Garland MWE3S-1 Service Manual

SERVICE MANUAL

GARLAND GAS & ELECTRIC

CLAMSHELL GRILLS

WITH PRODUCT RECOGNITION

MODELS:

MWE3W

MWE3S

MWG3W

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.

THIS EQUIPMENT MUST BE INSTALLED AND COMMISSIONED BY A PROFESSIONAL,

FACTORY-TRAINED TECHNICIAN.

THIS EQUIPMENT MUST BE OPERATED UNDER AN APPROVED EXHAUST HOOD SYSTEM ONLY.

NOTE: This manual pertains to all grill models listed above. The reader/operator must interpret its contents to applicable needs. If you have questions about any instructional materials pertaining to Garland grills, please contact our Customer Service Department at one of the phone numbers below.

MANUFACTURED EXCLUSIVELY FOR McDonald's BY

GARLAND COMMERCIAL INDUSTRIES, LLC

185 EAST SOUTH STREET FREELAND, PENNSYLVANIA 18224

TOLL FREE: (800) 446-8367 PHONE: (570) 636-1000 FAX: (570) 636-9874

E-mail: clamshell@garland-group.com

http://www.garland-group.com

PART #4526396 (03/30/10)

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

CONTENTS

INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SHIPPING DAMAGE CLAIM PROCEDURE . . . . . . . . . . . . . . 6

CLEANING & MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . 6

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Dimensions: Model MWE3S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Input Specications, Electric Grills, United States: . . . . . . . . . . . .10

Input Specications, Electric Grills, Canada: . . . . . . . . . . . . . . . . . .10

Input Specications, Electric Grills, CE Approved . . . . . . . . . . . . .10

Input Specications, Electric Grills, Export, Non-CE . . . . . . . . . . .10

Input Specications, GAS Grills, North America: . . . . . . . . . . . . . . 11

INSTALLATION & STARTUP. . . . . . . . . . . . . . . . . . . . . . . . . . 12

Uncrating the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Electrical Cord Hookup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Exhaust hood Type & Platen Height. . . . . . . . . . . . . . . . . . . . . . . . . . 15

Startup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Setting the Proper Combustion levels. . . . . . . . . . . . . . . . . . . . . . . .17

INSTALLATION OF WRAP AROUND RELEASE MATERIAL

MOUNTING BRACKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

INSTALLATION OF SPLASH SHIELD . . . . . . . . . . . . . . . . . . 18

INSTALLATION OF RELEASE MATERIAL. . . . . . . . . . . . . . .19

INSTALLATION OF VAPOR SHIELD . . . . . . . . . . . . . . . . . . .19

ACCESSORIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Splash Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Vapor Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Teon Wraparound kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Quick Disconnect Gas Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Interlock Cord - 5-Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

3Phase 4Wire 50 AMP Cord. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3Phase 4 Wire 30 AMP Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

DESCRIPTION OF GRILL CONTROL. . . . . . . . . . . . . . . . . . . 22

POSSIBLE ERROR MESSAGES. . . . . . . . . . . . . . . . . . . . . . . .22

OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . 23

General Overview: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

To turn the grill on:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

To Select a Menu item: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Menu Item Library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Standby Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

To display the current temperatures:. . . . . . . . . . . . . . . . . . . . . . . . .24

Breakfast In Manual mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Lunch In Manual mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

To Change The Cook Time for a Menu Item. . . . . . . . . . . . . . . . . . . 24

Breakfast In Auto mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Lunch In Auto mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Transition Cooking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

PRODUCT RECOGNITION . . . . . . . . . . . . . . . . . . . . . . . . . . .25

TO PERFORM FORCED AUTO CALIBRATION. . . . . . . . . . . . . . . . . . . 25

COMMON PRODUCT RECOGNITION ISSUES . . . . . . . . . .26

PATTY PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

BEEF INTEGRITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

CONTROL PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . .29

Programming Modes; System Setup . . . . . . . . . . . . . . . . . . . . . . . . .29

Programming Modes; Menu Items. . . . . . . . . . . . . . . . . . . . . . . . . . . 30

To Restore Factory Defaults. . . . . . . . . . . . . . . . . . . . . . .32

PROGRAM LOGIC TREE; PRODUCT MENUS . . . . . . . . . . .33

PROGRAM LOGIC TREE; SYSTEM MENUS . . . . . . . . . . . . . 34

FUNCTION OPTIONS; SYSTEM MENUS . . . . . . . . . . . . . . .35

FACTORY DEFAULT SETTINGS . . . . . . . . . . . . . . . . . . . . . . .36

ERROR MESSAGES/TROUBLESHOOTING . . . . . . . . . . . . .37

PROBE CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

THERMOCOUPLE LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . 39

PLATEN LEVELING (ZEROING). . . . . . . . . . . . . . . . . . . . . . . 40

TO SET THE REED SWITCHES . . . . . . . . . . . . . . . . . . . . . . . .41

TO CHANGE THE REED SWITCH. . . . . . . . . . . . . . . . . . . . . .41

REED SWITCH OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . .42

TO CHANGE THE MAGNET ASSEMBLY. . . . . . . . . . . . . . . .45

TO REPLACE THE LINEAR ACTUATOR. . . . . . . . . . . . . . . . . 45

TO UPDATE CONTROL SOFTWARE (main control) . . . . .47

TO UPDATE CONTROL SOFTWARE (motor control). . . . 48

FLEXIBLE GAS LINE REPLACEMENT . . . . . . . . . . . . . . . . . .49

GRILL EXTERIOR; ALL MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

GRILL EXTERIOR; ALL MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

GRILL ELEMENT; ELECTRIC MODELS. . . . . . . . . . . . . . . . . . . . . . . . . . 54

GRILL ELEMENT; ELECTRIC MODELS. . . . . . . . . . . . . . . . . . . . . . . . . . 55

GRILL BURNER; GAS MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

GRILL BURNER; GAS MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

UPPER PLATEN ASSEMBLY; ALL MODELS . . . . . . . . . . . . . . . . . . . . . 58

UPPER PLATEN ASSEMBLY; ALL MODELS . . . . . . . . . . . . . . . . . . . . . 59

PLATEN LIFTING MECHANISM; ALL MODELS. . . . . . . . . . . . . . . . . .60

PLATEN LIFTING MECHANISM; ALL MODELS. . . . . . . . . . . . . . . . . .61

PARTS ID: WIRING HARNESSES; ALL MODELS . . . . . . . .62

WIRING SCHEMATICS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

120V CONTROL CIRCUIT; MWG3W . . . . . . . . . . . . . . . . . . . . . . . . . . .65

120V CONTROL CIRCUIT; MWE3W . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

MWE3W 200/208/220/240V, 60Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

MWE3W 3~N, 400V, 50Hz. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

MWG3W 200/208/220/240V, 60Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

MWG3W 3~N, 400V, 50Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70

PART #4526396 (03/30/10)

Page 3

SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INTRODUCTION

The Garland clamshell grill, manufactured exclusively for McDonald’s, provides a method for ecient two-sided cooking, while accommodating a variety of products. The unit will also serve as a at grill, and meets all of McDonald’s standards for safety, eciency, and cleanliness.

WARRANTY

This warranty covers defects in material and workmanship under normal use providing that:

a) the equipment has not been accidentally or intentionally damaged, altered or misused.

b) the equipment is properly installed, adjusted, operated and maintained in accordance with national and local

codes and in accordance with the installation instructions provided with this product.

c) the warranty serial number axed to the appliance by us has not been defaced, obliterated or removed.

d) an acceptable report for any claim under this warranty is supplied to us.

The equipment warranty coverage remains in force for two (2) years, (parts and labor), from the date the equipment is put into operation.

The Garland Group agrees to repair or replace, at it’s option, any part that proves to be defective in material or workmanship at no charge for the part or normal labor.

We assume no responsibility for installation, adjustments, diagnosis, or normal maintenance such as: lubrication of springs or valves. We exclude failures caused by erratic voltage or gas supplies.

We assume no responsibility for travel costs beyond 100 miles round trip, travel other than overland, and overtime costs of repair.

We exclude broken glass, paint and porcelain nish, surface rust, gasket material, ceramic material, light bulbs and fuses from normal coverage.

We exclude damage or dysfunction caused by re, ood, and like “Acts of God” that are beyond the control of The Garland Group.

The Garland Group’s liability on a claim of warranty shall not exceed the price of the material and/or service, which caused the claim.

This warranty is limited and is in lieu of all other warranties, expressed or implied. The Garland Group, our employees, or our agents shall not be held liable for any claims of personal injury or consequential damage or loss.

This warranty gives you specic legal rights, and you may have other rights which vary from state to state.

PART #4526396 (03/30/10)Page 4

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

SAFETY

THIS APPLIANCE IS FOR PROFESSIONAL USE AND SHALL BE USED ONLY BY QUALIFIED PERSONNEL.

WARNING: Accessible parts may become hot during use. Young children should be kept away. This appliance is not intended for

use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.”

CAUTION: THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN APPROVED HOOD SYSTEM IN ACCORDANCE WITH LOCAL REGULATIONS IN FORCE.

DO NOT OPERATE THE GRILL UNLESS IT HAS BEEN COMMISSIONED (START-UP) BY A FACTORY AUTHORIZED SERVICE CENTER.

DO NOT operate the grill without reading this operation manual.

DO NOT operate the clamshell grill unless it has been properly installed and grounded.

DO NOT operate the clamshell grill unless all service and access panels are in place and fastened properly.

Means of disconnection, must be incorporated in the xed wiring in accordance with local wiring rules (such as a switch, fuse, or circuit breaker). External equipotential bonding conductor provided on rear of appliance. Use as applicable, in accordance with local wiring rules.

The Garland clamshell grill is a semi-automatic cooking appliance. The upper platen is lowered automatically, following the manual, single-handed initiation of the cooking cycle, and raised automatically upon completion of the cooking cycle.

When two sided cooking, the area between the upper platen and the griddle plate should be regarded as a “danger zone”.During two sided cooking the operator must not be within this danger zone. When used as a at grill, then this area is no longer a danger zone, the platens do not move. For whatever reason, be it cleaning, maintenance, normal operation, any exposed person must use extreme caution if within this danger zone. Temperatures on solid cooking surfaces are intended to operate above 120C (250F).

In two sided cooking the upper platen remains in the lowered position by nature of it’s own weight. It is not locked down. It can be raised by lifting of the handle on the front of the platen, which pivots the platen about its rear mounting point.

The clamshell grill must only be used for single and two sided cooking of foodstus in a McDonald’s store.

WARNING: To avoid serious personal injury: DO NOT attempt to repair or replace any part of the clamshell grill unless all main power supplies to the grill have been disconnected.

USE EXTREME CAUTION in setting up, operating and cleaning the clamshell grill to avoid coming in contact with hot grill surfaces or hot grease. Suitable protective clothing should be worn to prevent the risk of burns.

WARNING: This appliance must not be cleaned with a water jet. DO NOT apply ice to a HOT grill surface.

NOTE: All warning labels and markings on the grill, which call attention to further dangers and necessary precautions.

HAZARD COMMUNICATION STANDARD, (HCS) - The procedures in this manual include the use of chemical products. These

chemical products will be printed in bold face, followed by the abbreviation (HCS) in the text portion of the procedure. See the Hazard Communication Standard, (HCS) manual for the appropriate Material Safety Data Sheet(s), (MSDS).

WARNING: After turning the master power switch to the START position, the grill will go through an initialization process. If the upper platens are in the lowered position they will return to their raised upper position.

MAINTENANCE - the platen support arms carriage block bearing bushes, the platen adjuster nuts, the platen support (shoulder) bolt and the cam follower should be checked annually for wear. Should there be any noticeable play in the bearing bushes and any visible wear on the platen adjuster nuts, platen support bolts or cam follower, then they must be replaced.

MAINTENANCE - the audible alarm that sounds at the end of a cook cycle is to advise the operator that the platen is about to move. The function of this device may be tested by pushing the left hand CANCEL button. If no sound is heard, ensure that the alarm volume is not set to low in SYSTEM SETUP. If there is still no sound then a service engineer should be called out to rectify the fault.

SERVICE AND CLEANING - The grill may be secured in the grill bay by the installer using two anchors that lock onto the front casters. If the grill is to be moved out of the bay for cleaning or service, remove the anchor from each caster by turning the knob counterclockwise to loosen the retainer. When the retainer is free of the caster, lay the assembly aside on the oor.

CLEANING - NEVER clean the grill, interior or exterior, using a high-pressure sprayer, water jet, or any other liquid sprayer.

NOTE: If anchors are present, the anchor assembly remains fastened to the back wall of the grill bay. After service or clean-

ing is complete, return the grill to its position in the bay and reattach the anchors by placing the retainer on the caster post and turning the knob clockwise to tighten. For safety reasons, the grill must be secured in the grill bay in this manner before operation can resume.

Page 5

SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

SHIPPING DAMAGE CLAIM PROCEDURE

Please note that the Garland equipment was carefully inspected and packed by skilled personnel before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment. What to do if the equipment arrives damaged:

1. File a claim immediately regardless of the extent of damage.

2. Be sure to note, “visible loss or damage,” on the freight bill or express receipt and have the person making the delivery sign it.

3. Concealed loss or damage: if damage is unnoticed until the equipment is unpacked, notify the freight company immediately, (within 15 days), and le a concealed damage claim.

CLEANING & MAINTENANCE

McD

Hi-T emp Grill Cleaner

Nettoyant à chaud

pour grils

Limpiador de parrilla s

de alta temperatur a

CAUTION: May cause eye and skin irritation. See precautionary and

KEEP OUT OF REACH OF CHILDREN

CUIDADO: Puede causar irritación

de los ojos y la piel. Véanse

las precauciones y los primeros

auxilios al reverso.

MANTENGASE FUERA DEL

ALCANCE DE LOS NIÑOS

AVIS : Peut irriter les yeux et la peau.

Voir précautions et premiers

soins au verso.

CONSERVER HORS DE LA

PORTÉE DES ENFANTS

3.6 oz (106 ml)

McD

® Hi-Temp

Grill Cleaner

KAY® Grill Cleaning Pad Holder

Grill Cleaning Pad

& KAY

Heat-Resistant Gloves Clean, Sanitizer-Soaked

Grill Cloths

Lid

Grill Squeegee

Grill Scraper

AUTO

MAN

• Select Clean Mode. Once Clean Mode has been reached turn grill OFF.

• After turning grill OFF, platens can be controlled by pressing green button

ANTS

la peau.

3.6 oz (106 ml)

PORTÉE DES ENF

soins au verso.

DE LOS NIÑOS

CONSERVER HORS DE

Peut irriter les yeux et

Voir précautions et premiers

ALCANCE

auxilios al reverso.

MANTENGASE FUERA DEL

AVIS :

Puede causar irritación

las precauciones y los primeros

de los ojos y la piel. Véanse

CUIDADO:

KEEP OUT OF REACH OF CHILDREN

irritation. See precautionary and

CAUTION: May cause eye and skin

pour grils

de alta temperatur a

McD

Limpiador de parrilla s

Nettoyant à chaud

Hi-Temp Grill Cleaner

• Open one packet of McD Hi-Temp Grill Cleaner and empty the contents into a lid or stainless steel pan.

• Put on the heatresistant gloves.

• Wipe the Release Material® sheets with a clean, sanitizersoaked grill cloth.

• Dip the KAY Grill Cleaning Pad Holder into the grill cleaner.

• Remove the locking clips, bars, and release sheets.

• Take the clips and bars to the 3-compartment sink to be washed and rinsed; set aside.

• Set release sheets aside on a at surface.

• Apply McD Hi-Temp Grill Cleaner to front side of platens starting from right platen to left platen.

• DO NOT SCRUB

• If splash guards are installed, detach and take to the 3-compartment sink to be washed and rinsed; set aside.

• Apply the grill cleaner to platen surfaces starting from right platen to left platen.

• DO NOT SCRUB

• Scrape the lower grill surface with the grill scraper.

• Use grill squeegee to push residual grease into trough.

• Take grill scraper to the 3-compartment sink to be washed and rinsed.

• Apply the grill cleaner to back side of platens from right platen to left platen.

• DO NOT SCRUB

• Empty and replace the grease troughs.

• Apply the grill cleaner to outer edges of right and left platens.

• DO NOT SCRUB

PART #4526396 (03/30/10)Page 6

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

CLEANING & MAINTENANCE continued

• Press green button to lower center platen.

• Scrub back side of platens from right platen to left platen.

• Apply grill cleaner to inner edges of the right and left platens.

• DO NOT SCRUB

• Press green button to raise center platen.

• Scrub outer edges of right and left platens.

• Pour remaining McD HiTemp Grill Cleaner over bottom grill surface.

• Press green button to lower center platen.

• Spread the cleaner over the entire lower grill surface from front to back using even strokes.

• DO NOT SCRUB

• Scrub inner edges of the right and left platens.

• Press green button to raise the right platen.

• Scrub front side of platens from right platen to left platen with KAY Grill Cleaning Pad Holder and Pad.

• Scrub lower grill surface.

• Scrub at grill surfaces starting from right platen to left platen.

• Rinse front, side and back of platen surfaces with a clean, sanitizersoaked grill cloth, starting from right to left platens.

• Press the green button to lower right platen, rinse inner edges of both platens; then, raise.

• Wipe back of lower grill with a clean, sanitizer-soaked grill cloth.

• Empty, wash, rinse, and replace the grease troughs.

• Wipe remaining grill surfaces with a clean, sanitizer-soakedgrill cloth.

PART #4526396 (03/30/10)

• Pour a small amount of lukewarm water on a clean, sanitizer-soaked grill cloth over the bottom grill surface and wipe o residue.

• Apply a thin coat of fresh shortening to the lower grill surface only.

• Place upper platen Release Material sheets at on grill surface.

• Gently clean both sides of the Release Material sheets with the KAY Grill Cleaning Pad Holder.

• Rinse both sides of the Release Materialsheets with a clean, sanitizersoaked grill cloth.

• Reinstall upper Release Material sheets; secure in place with bars and clips.

• Wipe lower grill with a clean,sanitizer-soaked grill cloth. Repeat until no visible soil remains.

Page 7

SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

SPECIFICATIONS

Dimensions: Models MWE3W, MWG3W

34.968

[888mm]

4.064

.737

[19mm]

[103mm]

"COLD ZONE"

48°

24.000

[610mm]

(PLATE DEPTH)

5.475

[139mm]

SK07-587 (GAS)

19.001

[483mm]

7.111

[181mm]

7.110

[181mm]

4.895

[124mm]

36.000

[914mm]

(PLATE WIDTH)

38.000

[965mm]

[MWG3W ONLY]

30.714

[780mm]

BOTTOM CABLE

FLUE EXIT

1.146

[29mm]

22.835

[850mm]

2.993

[76mm]

9.335

[237mm]

ENTRANCE

1.598 [41mm]

24.084

[612mm]

28.771

[731mm]

1.516

[39mm]

26.679

[678mm]

10.730

[273mm]

3/4" NPT GAS INLET

[MWG3W ONLY]

.787

[20mm]

7.875 [200mm]

9.684

[246mm]

1.500 [38mm]

15.384

[391mm]

30.750

[781mm]

33.000

[838mm]

(COOKING

HEIGHT)

6.106

[155mm]

13.123

[333mm]

BOTTOM CABLE

ENTRANCE

23.812

[605mm]

9.901

[251mm]

3/4" NPT GAS INLET

[MWG3W ONLY]

36.027

[915mm]

PART #4526396 (03/30/10)Page 8

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

SPECIFICATIONS

Dimensions: Model MWE3S

21.65

[550mm]

PLATE DEPTH

5.475

32.60

[828mm]

[139mm]

36.00

[914mm]

PLATE WIDTH

38.00

[965mm]

30.714

[780mm]

2.993

[76mm]

9.335

[237mm]

BOTTOM CABLE

ENTRANCE

1.598 [41mm]

24.084

[612mm]

26.42

[671mm]

1.516

[39mm]

24.33

[618mm]

1.70 [43mm]

“COLD ZONE”

48°

.787 [20mm]

7.875 [200mm]

9.684 [246mm]

1.50 [38mm]

15.384

[391mm]

BOTTOM CABLE

30.75 [781mm] TO

33.00 [838mm]

COOKING HEIGHT

6.106

[155mm]

ENTRANCE

13.123

[333mm]

23.812

[605mm]

[MWG3W ONLY]

36.027

[915mm]

PART #4526396 (03/30/10)

Page 9

SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

SPECIFICATIONS

Input Specications, ELECTRIC FULL SIZE Grills, MWE3W, United States:

SUPPLY

REQUIRED

INPUT 1 7.65 21.3 21.3 21.3 20.1 20.1 20.1 18.4 18.4 18.4

INPUT 2 15.30 42.6 42.6 42.6 40.2 40.2 40.2 36.8 36.8 36.8

TOTAL

LOAD

208V 220V 240V

L1 L2 L3 L1 L2 L3 L1 L2 L3

NOMINAL AMPS PER LINE

Input Specications, ELECTRIC FULL SIZE Grills, MWE3W, Western Canada:

SUPPLY

REQUIRED

INPUT 1 22.95 63.9 63.9 63.9 55.2 55.2 55.2

TOTAL

LOAD

NOMINAL AMPS PER LINE

208V 240V

L1 L2 L3 L1 L2 L3

Input Specications, Electric Grills, CE Approved Models MWE3W-CE, MWE3S-CE:

SUPPLY

3N~ 400V

50Hz

TOTAL kW

LOAD

22.7

LOADING: (kW/PHASE) NOMINAL AMPS PER LINE

230V / 400V 230V / 400V

L1/L2 L1/L3 L2/L3 L1 L2 L3

7.60 7.60 7.60 33.0 33.0 33.0 Type 748

MENNEKES

PLUG &

RECEPTACLE

MAY BE

REQUIRED

Input Specications, Electric Grills, Export, Non-CE Models MWE3W, MWE3S:

LOADING: (kW/PHASE)

SUPPLY

220V 50Hz 22.7 7.60 7.60 7.60 34.5 34.5 34.5

240V 50Hz 22.7 7.60 7.60 7.60 31.6 31.6 31.6

TOTAL kW

LOAD

L1/L2 L1/L3 L2/L3 L1 L2 L3

230V / 400V 230V / 400V

NOMINAL AMPS PER LINE

MENNEKES

PLUG &

RECEPTACLE

MAY BE

REQUIRED

Type 748

PART #4526396 (03/30/10)Page 10

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

SPECIFICATIONS

Input Specications, GAS Grills, North America:

SUPPLY

REQUIRED

TOTAL

LOAD

LOADING: (kW/

PHASE)

208V / 220V / 240V 208V / 60Hz 220V / 60Hz 240V / 60Hz

L1/L2 L1/L3 L2/L3 L1 L2 L3 L1 L2 L3 L1 L2 L3

NOMINAL AMPS PER LINE

INPUT 1 10.0 3.25 3.25 3.25 28.0 28.0 28.0 26.3 26.3 26.3 24.0 24.0 24.0

GAS INPUT

MAX INPUT

GAS

NATURAL GAS 32,000 96,000 #35 4.8 3.5 3.5

PROPANE 32,000 96,000 #43 4.8 3.5 3.5

NET PER

BURNER BTU/H

TOTAL INPUT

RATING BTU/H

INJECTOR

SIZE

AIR SHUTTER

SETTING

MM

SUPPLY

PRESSURE

IN W.C.

Input Specications, GAS Grills, CE Approved Model MWG3W-CE:

3N~ 400V

50Hz

LOADING: (kW/PHASE) NOMINAL AMPS PER LINE

TOTAL kW

LOAD

L1/L2 L1/L3 L2/L3 L1 L2 L3

10.0 3.25 3.25 3.25 14.1 14.1 14.1 Type 748

MENNEKES

RECEPTACLE

REQUIRED

BURNER

MANIFOLD

PRESSURE

IN W.C.

PLUG &

MAY BE

GAS INPUT

GAS GROUP

MAX INPUT

NET PER

BURNER kW

TOTAL INPUT

RATING

kW

INJECTOR

SIZE

AIR

SHUTTER

SETTING

mm

SUPPLY

PRESSURE

mbar

BURNER

PRESSURE

mbar

VOLUMETRIC

G20 NG 8.9 26.7 2.79mm (#35) 4.8 20/25 8.7 0.940 m3/h

G25 NG 2.79mm (#35) 4.8 20 8.7

G31 LPG 8.9 26.7 2.26mm (#43) 4.8 37/50 8.7 0.69 kg/h

NET HEATING VALUE BY GAS GROUP

G20 G25 G31

34.02 MJ/m3; 0.555 SG 29.25 MJ/m3; 0.613 SG 88.0 MJ/m3 (46.34 MJ/kg); 1.55 SG

GAS CATEGORIES

CATEGORY DESTINATION COUNTRIES SUPPLY PRESSURE (mbar)

2ER

AT, CH, CZ, DK, ES, FI, GB, IE, IS, IT, NO, PT, SE 20.0

DE, LU 20.0

NL 25.0

FR 20.0 / 25.0

NL 30.0

BE, CH, CZ, ES, FR, GB, GR, IE, LU 37.0

BE, CH, DE, CZ, ES, FR, NL 50.0

PART #4526396 (03/30/10)

GAS RATE

Page 11

SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION & STARTUP

Installation Store Responsibilities:

• Ensure grill has been installed by a competent trained installation person.

• Ensure store readiness of utilities, product & personnel.

• Contacting your local Garland Factory Authorized Service Center for a startup date.

• Participate in the startup to ensure a successful startup and familiarity with the grill.

• Conduct training with your crew personnel to ensure maximum utilization of the grill.

Once the installation is complete as per the procedures below, a factory authorized service company MUST startup the grill according to Garland Commercial Industries startup standards.

A startup DOES NOT include:

1. Uncrating the unit

2. Placing the unit in its position under the exhaust hood.

5. Verify operation of platens, if applicable, and timer functions.

6. Ensure time out alarm is functional and platens raise (if applicable)

7. Set proper gas and verify with beef integrity check that two consecutive runs yield the approved beef integrity results as per McDonalds standards.

8. Conduct brief training to store manager on the operation of the grill.

Items included with the purchase of your new grill from Manufacturer:

1. One (1) grill

2. One (1) gas hose (for gas grills only)

3. One (1) box containing:

a. Six (6) release material sheets

b. Three (3) release material clips

c. Three (3) release material rear rods.

3. Leveling the grill on the oor under the exhaust hood.

4. Attaching the supply cord(s) unless supplied by the factory.

5. Making adjustments to the ventilation system.

6. Sheet metal work required due to improper exhaust hood application.

7. Adjusting the grill to achieve beef integrity that deviates from the McDonalds standard.

A start-up DOES include:

1. Verication of supply voltage and, if applicable gas supply.

2. Leak test and gas pressure check on gas grills.

3. Electrical safety check.

4. Verify operation of grill by allowing unit to attain set temperature.

4. One (1) box containing four (4) casters.

Items NOT INCLUDED from the manufacturer and should be purchased from the KES:

1. Any electrical cords needed for application.

2. Any ue box needed for application.

3. Any grease traps or grease rails needed for application.

THE FOLLOWING INSTALLATION PROCEDURE CAN BE PERFORMED BY A:

• FACTORY AUTHORIZED SERVICE CENTER

• AN APPROVED INSTALLATION PERSON APPROVED BY PURCHASER OF GRILL

• LICENSED INSTALLER CONTRACTED BY KES (KITCHEN EQUIPMENT SUPPLIER)

WARNING: PLEASE READ INSTALLATION INSTRUCTIONS CAREFULLY. FAILURE TO PERFORM

THESE STEPS CAN RESULT IN EQUIPMENT FAILURE, DAMAGE AND / OR VOID OF WARRANTY.

PART #4526396 (03/30/10)Page 12

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

RECOMMENDED PLUG

MWG3W = 1X NEMA 15-30 MWE3W = 2X NEMA 15-50

MWG3W HAS ONE ELECTRICAL CORD. MWE3W HAS TWO ELECTRICAL CORDS.

Electrical Cable Hookup

DUAL POWER SUPPLY CONNECTION

USA & some other

POWER CORDS & PLUGS

ARE NOT SUPPLIED

BY THE MANUFACTURER

INPUT 1

INPUT 2

INSTALLATION & STARTUP (continued)

1. Uncrate unit from crating material

CAUTION: Prior to installation, check the electrical supply to ensure input voltage and phase match the equipment voltage rating and phase.

NOTE: ENSURE THAT PLATENS ARE STRAPPED DOWN SECURELY THROUGH STEP 3 TO PREVENT PLATENS FROM RAISING. SEVERE DAMAGE MAY OCCUR.

WARNING: Electrical appliances must be electrically grounded in accordance with local codes or in the absence of local codes, with national electric code ANSI/NFPA latest version.

All electric connections must be made by a qualied, properly equipped technician.

Electrical Cable Hookup

DUAL POWER SUPPLY CONNECTION

SINGLE POWER SUPPLY CONNECTION

USA & some other

MWG3W HAS ONE ELECTRICAL CORD. MWE3W HAS TWO ELECTRICAL CORDS.

RECOMMENDED PLUG

MWG3W = 1X NEMA 15-30 MWE3W = 2X NEMA 15-50

POWER CORDS & PLUGS

ARE NOT SUPPLIED

BY THE MANUFACTURER

Electrical Cable Hookup

where required by local regulations

INPUT 1

INPUT 2

2. Tip unit over on its back. Install caster channels and casters as shown. WARNING: It is recommended that the rear casters are screwed in all the way before tipping.

3. Carefully rotate grill back on its casters. Now you may cut and remove the platen securing straps.

4. Remove back body side and Install power cords per your country / area’s specications.

RECOMMENDED PLUG

MWG3W = 1X NEMA 15-30

MWE3W = INSTALL LINE SIDE

MIN. #10AWG “JUMPERS”

INPUT 1 to INPUT 2

1X NEMA 15-60

POWER CORDS & PLUGS

ARE NOT SUPPLIED

BY THE MANUFACTURER

INPUT 1

Hood-Interlock & Control Power Supply; where applicable

1 x 20AMP NEMA 21-20

POWER CORDS

ARE NOT SUPPLIED

BY THE

MANUFACTURER

EEL1 L1 L1 L1

L1 L1 L1 L1

WhWht

Wht

Wht Wht Wht

t Wht Wht

INPUT 2

Ora Red

Ora Red Blk

Blk

PART #4526396 (03/30/10)

Page 13

SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

ATTACH HANGER #4527008 TO BASE IN LOCATION SHOWN

INSTALLATION & STARTUP (continued)

5. GAS GRILL ONLY, (for electric grills, skip to step 7): Install the included quick-disconnect gas hose to the inlet tting on the underside of the grill by threading a 3/4” NPT nipple into the elbow, then install the brass male quick-disconnect coupler included with the hose.

Connect the hose and ensure the sleeve snaps fully

forward against the retaining ring.

FLEXIBLE GAS HOSE

GAS FLOW

TO GAS SUPPLY

FACTORY

INSTALLED

GAS INLET

UNDERNEATH GRILL

MALE COUPLER [INSTALL FIRST]

With the manual shut-o valve closed, install the other

end of the hose to the gas supply.

6. Install Optional Front Gas connection (If available).

15.58

ATTACH FLEX GAS LINE TO ELBOW

9.94

6.08

50°

WITH #10-24 SELF TAPPING SCREWS

INSTALL 3/4 NIPPLE THROUGH HANGER AND INTO EXISTING ELBOW

7. Install grease bucket rails as shown below:

GREASE BUCKETS & RAILS

ARE NOT SUPPLIED

BY THE MANUFACTURER

8. Install ue box to back of grill.

FLUE BOX IS

NOT SUPPLIED BY

THE MANUFACTURER

ROTATE EXISTING ELBOW TO ANGLE SHOWN

a. Isolate grill from any power source by unplugging

all electrical connections.

b. Rotate existing elbow 50° as shown in the diagram

to the left.

c. Attach hanger PN 4527008 as shown with 10-24 self

tapping screws.

d. Install 3/4 nipple through hanger and into existing

already rotated elbow.

e. Install 3/4 elbow tting to 3/4 nipple.

f. Attach gas hose to extended gas line.

9. Roll grill under exhaust hood. Grill must be level front to back, side to side and diagonally. Adjust casters accordingly to obtain nal level.

PART #4526396 (03/30/10)Page 14

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

INSTALLATION & STARTUP (continued)

Exhaust hood Type & Platen Height

With the platens in the raised position, measure the

height from the front edge of the platen to the grill surface. Determine which type of exhaust hood the store has and check for exhaust hood type/platen height compatibility according to the table below:

Exhaust hood

TYPE

Universal 18 1⁄2” (470mm)

92 Series 17” (432mm)

GSC 18 1⁄2” (470mm)

If the platen height is incompatible with the exhaust

hood type, platen height must be adjusted by an authorized service agent.

CORRECT PLATEN HEIGHT

PLATEN HEIGHT

GRILL

PLATE

PART #4526396 (03/30/10)

Page 15

SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

□

6. If upper platen elevation requires lowered to allow for clearance of hood, lower upper limit switch. Refer to Operations &

□

□ □

□

□ □

INSTALLATION & STARTUP (continued)

Startup Procedure

This Garland 3-platen grill comes with a factory startup at no additional charge. A startup is required to take place BEFORE the unit is put into operation. It is the end-user responsibility to schedule the startup with their local Factory Authorized Service Agent, or notify Garland Commercial Industries at 1-800446-8367 should you need assistance scheduling.

A factory startup is a comprehensive grill check in which a factory certied technician will document all nal settings programmed in the controller once various other performance checks are complete. The estimated time to complete a startup is approximately 2.5 – 3.5 hours. Please keep in mind this estimated time when scheduling the startup. After hours or overtime is not covered under warranty and will be billed at a charge which is the dierence between the Garland Reimbursement rate and the Factory Authorized Service Centers overtime charges.

A factory startup is necessary to start the warranty period. The Authorized Service Center is required to complete the paperwork during the startup process, and send it to Garland Commercial Industries for reimbursement. At the time of receipt, Garland will start the warranty period which will conclude at the end of 2 years. You may contact your Kitchen Equipment Supplier or dial 1-866-735-1955 for more details regarding an optional 3rd year extended warranty plan.

All aspects of the Starup procedure must be documented using the Garland-issued form, part #4521780:

GARLAND CLAMSHELL GRILL START – UP FORM

ELECTRIC OR COMBINATION GAS / ELECTRIC

(FOR USE IN MODEL MWE3W/MWG3W & MWE2W/MWG2W Series grills ONLY)

McDonald’s ____________ Certification ID # _________ Store # ___ __________ Start-up Date ____ ____________________

Address _______________________________ City ________ _________________ Model # □MWE3W | □MWG3W | □MWE2W | □MWG2W

Circle One

State / Province ____________________________ Zip Code ____ _____________ Serial # _____________________________

□ United States □ Canada □ International (List Country) __________________ Telephone # _________________________

Actual Gas Type ____________

Matches Rating Plate? YES NO

1. Ensure grill is installed in the proper type of gas exhaust hood with the proper air draw.

2. Ensure flu restrictors are fully opened or removed. Flue Box Supplied by KES Flu Restrictors located inside exhaust hood

3. Ensure bottom plate is leveled side to side / front to back / diagonally, in location, under hood. Adjust casters to attain level.

4. REMOVE GRILL FROM UNDER THE HOOD. Turn Power Switch ON, controller displays are active, Controller displays “OFF”. All platen raises automatically?

5. Lower and raise Upper Platen and insure movement is smooth and continuous. Grease shafts accordingly with a FOOD GRADE LUBRICANT.

Installation manual for platen heights.

7. Press the POWER ON button. Controller displays “PREHEAT - AM”, platen lowers. Heat indicator lights are AMBER?

8. Press the AM / PM key. This will allow the unit to heat to: Platen-425˚F(217˚C), Grill-350˚F(177˚C).

9. Grill enters SOAK mode (15:00 timer), counts down and upper platen auto calibrates at temperatures: Platen-425˚F(217˚C), Grill350˚F(177˚C)

10. Close valve handle and verify the unit tries to ignite four (4) times. Unit locked out to Ignition Failure?

11. GAS PRESSURE CHECKS (if applicable):

Rated Incoming Pressure Natural Gas 6 – 14 Inches W.C. Actual Incoming __________________ Propane / Butane Gas 11 – 14 Inches W.C. Actual Incoming __________________ Rated Burner Pressure Natural Gas 3.5 Inches W.C. Actual Left ________ Center ________ Right _________ Propane / Butane Gas 3.5 Inches W.C. Actual Left ________ Center ________ Right _________

12. Check micro amp reading to ensure operating micro amps ARE NO LESS THAN .8. Micro Amp reading should be between .9 –

1.2.

13. Upon Completion of auto calibration, platen raised automatically, and display reads “READY”

If upon completion of auto calibration process, upper platen does not raise, indicate message on controller. Check platen level and adjust reed switches. Cycle power and retry.

14. Select menu item “10:1 – CLAM”. Verify set temperature is reached and LED lights turn GREEN.

15. Initiate cook cycle by pushing the GREEN PUSHBUTTON. Platen lowers, and timing cycle begins.

16. Ensure the stores pyrometer is accurate and calibrated using the ice bath method.

17. Perform PROBE CALIBRATION.

18. Perform Platen Zeroing procedure & Reed Switch Calibration in “LEVEL / REED SW” mode.

19. Platen performed Auto Calibration upon completion of reed switch calibration?

20. Assist or obtain assistance with store personnel for Beef Integrity Testing, testing product 10:1 and 4:1 until desired internal product temperatures are met.

21. Record cook times, gap settings, and any gap calibrations used to obtain beef integrity.

22. Record Calibration numbers below:

Problems / Special Circumstances / Damage: __________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________

Name: __________________________________________________ Name: __________________________________________________ Service Agency: __________________________________________ Are you satisfied with the start-up procedure that has been performed? Sub Agent: (If Applicable) __________________________________

Are you a factory certified technician? YES / NO

Date of Certification / /

Rev 3 P/N 4521780 W(091609)

Located on Certification Sticker MM / DD / YY

Gas Type E lectric / 3-phase Record Amps Per Line Each Contactor

NOTE: CENTER PLATEN should not be checked if MWE2W / MWG2W

Product Cook Times

(MWE3W & MWG3W | MWE2W & MWG2W)

LEFT

10:1 LEFT 4:1 CENTER ANGUS RIGHT

2 PLATEN PRC Grills

ONLY LEFT RIGHT

Submitted by: Accepted by:

White Copy – Factory Ye llow Copy – Service Agency Pick Copy – Customer

Actual Input _______________

□ 208 VAC □ 380 VAC □ 220 VAC □ 400 VAC □ 230 VAC □ 415 VAC □ 240 VAC

INSPECTION / OPERATIONAL CHECK

Calibration numbers (from CALIBRATION MENU)

CENTER

If Applicable

Calibration numbers (from CALIBRATION MENU)

Front LT

Back LT

Cal

Back

RIGHT

MWE2W & MWG2W ONLY

Front RT

Back RT

Cal

Please indicate any comments __________________________________________________________________ ______________________________________________

MWE3W & MWG3W ONLY

Reed Cal

Front LT

Cal

Detect

Line 1

Line 2

Line 3

Front

Reed Cal

Back LT

Detect

Center

Left

If Applicable)

□ OK □ OK □ OK

□ OK | C □ OK | R □ OK

OK | C □OK | R □OK

L / □ C / □ R

OK -

Check Platen Level - □ L / □ C / □ R Check Reed Switch - □ L / □ C / □ R

OK | C □OK | R □OK

Back

Front

Zero Cal

Front RT

Back RT

Detect

Right

PART #4526396 (03/30/10)Page 16

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

INSTALLATION & STARTUP (continued)

Setting the Proper Combustion levels

In order to maintain proper combustion levels, the measurement of uA is not required. Using the following procedure will ensure that the proper O2, CO2, & CO levels are reached. If you have any questions, please contact 1-800-446-8367.

1. Remove control panel and lower front panel. Set on oor, leaving all connections in place.

2. The regulator comes set at 3.5” W.C (0.864 KPA) from the factory. Verify pressure is consistent at 3.5”.

3. Slightly loosen nut holding buttery air shutter adjuster on the combustion air blower connected to the burner being adjusted just enough that it can be rotated but will stay in place when force is removed.

4. From a cold start, turn on the zone (burner) and allow it to run for 30 seconds to a minute. Or with a heated zone, place a load on the grill surface to keep the burner operating for a couple of minutes. Adjust the air shutter to reduce the air to the point that the ame on the burner begins to lift and dance o of the burner surface.

5. Rotate the air shutter open to the point that the ame loses its inner light blue cone and becomes less bright and the tip of the ame elongates and becomes about an inch (25.4 mm) long. Mark a line o the edge of the shutter at this position..

a. Or if air shutter is fully

open, mark the line at that point.

a. Mark a line along the

edge of the air shutter from the hole along the edge of the shutter marking the position of the shutter on the side of the blower face.

b. If this condition

already exists, mark the line at that position and move to the next step.

PART #4526396 (03/30/10)

6. Turn o burner (zone) and measure the distance between the outside ends of the 2 line previously marked and place another mark in the center of the 2 marks.

a. Add another mark

1/16” (1.6 mm) more than the center mark.

b. Rotate the buttery

shutter to this point, and retighten.

Page 17

SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION OF WRAP AROUND RELEASE MATERIAL MOUNTING BRACKETS

CAUTION: UPPER PLATEN IS EXTREMELY HOT. WARNING: ISOLATE POWER SOURCE TO PREVENT ELECTRICAL SHOCK.

1. Ensure Electrical Power is unplugged before proceeding to next step.

2. Loosen 2 screws from each side of the platen lid.

3. Position side bracket assemblies over screws and insert into place.

4. Retighten four (4) screws on the platen lid.

TEFLON

MOUNTING

Part

Number

4526334 Release Material

4527294 Release Material

Description Qty Per Full Size

(3P) Grill

6 Grill, 2 Platen sheet Bracket, Side (3 Platen Grill)

15 Grill, 5 Platen sheet Clip w/ Flange

SIDE

BKT

INSTALLATION OF SPLASH SHIELD

PLATEN ARM

ARM CARRIAGE BLOCK

ARM CARRIAGE BLOCK PIN

SURFACE OF

GRILL PLATE

NOTE: SOME COMPONENTS OMITTED FOR CLARITY

SPLASH SHIELD TAB

SPLASH SHIELD

SPLASH SHIELD TABS

UP AND OVER

ARM CARRIAGE PINS

IN THIS DIRECTION

NOTE: SOME COMPONENTS OMITTED FOR CLARITY

PART #4526396 (03/30/10)Page 18

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

INSTALLATION OF RELEASE MATERIAL

1. Slide release material rod through hemmed end of the release material sheet.

HEMMED

2. Hook release material rod on brackets located

MATERIAL

ROD

LOOP

at the rear of the upper platen.

3. Holding the bottom of the release material

“Teflon Sheet” available from your DC Saint Gobain: DC WRIN # 02180-003

Taconic: DC WRIN # 02180-000

RELEASE

MATERIAL

sheet in place, gently pull the sheet toward the front of the platen.

NOTE: Make sure release material ts smoothly over upper platen.

4. Place one (1) locking clip over release material sheet in front and press into place over release material bar.

5. Gently pull the

UPPER PLATEN (SIDE VIEW)

RELEASE

MATERIAL

MATERIAL ROD

HOLDER

MATERIAL ROD

release material sheet ap over the left side of the platen and secure in place with two (2) locking clips.

6. Repeat step 5 with the right side.

NOTE: Failure to install the correct number of clips on the upper platen will cause the release material to be loose, and wear quickly. Ensure the correct placement of ALL clips to prevent premature wear and/or poor product quality.

5. Check alignment and rightness of release material against upper platen.

RELEASE

MATERIAL

FLAPS

RELEASE

MATERIAL

RELEASE

MATERIAL

CLIPS

FLAPS

INSTALLATION OF VAPOR SHIELD

TEFLON

FRONT

BAR

PART #4526396 (03/30/10)

VAPOR SHIELD

UP & OVER

TEFLON

FRONT BAR

Page 19

SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

ACCESSORIES

Splash Shield

Item 4523492

Vapor Shield Complete (2 shown) Item CK4525215

Teon Wraparound kit (1 platen only)

CK4528080-1 - includes: (3) Teon Sheet (Wraparound) - 4527643 (5) Clips - 4527294 (1) Teon Rear Bar - 4521355

Teon Wraparound kit (3 platens)

CK4528080-3 - includes: (9) Teon Sheet (Wraparound) - 4527643 (15) Clips - 4527294 (3) Teon Rear Bar - 4521355

Teon Wraparound kit (1 platen only) w/ Brackets

CK4528085-1 - includes: (3) Teon Sheet (Wraparound) - 4527643 (5) Clips - 4527294 (1) Teon Rear Bar - 4521355 (2) Wraparound side mount bkts - 4526334

Teon Wraparound kit (3 platens)

CK4528085-3 - includes: (9) Teon Sheet (Wraparound) - 4527643 (15) Clips - 4527294 (3) Teon Rear Bar - 4521355 (6) Wraparound side mount bkts - 4526334

PART #4526396 (03/30/10)Page 20

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

ACCESSORIES (continued)

NEMA# 51-50P

3Phase 4Wire 50 AMP Power Cord (Electric Grill ONLY)

(No Garland P/N) - *** Not supplied by Garland

Quick-Disconnect Gas Hose

Item 1591506

NEMA# L15-30P

3Phase 4Wire 30 AMP Power Cord (Electric Grill ONLY)

(No Garland P/N) - *** Not supplied by Garland

NEMA# L21-20P

Interlock Cord - 5Wire

(No Garland P/N) - *** Not supplied by Garland

PART #4526396 (03/30/10)

Page 21

SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

DESCRIPTION OF GRILL CONTROL

Right Arrow Button – In any mode, scrolls forward through a list

Left Arrow Button – In any mode, scrolls backward through a list

Enter Button – In the normal operating mode, this button is not active. In the

Power Button – PRESSING and HOLDING the Power button for 2 seconds will either turn the controller on or o.

AM/PM Button – In normal operating mode, toggles between the AM menu library and the PM menu library.

AUTO/MAN Button – In normal operating mode, toggles between Automatic Product Recognition and Manual Cooking.

Up Arrow Button – In any mode, increases the value of the ashing cursor character in the display

Programming Mode, used to lock in the values shown on the display.

Program Button – In the normal operating mode, pressing and holding the PROGRAM button for 3 seconds enters the Programming Mode.

Temp Button – In the normal operating mode, displays the set temperature and the actual temperature.

Speed Key – In the normal operating mode, used to change cook time. Also used to enter Probe Calibration Mode. & Perform Auto Forced Calibration

Down Arrow Button – In any mode, decreases the value of the ashing cursor character in the display

Standby Button – In the normal operating mode, places the grill in Standby Mode.

POSSIBLE ERROR MESSAGES

GRILL PROBE ERROR – A grill probe circuit error for the Front, Middle, or Back zone has occurred.

PLATEN PROBE ERROR – An upper platen probe circuit error has occurred.

HEATER ERROR – Occurs when the controller does not detect a temperature rise in six (6) minutes.

HIGH TEMP – Occurs when the controller senses a temperature of 465˚ F (241˚ C).

CHECK REED SWITCH / USE FLAT COOK – One or more of the reed switches are out of adjustment. User will only be able

to cook FLAT menu items.

ERROR COMMS - A communications error has occured between the Motor Speed Control and the Main Control.

PLATEN NOT LEVEL – Occurs if the calibration dierence between the front and rear is greater than maximum allowance.

Product Recognition (Auto) and manual cooking is DISABLED. Flat Menu cooking is ONLY allowed.

CHECK PLATEN LEVEL – Occurs if the calibration dierence between the front and rear is greater than the minimum allowance, but less than the maximum allowance. Product Recognition (Auto) is DISABLED. Perform If CHECK PLATEN LEVEL is displayed, perform the following steps:

1. PRESS AND HOLD the and buttons for 3 seconds. The control will display “AUTO GAP FORCE”.

2. PRESS the button. “NO” will ash on the display. PRESS the button to change it to “YES.”

3. PRESS the button. The platen will immediately lower and reset its internal measurements. Upon completion, the platen will rise. If the error message does not return continue operating normally. If the error message persists, level the platen, as shown in section titled “Platen Leveling (Zeroing)”

PART #4526396 (03/30/10)Page 22

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