Garland MWE3S-1 Service Manual

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Page 1

SERVICE MANUAL

GARLAND GAS & ELECTRIC

CLAMSHELL GRILLS

WITH PRODUCT RECOGNITION

MODELS:

MWE3W

MWE3S

MWG3W

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.

THIS EQUIPMENT MUST BE INSTALLED AND COMMISSIONED BY A PROFESSIONAL,

FACTORY-TRAINED TECHNICIAN.

THIS EQUIPMENT MUST BE OPERATED UNDER AN APPROVED EXHAUST HOOD SYSTEM ONLY.

NOTE: This manual pertains to all grill models listed above. The reader/operator must interpret its contents to applicable needs. If you have questions about any instructional materials pertaining to Garland grills, please contact our Customer Service Department at one of the phone numbers below.

MANUFACTURED EXCLUSIVELY FOR McDonald's BY

GARLAND COMMERCIAL INDUSTRIES, LLC

185 EAST SOUTH STREET FREELAND, PENNSYLVANIA 18224

TOLL FREE: (800) 446-8367 PHONE: (570) 636-1000 FAX: (570) 636-9874

E-mail: clamshell@garland-group.com

http://www.garland-group.com

PART #4526396 (03/30/10)

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

CONTENTS

INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SHIPPING DAMAGE CLAIM PROCEDURE . . . . . . . . . . . . . . 6

CLEANING & MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . 6

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Dimensions: Model MWE3S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Input Specications, Electric Grills, United States: . . . . . . . . . . . .10

Input Specications, Electric Grills, Canada: . . . . . . . . . . . . . . . . . .10

Input Specications, Electric Grills, CE Approved . . . . . . . . . . . . .10

Input Specications, Electric Grills, Export, Non-CE . . . . . . . . . . .10

Input Specications, GAS Grills, North America: . . . . . . . . . . . . . . 11

INSTALLATION & STARTUP. . . . . . . . . . . . . . . . . . . . . . . . . . 12

Uncrating the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Electrical Cord Hookup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Exhaust hood Type & Platen Height. . . . . . . . . . . . . . . . . . . . . . . . . . 15

Startup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Setting the Proper Combustion levels. . . . . . . . . . . . . . . . . . . . . . . .17

INSTALLATION OF WRAP AROUND RELEASE MATERIAL

MOUNTING BRACKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

INSTALLATION OF SPLASH SHIELD . . . . . . . . . . . . . . . . . . 18

INSTALLATION OF RELEASE MATERIAL. . . . . . . . . . . . . . .19

INSTALLATION OF VAPOR SHIELD . . . . . . . . . . . . . . . . . . .19

ACCESSORIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Splash Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Vapor Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Teon Wraparound kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Quick Disconnect Gas Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Interlock Cord - 5-Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

3Phase 4Wire 50 AMP Cord. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3Phase 4 Wire 30 AMP Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

DESCRIPTION OF GRILL CONTROL. . . . . . . . . . . . . . . . . . . 22

POSSIBLE ERROR MESSAGES. . . . . . . . . . . . . . . . . . . . . . . .22

OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . 23

General Overview: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

To turn the grill on:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

To Select a Menu item: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Menu Item Library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Standby Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

To display the current temperatures:. . . . . . . . . . . . . . . . . . . . . . . . .24

Breakfast In Manual mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Lunch In Manual mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

To Change The Cook Time for a Menu Item. . . . . . . . . . . . . . . . . . . 24

Breakfast In Auto mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Lunch In Auto mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Transition Cooking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

PRODUCT RECOGNITION . . . . . . . . . . . . . . . . . . . . . . . . . . .25

TO PERFORM FORCED AUTO CALIBRATION. . . . . . . . . . . . . . . . . . . 25

COMMON PRODUCT RECOGNITION ISSUES . . . . . . . . . .26

PATTY PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

BEEF INTEGRITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

CONTROL PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . .29

Programming Modes; System Setup . . . . . . . . . . . . . . . . . . . . . . . . .29

Programming Modes; Menu Items. . . . . . . . . . . . . . . . . . . . . . . . . . . 30

To Restore Factory Defaults. . . . . . . . . . . . . . . . . . . . . . .32

PROGRAM LOGIC TREE; PRODUCT MENUS . . . . . . . . . . .33

PROGRAM LOGIC TREE; SYSTEM MENUS . . . . . . . . . . . . . 34

FUNCTION OPTIONS; SYSTEM MENUS . . . . . . . . . . . . . . .35

FACTORY DEFAULT SETTINGS . . . . . . . . . . . . . . . . . . . . . . .36

ERROR MESSAGES/TROUBLESHOOTING . . . . . . . . . . . . .37

PROBE CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

THERMOCOUPLE LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . 39

PLATEN LEVELING (ZEROING). . . . . . . . . . . . . . . . . . . . . . . 40

TO SET THE REED SWITCHES . . . . . . . . . . . . . . . . . . . . . . . .41

TO CHANGE THE REED SWITCH. . . . . . . . . . . . . . . . . . . . . .41

REED SWITCH OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . .42

TO CHANGE THE MAGNET ASSEMBLY. . . . . . . . . . . . . . . .45

TO REPLACE THE LINEAR ACTUATOR. . . . . . . . . . . . . . . . . 45

TO UPDATE CONTROL SOFTWARE (main control) . . . . .47

TO UPDATE CONTROL SOFTWARE (motor control). . . . 48

FLEXIBLE GAS LINE REPLACEMENT . . . . . . . . . . . . . . . . . .49

GRILL EXTERIOR; ALL MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

GRILL EXTERIOR; ALL MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

GRILL ELEMENT; ELECTRIC MODELS. . . . . . . . . . . . . . . . . . . . . . . . . . 54

GRILL ELEMENT; ELECTRIC MODELS. . . . . . . . . . . . . . . . . . . . . . . . . . 55

GRILL BURNER; GAS MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

GRILL BURNER; GAS MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

UPPER PLATEN ASSEMBLY; ALL MODELS . . . . . . . . . . . . . . . . . . . . . 58

UPPER PLATEN ASSEMBLY; ALL MODELS . . . . . . . . . . . . . . . . . . . . . 59

PLATEN LIFTING MECHANISM; ALL MODELS. . . . . . . . . . . . . . . . . .60

PLATEN LIFTING MECHANISM; ALL MODELS. . . . . . . . . . . . . . . . . .61

PARTS ID: WIRING HARNESSES; ALL MODELS . . . . . . . .62

WIRING SCHEMATICS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

120V CONTROL CIRCUIT; MWG3W . . . . . . . . . . . . . . . . . . . . . . . . . . .65

120V CONTROL CIRCUIT; MWE3W . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

MWE3W 200/208/220/240V, 60Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

MWE3W 3~N, 400V, 50Hz. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

MWG3W 200/208/220/240V, 60Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

MWG3W 3~N, 400V, 50Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70

PART #4526396 (03/30/10)

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SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INTRODUCTION

The Garland clamshell grill, manufactured exclusively for McDonald’s, provides a method for ecient two-sided cooking, while accommodating a variety of products. The unit will also serve as a at grill, and meets all of McDonald’s standards for safety, eciency, and cleanliness.

WARRANTY

This warranty covers defects in material and workmanship under normal use providing that:

a) the equipment has not been accidentally or intentionally damaged, altered or misused.

b) the equipment is properly installed, adjusted, operated and maintained in accordance with national and local

codes and in accordance with the installation instructions provided with this product.

c) the warranty serial number axed to the appliance by us has not been defaced, obliterated or removed.

d) an acceptable report for any claim under this warranty is supplied to us.

The equipment warranty coverage remains in force for two (2) years, (parts and labor), from the date the equipment is put into operation.

The Garland Group agrees to repair or replace, at it’s option, any part that proves to be defective in material or workmanship at no charge for the part or normal labor.

We assume no responsibility for installation, adjustments, diagnosis, or normal maintenance such as: lubrication of springs or valves. We exclude failures caused by erratic voltage or gas supplies.

We assume no responsibility for travel costs beyond 100 miles round trip, travel other than overland, and overtime costs of repair.

We exclude broken glass, paint and porcelain nish, surface rust, gasket material, ceramic material, light bulbs and fuses from normal coverage.

We exclude damage or dysfunction caused by re, ood, and like “Acts of God” that are beyond the control of The Garland Group.

The Garland Group’s liability on a claim of warranty shall not exceed the price of the material and/or service, which caused the claim.

This warranty is limited and is in lieu of all other warranties, expressed or implied. The Garland Group, our employees, or our agents shall not be held liable for any claims of personal injury or consequential damage or loss.

This warranty gives you specic legal rights, and you may have other rights which vary from state to state.

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

SAFETY

THIS APPLIANCE IS FOR PROFESSIONAL USE AND SHALL BE USED ONLY BY QUALIFIED PERSONNEL.

WARNING: Accessible parts may become hot during use. Young children should be kept away. This appliance is not intended for

use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.”

CAUTION: THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN APPROVED HOOD SYSTEM IN ACCORDANCE WITH LOCAL REGULATIONS IN FORCE.

DO NOT OPERATE THE GRILL UNLESS IT HAS BEEN COMMISSIONED (START-UP) BY A FACTORY AUTHORIZED SERVICE CENTER.

DO NOT operate the grill without reading this operation manual.

DO NOT operate the clamshell grill unless it has been properly installed and grounded.

DO NOT operate the clamshell grill unless all service and access panels are in place and fastened properly.

Means of disconnection, must be incorporated in the xed wiring in accordance with local wiring rules (such as a switch, fuse, or circuit breaker). External equipotential bonding conductor provided on rear of appliance. Use as applicable, in accordance with local wiring rules.

The Garland clamshell grill is a semi-automatic cooking appliance. The upper platen is lowered automatically, following the manual, single-handed initiation of the cooking cycle, and raised automatically upon completion of the cooking cycle.

When two sided cooking, the area between the upper platen and the griddle plate should be regarded as a “danger zone”.During two sided cooking the operator must not be within this danger zone. When used as a at grill, then this area is no longer a danger zone, the platens do not move. For whatever reason, be it cleaning, maintenance, normal operation, any exposed person must use extreme caution if within this danger zone. Temperatures on solid cooking surfaces are intended to operate above 120C (250F).

In two sided cooking the upper platen remains in the lowered position by nature of it’s own weight. It is not locked down. It can be raised by lifting of the handle on the front of the platen, which pivots the platen about its rear mounting point.

The clamshell grill must only be used for single and two sided cooking of foodstus in a McDonald’s store.

WARNING: To avoid serious personal injury: DO NOT attempt to repair or replace any part of the clamshell grill unless all main power supplies to the grill have been disconnected.

USE EXTREME CAUTION in setting up, operating and cleaning the clamshell grill to avoid coming in contact with hot grill surfaces or hot grease. Suitable protective clothing should be worn to prevent the risk of burns.

WARNING: This appliance must not be cleaned with a water jet. DO NOT apply ice to a HOT grill surface.

NOTE: All warning labels and markings on the grill, which call attention to further dangers and necessary precautions.

HAZARD COMMUNICATION STANDARD, (HCS) - The procedures in this manual include the use of chemical products. These

chemical products will be printed in bold face, followed by the abbreviation (HCS) in the text portion of the procedure. See the Hazard Communication Standard, (HCS) manual for the appropriate Material Safety Data Sheet(s), (MSDS).

WARNING: After turning the master power switch to the START position, the grill will go through an initialization process. If the upper platens are in the lowered position they will return to their raised upper position.

MAINTENANCE - the platen support arms carriage block bearing bushes, the platen adjuster nuts, the platen support (shoulder) bolt and the cam follower should be checked annually for wear. Should there be any noticeable play in the bearing bushes and any visible wear on the platen adjuster nuts, platen support bolts or cam follower, then they must be replaced.

MAINTENANCE - the audible alarm that sounds at the end of a cook cycle is to advise the operator that the platen is about to move. The function of this device may be tested by pushing the left hand CANCEL button. If no sound is heard, ensure that the alarm volume is not set to low in SYSTEM SETUP. If there is still no sound then a service engineer should be called out to rectify the fault.

SERVICE AND CLEANING - The grill may be secured in the grill bay by the installer using two anchors that lock onto the front casters. If the grill is to be moved out of the bay for cleaning or service, remove the anchor from each caster by turning the knob counterclockwise to loosen the retainer. When the retainer is free of the caster, lay the assembly aside on the oor.

CLEANING - NEVER clean the grill, interior or exterior, using a high-pressure sprayer, water jet, or any other liquid sprayer.

NOTE: If anchors are present, the anchor assembly remains fastened to the back wall of the grill bay. After service or clean-

ing is complete, return the grill to its position in the bay and reattach the anchors by placing the retainer on the caster post and turning the knob clockwise to tighten. For safety reasons, the grill must be secured in the grill bay in this manner before operation can resume.

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SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

SHIPPING DAMAGE CLAIM PROCEDURE

Please note that the Garland equipment was carefully inspected and packed by skilled personnel before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment. What to do if the equipment arrives damaged:

1. File a claim immediately regardless of the extent of damage.

2. Be sure to note, “visible loss or damage,” on the freight bill or express receipt and have the person making the delivery sign it.

3. Concealed loss or damage: if damage is unnoticed until the equipment is unpacked, notify the freight company immediately, (within 15 days), and le a concealed damage claim.

CLEANING & MAINTENANCE

McD

Hi-T emp Grill Cleaner

Nettoyant à chaud

pour grils

Limpiador de parrilla s

de alta temperatur a

CAUTION: May cause eye and skin irritation. See precautionary and

KEEP OUT OF REACH OF CHILDREN

CUIDADO: Puede causar irritación

de los ojos y la piel. Véanse

las precauciones y los primeros

auxilios al reverso.

MANTENGASE FUERA DEL

ALCANCE DE LOS NIÑOS

AVIS : Peut irriter les yeux et la peau.

Voir précautions et premiers

soins au verso.

CONSERVER HORS DE LA

PORTÉE DES ENFANTS

3.6 oz (106 ml)

McD

® Hi-Temp

Grill Cleaner

KAY® Grill Cleaning Pad Holder

Grill Cleaning Pad

& KAY

Heat-Resistant Gloves Clean, Sanitizer-Soaked

Grill Cloths

Lid

Grill Squeegee

Grill Scraper

AUTO

MAN

• Select Clean Mode. Once Clean Mode has been reached turn grill OFF.

• After turning grill OFF, platens can be controlled by pressing green button

ANTS

la peau.

3.6 oz (106 ml)

PORTÉE DES ENF

soins au verso.

DE LOS NIÑOS

CONSERVER HORS DE

Peut irriter les yeux et

Voir précautions et premiers

ALCANCE

auxilios al reverso.

MANTENGASE FUERA DEL

AVIS :

Puede causar irritación

las precauciones y los primeros

de los ojos y la piel. Véanse

CUIDADO:

KEEP OUT OF REACH OF CHILDREN

irritation. See precautionary and

CAUTION: May cause eye and skin

pour grils

de alta temperatur a

McD

Limpiador de parrilla s

Nettoyant à chaud

Hi-Temp Grill Cleaner

• Open one packet of McD Hi-Temp Grill Cleaner and empty the contents into a lid or stainless steel pan.

• Put on the heatresistant gloves.

• Wipe the Release Material® sheets with a clean, sanitizersoaked grill cloth.

• Dip the KAY Grill Cleaning Pad Holder into the grill cleaner.

• Remove the locking clips, bars, and release sheets.

• Take the clips and bars to the 3-compartment sink to be washed and rinsed; set aside.

• Set release sheets aside on a at surface.

• Apply McD Hi-Temp Grill Cleaner to front side of platens starting from right platen to left platen.

• DO NOT SCRUB

• If splash guards are installed, detach and take to the 3-compartment sink to be washed and rinsed; set aside.

• Apply the grill cleaner to platen surfaces starting from right platen to left platen.

• DO NOT SCRUB

• Scrape the lower grill surface with the grill scraper.

• Use grill squeegee to push residual grease into trough.

• Take grill scraper to the 3-compartment sink to be washed and rinsed.

• Apply the grill cleaner to back side of platens from right platen to left platen.

• DO NOT SCRUB

• Empty and replace the grease troughs.

• Apply the grill cleaner to outer edges of right and left platens.

• DO NOT SCRUB

PART #4526396 (03/30/10)Page 6

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

CLEANING & MAINTENANCE continued

• Press green button to lower center platen.

• Scrub back side of platens from right platen to left platen.

• Apply grill cleaner to inner edges of the right and left platens.

• DO NOT SCRUB

• Press green button to raise center platen.

• Scrub outer edges of right and left platens.

• Pour remaining McD HiTemp Grill Cleaner over bottom grill surface.

• Press green button to lower center platen.

• Spread the cleaner over the entire lower grill surface from front to back using even strokes.

• DO NOT SCRUB

• Scrub inner edges of the right and left platens.

• Press green button to raise the right platen.

• Scrub front side of platens from right platen to left platen with KAY Grill Cleaning Pad Holder and Pad.

• Scrub lower grill surface.

• Scrub at grill surfaces starting from right platen to left platen.

• Rinse front, side and back of platen surfaces with a clean, sanitizersoaked grill cloth, starting from right to left platens.

• Press the green button to lower right platen, rinse inner edges of both platens; then, raise.

