Garland MWG3W Operator’s Manual

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INSTALLATION AND

OPERATION MANUAL

GARLAND GAS & ELECTRIC

CLAMSHELL GRILLS

WITH PRODUCT RECOGNITION

MODELS:

MWE3W

MWE3S

MWG3W

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.

THIS EQUIPMENT MUST BE INSTALLED AND COMMISSIONED BY A PROFESSIONAL,

FACTORY-TRAINED TECHNICIAN.

THIS EQUIPMENT MUST BE OPERATED UNDER AN APPROVED HOOD SYSTEM ONLY.

NOTE: This manual pertains to all grill models listed above. The reader/operator must interpret its contents to applicable needs. If you have questions about any instructional materials pertaining to Garland grills, please contact our Customer Service Department at one of the phone numbers below.

MANUFACTURED EXCLUSIVELY FOR McDonald's BY

GARLAND COMMERCIAL INDUSTRIES, LLC

185 EAST SOUTH STREET FREELAND, PENNSYLVANIA 18224

TOLL FREE: (800) 446-8367 PHONE: (570) 636-1000 FAX: (570) 636-9874

E-mail: clamshell@garland-group.com

http://www.garland-group.com

PART #4521777 (08/18/09)

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL

CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SHIPPING DAMAGE CLAIM PROCEDURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

CLEANING & MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

INSTALLATION OF RELEASE MATERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

INSTALLATION OF SPLASH SHIELD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

GRILL ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

DESCRIPTION OF GRILL CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

POSSIBLE ERROR MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

General Overview: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

To turn the grill on: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

To Select a Menu item: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Menu Item Library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Indicator Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Standby Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

To Exit the Standby Mode: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

To Display the Current Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Cooking Procedures in manual Mode BREAKFAST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Cooking Procedures in manual Mode LUNCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

To Change the Cook Time for a Menu Item. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

AUTO Mode (Product Recognition) BREAKFAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

AUTO Mode (Product Recognition) LUNCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Patty Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

PRODUCT RECOGNITION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

PROGRAM LOGIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

CONTROL PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Programming Modes; System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Programming Modes; Menu Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

PROBE CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

THERMOCOUPLE LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

MENU ITEM PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

PROGRAMMING: SYSTEM FUNCTION OPTIONS . . . . . . . . . . . . . . . . . . . . . . . 32

TEMPERATURE CONVERSION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

PART #4521777 (08/18/09)

Page 3

INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INTRODUCTION

The Garland clamshell grill, manufactured exclusively for McDonald’s, provides a method for e cient two-sided cooking, while accommodating a variety of products. The unit will also serve as a  at grill, and meets all of McDonald’s standards for safety, e ciency, and cleanliness.

WARRANTY

This warranty covers defects in material and workmanship under normal use providing that:

a) the equipment has not been accidentally or intentionally damaged, altered or misused.

b) the equipment is properly installed, adjusted, operated and maintained in accordance with national and local

codes and in accordance with the installation instructions provided with this product.

c) the warranty serial number a xed to the appliance by us has not been defaced, obliterated or removed.

d) an acceptable report for any claim under this warranty is supplied to us.

The equipment warranty coverage remains in force for two (2) years, (parts and labor), from the date the equipment is put into operation.

The Garland Group agrees to repair or replace, at it’s option, any part that proves to be defective in material or workmanship at no charge for the part or normal labor.

We assume no responsibility for installation, adjustments, diagnosis, or normal maintenance such as: lubrication of springs or valves. We exclude failures caused by erratic voltage or gas supplies.

We assume no responsibility for travel costs beyond 100 miles round trip, travel other than overland, and overtime costs of repair.

We exclude broken glass, paint and porcelain  nish, surface rust, gasket material, ceramic material, light bulbs and fuses from normal coverage.

We exclude damage or dysfunction caused by  re,  ood, and like “Acts of God” that are beyond the control of The Garland Group.

The Garland Group’s liability on a claim of warranty shall not exceed the price of the material and/or service, which caused the claim.

This warranty is limited and is in lieu of all other warranties, expressed or implied. The Garland Group, our employees, or our agents shall not be held liable for any claims of personal injury or consequential damage or loss.

This warranty gives you speci c legal rights, and you may have other rights which vary from state to state.

PART #4521777 (08/18/09)Page 4

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL

SAFETY

THIS APPLIANCE IS FOR PROFESSIONAL USE AND SHALL BE USED ONLY BY QUALIFIED PERSONNEL.

WARNING: Accessible parts may become hot during use. Young children should be kept away. This appliance is not intended for

use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.”

CAUTION: THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN APPROVED HOOD SYSTEM IN ACCORDANCE WITH LOCAL REGULATIONS IN FORCE.

DO NOT OPERATE THE GRILL UNLESS IT HAS BEEN COMMISSIONED (START-UP) BY A FACTORY AUTHORIZED SERVICE CENTER.

DO NOT operate the grill without reading this operation manual.

DO NOT operate the clamshell grill unless it has been properly installed and grounded.

DO NOT operate the clamshell grill unless all service and access panels are in place and fastened properly.

Means of disconnection, must be incorporated in the  xed wiring in accordance with local wiring rules (such as a switch, fuse, or circuit breaker). External equipotential bonding conductor provided on rear of appliance. Use as applicable, in accordance with local wiring rules.

The Garland clamshell grill is a semi-automatic cooking appliance. The upper platen is lowered automatically, following the manual, single-handed initiation of the cooking cycle, and raised automatically upon completion of the cooking cycle.

When two sided cooking, the area between the upper platen and the griddle plate should be regarded as a “danger zone”.During two sided cooking the operator must not be within this danger zone. When used as a  at grill, then this area is no longer a danger zone, the platens do not move. For whatever reason, be it cleaning, maintenance, normal operation, any exposed person must use extreme caution if within this danger zone. Temperatures on solid cooking surfaces are intended to operate above 120C (250F).

In two sided cooking the upper platen remains in the lowered position by nature of it’s own weight. It is not locked down. It can be raised by lifting of the handle on the front of the platen, which pivots the platen about its rear mounting point.

The clamshell grill must only be used for single and two sided cooking of foodstu s in a McDonald’s store.

WARNING: To avoid serious personal injury: DO NOT attempt to repair or replace any part of the clamshell grill unless all main power supplies to the grill have been disconnected.

USE EXTREME CAUTION in setting up, operating and cleaning the clamshell grill to avoid coming in contact with hot grill surfaces or hot grease. Suitable protective clothing should be worn to prevent the risk of burns.

WARNING: This appliance must not be cleaned with a water jet. DO NOT apply ice to a HOT grill surface.

NOTE: All warning labels and markings on the grill, which call attention to further dangers and necessary precautions.

HAZARD COMMUNICATION STANDARD, (HCS) - The procedures in this manual include the use of chemical products. These

chemical products will be printed in bold face, followed by the abbreviation (HCS) in the text portion of the procedure. See the Hazard Communication Standard, (HCS) manual for the appropriate Material Safety Data Sheet(s), (MSDS).

WARNING: After turning the master power switch to the START position, the grill will go through an initialization process. If the upper platens are in the lowered position they will return to their raised upper position.

MAINTENANCE - the platen support arms carriage block bearing bushes, the platen adjuster nuts, the platen support (shoulder) bolt and the cam follower should be checked annually for wear. Should there be any noticeable play in the bearing bushes and any visible wear on the platen adjuster nuts, platen support bolts or cam follower, then they must be replaced.

MAINTENANCE - the audible alarm that sounds at the end of a cook cycle is to advise the operator that the platen is about to move. The function of this device may be tested by pushing the left hand CANCEL button. If no sound is heard, ensure that the alarm volume is not set to low in SYSTEM SETUP. If there is still no sound then a service engineer should be called out to rectify the fault.

SERVICE AND CLEANING - The grill may be secured in the grill bay by the installer using two anchors that lock onto the front casters. If the grill is to be moved out of the bay for cleaning or service, remove the anchor from each caster by turning the knob counterclockwise to loosen the retainer. When the retainer is free of the caster, lay the assembly aside on the  oor.

CLEANING - NEVER clean the grill, interior or exterior, using a high-pressure sprayer, water jet, or any other liquid sprayer.

NOTE: If anchors are present, the anchor assembly remains fastened to the back wall of the grill bay. After service or clean-

ing is complete, return the grill to its position in the bay and reattach the anchors by placing the retainer on the caster post and turning the knob clockwise to tighten. For safety reasons, the grill must be secured in the grill bay in this manner before operation can resume.

PART #4521777 (08/18/09)

Page 5

INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

SHIPPING DAMAGE CLAIM PROCEDURE

Please note that the Garland equipment was carefully inspected and packed by skilled personnel before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment. What to do if the equipment arrives damaged:

1. File a claim immediately regardless of the extent of damage.

2. Be sure to note, “visible loss or damage,” on the freight bill or express receipt and have the person making the delivery sign it.

3. Concealed loss or damage: if damage is unnoticed until the equipment is unpacked, notify the freight company immediately, (within 15 days), and  le a concealed damage claim.

CLEANING & MAINTENANCE

The following information is also available on the

McDonalds MRC Card 11A.

Tools: McD Hi-Temp Grill Cleaner (HCS), McD All Purpose

Super Concentrate (HCS), McD’s NOSCRATCH™ Pad and Pad Holder, a suitable container, High-Temperature Pot Brush and Grill Cloth, Stainless Steel Pan Filled With Lukewarm Water, Protective Gloves, (to protect hands from heat), Grill Squeegee and Grill Scraper.

Warning: The upper platen surface and edges are very hot! To prevent burn injuries, use extreme caution when wiping down release sheets and platen edges.

Important: Frequently throughout the day, (at least 4 times per hour), thoroughly wipe down the release sheets and platen edges with a damp grill cloth.

1. Select Manual mode using the button.

PRESS the OR arrow buttons until “CLEAN MODE”

is displayed, (the control will maintain the proper cleaning temperature).

Repeat with the other control. “READY TO CLEAN” will be displayed and an audible alarm will sound when the grill is at the proper cleaning temperature.

Press the GREEN pushbutton to display “OFF.” The “OFF” position on the controller allows the operator to raise and lower the platen, (for clamshell grills), to alternate positions for cleaning of the platen edges.

2. Empty and replace the grease troughs. Grease troughs should be emptied and replaced consistent with store security policy.

3. Put on the protective gloves and wipe down the exposed surface of the release sheet with a damp grill cloth.

4. Remove the release sheet locking clips and bars. Clean the release sheets following the instructions provided by your local cleaning chemical supplier.

5. Scrape only the lower grill surface with the grill scraper, and squeegee any residue into the grease troughs with the grill squeegee.

Caution: Do not scrape or otherwise scratch the upper platens. The use of metal scrapers, abrasive pads, or wire brushes will permanently damage the surface of the upper platens.

6. Open one packet of McD Hi-Temp Grill Cleaner, (HCS), and empty the contents into a suitable container. (One packet cleans a 3ft. grill).

7. Firmly attach the McD NO-SCRATCH™ Pad to the pad holder.

8. Dip the NO-SCRATCH™ Pad into the grill cleaner.

9. Spread a light coating of grill cleaner over the entire platen surface, BACK, FRONT AND SIDE EDGES of all upper platens. DO NOT SCRUB WHILE APPLYING THE PRODUCT.

10. After applying the grill cleaner, lightly scrub the platen surfaces, BACK, FRONT AND SIDE EDGES with the NOSCRATCH™ Pad until all the soil has been lique ed by the grill cleaner. For stubborn soils, apply additional grill cleaner and lightly scrub. DO NOT RINSE THE PLATENS AT THIS TIME.

11. Starting at the back of the lower grill, spread a light coating of grill cleaner over the entire surface. DO NOT SCRUB WHILE APPLYING THE PRODUCT.

12. After applying the grill cleaner, lightly scrub the grill surface with the NO-SCRATCH™ Pad until all the soil has been lique ed.

PART #4521777 (08/18/09)Page 6

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL

CLEANING & MAINTENANCE continued

13. Rinse the upper platens with a dripping wet grill cloth. RINSE PLATEN EDGE THOROUGHLY, THEN WIPE DOWN BACK EDGE OF PLATEN.

14. Carefully pour small quantities of lukewarm water onto the grill while brushing the surface, backsplash, and bullnose with a LONGLIFE™ pot brush or equivalent high-temperature brush. Continue until the water no longer boils away and the grill remains wet. Squeegee dry.

Caution: Ice, cold water, or large quantities of water must never be applied to the grill plate or upper platen. Severe damage to the grill will occur!

15. Clean the release sheets as follows:

16. Place the sheets on the lower grill. Scrub both sides of the sheets with the same McD NO-SCRATCH™ Pad used on the grill.

Note: It is generally not necessary to apply additional product to the NO-SCRATCH™ Pad. If the pad is not wet enough rewet with a small amount of water, if no cleaner is left.

a. Rinse both sides of the sheets with a wet grill cloth.

b. Rinse the lower grill by  ooding the surface twice

with lukewarm water. Squeegee after each rinse.

17. Wipe the lower grill surface, backsplash, bullnose, and hood with a clean, damp grill cloth.

AFTER CLEANING: Apply a thin coat of fresh shortening to the lower grill surface only. Wipe down the surrounding areas. Empty, wash, rinse, and replace the grease troughs.

Note: Repeat this procedure to clean additional grills.

Reverse NO-SCRATCH™ Pad, and use clean side.

CLEANING AFTER EACH RUN OF PRODUCT:

Using grill scraper, scrape grease on lower grill plate from front to back only. Do not scrape across the rear of the lower grill plate with grill scraper. Use wiper squeegee to clean release material sheet on upper platen in a downward motion.

Hold handle at a slight upward angle with wiper end facing downward. Do not press hard against the release material sheet to prevent scratching or tearing.

Push the grease at the rear of the lower grill plate into the grease cans using the wiper squeegee only. Do not use the grill scraper for this step.

Warning: Grill Temperatures will cause severe skin burns.

Use the grill cloth to clean back splash and bullnose areas as needed during operation.

Note: To increase life of release material sheet, wipe down with folded grill cloth four (4) times every hour.

PART #4521777 (08/18/09)

Page 7

INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

SPECIFICATIONS

Dimensions:

Models MWE3W, MWG3W

.737

[19mm]

34.968

[888mm]

4.064

[103mm]

"COLD ZONE"

48°

24.000

[610mm]

(PLATE DEPTH)

5.475

[139mm]

SK07-587 (GAS)

19.001

[483mm]

7.111

[181mm]

7.110

[181mm]

4.895

[124mm]

36.000

[914mm]

(PLATE WIDTH)

38.000

[965mm]

[MWG3W ONLY]

30.714

[780mm]

BOTTOM CABLE

FLUE EXIT

1.146

[29mm]

22.835

[850mm]

2.993

[76mm]

9.335

[237mm]

ENTRANCE

1.598 [41mm]

24.084

[612mm]

28.771

[731mm]

1.516

[39mm]

26.679

[678mm]

10.730

[273mm]

3/4" NPT GAS INLET

[MWG3W ONLY]

.787

[20mm]

7.875 [200mm]

9.684

[246mm]

15.384

[391mm]

1.500 [38mm]

30.750

[781mm]

33.000

[838mm]

(COOKING

HEIGHT)

6.106

[155mm]

13.123

[333mm]

BOTTOM CABLE

ENTRANCE

23.812

[605mm]

9.901

[251mm]

3/4" NPT GAS INLET

[MWG3W ONLY]

36.027

[915mm]

PART #4521777 (08/18/09)Page 8

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL

SPECIFICATIONS

Dimensions:

Model MWE3S

21.65

[550mm]

PLATE DEPTH

5.475

32.60

[828mm]

[139mm]

36.00

[914mm]

PLATE WIDTH

38.00

[965mm]

30.714

[780mm]

2.993

[76mm]

9.335

[237mm]

BOTTOM CABLE

ENTRANCE

1.598 [41mm]

24.084

[612mm]

26.42

[671mm]

1.516

[39mm]

24.33

[618mm]

1.70 [43mm]

“COLD ZONE”

48°

.787 [20mm]

7.875 [200mm]

9.684 [246mm]

1.50 [38mm]

15.384

[391mm]

COOKING HEIGHT

BOTTOM CABLE

30.75 [781mm] TO

33.00 [838mm]

6.106

[155mm]

ENTRANCE

13.123

[333mm]

23.812

[605mm]

36.027

[915mm]

PART #4521777 (08/18/09)

Page 9

INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

SPECIFICATIONS

Input Speci cations, Electric Grills, United States:

(2) 50-AMP CIRCUITS &

INTERLOCK

INPUT 1 7.65 2.55 2.55 2.55 21.3 21.3 21.3 20.1 20.1 20.1 18.4 18.4 18.4 15-50R INPUT 2 15.30 5.10 5.10 5.10 42.6 42.6 42.6 40.2 40.2 40.2 36.8 36.8 36.8 15-50R

INTERLOCK HVAC Hood / Fire Suppression Interlock Circuit: 7 Amps / 120V / Single Phase L21-20R

TOTAL

LOAD

LOADING: (kW/PHASE)

208V / 220V / 240V 208V / 60Hz 220V / 60Hz 240V / 60Hz

L1/L2 L1/L3 L2/L3 L1 L2 L3 L1 L2 L3 L1 L2 L3

Input Speci cations, Electric Grills, Canada:

LOADING: (kW/PHASE)

208V / 220V / 240V 208V / 60Hz 240V / 60Hz

L1/L2 L1/L3 L2/L3 L1 L2 L3 L1 L2 L3

(1) 50-AMP

CIRCUIT

TOTAL

LOAD

22.95 7.65 7.65 7.65 63.9 63.9 63.9 55.2 55.2 55.2 15-50R

NOMINAL AMPS PER LINE

NEMA

RECEPTACLE

REQUIRED

NEMA

RECEPTACLE

REQUIRED

INTERLOCK HVAC Hood / Fire Suppression Interlock Circuit: 7 Amps / 120V / Single Phase L21-20R

Input Speci cations, Electric Grills, CE Approved Models MWE3W-CE, MWE3S-CE:

SUPPLY

3N~ 400V

50Hz

TOTAL kW

LOAD

22.7

LOADING: (kW/PHASE)

230V / 400V 230V / 400V

L1/L2 L1/L3 L2/L3 L1 L2 L3

7.60 7.60 7.60 33.0 33.0 33.0 Type 748

NOMINAL AMPS PER LINE

MENNEKES

PLUG REQUIRED

Input Speci cations, Electric Grills, Export, Non-CE Models MWE3W, MWE3S:

LOADING: (kW/PHASE)

SUPPLY

220V 50Hz 22.7 7.60 7.60 7.60 34.5 34.5 34.5

240V 50Hz 22.7 7.60 7.60 7.60 31.6 31.6 31.6

TOTAL kW

LOAD

230V / 400V 230V / 400V

L1/L2 L1/L3 L2/L3 L1 L2 L3

NOMINAL AMPS PER LINE

MENNEKES

PLUG REQUIRED

Type 748

Input Speci cations, GAS Grills, Japan:

ELECTRICAL INPUT

SUPPLY

REQUIRED

SINGLE INPUT 9.01 3.0 3.0 3.0 26.0 26.0 26.0

TOTAL

LOAD

GAS INPUT SAME AS NORTH AMERICA (see next page)

LOADING: (kW/PHASE) NOMINAL AMPS PER LINE

200V / 60Hz 200V / 60Hz

L1/L2 L1/L3 L2/L3 L1 L2 L3

PART #4521777 (08/18/09)Page 10

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL

SPECIFICATIONS

Input Speci cations, GAS Grills, North America:

ELECTRICAL INPUT

(1) 30-AMP

CIRCUIT &

INTERLOCK

TOTAL

LOAD

LOADING: (kW/PHASE) NOMINAL AMPS PER LINE

208V / 220V / 240V 208V / 60Hz 220V / 60Hz 240V / 60Hz

L1/L2 L1/L3 L2/L3 L1 L2 L3 L1 L2 L3 L1 L2 L3

NEMA

RECEPTACLE

REQUIRED

INPUT 1 10.0 3.25 3.25 3.25 28.0 28.0 28.0 26.3 26.3 26.3 24.0 24.0 24.0 15-30R

INTERLOCK HVAC Hood / Fire Suppression Interlock Circuit: 7 Amps / 120V / Single Phase L21-20R

GAS INPUT

GAS

MAX INPUT

NET PER

BURNER

BTU/H

TOTAL INPUT

RATING BTU/H

INJECTOR

SIZE

AIR SHUTTER

SETTING

MM

SUPPLY

PRESSURE

IN W.C.

NATURAL GAS 32,000 96,000 #35 4.8 3.5 3.5

PROPANE 32,000 96,000 #43 4.8 3.5 10.0

BURNER

MANIFOLD

PRESSURE

IN W.C.

Input Speci cations, GAS Grills, CE Approved Model MWG3W-CE:

ELECTRICAL INPUT

3N~ 400V

50Hz

TOTAL kW

LOAD

10.0 3.25 3.25 3.25 14.1 14.1 14.1 Type 748

LOADING: (kW/PHASE) NOMINAL AMPS PER LINE

L1/L2 L1/L3 L2/L3 L1 L2 L3

MENNEKES

PLUG REQUIRED

GAS INPUT

GAS GROUP

MAX INPUT

NET PER

BURNER kW

TOTAL INPUT

RATING kW

INJECTOR

SIZE

AIR SHUTTER

SETTING mm

G20 NG 8.9 26.7 2.79mm (#35) 4.8 20/25 8.7 0.940 m3/h

G25 NG 2.79mm (#35) 4.8 20 8.7

G31 LPG 8.9 26.7 2.26mm (#43) 4.8 37/50 8.7 0.69 kg/h

SUPPLY

PRESSURE

mbar

BURNER

PRESSURE

mbar

NET HEATING VALUE BY GAS GROUP

G20 G25 G31

34.02 MJ/m3; 0.555 SG 29.25 MJ/m3; 0.613 SG 88.0 MJ/m3 (46.34 MJ/kg); 1.55 SG

GAS CATEGORIES

CATEGORY DESTINATION COUNTRIES SUPPLY PRESSURE (mbar)

2ER

AT, CH, CZ, DK, ES, FI, GB, IE, IS, IT, NO, PT, SE 20.0

DE, LU 20.0

NL 25.0

FR 20.0 / 25.0

NL 30.0

BE, CH, CZ, ES, FR, GB, GR, IE, LU 37.0

BE, CH, DE, CZ, ES, FR, NL 50.0

PART #4521777 (08/18/09)

VOLUMETRIC

GAS RATE

Page 11

INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION & STARTUP

Installation Store Responsibilities:

• Ensure grill has been installed by a competent trained installation person.

• Ensure store readiness of utilities, product & personnel.

• Contacting your local Garland Factory Authorized Service Center for a start up date.

• Participate in the start up to ensure a successful start up and familiarity with the grill.

• Conduct training with your crew personnel to ensure maximum utilization of the grill.

Once the installation is complete as per the procedures below, a factory authorized service company MUST start up the grill according to Garland Commercial Industries start up standards.

A Start-Up DOES NOT include:

1. Uncrating the unit

2. Placing the unit in its position under the hood.

3. Leveling the grill on the  oor under the hood.

4. Attaching the supply cord(s) unless supplied by the factory.

5. Making adjustments to the ventilation system.

6. Sheet metal work required due to improper hood application.

7. Adjusting the grill to achieve beef integrity that deviates from the McDonalds standard.

A start-up DOES include:

1. Veri cation of supply voltage and, if applicable gas supply.

2. Leak test and gas pressure check on gas grills.

3. Electrical safety check.

5. Verify operation of platens, if applicable, and timer functions.

6. Ensure time out alarm is functional and platens raise (if applicable)

7. Set proper gas and verify with beef integrity check that two consecutive runs yield the approved beef integrity results as per McDonalds standards.

8. Conduct brief training to store manager on the operation of the grill.

Items included with the purchase of your new grill from Manufacturer:

1. Grill

2. Gas Hose (For gas grills only)

3. One (1) box containing:

a. Six (6) Te on sheets b. Three (3) Te on front clips c. Three (3) Rear rods.

4. One (1) box containing four (4) casters.

Items NOT INCLUDED from the manufacturer and should be purchased from the KES:

1. Electrical Cords

2. Flue Box

3. Grease traps & rails

THE FOLLOWING INSTALLATION PROCEDURE CAN BE PERFORMED BY A:

• FACTORY AUTHORIZED SERVICE CENTER

• AN APPROVED INSTALLATION PERSON APPROVED BY PURCHASER OF GRILL

• LICENSED INSTALLER CONTRACTED BY KES (KITCHEN EQUIPMENT SUPPLIER)

4. Verify operation of grill by allowing unit to attain set temperature.

WARNING: PLEASE READ INSTALLATION INSTRUCTIONS CAREFULLY. FAILURE TO PERFORM

THESE STEPS CAN RESULT IN EQUIPMENT FAILURE, DAMAGE AND / OR VOID OF WARRANTY.

PART #4521777 (08/18/09)Page 12

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL

INSTALLATION & STARTUP (continued)

1. Uncrate unit from crating material

IMPORTANT: RATING PLATE FOR THIS EQUIPMENT IS LOCATED IN TWO PLACES. ONE IS LOCATED INSIDE BACK PANEL ON LEFT SIDE, SECOND RATING PLATE LOCATED UNDER FRONT CONTROL PANEL IN CENTER.

CAUTION: Prior to installation, check the electrical supply to ensure input voltage and phase match the equipment voltage rating and phase. See data plate located rear left side of grill. Back panel removal is required.

NOTE: ENSURE THAT PLATENS ARE STRAPPED DOWN SECURELY THROUGH STEP 3 TO PREVENT PLATENS FROM RAISING. SEVERE DAMAGE MAY OCCUR.

3. Carefully rotate grill back on its casters. Now you may cut and remove the platen securing straps.

4. Remove back body side and Install power cords per your country / area’s speci cations.

WARNING: Electrical appliances must be electrically grounded in accordance with local codes or in the absence of local codes, with national electric code ANSI/NFPA latest version.

All electric connections must be made by a quali ed, properly equipped technician.

Standard Electrical Cord Hookup - UNITED STATES

MWG3W MWE3W

MWG3W HAS ONE ELECTRICAL CORD. MWE3W HAS TWO ELECTRICAL CORDS.

MWE3W

ONLY

MWG3W = 1X NEMA 15-30 MWE3W = 2X NEMA 15-50

POWER CORDS

ARE NOT SUPPLIED

BY THE MANUFACTURER

2. Tip unit over on its back. Install caster channels and casters as shown.

Standard Electrical Cord Hookup - CANADA

MWG3W MWE3W

MWG3W = 1X NEMA 15-30 MWE3W = 1X NEMA 15-50

POWER CORDS

ARE NOT SUPPLIED

BY THE MANUFACTURER

Hood-Interlock Power Supply; where applicable

1 x 20AMP NEMA 21-20

EEL1 L1 L1 L1

L1 L1 L1 L1

WhWht

Wht Wht Wht

Wht

t Wht Wht

Ora Red

Ora Red Blk

Blk

PART #4521777 (08/18/09)

Page 13

INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION & STARTUP (continued)

5. GAS GRILL ONLY, (for electric grills, skip to step 6 on the next page): Install the included quick-disconnect gas hose to the inlet  tting on the underside of the grill by threading a 3/4” NPT nipple into the elbow, then install the brass male quick-connect coupler included with the hose.

Connect the hose and ensure the sleeve snaps fully

forward against the retaining ring.

REAR OF GRILL

BOTTOM OF GRILL

3/4” NIPPLE (not supplied)

FACTORY INSTALLED

FLEXIBLE GAS HOSE

GAS FLOW

TO GAS SUPPLY

With the manual shut-o valve closed, install the other

end of the hose to the gas supply.

6. Install grease bucket rails as shown below:

7. Install  ue box to back of grill.

FLUE BOX IS

NOT SUPPLIED BY

THE MANUFACTURER

8. Roll grill under hood. Grill must be level front to back, side to side and diagonally. Adjust casters accordingly to obtain  nal level.

GREASE BUCKETS & RAILS

ARE NOT SUPPLIED

BY THE MANUFACTURER

PART #4521777 (08/18/09)Page 14

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL

INSTALLATION & STARTUP (continued)

Start Up Procedure

This Garland 3-platen grill comes with a Factory Start up at no additional charge. A start up is required to take place BEFORE the unit is put into operation. It is the end-user responsibility to schedule the start up with their local Factory Authorized Service Agent, or notify Garland Commercial Industries at 1-800-446-8367 should you need assistance scheduling.

A factory start up is a comprehensive grill check in which a factory certi ed technician will document all  nal settings programmed in the controller once various other performance checks are complete. The estimated time to complete a start up is approximately 2.5 – 3.5 hours. Please keep in mind this estimated time when scheduling the start up. After hours or overtime is not covered under warranty and will be billed at a charge which is the di erence between the Garland Reimbursement rate and the Factory Authorized Service Centers overtime charges.

A factory startup is necessary to start the warranty period. The Authorized Service Center is required to complete the paperwork during the start up process, and send it to Garland Commercial Industries for reimbursement. At the time of receipt, Garland will start the warranty period which will conclude at the end of 2 years. You may contact your Kitchen Equipment Supplier or dial 1-866-735-1955 for more details regarding an optional 3rd year extended warranty plan.

Hood Type & Platen Height

With the platens in the raised position, measure the

height from the front edge of the platen to the grill surface. Determine which type of hood the store has and check for hood type/platen height compatibility according to the table below:

HOOD TYPE CORRECT PLATEN HEIGHT

Universal 18 1⁄2” (470mm)

92 Series 17” (432mm)

GSC 18 1⁄2” (470mm)

If the platen height is incompatible with the hood

type, platen height must be adjusted by an authorized service agent.

PLATEN

HEIGHT

GRILL

PLATE

PART #4521777 (08/18/09)

Page 15

INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION & STARTUP (continued)

Document the Startup

All aspects of the Starup procedure must be documented using the Garland-issued form, part #4521780.

GARLAND CLAMSHELL GRILL START – UP FORM

ELECTRIC OR COMBINATION GAS / ELECTRIC

McDonald’s ______________ Certification ID # ___________ Store # _____________ Start-up Date ________________________ Address ___________________________________ City _________________________ Model # _____________________________ State / Province ____________________________ Zip Code _____________________ Serial # _____________________________

Ƒ United States Ƒ Canada Ƒ International (List Country) ______________________ Telephone # _________________________

Grill Size & Type Gas Type Electric / 3-phase

Ƒ 36” Ƒ 24”

1. Ensure grill is installed in the proper type of gas exhaust hood with the proper air draw. Ƒ OK

2. Ensure flu restrictors are fully opened or removed. Flue Box Supplied by KES Flu Restrictors located inside exhaust hood

3. Ensure bottom plate is leveled side to side / front to back / diagonally, in location, under hood. Adjust casters to attain level.

4. REMOVE GRILL FROM UNDER THE HOOD. Turn Power Switch ON, controller displays are active, Controller displays “OFF”. Platen raises automatically?

5. Lower and raise Upper Platen and insure movement is smooth and continuous. Grease shafts accordingly with a FOOD GRADE LUBRICANT.

6. If upper platen elevation requires lowered to allow for clearance of hood, lower upper limit switch. Refer to Operations & Installation manual for platen heights.

7. Press the POWER ON button. Controller displays “PREHEAT - AM”, platen lowers and alternately flashes “TOO COOL”. Heat indicator lights are AMBER?

8. Press the AM / PM key. This will allow the unit to heat to: Platen-425ÛF(217ÛC), Grill-350ÛF(177ÛC). L Ƒ OK / C Ƒ OK / R Ƒ OK

9. Verify that the grill has reached set temperature and begins timing down (15:00) soak. L Ƒ OK / C Ƒ OK / R Ƒ OK

10. Close valve handle and verify the unit tries to ignite four (4) times. Unit locked out to Ignition Failure? L Ƒ OK / C Ƒ OK / R Ƒ OK

11. GAS PRESSURE CHECKS (if applicable):

Rated Incoming Pressure Natural Gas 6 – 14 Inches W.C. Actual Incoming __________________ Propane / Butane Gas 11 – 14 Inches W.C. Actual Incoming __________________ Rated Burner Pressure Natural Gas 3.5 Inches W.C. Actual Left ________ Center ________ Right _________ Propane / Butane Gas 10 Inches W.C. Actual Left ________ Center ________ Right _________

12. Check micro amp reading to ensure operating micro amps ARE NO LESS THAN .8. Micro Amp reading should be between .8 – 1.6.

13. Upper platen auto calibrates at temperatures: Platen-425ÛF(217ÛC), Grill-350ÛF(177ÛC) Ƒ OK

14. Upon Completion of auto calibration, platen raised automatically, and display reads “READY”

If upon completion of auto calibration process, upper platen does not raise, indicate message on controller. Check platen level and adjust reed switches. Cycle power and retry.

15. Controller displays “Grill Ready In:” and counts down from 15:00. L Ƒ OK / C Ƒ OK / R Ƒ OK

16. Select menu item “10:1 – CLAM”. Verify set temperature is reached and LED lights turn GREEN. L Ƒ OK / C Ƒ OK / R Ƒ OK

17. Initiate cook cycle by pushing the GREEN PUSHBUTTON. Platen lowers, and timing cycle begins. L Ƒ OK / C Ƒ OK / R Ƒ OK

18. Ensure the stores pyrometer is accurate and calibrated using the ice bath method. Ƒ OK

19. Perform PROBE CALIBRATION. L Ƒ OK / C Ƒ OK / R Ƒ OK

20. Perform Platen Zeroing procedure. L Ƒ OK / C Ƒ OK / R Ƒ OK

21. Perform REED Switch Calibration. L Ƒ OK / C Ƒ OK / R Ƒ OK

22. Enter CALIBRATION menu and perform a “FORCE AUTO CAL” L Ƒ OK / C Ƒ OK / R Ƒ OK

23. Assist or obtain assistance with store personnel for Beef Integrity Testing, testing product 10:1 and 4:1 until desired internal product temperatures are met.

24. Record cook times, gap settings, and any gap calibrations used to obtain beef integrity. L Ƒ OK / C Ƒ OK / R Ƒ OK

25. Record Calibration numbers below:

Problems / Special Circumstances / Damage: _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________

Name: __________________________________________________ Name: __________________________________________________ Service Agency: __________________________________________

Sub Agent: (If Applicable) __________________________________ Are you a factory certified technician? YES / NO Date of Certification / /

Platens Locations:

Ƒ L Ƒ C Ƒ R

Product Cook Times Calibration numbers (from CALIBRATION MENU)

Product Cook

LEFT 10:1 LEFT 4:1 CENTER CTR 10:1 RIGHT 4:1 RIGHT 10:1 4:1

Submitted by: Accepted by:

White Copy – Factory Yellow Copy – Service Agency Pick Copy – Customer

(FOR USE IN MODEL MWE3/MWG3 Series grills ONLY)

Located on Certification Sticker MM / DD / YY

Record Amps Per Line

Actual Gas Type ____________

Ƒ Propane Gas Ƒ Natural Gas Ƒ Butane Gas Ƒ Other (please specify)

___________________________

INSPECTION / OPERATIONAL CHECK

Time

Actual Input _______________

Ƒ 208 VAC Ƒ 380 VAC Ƒ 220 VAC Ƒ 400 VAC Ƒ 230 VAC Ƒ 415 VAC Ƒ 240 VAC

Back Reed

Cal

Are you satisfied with the start-up procedure that has been performed? Please indicate any comments ________________________________________________________ ________________________________________________________

Front Reed

Cal

Left Center Right Line 1 Line 2

Line 3

Each Contactor

Ƒ OK Ƒ OK Ƒ OK

Ƒ OK

Ƒ OK Ƒ Adjusted

Ƒ OK

OK - Ƒ L / Ƒ C / Ƒ R Check Platen Level - Ƒ L / Ƒ C / Ƒ R Check Reed Switch - Ƒ L / Ƒ C / Ƒ R

L Ƒ OK / C Ƒ OK / R Ƒ OK

Back Zero

Front Zero

Cal

Rev 2 P/N 4521780 W(070208)

PART #4521777 (08/18/09)Page 16

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL

INSTALLATION OF WRAP AROUND RELEASE MATERIAL MOUNTING BRACKETS

CAUTION: UPPER PLATEN IS EXTREMELY HOT. WARNING: ISOLATE POWER SOURCE TO PREVENT ELECTRICAL SHOCK.

1. Ensure Electrical Power is unplugged before proceeding to next step.

2. Loosen 2 screws from each side of the platen lid.

3. Position side bracket assemblies over screws and insert into place.

4. Retighten four (4) screws on the platen lid.

TEFLON

MOUNTING

Part

Number

4526334 Te on Bracket,

4527294 Te on Clip w/

Description Qty Per Full Size

(3P) Grill

6 Grill, 2 Platen Side (3 Platen Grill)

15 Grill, 5 Platen Flange

SIDE

BKT

INSTALLATION OF SPLASH SHIELD

PLATEN ARM

ARM CARRIAGE BLOCK

ARM CARRIAGE BLOCK PIN

SURFACE OF

GRILL PLATE

NOTE: SOME COMPONENTS OMITTED FOR CLARITY

SPLASH SHIELD TAB

SPLASH SHIELD

SPLASH SHIELD TABS

UP AND OVER

ARM CARRIAGE PINS

IN THIS DIRECTION

NOTE: SOME COMPONENTS OMITTED FOR CLARITY

PART #4521777 (08/18/09)

Page 17

INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION OF RELEASE MATERIAL

1. Slide release material rod through hemmed end of the release material sheet.

HEMMED

LOOP

MATERIAL

ROD

RELEASE

MATERIAL

“Teflon Sheet” available from your DC

Saint Gobain: DC WRIN # XXXXX

Taconic: DC WRIN # XXXXX8

RELEASE

MATERIAL

FLAPS

RELEASE

MATERIAL

FLAPS

2. Hook release material rod on brackets located at the rear of the upper platen.

UPPER PLATEN (SIDE VIEW)

RELEASE

MATERIAL

MATERIAL ROD

HOLDER

MATERIAL ROD

3. Holding the bottom of the release material sheet in place, gently pull the sheet toward the front of the platen.

NOTE: Make sure release material  ts smoothly over upper platen.

RELEASE

MATERIAL

CLIPS

4. Place  ve (5) locking clips over release material sheet and press into place over release material bar (2 ea sides, 1 front center).

NOTE: Failure to install the correct number of clips on the upper platen will cause the release material to be loose, and wear quickly. Ensure the correct placement of ALL clips to prevent premature wear and/or poor product quality.

5. Check alignment and rightness of release material against upper platen.

PART #4521777 (08/18/09)Page 18

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL

GRILL ACCESSORIES

Te  on Sheet

Item 4521792 . . . . . . . . . . . . . . $45.00 US (pack of 3)

Te  on Sheet Rod

Item 4521355 . . . . . . . . . . . . . . . . . $18.72 US (each)

Te  on Sheet Retaining Clip

Item 4527294 . . . . . . . . . . . . . . . . . . $6.50 US (each)

Splash Shield

Item 4523492 . . . . . . . . . . . . . . . . . $30.00 US (each)

Splash Shield, Japan Type

Item 4525436 . . . . . . . . . . . . . . . . . $45.30 US (each)

Quick-Disconnect Gas Hose

Item 1591506 . . . . . . . . . . . . . . . . $400.00 US (each)

PART #4521777 (08/18/09)

Vapor Shield Complete (2 shown)

Item CK4525215 . . . . . . . . . . . . . . $153.64 US (each)

Backing Plate Only, Item 4525215 . . . . . . . . .$00.00 US

Silicone Seal Only, Item 4525217 . . . . . . . . . .$20.00 US

Page 19

INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

OPERATING INSTRUCTIONS

GARLAND GAS & ELECTRIC CLAMSHELL GRILLS

WITH PRODUCT RECOGNITION

PART #4521777 (08/18/09)Page 20

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL

DESCRIPTION OF GRILL CONTROL

Right Arrow Button – In any mode, scrolls forward through a list

Left Arrow Button – In any mode, scrolls backward through a list

Enter Button – In the normal operating mode, this button is not active. In the

Power Button – PRESSING and HOLDING the Power button for 2 seconds will either turn the controller on or o .

AM/PM Button – In normal operating mode, toggles between the AM menu library and the PM menu library.

AUTO/MAN Button – In normal operating mode, toggles between Automatic Product Recognition and Manual Cooking.

Up Arrow Button – In any mode, increases the value of the  ashing cursor character in the display

Programming Mode, used to lock in the values shown on the display.

Program Button – In the normal operating mode, pressing and holding the PROGRAM button for 3 seconds enters the Programming Mode.

Temp Button – In the normal operating mode, displays the set temperature and the actual temperature.

Speed Key – In the normal operating mode, used to change cook time. Also used to enter Probe Calibration Mode.

Down Arrow Button – In any mode, decreases the value of the  ashing cursor character in the display

Standby Button – In the normal operating mode, places the grill in Standby Mode.

POSSIBLE ERROR MESSAGES

GRILL PROBE ERROR – A grill temperature probe circuit error for temperature zone (Front, Middle, or Back) has occurred.

PLATEN PROBE ERROR – An upper platen temperature probe circuit error has occurred.

HEATER ERROR – Occurs when the controller does not detect a temperature rise in six (6) minutes.

HIGH TEMP – Occurs when the controller senses a temperature of 465˚ F (241˚ C).

CHECK REED SWITCH / USE FLAT COOK – One or more of the Reed Switches are out of adjustment. User will only be

able to cook FLAT menu items.

ERROR COMMS - A communications error has occured between the Motor Speed Control and the Main Control.

PLATEN NOT LEVEL – Occurs if the calibration di erence between the front and rear is greater than maximum allowance.

Product Recognition (Auto) and manual cooking is DISABLED. Flat Menu cooking is ONLY allowed.

CHECK PLATEN LEVEL – Occurs if the calibration di erence between the front and rear is greater than the minimum allowance, but less than the maximum allowance. Product Recognition (Auto) is DISABLED. Perform If CHECK PLATEN LEVEL is displayed, perform the following steps:

1. PRESS AND HOLD the

2. PRESS the button. “NO” will  ash on the display. PRESS the button to change it to “YES.”

and buttons for 3 seconds. The control will display AUTO GAP FORCE.

3. PRESS the button. The platen will immediately lower and reset its internal measurements. Upon completion, the platen will rise. If the error message does not return continue operating normally. If the error message persists, level the platen, as shown on page.

call your local authorized service agent.

PART #4521777 (08/18/09)

Page 21

INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

OPERATING PROCEDURES

General Overview:

The PRC grill control will allow for 2 functions, both described in detail in the following sections

The “Normal Operating Mode”, also known as the Cook Mode is the mode used during normal cooking. In the normal operating mode, the operator can start a cook cycle, cancel a cook cycle, view actual temperatures, scroll to another menu item, and enter the Programming Mode.

The “Programming Mode” is the mode in which the operator can program the controller’s various settings. To enter the programming mode, PRESS and HOLD

There are currently 3 methods of cooking that can be utilized with the MWE3 Garland clamshell:

Standard Cooking – This is the cook method that utilizes a single gap setting for each menu item. The timer will count down according to the selected menu item.

Multi Stage Cooking – This method of cooking utilizes 2 di erent gap settings during the cook cycle. The timer will count down according to the selected menu item.

Product Recognition – The product recognition method of cooking uses the magnetic switches mounted on the upper platen arm assembly to determine the product being cooked. Using the PR feature, the operator simply selects the button on the controller. This will allow the controller to know what product group to select from. When a cook cycle is initiated, the platen will come down and recognize the product being cooked. The cook timer will count down according to the time set for the recognized item. For more information on product Recognition, see the next section; “Product Recognition.”

To turn the grill on:

The Main Power Switch – Controls power to the grill and must be turned ON to start operation. The controller displays will be active. Upon successful power up checks, the controllers will displays “OFF”.

AM Operation – Te on Sheets MUST be ON at this time and the grill surface should be free and clear of carbon.

Once the PRC displays “OFF” press . The PRC will go to PREHEAT mode and default to AM preheat temperatures. To preheat to PM temperatures, press and hold .

AM PREHEAT PM PREHEAT

375˚F (190˚C) Upper Platen 275˚F (135˚C) Grill

Page 22

425˚F (218˚C) Upper Platen 350˚F (177˚C) Grill

Upon reaching the AM or PM set temperature (whichever is selected), the grill will stabilize in temperature for  fteen (15) minutes. Once this time has elapsed, the grill will autocalibrate. Upon completion of autocalibration, the upper platens will raise to there normal position, and the PRC will display “READY”.

To Select a Menu item:

Scroll forward through the list of available menu items by pressing repeatedly. Scroll backward through the list of available menu items by pressing repeatedly.

Menu Item Library

The menu item library is loaded in the computer based upon the setting programmed in [CONFIGURE]->[GRILL REGION]. Each menu item consists of a function called [DISPLAY ACTIVE]. The settings in this function (AM, PM, AM/PM, No) determine what menu items are displayed when the button is pressed.

Item #

1 10:1 - CLAM PM

2 4:1 - CLAM PM

3 STRIP BACON - CLAM AM/PM

4 SAUSAGE CLAM FZN AM

5 MCRIB - CLAM NO

6 STEAK - CLAM AM/PM

7 GRILLED CHICKEN - FLAT PM

8 FOLDED EGGS FLAT AM

9 ROUND EGGS - FLAT AM

10 CHICKEN FLAT BRD - FLAT NO

11 10:1 FLAT NO

12 4:1 - FLAT NO

13 MCRIB - FLAT NO

14 SAUSAGE FLAT FZN NO

15 HOTCAKES - FLAT NO

16 OPT MENU 1 - CLAM NO

17 OPT MENU 2 - CLAM NO

18 ANGUS 3:1 CLAM NO

19 MUSHROOMS CLAM NO

20 OPT MENU 5 - CLAM NO

21 OPT MENU 6 - CLAM NO

22 OPT MENU 7 - CLAM NO

23 OPT MENU 1 - FLAT NO

24 OPT MENU 2 - FLAT NO

25 OPT MENU 3 - FLAT NO

26 OPT MENU 4 - FLAT NO

Menu Item

Display Active –

Default

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL

OPERATING PROCEDURES (continued)

Indicator Lights

The LED lights on the main control indicate the temperature status of each zone. Electric grills have (4) zones per section , TOP, (platen), BACK GRILL, MIDDLE GRILL, and FRONT GRILL. Gas grills have (2) zones per section , TOP, (platen), and GRILL. RED – The zone(s) is “TOO HOT” (more than 79˚F/43˚C over set temperature) OR a heat zone failure has occurred. AMBER – The zone(s) is calling for heat. GREEN – The zone(s) is at or above set temperature, but below 79˚F/43˚C over set temperature.

Standby Mode

To enter the standby mode:

1. Press the button. The upper platen will lower, and the grill will maintain a set temperature of Upper platen

- 425˚ F (218˚C), Grill Surface - 350˚ F (177˚C).

To Exit the Standby Mode:

1. Press the GREEN PUSHBUTTON. The upper platen will raise.

To display the current temperatures:

1. Press the button and repeat for each zone to be displayed: 1st key press – Front Set Point 2nd key press – Front Actual 3rd key press – Mid Set Point 4th key press – Mid Actual 5th key press – Back Set Point 6th key press – Back Actual 7th key press – Platen Set Point 8th key press – Platen Actual

load product on the grill.

5. Press the GREEN pushbutton to initiate a cook cycle.

6. Alarm will sound when the cook cycle is complete.

7. Remove product and clean grill to prepare for the next cook cycle.

LUNCH IN MANUAL MODE

Note: Switching from Breakfast to Lunch menu items will take approximately 10 minutes to heat to the appropriate temperatures.

1. Select PM mode. Press and hold the button.

2. Select Manual mode. Press and hold the button.

3. Select a product from the PM product library using the

or arrow buttons.

4. Following the below lay pattern, load product on the grill.

5. Press the GREEN pushbutton to initiate a cook cycle.

6. Alarm will sound when the cook cycle is complete

7. Remove product and clean grill to prepare for next cook cycle.

To Change The Cook Time for a Menu Item

1. Select AM or PM mode. Press and hold the button.

2. Select Manual mode. Press and hold the button.

3. Select a product using the or arrow buttons.

2. Pressing and holding the button for  ve (5) seconds will display all of the current temperatures at once.

BREAKFAST IN MANUAL MODE

1. Select AM mode. Press and hold the button.

2. Select Manual mode. Press and hold the the button.

3. Select a product from the AM product library using the

or arrow buttons.

4. Following McDonalds procedures for the item selected,

PART #4521777 (08/18/09)

4. PRESS the button to display the cook time.

5. Use the and buttons to change the cook time.

6. The control will automatically default back to the normal operating mode after 3 seconds.

BREAKFAST IN AUTO MODE

1. Select AM mode. Press and hold the button.

2. Select Auto mode. Press and hold the button. The control will display “AM / AUTOMATIC”

3. Following McDonalds procedures for the item selected, load product on the grill.

4. Press the GREEN pushbutton to initiate a cook cycle.

Page 23

INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

OPERATING PROCEDURES (continued)

The platen will lower, and recognize the product that has been loaded on the grill.

5. Alarm will sound when the cook cycle is complete.

6. Remove product and clean grill to prepare for the next cook cycle.

4. Press the GREEN pushbutton to initiate a cook cycle. The platen will lower, and recognize the product that has been loaded on the grill.

5. Alarm will sound when the cook cycle is complete

6. Remove product and clean grill to prepare for next cook cycle.

LUNCH IN AUTO MODE

Note: Switching from Breakfast to Lunch menu items will take approximately 10 minutes to heat to the appropriate temperatures.

1. Select PM mode. Press and hold the button.

2. Select Auto mode. Press and hold the button. The control will display “PM / AUTOMATIC.”

3. Following the lay patterns shown on the following page, load product on the grill.

TRANSITION COOKING

Approximately 30 minutes before changing to the lunch menu, perform the following:

1. PRESS the button (to display the upper platen temperature).

2. Press the button.

3. The upper platen indicator will light (AMBER) and maintain the normal operating (set) temperature.

PRODUCT RECOGNITION

This Garland Clamshell grill is equipped with Product Recognition Controls (PRC). This new technology allows the user to simply start a cook cycle WITHOUT having to select a speci c menu item. The PRC will recognize the product thickness by utilizing switches inside the upper platen and the magnets mounted on the platen arms. Once the PRC calculates the thickness of the product that’s been loaded, it will look up product from the product range library (below), and automatically select that product.

MENU ITEM MIN GAP MAX GAP

Breakfast Library Recommended Ranges

Strip Bacon .010 .130

Sausage Clam .210 .405

Steak Clam .430 .480

While cooking in Automatic Mode, the platen will lower and rest on the top of the product. The platen arms will continue to move in a downward motion performing various calculations to measure the thickness of the product that has been placed. In the event “Product Not Recognized” or the wrong product is recognized, perform an Auto Forced Calibration. Performing an Auto Force Calibration will reset the platen to the grill surface.

MENU ITEM MIN GAP MAX GAP

Lunch Library Recommended Ranges

10:1 Clam .160 .345

4:1 Clam .365 .560

Strip Bacon .001 .130

TO PERFORM AUTO FORCED CALIBRATION

1. PRESS and HOLD the and buttons together. The control will display AUTO FORCE CAL - NO.

2. PRESS the button. The “NO” will begin to  ash.

3. PRESS the button. The  ashing “NO” will change to  ashing “YES”.

4. PRESS the button. The upper platen will immediately begin to lower and perform an auto calibration routine.

PART #4521777 (08/18/09)Page 24

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL

PATTY PLACEMENT

This procedure for placement and removal of meat products on the clamshell grill should be followed as indicated below and as follows:

1. Each gray rectangle depicted below represents one cooking; the area beneath one upper platen.

2. Patties are generally placed two at a time from front to back of grill and right to left.

3. The removal order of the patties is shown in the diagrams by the number shown in the center of each patty.

NOTE: Patty placement procedures for International Markets may di er. Follow the recommendations of your local McDonalds’s authorities.

Maximum patty load per lane:

8 regular (10:1) patties 4 angus (3:1) patties (region and country applicable) 6 quarter-pound (4:1) patties 8 sausage patties 6 circular bacon

NOTE: Lay patties 2 at a time, from front to back:

1 patty 2 patties 3 patties 4 patties

5 patties 6 patties 7 patties

NOTE: Remove the patties in the number ordered shown below:

1 patty 2 patties 3 patties 4 patties

5 patties 6 patties 7 patties

8 patties

10:1 ONLY

8 patties

10:1 ONLY

PART #4521777 (08/18/09)

Page 25

INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

PROGRAM LOGIC

Press & Hold (3 seconds)

Menu Item Displayed

RIGHT or LEFT arrow buttons

Scroll Menu Items

Scroll

Forward

Product

Library

Select Menu Item

Scroll Backward

FLAT MENU ITEMS

CLAM MENU ITEMS

Product Product

Display Active

Grill Set Point

Platen Set Point

Instant On Time

Remove In Time

Multi Stage 1 Time

Multi Stage 2 Time

Multi Stage 3 Time

Remove Alarm

Gap Setting

Gap Mul/PR Start

Gap Multi Stage 1

Gap Multi Stage 2

Gap Multi Stage 3

Must Remove Time

Toast Buns Time

Toast Buns Alarm

Too Cool Flag

Scroll

Forward

Scroll Forward

Display Active

Grill Set Point

Platen Set Point

Instant On Time

Remove In Time

Remove Alarm

Flip Alarm

Sear Time

Sear Alarm

Must Remove Time

Toast Buns Time

Toast Buns Alarm

Too Cool Flag

Flip Time

Scroll Backward

PART #4521777 (08/18/09)Page 26

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL

CONTROL PROGRAMMING

Programming Modes; System Setup

To Change the Temperature Display Units (Fahrenheit / Celcius)

The temperature display units (F or C) will change the way a temperature is displayed on the controller (F – Fahrenheit, C – Celcius)

1. With the controller display ON and either displaying the current menu item or displaying “OFF”, PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number OR “Standby / Menu Item”.

2. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.

3. PRESS the arrow button. “Setup” will appear in the display

4. PRESS the button. “Temperature Unit” will appear in the display.

5. PRESS the button. The currently set temperature unit will  ash.

6. PRESS the OR arrow buttons to change the  ashing temperature unit.

7. PRESS the button to save the new setting.

8. PRESS THE 2X to exit the program mode.

6. PRESS the button. The current time unit will  ash.

7. PRESS the OR arrow buttons to change the  ashing time unit.

For a complete listing of setup functions and their options, see page <?>.

8. PRESS the button to save the new setting

9. PRESS THE 2X to exit the program mode.

To change the Key Chirp (Yes / No)

Changing the Key Chirp On or O will either turn on or o the sound of the controller when a button is pressed.

2. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.

3. PRESS the arrow button. “Setup” will appear in the display

4. PRESS the button. “Temperature Unit” will appear in the display.

5. PRESS the repeatedly until “Key Chirp” appears in the display.

To Change the Time Display Units

Changing the Time Display Units will change the way timing cycles are displayed on the controller.

2. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.

3. PRESS the arrow button. “Setup” will appear in the display.

4. PRESS the button. “Temperature Unit” will appear in the display.

5. PRESS the 1X. “Time Unit” will appear in the display.

PART #4521777 (08/18/09)

6. PRESS the button. The currently set Key Chirp will  ash.

7. PRESS the  ashing “YES” or “NO”

8. PRESS the button to save the new setting.

9. PRESS THE 2X to exit the program mode.

To change the Audible

Changing the Audible Sound will change the way the controller sounds when a timing cycle has completed its countdown.

1. With the controller display ON and either displaying the current menu item or displaying “OFF”, PRESS and HOLD the Controller will display previously selected menu item and its corresponding item number OR “Standby / Menu Item”.

OR arrow buttons to change the

button for approximately 3 seconds.

Page 27

INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

CONTROL PROGRAMMING (continued)

2. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.

3. PRESS the arrow button. “Setup” will appear in the display

4. PRESS the button. “Temperature Unit” will appear in the display.

5. PRESS the repeatedly until “Audible” appears in the display.

6. PRESS the button. The currently set Audible will  ash.

7. PRESS the OR arrow buttons to change the  ashing audible options.

For a complete listing of setup functions and their options, see page <?>.

8. PRESS the button to save the current setting.

9. PRESS THE 2X to exit the program mode.

Programming Modes; Menu Items

To change the name of an existing menu item

1. Using the or button, select the menu item that requires a name change.

To activate / deactivate a menu item in the Normal Operating mode library, or change its day-part

(Defaults are listed on page 22 under ‘Menu Item Library.’)

1. PRESS and HOLD the

button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

2. Using the or arrow buttons, select the menu item that requires activation / deactivation.

3. PRESS the button. The controller will display “Product”. The menu item will  ash.

4. PRESS the or arrow buttons until “Display Active” is displayed on the controller.

5. PRESS the button. The current setting will  ash.

6. PRESS the or button to select a di erent setting.

7. PRESS the button to save the new setting.

8. PRESS the 2X to exit and return to normal operating mode.

To change the grill surface set point temperature

NOTE: Grill temperature set points are preset in the controller to the currently required standard. You should not change this set point to any temperature other than what is shown on page <?>.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS and HOLD the button.

4. To spell out the product name:

a. Use the

or arrow buttons to scroll through

the character library.

Character Library: space ! “ # $ % & ‘ ( ) * + , - . / 0 1 2 3 4 5 6 7 8 9 : ; < = > ? @ A B C D E F G H I J K L M N O P Q R S T U V W X Y Z [ \ ] ^ _ ` a b c d e f g h i j k l m n o p q r s t u v w x y z

b. PRESS or to scroll right or left. c. PRESS the

button to save the new menu item

name.

5. PRESS the 2X to exit and return to normal operating mode.

1. Using the or arrow buttons, select the menu item that requires a temperature change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the

button. The controller will display

“Product”.

4. PRESS the or arrow buttons until “Grill SetPt” is displayed on the controller.

5. PRESS the button. The current grill set temperature will begin to  ash.

6. Using the

or button, change the temperature set

point to the new desired temperature.

7. PRESS the button to save the new temperature set point.

8. PRESS the 2X to exit and return to normal operating mode.

PART #4521777 (08/18/09)Page 28

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL

CONTROL PROGRAMMING (continued)

To change the grill upper platen set point temperature

NOTE: Grill temperature set points are preset in the controller to the currently required standard. You should not change this set point to any

temperature other than what is shown on page <?>.

1. Using the or button, select the menu item that requires a temperature change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “Platen SetPt” is displayed on the controller.

5. PRESS the button. The “PLATEN SET POINT” will begin to  ash.

6. Using the or button, change the temperature set point to the new desired temperature.

7. PRESS the button to save the new temperature.

To Change the Toast Buns time

1. Using the or button, select the menu item that requires a cook time change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “Toast Buns Time” is displayed on the controller.

5. PRESS the button. The seconds will begin to  ash.

6. Using the or button, change the Toast Buns Time to the new desired time.

7. PRESS the button to save the new time.

8. PRESS the 2X to exit and return to normal operating mode.

To Change the Toast Buns Alarm (Auto / Manual)

8. PRESS the 2X to return to normal operating mode.

To Change the MUST REMOVE IN time

1. Using the or button, select the menu item that requires a cook time change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “Must Remove In” is displayed on the controller.

5. PRESS the button. The seconds will begin to  ash.

6. Using the or arrow buttons to change the Must Remove In time to the new desired time.

7. PRESS the button to save the new time.

8. PRESS the 2X to return to normal operating mode.

1. Using the or arrow buttons, select the menu item that requires a cook time change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “Toast Buns Alarm” is displayed on the controller.

5. PRESS the button. The “AUTO” or “MANUAL” will begin to  ash.

6. Using the or arrow buttons to change the “MANUAL” to “AUTO” or “AUTO” to “MANUAL”.

7. PRESS the button to save the new setting.

8. PRESS the 2X to exit and return to normal operating mode.

PART #4521777 (08/18/09)

Page 29

INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

CONTROL PROGRAMMING (continued)

To Add NEW Menu Items

The following programming instructions serves as a GUIDE for programming the basic settings for CLAM menu items.

1. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

2. PRESS the or button until “Opt menu # - CLAM” is displayed on the controller.

3. PRESS the button. The controller will display “PRODUCT”

4. PRESS and HOLD the button. The currently select menu item name will begin to  ash.

5. To spell out the product name:

a. Use the or arrow buttons to scroll through

the character library. b. PRESS or to scroll right or left. c. PRESS the button to save the new menu item

name.

6. PRESS the button. “Display Active” will be displayed.

7. PRESS the button. “NO” will begin to  ash.

8. PRESS the button. “NO” will change to “YES”.

19. PRESS the button. The gap setting will begin to  ash.

20. Using the and DOWN button, change the gap setting to the desired setting.

21. PRESS the button to save the new gap setting.

22. PRESS the button 2X to exit and return to the normal operating mode.

To Restore Factory Defaults for All Product Menu Items

1. With the controller display ON and either displaying the current menu item or displaying “OFF,” PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number OR “Standby / Menu Item.”

2. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.

3. PRESS the arrow button. “Setup” will appear in the display

4. PRESS the button. “Temperature Unit” will appear in the display.

5. PRESS the button 6x. The controller will display “Reload Defaults – NO.”

9. PRESS the button to save the new setting.

10. PRESS the button. “GRILL SETPT” will be displayed.

11. PRESS the button. The temperature will begin to  ash.

12. Using the point to the new desired temperature.

13. PRESS the point.

14. PRESS the button. “PLATSETPT” will be displayed.

15. PRESS the button. The temperature will begin to  ash.

16. Using the or button, change the temperature set point to the new desired temperature.

17. PRESS the button to save the new temperature set point.

18. PRESS the button until “GAP MULTI/PR START” appears in the display.

or button, change the temperature set

button to save the new temperature set

6. PRESS the button. “NO” will begin to  ash.

7. PRESS the button. “NO” will change to “YES”.

8. PRESS the button. The system will Reload the MENU items to factory default settings.

9. Wait 15-20 seconds. The control then automatically returns to OFF mode.

To Restore Factory Defaults for All Functions

1. Ensure the main power is turned o by turning the main power switch to the OFF mode.

2. PRESS the cycling main power ON with the main power switch. The control will display “PASSWORD”

3. Within 3-5 seconds, press the following keys in this sequence:

4. Upon successful completion, the controller will display FULL DEFAULTS

5. Wait 15-20 seconds. The control then automatically returns to OFF mode.

AND arrow buttons TOGETHER, while

PART #4521777 (08/18/09)Page 30

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL

PROBE CALIBRATION

Monthly Calibration of Grill Temperature Zones

Tools: Digital Pyrometer with Surface Probe

Warning: PERSONAL INJURY FROM BURNS MAY RESULT WHEN COMING IN CONTACT WITH HOT COOKING SURFACES.

NOTE: Calibration of grills is done with release material sheets “OFF”.

PLEASE FOLLOW THESE INSTRUCTIONS EXACTLY AS THEY APPEAR BELOW:

1. The upper platens and lower grill plate should be at operating temperatures to perform this calibration procedure. Press the or button to select a “CLAM” operation and allow the grill to reach the set temperature and stabilize, (approximately 30 minutes).

2. PRESS and HOLD the button for approximately 3 seconds, or until the controller will display: “PROBE CAL”.

3. PRESS the button to display the  rst temperature zone to be calibrated. The  rst zone to be calibrated is “FRONT TEMP CAL”. The zones are displayed in order of FRONT TEMP CAL, MIDDLE TEMP CAL, BACK TEMP CAL, TOP TEMP CAL.

7. PRESS the

button to lock the calibrated temperature

into the controller.

8. Press the or button to select the next heat zone.

9. Move the pyrometer’s surface probe to the newly selected heat zone and repeat steps 5, 6, and 7.

10. Repeat the procedure for each of the heat zones.

11. Continue to cycle through each heat zone repeating the sequence until all temperatures are within 1°.

12. Exit the program mode by pressing the button 2x. The controller will return to its previous state in the Normal Operating Mode.

THERMOCOUPLE LOCATIONS

11.500

[292mm]

PLATEN THERMOCOUPLE

LOCATIONS (VIEW FROM BOTTOM)

9.360 [238mm]

OF PLATEN)

(FROM FRONT

5.750

[146mm]

MWE3W: The electric grill’s thermocouple probes are

located front to rear, as shown in the diagram to the right. Each upper platen has one thermocouple in the center.

MWG3W: The gas grill’s thermocouple probes are

located in the center of each lane, as shown in the diagram to the right. Each upper platen has one thermocouple in the center.

4. Select a heat zone display using the or buttons.

5. Allow at least 5 seconds for the pyrometer to respond and stabilize. Note the temperature on the pyrometer.

6. If the temperature on the grill control display does not match the temperature on the pyrometer, adjust the temperature on the grill control accordingly. The button will increase the displayed temperature in one, (1) degree increments. The

button will decrease the

displayed temperature in one, (1), degree Increments.

NOTE: During step 6, the control should be sounding a high-pitched tone. The temperature can only be adjusted if this tone is sounding. If the control is silent, the temperature will not change.

19.732 [501mm]

12.814 [325mm]

5.896 [150mm]

6.110

[155mm]

18.000

[457mm]

36.000

[914mm]

FRONT & REAR PROBE POSITIONS ARE

APPLICABLE TO ELECTRIC GRILLS ONLY

FRONT

OF GRILL

6.110

[155mm]

24.000 [610mm]

PART #4521777 (08/18/09)

Page 31

INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

FACTORY DEFAULT SETTINGS (software version 202)

Clam Menu Items

Item #

PRODUCT

10:1 - CLAM .245.255AUTO37

4:1 - CLAM PM AUTO

STRIP BACON-CLAM AM/PM AUTO

MCRIB - CLAM NO AUTO .530

STEAK-CLAM AM/PM AUTO .415

ANGUS 3:1 CLAM PM

MUSHROOM CALM PM

OPT MENU 1 through 7

through

CLAM

Flat Menu Items

ITEM

7 GRILL CHICK-FLAT PM

DISPLAY

GRILL SET

ACTIVE

AM AUTO .350 .350

NO AUTO 0

DISPLAY

ACTIVE

POINT

350ÛF

(177ÛC)

350ÛF

(177ÛC)

350ÛF

(177ÛC)

350ÛF

(177ÛC)

350ÛF

(177ÛC)

350ÛF

(177ÛC)

350ÛF

(177ÛC)

350ÛF

(177ÛC)

0Û F

(0Û C)

PLATEN

SET POINT

GRILL SET

POINT

350ÛF

(177ÛC)

425Û F

(217ÛC)

425Û F

(217ÛC)

425Û F

(217ÛC)

425Û F

(217ÛC)

425Û F

(217ÛC)

425Û F

(217ÛC)

425Û F

(217ÛC)

425Û F

(217ÛC)

0Û F

(0Û C)

INSTANT ON

PLATEN

SET POINT

425Û F

(217ÛC)

REMOVE

TIME

IN TIME

107

163

104

230

104

INSTANT ON

TIME

--- 410 195 --- --- --- MANUAL --- --- ---

MULTI

REMOVE

STAGE

ALARM

TIME

S1 5 S1 .265

S2 0 S2 0

S3 0 S3 0

S1 10 S1 .425

S2 --- S2

S3 --- S3

S1 --- S1 ---

S2 --- S2 ---

S3 --- S3 ---

S1 --- S1 ---

82SAUSAGE CLAM FZN

S2 --- S2 ---

S3 --- S3 ---

S1 --- S1 ---

S2 --- S2 ---

S3 --- S3 ---

S1 --- S1 ---

S2 --- S2 ---

S3 --- S3 ---

S1 --- S1 ---

S2 --- S2 ---

S3 --- S3 ---

S1 --- S1 ---

S2 --- S2 ---

S3 --- S3 ---

S1 --- S1 ---

S2 --- S2 ---

S3 --- S3 ---

REMOVE IN

TIME

FLIP TIME SEAR TIME

GAP

SETTING

.415 .400

.089 .089

AUTO .625 .625

AUTO .415 .415

GAP

MULTI/PR

START

.530

.415

ALARM -

AUTO /

MANUAL

GAP

MULTI

STAGE

---

SEAR

ALARM -

AUTO /

MANUAL

MUST

TOAST

REMOVE IN

TIME

BUNS IN

TIME

TOAST

BUNS

ALARM

00AUTO25

00AUTO

AUTO0 00

AUTO30

00AUTO0

0AUTONO

0 AUTO YES

FLIP ALARM

- AUTO /

REMOVE IN

MANUAL

MUST

TIME

AUTO0

TOAST

BUNS TIME

TOO COOL

FLAG

YES

TOAST

BUNS

ALARM -

AUTO /

MANUAL

8 FOLDED EGGS-FLAT AM

9 ROUND EGGS-FLAT AM

10 CHICK F BRD-FLAT NONE

11 10:1- FLAT NONE

12 4:1-FLAT NONE

13 McRIB-FLAT NONE

15 HOTCAKES-FLAT NONE

OPT MENU 1 through 4 -

through

FLAT

CLEAN MODE AM/PM

265

(130ÛC)

265

(130ÛC)

350ÛF

(177ÛC)

340

(171ÛC)

365

(185ÛC)

365

(185ÛC)

365

(185ÛC)

NONE --- --- --- --- --- --- --- --- --- --- --- ---

325ÛF

(163ÛC)

OFF --- 120 --- --- --- --- --- --- --- ---

OFF --- 150 --- --- --- --- --- --- --- ---

425Û F

(217ÛC)

425Û F

(217ÛC)

425Û F

(217ÛC)

425Û F

(217ÛC)

425Û F

(217ÛC)

325ÛF

(163ÛC)

--- 100 --- --- --- --- --- --- ---

--- 125 75 20 --- MANUAL AUTO --- --- ---

--- 270 150 20 --- --- AUTO --- --- ---

--- 390 270 --- --- --- AUTO --- --- ---

--- 140 90 --- --- --- AUTO --- --- ---

--- --- --- --- --- --- --- --- --- ---

PART #4521777 (08/18/09)Page 32

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL

TEMPERATURE CONVERSION

°C °F °C °F °C °F °C °F °C °F

27 80 54 128 80 176 107 224 134 272 27 81 54 129 80 177 107 225 134 273 28 82 55 130 81 178 108 226 134 274 28 83 55 131 81 179 108 227 135 275 29 84 56 132 82 180 109 228 135 276 30 85 56 133 83 181 110 229 136 277 30 86 57 134 83 182 110 230 137 278 31 87 57 135 84 183 111 231 137 279 31 88 58 136 84 184 111 232 138 280 32 89 59 137 85 185 112 233 138 281 32 90 59 138 85 186 112 234 139 282 33 91 60 139 86 187 113 235 139 283 33 92 60 140 86 188 114 236 140 284 34 93 61 141 87 189 114 237 141 285 34 94 61 142 88 190 115 238 141 286 35 95 62 143 88 191 115 239 142 287 36 96 62 144 89 192 116 240 142 288 36 97 63 145 89 193 116 241 143 289 37 98 63 146 90 194 117 242 143 290 37 99 64 147 90 195 117 243 144 291 38 100 64 148 91 196 118 244 144 292 38 101 65 149 91 197 119 245 145 293 39 102 65 150 92 198 119 246 146 294 40 103 66 151 93 199 120 247 146 295 40 104 66 152 94 200 120 248 147 296 41 105 67 153 94 201 121 249 147 297 41 106 68 154 94 202 121 250 148 298 42 107 68 155 95 203 122 251 148 299 42 108 69 156 95 204 122 252 149 300 43 109 70 157 96 205 123 253 149 301 43 110 70 158 97 206 124 254 150 302 44 111 71 159 97 207 124 255 151 303 44 112 71 160 98 208 125 256 151 304 45 113 72 161 98 209 125 257 152 305 45 114 72 162 99 210 126 258 152 306 46 115 73 163 99 211 126 259 153 307 46 116 74 164 100 212 127 260 153 308 47 117 74 165 101 213 127 261 154 309 48 118 75 166 101 214 128 262 154 310 48 119 75 167 102 215 128 263 155 311 49 120 76 168 102 216 129 264 156 312 49 121 76 169 103 217 130 265 156 313 50 122 77 170 103 218 130 266 157 314 50 123 77 171 104 219 130 267 157 315 51 124 78 172 105 220 131 268 158 316 52 125 78 173 105 221 131 269 158 317 52 126 79 174 106 222 132 270 159 318 53 127 79 175 106 223 133 271 159 319

PART #4521777 (08/18/09)

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INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

TEMPERATURE CONVERSION

°C °F °C °F °C °F °C °F °C °F

160 320 187 368 213 416 240 464 267 512 161 321 187 369 214 417 241 465 267 513 161 322 188 370 214 418 241 466 268 514 162 323 188 371 215 419 242 467 268 515 162 324 189 372 216 420 242 468 269 516 163 325 189 373 216 421 243 469 269 517 163 326 190 374 217 422 243 470 270 518 164 327 191 375 217 423 244 471 271 519 164 328 191 376 218 424 244 472 271 520 165 329 192 377 218 425 245 473 272 521 166 330 192 378 219 426 246 474 272 522 166 331 193 379 219 427 246 475 273 523 167 332 193 380 220 428 247 476 273 524 167 333 194 381 221 429 247 477 274 525 168 334 194 382 221 430 248 478 274 526 168 335 195 383 222 431 248 479 275 527 169 336 196 384 222 432 249 480 276 528 169 337 196 385 223 433 249 481 276 529 170 338 197 386 223 434 250 482 277 530 171 339 197 387 224 435 241 483 277 531 171 340 198 388 224 436 241 484 278 532 172 341 198 389 225 437 252 485 278 533 172 342 199 390 226 438 252 486 279 534 173 343 199 391 226 439 253 487 279 535 173 344 200 392 227 440 253 488 280 536 174 345 201 393 227 441 254 489 281 537 174 346 201 394 228 442 254 490 281 538 175 347 202 395 228 443 255 491 282 539 176 348 202 396 229 444 256 492 282 540 176 349 203 397 229 445 256 493 283 541 177 350 203 398 230 446 257 494 283 542 177 351 204 399 231 447 257 495 284 543 178 352 204 400 231 448 258 496 284 544 178 353 205 401 232 449 258 497 285 545 179 354 206 402 232 450 259 498 285 546 179 355 206 403 233 451 259 499 286 547 180 356 207 404 233 452 260 500 287 548 181 357 207 405 234 453 261 501 287 549 181 358 208 406 234 454 261 502 288 550 182 359 208 407 235 455 262 503 288 551 182 360 209 408 236 456 262 504 289 552 183 361 209 409 236 457 263 505 290 553 183 362 210 410 237 458 263 506 290 554 184 363 211 411 237 459 264 507 291 555 184 364 211 412 238 460 264 508 291 556 185 365 212 413 238 461 265 509 292 557 186 366 212 414 239 462 266 510 292 558 186 367 213 415 239 463 266 511 293 559

PART #4521777 (08/18/09)Page 34

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL

PART #4521777 (08/18/09)

Page 35

Installation & Operation Manual

Gas & Electric Clamshell Grills With Product Recognition

Garland Commercial Indutries, LLC, 185 East South Street, Freeland, Pennsylvania 18224 Phone: +1 (570) 636-1000 • Fax: +1 (570) 636-9874 TOLL FREE Service Hotline: (800) 446-8367 http://www.garland-group.com • Email: qsrservice@garland-group.com

PART #4521777 (08/18/09)

Garland MWG3W Operator’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual