Garland MWE3W User Manual

Page 1
INSTALLATION AND
OPERATION MANUAL
GARLAND ELECTRIC
CLAMSHELL GRILL
WITH PRODUCT RECOGNITION
MODEL MWE3W
WARNING:
PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.
THIS EQUIPMENT MUST BE INSTALLED AND COMMISSIONED BY A PROFESSIONAL,
FACTORY-TRAINED TECHNICIAN.
THIS EQUIPMENT MUST BE OPERATED UNDER AN APPROVED HOOD SYSTEM ONLY.
NOTE: This manual pertains to all grill models listed above. The reader/operator must interpret its contents to applicable needs. If you have questions about any instructional materials pertaining to Garland grills, please contact our Customer Service Department at one of the phone numbers below.
MANUFACTURED EXCLUSIVELY FOR McDonald's BY
GARLAND COMMERCIAL INDUSTRIES, LLC
185 EAST SOUTH STREET FREELAND, PENNSYLVANIA 18224
TOLL FREE: (800) 446-8367 PHONE: (570) 636-1000 FAX: (570) 636-9874
E-mail: clamshell@garland-group.com
http://www.garland-group.com
PART #4521777 (03/19/08)
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL
CONTENTS
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SHIPPING DAMAGE CLAIM PROCEDURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CLEANING & MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installation Store Responsibilities: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
A Start-Up DOES NOT include:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
A start-up DOES include:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Items included with the purchase of your new grill from Manufacturer:. . . . . . . . . . . . . . . . . . . . . .9
Items NOT INCLUDED from the manufacturer and should be purchased from the KES: . . . . . . .9
INSTALLATION OF RELEASE MATERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
INSTALLATION OF SPLASH SHIELD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
DESCRIPTION OF GRILL CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
POSSIBLE ERROR MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
General Overview: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
To turn the grill on: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
To Select a Menu item:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Menu Item Library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Indicator Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Standby Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
To Exit the Standby Mode: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
To Display the Current Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Cooking Procedures in manual Mode BREAKFAST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Cooking Procedures in manual Mode LUNCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
To Change the Cook Time for a Menu Item. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
AUTO Mode (Product Recognition) BREAKFAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
AUTO Mode (Product Recognition) LUNCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
4:1 & 10:1 Meat Lay Patterns: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
PRODUCT RECOGNITION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
PROGRAM LOGIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
CONTROL PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Programming Modes; System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Programming Modes; Menu Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
PROBE CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
THERMOCOUPLE LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
MENU ITEM PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
PROGRAMMING: SYSTEM FUNCTION OPTIONS . . . . . . . . . . . . . . . . . . . . . . . 25
TEMPERATURE CONVERSION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
PART #4521777 (03/19/08)
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INSTALLATION/OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W
INTRODUCTION
The Garland clamshell grill, manufactured exclusively for McDonald’s, provides a method for efficient two-sided cooking, while accommodating a variety of products. The unit will also serve as a flat grill, and meets all of McDonald’s standards for safety, efficiency, and cleanliness.
WARRANTY
This warranty covers defects in material and workmanship under normal use providing that:
a) the equipment has not been accidentally or intentionally damaged, altered or misused.
b) the equipment is properly installed, adjusted, operated and maintained in accordance with national and local
codes and in accordance with the installation instructions provided with this product.
c) the warranty serial number affixed to the appliance by us has not been defaced, obliterated or removed.
d) an acceptable report for any claim under this warranty is supplied to us.
The equipment warranty coverage remains in force for two (2) years, (parts and labor), from the date the equipment is put into operation.
The Garland Group agrees to repair or replace, at it’s option, any part that proves to be defective in material or workmanship at no charge for the part or normal labor.
We assume no responsibility for installation, adjustments, diagnosis, or normal maintenance such as: lubrication of springs or valves. We exclude failures caused by erratic voltage or gas supplies.
We assume no responsibility for travel costs beyond 100 miles round trip, travel other than overland, and overtime costs of repair.
We exclude broken glass, paint and porcelain finish, surface rust, gasket material, ceramic material, light bulbs and fuses from normal coverage.
We exclude damage or dysfunction caused by fire, flood, and like “Acts of God” that are beyond the control of The Garland Group.
The Garland Group’s liability on a claim of warranty shall not exceed the price of the material and/or service, which caused the claim.
This warranty is limited and is in lieu of all other warranties, expressed or implied. The Garland Group, our employees, or our agents shall not be held liable for any claims of personal injury or consequential damage or loss.
This warranty gives you specific legal rights, and you may have other rights which vary from state to state.
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL
SAFETY
THIS GRILL MUST be operated by persons who have been given adequate training.
CAUTION: THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN APPROVED HOOD SYSTEM.
DO NOT OPERATE THE GRILL UNLESS IT HAS BEEN COMMISSIONED (START-UP) BY A FACTORY AUTHORIZED SERVICE CENTER.
DO NOT operate the grill without reading this operation manual.
DO NOT operate the clamshell grill unless it has been properly installed and grounded. DO NOT operate the clamshell grill
unless all service and access panels are in place and fastened properly.
Means of disconnection, must be incorporated in the fixed wiring in accordance with local wiring rules (such as a switch, fuse, or circuit breaker).
External equipotential bonding conductor provided on rear of appliance. Use as applicable, in accordance with local wiring rules.
The Garland clamshell grill is a semi-automatic cooking appliance. The upper platen is lowered automatically, following the manual; single-handed initiation of the cooking cycle, and the upper platen is raised automatically upon completion of the cooking cycle.
When two sided cooking, the area between the upper platen and the griddle plate should be regarded as a “danger zone”.
During two sided cooking the operator must not be within this danger zone. When used as a flat grill, then this area is no longer a danger zone, the platens do not move.
For whatever reason, be it cleaning, maintenance, normal operation, any exposed person must use extreme caution if within this danger zone.
In two side cooking the upper platen remains in the lowered position by nature of it’s own weight. It is not locked down. It can be raised by lifting of the handle on the front of the platen, which pivots the platen about its rear mounting point.
The clamshell grill must only be used for single and two sided cooking of foodstuffs in a McDonald’s store and must not be used for any other purpose.
WARNING: To avoid serious personal injury: DO NOT attempt to repair or replace any part of the clamshell grill unless all main power supplies to the grill have been disconnected.
USE EXTREME CAUTION in setting up, operating and cleaning the clamshell grill to avoid coming in contact with hot grill surfaces or hot grease. Suitable protective clothing should be worn to prevent the risk of burns.
WARNING: This appliance must not be cleaned with a water jet. DO NOT apply ice to a HOT grill surface.
NOTE: All warning labels and markings on the grill, which call attention to further dangers and necessary precautions.
HAZARD COMMUNICATION STANDARD, (HCS) - The procedures in this manual include the use of chemical products. These
chemical products will be printed in bold face, followed by the abbreviation (HCS) in the text portion of the procedure. See the Hazard Communication Standard, (HCS) manual for the appropriate Material Safety Data Sheet(s), (MSDS).
WARNING: After turning the master power switch to the START position, the grill will go through an initialization process. If the upper platens are in the lowered position they will return to their raised upper position. This movement takes ap­proximately 8 seconds.