• Wipe back of lower grill with a clean, sanitizer-soaked grill cloth.

• Empty, wash, rinse, and replace the grease troughs.

• Wipe remaining grill surfaces with a clean, sanitizer-soakedgrill cloth.

PART #4526396 (03/30/10)

• Pour a small amount of lukewarm water on a clean, sanitizer-soaked grill cloth over the bottom grill surface and wipe o residue.

• Apply a thin coat of fresh shortening to the lower grill surface only.

• Place upper platen Release Material sheets at on grill surface.

• Gently clean both sides of the Release Material sheets with the KAY Grill Cleaning Pad Holder.

• Rinse both sides of the Release Materialsheets with a clean, sanitizersoaked grill cloth.

• Reinstall upper Release Material sheets; secure in place with bars and clips.

• Wipe lower grill with a clean,sanitizer-soaked grill cloth. Repeat until no visible soil remains.

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SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

SPECIFICATIONS

Dimensions: Models MWE3W, MWG3W

34.968

[888mm]

4.064

.737

[19mm]

[103mm]

"COLD ZONE"

48°

24.000

[610mm]

(PLATE DEPTH)

5.475

[139mm]

SK07-587 (GAS)

19.001

[483mm]

7.111

[181mm]

7.110

[181mm]

4.895

[124mm]

36.000

[914mm]

(PLATE WIDTH)

38.000

[965mm]

[MWG3W ONLY]

30.714

[780mm]

BOTTOM CABLE

FLUE EXIT

1.146

[29mm]

22.835

[850mm]

2.993

[76mm]

9.335

[237mm]

ENTRANCE

1.598 [41mm]

24.084

[612mm]

28.771

[731mm]

1.516

[39mm]

26.679

[678mm]

10.730

[273mm]

3/4" NPT GAS INLET

[MWG3W ONLY]

.787

[20mm]

7.875 [200mm]

9.684

[246mm]

1.500 [38mm]

15.384

[391mm]

30.750

[781mm]

33.000

[838mm]

(COOKING

HEIGHT)

6.106

[155mm]

13.123

[333mm]

BOTTOM CABLE

ENTRANCE

23.812

[605mm]

9.901

[251mm]

3/4" NPT GAS INLET

[MWG3W ONLY]

36.027

[915mm]

PART #4526396 (03/30/10)Page 8

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

SPECIFICATIONS

Dimensions: Model MWE3S

21.65

[550mm]

PLATE DEPTH

5.475

32.60

[828mm]

[139mm]

36.00

[914mm]

PLATE WIDTH

38.00

[965mm]

30.714

[780mm]

2.993

[76mm]

9.335

[237mm]

BOTTOM CABLE

ENTRANCE

1.598 [41mm]

24.084

[612mm]

26.42

[671mm]

1.516

[39mm]

24.33

[618mm]

1.70 [43mm]

“COLD ZONE”

48°

.787 [20mm]

7.875 [200mm]

9.684 [246mm]

1.50 [38mm]

15.384

[391mm]

BOTTOM CABLE

30.75 [781mm] TO

33.00 [838mm]

COOKING HEIGHT

6.106

[155mm]

ENTRANCE

13.123

[333mm]

23.812

[605mm]

[MWG3W ONLY]

36.027

[915mm]

PART #4526396 (03/30/10)

Page 9

Page 10

SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

SPECIFICATIONS

Input Specications, ELECTRIC FULL SIZE Grills, MWE3W, United States:

SUPPLY

REQUIRED

INPUT 1 7.65 21.3 21.3 21.3 20.1 20.1 20.1 18.4 18.4 18.4

INPUT 2 15.30 42.6 42.6 42.6 40.2 40.2 40.2 36.8 36.8 36.8

TOTAL

LOAD

208V 220V 240V

L1 L2 L3 L1 L2 L3 L1 L2 L3

NOMINAL AMPS PER LINE

Input Specications, ELECTRIC FULL SIZE Grills, MWE3W, Western Canada:

SUPPLY

REQUIRED

INPUT 1 22.95 63.9 63.9 63.9 55.2 55.2 55.2

TOTAL

LOAD

NOMINAL AMPS PER LINE

208V 240V

L1 L2 L3 L1 L2 L3

Input Specications, Electric Grills, CE Approved Models MWE3W-CE, MWE3S-CE:

SUPPLY

3N~ 400V

50Hz

TOTAL kW

LOAD

22.7

LOADING: (kW/PHASE) NOMINAL AMPS PER LINE

230V / 400V 230V / 400V

L1/L2 L1/L3 L2/L3 L1 L2 L3

7.60 7.60 7.60 33.0 33.0 33.0 Type 748

MENNEKES

PLUG &

RECEPTACLE

MAY BE

REQUIRED

Input Specications, Electric Grills, Export, Non-CE Models MWE3W, MWE3S:

LOADING: (kW/PHASE)

SUPPLY

220V 50Hz 22.7 7.60 7.60 7.60 34.5 34.5 34.5

240V 50Hz 22.7 7.60 7.60 7.60 31.6 31.6 31.6

TOTAL kW

LOAD

L1/L2 L1/L3 L2/L3 L1 L2 L3

230V / 400V 230V / 400V

NOMINAL AMPS PER LINE

MENNEKES

PLUG &

RECEPTACLE

MAY BE

REQUIRED

Type 748

PART #4526396 (03/30/10)Page 10

Page 11

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

SPECIFICATIONS

Input Specications, GAS Grills, North America:

SUPPLY

REQUIRED

TOTAL

LOAD

LOADING: (kW/

PHASE)

208V / 220V / 240V 208V / 60Hz 220V / 60Hz 240V / 60Hz

L1/L2 L1/L3 L2/L3 L1 L2 L3 L1 L2 L3 L1 L2 L3

NOMINAL AMPS PER LINE

INPUT 1 10.0 3.25 3.25 3.25 28.0 28.0 28.0 26.3 26.3 26.3 24.0 24.0 24.0

GAS INPUT

MAX INPUT

GAS

NATURAL GAS 32,000 96,000 #35 4.8 3.5 3.5

PROPANE 32,000 96,000 #43 4.8 3.5 3.5

NET PER

BURNER BTU/H

TOTAL INPUT

RATING BTU/H

INJECTOR

SIZE

AIR SHUTTER

SETTING

MM

SUPPLY

PRESSURE

IN W.C.

Input Specications, GAS Grills, CE Approved Model MWG3W-CE:

3N~ 400V

50Hz

LOADING: (kW/PHASE) NOMINAL AMPS PER LINE

TOTAL kW

LOAD

L1/L2 L1/L3 L2/L3 L1 L2 L3

10.0 3.25 3.25 3.25 14.1 14.1 14.1 Type 748

MENNEKES

RECEPTACLE

REQUIRED

BURNER

MANIFOLD

PRESSURE

IN W.C.

PLUG &

MAY BE

GAS INPUT

GAS GROUP

MAX INPUT

NET PER

BURNER kW

TOTAL INPUT

RATING

kW

INJECTOR

SIZE

AIR

SHUTTER

SETTING

mm

SUPPLY

PRESSURE

mbar

BURNER

PRESSURE

mbar

VOLUMETRIC

G20 NG 8.9 26.7 2.79mm (#35) 4.8 20/25 8.7 0.940 m3/h

G25 NG 2.79mm (#35) 4.8 20 8.7

G31 LPG 8.9 26.7 2.26mm (#43) 4.8 37/50 8.7 0.69 kg/h

NET HEATING VALUE BY GAS GROUP

G20 G25 G31

34.02 MJ/m3; 0.555 SG 29.25 MJ/m3; 0.613 SG 88.0 MJ/m3 (46.34 MJ/kg); 1.55 SG

GAS CATEGORIES

CATEGORY DESTINATION COUNTRIES SUPPLY PRESSURE (mbar)

2ER

AT, CH, CZ, DK, ES, FI, GB, IE, IS, IT, NO, PT, SE 20.0

DE, LU 20.0

NL 25.0

FR 20.0 / 25.0

NL 30.0

BE, CH, CZ, ES, FR, GB, GR, IE, LU 37.0

BE, CH, DE, CZ, ES, FR, NL 50.0

PART #4526396 (03/30/10)

GAS RATE

Page 11

Page 12

SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION & STARTUP

Installation Store Responsibilities:

• Ensure grill has been installed by a competent trained installation person.

• Ensure store readiness of utilities, product & personnel.

• Contacting your local Garland Factory Authorized Service Center for a startup date.

• Participate in the startup to ensure a successful startup and familiarity with the grill.

• Conduct training with your crew personnel to ensure maximum utilization of the grill.

Once the installation is complete as per the procedures below, a factory authorized service company MUST startup the grill according to Garland Commercial Industries startup standards.

A startup DOES NOT include:

1. Uncrating the unit

2. Placing the unit in its position under the exhaust hood.

5. Verify operation of platens, if applicable, and timer functions.

6. Ensure time out alarm is functional and platens raise (if applicable)

7. Set proper gas and verify with beef integrity check that two consecutive runs yield the approved beef integrity results as per McDonalds standards.

8. Conduct brief training to store manager on the operation of the grill.

Items included with the purchase of your new grill from Manufacturer:

1. One (1) grill

2. One (1) gas hose (for gas grills only)

3. One (1) box containing:

a. Six (6) release material sheets

b. Three (3) release material clips

c. Three (3) release material rear rods.

3. Leveling the grill on the oor under the exhaust hood.

4. Attaching the supply cord(s) unless supplied by the factory.

5. Making adjustments to the ventilation system.

6. Sheet metal work required due to improper exhaust hood application.

7. Adjusting the grill to achieve beef integrity that deviates from the McDonalds standard.

A start-up DOES include:

1. Verication of supply voltage and, if applicable gas supply.

2. Leak test and gas pressure check on gas grills.

3. Electrical safety check.

4. Verify operation of grill by allowing unit to attain set temperature.

4. One (1) box containing four (4) casters.

Items NOT INCLUDED from the manufacturer and should be purchased from the KES:

1. Any electrical cords needed for application.

2. Any ue box needed for application.

3. Any grease traps or grease rails needed for application.

THE FOLLOWING INSTALLATION PROCEDURE CAN BE PERFORMED BY A:

• FACTORY AUTHORIZED SERVICE CENTER

• AN APPROVED INSTALLATION PERSON APPROVED BY PURCHASER OF GRILL

• LICENSED INSTALLER CONTRACTED BY KES (KITCHEN EQUIPMENT SUPPLIER)

WARNING: PLEASE READ INSTALLATION INSTRUCTIONS CAREFULLY. FAILURE TO PERFORM

THESE STEPS CAN RESULT IN EQUIPMENT FAILURE, DAMAGE AND / OR VOID OF WARRANTY.

PART #4526396 (03/30/10)Page 12

Page 13

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

RECOMMENDED PLUG

MWG3W = 1X NEMA 15-30 MWE3W = 2X NEMA 15-50

MWG3W HAS ONE ELECTRICAL CORD. MWE3W HAS TWO ELECTRICAL CORDS.

Electrical Cable Hookup

DUAL POWER SUPPLY CONNECTION

USA & some other

POWER CORDS & PLUGS

ARE NOT SUPPLIED

BY THE MANUFACTURER

INPUT 1

INPUT 2

INSTALLATION & STARTUP (continued)

1. Uncrate unit from crating material

CAUTION: Prior to installation, check the electrical supply to ensure input voltage and phase match the equipment voltage rating and phase.

NOTE: ENSURE THAT PLATENS ARE STRAPPED DOWN SECURELY THROUGH STEP 3 TO PREVENT PLATENS FROM RAISING. SEVERE DAMAGE MAY OCCUR.

WARNING: Electrical appliances must be electrically grounded in accordance with local codes or in the absence of local codes, with national electric code ANSI/NFPA latest version.

All electric connections must be made by a qualied, properly equipped technician.

Electrical Cable Hookup

DUAL POWER SUPPLY CONNECTION

SINGLE POWER SUPPLY CONNECTION

USA & some other

MWG3W HAS ONE ELECTRICAL CORD. MWE3W HAS TWO ELECTRICAL CORDS.

RECOMMENDED PLUG

MWG3W = 1X NEMA 15-30 MWE3W = 2X NEMA 15-50

POWER CORDS & PLUGS

ARE NOT SUPPLIED

BY THE MANUFACTURER

Electrical Cable Hookup

where required by local regulations

INPUT 1

INPUT 2

2. Tip unit over on its back. Install caster channels and casters as shown. WARNING: It is recommended that the rear casters are screwed in all the way before tipping.

3. Carefully rotate grill back on its casters. Now you may cut and remove the platen securing straps.

4. Remove back body side and Install power cords per your country / area’s specications.

RECOMMENDED PLUG

MWG3W = 1X NEMA 15-30

MWE3W = INSTALL LINE SIDE

MIN. #10AWG “JUMPERS”

INPUT 1 to INPUT 2

1X NEMA 15-60

POWER CORDS & PLUGS

ARE NOT SUPPLIED

BY THE MANUFACTURER

INPUT 1

Hood-Interlock & Control Power Supply; where applicable

1 x 20AMP NEMA 21-20

POWER CORDS

ARE NOT SUPPLIED

BY THE

MANUFACTURER

EEL1 L1 L1 L1

L1 L1 L1 L1

WhWht

Wht

Wht Wht Wht

t Wht Wht

INPUT 2

Ora Red

Ora Red Blk

Blk

PART #4526396 (03/30/10)

Page 13

Page 14

SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

ATTACH HANGER #4527008 TO BASE IN LOCATION SHOWN

INSTALLATION & STARTUP (continued)

5. GAS GRILL ONLY, (for electric grills, skip to step 7): Install the included quick-disconnect gas hose to the inlet tting on the underside of the grill by threading a 3/4” NPT nipple into the elbow, then install the brass male quick-disconnect coupler included with the hose.

Connect the hose and ensure the sleeve snaps fully

forward against the retaining ring.

FLEXIBLE GAS HOSE

GAS FLOW

TO GAS SUPPLY

FACTORY

INSTALLED

GAS INLET

UNDERNEATH GRILL

MALE COUPLER [INSTALL FIRST]

With the manual shut-o valve closed, install the other

end of the hose to the gas supply.

6. Install Optional Front Gas connection (If available).

15.58

ATTACH FLEX GAS LINE TO ELBOW

9.94

6.08

50°

WITH #10-24 SELF TAPPING SCREWS

INSTALL 3/4 NIPPLE THROUGH HANGER AND INTO EXISTING ELBOW

7. Install grease bucket rails as shown below:

GREASE BUCKETS & RAILS

ARE NOT SUPPLIED

BY THE MANUFACTURER

8. Install ue box to back of grill.

FLUE BOX IS

NOT SUPPLIED BY

THE MANUFACTURER

ROTATE EXISTING ELBOW TO ANGLE SHOWN

a. Isolate grill from any power source by unplugging

all electrical connections.

b. Rotate existing elbow 50° as shown in the diagram

to the left.

c. Attach hanger PN 4527008 as shown with 10-24 self

tapping screws.

d. Install 3/4 nipple through hanger and into existing

already rotated elbow.

e. Install 3/4 elbow tting to 3/4 nipple.

f. Attach gas hose to extended gas line.

9. Roll grill under exhaust hood. Grill must be level front to back, side to side and diagonally. Adjust casters accordingly to obtain nal level.

PART #4526396 (03/30/10)Page 14

Page 15

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

INSTALLATION & STARTUP (continued)

Exhaust hood Type & Platen Height

With the platens in the raised position, measure the

height from the front edge of the platen to the grill surface. Determine which type of exhaust hood the store has and check for exhaust hood type/platen height compatibility according to the table below:

Exhaust hood

TYPE

Universal 18 1⁄2” (470mm)

92 Series 17” (432mm)

GSC 18 1⁄2” (470mm)

If the platen height is incompatible with the exhaust

hood type, platen height must be adjusted by an authorized service agent.

CORRECT PLATEN HEIGHT

PLATEN HEIGHT

GRILL

PLATE

PART #4526396 (03/30/10)

Page 15

Page 16

SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

□

6. If upper platen elevation requires lowered to allow for clearance of hood, lower upper limit switch. Refer to Operations &

□

□ □

□

□ □

INSTALLATION & STARTUP (continued)

Startup Procedure

This Garland 3-platen grill comes with a factory startup at no additional charge. A startup is required to take place BEFORE the unit is put into operation. It is the end-user responsibility to schedule the startup with their local Factory Authorized Service Agent, or notify Garland Commercial Industries at 1-800446-8367 should you need assistance scheduling.

A factory startup is a comprehensive grill check in which a factory certied technician will document all nal settings programmed in the controller once various other performance checks are complete. The estimated time to complete a startup is approximately 2.5 – 3.5 hours. Please keep in mind this estimated time when scheduling the startup. After hours or overtime is not covered under warranty and will be billed at a charge which is the dierence between the Garland Reimbursement rate and the Factory Authorized Service Centers overtime charges.

A factory startup is necessary to start the warranty period. The Authorized Service Center is required to complete the paperwork during the startup process, and send it to Garland Commercial Industries for reimbursement. At the time of receipt, Garland will start the warranty period which will conclude at the end of 2 years. You may contact your Kitchen Equipment Supplier or dial 1-866-735-1955 for more details regarding an optional 3rd year extended warranty plan.

