release material sheet in front and press into place over relase material bar.

Gently pull the release material sheet  ap over the left side of the platen and secure in place with two (2) locking clips.

RELEASE

MATERIAL

FLAPS

Note:

Failure to install the correct number of clips on the upper platen will cause the wear quickly. Ensure the correct placement of all clips to prevent premature wear and/or poor product quality.

Check alignment and tightness of release material against upper platen.

Release Material® to be loose, and

RELEASE

MATERIAL

FLAPS

RELEASE

MATERIAL

CLIPS

UPPER PLATEN (SIDE VIEW)

RELEASE

MATERIAL

MATERIAL ROD

HOLDER

Part#: 4530668 Rev 04(31 Oct 2012)

MATERIAL ROD

Page 27

INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION OF VAPOR SHIELD

TEFLON

FRONT

BAR

VAPOR SHIELD

UP & OVER

TEFLON

FRONT BAR

GRILL ACCESSORIES

Splash Shield

Item 4523492

Vapor Shield

Item CK4530053

Platen Te on Wraparound kit (3 platens)

Description Part #

Te on Sheet (Wraparound)

2 Clips

4527643

4527294

Page 28

3Te on Rear Bar

4 Side Mount Bracket

Part#: 4530668 Rev 04(31 Oct 2012)

4521355

4526334

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1

AVAILABLE ACCESSORIES

BELOW POWER CORDS ARE RECOMMENDED ONLY.

CORDS APPLY TO APPLICATIONS AND ARE NOT STANDARD.

3Phase 4Wire 50 AMP Power Cord (Electric Grill ONLY)

(No Garland P/N) - *** Not supplied by Garland

3Phase 4Wire 30 AMP Power Cord (Electric Grill ONLY)

(No Garland P/N) - *** Not supplied by Garland

Interlock Cord - 5Wire

(No Garland P/N) - *** Not supplied by Garland

Note: Power cord not included with the purchase of your new grill from manufacturer.

Part#: 4530668 Rev 04(31 Oct 2012)

Page 29

INSTALLATION/OPERATION & SERVICE MANUAL- 3P-1 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

AVAILABLE ACCESSORIES

Release Material Sheet Rod

Platen Te on Sheet (Not Wraparound)

Item 4521792

Item 4526436)

Quick-Disconnect Gas Hose

Item 1591506

Release Material Sheet Retaining Clip

Item 4527294)

Lower Te on Release Sheet

Item 4531542

Page 30

Part#: 4530668 Rev 04(31 Oct 2012)

+ 96 hidden pages