MAINTENANCE - the platen support arms carriage block bearing bushes, the platen adjuster nuts, the platen support (shoulder) bolt and the cam follower should be checked annually for wear. Should there be any noticeable play in the bearing bushes and any visible wear on the platen adjuster nuts, platen support bolts or cam follower, then they must be replaced.
MAINTENANCE - the audible alarm that sounds at the end of a cook cycle is to advise the operator that the platen is about to move. The function of this device may be tested by pushing the left hand CANCEL button. If no sound is heard, ensure that the alarm volume is not set to low in SYSTEM SETUP. If there is still no sound then a service engineer should be called out to rectify the fault.
SERVICE AND CLEANING - The grill may be secured in the grill bay by the installer using two anchors that lock onto the front casters. If the grill is to be moved out of the bay for cleaning or service, remove the anchor from each caster by turning the knob counterclockwise to loosen the retainer. When the retainer is free of the caster, lay the assembly aside on the floor.
CLEANING - NEVER clean the grill, interior or exterior, using a high-pressure sprayer, water jet, or any other liquid sprayer.
NOTE: If anchors are present, the anchor assembly remains fastened to the back wall of the grill bay. After service or clean-
ing is complete, return the grill to its position in the bay and reattach the anchors by placing the retainer on the caster post and turning the knob clockwise to tighten.
NOTE: For safety reasons, the grill must be secured in the grill bay in this manner before operation can resume. PART #4521777 (03/19/08)
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INSTALLATION/OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W
SHIPPING DAMAGE CLAIM PROCEDURE
Please note that the Garland equipment was carefully inspected and packed by skilled personnel before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment. What to do if the equipment arrives damaged:
1. File a claim immediately regardless of the extent of damage.
2. Be sure to note, “visible loss or damage,” on the freight bill or express receipt and have the person making the delivery sign it.
3. Concealed loss or damage: if damage is unnoticed until the equipment is unpacked, notify the freight company immediately, (within 15 days), and file a concealed damage claim.
CLEANING & MAINTENANCE
The following information is also available on the
McDonalds MRC Card 11A.
Tools: McD Hi-Temp Grill Cleaner (HCS), McD All Purpose
Super Concentrate (HCS), McD’s NOSCRATCH™ Pad and Pad Holder, a suitable container, High-Temperature Pot Brush and Grill Cloth, Stainless Steel Pan Filled With Lukewarm Water, Protective Gloves, (to protect hands from heat), Grill Squeegee and Grill Scraper.
Warning: The upper platen surface and edges are very hot! To prevent burn injuries, use extreme caution when wiping down release sheets and platen edges.
Important: Frequently throughout the day, (at least 4 times per hour), thoroughly wipe down the release sheets and platen edges with a damp grill cloth.
1. Select Manual mode using the button.
PRESS the OR arrow buttons until “CLEAN MODE”
is displayed, (the control will maintain the proper cleaning temperature).
Repeat with the other control. “READY TO CLEAN” will be displayed and an audible alarm will sound when the grill is at the proper cleaning temperature.
Press the GREEN pushbutton to display “OFF.” The “OFF” position on the controller allows the operator to raise and lower the platen, (for clamshell grills), to alternate positions for cleaning of the platen edges.
2. Empty and replace the grease troughs. Grease troughs should be emptied and replaced consistent with store security policy.
3. Put on the protective gloves and wipe down the exposed surface of the release sheet with a damp grill cloth.
4. Remove the release sheet locking clips and bars. Clean the release sheets following the instructions provided by your local cleaning chemical supplier.
5. Scrape only the lower grill surface with the grill scraper, and squeegee any residue into the grease troughs with the grill squeegee.
Caution: Do not scrape or otherwise scratch the upper platens. The use of metal scrapers, abrasive pads, or wire brushes will permanently damage the surface of the upper platens.
6. Open one packet of McD Hi-Temp Grill Cleaner, (HCS), and empty the contents into a suitable container. (One packet cleans a 3ft. grill).
7. Firmly attach the McD NO-SCRATCH™ Pad to the pad holder.
8. Dip the NO-SCRATCH™ Pad into the grill cleaner.
9. Spread a light coating of grill cleaner over the entire platen surface, BACK, FRONT AND SIDE EDGES of all upper platens. DO NOT SCRUB WHILE APPLYING THE PRODUCT.
10. After applying the grill cleaner, lightly scrub the platen surfaces, BACK, FRONT AND SIDE EDGES with the NO­SCRATCH™ Pad until all the soil has been liquefied by the grill cleaner. For stubborn soils, apply additional grill cleaner and lightly scrub. DO NOT RINSE THE PLATENS AT THIS TIME.
11. Starting at the back of the lower grill, spread a light coating of grill cleaner over the entire surface. DO NOT SCRUB WHILE APPLYING THE PRODUCT.
12. After applying the grill cleaner, lightly scrub the grill surface with the NO-SCRATCH™ Pad until all the soil has been liquefied.
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL
CLEANING & MAINTENANCE continued
13. Rinse the upper platens with a dripping wet grill cloth. RINSE PLATEN EDGE THOROUGHLY, THEN WIPE DOWN BACK EDGE OF PLATEN.
14. Carefully pour small quantities of lukewarm water onto the grill while brushing the surface, backsplash, and bullnose with a LONGLIFE™ pot brush or equivalent high-temperature brush. Continue until the water no longer boils away and the grill remains wet. Squeegee dry.
Caution: Ice, cold water, or large quantities of water must never be applied to the grill plate or upper platen. Severe damage to the grill will occur!
15. Clean the release sheets as follows:
16. Place the sheets on the lower grill. Scrub both sides of the sheets with the same McD NO-SCRATCH™ Pad used on the grill.
Note: It is generally not necessary to apply additional product to the NO-SCRATCH™ Pad. If the pad is not wet enough rewet with a small amount of water, if no cleaner is left.
a. Rinse both sides of the sheets with a wet grill cloth.
b. Rinse the lower grill by flooding the surface twice
with lukewarm water. Squeegee after each rinse.
17. Wipe the lower grill surface, backsplash, bullnose, and hood with a clean, damp grill cloth.
AFTER CLEANING: Apply a thin coat of fresh shortening to the lower grill surface only. Wipe down the surrounding areas. Empty, wash, rinse, and replace the grease troughs.
Note: Repeat this procedure to clean additional grills.
Reverse NO-SCRATCH™ Pad, and use clean side.
CLEANING AFTER EACH RUN OF PRODUCT:
Using grill scraper, scrape grease on lower grill plate from front to back only. Do not scrape across the rear of the lower grill plate with grill scraper. Use wiper squeegee to clean release material sheet on upper platen in a downward motion.
Hold handle at a slight upward angle with wiper end facing downward. Do not press hard against the release material sheet to prevent scratching or tearing.
Push the grease at the rear of the lower grill plate into the grease cans using the wiper squeegee only. Do not use the grill scraper for this step.
Warning: Grill Temperatures will cause severe skin burns.
Use the grill cloth to clean back splash and bullnose areas as needed during operation.
Note: To increase life of release material sheet, wipe down with folded grill cloth four (4) times every hour.
PART #4521777 (03/19/08)
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INSTALLATION/OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W
48°
5.475
[139mm]
9.684
[246mm]
36.027
[915mm]
4.064
[103mm]
"COLD ZONE"
34.968
[888mm]
1.516
[39mm]
1.598 [41mm]
24.084
[612mm]
.787
[20mm]
7.875 [200mm]
28.771
[731mm]
1.500 [38mm]
15.384
[391mm]
9.335
[237mm]
BOTTOM CABLE
ENTRANCE
13.123
[333mm]
BOTTOM CABLE
ENTRANCE
24.000
[610mm]
(PLATE DEPTH)
36.000
[914mm]
(PLATE WIDTH)
30.714
[780mm]
30.750
[781mm]
TO
33.000
[838mm]
(COOKING
HEIGHT)
2.993
[76mm]
26.679
[678mm]
38.000
[965mm]
6.106
[155mm]
23.812
[605mm]
SK07-587 (ELEC)
SPECIFICATIONS
Model MWE3W
MODEL MWE3W
(2) 50-AMP CIRCUITS &
INTERLOCK
TOTAL
kW
LOAD
LOADING: (kW/PHASE)
208V / 220V / 240V 208V / 60Hz 220V / 60Hz 240V / 60Hz
L1/L2 L1/L3 L2/L3 L1 L2 L3 L1 L2 L3 L1 L2 L3
INPUT 1 7.65 2.55 2.55 2.55 21.3 21.3 21.3 20.1 20.1 20.1 18.4 18.4 18.4 15-50R INPUT 2 15.30 5.10 5.10 5.10 42.6 42.6 42.6 40.2 40.2 40.2 36.8 36.8 36.8 15-50R
INTERLOCK HVAC Hood / Fire Suppression Interlock Circuit: 7 Amps / 120V / Single Phase L21-20R
NOMINAL AMPS PER LINE
NEMA
RECEPTACLE
REQUIRED
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL
INSTALLATION
Installation Store Responsibilities:
• Ensure grill has been installed by a competent trained installation person.
• Ensure store readiness of utilities, product & personnel.
• Contacting your local Garland Factory Authorized Service Center for a start up date.
• Participate in the start up to ensure a successful start up and familiarity with the grill.
• Conduct training with your crew personnel to ensure maximum utilization of the grill.
Once the installation is complete as per the procedures below, a factory authorized service company MUST start up the grill according to Garland Commercial Industries start up standards.
A Start-Up DOES NOT include:
1. Uncrating the unit
2. Placing the unit in its position under the hood.
3. Leveling the grill on the floor under the hood.
4. Attaching the supply cord(s) unless supplied by the factory.
5. Making adjustments to the ventilation system.
6. Sheet metal work required due to improper hood application.
7. Adjusting the grill to achieve beef integrity that deviates from the McDonalds standard.
A start-up DOES include:
1. Verification of supply voltage and, if applicable gas supply.
2. Leak test and gas pressure check on gas grills.
3. Electrical safety check.
5. Verify operation of platens, if applicable, and timer functions.
6. Ensure time out alarm is functional and platens raise (if applicable)
7. Set proper gas and verify with beef integrity check that two consecutive runs yield the approved beef integrity results as per McDonalds standards.
8. Conduct brief training to store manager on the operation of the grill.
Items included with the purchase of your new grill from Manufacturer:
1. Grill
2. Gas Hose (For gas grills only)
3. One (1) box containing:
a. Three (3) Teflon sheets b. Three (3) Teflon front clips c. Three (3) Rear rods.
4. One (1) box containing four (4) casters.
Items NOT INCLUDED from the manufacturer and should be purchased from the KES:
1. Electrical Cords
2. Flue Box
3. Grease traps & rails
THE FOLLOWING INSTALLATION PROCEDURE CAN BE PERFORMED BY A:
• FACTORY AUTHORIZED SERVICE CENTER
• AN APPROVED INSTALLATION PERSON APPROVED BY PURCHASER OF GRILL
• LICENSED INSTALLER CONTRACTED BY KES (KITCHEN EQUIPMENT SUPPLIER)
4. Verify operation of grill by allowing unit to attain set temperature.
WARNING: PLEASE READ INSTALLATION INSTRUCTIONS CAREFULLY. FAILURE TO PERFORM
THESE STEPS CAN RESULT IN EQUIPMENT FAILURE, DAMAGE AND / OR VOID OF WARRANTY.
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INSTALLATION/OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W
2 x 50AMP NEMA 15-50
MWE3 Standard Electrical Cord Hookup
Ora Red
Blk
Lim 120 120 Com Wht Wht Wht
E Lim
Ora Red Blk
Lim 120 120 Com Wht Wht Wht
E Lim
1 x 20AMP NEMA 21-20
INSTALLATION (continued)
1. Uncrate unit from crating material
IMPORTANT: RATING PLATE FOR THIS EQUIPMENT IS LOCATED IN TWO PLACES. ONE IS LOCATED INSIDE BACK PANEL ON LEFT SIDE, SECOND RATING PLATE LOCATED UNDER FRONT CONTROL PANEL IN CENTER.
CAUTION: Prior to installation, check the electrical supply to ensure input voltage and phase match the equipment voltage rating and phase. See data plate located rear left side of grill. Back panel removal is required.
NOTE: ENSURE THAT PLATENS ARE STRAPPED DOWN TO PREVENT PLATENS FROM RAISING. SEVERE DAMAGE MAY OCCUR.
3. Carefully rotate grill back on its casters.
4. Remove back body side and Install power cords per your country / areas specifications.
2. Tip unit over on its back, and install casters. Lock jam
WARNING: Electrical appliances must be electrically grounded in accordance with local codes or in the absence of local codes, with national electric code ANSI/NFPA
- latest version.
5. Install grease bucket rails as shown below:
nuts in place.
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL
INSTALLATION (continued)
6. With the platens in the raised position, measure the height from the front edge of the platen to the grill surface. Determine which type of hood the store has and check for hood type/platen height compatibility according to the table below:
HOOD TYPE CORRECT PLATEN HEIGHT
Universal 18 1⁄2” (470mm)
92 Series 17” (432mm)
GSC 18 1⁄2” (470mm)
PLATEN HEIGHT
GRILL
PLATE
If the platen height is incompatible with the hood
type, platen height must be adjusted by an authorized service agent.
7. Install flue box to back of grill.
8. Roll grill under hood. Grill must be level front to back, side to side and diagonally. Adjust casters accordingly to obtain final level.
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INSTALLATION/OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W
HEMMED
LOOP
MATERIAL
ROD
RELEASE
MATERIAL
“Teflon Sheet” available from your DC
Saint Gobain: DC WRIN # 01281-015
Taconic: DC WRIN # 01281-018
MATERIAL ROD
HOLDER
MATERIAL ROD
RELEASE
MATERIAL
UPPER PLATEN (SIDE VIEW)
RELEASE
MATERIAL
MATERIAL
ROD
LOCKING
CLIP
UPPER
PLATEN
(SIDE VIEW)
INSTALLATION OF RELEASE MATERIAL
The following are the procedures for installing the teflon sheets on the upper platen on the Garland Clamshell grill. The components shown below are included with your grill when purchased.
1. Slide release material rod through hemmed end of the release material sheet.
2. Hook release material rod on brackets located at the rear of the upper platen.
4. Place locking clips over release material sheet and press into place over release material bar.
5. Check alignment and tightness of release material against upper platen.
3. Holding the bottom of the release material sheet in place, gently pull the sheet toward the front of the platen.
NOTE: Make sure release material fits smoothly over upper platen.
NOTE: Installing release material sheets too tight may cause premature failure of the sheet. Installing only 1 clip on over the release material bar may cause the release material sheet to be too loose. Ensure that 2 clips are installed on the teflon bar at all times.
Release material sheets should be replaced when:
Product sticks to release material
Carbon build-up causes problems in taste or
appearance.
A tear in the release material sheet’s cooking area.
Release material coating is worn off sheet.
NOTE: Rotate the release sheets on daily basis
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL
NOTE: SOME PARTS REMOVED FOR CLARITY
SURFACE OF
GRILL PLATE
SPLASH SHIELD TAB
ARM CARRIAGE BLOCK PIN
SPLASH SHIELD
ARM CARRIAGE BLOCK
PLATEN ARM
NOTE: SOME PARTS REMOVED FOR CLARITY
SPLASH SHIELD TABS
UP AND OVER
ARM CARRIAGE PINS
IN THIS DIRECTION
INSTALLATION OF SPLASH SHIELD
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INSTALLATION/OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W
DESCRIPTION OF GRILL CONTROL
Right Arrow Button – In any mode, scrolls forward through a list
Left Arrow Button – In any mode, scrolls backward through a list
Enter Button – In the normal operating mode, this button is not active. In the
Power Button – PRESSING and HOLDING the Power button for 2 seconds will either turn the controller on or off.
AM/PM Button – In normal operating mode, toggles between the AM menu library and the PM menu library.
AUTO/MAN Button – In normal operating mode, toggles between Automatic Product Recognition and Manual Cooking.
Up Arrow Button – In any mode, increases the value of the flashing cursor character in the display
Programming Mode, used to lock in the values shown on the display.
Program Button – In the normal operating mode, pressing and holding the PROGRAM button for 3 seconds enters the Programming Mode.
Temp Button – In the normal operating mode, displays the set temperature and the actual temperature.
Speed Key – In the normal operating mode, used to change cook time. Also used to enter Probe Calibration Mode.
Down Arrow Button – In any mode, decreases the value of the flashing cursor character in the display
Standby Button – In the normal operating mode, places the grill in Standby Mode.
POSSIBLE ERROR MESSAGES
GRILL PROBE ERROR – A grill temperature probe circuit error for temperature zone (Front, Middle, or Back) has occurred.
PLATEN PROBE ERROR – An upper platen temperature probe circuit error has occurred.
HEATER ERROR – Occurs when the controller does not detect a temperature rise in six (6) minutes.
HIGH TEMP – Occurs when the controller senses a temperature of 465˚ F (241˚ C).
CHECK REED SWITCH / USE FLAT COOK – One or more of the Reed Switches are out of adjustment. User will only be
able to cook FLAT menu items.
ERROR COMMS - A communications error has occured between the Motor Speed Control and the Main Control.
CHECK PLATEN LEVEL – Occurs if the calibration difference between the front and rear is greater than the minimum
allowance, but less than the maximum allowance. Product Recognition (Auto) is DISABLED.
PLATEN NOT LEVEL* – Occurs if the calibration difference between the front and rear is greater than maximum allowance. Product Recognition (Auto) and manual cooking is DISABLED. Flat Menu cooking is ONLY allowed.
* Platen Auto-Calibrate
If CHECK PLATEN LEVEL is displayed, perform the following steps:
1. PRESS AND HOLD the and buttons for 3 seconds. The control will display AUTO GAP FORCE.
2. PRESS the button. “NO” will flash on the display. PRESS the button to change it to “YES.”
3. PRESS the button. The platen will immediately lower and reset its internal measurements. Upon completion, the platen will rise. If the error message does not return continue operating normally. If the error message persists, level the platen, as shown on page 30.
call your local authorized service agent.
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL
OPERATING PROCEDURES
General Overview:
The PRC grill control will allow for 2 functions, both described in detail in the following sections
The “Normal Operating Mode”, also known as the Cook Mode is the mode used during normal cooking. In the normal operating mode, the operator can start a cook cycle, cancel a cook cycle, view actual temperatures, scroll to another menu item, and enter the Programming Mode.
The “Programming Mode” is the mode in which the operator can program the controller’s various settings. To enter the programming mode, PRESS and HOLD
There are currently 3 methods of cooking that can be utilized with the MWE3 Garland clamshell:
Standard Cooking – This is the cook method that utilizes a single gap setting for each menu item. The timer will count down according to the selected menu item.
Multi Stage Cooking – This method of cooking utilizes 2 different gap settings during the cook cycle. The timer will count down according to the selected menu item.
Product Recognition – The product recognition method of cooking uses the magnetic switches mounted on the upper platen arm assembly to determine the product being cooked. Using the PR feature, the operator simply selects the button on the controller. This will allow the controller to know what product group to select from. When a cook cycle is initiated, the platen will come down and recognize the product being cooked. The cook timer will count down according to the time set for the recognized item. For more information on product Recognition, see the next section; “Product Recognition.”
To turn the grill on:
The Main Power Switch – Controls power to the grill and must be turned ON to start operation. The controller displays will be active. Upon successful power up checks, the controllers will displays “OFF”.
AM Operation – Teflon Sheets MUST be ON at this time and the grill surface should be free and clear of carbon.
Once the PRC displays “OFF” press . The PRC will go to PREHEAT mode and default to AM preheat temperatures. To preheat to PM temperatures, press .
AM PREHEAT PM PREHEAT
375˚F (190˚C) Upper Platen 275˚F (135˚C) Grill
PART #4521777 (03/19/08)
425˚F (218˚C) Upper Platen 350˚F (177˚C) Grill
Upon reaching the AM or PM set temperature (whichever is selected), the grill will stabilize in temperature for fifteen (15) minutes. Once this time has elapsed, the grill will autocalibrate. Upon completion of autocalibration, the upper platens will raise to there normal position, and the PRC will display “READY”.
To Select a Menu item:
Scroll forward through the list of available menu items by pressing repeatedly. Scroll backward through the list of available menu items by pressing repeatedly.
Menu Item Library
The menu item library is loaded in the computer based upon the setting programmed in [CONFIGURE]->[GRILL REGION]. Each menu item consists of a function called [DISPLAY ACTIVE]. The settings in this function (AM, PM, AM/PM, No) determine what menu items are displayed when the button is pressed.
Menu
Item #
1 10:1 - CLAM PM
2 4:1 - CLAM PM
3 STRIP BACON - CLAM AM/PM
4 SAUSAGE CLAM FZN AM
5 MCRIB - CLAM NO
6 STEAK - CLAM AM/PM
7 GRILLED CHICKEN - FLAT PM
8 FOLDED EGGS FLAT AM
9 ROUND EGGS - FLAT AM
10 CHICKEN FLAT BRD - FLAT NO
11 10:1 FLAT NO
12 4:1 - FLAT NO
13 MCRIB - FLAT NO
14 SAUSAGE FLAT FZN NO
15 HOTCAKES - FLAT NO
16 OPT MENU 1 - CLAM NO
17 OPT MENU 2 - CLAM NO
18 OPT MENU 3 - CLAM NO
19 OPT MENU 4 - CLAM NO
20 OPT MENU 5 - CLAM NO
21 OPT MENU 6 - CLAM NO
22 OPT MENU 7 - CLAM NO
23 OPT MENU 1 - FLAT NO
24 OPT MENU 2 - FLAT NO
25 OPT MENU 3 - FLAT NO
26 OPT MENU 4 - FLAT NO
Menu Item
Display Active
– Default
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INSTALLATION/OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W
OPERATING PROCEDURES (continued)
Indicator Lights
There are four (4) indicator lights on the main control. The LED lights indicate the temperature status of each zone. There are two (4) zones per section of the grill, TOP, (platen), BACK GRILL, MIDDLE GRILL, and FRONT GRILL.
RED – The zone(s) is “TOO HOT” (more than 79˚F/43˚C over set temperature) OR a heat zone failure has occurred.
AMBER – The zone(s) is calling for heat.
GREEN – The zone(s) is at or above set temperature, but below 79˚F/43˚C over set temperature.
Standby Mode
To enter the standby mode:
1. Press the button. The upper platen will lower, and the grill will maintain a set temperature of Upper platen
- 425˚ F (218˚C), Grill Surface - 350˚ F (177˚C).
To Exit the Standby Mode:
1. Press the GREEN PUSHBUTTON. The upper platen will raise.
To display the current temperatures:
1. Press the button and repeat for each zone to be displayed:
1st key press – Front Set Point
2nd key press – Front Actual
Cooking Procedures in MANUAL MODE
Breakfast
1. Select AM mode using the button.
2. Select Manual mode using the button.
3. Select a product from the AM product library using the or arrow buttons.
4. Following McDonalds procedures for the item selected,
load product on the grill.
5. Press the GREEN pushbutton to initiate a cook cycle.
6. Alarm will sound when the cook cycle is complete.
7. Remove product and clean grill to prepare for the next
cook cycle.
Lunch
Note: Switching from Breakfast to Lunch menu items
will take approximately 10 minutes to heat to the appropriate temperatures.
1. Select PM mode using the button.
2. Select Manual mode using the button.
3. Select a product from the PM product library using the or arrow buttons.
4. Following the below lay pattern, load product on the
grill.
3rd key press – Mid Set Point
4th key press – Mid Actual
5th key press – Back Set Point
6th key press – Back Actual
7th key press – Platen Set Point
8th key press – Platen Actual
2. Pressing and holding the button for five (5) seconds will display all of the current temperatures at once.
T ### F ### M ### B ###
5. Press the GREEN pushbutton to initiate a cook cycle.
6. Alarm will sound when the cook cycle is complete
7. Remove product and clean grill to prepare for next cook cycle.
To Change The Cook Time for a Menu Item
1. Select AM or PM mode using the button.
2. Select Manual mode using the button.
3. Select a product using the or arrow buttons.
4. PRESS the button to display the cook time.
5. Use the and buttons to change the cook time.
6. The control will automatically default back to the normal operating mode after 3 seconds.
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL
OPERATING PROCEDURES (continued)
AUTO MODE (PRODUCT RECOGNITION)
Breakfast
1. Select AM mode using the button.
2. Select Auto mode using the button. The control will display “AM / AUTOMATIC”
3. Following McDonalds procedures for the item selected, load product on the grill.
4. Press the GREEN pushbutton to initiate a cook cycle. The platen will lower, and recognize the product that has been loaded on the grill.
5. Alarm will sound when the cook cycle is complete.
6. Remove product and clean grill to prepare for the next cook cycle.
Lunch
Note: Switching from Breakfast to Lunch menu items
will take approximately 10 minutes to heat to the appropriate temperatures.
1. Select PM mode using the button.
2. Select Auto mode using the button. The control will display “PM / AUTOMATIC.”
3. Following the lay patterns shown on the Patty Placement Guide insert, load product on the grill.
4. Press the GREEN pushbutton to initiate a cook cycle. The platen will lower, and recognize the product that has been loaded on the grill.
5. Alarm will sound when the cook cycle is complete
6. Remove product and clean grill to prepare for next cook cycle.
PRODUCT RECOGNITION
This Garland Clamshell grill is equipped with Product Recognition Controls (PRC). This new technology allows the user to simply start a cook cycle WITHOUT having to select a specific menu item. The PRC will recognize the product thickness by utilizing switches inside the upper platen and the magnets mounted on the platen arms. Once the PRC calculates the thickness of the product that’s been loaded, it will look up product from the product range library (below), and automatically select that product.
MENU ITEM MIN GAP MAX GAP
Breakfast Library Recommended Ranges
Strip Bacon .010 .159
Sausage Clam .210 .405
Steak Clam .430 .480
MENU ITEM MIN GAP MAX GAP
Lunch Library Recommended Ranges
10:1 Clam .160 .345
4:1 Clam .355 .560
Strip Bacon .001 .130
Angus 3:1 .561 .880
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INSTALLATION/OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W
Menu Item Displayed
RIGHT or LEFT arrow buttons
Scroll Menu Items
Select Menu Item
Product
Library
Scroll
Forward
CLAM MENU ITEMS
Product Product
Display Active
Display Active
Grill Set Point
Platen Set Point
Instant On Time
Remove In Time
Multi Stage 1 Time
Multi Stage 2 Time
Multi Stage 3 Time
PR Stage 1 Time
PR Stage 2 Time
PR Stage 3 Time
Alarm
Gap Setting
Gap Mul/PR Start
Gap Multi Stage 1
Gap Multi Stage 2
Gap Multi Stage 3
Gap PR Stage 1
Gap PR Stage 2
Gap PR Stage 3
Must Remove Time
Toast Buns Time
Toast Buns Alarm
Grill Set Point
Platen Set Point
Instant On Time
Remove In Time
Flip Time
Flip Alarm
Sear Time
Sear Alarm
Alarm
Must Remove Time
Toast Buns Time
Toast Buns Alarm
FLAT MENU ITEMS
Scroll
Forward
Scroll Forward
Scroll Backward
Scroll Backward
Scroll Backward
Press & Hold (3 seconds)
PROGRAM LOGIC
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL
CONTROL PROGRAMMING
Programming Modes; System Setup
To Change the Temperature Display Units (Fahrenheit / Celcius)
The temperature display units (F or C) will change the way a temperature is displayed on the controller (F – Fahrenheit, C – Celcius)
1. With the controller display ON and either displaying the current menu item or displaying “OFF”, PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number OR “Standby / Menu Item”.
2. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.
3. PRESS the arrow button. “Setup” will appear in the display
4. PRESS the button. “Temperature Unit” will appear in the display.
5. PRESS the button. The currently set temperature unit will flash.
6. PRESS the OR arrow buttons to change the flashing temperature unit.
7. PRESS the button to save the new setting.
8. PRESS THE 2X to exit the program mode.
6. PRESS the button. The current time unit will flash.
7. PRESS the OR arrow buttons to change the flashing time unit.
For a complete listing of setup functions and their options, see page 25.
8. PRESS the button to save the new setting
9. PRESS THE 2X to exit the program mode.
To change the Key Chirp (Yes / No)
Changing the Key Chirp On or Off will either turn on or off the sound of the controller when a button is pressed.
1. With the controller display ON and either displaying the current menu item or displaying “OFF”, PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number OR “Standby / Menu Item”.
2. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.
3. PRESS the arrow button. “Setup” will appear in the display
4. PRESS the button. “Temperature Unit” will appear in the display.
5. PRESS the repeatedly until “Key Chirp” appears in the display.
To Change the Time Display Units
Changing the Time Display Units will change the way timing cycles are displayed on the controller.
1. With the controller display ON and either displaying the current menu item or displaying “OFF”, PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number OR “Standby / Menu Item”.
2. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.
3. PRESS the arrow button. “Setup” will appear in the display.
4. PRESS the button. “Temperature Unit” will appear in the display.
5. PRESS the 1X. “Time Unit” will appear in the display.
PART #4521777 (03/19/08)
6. PRESS the button. The currently set Key Chirp will flash.
7. PRESS the OR arrow buttons to change the flashing “YES” or “NO”
8. PRESS the button to save the new setting.
9. PRESS THE 2X to exit the program mode.
To change the Audible
Changing the Audible Sound will change the way the controller sounds when a timing cycle has completed its countdown.
1. With the controller display ON and either displaying the current menu item or displaying “OFF”, PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number OR “Standby / Menu Item”.
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INSTALLATION/OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W
CONTROL PROGRAMMING (continued)
2. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.
3. PRESS the arrow button. “Setup” will appear in the display
4. PRESS the button. “Temperature Unit” will appear in the display.
5. PRESS the repeatedly until “Audible” appears in the display.
6. PRESS the button. The currently set Audible will flash.
7. PRESS the OR arrow buttons to change the flashing audible options.
For a complete listing of setup functions and their options, see page 25.
8. PRESS the button to save the current setting.
9. PRESS THE 2X to exit the program mode.
Programming Modes; Menu Items
To change the name of an existing menu item
1. Using the or button, select the menu item that requires a name change.
To activate / deactivate a menu item in the Normal Operating mode library, or change its day-part
(Defaults are listed on page 15 under ‘Menu Item Library.’)
1. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.
2. Using the or arrow buttons, select the menu item that requires activation / deactivation.
3. PRESS the button. The controller will display “Product”. The menu item will flash.
4. PRESS the or arrow buttons until “Display Active” is displayed on the controller.
5. PRESS the button. The current setting will flash.
6. PRESS the or button to select a different setting.
7. PRESS the button to save the new setting.
8. PRESS the 2X to exit and return to normal operating mode.
To change the grill surface set point temperature
NOTE: Grill temperature set points are preset in the controller to the currently required standard. You should not change this set point to any temperature other than what is shown on page 24.
2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.
3. PRESS and HOLD the button.
4. To spell out the product name:
a. Use the or arrow buttons to scroll through
the character library.
Character Library: space ! “ # $ % & ‘ ( ) * + , - . / 0 1 2 3 4 5 6 7 8 9 : ; < = > ? @ A B C D E F G H I J K L M N O P Q R S T U V W X Y Z [ \ ] ^ _ ` a b c d e f g h i j k l m n o p q r s t u v w x y z
b. PRESS or to scroll right or left. c. PRESS the button to save the new menu item
name.
5. PRESS the 2X to exit and return to normal operating mode.
1. Using the or arrow buttons, select the menu item that requires a temperature change.
2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.
3. PRESS the button. The controller will display “Product”.
4. PRESS the or arrow buttons until “Grill SetPt” is displayed on the controller.
5. PRESS the button. The current grill set temperature will begin to flash.
6. Using the or button, change the temperature set point to the new desired temperature.
7. PRESS the button to save the new temperature set point.
8. PRESS the 2X to exit and return to normal operating mode.
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL
CONTROL PROGRAMMING (continued)
To change the grill upper platen set point temperature
NOTE: Grill temperature set points are preset in the controller to the currently required standard. You should not change this set point to any
temperature other than what is shown on page 24.
1. Using the or button, select the menu item that requires a temperature change.
2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.
3. PRESS the button. The controller will display “Product”.
4. PRESS the or button until “Platen SetPt” is displayed on the controller.
5. PRESS the button. The “PLATEN SET POINT” will begin to flash.
6. Using the or button, change the temperature set point to the new desired temperature.
7. PRESS the button to save the new temperature.
To Change the Toast Buns time
1. Using the or button, select the menu item that requires a cook time change.
2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.
3. PRESS the button. The controller will display “Product”.
4. PRESS the or button until “Toast Buns Time” is displayed on the controller.
5. PRESS the button. The seconds will begin to flash.
6. Using the or button, change the Toast Buns Time to the new desired time.
7. PRESS the button to save the new time.
8. PRESS the 2X to exit and return to normal operating mode.
To Change the Toast Buns Alarm (Auto / Manual)
8. PRESS the 2X to return to normal operating mode.
To Change the MUST REMOVE IN time
1. Using the or button, select the menu item that requires a cook time change.
2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.
3. PRESS the button. The controller will display “Product”.
4. PRESS the or button until “Must Remove In” is displayed on the controller.
5. PRESS the button. The seconds will begin to flash.
6. Using the or arrow buttons to change the Must Remove In time to the new desired time.
7. PRESS the button to save the new time.
8. PRESS the 2X to return to normal operating mode.
1. Using the or arrow buttons, select the menu item that requires a cook time change.
2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.
3. PRESS the button. The controller will display “Product”.
4. PRESS the or button until “Toast Buns Alarm” is displayed on the controller.
5. PRESS the button. The “AUTO” or “MANUAL” will begin to flash.
6. Using the or arrow buttons to change the “MANUAL” to “AUTO” or “AUTO” to “MANUAL”.
7. PRESS the button to save the new setting.
8. PRESS the 2X to exit and return to normal operating mode.
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INSTALLATION/OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W
CONTROL PROGRAMMING (continued)
To Add NEW Menu Items
The following programming instructions serves as a GUIDE for programming the basic settings for CLAM menu items.
1. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.
2. PRESS the or button until “Opt menu # - CLAM” is displayed on the controller.
3. PRESS the button. The controller will display “PRODUCT”
4. PRESS and HOLD the button. The currently select menu item name will begin to flash.
5. To spell out the product name:
a. Use the or arrow buttons to scroll through
the character library. b. PRESS or to scroll right or left. c. PRESS the button to save the new menu item
name.
6. PRESS the button. “Display Active” will be displayed.
10. PRESS the button. “GRILL SETPT” will be displayed.
11. PRESS the button. The temperature will begin to flash.
12. Using the or button, change the temperature set point to the new desired temperature.
13. PRESS the button to save the new temperature set point.
14. PRESS the button. “PLATSETPT” will be displayed.
15. PRESS the button. The temperature will begin to flash.
16. Using the or button, change the temperature set point to the new desired temperature.
17. PRESS the button to save the new temperature set point.
18. PRESS the button until “GAP MULTI/PR START” appears in the display.
19. PRESS the button. The gap setting will begin to flash.
7. PRESS the button. “NO” will begin to flash.
8. PRESS the button. “NO” will change to “YES”.
9. PRESS the button to save the new setting.
20. Using the and DOWN button, change the gap setting to the desired setting.
21. PRESS the button to save the new gap setting.
22. PRESS the button 2X to exit and return to the normal operating mode.
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL
FRONT
OF GRILL
6.110
[155mm]
5.896 [150mm]
18.000
[457mm]
6.110
[155mm]
24.000 [610mm]
PLATEN THERMOCOUPLE
LOCATIONS (VIEW FROM BOTTOM)
9.360 [238mm]
(FROM FRONT
OF PLATEN)
5.750
[146mm]
36.000
[914mm]
12.814 [325mm]
19.732 [501mm]
11.500
[292mm]
PROBE CALIBRATION
Monthly Calibration of Grill Temperature Zones
Tools: Digital Pyrometer with Surface Probe
Warning: PERSONAL INJURY FROM BURNS MAY RESULT WHEN COMING IN CONTACT WITH HOT COOKING SURFACES.
NOTE: Calibration of grills is done with release material sheets “OFF”.
PLEASE FOLLOW THESE INSTRUCTIONS EXACTLY AS THEY APPEAR BELOW:
1. The upper platens and lower grill plate should be at operating temperatures to perform this calibration procedure. Press the or button to select a “CLAM” operation and allow the grill to reach the set temperature and stabilize, (approximately 30 minutes).
2. PRESS and HOLD the button for approximately 3 seconds, or until the controller will displays: “PROBE CAL”.
3. PRESS the button to display the first temperature zone to be calibrated. The first zone to be calibrated is “FRONT TEMP CAL”. The zones are displayed in order of FRONT TEMP CAL, MIDDLE TEMP CAL, BACK TEMP CAL, TOP TEMP CAL.
7. PRESS the button to lock the calibrated temperature into the controller.
8. Press the or button to select the next heat zone.
9. Move the pyrometer’s surface probe to the newly selected heat zone and repeat steps 5, 6, and 7.
10. Repeat the procedure for each of the heat zones.
11. Continue to cycle through each heat zone repeating the sequence until all temperatures are within 1°.
12. Exit the program mode by pressing the button 2x. The controller will return to its previous state in the Normal Operating Mode.
THERMOCOUPLE LOCATIONS
MWE3W: The electric grill’s thermocouple probes are
located front to rear, as shown in the diagram to the right. Each upper platen has one thermocouple in the center.
MWG3W: The gas grill’s thermocouple probes are
located in the center of each lane, as shown in the diagram to the right. Each upper platen has one thermocouple in the center.
4. Select a heat zone display using the or buttons.
5. Allow at least 5 seconds for the pyrometer to respond and stabilize. Note the temperature on the pyrometer.
6. If the temperature on the grill control display does not match the temperature on the pyrometer, adjust the temperature on the grill control accordingly. The button will increase the displayed temperature in one, (1) degree increments. The button will decrease the displayed temperature in one, (1), degree Increments.
NOTE: During step 6, the control should be sounding a high-pitched tone. The temperature can only be adjusted if this tone is sounding. If the control is silent, the temperature will not change.
PART #4521777 (03/19/08)
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INSTALLATION/OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W
Menu
Item #
PRODUCT
DISPLAY
ACTIVE
GRILL SET
POINT
PLATEN
SET POINT
INSTANT ON TIME
REMOVE
IN TIME
MULTI
STAGE
TIME
PR
STAGE
TIME
ALARM -
AUTO /
MANUAL
GAP
SETTING
GAP
MULTI/PR
START
GAP
MULTI
STAGE
GAP PR
STAGE
MUST
REMOVE IN
TIME
TOAST
BUNS IN
TIME
TOAST
BUNS
ALARM -
AUTO /
MANUAL
S1 5 5 S1 .265 .265
S2 0 0 S2 0 0
S3 0 0 S3 0 0
S1 10 10 S1 .425 .425
S2 --- --- S2
--- ---
S3 --- --- S3
--- ---
S1 --- --- S1 --- ---
S2 --- --- S2 ---
---
S3 --- --- S3 ---
---
S1 --- --- S1 --- ---
S2 --- --- S2 ---
---
S3 --- --- S3 ---
---
S1 --- --- S1 --- ---
S2 --- --- S2 ---
---
S3 --- --- S3 ---
---
S1 --- --- S1 --- ---
S2 --- --- S2 ---
---
S3 --- --- S3 ---
---
16
S1 --- --- S1 --- ---
through
S2 --- --- S2 ---
---
22
S3 --- --- S3 ---
---
AUTO0
0
.415
0 0
.530
AUTO0
0 0 AUTO0
0 0
AUTO0 0 0
0 0 AUTO
0 0 AUTO
0 0 AUTO0
10:1 - CLAM .245.255AUTO38
425 F
(217C)
350F
(177C)
PM
OPT MENU 1 through 7
CLAM
NO AUTO 0
0 F
(0 C)
0 F
(0 C)
STEAK-CLAM AM/PM AUTO .415
350F
(177C)
425 F
(217C)
104
MCRIB - CLAM NO AUTO .530
350F
(177C)
425 F
(217C)
163
AM AUTO .350 .350
350F
(177C)
425 F
(217C)
82SAUSAGE CLAM FZN
.089 .089
.415 .400
350F
(177C)
425 F
(217C)
107
425 F
(217C)
23
4:1 - CLAM PM AUTO
STRIP BACON-CLAM AM/PM AUTO
350F
(177C)
0
0
5
6
1
2
3
4
ITEM
DISPLAY
ACTIVE
GRILL SET
POINT
PLATEN
SET POINT
INSTANT ON
TIME
REMOVE IN
TIME
FLIP TIME SEAR TIME
ALARM -
AUTO /
MANUAL
SEAR
ALARM -
AUTO /
MANUAL
FLIP ALARM
- AUTO / MANUAL
MUST
REMOVE IN
TIME
TOAST
BUNS TIME
TOAST
BUNS
ALARM -
AUTO /
MANUAL
7 GRILL CHICK-FLAT PM
350F
(177C)
425 F
(217C)
--- 410 195 --- --- --- MANUAL --- --- ---
8 FOLDED EGGS-FLAT AM
265
(130C)
OFF --- 120 --- --- --- --- --- --- --- ---
9 ROUND EGGS-FLAT AM
265
(130C)
OFF --- 150 --- --- --- --- --- --- --- ---
10 CHICK F BRD-FLAT NONE
350F
(177C)
425 F
(217C)
--- 100 --- --- --- --- --- --- ---
11 10:1- FLAT NONE
340
(171C)
425 F
(217C)
--- 125 75 20 --- MANUAL AUTO --- --- ---
12 4:1-FLAT NONE
365
(185C)
425 F
(217C)
--- 270 150 20 --- --- AUTO --- --- ---
13 McRIB-FLAT NONE
365
(185C)
425 F
(217C)
--- 390 270 --- --- --- AUTO --- --- ---
15 HOTCAKES-FLAT NONE
365
(185C)
425 F
(217C)
--- 140 90 --- --- --- AUTO --- --- ---
23
through
26
OPT MENU 1 through 4 -
FLAT
NONE --- --- --- --- --- --- --- --- --- --- --- ---
CLEAN MODE AM/PM
325F
(163C)
325F
(163C)
--- --- --- --- --- --- --- --- --- ---
MENU ITEMS
Clam Menu
Flat Menu
PART #4521777 (03/19/08)Page 24
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL
PROGRAMMING - SYSTEM FUNCTION OPTIONS
System Menu Sub Menu Options Description
Configure Menu
Grill Type Electric
Gas
Platen Enabled Yes
No
Grill Region World
Japan
Heat Error Time 60 - 1200 (Adjustable)
Cook Zone Left
Right
Setup
Temperature Units F (Fahrenheit)
C (Celcius)
Time Unit sss
mmm
Key Chirp Yes
No
Audible 3 Second
Strobe
Song
Audio Volume 1-100 (Adjustable) Changes the alarm volume
Reload Defaults Yes
No
Multi Gap Yes
No
Audible Select 0
2
Auto Mode Enable Yes
No
Remove Alarm DFT 0 - 99 (Adjustable)
Calibration
Level / Reed Switch Yes
No
Auto Gap Force Yes
No
Probe Cal All Temperature Zones Function to perform Probe Calibration
Gap Calibration RANGE Offsets the gap
Reed Switch Min Range
Reed Switch Max Range
Sets the controller to the correct grill type
Enabled to NO if no upper platen exists.
Sets the programming based on Region
Sets where the controller resides in the panel.Center
Changes the temperature display units
Changes the Time Unit display during countdownmss
Determines whether or not a chirp is heard a
Sets the audible sound from the controller at the
Function where technician levels upper platen,
Function to perform a manual Auto Calibration
Minimum allowance between front and rear reed
Maximum allowance between front and rear
button is depressed
completion of a cook cycle.
Reloads the defaults of the computer
Determines whether Multi-Stage cooking is
enabled or disabled during cooking
Changes the audible pitch on the controller1
and performs a reed switch calibration
switch
reed switch
PART #4521777 (03/19/08)
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INSTALLATION/OPERATION MANUAL GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W
TEMPERATURE CONVERSION
°C °F °C °F °C °F °C °F °C °F
27 80 54 128 80 176 107 224 134 272 27 81 54 129 80 177 107 225 134 273 28 82 55 130 81 178 108 226 134 274 28 83 55 131 81 179 108 227 135 275 29 84 56 132 82 180 109 228 135 276 30 85 56 133 83 181 110 229 136 277 30 86 57 134 83 182 110 230 137 278 31 87 57 135 84 183 111 231 137 279 31 88 58 136 84 184 111 232 138 280 32 89 59 137 85 185 112 233 138 281 32 90 59 138 85 186 112 234 139 282 33 91 60 139 86 187 113 235 139 283 33 92 60 140 86 188 114 236 140 284 34 93 61 141 87 189 114 237 141 285 34 94 61 142 88 190 115 238 141 286 35 95 62 143 88 191 115 239 142 287 36 96 62 144 89 192 116 240 142 288 36 97 63 145 89 193 116 241 143 289 37 98 63 146 90 194 117 242 143 290 37 99 64 147 90 195 117 243 144 291 38 100 64 148 91 196 118 244 144 292 38 101 65 149 91 197 119 245 145 293 39 102 65 150 92 198 119 246 146 294 40 103 66 151 93 199 120 247 146 295 40 104 66 152 94 200 120 248 147 296 41 105 67 153 94 201 121 249 147 297 41 106 68 154 94 202 121 250 148 298 42 107 68 155 95 203 122 251 148 299 42 108 69 156 95 204 122 252 149 300 43 109 70 157 96 205 123 253 149 301 43 110 70 158 97 206 124 254 150 302 44 111 71 159 97 207 124 255 151 303 44 112 71 160 98 208 125 256 151 304 45 113 72 161 98 209 125 257 152 305 45 114 72 162 99 210 126 258 152 306 46 115 73 163 99 211 126 259 153 307 46 116 74 164 100 212 127 260 153 308 47 117 74 165 101 213 127 261 154 309 48 118 75 166 101 214 128 262 154 310 48 119 75 167 102 215 128 263 155 311 49 120 76 168 102 216 129 264 156 312 49 121 76 169 103 217 130 265 156 313 50 122 77 170 103 218 130 266 157 314 50 123 77 171 104 219 130 267 157 315 51 124 78 172 105 220 131 268 158 316 52 125 78 173 105 221 131 269 158 317 52 126 79 174 106 222 132 270 159 318 53 127 79 175 106 223 133 271 159 319
PART #4521777 (03/19/08)Page 26
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GARLAND ELECTRIC CLAMSHELL GRILL WITH PRODUCT RECOGNITION MODEL MWE3W INSTALLATION/OPERATION MANUAL
TEMPERATURE CONVERSION
°C °F °C °F °C °F °C °F °C °F
160 320 187 368 213 416 240 464 267 512 161 321 187 369 214 417 241 465 267 513 161 322 188 370 214 418 241 466 268 514 162 323 188 371 215 419 242 467 268 515 162 324 189 372 216 420 242 468 269 516 163 325 189 373 216 421 243 469 269 517 163 326 190 374 217 422 243 470 270 518 164 327 191 375 217 423 244 471 271 519 164 328 191 376 218 424 244 472 271 520 165 329 192 377 218 425 245 473 272 521 166 330 192 378 219 426 246 474 272 522 166 331 193 379 219 427 246 475 273 523 167 332 193 380 220 428 247 476 273 524 167 333 194 381 221 429 247 477 274 525 168 334 194 382 221 430 248 478 274 526 168 335 195 383 222 431 248 479 275 527 169 336 196 384 222 432 249 480 276 528 169 337 196 385 223 433 249 481 276 529 170 338 197 386 223 434 250 482 277 530 171 339 197 387 224 435 241 483 277 531 171 340 198 388 224 436 241 484 278 532 172 341 198 389 225 437 252 485 278 533 172 342 199 390 226 438 252 486 279 534 173 343 199 391 226 439 253 487 279 535 173 344 200 392 227 440 253 488 280 536 174 345 201 393 227 441 254 489 281 537 174 346 201 394 228 442 254 490 281 538 175 347 202 395 228 443 255 491 282 539 176 348 202 396 229 444 256 492 282 540 176 349 203 397 229 445 256 493 283 541 177 350 203 398 230 446 257 494 283 542 177 351 204 399 231 447 257 495 284 543 178 352 204 400 231 448 258 496 284 544 178 353 205 401 232 449 258 497 285 545 179 354 206 402 232 450 259 498 285 546 179 355 206 403 233 451 259 499 286 547 180 356 207 404 233 452 260 500 287 548 181 357 207 405 234 453 261 501 287 549 181 358 208 406 234 454 261 502 288 550 182 359 208 407 235 455 262 503 288 551 182 360 209 408 236 456 262 504 289 552 183 361 209 409 236 457 263 505 290 553 183 362 210 410 237 458 263 506 290 554 184 363 211 411 237 459 264 507 291 555 184 364 211 412 238 460 264 508 291 556 185 365 212 413 238 461 265 509 292 557 186 366 212 414 239 462 266 510 292 558 186 367 213 415 239 463 266 511 293 559
PART #4521777 (03/19/08)
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