All aspects of the Starup procedure must be documented using the Garland-issued form, part #4521780:

GARLAND CLAMSHELL GRILL START – UP FORM

ELECTRIC OR COMBINATION GAS / ELECTRIC

(FOR USE IN MODEL MWE3W/MWG3W & MWE2W/MWG2W Series grills ONLY)

McDonald’s ____________ Certification ID # _________ Store # ___ __________ Start-up Date ____ ____________________

Address _______________________________ City ________ _________________ Model # □MWE3W | □MWG3W | □MWE2W | □MWG2W

Circle One

State / Province ____________________________ Zip Code ____ _____________ Serial # _____________________________

□ United States □ Canada □ International (List Country) __________________ Telephone # _________________________

Actual Gas Type ____________

Matches Rating Plate? YES NO

1. Ensure grill is installed in the proper type of gas exhaust hood with the proper air draw.

2. Ensure flu restrictors are fully opened or removed. Flue Box Supplied by KES Flu Restrictors located inside exhaust hood

3. Ensure bottom plate is leveled side to side / front to back / diagonally, in location, under hood. Adjust casters to attain level.

4. REMOVE GRILL FROM UNDER THE HOOD. Turn Power Switch ON, controller displays are active, Controller displays “OFF”. All platen raises automatically?

5. Lower and raise Upper Platen and insure movement is smooth and continuous. Grease shafts accordingly with a FOOD GRADE LUBRICANT.

Installation manual for platen heights.

7. Press the POWER ON button. Controller displays “PREHEAT - AM”, platen lowers. Heat indicator lights are AMBER?

8. Press the AM / PM key. This will allow the unit to heat to: Platen-425˚F(217˚C), Grill-350˚F(177˚C).

9. Grill enters SOAK mode (15:00 timer), counts down and upper platen auto calibrates at temperatures: Platen-425˚F(217˚C), Grill350˚F(177˚C)

10. Close valve handle and verify the unit tries to ignite four (4) times. Unit locked out to Ignition Failure?

11. GAS PRESSURE CHECKS (if applicable):

Rated Incoming Pressure Natural Gas 6 – 14 Inches W.C. Actual Incoming __________________ Propane / Butane Gas 11 – 14 Inches W.C. Actual Incoming __________________ Rated Burner Pressure Natural Gas 3.5 Inches W.C. Actual Left ________ Center ________ Right _________ Propane / Butane Gas 3.5 Inches W.C. Actual Left ________ Center ________ Right _________

12. Check micro amp reading to ensure operating micro amps ARE NO LESS THAN .8. Micro Amp reading should be between .9 –

1.2.

13. Upon Completion of auto calibration, platen raised automatically, and display reads “READY”

If upon completion of auto calibration process, upper platen does not raise, indicate message on controller. Check platen level and adjust reed switches. Cycle power and retry.

14. Select menu item “10:1 – CLAM”. Verify set temperature is reached and LED lights turn GREEN.

15. Initiate cook cycle by pushing the GREEN PUSHBUTTON. Platen lowers, and timing cycle begins.

16. Ensure the stores pyrometer is accurate and calibrated using the ice bath method.

17. Perform PROBE CALIBRATION.

18. Perform Platen Zeroing procedure & Reed Switch Calibration in “LEVEL / REED SW” mode.

19. Platen performed Auto Calibration upon completion of reed switch calibration?

20. Assist or obtain assistance with store personnel for Beef Integrity Testing, testing product 10:1 and 4:1 until desired internal product temperatures are met.

21. Record cook times, gap settings, and any gap calibrations used to obtain beef integrity.

22. Record Calibration numbers below:

Problems / Special Circumstances / Damage: __________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________

Name: __________________________________________________ Name: __________________________________________________ Service Agency: __________________________________________ Are you satisfied with the start-up procedure that has been performed? Sub Agent: (If Applicable) __________________________________

Are you a factory certified technician? YES / NO

Date of Certification / /

Rev 3 P/N 4521780 W(091609)

Located on Certification Sticker MM / DD / YY

Gas Type E lectric / 3-phase Record Amps Per Line Each Contactor

NOTE: CENTER PLATEN should not be checked if MWE2W / MWG2W

Product Cook Times

(MWE3W & MWG3W | MWE2W & MWG2W)

LEFT

10:1 LEFT 4:1 CENTER ANGUS RIGHT

2 PLATEN PRC Grills

ONLY LEFT RIGHT

Submitted by: Accepted by:

White Copy – Factory Ye llow Copy – Service Agency Pick Copy – Customer

Actual Input _______________

□ 208 VAC □ 380 VAC □ 220 VAC □ 400 VAC □ 230 VAC □ 415 VAC □ 240 VAC

INSPECTION / OPERATIONAL CHECK

Calibration numbers (from CALIBRATION MENU)

CENTER

If Applicable

Calibration numbers (from CALIBRATION MENU)

Front LT

Back LT

Cal

Back

RIGHT

MWE2W & MWG2W ONLY

Front RT

Back RT

Cal

Please indicate any comments __________________________________________________________________ ______________________________________________

MWE3W & MWG3W ONLY

Reed Cal

Front LT

Cal

Detect

Line 1

Line 2

Line 3

Front

Reed Cal

Back LT

Detect

Center

Left

If Applicable)

□ OK □ OK □ OK

□ OK | C □ OK | R □ OK

OK | C □OK | R □OK

L / □ C / □ R

OK -

Check Platen Level - □ L / □ C / □ R Check Reed Switch - □ L / □ C / □ R

OK | C □OK | R □OK

Back

Front

Zero Cal

Front RT

Back RT

Detect

Right

PART #4526396 (03/30/10)Page 16

Page 17

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

INSTALLATION & STARTUP (continued)

Setting the Proper Combustion levels

In order to maintain proper combustion levels, the measurement of uA is not required. Using the following procedure will ensure that the proper O2, CO2, & CO levels are reached. If you have any questions, please contact 1-800-446-8367.

1. Remove control panel and lower front panel. Set on oor, leaving all connections in place.

2. The regulator comes set at 3.5” W.C (0.864 KPA) from the factory. Verify pressure is consistent at 3.5”.

3. Slightly loosen nut holding buttery air shutter adjuster on the combustion air blower connected to the burner being adjusted just enough that it can be rotated but will stay in place when force is removed.

4. From a cold start, turn on the zone (burner) and allow it to run for 30 seconds to a minute. Or with a heated zone, place a load on the grill surface to keep the burner operating for a couple of minutes. Adjust the air shutter to reduce the air to the point that the ame on the burner begins to lift and dance o of the burner surface.

5. Rotate the air shutter open to the point that the ame loses its inner light blue cone and becomes less bright and the tip of the ame elongates and becomes about an inch (25.4 mm) long. Mark a line o the edge of the shutter at this position..

a. Or if air shutter is fully

open, mark the line at that point.

a. Mark a line along the

edge of the air shutter from the hole along the edge of the shutter marking the position of the shutter on the side of the blower face.

b. If this condition

already exists, mark the line at that position and move to the next step.

PART #4526396 (03/30/10)

6. Turn o burner (zone) and measure the distance between the outside ends of the 2 line previously marked and place another mark in the center of the 2 marks.

a. Add another mark

1/16” (1.6 mm) more than the center mark.

b. Rotate the buttery

shutter to this point, and retighten.

Page 17

Page 18

SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION OF WRAP AROUND RELEASE MATERIAL MOUNTING BRACKETS

CAUTION: UPPER PLATEN IS EXTREMELY HOT. WARNING: ISOLATE POWER SOURCE TO PREVENT ELECTRICAL SHOCK.

1. Ensure Electrical Power is unplugged before proceeding to next step.

2. Loosen 2 screws from each side of the platen lid.

3. Position side bracket assemblies over screws and insert into place.

4. Retighten four (4) screws on the platen lid.

TEFLON

MOUNTING

Part

Number

4526334 Release Material

4527294 Release Material

Description Qty Per Full Size

(3P) Grill

6 Grill, 2 Platen sheet Bracket, Side (3 Platen Grill)

15 Grill, 5 Platen sheet Clip w/ Flange

SIDE

BKT

INSTALLATION OF SPLASH SHIELD

PLATEN ARM

ARM CARRIAGE BLOCK

ARM CARRIAGE BLOCK PIN

SURFACE OF

GRILL PLATE

NOTE: SOME COMPONENTS OMITTED FOR CLARITY

SPLASH SHIELD TAB

SPLASH SHIELD

SPLASH SHIELD TABS

UP AND OVER

ARM CARRIAGE PINS

IN THIS DIRECTION

NOTE: SOME COMPONENTS OMITTED FOR CLARITY

PART #4526396 (03/30/10)Page 18

Page 19

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

INSTALLATION OF RELEASE MATERIAL

1. Slide release material rod through hemmed end of the release material sheet.

HEMMED

2. Hook release material rod on brackets located

MATERIAL

ROD

LOOP

at the rear of the upper platen.

3. Holding the bottom of the release material

“Teflon Sheet” available from your DC Saint Gobain: DC WRIN # 02180-003

Taconic: DC WRIN # 02180-000

RELEASE

MATERIAL

sheet in place, gently pull the sheet toward the front of the platen.

NOTE: Make sure release material ts smoothly over upper platen.

4. Place one (1) locking clip over release material sheet in front and press into place over release material bar.

5. Gently pull the

UPPER PLATEN (SIDE VIEW)

RELEASE

MATERIAL

MATERIAL ROD

HOLDER

MATERIAL ROD

release material sheet ap over the left side of the platen and secure in place with two (2) locking clips.

6. Repeat step 5 with the right side.

NOTE: Failure to install the correct number of clips on the upper platen will cause the release material to be loose, and wear quickly. Ensure the correct placement of ALL clips to prevent premature wear and/or poor product quality.

5. Check alignment and rightness of release material against upper platen.

RELEASE

MATERIAL

FLAPS

RELEASE

MATERIAL

RELEASE

MATERIAL

CLIPS

FLAPS

INSTALLATION OF VAPOR SHIELD

TEFLON

FRONT

BAR

PART #4526396 (03/30/10)

VAPOR SHIELD

UP & OVER

TEFLON

FRONT BAR

Page 19

Page 20

SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

ACCESSORIES

Splash Shield

Item 4523492

Vapor Shield Complete (2 shown) Item CK4525215

Teon Wraparound kit (1 platen only)

CK4528080-1 - includes: (3) Teon Sheet (Wraparound) - 4527643 (5) Clips - 4527294 (1) Teon Rear Bar - 4521355

Teon Wraparound kit (3 platens)

CK4528080-3 - includes: (9) Teon Sheet (Wraparound) - 4527643 (15) Clips - 4527294 (3) Teon Rear Bar - 4521355

Teon Wraparound kit (1 platen only) w/ Brackets

CK4528085-1 - includes: (3) Teon Sheet (Wraparound) - 4527643 (5) Clips - 4527294 (1) Teon Rear Bar - 4521355 (2) Wraparound side mount bkts - 4526334

Teon Wraparound kit (3 platens)

CK4528085-3 - includes: (9) Teon Sheet (Wraparound) - 4527643 (15) Clips - 4527294 (3) Teon Rear Bar - 4521355 (6) Wraparound side mount bkts - 4526334

PART #4526396 (03/30/10)Page 20

Page 21

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

ACCESSORIES (continued)

NEMA# 51-50P

3Phase 4Wire 50 AMP Power Cord (Electric Grill ONLY)

(No Garland P/N) - *** Not supplied by Garland

Quick-Disconnect Gas Hose

Item 1591506

NEMA# L15-30P

3Phase 4Wire 30 AMP Power Cord (Electric Grill ONLY)

(No Garland P/N) - *** Not supplied by Garland

NEMA# L21-20P

Interlock Cord - 5Wire

(No Garland P/N) - *** Not supplied by Garland

PART #4526396 (03/30/10)

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SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

DESCRIPTION OF GRILL CONTROL

Right Arrow Button – In any mode, scrolls forward through a list

Left Arrow Button – In any mode, scrolls backward through a list

Enter Button – In the normal operating mode, this button is not active. In the

Power Button – PRESSING and HOLDING the Power button for 2 seconds will either turn the controller on or o.

AM/PM Button – In normal operating mode, toggles between the AM menu library and the PM menu library.

AUTO/MAN Button – In normal operating mode, toggles between Automatic Product Recognition and Manual Cooking.

Up Arrow Button – In any mode, increases the value of the ashing cursor character in the display

Programming Mode, used to lock in the values shown on the display.

Program Button – In the normal operating mode, pressing and holding the PROGRAM button for 3 seconds enters the Programming Mode.

Temp Button – In the normal operating mode, displays the set temperature and the actual temperature.

Speed Key – In the normal operating mode, used to change cook time. Also used to enter Probe Calibration Mode. & Perform Auto Forced Calibration

Down Arrow Button – In any mode, decreases the value of the ashing cursor character in the display

Standby Button – In the normal operating mode, places the grill in Standby Mode.

POSSIBLE ERROR MESSAGES

GRILL PROBE ERROR – A grill probe circuit error for the Front, Middle, or Back zone has occurred.

PLATEN PROBE ERROR – An upper platen probe circuit error has occurred.

HEATER ERROR – Occurs when the controller does not detect a temperature rise in six (6) minutes.

HIGH TEMP – Occurs when the controller senses a temperature of 465˚ F (241˚ C).

CHECK REED SWITCH / USE FLAT COOK – One or more of the reed switches are out of adjustment. User will only be able

to cook FLAT menu items.

ERROR COMMS - A communications error has occured between the Motor Speed Control and the Main Control.

PLATEN NOT LEVEL – Occurs if the calibration dierence between the front and rear is greater than maximum allowance.

Product Recognition (Auto) and manual cooking is DISABLED. Flat Menu cooking is ONLY allowed.

CHECK PLATEN LEVEL – Occurs if the calibration dierence between the front and rear is greater than the minimum allowance, but less than the maximum allowance. Product Recognition (Auto) is DISABLED. Perform If CHECK PLATEN LEVEL is displayed, perform the following steps:

1. PRESS AND HOLD the and buttons for 3 seconds. The control will display “AUTO GAP FORCE”.

2. PRESS the button. “NO” will ash on the display. PRESS the button to change it to “YES.”

3. PRESS the button. The platen will immediately lower and reset its internal measurements. Upon completion, the platen will rise. If the error message does not return continue operating normally. If the error message persists, level the platen, as shown in section titled “Platen Leveling (Zeroing)”

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

OPERATING PROCEDURES

General Overview:

The PRC grill control will allow for 2 functions, both described in detail in the following sections

The “Normal Operating Mode”, also known as the Cook Mode is the mode used during normal cooking. In the normal operating mode, the operator can start a cook cycle, cancel a cook cycle, view actual temperatures, scroll to another menu item, and enter the Programming Mode.

The “Programming Mode” is the mode in which the operator can program the controller’s various settings. To enter the programming mode, PRESS and HOLD

There are currently 3 methods of cooking that can be utilized with the MWE3 Garland clamshell:

Standard Cooking – This is the cook method that utilizes a single gap setting for each menu item. The timer will count down according to the selected menu item.

Multi Stage Cooking – This method of cooking utilizes 2 dierent gap settings during the cook cycle. The timer will count down according to the selected menu item.

Product Recognition – The product recognition method of cooking uses the magnetic switches mounted on the upper platen arm assembly to determine the product being cooked. Using the PR feature, the operator simply selects the button on the controller. This will allow the controller to know what product group to select from. When a cook cycle is initiated, the platen will come down and recognize the product being cooked. The cook timer will count down according to the time set for the recognized item. For more information on product Recognition, see the next section; “Product Recognition.”

To turn the grill on:

The Main Power Switch – Controls power to the grill and must be turned ON to start operation. The controller displays will be active. Upon successful power up checks, the controllers will displays “OFF”.

AM Operation – Release Material sheets MUST be ON at this time and the grill surface should be free and clear of carbon.

Once the PRC displays “OFF” press . The PRC will go to PREHEAT mode and default to AM preheat temperatures. To preheat to PM temperatures, press and hold .

AM PREHEAT PM PREHEAT 375˚F (190˚C) Upper Platen 425˚F (218˚C) Upper Platen 275˚F (135˚C) Grill 350˚F (177˚C) Grill

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Upon reaching the AM or PM set temperature (whichever is selected), the grill will stabilize in temperature for fteen (15) minutes. Once this time has elapsed, the grill will autocalibrate. Upon completion of autocalibration, the upper platens will raise to there normal position, and the PRC will display “READY”.

To Select a Menu item:

Scroll forward through the list of available menu items by pressing repeatedly. Scroll backward through the list of available menu items by pressing repeatedly.

Menu Item Library

The menu item library is loaded in the computer based upon the setting programmed in [CONFIGURE]->[GRILL REGION]. Each menu item consists of a function called [DISPLAY ACTIVE]. The settings in this function (AM, PM, AM/PM, No) determine what menu items are displayed

Item #

1 10:1 - CLAM PM

2 4:1 - CLAM PM

3 STRIP BACON - CLAM AM/PM

4 SAUSAGE CLAM FZN AM

5 MCRIB - CLAM NO

6 STEAK - CLAM AM/PM

7 GRILLED CHICKEN - FLAT PM

8 FOLDED EGGS FLAT AM

9 ROUND EGGS - FLAT AM

10 CHICKEN FLAT BRD - FLAT NO

11 10:1 FLAT NO

12 4:1 - FLAT NO

13 MCRIB - FLAT NO

14 SAUSAGE FLAT FZN NO

15 HOTCAKES - FLAT NO

16 OPT MENU 1 - CLAM NO

17 OPT MENU 2 - CLAM NO

18 OPT MENU 3 - CLAM NO

19 OPT MENU 4 - CLAM NO

20 OPT MENU 5 - CLAM NO

21 OPT MENU 6 - CLAM NO

22 OPT MENU 7 - CLAM NO

23 OPT MENU 1 - FLAT NO

24 OPT MENU 2 - FLAT NO

25 OPT MENU 3 - FLAT NO

26 OPT MENU 4 - FLAT NO

Menu Item

Display Active –

Default

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SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

OPERATING PROCEDURES (continued)

when the button is pressed.

Indicator Lights

The LED lights on the main control indicate the temperature status of each zone. Electric grills have (4) zones per section , TOP, (platen), BACK GRILL, MIDDLE GRILL, and FRONT GRILL. Gas grills have (2) zones per section , TOP, (platen), and GRILL. RED – The zone(s) is “TOO HOT” (more than 79˚F/43˚C over set temperature) OR a heat zone failure has occurred. AMBER – The zone(s) is calling for heat. GREEN – The zone(s) is at or above set temperature, but below 79˚F/43˚C over set temperature.

Standby Mode

To enter the standby mode:

1. Press the button. The upper platen will lower, and the grill will maintain a set temperature of Upper platen

- 425˚ F (218˚C), Grill Surface - 350˚ F (177˚C).

To Exit the standby Mode:

1. Press the GREEN PUSHBUTTON. The upper platen will raise.

4. Following McDonalds procedures for the item selected, load product on the grill.

5. Press the GREEN pushbutton to initiate a cook cycle.

6. Alarm will sound when the cook cycle is complete.

7. Remove product and clean grill to prepare for the next cook cycle.

Lunch In Manual mode

Note: Switching from breakfast to lunch menu items will take approximately 10 minutes to heat to the appropriate temperatures.

1. Select PM mode. Press and hold the button.

2. Select Manual mode. Press and hold the button.

3. Select a product from the PM product library using the

or arrow buttons.

4. Following the below lay pattern, load product on the grill.

5. Press the GREEN pushbutton to initiate a cook cycle.

To display the current temperatures:

1. Press the button and repeat for each zone to be displayed: 1st key press – Front Set Point 2nd key press – Front Actual 3rd key press – Mid Set Point 4th key press – Mid Actual 5th key press – Back Set Point 6th key press – Back Actual 7th key press – Platen Set Point 8th key press – Platen Actual

2. Pressing and holding the button for ve (5) seconds will display all of the current temperatures at once.

Breakfast In Manual mode

1. Select AM mode. Press and hold the button.

2. Select Manual mode. Press and hold the the button.

3. Select a product from the AM product library using the

or arrow buttons.

6. Alarm will sound when the cook cycle is complete

7. Remove product and clean grill to prepare for next cook cycle.

To Change The Cook Time for a Menu Item

1. Select AM or PM mode. Press and hold the button.

2. Select Manual mode. Press and hold the button.

3. Select a product using the or arrow buttons.

4. PRESS the button to display the cook time.

5. Use the and buttons to change the cook time.

6. The control will automatically default back to the normal operating mode after 3 seconds.

Breakfast In Auto mode

1. Select AM mode. Press and hold the button.

2. Select Auto mode. Press and hold the button. The control will display “AM / AUTOMATIC”

3. Following McDonalds procedures for the item selected, load product on the grill.

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OPERATING PROCEDURES (continued)

4. Press the GREEN pushbutton to initiate a cook cycle. The platen will lower, and recognize the product that has been loaded on the grill.

5. Alarm will sound when the cook cycle is complete.

6. Remove product and clean grill to prepare for the next cook cycle.

Lunch In Auto mode

Note: Switching from breakfast to lunch menu items will take approximately 10 minutes to heat to the appropriate temperatures.

1. Select PM mode. Press and hold the button.

2. Select Auto mode. Press and hold the button. The control will display “PM / AUTOMATIC.”

3. Following the lay patterns shown on the following page, load product on the grill.

PRODUCT RECOGNITION

4. Press the GREEN pushbutton to initiate a cook cycle. The platen will lower, and recognize the product that has been loaded on the grill.

5. Alarm will sound when the cook cycle is complete

6. Remove product and clean grill to prepare for next cook cycle.

Transition Cooking

Approximately 30 minutes before changing to the lunch menu, perform the following:

1. PRESS the button (to display the upper platen temperature).

2. Press the button.

3. The upper platen indicator will turn on. The upper platen will heat to 425 degrees F (217 degrees C) the platen will maintain this set temperature unless another menu item is selected..

This Garland Clamshell grill is equipped with Product Recognition Controls (PRC). This new technology allows the user to simply start a cook cycle WITHOUT having to select a specic menu item. The PRC will recognize the product thickness by utilizing switches inside the upper platen and the magnets mounted on the platen arms. Once the PRC calculates the thickness of the product that’s been loaded, it will look up product from the product range library (below), and automatically select that product.

MENU ITEM MIN GAP MAX GAP

Breakfast Library Recommended Ranges

Strip Bacon .010 .130

Sausage Clam .210 .405

Steak Clam .430 .480

While cooking in Automatic Mode, the platen will lower and rest on the top of the product. The platen arms will continue to move in a downward motion performing various calculations to measure the thickness of the product that has been placed. In the event “Product Not Recognized” or the wrong product is recognized, perform an Forced Auto Calibration. Performing an Auto Force Calibration will reset the platen to the grill surface.

MENU ITEM MIN GAP MAX GAP

Lunch Library Recommended Ranges

10:1 Clam .160 .345

4:1 Clam .365 .560

Strip Bacon .001 .130

TO PERFORM FORCED AUTO CALIBRATION

1. PRESS and HOLD the and buttons together. The control will display “AUTO GAP FORCE - NO”.

2. PRESS the button. The “NO” will begin to ash.

3. PRESS the button. The ashing “NO” will change to ashing “YES”.

4. PRESS the button. The upper platen will immediately begin to lower and perform an auto calibration routine.

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SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

COMMON PRODUCT RECOGNITION ISSUES

Product Recognition Errors can appear in 2 ways:

1. After initiating cook cycle, the controller displays “PRODUCT NOT RECOGNIZED - NO RECIPE FOUND”.

2. The controller displays the incorrect product for the product that was layed on the grill.

In both cases, the most common reasons for these 2 issues are as follows:

Overlapping Product

OVERLAPPING

PRODUCT

- Ensure that you do not have any patties overlapping when you lay product. This will fool the controller into thinking that there is much thicker product on the grill than there is

Wrinkled or Worn Teon Sheet - Ensure

that the teon sheet is installed and/or wrapped correctly to platen. A loose, worn, or teon sheet with tears and/or scratches can eect product recognition.

Platen makes contact with Chicken Ring -

Always make sure that the chicken ring is clear of the adjacent platen prior to initiating a cook cycle.

Auto calibation done with carbon build up or product residue on grill surface - Ensure

that the grill surface is free of any carbon build up. Debris on the grill surface during auto calbration will cause the control to mark the location of the grill surface incorrectly.

In any of the cases as outlined above or in any other event, perform an Forced Auto Calibration to reset the upper platen distance to the grill surface. Prior to performing a Forced Auto Calibration, be sure to:

1. Make sure the upper platen is free and clear of any carbon build up or debris.

2. Ensure that the grill surface is scraped and cleaned.

3. Teon sheet should not be worn and be t to the upper platen tightly.

Perform a Forced Auto Calibration routine as indicated in section “PRODUCT RECOGNITION”, “TO PERFORM FORCED AUTO CALIBRATION”.

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

PATTY PLACEMENT

This procedure for placement and removal of meat products on the clamshell grill should be followed as indicated below and as follows:

1. Each gray rectangle depicted below represents one cooking; the area beneath one upper platen.

2. Patties are generally placed two at a time from front to back of grill and right to left.

3. The removal order of the patties is shown in the diagrams by the number shown in the center of each patty.

NOTE: Patty placement procedures for International Markets may dier. Follow the recommendations of your local McDonalds’s authorities.

Maximum patty load per lane:

8 regular (10:1) patties 4 angus (3:1) patties (region and country applicable) 6 quarter-pound (4:1) patties 8 sausage patties 6 circular bacon

NOTE: Lay patties 2 at a time, from front to back:

1 patty 2 patties 3 patties 4 patties

5 patties 6 patties 7 patties

NOTE: Remove the patties in the number ordered shown below:

1 patty 2 patties 3 patties 4 patties

5 patties 6 patties 7 patties

8 patties

10:1 ONLY

8 patties

10:1 ONLY

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SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

BEEF INTEGRITY

As shown in the previous page, lay product on the grill in the manner reected. Product internal temperatures are taken on the corner patties.

KEY NOTES:

- Full runs are always required when performing food safety

- Target removal times are 22 seconds for 10:1’s & 15 seconds for 4:1’s.

- Seasoning the patties must be done prior to removing the product from the grill..

10:1 Patties - Remove in 2 stacks of 4; Probe in center of corner patties (1, 4, 5, 8).

Step 1: Using a

store calibrated pyrometer, probe

the #1 patty (front right corner) in the center of the patty.

Step 2: Using a store calibrated pyrometer, probe the #1 patty (rear right corner) in the center of the patty.

Step 3: Using a store calibrated pyrometer, probe the #3 patty (front left corner) in the center of the patty.

Step 4: Using a store calibrated pyrometer, probe the #4 patty (left rear corner) in the center of the patty.

4:1 Patties - Remove in 3 stacks of 2; Probe in center of corner patties (1, 2, 5, 6)

Step 1: Using a

store calibrated pyrometer, probe

the #1 patty (front right corner) in the center of the patty.

Cooking grilled chicken utilizes various functions and settings within the controller to ensure proper temperature and integrity.

The use of a “Too Cool Flag” is programmed under Menu Item programming. The Too Cool Flag should be set to “ON” in Grilled Chicken & Mushrooms ONLY. In all remaining menu items, the “TOO COOL FLAG” should be turned o.

The “Too Cool Flag” is a function in the control that allows the grill operator to continue to cook approximately 1 additional run of product should the grill be in a “TOO COOL” state prior to the start of a cook cycle, or at the end of a cook cycle.

Step 2: Using a store calibrated

pyrometer, probe the #1 patty (rear right corner) in the center of the patty.

Step 3: Using a store calibrated pyrometer, probe the #3 patty (front left corner) in the center of the patty.

Step 4: Using a store calibrated pyrometer, probe the #4 patty (left rear corner) in the center of the patty.

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CONTROL PROGRAMMING

Programming Modes; System Setup

To Change the Temperature Display Units (Fahrenheit / Celcius)

The temperature display units (F or C) will change the way a temperature is displayed on the controller (F – Fahrenheit, C – Celcius)

1. With the controller display ON and either displaying the current menu item or displaying “OFF”, PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number OR “Standby / Menu Item”.

2. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.

3. PRESS the arrow button. “Setup” will appear in the display

4. PRESS the button. “Temperature Unit” will appear in the display.

5. PRESS the button. The currently set temperature unit will ash.

6. PRESS the OR arrow buttons to change the ashing temperature unit.

7. PRESS the button to save the new setting.

6. PRESS the button. The current time unit will ash.

7. PRESS the OR arrow buttons to change the ashing time unit.

For a complete listing of setup functions and their options, see section titled “FUNCTION OPTIONS; SYSTEM MENUS”.

8. PRESS the button to save the new setting

9. PRESS THE 2X to exit the program mode.

To change the Key Chirp (Yes / No)

Changing the Key Chirp On or O will either turn on or o the sound of the controller when a button is pressed.

2. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.

3. PRESS the arrow button. “Setup” will appear in the display

4. PRESS the button. “Temperature Unit” will appear in the display.

8. PRESS THE 2X to exit the program mode.

To Change the Time Display Units

Changing the Time Display Units will change the way timing cycles are displayed on the controller.

2. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.

3. PRESS the arrow button. “Setup” will appear in the display.

4. PRESS the button. “Temperature Unit” will appear in the display.

5. PRESS the 1X. “Time Unit” will appear in the display.

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5. PRESS the repeatedly until “Key Chirp” appears in the display.

6. PRESS the button. The currently set Key Chirp will ash.

7. PRESS the OR arrow buttons to change the ashing “YES” or “NO”

8. PRESS the button to save the new setting.

9. PRESS THE 2X to exit the program mode.

To change the Audible

Changing the Audible Sound will change the way the controller sounds when a timing cycle has completed its countdown.

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CONTROL PROGRAMMING (continued)

2. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.

3. PRESS the arrow button. “Setup” will appear in the display

4. PRESS the button. “Temperature Unit” will appear in the display.

5. PRESS the repeatedly until “Audible” appears in the display.

6. PRESS the button. The currently set Audible will ash.

7. PRESS the OR arrow buttons to change the ashing audible options.

For a complete listing of setup functions and their options, see section titled “FUNCTION OPTIONS; SYSTEM MENUS”.

8. PRESS the button to save the current setting.

9. PRESS THE 2X to exit the program mode.

Programming Modes; Menu Items

To change the name of an existing menu item

1. Using the or button, select the menu item that requires a name change.

To activate / deactivate a menu item in the Normal Operating mode library, or change its day-part

(Defaults are listed in section “OPERATING PROCEDURES”)

1. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

2. Using the or arrow buttons, select the menu item that requires activation / deactivation.

3. PRESS the button. The controller will display “Product”. The menu item will ash.

4. PRESS the or arrow buttons until “Display Active” is displayed on the controller.

5. PRESS the button. The current setting will ash.

6. PRESS the or button to select a dierent setting.

7. PRESS the button to save the new setting.

8. PRESS the 2X to exit and return to normal operating mode.

To change the grill surface set point temperature

NOTE: Grill temperature set points are preset in the controller to the currently required standard. You should not change this set point to any temperature other than what is shown in section “OPERATING PROCEDURES”

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS and HOLD the button.

4. To spell out the product name:

a. Use the or arrow buttons to scroll through

the character library.

Character Library: space ! “ # $ % & ‘ ( ) * + , - . / 0 1 2 3 4 5 6 7 8 9 : ; < = > ? @ A B C D E F G H I J K L M N O P Q R S T U V W X Y Z [ \ ] ^ _ ` a b c d e f g h i j k l m n o p q r s t u v w x y z

b. PRESS or to scroll right or left. c. PRESS the button to save the new menu item

name.

5. PRESS the 2X to exit and return to normal operating mode.

1. Using the or arrow buttons, select the menu item that requires a temperature change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or arrow buttons until “Grill SetPt” is displayed on the controller.

5. PRESS the button. The current grill set temperature will begin to ash.

6. Using the or button, change the temperature set point to the new desired temperature.

7. PRESS the button to save the new temperature set point.

8. PRESS the 2X to exit and return to normal operating mode.

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CONTROL PROGRAMMING (continued)

To change the grill upper platen set point temperature

PROCEDURES”.

1. Using the or button, select the menu item that requires a temperature change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “Platen SetPt” is displayed on the controller.

5. PRESS the button. The “PLATEN SET POINT” will begin to ash.

6. Using the or button, change the temperature set point to the new desired temperature.

7. PRESS the button to save the new temperature.

8. PRESS the 2X to return to normal operating mode.

To Change the MUST REMOVE IN time

1. Using the or button, select the menu item that requires a cook time change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “Must Remove In” is displayed on the controller.

5. PRESS the button. The seconds will begin to ash.

6. Using the or arrow buttons to change the Must Remove In time to the new desired time.

7. PRESS the button to save the new time.

To Change the Toast Buns time

1. Using the or button, select the menu item that requires a cook time change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “Toast Buns Time” is displayed on the controller.

5. PRESS the button. The seconds will begin to ash.

6. Using the or button, change the Toast Buns Time to the new desired time.

7. PRESS the button to save the new time.

8. PRESS the 2X to exit and return to normal operating mode.

To Change the Toast Buns Alarm (Auto / Manual)

1. Using the or arrow buttons, select the menu item that requires a cook time change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “Toast Buns Alarm” is displayed on the controller.

5. PRESS the button. The “AUTO” or “MANUAL” will begin to ash.

6. Using the or arrow buttons to change the “MANUAL” to “AUTO” or “AUTO” to “MANUAL”.

7. PRESS the button to save the new setting.

8. PRESS the 2X to exit and return to normal operating mode.

8. PRESS the 2X to return to normal operating mode.

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SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

CONTROL PROGRAMMING (continued)

To Add NEW Menu Items

The following programming instructions serves as a GUIDE for programming the basic settings for CLAM menu items.

1. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

2. PRESS the or button until “Opt menu # - CLAM” is displayed on the controller.

3. PRESS the button. The controller will display “PRODUCT”

4. PRESS and HOLD the button. The currently select menu item name will begin to ash.

5. To spell out the product name:

a. Use the or arrow buttons to scroll through

the character library. b. PRESS or to scroll right or left. c. PRESS the button to save the new menu item

name.

6. PRESS the button. “Display Active” will be displayed.

7. PRESS the button. “NO” will begin to ash.

8. PRESS the button. “NO” will change to “YES”.

19. PRESS the button. The gap setting will begin to ash.

20. Using the and DOWN button, change the gap setting to the desired setting.

21. PRESS the button to save the new gap setting.

22. PRESS the button 2X to exit and return to the normal operating mode.

To Restore Factory Defaults for All Product Menu Items

1. With the controller display ON and either displaying the current menu item or displaying “OFF,” PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number OR “Standby / Menu Item.”

2. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.

3. PRESS the arrow button. “Setup” will appear in the display

4. PRESS the button. “Temperature Unit” will appear in the display.

5. PRESS the button 6x. The controller will display “Reload Defaults – NO.”

9. PRESS the button to save the new setting.

10. PRESS the button. “GRILL SETPT” will be displayed.

11. PRESS the button. The temperature will begin to ash.

12. Using the or button, change the temperature set point to the new desired temperature.

13. PRESS the button to save the new temperature set point.

14. PRESS the button. “PLATSETPT” will be displayed.

15. PRESS the button. The temperature will begin to ash.

16. Using the or button, change the temperature set point to the new desired temperature.

17. PRESS the button to save the new temperature set point.

18. PRESS the button until “GAP MULTI/PR START” appears in the display.

6. PRESS the button. “NO” will begin to ash.

7. PRESS the button. “NO” will change to “YES”.

8. PRESS the button. The system will Reload the MENU items to factory default settings.

9. Wait 15-20 seconds. The control then automatically returns to OFF mode.

To Restore Factory Defaults for All Functions

1. Ensure the main power is turned o by turning the main power switch to the OFF mode.

2. PRESS the AND arrow buttons TOGETHER, while cycling main power ON with the main power switch. The control will display “PASSWORD”

3. Within 3-5 seconds, press the following keys in this sequence:

4. Upon successful completion, the controller will display FULL DEFAULTS

5. Wait 15-20 seconds. The control then automatically returns to OFF mode.

PART #4526396 (03/30/10)Page 32

Page 33

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

Press & Hold

PROGRAM LOGIC TREE; PRODUCT MENUS

(3 seconds)

Menu Item Displayed

RIGHT or LEFT arrow buttons

Scroll Menu Items

Scroll

Forward

CLAM MENU ITEMS

Product Product

Display Active

Grill Set Point

Platen Set Point

Instant On Time

Remove In Time

Multi Stage 1 Time

Multi Stage 2 Time

Multi Stage 3 Time

Remove Alarm

Gap Setting

Gap Mul/PR Start

Gap Multi Stage 1

Gap Multi Stage 2

Gap Multi Stage 3

Must Remove Time

Toast Buns Time

Toast Buns Alarm

Too Cool Flag

Forward

Product

Library

Select Menu Item

Scroll

Scroll Forward

Scroll Backward

Must Remove Time

Toast Buns Alarm

(software version 222)

FLAT MENU ITEMS

Display Active

Grill Set Point

Platen Set Point

Instant On Time

Remove In Time

Remove Alarm

Flip Time

Flip Alarm

Sear Time

Sear Alarm

Toast Buns Time

Too Cool Flag

PART #4526396 (03/30/10)

Scroll Backward

Page 33

Page 34

PROGRAM LOGIC TREE; SYSTEM MENUS

Press & Hold

(3 seconds)

(software version 222)

Scroll

Forward

Menu Item Displayed

RIGHT or LEFT arrow buttons

Scroll Menu Items

Product

Library

Select Menu Item

Press & Hold

Simultaneously

AM Product Rec

Forward

Strip Bacon Min

Strip Bacon Max

Sausage Clam Min

Sausage Clam Max

Steak Clam Min

Steak Clam Max

Opt Menu 1 Min

Opt Menu 1 Max

Opt Menu 2 Min

Opt Menu 2 Max

10x

Backward

Diagnostic

Forward

DateCode

Serial Number

Part Number

App Version CLM1 Version CLM2 Version Audio Version Motor Version

Ambient 1 Ambient 2 Ambient 3

Top Probe

Grill Probe F

Grill Probe M

Grill Probe B

Grill External Probe

PR Front Detect

PR Back Detect

PR Table Value

10x

11x

12x

13x

14x

15x

16x

17x

18x

19x

Backward

Scroll Backward

Multi Gap (Yes/No)

PM Product Rec

Temperature Units

Time Unit

Key Chirp

Audible

Audio Volume

Reload Defaults

Audible Select

Auto Mode Enable

Prod Rec Timeout

Heater ErrTimer

Too Cool Lo Lmt

Service

Forward

10x

11x

12x

Backward

Forward

Strip Bacon Min

Strip Bacon Max

10:1 Clam Min

10:1 Clam Max

4:1 Clam Min

4:1 Clam Max

Steak Clam Min

Steak Clam Max

McRib Clam Min

10x

McRib Clam Max

11x

Angus 3:1 C Min

12x

Angus 3:1 C Max

13x

Mushrooms C Min

14x

Mushrooms C Max

15x

Opt Menu 5 Min

16x

Opt Menu 5 Max

Backward

Forward

Encoder Counts

Motor Status

Switch Status

Start up Rate

Buss Voltage

Motor Max Speed

Motor Revision

Motor Error

Lonworks Service

Backward

Setup

Configure

Calibration

Forward

Grill Type

Platen Enabled

Grill Region

Time Then Alarm

Cook Zone

More Multigap

Auto Standby Timer

Auto Standby Delay

Backward

Forward

Level / Reed Sw.

Auto Gap Force

Probe Cal

Gap Calibration

Reed Sw. Min

Reed Sw. Max

Delta Spd Err

Pivot End Mills

Show Reed Data

10x

Front Reed Cal

11x

Back Reed Cal

12x

F Zero Cal

13x

B Zero Cal

14x

F Arm Offset_Min

15x

Cal Delta Percent

Backward

PART #4526396 (03/30/10)Page 34

Page 35

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

SOFTWARE V222

System Menu Sub Menu Options

Description of Options

Default

Configure Menu

Electric Gas Yes No World Japan Time Then Alarm Japan Fixed 10S Left Center Right Yes No On Off

Auto Standby Delay

1-5

Seconds in which alarm will sound when alerting operator to put grill in standby.

Setup

Temperature Units

F (Fahrenheit) C (Celcius)

Time Unit sss

mss mmm

Key Chirp

Yes

Audible 3 Second

Strobe Song

Audio Volume 1-100 (Adjustable)

Alarm volume

100

Reload Defaults

Yes No

Multi Gap Yes

Audible Select 0

1 2

Auto Mode Enable Yes

Product Rec Timeout 0-30

Maximum number of seconds to recognize product. If product is not recognized in [Product Rec Timout} time, then "Product Not Rec"

Heater Err Timer

60-1200

Number of seconds the controller must see a temperature rise before "Heater Error"

425

Too Cool Lo Lmt OFF, 1F/C-450F / 250C

110F / 61C

Calibration

Level / Reed Switch

Yes No

Auto Gap Force Yes

Probe Cal All Temperature Zones

Mode to perform a temperature probe calibration

Gap Calibration -1000 - 1000

Gap Offset - Offsets Gap setting for all menu items.

Reed Switch Min

0 - 1000

Maximum Δ CAL before warning / error msg

200

Reed Switch Max

0 - 1000

Maximum Δ CAL before disabling clam operation.

300

Delta Speed Err

0-20

Number corresponds to linear actuator motor speed. Adjusts automatically.

Pivot End Mills 800 - 3000

Number set corresponds to location of pivot block to determine pivot point and decreased motor speed.

1100

Show Reed Data YES/NO

When activated to YES, controller will display encoder counts when reed switches close.

Front Reed Cal

XXX

During Auto Calibration, the encoder counts when Front Reed Switch Closed.

Back Reed Cal XXX

During Auto Calibration, the encoder counts when Back Reed Switch Closed.

F ZERO Cal XXX

During Auto Calibration, the encoder counts when Front Reed Switch Opened.

B ZERO Cal XXX

During Auto Calibration, the encoder counts when Back Reed Switch Opened.

F ARM OFFSET_MIN -3000 - 1000

Calculated Offset of arm deflection.

-20

Cal Delta Percent XXX

Factor of error calculated in control.

25%

Diagnostic

Date Code YYDDD

Date-of manufacturer

Serial Number XXXXXX

Serial No.

Part Number

N3AF-XXX-XXX

Control Part Number

N2AF-0307-CNTL

App VERSION XX.XX.XXX

Software Revision Number

04.01.202

CLM 1 Version XX.XX.XXX

Control Loop Module Revision 1

01.00.046

CLM 2 Version XX.XX.XXX

Control Loop Module Revision 2

01.00.046

Audio Version XX.XX.XXX

Audio Code Revision

01.00.018

Motor Version XX.XX.XXX

Motor Control Revision Number

06.00.034

Ambient 1 XXXX F/C

Actual Internal Temperature Ambient

Ambien 2 XXXX F/C

Actual Internal Temperature Ambient (With Offset)

Ambient 3 XXXX F/C

Actual Internal Temperature Ambient (With Offset)

Top Probe XXXX F/C

Actual Temperature Top Probe

Grill Probe F

XXXX F/C

Actual Temperature Front Probe

Grill Probe M

XXXX F/C

Actual Temperature Middle Probe

Grill Probe B

XXXX F/C

Actual Temperature Back Probe

External probe

XXXX F/C

Actual Temperature External Probe

OFF

PR Front Detect

XXX

Last PR Value Detected By Front Reed Switch

PR Back Detect

XXX

Last PR Value Detected By Backt Reed Switch

PR Table Value XXX

Last PR Table Value Calculated

Service Encoder Counts 87-3500

Encoder Counts Brom Bottom Limit Sw Top Limit Sw

Motor Status

xxx

Motor status Code - Operating Parameter

Switch Status

xxx

Switch Status Code - Operating Parameter

Startup Rate x

Startup Rate Code - Operating Parameter

Buss Voltage

198 +/- 10%

Controller Buss Voltage

Motor Max Speed

Motor Max Speed Code

Motor Revision

xxx

Motor Revision

152

Motor Error x

Motor Error Code - Operating Parameter

Lonworks Service

Yes / No

Lonworks Activated

Mode where user can perform an Auto Calibration upon request. No

Yes

Mode where technician performs Platen Leveling procedure, and Reed Switch Calibration procedure No

Pitch of tone in controller

Enables or disables product recognition cooking in control.

Yes

OFF

sss

Enabled Multi Gap cooking on or off.

Setting to display temperature units in Fahrenheit or Celcius.

Setting to display time Units: sss - Seconds mss - Minutes / Seconds (M:SS)

Setting that turns the sound on/off when a button is pressed.

Audible sound when remove alarm is sounding.

Electric

Yes

World

Left

When Yes is selected, the control will automatically begin to reload its factory defaults. In this setting, only menu item defaults are reloaded.

Yes

3 second

Grill Region

Cook Zone

Setting to determine regional setup requirements.

Placement of control on grill.

Setting that tells control whether grill is electric or gas. Must be set correctly to identify number of heat zones.

Setting in control that tells whether platen is present. I.E: Flat grills (No Platens).

Grill Type

Platen Enabled

Time Then

Current requirements are for 2 stages of gap. This setting when set to Yes shows all 3 additional multi gap settings.

Turns on/off the automatic alarm to alert the operator to put grill in standby.

More Multi Gap

Auto Standby Timer

Remove Alarm

FUNCTION OPTIONS; SYSTEM MENUS

PART #4526396 (03/30/10)

(software version 222)

Page 35

Page 36

SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

ITEM

DISPLAY

ACTIVE

GRILL SET

POINT

PLATEN

SET POINT

INSTANT

ON TIME

REMOVE IN

TIME

REMOVE

ALARM

FLIP TIME FLIP ALARM SEAR TIME

SEAR

ALARM

MUST

REMOVE IN

TIME

TOAST

BUNS TIME

TOAST

BUNS

ALARM

TOO COOL

FLAG

7 GRILL CHICK-FLAT PM

350˚F

(177˚C)

425˚ F

(217˚C)

45 410 AUTO 195 MANUAL --- --- --- --- --- YES

8 FOLDED EGGS-FLAT AM

265

(130˚C)

OFF 0 120 AUTO --- NONE --- --- --- --- --- NO

9 ROUND EGGS-FLAT AM

265

(130˚C)

OFF 0 150 AUTO --- NONE --- --- --- --- --- NO

10 CHICK F BRD-FLAT NO

350˚F

(177˚C)

425˚ F

(217˚C)

0 100 AUTO NONE --- --- --- --- --- NO

11 10:1- FLAT NO

340°F

(171˚C)

425˚ F

(217˚C)

--- 125 --- 75 NONE 20 MANUAL --- --- --- NO

12 4:1-FLAT NO

365°F

(185˚C)

425˚ F

(217˚C)

--- 270 --- 150 NONE 20 MANUAL --- --- --- NO

13 McRIB-FLAT NO

365

(185˚C)

425˚ F

(217˚C)

--- 390 --- 270 NONE --- --- --- --- --- NO

15 HOTCAKES-FLAT NO

365

(185˚C)

425˚ F

(217˚C)

--- 140 --- 90 NONE --- --- --- --- --- NO

CLEAN MODE AM/PM

325˚F

(163˚C)

325˚F

(163˚C)

--- --- --- --- --- --- --- --- --- --- NO

FACTORY DEFAULT SETTINGS

Clam Menu Items

Item #

PRODUCT

10:1 - CLAM .245.255AUTO37

4:1 - CLAM PM AUTO

STRIP BACON-CLAM AM/PM AUTO

MCRIB - CLAM NO AUTO .530

STEAK-CLAM AM/PM AUTO .415

ANGUS 3:1 CLAM PM

MUSHROOM CALM PM

Flat Menu Items

DISPLAY

GRILL SET

ACTIVE

AM AUTO .350 .350

POINT

350˚F

(177˚C)

350˚F

(177˚C)

350˚F

(177˚C)

350˚F

(177˚C)

350˚F

(177˚C)

350˚F

(177˚C)

350˚F

(177˚C)

350˚F

(177˚C)

PLATEN

SET POINT

425˚ F

(217˚C)

425˚ F

(217˚C)

425˚ F

(217˚C)

425˚ F

(217˚C)

425˚ F

(217˚C)

425˚ F

(217˚C)

425˚ F

(217˚C)

425˚ F

(217˚C)

INSTANT ON TIME

REMOVE

IN TIME

107

82SAUSAGE CLAM FZN

163

104

230

104

(software version 222)

MULTI

REMOVE

STAGE

ALARM

TIME

S1 5 S1 .265

S2 0 S2 0

S3 0 S3 0

S1 10 S1 .425

S2 --- S2

S3 --- S3

S1 --- S1 ---

S2 --- S2 ---

S3 --- S3 ---

S1 --- S1 ---

S2 --- S2 ---

S3 --- S3 ---

S1 --- S1 ---

S2 --- S2 ---

S3 --- S3 ---

S1 --- S1 ---

S2 --- S2 ---

S3 --- S3 ---

S1 --- S1 ---

S2 --- S2 ---

S3 --- S3 ---

S1 --- S1 ---

S2 --- S2 ---

S3 --- S3 ---

SETTING

AUTO .625 .625

AUTO .415 .415

GAP

MULTI/PR

START

.415 .400

.089 .089

.530

.415

GAP

MULTI

STAGE

MUST

REMOVE IN

TIME

0 0 AUTO25

0 0 AUTO

---

0 0 AUTO

0 0

0 0 AUTO0

TOAST

BUNS IN

TIME

TOAST

BUNS

ALARM

AUTO0 0 0

AUTO30

0 AUTO NO

0 AUTO YES

TOO COOL

FLAG

YES

PART #4526396 (03/30/10)Page 36

Page 37

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

ERROR MESSAGES/TROUBLESHOOTING

DISPLAYED

MESSAGE

GRILL PROBE

ERROR

PLATEN PROBE

ERROR

ERROR AMBIENT

ERROR COLD

START

CHECK REED

SWITCH

USE FLAT COOK

CHK PLATEN

LEVEL

MEANING POSSIBLE CAUSES POSSIBLE SOLUTION

Error for grill temperature

sensor

Error for platen

temperature sensor

Too low or too high

temperature at the

controller

EEPROM response issue

Platen failed to calibrate,

can cook in at mode

Warning that platen level

needs checked

Wrong sensor type

Poor termination

Controller not setup for gas OR electric

Open or damaged sensor

Sensor is set below or above the

controller operating range

Wrong sensor type

Poor termination

Controller not setup for gas OR electric

Open or damaged sensor

Sensor is set below or above the

controller operating range

Ambient is lower than 32 deg F or higher

than 176 deg F

EEPROM initializing for the very rst time

EEPROM malfunction

Either of the two reed switches are closed

when they should be open

Calibration dierence between the front

and rear reed switch is greater than the

REED SWITCH MIN but less than the REED

SWITCH MAX in the calibration menu

Identify sensor as “ungrounded type”

Review wiring instructions

Check conguration

Continuity check

Is high limit device activated?

Identify sensor as “ungrounded type”

Review wiring instructions

Check conguration

Continuity check

Is high limit device activated?

Check ventilation of controller area

Wait for 30 seconds for message to disappear

If message fails to clear controller is suspect

Reset reed switch positions in calibration menu

Recalibrate reed switches in the calibration menu

PLATEN NOT

LEVEL

ERROR DOWN

ERROR UP

ERROR COMMS

IGNITION

FAILURE

HIGH TEMP

PLATEN/GRILL

Platen not level

Platen fails to move down

or is not moving within

40 seconds

Platen fails to move up or

is not moving within 40

seconds

Communication problem

between motor control

and main controller

Burner ame not

detected

Platen or grill platen

temperature is higher

than 465 deg F

Calibration dierence between the front

and rear reed switch is greater than the

REED SWITCH MAX

Encoder cable not attached

Platen movement obstruction

Motor malfunction

Motor control board malfunction

Encoder cable not attached

Platen movement obstruction

Motor malfunction

Motor control board malfunction

Controller does not detect 3 consecutive

commands from motor control board

Gas not turned on to grill

No spark from ignitor

Blower malfunction Air switch malfunction Gas valve not opening

Ignition module malfunction

Air still in the gas line when reconnected

Probe calibration not correct

Operational procedures not being

followed (e.g. no scraper and squeegee)

Stuck closed solid state relay

Gas pressure too high

Recalibrate reed switches in the calibration menu

Check pin connection on motor control board

Remove utensils, check exhaust hood clearance, check

for grease build up on shafts

Check voltage to motor

Check voltage to motor control board

Check pin connection on motor control board

Remove utensils, check exhaust hood clearance,

check for grease build up on shafts

Check voltage to motor

Check voltage to motor control board

Check cable connection on both boards and voltage

to motor control board

Check gas valve on supply line and hose connection

Check ignitor wire connections Check voltage at blower motor

Check voltage at switch, check for pinched air hose

Check voltage at valve listen for valve operation

Check voltage at inputs & outputs of ignition module

Retry by cycling controller o and on

Recalibrate temperature zone

Review procedures when message is displayed

Check for lit LED on Solid State Relay that should be o

Check that manifold pressure is 3.5” W.C.

Allow temperature to cool before operation

PART #4526396 (03/30/10)

Page 37

Page 38

SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

ERROR MESSAGES/TROUBLESHOOTING (continued)

DISPLAYED

MESSAGE

HEAT ERROR

PLATEN/GRILL

MOTOR GEN

ERR

MOTOR ENCOD

ERR

MOTOR OVER

AMPS

MOTOR CLS

STOP

MOTOR SPD ERR

MOTOR BUSLV

ERR

MOTOR BUSSV

ERR

MOTOR PINCH

ERR

MOTOR MSE

ERR

MOTOR SPEED

ERR

MEANING POSSIBLE CAUSES POSSIBLE SOLUTION

No temperature increase

within 425 seconds after

dropping below set point

One of ve errors

associated with the motor

or motor control board

has occurred

The encoder has “jumped”

or missed a pulse

Motor current exceeded

4 amps (software is

protecting motor speed

control board)

The encoder has detected

31 counts below the

“zero” reference point

Controller detects that

the platen is not moving

The DC voltage on the

motor control board

dipped below 95 vdc

The DC voltage on the

motor control board

is either under or over

preset limits

The maximum or

minimum platen speed

dierence is greater than

a preset value

The motion values for

the platen have been

exceeded

No level speed after 750

msec

Shorted temperature sensor

Solid state relays are not on

Loss of power to platen

Operational procedures not being

followed (e.g. no scraper and squeegee)

Communication problem between motor

control board and the main controller

Motor control board timing is interrupted

or not correct

Loose wirning on encoder

Loose encoder connection at the motor

Unstable power source

Interference within lift mechanism

Lower limit switch not in correct position

or defective

Platen adjustment has become loose

Actuator failure

Loose encoder or motor connections

Incoming voltage drop from AC source

Transient voltage issue

Incoming voltage drop or surge from AC

source

Transient voltage issue

Obstruction to platen movement

Interference with the lift mechanism

Encoder error

Obstruction to platen movement

Interference with the lift mechanism

Encoder error

Obstruction to platen movement

Interference with the lift mechanism

Encoder error

Review procedures when message is displayed

Check cabling between encoder & motor speed

controller & between motor speed controller & main

Recalibrate lower limit switch operation to the correct “zero” position, check for proper limit switch operation

Check actuator function and replace if defective

Check all connections on motor speed control board

Recycle main power to grill to reset motor speed

Measure incoming voltage where motor connects to

Recycle main power to grill to reset motor speed

Measure incoming voltage where motor connects to

Clean excess grease from actuator shafts and replace

Continuity check to ground

Verify harness connections to controller

Check operation of main contactors

Cycle main power OFF and ON

Check wiring connections

Check wiring and assembly of encoder

Check incoming voltage

Check for platen obstructions

Clean excess grease from actuator shafts

& replace seals if necessary

Clean grill daily per operational instructions

Check fasteners on key lift components

and the actuator motor

controller settings

motor control board

controller settings

motor control board

Check for platen obstructions

seals if necessary

Check encoder wiring connections

Clean grill daily per operational instructions

Check for platen obstructions

seals if necessary

Check encoder wiring connections

Clean grill daily per operational instructions

Check for platen obstructions

seals if necessary

Check encoder wiring connections

Clean grill daily per operational instructions

controller

PART #4526396 (03/30/10)Page 38

Page 39

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

PROBE CALIBRATION

Monthly Calibration of Grill Temperature Zones

Tools: Digital Pyrometer with Surface Probe

Warning: PERSONAL INJURY FROM BURNS MAY RESULT WHEN COMING IN CONTACT WITH HOT COOKING SURFACES.

NOTE: Probe Calibration of grills is done with release material sheets “OFF”.

PLEASE FOLLOW THESE INSTRUCTIONS EXACTLY AS THEY APPEAR BELOW:

1. The upper platens and lower grill plate should be at operating temperatures to perform this calibration procedure. Press the or button to select a “CLAM” operation and allow the grill to reach the set temperature and stabilize, (approximately 30 minutes).

2. PRESS and HOLD the button for approximately 3 seconds, or until the controller will display: “PROBE CAL”.

3. PRESS the button to display the rst temperature zone to be calibrated. The rst zone to be calibrated is “FRONT TEMP CAL”. The zones are displayed in order of FRONT TEMP CAL, MIDDLE TEMP CAL, BACK TEMP CAL, TOP TEMP CAL.

7. PRESS the button to lock the calibrated temperature into the controller.

8. Press the or button to select the next heat zone.

9. Move the pyrometer’s surface probe to the newly selected heat zone and repeat steps 5, 6, and 7.

10. Repeat the procedure for each of the heat zones.

11. Continue to cycle through each heat zone repeating the sequence until all temperatures are within 1°.

12. Exit the program mode by pressing the button 2x. The controller will return to its previous state in the Normal Operating Mode.

THERMOCOUPLE LOCATIONS

11.500

[292mm]

PLATEN THERMOCOUPLE

LOCATIONS (VIEW FROM BOTTOM)

9.360 [238mm]

(FROM FRONT

OF PLATEN)

5.750

[146mm]

MWE3W: The electric grill’s thermocouple probes are

located front to rear, as shown in the diagram to the right. Each upper platen has one thermocouple in the center.

MWG3W: The gas grill’s thermocouple probes are

located in the center of each lane, as shown in the diagram to the right. Each upper platen has one thermocouple in the center.

4. Select a heat zone display using the or buttons.

5. Allow at least 5 seconds for the pyrometer to respond and stabilize. Note the temperature on the pyrometer.

6. If the temperature on the grill control display does not match the temperature on the pyrometer, adjust the temperature on the grill control accordingly. The button will increase the displayed temperature in one, (1) degree increments. The button will decrease the displayed temperature in one, (1), degree Increments.

NOTE: During step 6, the control should be sounding a high-pitched tone. The temperature can only be adjusted if this tone is sounding. If the control is silent, the temperature will not change.

19.732 [501mm]

12.814 [325mm]

5.896 [150mm]

6.110

[155mm]

18.000

[457mm]

36.000

[914mm]

FRONT & REAR PROBE POSITIONS ARE

APPLICABLE TO ELECTRIC GRILLS ONLY

FRONT

OF GRILL

6.110

[155mm]

24.000 [610mm]

PART #4526396 (03/30/10)

Page 39

Page 40

SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

PLATEN LEVELING (ZEROING)

In order to ensure that the platen reed switches are in their proper location, you must ensure that the distance of the magnet is the correct distance away from the switch (located inside the upper platen).

1) Enter the “LEVEL/REED SW” Mode” a) With the controller display ON and either

displaying the current menu item or displaying “OFF”, PRESS and HOLD the button for approximately 3 seconds. Controller will display the previously selected menu item and its corresponding item number OR “Standby / Menu Item”.

b) PRESS the AND arrow buttons TOGETHER.

“CONFIGURE” will appear in the display.

c) PRESS the 2X. “CALIBRATION” will appear in the

display.

d) PRESS the button. “LEVEL/REED SW” will appear

in the display. e) PRESS the button. “NO” will begin to ash. f) PRESS the button. “NO” will change to “YES”. g) PRESS the button. “YES” will stop ashing. h) Ensure the grill surface is free of objects and

debris, then press the GREEN pushbutton to

lower the platen.

2) Using a at screwdriver or the Platen Adjusting tool, remove the platen adjuster grease caps.

3) Using a at screwdriver or the Platen Adjusting tool, Remove the platen adjuster locking caps.

4) Adjust Platen:

a) Using a at screwdriver or

the Platen Adjusting tool, adjust rear of platen until the Gap Gauge ts snugly between the upper platen and grill surface. The Gap Gauge should t snugly under the platen, but STOP at the raised emboss on the gapping tool (No-Go).

b) Move next to the front adjustment and raise or

lower the front of the upper platen until the Gap Gauge ts snugly between the upper platen and grill surface. The front of the platen has only a SINGLE-POINT adjustment. Fit the Gap Gauge under the front of the platen, and adjust until both sides gauge equally.

5) After adjusting the upper platen, YOU MUST ADJUST AND SET THE UPPER PLATEN REED SWITCHES. Proceed to section titled “TO SET THE REED SWITCHES” on page

41.

INDEXING HOLE

NO GO

GAP GAUGE PN 1838701

Platen Adjusting Tool

PN 4523323

INSERT GAP GAUGE HERE FROM FRONT

PLATEN

GAP = .082” GAP = .082”

GRILL PLATE

PLATEN SIDE VIEW

INSERT GAP GAUGE HERE FROM SIDE

PART #4526396 (03/30/10)Page 40

Page 41

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

TO SET THE REED SWITCHES

1) Enter the “LEVEL/REED SW” mode: a) With the controller display ON and either

displaying the current menu item or displaying “OFF” PRESS and HOLD the button for 3 seconds. Controller will display previously selected menu item and its corresponding item number OR “Standby / Menu Item”.

b) PRESS the AND arrow buttons TOGETHER.

“CONFIGURE” will appear in the display. c) PRESS the 2X. “CALIBRATION” appears. d) PRESS the button. “LEVEL/REED SW” appears. e) PRESS the button. “NO” will begin to ash. f) PRESS the button. “NO” will change to “YES”. g) PRESS the button. “YES” will stop ashing. h) Press the GREEN button to lower the platen.

2) Remove the reed switch grease caps.

3) Remove the reed switch locking caps.

4) Using the Platen Adjusting Tool, screw the magnet down (clockwise) UNTIL the controller sounds a hi pitched BEEP.

5) Screw the magnet UP (counter-clockwise) UNTIL the hi-pitched BEEP STOPS.

6) Screw the magnet counter-clockwise one, (1), more full turn (360˚) .

7) Repeat the procedure for the opposite reed switch.

8) After setting the reed switches as desribed, you must perform a Forced Auto Calibration. Press the GREEN button to raise the platen.

9) PRESS until “AUTO GAP FORCE” appears.

10) PRESS the button. “NO” will begin to ash.

11) PRESS the button. “NO” will change to “YES”.

12) PRESS the button. The platen will immediately lower and reset its internal measurements.

TO CHANGE THE REED SWITCH

Warning: Reed switches carry high voltage. Isolate grill from all electrical power. Disconnect Power Cords.

1. Remove Platen Cover.

2. Remove Wire Nuts from reed switch leads.

3. Mark wires for easy reconnection.

4. Remove reed switch bracket with 5/64 allen wrench.

5. Install new reed switch on the bracket, aligning its edges with the edges of the bracket, as shown.

6. Conrm that your positioning gauge is in-square by checking it against the corner of the platen arm as shown. Bend for compliant t if necessary.

7. Reinstall reed switch bracket using the positioning gauge. Align pushing in the direction shown, and tighten securly.

PART #4526396 (03/30/10)

8. Reconnect wires with wire nuts, and reinstall the Platen Cover.

Page 41

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SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

REED SWITCH OPERATION

The Motor Speed Control is equipped with LED lights that indicate the state of the reed switches (Both Front and Rear), and the Limit Switches (Both Upper and Lower). The LED light is ON when the state of the switch is OPEN. The LED light is OFF when the state of the switch is CLOSED. (LED colors may vary.)

= LED not lighted / Switch Is CLOSED

= LED lighted / Switch Is OPEN

PLATEN UP

FRONT

REED

NORMAL state of the switches when the platen is in the UP position.

FRONT

REED

REAR REED

LOWER

LIMIT

CLOSEDOPENOPENOPEN

LOWER

LIMIT

UPPER

LIMIT

PLATEN DOWN

UPPER

LIMIT

OPENCLOSEDOPENOPEN

PART #4526396 (03/30/10)Page 42

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

REED SWITCH OPERATION (continued)

FRONT

REED

AUTO CALIBRATION BEGINS AFTER GRILL REACHES TEMPERATURE AND COUNTDOWN TIMER EXPIRES.

REAR REED

LOWER

LIMIT

UPPER

LIMIT

Platen in the Up Position – Switches are in NORMAL state.

CLOSEDOPENOPENOPEN

Platen movement command has been initiated. Upper Limit switch as OPENED.

OPENOPENOPENOPEN

Platen has moved to the DOWN position. Lower Limit switch has CLOSED.

OPENCLOSEDOPENOPEN

Platen has raised up to PREHEAT GAP SETTING of .450. Lower Limit Switch OPENS.

OPENOPENOPENOPEN

Auto calibration begins. Lower Limit Switch CLOSES

OPENCLOSEDOPENOPEN

Platen continues to move down. Rear Reed Switch CLOSES.

OPENCLOSEDCLOSEDOPEN

Platen continues to move down. Front Reed Switch CLOSES.

OPENCLOSEDCLOSEDCLOSED

Linear Actuator reverses polarity. Platen Raises. Front Reed Switch OPENS.

OPENCLOSEDCLOSEDOPEN

Platen continues to rise. Rear Reed Switch OPENS.

OPENCLOSEDOPENOPEN

Platen continues to ruse. Lower limit switch opens.

OPENOPENOPENOPEN

Platen continues to ruse. Upper Limit switch OPENS. Movement stops.

CLOSEDOPENOPENOPEN

PART #4526396 (03/30/10)

Page 43

Page 44

SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

REED SWITCH OPERATION (continued)

Explanation of calibration numbers, auto calibration, and other Reed Switch variables.

MAGNETSFRONT

44.1: PLATEN IN THE PARALLEL POSITION 44.2: PLATEN RESTING ON GRILL PLATE

After the platen reaches the parallel position (44.1), the actuator will continue to run bringing the platen to a resting position on the grill plate as shown (44.2).

Once the platen is resting on the grill surface, the linear actuator will continue to run, lowering the platen arm even more, causing the shoulder bolts to ride up into the arm.

This is the reason why the lock nuts are hollowed out all the way through.

While the platen arm is lowering, the rear reed switch is closed when it makes contact with the magnet mounted on the arm. The number of counts from 0 gets stored in the control as BACK REED CAL. (44:3).

The linear actuator will continue lower bringing the platen arm down until the front reed switch makes contact with the magnet. The number of counts from 0 gets stored in the control as FRONT REED CAL. (44:4).

The timeline (44.5), shows negative actuator movement, (platen arm downward), and the sequence in which dierent reference points are achieved. Point 1 represents the number of encoder counts from 0 at which the rear reed switch closed (or made contact with the magnet). 2 is the number of encoder counts from 0 that the front reed switch closed (or made contact with the magnet).

IMPORTANT – The number of encoder counts between points 1 & 2 is DELTA CAL (CAL). CAL must be below

200. The following conditions apply:

CAL < 200: OK

CAL > 200, < 300: “Check Platen Level” (Disables Auto

Mode, allows operation in Manual Mode only.)

CAL > 300: “Platen Not Level / Use Flat Cook” (Disables all clamshell cooking.)

During auto calibration, after the front reed switch is made, polarity and actuator direction are reversed, (44.6). The actuator raises the platen arm, referencing point 3 when the front reed switch reopens, as FRONT ZERO CAL. Point

4, when the rear reed switch opens, is recorded as BACK ZERO CAL.

44.3: REAR REED SWITCH MAKING, SHOULDER

BOLTS RECESSED INSIDE THE PLATEN ARM. REAR REED CAL SET AND STORED IN CONTROLLER CALIBRATION MENU.

44.4: FRONT REED SWITCH MAKING, SHOULDER BOLTS RECESSED INSIDE THE PLATEN ARM. FRONT REED CAL SET AND STORED IN CONTROLLER CALIBRATION MENU.

Lower Limit Switch

Front Reed

Switch Made

CAL

Rear Reed Switch Made

Gap = .082” Encoder Count = 0

012

44.5: NEGATIVE LINEAR ACTUATOR MOVEMENT

Lower Limit Switch

Front Reed

Switch Open

Rear Reed

Switch Open

Gap = .082” Encoder Count = 0

01 42 3

44.6: POSITIVE LINEAR ACTUATOR MOVEMENT

PART #4526396 (03/30/10)Page 44

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

TO CHANGE THE MAGNET ASSEMBLY

1. Remove grease cap and lock nut.

2. With a Phillips head screwdriver, screw magnet CLOCKWISE out of the bottom of the platen arm assembly.

3. If the magnet does not clear the platen arm assembly, lower the gap adjustment in the front to give clearance for the magnet assembly.

4. Install new magnet assembly from the bottom up. ENSURE PROPER SEATING. CROSS THREADING CAN OCCUR.

5. Perform platen leveling procedure.

6. Perform reed switch calibration procedure, (see section titled “TO SET THE REED SWITCHES” on page 41).

TO REPLACE THE LINEAR ACTUATOR

1. Disconnect the cable from the Motor Speed Control.

2. Disconnect the motor leads from the wire harness.

3. With the platen in the UP position, support it with a pry bar, 2x4, etc., from behind the platen arm assembly. Pull the platen arm toward the rear of the grill to insert.

PART #4526396 (03/30/10)

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SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

TO REPLACE THE LINEAR ACTUATOR (continued)

4. With the weight of the platen supported by the object inserted in step 3, use pliers to work the clevis pin retaining clip outward, making sure to grip it as close to the pin as possible to prevent deforming it.

5. Use the pliers to remove the spring clip from the pin at the base of the Linear Actuator.

6. Push the pin through the actuator base toward the inside of the grill. Reach around to the inside and remove.

9. Screw NEW linear actuator shaft down approximately 2 turns from bottoming out. DO NOT completely bottom out shaft as it may not be long enough to reconnect the upper clevis clip.

10. Re-install linear actuator into rack assembly. If motor does not clear the cross member, use pry bar to gently lift and t as previously done in step 3. Reinstall actuator base pin from inside and remount its spring clip.

7. Remove the Linear Actuator from the grill, carefully pulling it out the rear.

8. Support the weight of the platen while removing the pry bar. Then, carefully lower platen to the down position, resting it on the grill plate.

11. Gently t clevis clip through top of actuator shaft and cross member bar. Use pry bar to align holes.

12. Reconnect wires as shows in the photos to the right.

PART #4526396 (03/30/10)Page 46

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

TO UPDATE CONTROL SOFTWARE (main control)

THE FOLLOWING INSTRUCTIONS ARE FOR USE WITH THE GARLAND ZIPGRADER TO UPLOAD NEW CONTROL SOFTWARE INTO WATLOW CONTROL PN 4522735 AND WATLOW MOTOR CONTROL PN 4521682.

To connect and upgrade main control (pn 4522735)

1. Remove control and kick panels. Replace control panel.

a. Remove control

panel screws to release control panel.

b. Carefully push up

and release control panel from kick panel.

c. Remove kick panel,

and place on oor.

d. Replace control panel

on grill chasis frame.

2. Attach telephone cable to ZipGrader & Control.

a. Attach one end of

cable to ZipGrader.

b. Attach opposite end

of cable to controller. Control jack is on the bottom side of the controller.

3. Enter programming mode by:

a. PRESS AND HOLD

the TEMP & CLOCK buttons on the control. Turn main power switch on WHILE HOLDING two buttons in. Hold for approximately 3 seconds. Control will turn on as normal.

b. Turn main power

switch OFF and wait for 10 seconds.

c. Turn main power

switch ON. Control should read something similar to “MOD BOOT”.

4. Begin uploading software by:

a. Press ZipGraders

BLUE button.

b. Monitor Serial Link

and progress LED’s as indicated on the back of the ZipGrader.

5. Control upgrade is complete when the control displays FULL DEFAULT and then returns to the OFF position. WAIT FOR THE CONTROL ZIPGRADER TO AUTOMATICALLY TURN OFF.

6. Turn main power switch OFF.

PART #4526396 (03/30/10)

View From underside of controller

7. Remove RJ12 telephone cable from control, and insert into additional controls. Repeat steps 4 through 7 until complete.

Page 47

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SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

TO UPDATE CONTROL SOFTWARE (motor control)

1. Remove control and kick panels. Replace control panel.

a. Remove control

panel screws to release control panel.

b. Carefully push up

and release control panel from kick panel.

c. Remove kick panel,

and place on oor.

d. Carefully place

control panel on top of the kick panel to avoid excessive wire tension.

3. Begin uploading software by:

a. Press ZipGraders

BLUE button.

b. Turn grill Power

ON via Main Power Switch.

NOTE: Control will alternately

ash ERROR COMMS

c. Motor Serial Link and

Progress LED’s as indicated on back of ZipGrader.

4. Allow ZipGrader to turn o automatically.

5. Turn Main Power switch to OFF position.

2. Attach Telephone Cable to ZipGrader & Motor Control

a. Attach Telephone

Cable to ZipGrader (If not done already).

b. Attach opposite end

of cable to Motor Control adapter kit.

c. Remove 4-pin Riacon

Connector COMM CABLE from Motor Control.

d. Replace 4-pin Riacon

Connector from attached ZipGrader to Motor Control.

6. Remove 4-pin Riacon connector from ZipGrader, and replace with 4-pin Riacon connector COMM CABLE previously removed.

7. Repeat steps 3c to 6 until complete.

8. Carefully replace bottom kick panel, and control panel and return unit to service:

a. Turn main power switch ON. b. Press POWER ON button on Main Control. c. Platens will automatically come down and into

PREHEAT MODE.

d. Switch controls to desired time of day by pressing

AM/PM button.

e. Allow unit to reach set temperature and

autocalibrate.

f. Verify proper beef integrity and adjust cook times

as needed in MANUAL MODE.

PART #4526396 (03/30/10)Page 48

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

FLEXIBLE GAS LINE REPLACEMENT

THE FOLLOWING INSTRUCTIONS AND WARNINGS ARE FOR THE SAFETY AND SECURITY OF ALL PERSONNEL INCLUDING THE SERVICE TECHNICIAN. ANY DEVIATION OR VARIANCE FROM THE BELOW INSTRUCTIONS CAN BE EXTREMELY HARMFUL AND WOULD COMPROMISE THE SAFETY OF ALL PERSONNEL. FOLLOW THE BELOW INSTRUCTIONS CAREFULLY AND DO NOT DEVIATE FROM ANY KEY POINTS BELOW.

BEGINNING WITH SERIAL NUMBERS 0910100200875, THE USE OF RIGID HARD GAS LINES REPLACED FLEXIBLE GAS LINES SEE “PARTS ID: GRILL BURNER; GAS MODELS” on page 56. WHEN REPLACING FLEXIBLE GAS LINES, A REPLACEMENT FLEXIBLE GAS LINE IS AVAILABLE PN CK4527827.

1. DO NOT USE PIPE DOPE, TEFLON TAPE, OR ANY OTHER SEALING COMPOUND ON THE FLARE SEAT

2. DO NOT OVER TIGHTEN FITTINGS

WARNING ALWAYS USE TWO WRENCHES, ONE ON THE TUBE AND ONE ON THE MATING

FITTING, WHEN TIGHTENING OR REMOVING A TUBE.

DO NOT ALLOW THE END OF A TUBE TO ROTATE MORE THAN 45 DEGREES WHILE

TIGHTENING. REMOVE AND DISCARD ANY TUBE THAT DOES.

3. THE TUBE IS DESIGNED TO BE EASILY BENT FOR INSTALLATION, BUT IS NOT DESIGNED FOR REPEATED BENDING, MOVEMENT OR VIBRATION

WARNING EXCESSIVE BENDING, MOVEMENT OR VIBRATION AFTER INSTALLATION CAN LEAD

TO LEAKAGE.

BENDS SHOULD NOT BE TIGHTER THAN A ¾ INCH RADIUS (SIZE OF A GOLF BALL).

DO NOT STRAIGHTEN A TUBE THAT HAS BEEN BENT TOO TIGHT DISCARD AND USE A NEW TUBE.

ALIGN THE TUBE TO THE FITTING BEFORE INSTALLING TO ELIMINATE ANY UNNECESSARY

BENDING OF THE TUBE AS THE NUT IS TIGHTENED DOWN.

DO NOT BEND A TUBE AFTER INSTALLATION.

4. AVOID CONTACT BETWEEN THE FLEXTUBE AND OTHER OBJECTS SUCH AS SHEET METAL, WIRING, OTHER TUBING AND OBJECTS WITH SHARP EDGES.

5. DO NOT REUSE A TUBE THAT HAS BEEN DISCONNECTED AT EITHER END OR REMOVED FOR ANY REASON REPLACEMENT OF MATING COMPONENT A NEW TUBE SHOULD ALWAYS BE INSTALLED.

THE PHOTO TO THE RIGHT IS A DEPICTION OF A COMPROMISED FLEXIBLE GAS LINE. IN THIS PHOTO, THE FITTINGS HAVE BEEN OVERTIGHTENED CAUSING STRESS ON THE FITTINGS AND THE TUBE.

PART #4526396 (03/30/10)

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SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

ELECTRIC HEATING ELEMENTS (1 of 3 cooking lanes shown)

UPPER PLATEN ELEMENTS: ALL GRILLS

3249 WATTS TOTAL

(3 ELEMENTS @ 1083 WATTS EA)

VOLTS

208 9.02 5.20 33.95 

220 8.53 4.92 44.69 

240 7.82 4.51 53.20 

LINE

AMPS

ELEMENT

AMPS

RESISTANCE

GRILL SURFACE ELEMENTS: MWE3W

VOLTS

FRONT/REAR ELEMENTS: 1300 WATTS EA.

208 6.25 6.25 33.28 

220 5.91 5.91 37.23 

240 5.42 5.42 44.28 

208 8.17 8.17 25.46 

220 7.72 7.72 28.50 

240 7.08 7.08 33.90 

LINE

AMPS

CENTER ELEMENT: 1700 WATTS

ELEMENT

AMPS

RESISTANCE

FRONT OF GRILL

REAR

1300 Watts

CENTER

1700 Watts

FRONT

1300 Watts

CENTER

FRONT

REAR

INTERNAL COMPONENTS: MWE3W

SSR1 = GRILL SURFACE FRONT SSR2 = GRILL SURFACE CENTER SSR3 = GRILL SURFACE REAR SSR4 = UPPER PLATEN SSR5 = UPPER PLATEN

SSR6 = EXPORT GRILLS ONLY

FRONT OF GRILL

SSR’s

SOLID STATE

RELAYS (SSR’s)

CONTACTOR

PART #4526396 (03/30/10)Page 50

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

GAS GRILL SUBSYSTEMS (1 of 3 cooking lanes shown)

UPPER PLATEN ELEMENTS: ALL GRILLS

3249 WATTS TOTAL

(3 ELEMENTS @ 1083 WATTS EA)

VOLTS

208 9.02 5.20 33.95 

220 8.53 4.92 44.69 

240 7.82 4.51 53.20 

INTERNAL COMPONENTS: MWG3W

LINE

AMPS

SOLID STATE

RELAYS (SSR’s)

ELEMENT

AMPS

RESISTANCE

FRONT OF GRILL

SSR’s

SSR2 = BURNER BLOWER SSR3 = UPPER PLATEN SSR4 = UPPER PLATEN

FRONT OF GRILL

PART #4526396 (03/30/10)

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SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

PARTS ID: GRILL EXTERIOR; ALL MODELS

12 13

**Intl Only

PART #4526396 (03/30/10)Page 52

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

PARTS ID: GRILL EXTERIOR; ALL MODELS

ITEM

NO.

1 4522650 BODY BASE, WA 1

1A 4517928 FRONT PANEL BRACKET, RT 1

1B 4517929 FRONT PANEL BRACKET, LT 1

2 4522707 PLATE WA, GAS 1

2A 4522653 PLATE WA, ELECTRIC 1

3 4522560 FRONT PANEL, UPPER PRC 1

4 4520760 FRONT PANEL, MIDDLE PRC 1

5 4517747 FRONT PANEL, LOWER 1

6 4522552 BODY SIDE, RT 1

7 4522553 BODY SIDE, LT 1

8 4517563 5” FRONT SWIVEL CASTER W/BRAKE 2

8A 1792003 5” REAR SWIVEL CASTER 2

9 4525272 SPLIT BACK, TOP GAS 1

9A 4525273 SPLIT BACK, TOP ELECTRIC 1

10 4521436 SPLIT BACK, BOTTOM 1

11 4523352 LEG BRACE LOCKING BRACKET 2

12 4525261 FLUE BOTTOM, GAS 3

13 4525262 FLUE TOP, GAS 3

14 1808302 TOWEL BAR 1

15 1866501 MENNEKES 7WAY SOCKET 1

16 1859606 CONTACT BLOCK 3

17 1859607 MOUNTING LATCH 3

18 4523482 SPEAKER, 4 WATTS SMT 3

19 1859605 CANCEL PUSH BUTTON, GREEN 3

20 4522735 MAIN CONTROLLER 3

21 1872601 GORETEX SEAL, .125”X.020”X2.85’ 3

NS CK4524159 CONTROLLER+SEAL; 1 4522735 + 1 18726202

22 1872404 POWER SWITCH, MAIN 120240V 1

PART

NUMBER

DESCRIPTION QTY.

PART #4526396 (03/30/10)

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SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

L1L2

B A

L1L2

B A

L1L2

B A

L1L2

PARTS ID: GRILL ELEMENT; ELECTRIC MODELS

PART #4526396 (03/30/10)Page 54

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

PARTS ID: GRILL ELEMENT; ELECTRIC MODELS

ITEM

NO.

3 4520682 ELEMENT CLAMP, OUTER 6 3

3A 4520681 ELEMENT CLAMP, INNER 3 1

4 4524029 ELEMENT PAN, UPPER 1 *

5 4524030 ELEMENT PAN, LOWER 1 *

6 4521318 THERMOCOUPLE; GRILL PLATE ELECTIC 9 3

7 4521389 MOTOR SPEED CONTROL BRACKET 3 1

8 1637001 CONTACTOR 120V 3 1

8 1637002 CONTACTOR 240V 3 1

9 4526988 SOLID STATE RELAY 15 5

10 4521682 MOTOR SPEED CONTROL 3 1

11 1859404 BAYONNET ADAPTER 9 3

12 4518173 PAL NUT 5/1618

13 4518666 NUT TWIN WHIZ 1032 LOCK

14 4521896 COMM CABLE 3 1

15 4522188 TERMINAL BLOCK CONTROL COMPONENTS 1 1

16 4517674 TERMINAL BLOCK 3PHASE CONNECTION, ELEC GRILL 1 1

16A 4525397 TERMINAL BLOCK 3PHASE CONNECTION, GAS GRILL 1 1

17 4522117 2SPD FAN RELAY BOARD W SPACERS 1 1

18 4522120 2SPD FAN RELAY MOUNTING BRACKET 1 1

20 SCREW 4 0

21 8000202 WASHER #8 REG L/W HXFRE MECH 4 0

22 8001209 632 FIN HX MACH NUT ZC 4 0

PART

NUMBER

4521310 ELEMENT, OUTER, 208V 1300W 6 3

4521720 ELMENT, OUTER, 220V 1300W 6 3

4521312 ELEMENT, OUTER, 230V 1300W 6 3

4521721 ELEMENT, OUTER, 240V 1300W 6 3

4521309 ELEMENT, INNER 208V 1700W 3 1

4521718 ELEMENT, INNER 220V 1700W 3 1

4521311 ELEMENT, INNER 230V 1700W 3 1

4521719 ELEMENT, INNER 240V 1700W 3 1

DESCRIPTION QUANTITY

GRILL ZONE.

PART #4526396 (03/30/10)

Page 55

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SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

Alternate

conguration prior to

0910100200875

PARTS ID: GRILL BURNER; GAS MODELS

ONE BURNER SHOWN

EACH GRILL HAS THREE

PART #4526396 (03/30/10)Page 56

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

PARTS ID: GRILL BURNER; GAS MODELS

ITEM

NO.

1 4523394 BURNER ASSY NATURAL 3 1

1 4523395 BURNER ASSY LP 3 1

1 4523396 BURNER ASSY CE NAT 3 1

1 4523397 BURNER ASSY CE LP 3 1

2 4525845 BLOWER MOTOR 120VAC 3 1

2 4526139 BLOWER MOTOR 230VAC 3 1

3 4524066 FLAME SENSOR 3 1

4 4525537 IGNITER 3 1

5 1864803 IGNITION CABLE 3 1

6 4523467 WELDMENT INLET MANIFOLD 1

7 4527828 FLEXIBLE TUBING 3/8”X10” CORR. SS 3 1

8 4524197 FITTING, STRAIGHT, MALE 3/8” NPT X 5/8”18, BRASS 3 1

9 1864701 GAS VALVE NAT/LP 120VAC 3 1

9 4525846 GAS VALVE CE NAT/LP 230VAC 3 1

10 4516116 HEAT SINK 3 1

11 4516988 SOLID STATE RELAY W LED LIGHT 6 2

12 1637001 CONTACTOR 120V COIL 3 1

12 1637002 CONTACTOR 240V COIL 3 1

13 4521389 MOTOR SPEED CONTROL BRACKET 3 1

14 1864901 IGNITION MODULE 120V 3 1

14 4522571 IGNITION MODULE PACTROL 230V CE 3 1

15 4517392 AIR PRESSURE SWITCH 3 1

16 4521682 MOTOR SPEED CONTROL 3 1

17 3084200 BAYONET ADAPTOR EXTENSION 3 1

18 4521710 THERMOCOUPLE, GRILL PLATE GAS GRILLS 3 1

19 1859404 BAYONET ADAPTOR GRILL PLATE 3 1

20 1853301 LEG NUT, 11/2 X 12 3 1

21 NO P/N PLUG 1/4” NPT 3 1

22 4524198 FITTING, 90DEG, ELBOW  3/8” NPT X 5/18”18, BRASS 3 1

23 NO P/N ORIFICE MOUNTING TUBE 3 1

24 NO P/N ORIFICE 3 1

25 4517396 FLUE BOX, INNER 3 1

26 4517397 FLUE BOX, OUTER 3 1

27 4521896 COMM CABLE 3 1

28 4521678 GAS TUBE CTR 1 1

29 4521679 GAS TUBE LT 1 1

30 4521677 GAS TUBE RT 1 1

31 4517394 GAS INLET MANIFOLD 1 *

32 8002106 SMSCRTH PHILA #10 X1/2 STL SP

PART #4526396 (03/30/10)

PART

NUMBER

DESCRIPTION QUANTITY.

GRILL PLATEN

Page 57

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SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

Shoulder Bolt

Magnet Assy

PARTS ID: UPPER PLATEN ASSEMBLY; ALL MODELS

Assy

1859102

4521793

4524062

1859103

SEE “AVAILABLE

ACCESSORIES” PAGE

FOR MORE DETAILS

1859101

4524064

PART #4526396 (03/30/10)Page 58

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

PARTS ID: UPPER PLATEN ASSEMBLY; ALL MODELS

ITEM

NO.

1 4521293 PLATEN ARM ASSEMBLY 3 1

3 1781301 HIGH LIMIT AUTO RESET 3 1

3 1866601 HIGH LIMIT MANUAL RESET *EXPORT ONLY 3 1

4 4520806 PLATEN LID 3 1

5 4521355 TEFLON BAR, REAR 3 1

6 4521698 SENSOR MOUNT, REED SWITCH BRACKET 6 2

7 4521314 SENSOR, PRODUCT RECOGNITION, REED SWITCH 6 2

8 4524062 SHOULDER BOLT, PLATEN 6 3

9 4521709 1/2IN X 90 DEG LIQUID TIGHT FITTING 3 1

10 1854504 1/2IN X 45 DEG. LIQUID TIGHT FITTING 3 1

11 4524064 MAGNET ASSY 6 2

12 1859102 PLATEN ADJUSTER CAP 15 5

13 1859101 PLATEN ADJUSTER NUT 15 5

14 1859103 PLATEN ADJUSTER LOCK NUT 6 2

15 4521793 LOCK NUT 9 3

16 4525214 PLATE, VAPOR SHIELD 3 1

17 4523425 SILICONE, VAPOR SHIELD 3 1

18 4524070 REED SWITCH ASSEMBLY 6 2

19 1859402 PLATEN BAYONET ADAPTOR 3 1

20 4521711 THERMOCOUPLE 3 1

21 1855903 TEFLON WASHER CARRIAGE SHAFT 6 2

22 4522054 PLATEN WEIGHT 6 2

23 1854403 ATX11 CONDUIT BLACK 3 1

24 0010000FG 1IN FIBERGLASS INSULATION #SGR6 3 1

25 000500GIS .500 GORETEX SEAL STRIP 3 1

26 4526536 HH MS 440X1/2” 188 SS

27 8001506 NUT W/L WASHER 440 SS

28 4522260 ALLEN HEAD MOUNTING SCREW  632 X 3/8”

PART

NUMBER

CK4525497 PLATEN ASSEMBLY; 208V 3 1

CK4525498 PLATEN ASSEMBLY; 220V 3 1

CK4525499 PLATEN ASSEMBLY; 230V 3 1

CK4525500 PLATEN ASSEMBLY; 240V 3 1

DESCRIPTION QUANITITY.

GRILL PLATEN

PART #4526396 (03/30/10)

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SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

PARTS ID: PLATEN LIFTING MECHANISM; ALL MODELS

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

PARTS ID: PLATEN LIFTING MECHANISM; ALL MODELS

ITEM

NO.

1 4523868 ACTUATOR FRAME, PAINTED 3

2 1858199 PILOW BLOCK ASSEMBLY 12

3 1858001 ACTUATOR CLEVIS MOUNT 3

4 4525541 LINEAR ACTUATOR 3

5 1857601 LIMIT SWITCH BRACKET 6

6 1855601 STOP LIMIT SWITCH, 6

7 4521654 SWITCH BRACKET, RUNAWAY 3

8 1855604 LIMIT SWITCH KILL 3

9 4522318 CROSS MEMBER, PAINTED 3

10 4523364 ARM CARRIAGE, SHAFT ASSEMBLY RT 3

11 4522540 ARM CARRIAGE, SHAFT ASSEMBLY LT 3

12 4518788 ACTUATOR CROSS MEMBER CLAMP, PAINTED 6

13 4523856 ACTUATOR FRAME BRACE, PAINTED 3

14 1857703 SEAL CAP 6

15 4526311 SHAFT SEAL WIPER, BLACK SOLID 6

15 4526312 SHAFT SEAL WIPER, BLACK W/ BLUE DOT SPLIT 

16 1874201 SEAL CAP ORING 6

17 8003437 SCREW, HXSLT #832 X 1 12

18 1874301 #832 ORING 12

19 1863396 SEAL CAP MOUNTING BRKT, S/W LT PAINTED 3

20 1863397 SEAL CAP MOUNTING BRKT, S/W RT PAINTED 3

21 4522600 HILIMIT BRACKET, JAPAN 3

22 4521294 ARM PIVOT BLOCK 6

23 1854902 CAM FOLLOWER W/SHAFT 6

24 1854903 JAM NUT 6

25 4521709 1/2IN CONNECTOR, 90DEG. 3

PART

NUMBER

DESCRIPTION QTY.

PART #4526396 (03/30/10)

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SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

PARTS ID: WIRING HARNESSES; ALL MODELS

1859803 Main Power Switch Harness (Molex Plug to Terminal Block)

1859807 Upper Platen Harness (Molex Plug to upper platen)

1859814 Upper Platen Harness (Molex Plug to upper platen)

1859833 -

S5 DETAIL

6 5 4

5 4

Main Power Switch Harness Molex Plug to Switch

P5 DETAIL

6 5 4

564

4521950 -

6 5 4

51 50

P2 DETAIL

6 5 4

51 50

Pushbutton Harness

4522630 Relay Harness

- Grill Plate Heater Molex to SSR’s / Contactor

P1 DETAIL

6 5 4

2 1

S4 DETAIL

1859808 Main Heater Harness (Electric Grills) - Molex to Grill Plate Heating elements

1859813 Main Heater Harness (Electric Grills) - Molex to Grill Plate Heating elements

6 5 4

P1 DETAIL

* EXPORT ONLY

4521767 Reed Switch

Harness

P1 DETAIL

RED

BLK

WHT

RED

BLK

WHT

4522078 -

S1 DETAIL

6 5 4

2-Spd Fan Harness

20C

20A

20B

20C

9 9

20B

20A

PART #4526396 (03/30/10)Page 62

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

PARTS ID: WIRING HARNESSES; ALL MODELS

4521770

- Terminal Block Harness

- Terminal Block to Molex

4522642 Relay Harness

- Grill Plate Heater Molex to SSR’s / Contactor

4521951 Contactor Jumper Harness Contactor to Contactor

4521811 -

Mennekes Harness Mennekes socket to contactor / terminal block

4523304

- Grill Plate High Limit Harness

* EXPORT ONLY

* JAPAN ONLY

50a

P3 DETAIL

1) JUMPER PINS

1,2,3

2) JUMPER PINS 4,5,6

6 5 4

P1 DETAIL

* EXPORT ONLY

6 5 4

20151

50a

4521898

- Ignition Harness

- Ignition Module to Gas Valve Molex

S9 DETAIL

WHT 55

BLU 56

4522324

- Terminal Block Harness

- Mennekes socket to terminal block

* EXPORT ONLY

See grill wiring diagram 4522634 - This harness used if 1~220

PART #4526396 (03/30/10)

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SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

PARTS ID: WIRING HARNESSES; ALL MODELS

4522628 Main Harness

4522629 Main Harness

- EXPORT MODELS

WHT 25

P20 DETAIL

19 20

15 16

215364

YEL 29

PUR 34

12811

WHT 38

BLK 52

BLK 53 BLK 54

BRN 36

* EXPORT ONLY

WHT 25

P20 DETAIL

19 20

15 16

215364

YEL 29

PUR 34

12811

WHT 38

BLK 52

BLK 53 BLK 54

BRN 36

CONTROL

P20

P4 DETAIL

BLK 35

WHT 25

CONTROL

P20

P4 DETAIL

BLK 35

WHT 25

1 2

START SW

1 2

START SW

CONTROL

INPUT

CONTROL

INPUT

35A

JCT1 DETAIL

JCT1

S3 DETAIL

WHT 2

WHT 19

35A

JCT1 DETAIL

JCT1

S3 DETAIL

WHT 2

WHT 19

WHT 39

BLU 11

SHRINK TUBING

BUTT SPLICE

120V

3 6

SHRINK TUBING

BUTT SPLICE

120V

3 6

MOTOR SPD

BRN 51

S1 DETAIL

RED 3

SHRINK TUBING

35A

BUTT SPLICE

35B

12106

20 39

MOTOR SPD

456

35c

35D

JCT2 DETAIL

35A

35B

35D

JCT2

35b

29a

RELAYS

BLK 14

BLK 4

REED SWS

WHT 5

12a

ACTUATOR

392033

CONTACTOR

35d

35e

35f

14a

LIMIT SWS

PLATEN

S2 DETAIL

BLK 7 BRN 50

BRN 51RED 8

542

WHT 9

3 6

OVERRUN SW

12a

S1 DETAIL

RED 3

SHRINK TUBING

35A

BUTT SPLICE

35B

12106

20 39

MOTOR SPD

456

35d

35e

29b

35D

JCT2 DETAIL

35A

35B

35D

JCT2

35b

29a

RELAYS

BLK 14

BLK 4

REED SWS

WHT 5

12a

ACTUATOR

20 33

CONTACTOR

35c

35f

35g

14a

LIMIT SWS

PLATEN

S2 DETAIL

BLK 7 BRN 50

BRN 51RED 8

542

WHT 9

12a

3 6

OVERRUN SW

BLU 11

PART #4526396 (03/30/10)Page 64

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

120V CONTROL CIRCUIT; MWE3W

Duplicate section for multiple grill section

Molex Plug

SW2

HL1

Exhaust

Fan

ORA

RED

120V CONTROL CIRCUIT; MWE3W

SW1

Molex Plug

Input

208/220/230/240

BLK

SW1

- Main Power Switch

SW1

- Toggle Switch (Exhaust Fan)

SW2

- Terminal Block Connections

120V CONTROL CIRCUIT; MWG3W

Duplicate section for multiple grill section

120V CONTROL CIRCUIT; MWG3W

ORA

SW1

Molex Plug

SSR2

Molex Plug

HL1

BLOWER

MOTOR

Molex Plug

Motor Control

- High Limit

Molex Plug

120 VAC

APS

Molex Plug

Grill Control

Main

Contactor

Upd 10-21-08

Molex Plug

Grill Control

Main

Contactor

IGN MOD

RED

PART #4526396 (03/30/10)

SW1

Input

208/220/230/240

BLK

- Main Power Switch

SW1

- Toggle Switch (Exhaust Fan)

SW2

- Terminal Block Connections

130Khz Filter

SW2

Exhaust

Fan

HL1

Motor Control

- High Limit

VALVE 120

VAC

SOLENOID

VALVE

Upd 10-22-09

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SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

WIRING SCHEMATIC: MWE3W 200/208/220/240V, 60Hz

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

WIRING SCHEMATIC: MWE3W 3~N, 400V, 50Hz

PART #4526396 (03/30/10)

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SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

WIRING SCHEMATIC: MWG3W 200/208/220/240V, 60Hz

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

WIRING SCHEMATIC: MWG3W 3~N, 400V, 50Hz

PART #4526396 (03/30/10)

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SERVICE MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INDEX

Accessories 20, 58

Quick-Disconnect 20 Splash Shield 20, 58 Teon Sheet 20. See alsoRelease

Material Sheets

Vapor Shield 20, 59 Auto Calibration 24, 42, 43 AUTO GAP FORCE mode 21, 24, 40 Auto mode 23

Breakfast In Auto mode 23

Beef Integrity 12, 27

Patty placement 26 breakfast 23, 24

Calibration

Platen 39

AUTO GAP FORCE mode 21, 24,

Forced Auto Calibration 24, 40 LEVEL/REED SW mode 39, 40

Probe Calibration 21, 38

Temperature. SeeCalibration: Probe

Calibration

CHECK REED SWITCH 21, 36 Cooking

Auto mode 23

Breakfast In Auto mode 23

Breakfast 23, 24

cook time 21, 23, 30

Lunch 23, 24. See alsoCooking:

Auto mode

Manual mode 23

Breakfast In Manual mode 23

manual cooking 21

Multi Stage Cooking 22

Product Recognition 21, 22, 24. See

alsoCooking: Auto mode

Standard Cooking 22 Standby Mode 21, 23, 28, 31, 39,

40 To Select a Menu item 22 Transition 24

cook time 21, 23, 30 cords

Electrical 12, 13, 40

Electrical cords. Seecords: Electrical Error Messages

CHECK REED SWITCH 21, 36 GRILL PROBE ERROR 21, 36 MOTOR PINCH ERR 37 MOTOR SPD ERR 37

exhaust hood 12, 15, 36. See alsoIn-

stallation

Factory Defaults 31, 35 Flue box 12, 15, 57 Forced Auto Calibration 24, 25, 40

Gap Calibration. SeeCalibration:

Platen

Gas hose 12, 14 Gas pressure 12, 36. See alsoInstalla-

tion: Grill

Indicator Lights 23 Installation. See alsoSpecications

ue box 12, 15 Grill 12 startup 12, 16

LED light 23, 36, 41 Leveling Platen. SeeCalibration:

Platen

LEVEL/REED SW mode 39, 40 Lunch 23, 24

Magnet Assembly 39, 40, 43, 44, 59 Manual mode 23

Breakfast In Manual mode 23 MOTOR PINCH ERR 37 MOTOR SPD ERR 37

Parts Identication 52, 53, 54, 55, 56,

57, 58, 59, 60, 61, 62, 63, 64

Patty placement 26 Platen height 15 Power Cords. Seecords: Electrical Probe Calibration. SeeCalibration:

Probe Calibration

Programming 21, 22, 27, 28, 29, 31

AUTO GAP FORCE mode 21, 24, 40

Factory Defaults 31, 35

LEVEL/REED SW mode 39, 40

PROBE CAL mode 38

Quick-Disconnect 14, 20. See alsoGas

hose

reed switch 36, 40, 41, 43, 44 Reed Switch, LED operation 41, 42, 43 Reed Switch, setting 40 Release Material Sheets

release material 12, 19, 38

Specications 8, 9, 10, 11, 13 Splash Shield 18, 20 Standby mode 21, 23, 28, 31, 39, 40 startup 12, 16

PART #4526396 (03/30/10)Page 70

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION SERVICE MANUAL

INDEX (continued)

Teon Sheet 20. See alsoRelease Material Sheets Temperature

set point 12, 21, 22, 23, 24, 27, 28, 29, 30, 31, 38

Temperature Calibration. SeeCalibration: Probe Calibra-

tion

Thermocouple(s) 38, 57, 59. See alsoCalibration: Probe

Calibration

Vapor Shield 20, 59

Zeroing Platen. SeeCalibration: Platen

PART #4526396 (03/30/10)

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Service Manual

Gas & Electric Clamshell Grills With Product Recognition

Garland Commercial Indutries, LLC, 185 East South Street, Freeland, Pennsylvania 18224 Phone: +1 (570) 636-1000 • Fax: +1 (570) 636-9874 TOLL FREE Service Hotline: (800) 446-8367 http://www.garland-group.com • Email: qsrservice@garland-group.com

PART #4526396 (03/30/10)

Garland MWE3S-1 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual