Garland MWE3S-1 Installation Manual

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Page 1

INSTALLATION AND

OPERATION MANUAL

GARLAND 3 PLATEN

GAS & ELECTRIC

CLAMSHELL GRILLS

WITH PRODUCT RECOGNITION

MODELS:

MWE3W-1

MWE3S-1

MWG3W-1

C US

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE OR OTHER

FLAMMABLE VAPORS OR LIQUIDS IN THE

VICINITY OF THIS OR ANY OTHER

APPLIANCE

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE

CAN CAUSE PROPERTY DAMAGE, INJURY, OR

DEATH. READ THE INSTALLATION,

OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT

PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS

COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED.

INSTALLATION AND ELECTRICAL CONNECTION MUST COMPLY WITH CURRENT CODES:

IN CANADA - THE CANADIAN ELECTRICAL CODE PART 1 AND / OR LOCAL CODES.

IN USA – THE NATIONAL ELECTRICAL CODE ANSI / NFPA – CURRENT EDITION.

ENSURE ELECTRICAL SUPPLY CONFORMS WITH ELECTRICAL CHARACTERISTICS SHOWN ON THE RATING PLATE.

For Your Safety: Post in a prominent location, instructions to be

followed in the event the user smells gas. This information shall be obtained by consulting your local gas supplier

Part#: 4530407 Rev 05 (30 Jan 2015)

MANUFACTURED EXCLUSIVELY FOR McDonald’s BY

GARLAND COMMERCIAL RANGES

http://www.garland-group.com

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INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

IMPORTANT INFORMATION

WARNING:

THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND/OR

BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. INSTALLATION AND SERVICING OF THIS PRODUCT COULD

EXPOSE YOU TO AIRBORNE PARTICLES OF GLASS WOOL/CERAMIC FIBERS. INHALATION OF AIRBORNE PAR

TICLES OF GLASS WOOL/CERAMIC FIBERS IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER. OPERA

TION OF THIS PRODUCT COULD EXPOSE YOU TO CARBON MONOXIDE IF NOT ADJUSTED PROPERLY. INHALA

TION OF CARBON MONOXIDE IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE BIRTH DEFECTS OR OTHER

REPRODUCTIVE HARM.

KEEP APPLIANCE AREA FREE AND CLEAR OF COMBUSTIBLES.

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Part#: 4530407 Rev 05 (30 Jan 2015)

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL- 3 PLATEN

CONTENTS

IMPORTANT INFORMATION _______________________ 2 INTRODUCTION _________________________________ 4 WARRANTY ____________________________________ 4 SHIPPING DAMAGE PROCEDURE ___________________ 4 RATING PLATE DESCRIPTION ______________________ 6 MECHANICAL SPECIFICATIONS ____________________ 7

Dimension Models: MWE3W-1, MWG3W-1 . . . . . . . . . . . . . . . . . . . .7

Dimension Models: MWE3S-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

ELECTRICAL INPUT SPECIFICATIONS - DELTA _________ 9 ELECTRICAL INPUT SPECIFICATIONS - WYE _________ 11 INSTALLATION & START UP _______________________ 13

Installation Store Responsibilities: . . . . . . . . . . . . . . . . . . . . . . . . . . .13

A start-up DOES NOT include: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

A start-up DOES include: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Items included with the purchase of your new grill from Manufacturer: . .1 3 Items NOT included from the manufacturer and should be

purchased from the Kitchen Equipment Supplier (KES): . . . . . .13

Installation of Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Power Supply Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Mennekes 3 & 5 Pins (Option 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Mennekes 7 Pins (Option 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Terminal Blocks Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Exhaust hood Type & Platen Height. . . . . . . . . . . . . . . . . . . . . . . . . .17

Setting the Proper Combustion Levels. . . . . . . . . . . . . . . . . . . . . . .18

Start-up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Grill StartUp Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

TEMPERATURE PROBE CALIBRATION ______________ 21 INSTALLATION OF WRAP AROUND RELEASE MATERIAL

MOUNTING BRACKETS __________________________ 25 INSTALLATION OF SPLASH SHIELD ________________ 25 INSTALLATION OF RELEASE MATERIAL _____________ 26 INSTALLATION OF VAPOR SHIELD _________________ 27 GRILL ACCESSORIES ____________________________ 27

Splash Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Te on Wraparound Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Vapor Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

3Phase 4-Wire (50 & 30 Amps) Cord. . . . . . . . . . . . . . . . . . . . . . . . . .28

Te on Sheet, Rod & Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

CLEANING & MAINTENANCE _____________________ 30 PULL / PUSH GRILL PROCEDURE __________________ 33 DESCRIPTION OF GRILL CONTROL _________________ 34 ERROR MESSAGING _____________________________ 35 OPERATION PROCEDURES _______________________ 35

General Overview: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

To turn the grill on:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

To Select a Menu item: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Menu Item Library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

To enter the standby mode: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

To Exit the standby Mode: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Part#: 4530407 Rev 05 (30 Jan 2015)

To display the current temperatures:. . . . . . . . . . . . . . . . . . . . . . . . .37

Breakfast In Manual mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Lunch In Manual mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

To Change The Cook Time for a Menu Item. . . . . . . . . . . . . . . . . . .37

Breakfast In Auto mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Lunch In Auto mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

PRODUCT RECOGNITION ________________________ 38

Transition Cooking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

To Shutdown Grill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

COMMON PRODUCT RECOGNITION ISSUES _________ 39 PATTY PLACEMENT _____________________________ 40 BEEF INTEGRITY ________________________________ 41 PROGRAM LOGIC TREE; PRODUCT MENU ___________ 42 CONTROL PROGRAMMING; PRODUCT MENU _______ 43

Programming Modes; Product Menu . . . . . . . . . . . . . . . . . . . . . . . .43

To change the name of an existing menu item . . . . . . . . . . . . . . .43

To activate / deactivate a menu item in the Normal Operating

mode library, or change its day-part . . . . . . . . . . . . . . . . . . . . . . . . .43

To change the grill surface set point temperature . . . . . . . . . . . .43

To change the grill upper platen set point temperature . . . . . .43

To Change the INSTANT ON TIME . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

To Change the REMOVE IN TIME . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

To Change the MULTI STAGE TIME . . . . . . . . . . . . . . . . . . . . . . . . . . .44

To Change the REMOVE ALARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

To Change the GAP SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

To Change the GAP MUL/PR START . . . . . . . . . . . . . . . . . . . . . . . . . .45

To Change the GAP MULTI STAGE (1,2 or3) . . . . . . . . . . . . . . . . . . .45

To Change the MUST REMOVE IN . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

To Change the TOAST BUNS TIME. . . . . . . . . . . . . . . . . . . . . . . . . . . .45

To Change the TOAST BUNS ALARM (Auto / Manual) . . . . . . . . .45

To Change the TOO COOL FLAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

To Change the FLIP TIME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

To Change the FLIP ALARM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

To Change the SEAR TIME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

To Change the SEAR ALARM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

To Add NEW Menu Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

To activate Clean Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

PROGRAM LOGIC TREE; SYSTEM MENU ____________ 48

Programming Modes; System Setup . . . . . . . . . . . . . . . . . . . . . . . .49

To Change the Time Display Units . . . . . . . . . . . . . . . . . . . . . . . . . . .49

To change the Programming Standby Alarm . . . . . . . . . . . . . . . . .49

CONTROL PROGRAMMING; SYSTEM MENU _________ 49

To change the Key Chirp (Yes / No) . . . . . . . . . . . . . . . . . . . . . . . . . .50

To change the Audible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

To Restore Factory Defaults for All Product Menu Items. . . . . . .50

FACTORY DEFAULT SETTING ______________________ 51

Factory Default Setting - Product Menu - World . . . . . . . . . . . . . .51

Factory Default Setting - Product Menu - Canada, Australia & UK 52 Factory Default Setting - Product Menu - Japan & Hong Kong 53

DECLARATION OF CONFORMITY (CE Marked Models) __ 54 INSTALLATION OPERATION MANUAL HISTORY ______ 54 INDEX ________________________________________ 55

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INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INTRODUCTION

The Garland clamshell grill, manufactured exclusively for McDonald’s, provides a method for e cient two-sided cooking, while accommodating a variety of products. The unit will also serve as a  at grill, and meets all of McDonald’s standards for safety, e ciency, and cleanliness.

WARRANTY

This warranty covers defects in material and workmanship under normal use providing that:

a. the equipment has not been accidentally or intentionally damaged, altered or misused.

b. the equipment is properly installed, adjusted, operated and maintained in accordance with national and local

codes and in accordance with the installation instructions provided with this product.

c. the warranty serial number a xed to the appliance by us has not been defaced, obliterated or removed.

d. an acceptable report for any claim under this warranty is supplied to us.

The equipment warranty coverage remains in force for two (2) years, (parts and labor), from the date the equipment is

put into operation.

The Garland Group agrees to repair or replace, at it’s option, any part that proves to be defective in material or

workmanship at no charge for the part or normal labor.

We assume no responsibility for installation, adjustments, diagnosis, or normal maintenance such as: lubrication of

springs or valves. We exclude failures caused by erratic voltage or gas supplies.

We assume no responsibility for travel costs beyond 100 miles round trip, travel other than overland, and overtime

costs of repair.

We exclude broken glass, paint and porcelain  nish, surface rust, gasket material, ceramic material, light bulbs and

fuses from normal coverage.

We exclude damage or dysfunction caused by  re,  ood, and like “Acts of God” that are beyond the control of The

Garland Group.

The Garland Group’s liability on a claim of warranty shall not exceed the price of the material and/or service, which

caused the claim.

This warranty is limited and is in lieu of all other warranties, expressed or implied. The Garland Group, our employees,

or our agents shall not be held liable for any claims of personal injury or consequential damage or loss.

This warranty gives you speci c legal rights, and you may have other rights which vary from state to state.

SHIPPING DAMAGE PROCEDURE

Please note that the Garland equipment was carefully inspected and packed by skilled personnel before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment. What to do if the equipment arrives damaged:

1. File a claim immediately regardless of the extent of damage.

2. Be sure to note, “visible loss or damage,” on the freight bill or express receipt and have the person making the delivery sign it.

3. Concealed loss or damage: if damage is unnoticed until the equipment is unpacked, notify the freight company immediately, (within 15 days), and  le a concealed damage claim.

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Part#: 4530407 Rev 05 (30 Jan 2015)

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL- 3 PLATEN

SAFETY

• DISCONNECT ALL POWER SUPPLIES BEFORE OPENING PANELS FOR SERVICING.

• KEEP THE APPLIANCE AREA FREE AND CLEAR FROM COMBUSTIBLES.

• DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATION AIR.

• ALLOW A MINIMUM OF 24 INCHES UNOBSTRUCTED CLEARANCE IN FRONT OF THE UNIT FOR

SERVICING

This appliance is for professional use and shall be used only by quali ed personnel.

WARNING: Accessible parts may become hot during use. Young children should be kept away. This appliance is not intended for

use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.”

CAUTION: THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN APPROVED HOOD SYSTEM IN ACCORDANCE WITH LOCAL REGULATIONS IN FORCE.

DO NOT OPERATE THE GRILL UNLESS IT HAS BEEN COMMISSIONED (START-UP) BY A FACTORY AUTHORIZED SERVICE CENTER.

DO NOT operate the grill without reading this operation manual.

DO NOT operate the clamshell grill unless it has been properly installed and grounded.

DO NOT operate the clamshell grill unless all service and access panels are in place and fastened properly.

Means of disconnection, must be incorporated in the  xed wiring in accordance with local wiring rules (such as a switch, fuse, or circuit breaker). External equipotential bonding conductor provided on rear of appliance. Use as applicable, in accordance with local wiring rules.

The Garland clamshell grill is a semi-automatic cooking appliance. The upper platen is lowered automatically, following the manual, single-handed or two handed based on the model, initiation of the cooking cycle, and raised automatically upon completion of the cooking cycle.

WARNING:

When two sided cooking, the area between the upper platen and the griddle plate and the area between upper platen and ventilation hood should be regarded as a “DANGER ZONE”. During two sided cooking the operator must keep body parts and tools clear of the danger zone when platens are in motion. When used as a  at grill, unexpected movement of platens can occur during cleaning or servicing. For wh atever reason, be it cleaning, maintenance or normal operation, any exposed person must use extreme caution if within this danger zone. Temperatures on solid cooking surfaces are intended to operate above 120C (250F).

In two sided cooking the upper platen remains in the lowered position by nature of it’s own weight. It is not locked down. It can be raised by lifting of the handle on the front of the platen, which pivots the platen about its rear mounting point.

The clamshell grill must only be used for single and two sided cooking of foodstu s in a McDonald’s store.

SOUND EMISSIONS: Sound pressure levels at the grill operator’s position may exceed 70 dB(A) when audible alarms are active.

Audible volume may be adjusted to below 70 dB(A). See Control Programming Section.

WARNING: To avoid serious personal injury: DO NOT attempt to repair or replace any part of the clamshell grill unless all main

power supplies to the grill have been disconnected.

Part#: 4530407 Rev 05 (30 Jan 2015)

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INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

SAFETY

USE EXTREME CAUTION in setting up, operating and cleaning the clamshell grill to avoid coming in contact with hot grill

surfaces or hot grease. Suitable protective clothing should be worn to prevent the risk of burns.

WARNING: This appliance must not be cleaned with a water jet. DO NOT apply ice to a HOT grill surface.

NOTE: All warning labels and markings on the grill, which call attention to further dangers and necessary precautions.

HAZARD COMMUNICATION STANDARD, (HCS) - The procedures in this manual include the use of chemical products. These

chemical products will be printed in bold face, followed by the abbreviation (HCS) in the text portion of the procedure. See the Hazard Communication Standard, (HCS) manual for the appropriate Material Safety Data Sheet(s), (MSDS).

WARNING: After turning the master power switch to the START position, the grill will go through an initialization process. If the

upper platens are in the lowered position they will return to their raised upper position.

MAINTENANCE - the platen support arms carriage block bearing bushings, the platen adjuster nuts, the platen support (shoulder)

bolt and the cam follower should be checked annually for wear. Should there be any noticeable play in the bearing bushings and any visible wear on the platen adjuster nuts, platen support bolts or cam follower, then they must be replaced.

MAINTENANCE - the audible alarm that sounds at the end of a cook cycle is to advise the operator that the platen is about

to move. The function of this device may be tested by pushing the left hand CANCEL button. If no sound is heard, ensure that the alarm volume is not set too low in SYSTEM SETUP. If there is still no sound then a service engineer should be called out to rectify the fault.

SERVICE AND CLEANING - The grill may be secured in the grill bay by the installer using two anchors that lock onto the front

casters. If the grill is to be moved out of the bay for cleaning or service, remove the anchor from each caster by turning the knob counterclockwise to loosen the retainer. When the retainer is free of the caster, lay the assembly aside on the  oor.

CLEANING - NEVER clean the grill, interior or exterior, using a high-pressure sprayer, water jet, vapor steam cleaner or any other

liquid sprayer. NEVER use ice to cool the grill for cleaning. USE ONLY approved cleaners by McDonald’s.

NOTE: If anchors are present, the anchor assembly remains fastened to the back wall of the grill bay. After service or cleaning

is complete, return the grill to its position in the bay and reattach the anchors by placing the retainer on the caster post and turning the knob clockwise to tighten. For safety reasons, the grill must be secured in the grill bay in this manner before operation can resume.

WARNING:

Pinch Hazard keep hands and tools clear when platens are in motion. Unexpected movement of platens can occur during

cleaning or servicing process. Turn Grill O at main switch when cleaning platen.

RATING PLATE DESCRIPTION

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Part#: 4530407 Rev 05 (30 Jan 2015)

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL- 3 PLATEN

MECHANICAL SPECIFICATIONS

MWG3W ONLY

Dimensions:

Models MWE3W-1, MWG3W-1

34.968

[888mm]

24.000

[610mm]

(PLATE DEPTH)

5.475

[139mm]

19.001

[483mm]

7.111

[181mm]

[914mm]

(PLATE WIDTH)

7.110

[181mm]

4.895

[124mm]

36.000

[19mm]

MWG3W ONLY

1.146

[29mm]

30.714

[780mm]

9.335

[237mm]

BOTTOM CABLE

ENTRANCE

.737

22.835

[850mm]

2.993

[76mm]

1.598 [41mm]

24.084

[612mm]

28.771

[731mm]

1.516

[39mm]

26.679

[678mm]

4.064

[103mm]

"COLD ZONE"

48°

10.730

[273mm]

3/4" NPT GAS INLET

MWG3W ONLY

.787

[20mm]

7.875 [200mm]

9.684

[246mm]

SK07-587 (GAS)

1.500 [38mm]

15.384

[391mm]

[333mm]

BOTTOM CABLE

ENTRANCE

30.750

[781mm]

33.000

[838mm]

(COOKING

HEIGHT)

6.106

[155mm]

13.123

38.000

[965mm]

23.812

[605mm]

9.901

[251mm]

3/4" NPT GAS INLET

MWG3W ONLY

36.027

[915mm]

Part#: 4530407 Rev 05 (30 Jan 2015)

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INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

MECHANICAL SPECIFICATIONS

Dimensions:

Models MWE3S-1

21.65

[550mm]

PLATE DEPTH

5.475

32.60

[828mm]

[139mm]

36.00

[914mm]

PLATE WIDTH

38.00

[965mm]

30.714

[780mm]

2.993

[76mm]

9.335

[237mm]

BOTTOM CABLE

ENTRANCE

1.598 [41mm]

24.084

[612mm]

26.42

[671mm]

1.516

[39mm]

24.33

[618mm]

1.70 [43mm]

“COLD ZONE”

48°

.787 [20mm]

7.875 [200mm]

9.684 [246mm]

1.50 [38mm]

15.384

[391mm]

BOTTOM CABLE

30.75 [781mm] TO

33.00 [838mm]

COOKING HEIGHT

6.106

[155mm]

ENTRANCE

13.123

[333mm]

23.812

[605mm]

36.027

[915mm]

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Part#: 4530407 Rev 05 (30 Jan 2015)

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL- 3 PLATEN

ELECTRICAL INPUT SPECIFICATIONS - DELTA

DELTA - 200 Volts Models

Model Drawing

Electric 4530440

Platen

Gas 4530442

Model Drawing

Electric 4530440

Platen

Gas 4530442

Con-

trol

I/E L1-L3 L1-L2 L2-L3 L3-L1 All Ctrl L1 L2 L3 TB1 600 2.3 2.7 2.9 7.9 21.7 22.6 24.3 TB2 78 0.1 0.7 TB3 4.2 5.4 4.6 14.6 43.4 39.9 43.4 TB1 600 3.0 3.0 3.6 9.6 26.0 28.7 28.7 TB2 380 0.4 0.5 3.3

Con-

trol

I/E L1-L3 L1-L2 L2-L3 L3-L1 All Ctrl L1 L2 L3 TB1 600 2.4 2.8 3.0 8.2 21.5 22.4 24.0 TB2 78 0.1 0.6 TB3 4.8 5.6 4.8 15.1 43.1 39.7 43.1 TB1 600 3.3 3.3 3.9 10.4 27.1 29.6 29.6 TB2 380 0.4 3.2

MCB Total loads Kw Amps/line

DELTA - 208 Volts Models

MCB Total loads Kw Amps/line

Model Drawing

Electric 4530440

Platen

Gas 4530442

DELTA - 220 Volts Models

Con-

trol

I/E L1-L3 L1-L2 L2-L3 L3-L1 All Ctrl L1 L2 L3 TB1 600 2.4 2.8 3.0 8.2 20.4 21.2 22.7 TB2 78 0.1 0.6 TB3 4.8 5.6 4.8 15.1 40.7 37.5 40.7 TB1 600 3.3 3.3 3.9 10.4 25.6 28.0 28.0 TB2 380 0.4 3.0

MCB Total loads Kw Amps/line

Part#: 4530407 Rev 05 (30 Jan 2015)

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INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

ELECTRICAL INPUT SPECIFICATIONS - DELTA

DELTA - 230 Volts Models

Model Drawing

Electric 4530440

Platen

Gas 4530442

Model Drawing

Electric 4530440

Platen

Gas 4530442

Con-

trol

I/E L1-L3 L1-L2 L2-L3 L3-L1 All Ctrl L1 L2 L3 TB1 600 2.4 2.8 3.0 8.2 19.5 20.2 21.7 TB2 78 0.1 0.6 TB3 4.8 5.6 4.8 15.1 38.9 35.9 38.9 TB1 600 3.3 3.3 3.9 10.4 24.5 26.8 26.8 TB2 380 0.4 2.9

Con-

trol

I/E L1-L3 L1-L2 L2-L3 L3-L1 All Ctrl L1 L2 L3 TB1 600 2.4 2.8 3.0 8.2 18.7 19.4 20.8 TB2 78 0.1 0.6 TB3 4.8 5.6 4.8 15.1 37.3 34.4 37.3 TB1 600 3.3 3.3 3.9 10.4 23.5 25.7 25.7 TB2 380 0.4 2.7

MCB Total loads Kw Amps/line

DELTA - 240 Volts Models

MCB Total loads Kw Amps/line

Page 10

Part#: 4530407 Rev 05 (30 Jan 2015)

Page 11

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL- 3 PLATEN

ELECTRICAL INPUT SPECIFICATIONS - WYE

WYE - 380 Volts Models

Model Drawing

Electric

STD

Electric

Platen

Model Drawing

Platen

H.K.

Gas 4530442

Electric

STD

Electric

H.K.

Gas 4530442

4530442

4530440

4530442

4530440

Con-

trol

I/E L1-L3 L1-L2 L2-L3 L3-L1 All Ctrl L1 L2 L3 TB1 600 7.8 8.4 7.2 23.3 35.3 38.1 32.6 TB2 78 0.1 0.4 TB1 600 3.0 2.8 2.4 8.2 13.6 12.7 10.9 TB2 78 0.1 0.4 TB3 4.8 5.6 4.8 15.1 21.7 25.4 21.7 TB1 600 3.9 3.3 3.3 10.4 17.5 14.8 14.8 TB2 380.4 0.4 1.7

Con-

trol

I/E L1-L3 L1-L2 L2-L3 L3-L1 All Ctrl L1 L2 L3 TB1 600 7.8 8.4 7.2 23.3 33.6 36.2 31.0 TB2 78 0.1 0.3 TB1 600 3.0 2.8 2.4 8.2 12.9 12.1 10.3 TB2 78 0.1 0.3 TB3 4.8 5.6 4.8 15.1 20.6 24.1 20.6 TB1 600 3.9 3.3 3.3 10.4 16.7 14.1 14.1 TB2 380.4 0.4 1.6

MCB Total loads Kw Amps/line

WYE - 400 Volts Models

MCB Total loads Kw Amps/line

Model Drawing

Electric

STD

Electric

Platen

Part#: 4530407 Rev 05 (30 Jan 2015)

H.K.

Gas 4530442

4530442

4530440

WYE - 415 Volts Models

Con-

trol

I/E L1-L3 L1-L2 L2-L3 L3-L1 All Ctrl L1 L2 L3 TB1 600 7.8 8.4 7.2 23.3 32.3 34.8 29.8 TB2 78 0.1 0.3 TB1 600 3.0 2.8 2.4 8.2 12.5 11.6 9.9 TB2 78 0.1 0.3 TB3 4.8 5.6 4.8 15.1 19.9 23.2 19.9 TB1 600 3.9 3.3 3.3 10.4 16.1 13.6 13.6 TB2 380.4 0.4 1.6

MCB Total loads Kw Amps/line

Page 11

Page 12

INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

GAS INPUT SPECIFICATIONS

Input Speci cations, GAS Grills, North America: Gas Input

GAS

MAX INPUT

NET PER

BURNER

BTU/H

TOTAL INPUT

RATING

BTU/H

INJECTOR

SIZE

AIR SHUTTER

SETTING

MM

SUPPLY

PRESSURE

IN W.C.

NATURAL GAS 32,000 96,000 #35 10 7 3.5 NATURAL GAS 27,000 81,000 #38 10 7 3.5

PROPANE 32,000 96,000 #43 10 11 3.5 PROPANE 27,000 81,000 #45 10 11 3.5

Input Speci cations, GAS Grills, Japan: Gas Input

MAX INPUT

GAS

NET PER

BURNER

BTU/H

13A 32,000 96,000 #38 10 7 3.5

PROPANE 32,000 96,000 #43 10 11 3.5

LPG* 32,000* 96,000* #45 10* 11 3.5

TOTAL INPUT

RATING

BTU/H

INJECTOR

SIZE

AIR SHUTTER

SETTING

MM

SUPPLY

PRESSURE

IN W.C.

BURNER

MANIFOLD

PRESSURE

IN W.C.

BURNER

MANIFOLD

PRESSURE

IN W.C.

INPUTS BASED ON HEATING VALUES BELOW

13A PROPANE LPG*

1237 BTU/ft

2500 BTU/ft

2963 BTU/ft3 *

* VARIES DEPENDING ON COMPOSITION OF GAS

Input Speci cations, GAS Grills, CE Approved Model MWG3W-CE: Gas Input

TOTAL INPUT

RATING

kW

INJECTOR

SIZE

GAS GROUP

MAX INPUT

NET PER

BURNER kW

G20 NG 8.9 26.7 2.79mm (#35) 10.0 20/25 8.7 0.94 m3/h G25 NG 7.6 22.8 2.79mm (#35) 10.0 20 8.7 0.93 m3/h

G31 LPG 9.6 28.8 2.26mm (#43) 10.0 37/50 8.7 0.94 m3/h

NET HEATING VALUE BY GAS GROUP

G20 G25 G31

34.02 MJ/m3; 0.555 SG 29.25 MJ/m3; 0.613 SG 88.0 MJ/m3 (46.34 MJ/kg); 1.55 SG

GAS CATEGORIES

CATEGORY DESTINATION COUNTRIES SUPPLY PRESSURE (mbar)

2ER

AT, CH, CZ, DK, ES, FI, GB, IE, IS, IT, NO, PT, SE 20.0

DE, LU 20.0

NL 25.0

FR 20.0 / 25.0

NL 30.0

BE, CH, CZ, ES, FR, GB, GR, IE, LU 37.0

BE, CH, DE, CZ, ES, FR, NL 50.0

AIR

SHUTTER

SETTING

mm

SUPPLY

PRESSURE

mbar

BURNER

PRESSURE

mbar

VOLUMETRIC

GAS RATE

PER BURNER

Page 12

Part#: 4530407 Rev 05 (30 Jan 2015)

Page 13

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL- 3 PLATEN

INSTALLATION & START UP

Installation Store Responsibilities:

• Ensure grill gets install by a competent, quali ed, trained personnel.

• Ensure store readiness of utilities, product & personnel.

• Contact your local Garland Factory Authorized Service Center for a start-up date.

• Participate in the start-up to ensure a successful startup and familiarity with the grill.

• Conduct training with your crew personnel to ensure maximum utilization of the grill.

Once the installation is complete as per the procedures below, a factory authorized service company MUST startup the grill according to Garland Commercial Ranges startup standards.

A start-up DOES NOT include:

1. Uncrating the unit

2. Placing the unit in its position under the exhaust hood.

3. Leveling the grill on the  oor under the exhaust hood.

4. Attaching the supply cord(s) unless supplied by the factory.

5. Making adjustments to the ventilation system.

6. Sheet metal work required due to improper exhaust hood application.

7. Set proper gas and verify with beef integrity check that two consecutive runs yield the approved beef integrity results as per McDonalds standards.

8. Conduct brief training of store manager on the operation of the grill.

Items included with the purchase of your new grill from Manufacturer:

1. One (1) World Grill gas & electric included the following list, except countries mentioned;

Part # Description

4521792

4527643 Te on Release Sheet 9 0

4527294 Te on Sheet Clip 15 3

4521355 Te on Bar, Rear 3 3

4523492 Splash Shield 3 3

4525436 Splash Shield (Japan only) 0 3

4530053

4530054

Part # Description Qty

4517563 5” Front Swivel Caster w/Brake 2

1792003 5” Rear Swivel Caster 2

4523352

Te on Sheet (Japan not included)

W/A Plate, Vapor Shield (UK & Japan not included)

Silicone, Front, Vapor (UK & Japan not included)

Leg Brace Locking Bracket - Standard (Japan not included)

Wrap

Around

Non-Wrap

Around

7. Adjusting the grill to achieve beef integrity that deviates from the McDonalds standard.

A start-up DOES include:

1. Veri cation of supply voltage and, if applicable gas supply.

2. Leak test and gas pressure check on gas grills.

3. Electrical safety check.

4. Verify operation of grill by allowing unit to attain set temperature.

5. Verify operation of platens, if applicable, and timer functions.

6. Ensure time out alarm is functional and platens raise (if applicable)

Part#: 4530407 Rev 05 (30 Jan 2015)

2. One (1) World Grill gas model only included the following;

Description Qty Description Qty

13” Nipple 1 Shut O Valve 1

3/4 Street Elbows 2 Bracket, Pipe Hanger 1

Coupling 1 Screws 4

Pipe & Bracket Assy 1 Label 1

Nipple 1

Hanger Brackets 2

Connection Instruction

Items NOT included from the manufacturer and should be purchased from the Kitchen Equipment Supplier (KES):

1. Any electrical cords needed for application.

2. Any  ue box needed for application.

3. Any grease traps or grease rails needed for application.

Page 13

Page 14

INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION & START UP (continued)

THE FOLLOWING INSTALLATION PROCEDURE CAN BE PERFORMED BY A:

• FACTORY AUTHORIZED SERVICE CENTER

• AN APPROVED QUALIFIED INSTALLATION PERSONNEL APPROVED BY PURCHASER OF GRILL

• LICENSED INSTALLER CONTRACTED BY KES.

• CONTACT LOCAL GARLAND FACTORY AUTHORIZED SERVICE CENTER FOR MORE DETAILS.Uncrate unit from crating material

CAUTION:

PRIOR TO INSTALLATION, CHECK THE ELECTRICAL SUPPLY TO ENSURE INPUT VOLTAGE AND PHASE MATCH THE EQUIPMENT VOLTAGE RATING AND PHASE. MANY LOCAL CODES EXIST, IT IS THE RESPONSIBILITY OF THE OWNER/INSTALLER TO

COMPLY WITH THESE CODES.

NOTE: ENSURE THAT PLATENS ARE STRAPPED

DOWN SECURELY THROUGH STEP 6 TO PREVENT

PLATENS FROM RAISING. SEVERE DAMAGE MAY

OCCUR.

Installation of Casters

1. Put a pair of heavy gloves to protect your hands and wear a lumbar support for lower back. Safety is the  rst concern when moving a heavy grill since it weigh approximately 950lbs (431kg) or more.

2. Next procedure will require use of lifting aids and proper lifting/moving techniques. Slide the grill away from walls.

3. Check out the leg brace locking bracket included with your purchased, Ensure you understand the front and the back as shown below.

4. Check out the caster included with your purchased, Ensure you understand the front and the rear casters as shown below.

Page 14

5. Tip unit over on its back. Install casters & channels as shown diagram below. Bracket notch facing the  oor.

WARNING, HEAVY OBJECT!

The following procedure will require use of lifting aids and proper lifting technique when removing or replacing. To avoid serious injuries use assistance when moving or lifting.

Part#: 4530407 Rev 05 (30 Jan 2015)

Page 15

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL- 3 PLATEN

INSTALLATION & START UP (continued)

WARNING:

It is recommended that the rear casters are screwed in all the way before tipping the unit.

Front Caster

Rear Caster

6. Block back caster in place to avoid the unit sliding forward or backward.

7. Carefully rotate grill back on its casters. Now you may cut and remove the platen securing straps.

8. Remove back body side and Install power cords per your country / area’s speci cations.

Electrical Cable Hookup

DUAL POWER SUPPLY CONNECTION

USA & some other

MWG3W HAS ONE ELECTRICAL CORD. MWE3W HAS TWO ELECTRICAL CORDS. MWE3S HAS TWO ELECTRICAL CORDS.

POWER CORDS & PLUGS

ARE NOT SUPPLIED

BY THE MANUFACTURER

Electrical Cable Hookup

DUAL POWER SUPPLY CONNECTION

USA & some other

MWG3W HAS ONE ELECTRICAL CORD. MWE3W HAS TWO ELECTRICAL CORDS. MWE3S HAS TWO ELECTRICAL CORDS.

POWER CORDS & PLUGS

ARE NOT SUPPLIED

BY THE MANUFACTURER

INPUT 1

INPUT 2

WARNING:

The appliances must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code ANSI/ NFPA 70, or the Canadian Electrical Code CSA C22.1

as applicable.

Power Supply Connection

All electric connections must be made by a quali ed, properly equipped technician.

NOTE: WIRING DIAGRAM LOCATED INSIDE

LOWER FRONT PANEL.

“DISCONNECT POWER BEFORE OPENING”

Hood-Interlock & Control Power Supply; where applicable

1 x 20AMP NEMA 21-20

POWER CORDS

ARE NOT SUPPLIED

BY THE

MANUFACTURER

EEL1 L1 L1 L1

L1 L1 L1 L1

Hood-Interlock & Control Power Supply; where applicable

JAPAN VERSION ONLY

TRANSFORMER

LINE

FILTER

1 x 20AMP NEMA 21-20

POWER CORDS

ARE NOT SUPPLIED

BY THE

EEL1 L1 L1 L1

L1 L1 L1 L1

MANUFACTURER

WhWht

Wht

Wht Wht Wht

1201000

WhWht

Wht

Wht Wht Wht

tWhtWht

Ora Red

Ora Red Blk

Ora Red

Ora Red Blk

Blk

Part#: 4530407 Rev 05 (30 Jan 2015)

Page 15

Page 16

INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION & STARTUP (continued)

Important Note: Mennekes option is available only in some con gurations, check with your supplier for more details.

Mennekes 3 & 5 Pins (Option 1)

Connector Pins Intended Load Connected to

Mennekes

5 Pins

Mennekes

3 Pins

L3-TB1

N-TB1

Grill and Platen

1,2,3,4,

GND

1,2,GND

MENNEKES 5-PIN OPTION

Heaters

~3N 380/400/415

32Amps 50/60Hz

~1N 120-250 VAC,

16A

Control loads (N3,

MCB, Ignition

controller, blower,

gas valve)

E-TB1

TB1

L1, L2, L3, N,

GND

TB2

Orange &

White Replace

jumpers J-N

and J-L1

L2-TB1

L1-TB1

Mennekes 7 Pins (Option 2)

Connector Pins Intended Load Connected to

Mennekes

7 Pins

N-TB1

BLK-TB2

1,2,3,4,

GND

5,6

RED-TB2

Grill and Platen

Heaters

~3N 380/400/415

32Amps 50/60Hz

Swicth, Pilot duty

only

10A 250VAC, 15A

125VAC, 12(6)A

250VAC T85

MENNEKES 7-PIN OPTION

L3-TB1

3-Y 380/400/415, 50/60HZ

E-TB1

TB1

L1, L2, L3, N,

GND

TB2

Black & Red

L2-TB1

L1-TB1

WHT-TB2

Page 16

3-Y 380/400/415, 50/60HZ

MENNEKES 3-PIN OPTION

L-N 220/230/240, 50/60HZ

E-TB2

ORA-TB2

Terminal Blocks Diagram

TO SWITCH

TB1

E N N

TO CONTACTORS

TO MENNEKES

L2 L3

Part#: 4530407 Rev 05 (30 Jan 2015)

J-L1

J-N

TB2

BLK RED ORA

WHT WHT WHT WHT

TO MENNEKES

(7 PINS)

L1 L1 L1 L1

Page 17

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL- 3 PLATEN

INSTALLATION & START UP (continued)

9. Install Optional Front Gas connection (If available).

12.00 (REF)

ATTACH FLEX GAS LINE TO ELBOW

5.28 (REF)

ATTACH HANGER #4527008 TO BASE IN LOCATION SHOWN WITH #10-24 SELF TAPPING SCREWS

INSTALL 3/4 NIPPLE THROUGH HANGER AND INTO EXISTING ELBOW

ROTATE EXISTING ELBOW TO ANGLE SHOWN

3/4-14 NPT

2.00

(REF)

a. Isolate grill from any power source by unplugging

all electrical connections.

b. Rotate existing elbow as shown in the diagram

below.

c. Attach support bracket (PN 4528775)to base

as shown with #10-24 screws and lock washers supplied.

NOTE: For retro t applications, drill 2x .161 holes and use self tapping screws provided.

d. Install 3/4” NPT nipple through support bracket and

onto existing elbow. Attach locking ring with 2x #10-24 screws.

e. Install elbow to orientation show below.

f. Install nipple.

g. Attach  ex gas hose to nipple.

12. Install  ue box to back of grill.

FLUE BOX IS

NOT SUPPLIED BY

THE MANUFACTURER

GREASE BUCKETS & RAILS

ARE NOT SUPPLIED

BY THE MANUFACTURER

10. GAS GRILL ONLY, (for electric grills, skip steps 7 & 8): Install the included quick-disconnect gas hose to the inlet  tting on the underside of the grill by threading a 3/4” NPT nipple into the elbow, then install the brass male quick-disconnect coupler included with the hose.

Connect the hose and ensure the sleeve snaps fully

forward against the retaining ring.

FLEXIBLE GAS HOSE

GAS FLOW

TO GAS SUPPLY

FACTORY

INSTALLED

GAS INLET

UNDERNEATH GRILL

MALE COUPLER [INSTALL FIRST]

With the manual shut-o valve closed, install the other end of the hose to the gas supply.

11. Install grease bucket rails as shown below:

Part#: 4530407 Rev 05 (30 Jan 2015)

13. Roll grill under exhaust hood. Grill must be level front to back, side to side and diagonally. Adjust casters accordingly to obtain  nal level.

Exhaust hood Type & Platen Height

With the platens in the raised position, measure the

height from the front edge of the platen to the grill surface. Determine which type of exhaust hood the store has and check for exhaust hood type/platen height compatibility according to the table below:

Exhaust hood

TYPE

Universal 18

92 Series 17” (432mm)

GSC 18

CORRECT PLATEN HEIGHT

⁄2” (470mm)

Page 17

Page 18

INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION & START UP (continued)

If the platen height is incompatible with the exhaust

hood type, platen height must be adjusted by an authorized service agent.

PLATEN HEIGHT

GRILL

PLATE

Setting the Proper Combustion Levels

In order to maintain proper combustion levels, the measurement of uA is not required. Using the following procedure will ensure that the proper O2, CO2, & CO levels are reached. Combustion level checks and adjustments should only be performed by a quali ed technician employed by a factory authorized service center.

1. Remove control panel and lower panel. Set on  oor leaving all connections in place.

2. The regulator comes set at 3.5” WC (0.864 KPA) from the factory. Verify pressure is consistent at 3.5” WC.

3. Slightly loosen nut holding butter y air shutter adjuster on the combustion air blower connected to the burner being adjusted just enough that it can be rotated but will stay in place when force is removed.

4. From a cold start, turn on the zone (burner) and allow it to run for 30 seconds to a minute. Or with a heated zone, place a load on the grill surface to keep the burner operating for a couple of minutes. Adjust the air shutter to reduce the air to the point that the  ame on the burner begins to lift and dance o of the burner surface.

a. Mark a line along the edge of the air shutter from

the hole along the edge of the shutter marking the position of the shutter on the side of the blower face.

b. If this condition already exists, mark the line at the

position and move to the next step

5. Rotate the air shutter open to the point that the  ame loses its inner light blue cone and becomes less bright and the tip of the  ame elongates and becomes about an inch (25.4 mm) long. Mark a line on the edge of the shutter at this position.

• Or if air shutter is fully open, mark the line at that point.

Page 18

6. Turn o Burner (zone) and measure the distance between the outside ends of the two lines previosly marked and place another mark in the center of the two marks.

a. Add another mark 1/16” (1.6mm) more than the

center mark

b. Rotate the butter y shutter to this point, and

retighten.

Part#: 4530407 Rev 05 (30 Jan 2015)

Page 19

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL- 3 PLATEN

INSTALLATION & START UP (continued)

center/Midpoint

Step #4

Step #6a

Step #5

Butterfly

Start-up Procedure

This Garland 3-platen grill comes with a factory start-up at no additional charge. A start-up is required to take place BEFORE the unit is put into operation. It is the end-user responsibility to schedule the start-up with their local Factory Authorized Service Agent, or notify Garland Commercial Ranges at 1-800-446-8367 should you need assistance scheduling.

A factory start-up is a comprehensive grill check in which a factory certi ed technician will document all  nal settings programmed in the controller once various other performance checks are complete. The estimated time to complete a start-up is approximately 2.5 – 3.5 hours. Please keep in mind this estimated time when scheduling the start-up. After hours or overtime is not covered under warranty and will be billed at a charge which is the di erence between the Garland Reimbursement rate and the Factory Authorized Service Centers overtime charges.

A factory start-up is necessary to start the warranty period. The Authorized Service Center is required to complete the paperwork during the start-up process, and send it to Garland Commercial Industries for reimbursement. At the time of receipt, Garland will start the warranty period which will conclude at the end of 2 years.

Part#: 4530407 Rev 05 (30 Jan 2015)

Page 19

Page 20

INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

enter

shouldh

notnot

bebe

fillfi

6 – 14” W.C. /



3.53.

ood d

Adjust casters to attain le

Adjust casters to attain l

Controller displaysController displays

and upper platen auto caland upper platen aut

thrthr

ee (3) times and then locee (3) times and then loc

INSTALLATION & START UP (continued)

GARLAND CLAMSHELL GRILL START – UP FORM

ELECTRIC OR COMBINATION GAS / ELECTRIC

McDonald’s ___________ Certification ID # __________ Store # _____________ Model

Located on Certification Sticker (TICK ONE)

Address ____________________________ City ___________________________

State / Province _____________ Zip Code _________ Serial# _________________________________ Start Up Date ____________



United States  Canada International (List Country) ___________________ Telephone # _______________________

Actual Gas Type ____________

Matches Rating Plate? YES NO

1. To avoid persona l injury or property damage, Check for Gas Leaks through the entire gas line.

2. Ensure equipment restra int devices are installed correctly according to local codes (Gas & Electric). Note: part supplied by others.

3. Verify, power cord has a strain relief attached from power supply cord to grill unit.

4. Ensure grill is inst alled in the proper type of Gas Exhaust Hood with the proper air draw.

5. Ensure flue restrictors are fully opened or rem oved. Flue Box Supplied by KES Flue Restrictors located inside exhaust hood

6. Ensure bottom p late is leveled side to side / front to back / diagonally, in location, under hood. Adjust casters to attain level.

7. REMOVE GRILL FROM UNDER THE HOOD. Turn Pow er Switch ON, controller displays are active, Controller displays “OFF”. All platen raises automatically?

8. Lower and ra ise Upper Platen and ensure movement is smooth and continuous. Grease shafts accordingly with a FOOD GRADE LUBRICANT.

9. If upper platen ele vation requires lowered to allow for clearance of hood, lower upper limit switch. Refer to Operations & Installation manual for platen heights.

10. Press the POWER ON button. Controller displays “PREHEAT - AM”, platen lowers. Heat indicator lights are AMBER?

11. Press and hold the AM / PM key and set to PM. This will allow the unit to heat to: Platen-425˚F(217˚C), Grill-350˚F(177˚C) for a grill with full default settings.

12. Ensure grill enters SOAK mode (15:00 timer), counts down and upper platen auto calibrates while at temperature.

13. Close valve handle and verify the unit tries to ignite three (3) times and then locks out because of Ignition Failure?

14. GAS PRESSURE CHECKS (if applicable):(Note1: CentershouldnotbefillifMWG2W/MWG2W1)(Note2: Center&RightshouldnotbefillifMWG1W/MWG1W1)

Rated Incoming Pressure

Rated Burner Pressure Natural Gas

Propane Gas

15. Check micro amp reading on flame sense to ensure operating micro amps ARE NO LESS THAN 0.8 uA on all burners, unless the grill is equipped with a CE certified ignition module, in which case the minimum is 2.0 uA.

16. Upon Completion of auto calibration, platen raised automatically, and display reads “READY”

If upon completion of auto calibration process, upper platen does not raise, indicate message on controller. Check platen level and adjust reed switches. Cycle power and retry.

17. Select menu item “10:1 – CLAM”. Verify set temperature is reached and LED lights turn GREEN.

18. Initiate cook cycle by pushing the GREEN BUTTON. Platen lowers, and timing cycle begins.

19. Ensure the stores pyrometer is accurate and calibrated using the ice bath method.

20. Perform PROBE CALIBRATION.

21. Perform Platen Leveling procedure & Reed Switch Calibration in “LEVEL / REED SW” mode.

22. Ensure grill performs successful Auto Calibration upon completion of reed switch calibration.

23. Lock down all caps. Ensure that the lock nuts do not turn any of the adjuster nuts when tightening.

24. Assist or obtain assistance with store personnel for Beef/Chicken Integrity Testing, testing product 10:1, 4:1, Angus, Grill Chicken until desired internal product temperatures are met and record cook time (Product cook times chart below).

Problems / Special Circumstances / Damage:

Name: _________________________________________________________ Name: __________________________________________________________________

Service Agency: _________________________________________________

Sub Agent: (If Applicable) _________________________________________ Have you trained store personnel on the operation of the grill? Are you a factory certified technician?

Date of Certification

Gas Type Electric / 3-phase Record Amps Per Line Each Cont actor

NOTE1: CENTER(C) PLATEN should not be checked if MWE2W / MWG2W / MWE2S

NOTE2: CENTER(C) & RIGHT(R) PLATEN should not be checked if MWE1W / MWG1W / MWE1S



Natural Gas: 6 – 14” W.C. /

LEFT

10:1 Tested Auto Mode  OK 4:1 ANGUS GRILL CHICKEN

Submitted by: Accepted by:

(MM/DD/YY)

Visit our

White Copy – Factory Yellow Copy – Service Agency Pink Copy – Customer

( MM / DD / YYYY )

Actual Input ____________V /______Hz

 208 VAC  380 VAC  220 VAC  400 VAC  60 Hz  230 VAC  415 VAC  50 Hz  240 VAC

Left

Line 1

Line 2

Line 3

INSPECTION / OPERATIONAL CHECK



PASSED – NO GAS LEAKS



YES /  NO



  



Propane / Butane Gas: 11 – 14” W.C. Actual Incoming _______” W.C.



3.5” W.C. Actual Left ________ Center ________ Right ________



3.5” W.C. for MWG3W/MWG3W-1 Ac tual Left ________ Center ________ Right _________



10” W.C. for MWG2W/MWG2W-1 MWG1W/MWG1W-1

Product Cook Times Beef Integrity Product

YES / NO

CENTER

(If Applicable)

Have you been adequately informed of the operation of the grill, its uses and its general

operation?  YES |  NO – Indicate comments __________________________________

________________________________________________________________________

RIGHT

Manual Mode  OK

https://clamshell.garland-group.com for Literature & Documentation



OK Micro-amps Reading = OK -

Check Platen Level Check Reed Switch



Center

(If Applicable)

OK | C  OK | R  OK



L /  C /  R

-  L /  C /  R

OK | C  OK | R  OK

(If Applicable)

Right

Page 20

Part#: 4530407 Rev 05 (30 Jan 2015)

Page 21

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL- 3 PLATEN

TEMPERATURE PROBE CALIBRATION

Monthly Calibration/Verification of Grill Temperature Zones

HOT SURFACE

Grill Temperatures

Will Cause Severe

Burns

Overview

Reason: To Maintain Accurate Grill Temperature Zones. Models: MWG3W-1, MWE3W-1, MWE3S-1. Tools: Digital Pyrometer with Surface Probe. Procedures:

1. Temperature Veri cation Procedure.

2. Temperature Calibration Procedure.

WARNING:

PERSONAL INJURY FROM BURNS MAY RESULT WHEN COMING IN CONTACT WITH HOT COOKING SURFACES.

NOTE:

1. CALIBRATION AND VERIFICATION OF GRILL IS DONE WITH RELEASE MATERIAL SHEETS “OFF”.

2. MUST CLEAN GRILL PLATE AND PLATEN SURFACES.

1. Temperature Verification Procedure

PLEASE FOLLOW THESE INSTRUCTIONS EXACTLY AS THEY APPEAR BELOW:

1. The upper platens and lower grill plate should be at operating temperatures to perform this calibration procedure. Press the or

button to select a “CLAM” operation

that requires a temp of 350

(1770C) on the griddle plate and allow the grill to reach the set temperature and stabilize, (approximately 30 minutes).

2. Press and hold the temperature button for approximately 3 seconds, or until the controller will display all temperature values (T,F,M,B).

3. Place pyrometer over the marks on grill plate indicating thermocouple location (see sketches on next pages). Allow at least 5 to 10 seconds for the pyrometer to respond

4. Check calibration for each heat zone when the following conditions occur:

A. The temperature indicator light for the

speciﬁ c thermocouple is GREEN.

B. Temperature read out for a speciﬁ c ther-

mocouple on the control is decreasing.

C. Optimum range for VERIFICATION

is between 355F (180C) and 350F (177C). This procedure can require up

to 10 minutes, depending on the point in time the operator gets in the heat cycle

IMPORTANT NOTE:

For 3 Platen Gas Grill, value B on the controller display represents the thermocouple on the middle plate.

and stabilize.

Part#: 4530407 Rev 05 (30 Jan 2015)

Page 21

Page 22

INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

TEMPERATURE PROBE CALIBRATION (continued)

Monthly Calibration/Verification of Grill Temperature Zones

5. Temperature delta between pyrometer and controller must be +/-5F (+/-3C). If the temperature delta between pyrometer and

controller is more than +/-5F (+/-3C) go to TEMPERATURE CALIBRATION PROCEDURE to correct required zone.

2. Temperature Calibration Procedure

PLEASE FOLLOW THESE INSTRUCTIONS EXACTLY AS THEY APPEAR BELOW:

1. The upper platens and lower grill plate should be at operating temperatures to perform this calibration procedure. Press the

or button to select a “CLAM” opera-

tion that requires a temp of 350

(1770C) on the griddle plate and allow the grill to reach the set temperature and stabilize, (approximately 30 minutes).

2. PRESS and HOLD the

button for approximately 3 seconds, or until the controller will display: “PROBE CAL”

3. PRESS the

button to display the ﬁ rst temperature zone to be calibrated. The ﬁ rst zone to be calibrated is “FRONT TEMP CAL”. The zones are displayed in order of FRONT TEMP CAL, MIDDLE TEMP CAL, BACK TEMP CAL, TOP TEMP CAL.

4. Select a heat zone display using the

buttons.

5. Place pyrometer over the marks on grill plate indicating thermocouple location (see sketches on next pages). Allow at least 5 to 10 seconds for the pyrometer to respond and stabilize. Note the temperature on the pyrometer.

IMPORTANT NOTE:

Optimum range for CALIBRATION is between 355F (180C) and 350F (177C). This

procedure can require up to 10 minutes, depending on the point in time the operator gets in the PROBE CAL.

6. Adjust the temperature on the grill control accordingly to match the temperature on the pyrometer. The

button will increase

the displayed temperature in one, (1) degree increments. The crease the displayed temperature in one, (1), degree Increments.

NOTE: During step 6, the control should be sounding a high-pitched tone. The temperature can only be adjusted if this tone is sounding and display  ashing. If the control is silent and display not  ashing, the temperature will not change.

7. As soon as you have a temperature match PRESS the

button to lock the calibrated

temperature into the controller.

Note: If calibration window is missed, press to go back to the previous step.

= Exits funtion without any modi cation, as

long as

button has not been pressed.

8. Press the or button to select the next heat zone.

9. Move the pyrometer’s surface probe to the newly selected heat zone and repeat steps 5, 6, and 7.

IMPORTANT NOTE:

For 3 Platen Gas Grill, value B on the controller display represents the thermocouple on the middle plate.

10. Repeat the procedure for each of the heat zones.

11. Exit the program mode by pressing the button. The controller will return to its previous state in the Normal Operating Mode for temperature veriﬁ cation (page 1).

button will de-

Page 22

Part#: 4530407 Rev 05 (30 Jan 2015)

Page 23

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL- 3 PLATEN

TEMPERATURE PROBE CALIBRATION (continued)

General Deﬁ nition of Thermocouples Usage

Quantity of

Grill Models

MWE3W-1 /

MWE3S-1

Grill Models

MWG3W-1 1 B Middle 1 T = Top Center

Thermocouples

on Grill

Quantity of

Thermocouples

on Grill

Controller

Display

B Back

F Front

Controller

Display

Thermocouple

Location

on Grill Plate

Thermocouple

Location

on Grill Plate

Quantity of

Thermocouples

on Platen

1 T = Top CenterM Middle

Quantity of

Thermocouples

on Platen

Thermocouple

Location

on Platen

Thermocouple

Location

on Platen

Note:Temperature reading could be in Fahrenheit or Celsius.

Part#: 4530407 Rev 05 (30 Jan 2015)

Page 23

Page 24

INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

TEMPERATURE PROBE CALIBRATION (continued)

3 Platen Thermocouple Location of Grill Zones

36.00

[914mm]

[610mm]

24.00 FULL SIZE VERSION

9.360 [238mm]

5.750

[146mm]

OF PLATEN)

(FROM FRONT

11.500

[292mm]

THERMOCOUPLE LOCATION

11.19

18.00

[457mm]

[284mm]

6.11

[155mm]

3 PLATEN FULL SIZE

GAS MODEL ONLY

(MWG3W-1)

FRONT

OF GRILL

11.19 [284mm]

4.25

BACK OF

GRILL

6.11

[155mm]

36.000

18.000

[457mm]

[108mm]

[914mm]

TOP PLATEN VIEW ALL 3PLATEN MODELS

3 PLATEN SLIM & FULL SIZE

ELECTRIC MODEL ONLY

(MWE3W/S-1)

Page 24

18.25 [150mm]

[550mm]

21.65 - SLIM VERSION

[610mm]

24.00 FULL SIZE VERSION

6.11

[155mm]

FRONT

OF GRILL

6.11

[155mm]

Part#: 4530407 Rev 05 (30 Jan 2015)

Page 25

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL- 3 PLATEN

INSTALLATION OF WRAP AROUND RELEASE MATERIAL MOUNTING BRACKETS

CAUTION:

UPPER PLATEN IS EXTREMELY HOT.

WARNING:

ISOLATE POWER SOURCE TO PREVENT ELECTRICAL SHOCK.

1. Ensure Electrical Power is unplugged before proceeding to the next step.

2. Lossen two (2) screws from each side of the platen lid.

3. Position side bracket assemblies over screws and insert into place.

4. Retighten four (4) screws on the platen lid.

TEFLON

SIDE

MOUNTING

BKT

5. Part number and description shown below.

Part # 4526334 Wraparound side mount braket

INSTALLATION OF SPLASH SHIELD

PLATEN ARM

ARM CARRIAGE BLOCK

ARM CARRIAGE BLOCK PIN

SURFACE OF

GRILL PLATE

NOTE: SOME COMPONENTS OMITTED FOR CLARITY

Part#: 4530407 Rev 05 (30 Jan 2015)

SPLASH SHIELD TAB

SPLASH SHIELD

Part # 4527294 Teon Clips

SPLASH SHIELD TABS

UP AND OVER

ARM CARRIAGE PINS

IN THIS DIRECTION

NOTE: SOME COMPONENTS OMITTED FOR CLARITY

Page 25

Page 26

INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION OF RELEASE MATERIAL

1. Slide release material rod through hemmed end of the Release Material® sheet.

2. Hook Release Material® rod on brackets located at the rear of the upper platen.

HEMMED

LOOP

MATERIAL

ROD

RELEASE

MATERIAL

“Teflon Sheet” available from your DC

Saint Gobain: DC WRIN # 02180-003

Taconic: DC WRIN # 02180-000

3. Holding the bottom of the relase material sheet in place, gently pull the sheet toward the front of the platen.

Note:

Make sure Release Material®  ts smoothly over upper platen.

4. Place one (1) locking clip over release material sheet in front and press into place over relase material bar.

5. Gently pull the release material sheet  ap over the left side of the platen and secure in place with two (2) locking clips.

RELEASE

MATERIAL

FLAPS

RELEASE

MATERIAL

FLAPS

Note:

Failure to install the correct number of clips on the upper platen will cause the Release Material® to be loose, and wear quickly. Ensure the correct placement of all clips to prevent premature wear and/or poor product quality.

6. Check alignment and tightness of release material against upper platen.

RELEASE

MATERIAL

CLIPS

UPPER PLATEN (SIDE VIEW)

Page 26

RELEASE

MATERIAL

MATERIAL ROD

HOLDER

MATERIAL ROD

Part#: 4530407 Rev 05 (30 Jan 2015)

Page 27

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL- 3 PLATEN

INSTALLATION OF VAPOR SHIELD

TEFLON

FRONT

BAR

VAPOR SHIELD

UP & OVER

TEFLON

FRONT BAR

GRILL ACCESSORIES

Splash Shield

Item 4523492

Vapor Shield

Item CK4530053

Te  on Wraparound kit (3 platens)

Description Part #

Te on Sheet (Wraparound)

2 Clips

4527643

4527294

Part#: 4530407 Rev 05 (30 Jan 2015)

3Te on Rear Bar

4 Side Mount Bracket

4521355

4526334

Page 27

Page 28

INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

AVAILABLE ACCESSORIES

BELOW POWER CORDS ARE RECOMMENDED ONLY.

CORDS APPLY TO APPLICATIONS AND ARE NOT STANDARD.

3Phase 4Wire 50 AMP Power Cord (Electric Grill ONLY)

(No Garland P/N) - *** Not supplied by Garland

3Phase 4Wire 30 AMP Power Cord (Electric Grill ONLY)

(No Garland P/N) - *** Not supplied by Garland

Interlock Cord - 5Wire

(No Garland P/N) - *** Not supplied by Garland

Note: Power cord not included with the purchase of your new grill from manufacturer.

Page 28

Part#: 4530407 Rev 05 (30 Jan 2015)

Page 29

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL- 3 PLATEN

AVAILABLE ACCESSORIES

Release Material Sheet Rod

Te  on Sheet (Not Wraparound)

Item 4521792

Item 4526436)

Quick-Disconnect Gas Hose

Item 1591506

Release Material Sheet Retaining Clip

Item 4527294)

Lower Te on Release Sheet

Item 4531542

Part#: 4530407 Rev 05 (30 Jan 2015)

Page 29

Page 30

INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

CLEANING & MAINTENANCE

Warning: Pinch Hazard keep hands and tools clear when platens are in motion. Unexpected movement of platens can occur during cleaning or servicing process. Turn Grill O at main switch when cleaning platen

McD

Hi-Temp Grill Cleaner

Nettoyant à chaud

pour grils

Limpiador de parrillas

de alta temperatura

CAUTION: May cause eye and skin irritation. See precautionary and

KEEP OUT OF REACH OF CHILDREN

CUIDADO: Puede causar irritación

de los ojos y la piel. Véanse

las precauciones y los primeros

auxilios al reverso.

MANTENGASE FUERA DEL ALCANCE DE LOS NIÑOS

AVIS : Peut irriter les yeux et la peau.

Voir précautions et premiers

soins au verso.

CONSERVER HORS DE LA

PORTÉE DES ENFANTS

3.6 oz (106 ml)

McD® Hi-Temp

Grill Cleaner

KAY® Grill Cleaning Pad Holder

& KAY

Grill Cleaning Pad

Heat-Resistant Gloves Clean, Sanitizer-Soaked

Grill Cloths

Lid

Grill Squeegee

Grill Scraper

Warning

• Following Step has to be performed by using a

• Select Clean Mode. Once Clean Mode has

AUTO

MAN

been reached turn each zone OFF.

• Turn main switch OFF when cleaning platens

Grill Scraper approved by McDonald’s.

• Failure to use a McDonalds approved scraper may result in grill surface damage.

• Note: Never use a steel

Grill Scraper

scraper to clean the upper platens.

• Scrape the lower grill surface with the grill

• Wipe the Release Material® sheets with a clean, sanitizer-soaked grill cloth.

scraper.

• Use grill squeegee to push residual grease into trough.

• Take grill scraper to the

• Remove the locking

3-compartment sink to be washed and rinsed.

clips, bars, and release Material® sheets.

• Take the clips and bars to the 3-compartment sink to be washed and rinsed; set aside.

• Empty and replace the grease troughs.

• Set release Material® sheets aside on a  at surface.

Page 30

• If splash guards are installed, detach and take to the 3-compartment sink to be washed and rinsed; set aside.

ANTS

la peau.

3.6 oz (106 ml)

DES ENF

TÉE

meros

ions et premiers

UERA DEL

POR

soins au verso.

DE LOS NIÑOS

irritación

CONSERVER HORS DE

y los p

y and

F CHILDREN

oir précaut

Peut irriter les yeux et

ios al reverso.

H O

ALCANCE

ye and s

auxi

MANTENGASE

VIS :

Puede causar

ecaution

las precauciones

de los ojos y la piel. Véanse

UT OF REAC

May cause e

CUIDADO:

ON:

KEEP

irritation. See

CAUT

pour grils

de alta temperatur a

McD

Limpiador de parrilla

Nettoyant à chaud

Hi-Temp Grill Cleaner

• Open one packet of McD Hi-Temp Grill Cleaner and empty the contents into a lid or stainless steel pan.

• Put on the heat-resistant gloves and safety

glasses..

Part#: 4530407 Rev 05 (30 Jan 2015)

Page 31

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL- 3 PLATEN

CLEANING & MAINTENANCE

• Dip the KAY Grill Cleaning Pad Holder into the grill cleaner.

• Note: Never use a steel scraper to clean the upper platens.

• Apply McD Hi-Temp Grill Cleaner to front side of platens starting from right platen to left platen.

• DO NOT SCRUB

• Apply the grill cleaner to platen surfaces starting from right platen to left platen.

• DO NOT SCRUB

• Turn main switch ON.

• Press green button to lower center platen.

• Turn main switch OFF

• Apply grill cleaner to inner edges of the right and left platens.

• Apply grill cleaner to side edges of the center platen

• Turn main switch ON.

• Press green button to raise right platen.

• Turn main switch OFF.

• Pour remaining McD HiTemp Grill Cleaner over bottom grill surface.

• Apply the grill cleaner to back side of platens from right platen to left platen.

• DO NOT SCRUB

• Apply the grill cleaner to outer edges of right and left platens.

• DO NOT SCRUB

• Spread the cleaner over the entire lower grill surface from front to back using even strokes.

• DO NOT SCRUB

• Start scrubing now.

• Scrub front side of platens from right platen to left platen with KAY Grill Cleaning Pad Holder and Pad.

Part#: 4530407 Rev 05 (30 Jan 2015)

Page 31

Page 32

INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

CLEANING & MAINTENANCE

• Scrub  at grill surfaces starting from right platen to left platen.

• Scrub back side of platens from right platen to left platen.

• Scrub outer edges of right and left platens.

• Turn main switch ON

• Turn main switch OFF..

• Scrub lower grill surface.

• Rinse front, side and back of platen surfaces with a clean, sanitizersoaked grill cloth, starting from right to left platens.

• Turn main switch ON.

• Press the green button to lower center platen.

• Turn main switch OFF.

• Rinse edges of all platens.

• Turn main switch ON.

• Raise platen.

Page 32

• Press green button to lower center platen

• Turn main switch OFF..

• Scrub inner edges of the right and left platens

• Scrub side edges of the center platen.

• Turn main switch ON.

• Press green button to raise the center platen.

• Turn main switch OFF.

• Wipe back of lower grill with a clean, sanitizersoaked grill cloth.

• Pour a small amount of lukewarm water on a clean, sanitizer-soaked grill cloth over the bottom grill surface and wipe o residue.

Part#: 4530407 Rev 05 (30 Jan 2015)

Page 33

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL- 3 PLATEN

CLEANING & MAINTENANCE

• Place upper platen Release Material sheets

 at on grill surface.

• Gently clean both sides of the Release Material sheets with the KAY Grill Cleaning Pad Holder.

• Rinse both sides of the Release Materialsheets with a clean, sanitizersoaked grill cloth.

• Reinstall upper Release Material sheets; secure in place with bars and clips.

• Empty, wash, rinse, and replace the grease troughs.

• Wipe remaining grill surfaces with a clean, sanitizer-soaked grill cloth.

• Wipe lower grill with a clean,sanitizer-soaked grill cloth. Repeat until no visible soil remains.

PULL / PUSH GRILL PROCEDURE

1. Turn main switch ON.

2. Press green button to lower platen(s).

3. Turn main switch OFF.

4. Unplug power cord and proceed with pull/push.

WARNING,

Avoiding procedure may cause damage or loss of calibration on the platen and potential of error message can occur.

• Apply a thin coat of fresh shortening to the lower grill surface only.

Part#: 4530407 Rev 05 (30 Jan 2015)

PASS – Gently pull or push

FAIL – Potential to damage

platen adjustment

Page 33

Page 34

INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

Key D – Automatic/Manual

Key D will be used to select between Automatic and Manual cooking. Used for product recognition only.

Will work in sequence with the other middle and front grill Heater LED’s. IF the temperature is below set point the LED will be orange, if the temperature is between the set point and 79F LED will be

green, if the temperature is set point plus 80F or higher the LED will be red.

DESCRIPTION OF GRILL CONTROL

H L

Garland

BACK GRILL MEDIUM GRILL

FRONT GRILL

AUTO

Items Key Data Funtions

Key A – Standby Key A will be used to put the control into the Standby mode.

Key B – On/O Key B will turn the control on and o. PRESSING and HOLDING button for 2 seconds

Key C – AM/PM

Key E – Programmin

Key F – Temperature

Key G - Time

Key H – Up Arrow Key H will scroll up through the menus as well as scroll up in the programming mode.

Key I – Down Arrow Key F will scroll Downs through menus as well as decrement values in the programming mode.

Key J – Left Arrow Key J will be used for scrolling through menus and well as in programming.

Key K – Right Arrow Key K will be used for scrolling through menus and well as in programming.

Key L – Enter Function

(Menu

Select)

MAN

This button is used to toggle back and forth between the AM menu list and the PM menu list in manual cook mode. In automatic mode this button will toggle between the AM product recognition gaps and the PM product recognition gaps.

Key E will allow the user to enter and exit the Programming Mode. PRESSING & HOLDING button for 3 seconds

F will be used to view the set point and actual temperature of the grill and platen.

Ke Key G will be used to change the remove time of a specic menu item and to calibrate the grill

Key L will be used to enter new values that have been changed in the programming modes.

PLATEN

F G

LED Description

Platen

Back Grill

Middle Grill

Front Grill

IF the temperature is below set point the LED will be orange, if the temperature is between the set point and 79F LED will be green, if the temperature is set point plus 80F or higher the LED will be red

green, if the temperature is set point plus 80F or higher the LED will be red.

Page 34

Part#: 4530407 Rev 05 (30 Jan 2015)

Page 35

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL- 3 PLATEN

ERROR MESSAGING

• Error messages were improved in this latest product release and have now actionable items.

• An error log feature will help technicians with up to 51 di erent error codes in the troubleshooting process.

• A maximum of 99 error instances can be saved in a non-volatile memory so the information can be read regardless the unit has been powered OFF.

• All new diagnostic features and error information is detailed in service manual.

• Results from latest successful calibration are saved in the Calibration Log under the Service Menu.

• Some examples of more commom errors and actions are as follows:

Error

Code#

Message on Screen Possible Meaning Action

Several ERROR Refer to Service Manual 1

21 OBSTRUCTION Check for object under platen that could jam platen 1

34 ROOM TEMP LOW Raise room temperature above 32 degrees F / 0 degrees C 2

35 ROOM TEMP HIGH

36 NO IGNITION

Lower room temperature to below 176 degrees F / 80 degrees C

Check gas gauge supply for gas models or electric power for electic models

Several GRILL TOO HOT Temperature high - Allow cool down 1

48 PROD. NOT RECOG Check object on the grill - Clean grill 1

54 WRONG GRILL TYPE Gas grill set to electric or viceversa - correct setting 2

Action to take :

1. Press Green button to recalibrate grill and see if error repeats. if error persist call for service near you area.

2. Turn main switch o and on.

OPERATION PROCEDURES

General Overview:

The grill controller will allow for 2 functions, both described in detail in the following sections

The “Normal Operating Mode”, also known as the Cook Mode is the mode used during normal cooking. In the normal operating mode, the operator can start a cook cycle, cancel a cook cycle, view actual temperatures, scroll to another menu item, and enter the Programming Mode.

The “Programming Mode” is the mode in which the operator can program the controller’s various settings. To enter the programming mode, PRESS and HOLD

There are currently 3 methods of cooking that can be utilized with the 3 platen Garland clamshell:

Manual Mode Cooking – This is the cook method that utilizes a single gap setting for each menu item. The timer will count down according to the selected menu item.

Part#: 4530407 Rev 05 (30 Jan 2015)

Multi Stage Cooking – This method of cooking utilizes 2 di erent gap settings during the cook cycle. The timer will count down according to the selected menu item.

Automatic Mode Cooking (Product Recognition) – The Product Recognition (PR) method of cooking uses the magnetic switches mounted on the upper platen arm assembly to determine the product being cooked. Using the PR feature, the operator simply selects the button on the controller. Select Automatic Mode; press and hold button. This will allow the controller to know what product group to select from. When a cook cycle is initiated, the platen will come down and recognize the product being cooked. The cook timer will count down according to the time set for the recognized item. For more information on product Recognition, see the next section; “Product Recognition.”

Page 35

Page 36

INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

OPERATION PROCEDURES

To turn the grill on:

The Main Power Switch – Controls power to the grill and must be turned ON to start operation. The controller displays will be active. Upon successful power up checks, the controllers will display “OFF”.

AM Operation – Release Material sheets MUST be ON at this time and the grill surface should be free and clear of carbon.

Once the grill controller displays “OFF” press . The grill controller will go to PREHEAT mode and default to AM preheat temperatures. To preheat to PM temperatures, press and hold .

AM PREHEAT PM PREHEAT

375˚F(190˚C)Upper Platen 425˚F (218˚C) Upper Platen

275˚F (135˚C) Grill 350˚F (177˚C) Grill

Upon reaching the AM or PM set temperature (whichever is selected), the grill will stabilize in temperature for  fteen (15) minutes. Once this time has elapsed, the grill will autocalibrate. Upon completion of autocalibration, the

upper platens will raise to there normal position, and the

grill controller will display “READY”.

To Select a Menu item:

Scroll forward through the list of available menu items by pressing repeatedly. Scroll backward through the list of available menu items by pressing repeatedly.

Menu Item Library

The menu item library is loaded in the computer based upon the setting programmed in [CONFIGURE]->[GRILL REGION]. Each menu item consists of a function called [DISPLAY ACTIVE]. The settings in this function (AM, PM, AM/PM, No) determine what menu items are displayed when the button is pressed.

Menu Item

10:1 - CLAM PM

4:1 - CLAM PM

STRIP BACON - CLAM AM/PM

SAUSAGE CLAM FZN AM

MCRIB - CLAM NO

STEAK - CLAM AM/PM

GRILLED CHICKEN - FLAT PM

FOLDED EGGS FLAT AM

ROUND EGGS - FLAT AM

CHICKEN FLAT BRD - FLAT NO

10:1 FLAT NO

Display Active –

Default

4:1 - FLAT NO

MCRIB - FLAT NO

SAUSAGE FLAT FZN NO

HOTCAKES - FLAT NO

FOLDED EGGS CLAM AM

ROUND EGGS CLAM AM

3:1 ANGUS CLAM PM

MUSHROOMS CLAM AM/PM

OPT MENU 5 - CLAM NO

OPT MENU 6 - CLAM NO

OPT MENU 7 - CLAM NO

OPT MENU 1 - FLAT NO

OPT MENU 2 - FLAT NO

OPT MENU 3 - FLAT NO

OPT MENU 4 - FLAT NO

Indicator Lights

The LED lights on the main control indicate the temperature status of each zone.

Electric grills have (4) zones per section , TOP, (platen), BACK GRILL, MIDDLE GRILL, and FRONT GRILL.

Gas grills have (2) zones per section , TOP, (platen), and BACK GRILL.

RED – The zone(s) is “TOO HOT” (more than 79˚F/43˚C over set temperature) OR a heat zone failure has occurred.

AMBER – The zone(s) is calling for heat.

GREEN – The zone(s) is at or above set temperature, but below 79˚F/43˚C over set temperature.

To enter the standby mode:

1. Press the button. The upper platen will lower, and in most cases the grill will maintain the grill set point of the last product cooked.

To Exit the standby Mode:

1. Press the GREEN or ( GREEN & BLACK) pushbutton(s). The upper platen will raise.

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OPERATION PROCEDURES

To display the current temperatures:

1. Press the button and repeat for each zone to be displayed: 1st key press – Front Set Point 2nd key press – Front Actual 3rd key press – Mid Set Point 4th key press – Mid Actual 5th key press – Back Set Point 6th key press – Back Actual 7th key press – Platen Set Point 8th key press – Platen Actual

2. Pressing and holding the button for  ve (3) seconds will display all of the current temperatures at once.

Breakfast In Manual mode

1. Select AM mode. Press and hold the button.

2. Select Manual mode. Press and hold the the button.

button(s) to initiate a cook cycle.

6. Alarm will sound when the cook cycle is complete

7. Remove product and clean grill to prepare for next cook cycle.

To Change The Cook Time for a Menu Item

1. Select AM or PM mode. Press and hold the button.

2. Select Manual mode. Press and hold the button.

3. Select a product using the or arrow buttons.

4. PRESS the button to display the cook time.

5. Use the

6. The control will automatically default back to the normal operating mode after 3 seconds.

and buttons to change the cook time.

Breakfast In Auto mode

1. Select AM mode. Press and hold the button.

2. Select Auto mode. Press and hold the button. The control will display “AM / AUTOMATIC”

3. Select a product from the AM product library using the or arrow buttons.

4. Following McDonalds procedures for the item selected,

load product on the grill.

5. Press the GREEN or ( GREEN & BLACK) push-

button(s) to initiate a cook cycle.

6. Alarm will sound when the cook cycle is complete.

7. Remove product and clean grill to prepare for the next

cook cycle.

Lunch In Manual mode

Note: Switching from breakfast to lunch menu items will take approximately 10 minutes to heat to the appropriate temperatures.

1. Select PM mode. Press and hold the button.

2. Select Manual mode. Press and hold the button.

3. Select a product from the PM product library using the or arrow buttons.

4. Following the below lay pattern, load product on the

grill.

5. Press the GREEN or ( GREEN & BLACK) push-

3. Following McDonalds procedures for the item selected, load product on the grill.

4. Press the GREEN or ( GREEN & BLACK) pushbutton(s) to initiate a cook cycle. The platen will lower, and recognize the product that has been loaded on the grill.

5. Alarm will sound when the cook cycle is complete.

6. Remove product and clean grill to prepare for the next cook cycle.

Lunch In Auto mode

Note: Switching from breakfast to lunch menu items will take approximately 10 minutes to heat to the appropriate temperatures.

1. Select PM mode. Press and hold the button.

2. Select Auto mode. Press and hold the button. The control will display “PM / AUTOMATIC.”

3. Following the lay patterns shown on the following page, load product on the grill.

4. Press the GREEN or ( GREEN & BLACK) pushbutton(s) to initiate a cook cycle. The platen will lower, and recognize the product that has been loaded on the grill.

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INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

OPERATION PROCEDURES

5. Alarm will sound when the cook cycle is complete

6. Remove product and clean grill to prepare for next cook cycle.

Transition Cooking

Approximately 30 minutes before changing to the lunch menu, perform the following:

1. PRESS the button (to display the upper platen temperature).

2. Press the button.

3. The upper platen indicator will turn on. The upper platen will heat to 425 degrees F (217 degrees C) the platen will maintain this set temperature unless another menu item is selected.

To Shutdown Grill

Turn Main Power Switch OFF to disable all burners. For extended periods of shutdown, turn Main Power Switch OFF, close and disconnect main gas and/or electrical connections.

PRODUCT RECOGNITION

This Garland Clamshell grill is equipped with Product Recognition Controls (PRC) for McDonald’s speci ed select products only. This new technology allows the user to simply start a cook cycle WITHOUT having to select a speci c menu item. The PRC will recognize the product thickness by utilizing switches inside the upper platen and the magnets mounted on the platen arms. Once the PRC calculates the thickness of the product that’s been loaded, it will look up product from the product range library (below), and automatically select that product. (The minimum and maximum values for applicable prodcuct are noted in the Factory Default Setting section near the end of this document.)

While cooking in Automatic Mode, the platen will lower and rest on the top of the product. The platen arms will continue to move in a downward motion performing various calculations to measure the thickness of the product that has been placed. In the event “Product Not Recognized” or the wrong product is recognized, perform a Auto Forced Calibration. Performing an Auto Force Calibration will reset the platen to the grill surface.

TO PERFORM AUTO FORCED CALIBRATION

1. PRESS and HOLD the and buttons together. The control will display “AUTO GAP FORCE - NO”.

2. PRESS the button. The “NO” will begin to  ash.

3. PRESS the button. The  ashing “NO” will change to  ashing “YES”.

4. PRESS the button. The upper platen will immediately begin to lower and perform an auto calibration routine.

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL- 3 PLATEN

COMMON PRODUCT RECOGNITION ISSUES

Product Recognition Errors can appear in 2 ways:

1. After initiating cook cycle, the controller displays “PRODUCT NOT RECOGNIZED - NO RECIPE FOUND”.

2. The controller displays the incorrect product for the product that was layed on the grill. In both cases, the most common reasons for these 2 issues are as follows:

OVERLAPPING

VERLAPPING

PRODUCT

Overlapping Product - Ensure that you do not have any patties overlapping when you lay product. This will fool the controller into thinking that there is much thicker product on the grill than there is.

Platen makes contact with Chicken Ring Always make sure that the chicken ring is clear of the adjacent platen prior to initiating a cook cycle.

Wrinkled or Worn Te on Sheet - Ensure that the te on sheet is installed and/or wrapped correctly to platen. A loose, worn, or te on sheet with tears and/or scratches can e ect product recognition

Auto calibation done with carbon build up or product residue on grill surface - Ensure that

the grill surface is free of any carbon build up. Debris on the grill surface during auto calbration will cause the control to mark the location of the grill surface incorrectly

In any of the cases as outlined above or in any other event, perform a Forced Auto Calibration to reset the upper platen distance to the grill surface. Prior to performing a Forced Auto Calibration, be sure to:

1. Make sure the upper platen is free and clear of any carbon build up or debris.

2. Ensure that the grill surface is scraped and cleaned.

3. Te on sheet should not be worn and be  tted to the upper platen tightly. Perform a Forced Auto Calibration routine as indicated in section “PRODUCT RECOGNITION”, “TO PERFORM FORCED AUTO

CALIBRATION”.

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INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

PATTY PLACEMENT

This procedure for placement and removal of meat products on the clamshell grill should be followed as indicated below and as follows:

1. Each gray rectangle depicted below represents one cooking area beneath one upper platen.

2. Patties are generally placed two at a time from front to back of grill and right to left.

3. The removal order of the patties is shown in the diagrams by the number shown in the center of each patty.

NOTE: Patty placement procedures for International Markets may di er. Follow the recommendations of your local McDonalds’s

authorities.

Maximum patty load per lane:

8 regular (10:1) patties

4 angus (3:1) patties (region and country applicable)

6 quarter-pound (4:1) patties

8 sausage patties

6 circular bacon

NOTE: Lay patties 2 at a time, from front to back:

1 patty 2 patties 3 patties 4 patties

NOTE: Remove the patties in the number ordered shown below:

1 patty 2 patties 3 patties 4 patties

5 patties 6 patties 7 patties

10:1 ONLY

5 patties 6 patties 7 patties

8 patties

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10:1 ONLY

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BEEF INTEGRITY

As shown in the previous page, lay product on the grill in the manner re ected. Product internal temperatures are taken on the corner patties.

10:1 Patties - Remove in 2 stacks of 4; Probe in center of corner patties (1, 4, 5, 8).

Step 1: Using a store

calibrated pyrometer, probe the #1 patty (front

right corner) in the center of the patty.

Step 2: Using a store calibrated pyrometer, probe the #4 patty (rear right corner) in the center of the patty.

Step 3: Using a store calibrated pyrometer, probe the #5 patty (front left corner) in the center of the patty.

KEY NOTES:

• Full runs are always required when performing food safety

• Target removal times are 37 seconds for 10:1’s & 107 seconds for 4:1’s.

• Seasoning the patties must be done prior to removing the product from the grill..

Cooking grilled chicken utilizes various functions and settings within the controller to ensure proper temperature and integrity.

The use of a “Too Cool Flag” is programmed under Menu Item programming. The Too Cool Flag should be set to “ON” in Grilled Chicken & Mushrooms ONLY. In all remaining menu items, the “TOO COOL FLAG” should be turned o .

The “Too Cool Flag” is a function in the control that allows the grill operator to continue to cook approximately 1 additional run of product should the grill be in a “TOO COOL” state prior to the start of a cook cycle, or at the end of a cook cycle

Step 4: Using a store calibrated pyrometer, probe the #8 patty (left

rear corner) in the center of the patty.

4:1 Patties - Remove in 3 stacks of 2; Probe in center of corner patties (1, 2, 5, 6).

Step 1: Using a store

calibrated pyrometer, probe the #1 patty (front

right corner) in the center of the patty.

Step 2: Using a store calibrated pyrometer, probe the #2 patty (rear right corner) in the center of the patty.

Step 3: Using a store calibrated pyrometer, probe the #5 patty (front left corner) in the center of the patty.

Step 4: Using a store calibrated pyrometer, probe the #6 patty (left rear corner) in the center of the patty.

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INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

PROGRAM LOGIC TREE; PRODUCT MENU

Press & Hold (3 seconds)

Item Displayed

RIGHT or LEFT arrow buttons

Scroll Menu Items

Scroll

Forward

Product

Library

Select Menu Item

Scroll Backward

CLAM MENU ITEMS FLAT MENU ITEMS

Product Product

Display Active

Grill Set Point

Platen Set Point

Instant On Time

Remove In Time

Multi Stage 1 Time

Multi Stage 2 Time

Multi Stage 3 Time

Remove Alarm

Gap Setting

Gap Mul/PR Start

Display Active

Grill Set Point

Platen Set Point

Instant On Time

Remove In Time

Remove Alarm

Flip Time

Flip Alarm

Sear Time

Sear Alarm

Must Remove Time

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Gap Multi Stage 1

Gap Multi Stage 2

Gap Multi Stage 3

Must Remove Time

Toast Buns Time

Toast Buns Alarm

Too Cool Flag

Scroll Backward

Toast Buns Time

Toast Buns Alarm

Too Cool Flag

Scroll Backward

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL- 3 PLATEN

CONTROL PROGRAMMING; PRODUCT MENU

Programming Modes; Product Menu

To change the name of an existing menu item

1. Using the or button, select the menu item that

requires a name change.

2. PRESS and HOLD the button for approximately 3

seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS and HOLD the button.

4. To spell out the product name:

a. Use the or arrow buttons to scroll through

the character library.

Character Library: space ! “ # $ % & ‘ ( ) * + , - . / 0 1 2 3 4 5 6 7 8 9 : ; < = > ? @ A B C D E F G H I J K L M N O P Q R S T U V W X Y Z [ \ ] ^ _ ` a b c d e f g h i j k l m n o p q r s t u v w x y z

b. PRESS or to scroll right or left. c. PRESS the button to save the new menu item

name.

To change the grill surface set point temperature

NOTE: Grill temperature set points are preset in the controller to the currently region required standard. Before any adjustment to the grill set point temperature consult McDonald’s management o ce on your region. Garland grill set point temperature default on page 51

1. Using the or arrow buttons, select the menu item that requires a temperature change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or arrow buttons until “Grill SetPt” is displayed on the controller.

5. PRESS the button. The current grill set temperature will begin to  ash.

6. Using the or button, change the temperature set point to the new desired temperature.

5. PRESS the 2X to exit and return to normal operating mode.

To activate / deactivate a menu item in the Normal Operating mode library, or change its day-part

(Defaults are listed in section “OPERATING PROCEDURES”)

1. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

2. Using the that requires activation / deactivation.

3. PRESS the button. The controller will display “Product”. The menu item will  ash.

4. PRESS the or arrow buttons until “Display Active” is displayed on the controller.

5. PRESS the

6. PRESS the

or arrow buttons, select the menu item

button. The current setting will  ash.

or button to select a di erent setting.

7. PRESS the button to save the new temperature set point.

8. PRESS the 2X to exit and return to normal operating mode.

To change the grill upper platen set point temperature

NOTE: Grill temperature set points are preset in the controller to the currently required standard. You should not change this set point to any temperature other than what is shown in section “OPERATING

PROCEDURES”.

1. Using the or button, select the menu item that requires a temperature change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “Platen SetPt” is displayed on the controller.

7. PRESS the button to save the new setting.

8. PRESS the 2X to exit and return to normal operating mode.

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5. PRESS the button. The “PLATEN SET POINT” will begin to  ash.

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CONTROL PROGRAMMING; PRODUCT MENU

6. Using the or button, change the temperature set point to the new desired temperature.

7. PRESS the button to save the new temperature.

8. PRESS the 2X to return to normal operating mode.

To Change the INSTANT ON TIME

1. Using the or button, select the menu item that requires a cook time change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “INSTANT ON TIME” is displayed on the controller.

5. PRESS the button. The seconds will begin to  ash.

6. Using the or arrow buttons to change the INSTANT ON TIME to the new desired time.

7. PRESS the button to save the new time.

To Change the MULTI STAGE TIME

1. Using the or button, select the menu item that requires a cook time change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “MULT STAGE(1,2 or3) TIME” is displayed on the controller.

5. PRESS the button. The seconds will begin to  ash.

6. Using the or arrow buttons to change the MULT STAGE TIME to the new desired time.

7. PRESS the button to save the new time.

8. PRESS the 2X to return to normal operating mode.

To Change the REMOVE ALARM

1. Using the or button, select the menu item that requires a cook time change.

8. PRESS the 2X to return to normal operating mode.

To Change the REMOVE IN TIME

1. Using the or button, select the menu item that requires a cook time change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the “Product”.

4. PRESS the or button until “REMOVE IN TIME” is displayed on the controller.

5. PRESS the button. The seconds will begin to  ash.

6. Using the or arrow buttons to change the REMOVE IN TIME to the new desired time.

7. PRESS the button to save the new time.

8. PRESS the 2X to return to normal operating mode.

button. The controller will display

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “REMOVE ALARM” is displayed on the controller.

5. PRESS the button. The seconds will begin to  ash.

6. Using the or arrow buttons to change the REMOVE ALARM to the new desired option.

7. PRESS the button to save the new time.

8. PRESS the 2X to return to normal operating mode.

To Change the GAP SETTING

1. Using the or button, select the menu item that requires a cook time change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

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3. PRESS the button. The controller will display “Product”.

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4. PRESS the or button until “GAP SETTING” is displayed on the controller.

5. PRESS the button. The seconds will begin to  ash.

6. Using the or arrow buttons to change the GAP SETTING to the new desired setting.

7. PRESS the button to save the new time.

8. PRESS the 2X to return to normal operating mode.

To Change the GAP MUL/PR START

1. Using the or button, select the menu item that requires a cook time change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “GAP MUL/PR START” is displayed on the controller.

5. PRESS the button. The seconds will begin to  ash.

To Change the MUST REMOVE IN

1. Using the or button, select the menu item that requires a cook time change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “MUST REMOVE IN” is displayed on the controller.

5. PRESS the button. The seconds will begin to  ash.

6. Using the or arrow buttons to change the MUST REMOVE IN to the new desired setting.

7. PRESS the button to save the new time.

8. PRESS the 2X to return to normal operating mode.

To Change the TOAST BUNS TIME

1. Using the or button, select the menu item that requires a cook time change.

6. Using the or arrow buttons to change the GAP MUL/START to the new desired setting.

7. PRESS the button to save the new time.

8. PRESS the 2X to return to normal operating mode.

To Change the GAP MULTI STAGE (1,2 or3)

1. Using the or button, select the menu item that requires a cook time change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “GAP MULTI STAGE (1,2 or 3)” is displayed on the controller.

5. PRESS the button. The seconds will begin to  ash.

6. Using the or arrow buttons to change the GAP MULTI STAGE to the new desired setting.

7. PRESS the button to save the new time.

8. PRESS the 2X to return to normal operating mode.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “TOAST BUNS TIME” is displayed on the controller.

5. PRESS the button. The seconds will begin to  ash.

6. Using the or arrow buttons to change the TOART BUNS TIME to the new desired setting.

7. PRESS the button to save the new time.

8. PRESS the 2X to return to normal operating mode.

To Change the TOAST BUNS ALARM (Auto / Manual)

1. Using the or button, select the menu item that requires a cook time change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

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CONTROL PROGRAMMING; PRODUCT MENU

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “TOAST BUNS ALARM” is displayed on the controller.

5. PRESS the button. The seconds will begin to  ash.

6. Using the or arrow buttons to change the TOAST BUNS ALARM to the new desired setting.

7. PRESS the button to save the new time.

8. PRESS the 2X to return to normal operating mode.

To Change the TOO COOL FLAG

1. Using the or button, select the menu item that requires a cook time change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “TOO COOL FLAG” is displayed on the controller.

5. PRESS the button. The seconds will begin to  ash.

6. Using the or button, change the TOO COOL FLAG to the new desired setting.

7. PRESS the button to save the new time.

8. PRESS the 2X to exit and return to normal operating mode.

To Change the FLIP TIME

1. Using the or arrow buttons, select the menu item that requires a cook time change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

6. Using the or arrow buttons to change the FLIP TIME to the new desired setting.

7. PRESS the button to save the new setting.

8. PRESS the 2X to exit and return to normal operating mode.

To Change the FLIP ALARM

1. Using the or arrow buttons, select the menu item that requires a cook time change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “FLIP ALARM” is displayed on the controller.

5. PRESS the button. The current setting will begin to  ash.

6. Using the or arrow buttons to change the FLIP ALARM to the new desired setting.

7. PRESS the button to save the new setting.

8. PRESS the 2X to exit and return to normal operating mode.

To Change the SEAR TIME

1. Using the or arrow buttons, select the menu item that requires a cook time change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “SEAR TIME” is displayed on the controller.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “FLIP TIME” is displayed on the controller.

5. PRESS the button. The current setting will begin to  ash.

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5. PRESS the button. The current setting will begin to  ash.

6. Using the or arrow buttons to change the SEAR TIME to the new desired setting.

7. PRESS the button to save the new setting.

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CONTROL PROGRAMMING; PRODUCT MENU

8. PRESS the 2X to exit and return to normal operating mode.

To Change the SEAR ALARM

1. Using the or arrow buttons, select the menu item that requires a cook time change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “SEAR ALARM” is displayed on the controller.

5. PRESS the button. The current setting will begin to  ash.

6. Using the or arrow buttons to change the SEAR ALARM to the new desired setting.

7. PRESS the button to save the new setting.

8. PRESS the 2X to exit and return to normal operating mode.

To Add NEW Menu Items

The following programming instructions serves as a GUIDE for programming the basic settings for CLAM menu items.

1. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

2. PRESS the or button until “Opt menu # - CLAM” is displayed on the controller.

3. PRESS the button. The controller will display “PRODUCT”

4. PRESS and HOLD the button. The currently select menu item name will begin to  ash.

8. PRESS the button. “NO” will change to “YES”.

9. PRESS the button to save the new setting.

10. PRESS the button. “GRILL SETPT” will be displayed.

11. PRESS the button. The temperature will begin to  ash.

12. Using the or button, change the temperature set point to the new desired temperature.

13. PRESS the button to save the new temperature set point.

14. PRESS the button. “PLATSETPT” will be displayed.

15. PRESS the button. The temperature will begin to  ash.

16. Using the or button, change the temperature set point to the new desired temperature.

17. PRESS the button to save the new temperature set point.

18. PRESS the button until “GAP MULTI/PR START” appears in the display.

19. PRESS the button. The gap setting will begin to  ash.

20. Using the and DOWN button, change the gap setting to the desired setting.

21. PRESS the button to save the new gap setting.

22. PRESS the button 2X to exit and return to the normal operating mode.

To activate Clean Mode

1. Using the or arrow buttons, select clean mode.

2. Wait until unit cool down to right temperature. Grill will start beep indicating right temperature to proceed with the cleaning.

To spell out the product name:

5. a. Use the or arrow buttons to scroll through

the character library. b. PRESS or to scroll right or left. c. PRESS the

name.

6. PRESS the button. “Display Active” will be displayed.

7. PRESS the button. “NO” will begin to  ash.

Part#: 4530407 Rev 05 (30 Jan 2015)

button to save the new menu item

3. Wait until unit cool down to right temperature. Proceed with the cleaning.

4. Press the GREEN and proceed to follow cleaning procedures on Cleaning & Maintenance section from this manual.

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INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

6x Cook Cycle Count

7x User Hystory Log

8x Clear User History

9x History Log

9x Language *

PROGRAM LOGIC TREE; SYSTEM MENU

Press & Hold

(3 seconds)

Configure

RIGHT or LEFT arrow buttons

Scroll

Forward

Roasted Bacon Min 1x

Roasted Bacon Max 2x

Sausage Clam Min 3x

Sausage Clam Max 4x

Steak Clam Min 5x

Steak Clam Max 6x

Opt Menu 1 Min 7x

Opt Menu 1 Max 8x

Opt Menu 2 Min 9x

Opt Menu 2 Max 10x

Serial Number 2x

Part Number 3x

App Version 4x CLM1 Version 5x CLM2 Version 6x

Audio Version 7x Motor Version 8x

Grill Probe F 13x

Grill Probe M 14x

Grill Probe B 15x

External Probe 16x PR Back Contact 17x PR Front Contact 18x

PR Back Open 19x

PR Front Open 20x

PR Back Detect 21x

PR Front Detect 22x

PR Table Value 23x

Menu Item Displayed

Scroll Menu Items

Product

Library

Select Menu Item

Press & Hold

Simultaneously

AM Product Rec

Forward

Backward

Diagnostic

Date Code 1x

Ambient 1 9x Ambient 2 10x

Ambient 3 11x

Top Probe 12x

Forward

Backward

Scroll Backward

Temperature Unit 1x

Audio Volume 5x

Reload Defaults 6x

Multi Gap (yes/no) 7x

Audible Select 8x

Auto Mode Enable 9x

Prod Rec Timeout 10x

Heater Err Timer 11x

Too Cool Lo Lmt 12x

Preheat AM Platen 13x

Preheat PM Platen 14x

Preheat AM Grill 15x

Preheat PM Grill 16x

PM Product Rec

Forward

Time Unit 2x

Key Chirp 3x

Audible 4x

Backward

Forward

Backward

Setup

1x Roasted Bacon Min 2x Roasted Bacon Max 3x 10:1 Clam Min 4x 10:1 Clam Max 5x 4:1 Clam Min 6x 4:1 Clam Max 7x Steak Clam Min 8x Steak Clam Max 9x McRib Clam Min 10x McRib Clam Max 11x Angus 3:1 C Min 12x Angus 3:1 C Max 13x Mushrooms C Min 14x Mushrooms C Max 15x Opt Menu 5 Min 16x Opt Menu 5 Max

Service

* Visible only when Canada,Australia selected in Grill Region

Calibration

Forward

1x Grill Type 2x Platen Enabled 3x Grill Region 4x Remove Alarm 5x Cook Zone 6x More Multigap 7x Auto Standby Timer 8x Auto Standby Delay 9x Language *

Backward

Forward

1x Level / Reed Sw 2x Auto Gap Force 3x Probe Cal 4x Gap Calibration 5x Reed Sw. Min 6x Reed Sw. Max 7x Show Reed Data 8x Front Reed Cal 9x Back Reed Cal 10x F Zero Cal 11x B Zero Cal 12x F Arm Offset_Min 13x Cal Delta Percent

Backward

Forward

1x Encoder Counts 2x Switch Status 3x Buss Voltage 4x Lonworks Service 5x Use Platen 6x Cook Cycle Count 7x User Hystory Log 8x Clear User History 9x History Log 10x Calibration Log

Backward

Page 48

Part#: 4530407 Rev 05 (30 Jan 2015)

Page 49

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL- 3 PLATEN

CONTROL PROGRAMMING; SYSTEM MENU

Programming Modes; System Setup

To Change the Temperature Display Units (Fahrenheit / Celcius)

The temperature display units (F or C) will change the way a temperature is displayed on the controller (F – Fahrenheit, C – Celcius)

1. With the controller display ON and either displaying the current menu item or displaying “OFF”, PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number OR “Standby / Menu Item”.

2. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.

3. PRESS the arrow button. “Setup” will appear in the display

4. PRESS the button. “Temperature Unit” will appear in the display.

5. PRESS the button. The currently set temperature unit will  ash.

6. PRESS the OR arrow buttons to change the  ashing temperature unit.

7. PRESS the button to save the new setting.

8. PRESS the 2X to exit the program mode.

To Change the Time Display Units

Changing the Time Display Units will change the way timing cycles are displayed on the controller.

2. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.

3. PRESS the arrow button. “Setup” will appear in the display.

4. PRESS the button. “Temperature Unit” will appear in the display.

5. PRESS the 1X. “Time Unit” will appear in the display.

6. PRESS the button. The current time unit will  ash.

7. PRESS the OR arrow buttons to change the  ashing time unit.

For a complete listing of setup functions and their options, see section titled “FUNCTION OPTIONS; SYSTEM MENUS”.

8. PRESS the button to save the new setting

9. PRESS THE 2X to exit the program mode.

To change the Programming Standby Alarm

Turning ON the automatic alarm, will alert the operator to put the grill in standby.

2. PRESS the AND arrow buttons TOGETHER for approximately three (3) seconds. “CONFIGURE” will appear in the display.

3. PRESS the button.

4. PRESS the or button until “AUTO STANDBY TIMER” will appear in the display.

5. PRESS the button. The current setting will begin to  ash. Use the or button to turn ON /OFF the automatic alarm to alert the operator to put the grill in standby. Press the button to save the new setting.

6. PRESS the button until “AUTO STANDBY DELAY” is displayed. A number between 1 and 5 will be shown and this number represents the time delay in minutes until the standby alarm will sound. Go to step 6 to change the delay time or go to step 7 if the current setting is acceptable.

7. PRESS the button. The current setting will begin to  ash. Use the or button to change the delay time until the alarm will sound alerting operator to put grill in standby between 1 and 5 minutes. Press the button to save the new setting.

8. PRESS the 2X to exit the program mode.

NOTE: When the alarm beeps (sounds), pressing the standby button will silence the alarm and put the grill into standby. Pressing the green button will only silence the alarm and reset the delay clock (it will not cause the grill to physically enter standby)

Part#: 4530407 Rev 05 (30 Jan 2015)

Page 49

Page 50

INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

CONTROL PROGRAMMING; SYSTEM MENU

To change the Key Chirp (Yes / No)

Changing the Key Chirp On or O will either turn on or o the sound of the controller when a button is pressed.

2. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.

3. PRESS the arrow button. “Setup” will appear in the display

4. PRESS the button. “Temperature Unit” will appear in the display.

5. PRESS the repeatedly until “Key Chirp” appears in the display.

6. PRESS the button. The currently set Key Chirp will  ash.

7. PRESS the OR arrow buttons to change the  ashing “YES” or “NO”

8. PRESS the button to save the new setting.

5. PRESS the repeatedly until “Audible” appears in the display.

6. PRESS the button. The currently set Audible will  ash.

7. PRESS the OR arrow buttons to change the  ashing audible options.

For a complete listing of setup functions and their options, see section titled “FUNCTION OPTIONS; SYSTEM MENUS”.

8. PRESS the button to save the current setting.

9. PRESS THE 2X to exit the program mode.

WARNING,

The following procedure will result in replacing all actual setting on the grill (temperatures, cooking time and others), being reset to their factory seeting defaults.

To Restore Factory Defaults for All Product Menu Items

1. With the controller display ON and either displaying the current menu item or displaying “OFF,” PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number OR “Standby / Menu Item.”

9. PRESS THE 2X to exit the program mode.

To change the Audible

Changing the Audible Sound will change the way the controller sounds when a timing cycle has completed its countdown.

2. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.

3. PRESS the arrow button. “Setup” will appear in the display

4. PRESS the button. “Temperature Unit” will appear in the display.

2. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.

3. PRESS the arrow button. “Setup” will appear in the display

4. PRESS the button. “Temperature Unit” will appear in the display.

5. PRESS the button 6x. The controller will display “Reload Defaults – NO.”

6. PRESS the

7. PRESS the button. “NO” will change to “YES”.

8. PRESS the button. The system will Reload the MENU items to factory default settings.

9. Wait 15-20 seconds. The control then automatically returns to OFF mode.

button. “NO” will begin to  ash.

Page 50

Part#: 4530407 Rev 05 (30 Jan 2015)

Page 51

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL- 3 PLATEN

FACTORY DEFAULT SETTING

Factory Default Setting - Product Menu - World

"PR

Max"

Value

Hidden

"PR

Min"

TOO

FLAG

COOL

BUNS

TOAST

ALARM

TIME

BUNS

TOAST

0 NONE NONE NO

MANU-

0 NONE NONE NO

MANU-

RE-

MUST

MOVE

SEAR

ALARM

TIME

0 NONE 0 NONE NONE YES

MANU-

Conversion Values:

265˚F = 129˚C

285˚F = 140˚C

300˚F = 149˚C

350˚F = 177˚C

425˚F = 218˚C

0 NONE NONE NO

FLIP

ALARM

FLIP

TIME

GAP

STAGE

MULTI

GAP

STAGE

MULTI

GAP

STAGE

MULTI

GAP

MUL/

START

SET-

GAP

TING

RE-

MOVE

ALARM

MULT

STAGE

3 TIME

MULT

STAGE

2 TIME

37 5 0 0 AUTO 255 245 265 0 0 N/A N/A N/A N/A 0 0 AUTO NO 160 345

0 0 0 AUTO 265 265 0 0 0 N/A N/A N/A N/A 0 NONE NONE NO 1 130

107 10 0 0 AUTO 415 400 425 0 0 N/A N/A N/A N/A 0 0 AUTO NO 365 499

(5)

(10)

(60)

163 0 0 0 AUTO 530 530 0 0 0 N/A N/A N/A N/A 0 NONE NONE NO N/A N/A

(10)

MULT

STAGE

1 TIME

RE-

TIME

MOVE

TIME

(GAS)

IN-

STANT

MANU-

104 0 0 0 AUTO 425 425 0 0 0 N/A N/A N/A N/A 0 NONE NONE YES

170 0 0 0 AUTO 534 534 0 0 0 N/A N/A N/A N/A 0 NONE NONE NO 500 725

0/0 0 0 0 0 AUTO 250 250 0 0 0 N/A N/A N/A N/A 0 NONE NONE NO

(30)

(45)

SP.

PLATEN

GRILL

SETPT.

PM 350˚F 425˚F

DIS-

PLAY

PRODUCT

ACTIVE

Oﬀ YES NONE NONE NONE

10:1 CLAM

(HIPD)

PM 350˚F 425˚F

4:1 CLAM

AM/PM 350˚F 425˚F0

(HIPD)

ROAST BACON CLAM

(HIPD)

AM 350˚F 425˚F 0 82 0 0 0 AUTO 350 350 0 0 0 N/A N/A N/A N/A 0 NONE NONE NO 210 405

(HIPD)

SAUSAGE CLAM FZN

Part#: 4530407 Rev 05 (30 Jan 2015)

NO 350˚F 425˚F

AM 350˚F 425˚F 0 104 0 0 0 AUTO 415 415 0 0 0 N/A N/A N/A N/A 0 NONE NONE YES 430 480

(HIPD)

STEAK CLAM

MCRIB CLAM

7 GRILL CHICK. FLAT PM 350˚F 425˚F 45 475 N/A N/A N/A AUTO N/A N/A N/A N/A N/A 225

OFF

325˚F 325˚F

NO OFF OFF 0 0 0 0 0 AUTO 250 250 0 0 0 N/A N/A N/A N/A 0 NONE NONE NO

NO OFF OFF 0 0 0 0 0 AUTO 250 250 0 0 0 N/A N/A N/A N/A 0 0 AUTO NO

NO 285˚F 300˚F 0 120 0 0 0 AUTO 625 625 0 0 0 N/A N/A N/A N/A 0 NONE NONE NO

(HIPD)

FOLDED EGGS CLAM

(HIPD)

NO 285˚F 300˚F 0 150 0 0 0 AUTO 625 625 0 0 0 N/A N/A N/A N/A 0 NONE NONE NO

(HIPD)

ROUND EGGS CLAM

25 OPT. MENU 3 FLAT NO OFF OFF 0 0 N/A N/A N/A AUTO N/A N/A N/A N/A N/A 0 AUTO 0 AUTO 0 NONE NONE NO

26 OPT. MENU 4 FLAT NO OFF OFF 0 0 N/A N/A N/A AUTO N/A N/A N/A N/A N/A 0 AUTO 0

AM &

(Not shown)

CLEAN MODE

HIPD : means that this product will not be available to the operator if the platen is disabled

NOTE:

• N/A means that this parameter is not applicable for this product and the menu will skip to the next available parameter

• When platen is disabled, the Platen Set Point will no longer be visible unless it is normally set to “OFF” While the platen IS enabled. In this case, the platen set point will remain “OFF”

• The TOO COOL FLAG se ng is not visible on gas grills

• All parameters can accesed and edited by pressing the P key then using UP/Down/Right/Le /Enter keys.

• Values for Electric and Gas units are the same unless an extra value is speciﬁ ed in brackets () which corresponds to Gas.

• The PR Values are not visible to the operator

NO OFF OFF 0 0 0 0 0 AUTO 469 469 0 0 0 N/A N/A N/A N/A 0 NONE NONE NO

NO OFF

PM 350˚F 425˚F

AM/PM 350˚F 425˚F

(HIPD)

OPT. MENU 2 - CLAM

ANGUS 3:1 CLAM

MUSHROOMS CLAM

OPT. MENU1 CLAM

8 FOLDED EGGS FLAT AM 265˚F OFF 0 120 N/A N/A N/A AUTO N/A N/A N/A N/A N/A 0 NONE 0 NONE 0 NONE NONE YES

9 ROUND EGGS FLAT AM 265˚F OFF 0 150 N/A N/A N/A AUTO N/A N/A N/A N/A N/A 0 NONE 0 NONE 0 NONE NONE NO

10 CHIC F BRD FLAT NO 350˚F 425˚F 0 100 N/A N/A N/A AUTO N/A N/A N/A N/A N/A 0 NONE 0 NONE 0 NONE NONE NO

11 10:1 FLAT NO 340˚F 425˚F 0 125 N/A N/A N/A AUTO N/A N/A N/A N/A N/A 75 AUTO 20

12 4:1 FLAT NO 365˚F 425˚F 0 270 N/A N/A N/A AUTO N/A N/A N/A N/A N/A 150 AUTO 20

13 MCRIB FLAT NO 365˚F 425˚F 0 390 N/A N/A N/A AUTO N/A N/A N/A N/A N/A 270 AUTO 0 NONE 0 NONE NONE NO

14 SAUSAGE FLAT FZN NO 365˚F 425˚F 0 270 N/A N/A N/A AUTO N/A N/A N/A N/A N/A 150

15 HOTCAKES FLAT NO 365˚F 425˚F 0 140 N/A N/A N/A AUTO N/A N/A N/A N/A N/A 90 AUTO 0 NONE 0 NONE NONE NO

(HIPD)

OPT. MENU 5 CLAM

OPT. MENU 6 CLAM

OPT. MENU 7 - CLAM

Page 51

Page 52

INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

FACTORY DEFAULT SETTING

Factory Default Setting - Product Menu - Canada, Australia & UK

MUST

TOO

TOAST

RE-

GAP

Max

Min

COOL

BUNS

MOVE

MULTI

FLAG

ALARM

TIME

STAGE 3

STAGE 2

Conversion Values:

265˚F = 129˚C

285˚F = 140˚C

300˚F = 149˚C

350˚F = 177˚C

425˚F = 218˚C

Max

Min

TOO

FLAG

COOL

BUNS

TOAST

ALARM

TIME

BUNS

TOAST

RE-

MUST

MOVE

GAP

MULTI

STAGE 3

GAP

MULTI

STAGE 2

GAP

MULTI

STAGE 1

GAP

MUL/

START

GAP

SETTING

RE-

MOVE

ALARM

TIME

MULT

STAGE 3

TIME

MULT

STAGE 2

CANADA PRODUCT MENU SETTING ONLY

TIME

MULT

STAGE 1

IN TIME

TIME

37500AUTO2552452650000AUTONO160345

(5)

PM 350˚F 425˚F

1071000AUTO4154004250000AUTONO365529

(10)

PM 350˚F 425˚F

190000AUTO5745740000NONE NONE NO 530 750

(30)

PM 350˚F 425˚F

RE-

INSTANT

PLATEN

GRILL

MOVE

SETPT

MULTI

STAGE 1

GAP

MUL/

START

GAP

SETTING

RE-

MOVE

ALARM

TIME

MULT

STAGE 3

TIME

MULT

STAGE 2

TIME

MULT

STAGE 1

UNITED KINGDOM (UK) PRODUCT MENU SETTINGS ONLY

MOVE

TIME

SETPT

PLATEN

GRILL

SETPT

IN TIME

(ELEC)

47 25 0 0 AUTO 245 240 245 0 0 20 22 AUTO YES 160 345

114 10 70 0 AUTO 395 395 425 395 0 15 25 AUTO YES 365 499

(10)

PM 350˚F 425˚F

RE-

INSTANT

Page 52

PRODUCT ACTIVE

Oﬀ NONE NONE

10:1 CLAM

(HIPD)

4:1 CLAM

CLAM

(HIPD)

3:1 ANGUS -

Menu # PRODUCT ACTIVE

(HIPD)

4:1 CLAM

10:1 CLAM

(HIPD)

All parameters can accesed and edited by pressing the P key then using UP/Down/Right/Le /Enter keys.

Values for Electric and Gas units are the same unless an extra value is speciﬁ ed in brackets () which corresponds to Gas.

D : means that this product will not be available to the operator if the platen is disabled

TE:

N/A means that this parameter is not applicable for this product and the menu will skip to the next available parameter.

When platen is disabled, the Platen Set Point will no longer be visible unless it is normally set to “OFF” While the platen IS enabled. In this case, the platen set point will remain “OFF”

The TOO COOL FLAG se ng is not visible on gas grills.

The PR Values are not visible to the operator.

Part#: 4530407 Rev 05 (30 Jan 2015)

Page 53

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL- 3 PLATEN

FACTORY DEFAULT SETTING

Factory Default Setting - Product Menu - Japan & Hong Kong

BUNS

TOAST

ALARM

TIME

BUNS

TOAST

MUST

GAP

REMOVE

SEAR

FLIP

MULTI

ALARM

TIME

ALARM

TIME

STAGE 3

Conversion Values:

265˚F = 129˚C

285˚F = 140˚C

300˚F = 149˚C

350˚F = 177˚C

425˚F = 218˚C

GAP

MULTI

GAP

MULTI

GAP

MUL/PR

GAP

REMOVE

MULT

STAGE 3

MULT

STAGE 2

MULT

STAGE 1

REMOVE

INSTANT

ON TIME

PLATEN

GRILL

STAGE 2

STAGE 1

START

SETTING

ALARM

TIME

IN TIME

(GAS)

SETPT

37 5 0 0 AUTO 255 245 265 0 0 N/A N/A N/A N/A 18 0 AUTO

107 10 0 0 AUTO 415 400 425 0 0 N/A N/A N/A N/A 15 0 NONE

(5)

(10)

163 0 0 0 AUTO 530 530 0 0 0 N/A N/A N/A N/A 0 0 NONE

(10)

230 0 0 0 AUTO 625 625 0 0 0 N/A N/A N/A N/A 0 0 NONE

(30)

104 0 0 0 AUTO 415 415 0 0 0 N/A N/A N/A N/A 0 0 NONE

(45)

325ºF 325ºF MANUAL

ACTIVE

Edit

Menu # PRODUCT

PM 177C 218C

(Pro-

gram)

Oﬀ YES N/A N/A

(HIPD)

4:1 CLAM

10:1 CLAM

(HIPD)

SLICE BACON CLAM

AM 177C 218C 0 82 0 0 0 AUTO 343 343 0 0 0 N/A N/A N/A N/A 0 0 NONE

FZN (HIPD)

SAUSAGE CLAM

NO 177C 218C 0 23 0 0 0 AUTO 89 89 0 0 0 N/A N/A N/A N/A 0 0 NONE

PM 177C 218C

Part#: 4530407 Rev 05 (30 Jan 2015)

NO 177C 218C

NO 177C 218C 0 104 0 0 0 AUTO 415 415 0 0 0 N/A N/A N/A N/A 0 0 NONE

(HIPD)

STEAK CLAM

MCRIB CLAM

PM 177C 218C 45 410 N/A N/A N/A AUTO N/A N/A N/A N/A N/A 195 MANUAL 0 NONE 0 0 NONE

FLAT

GRILL CHICKEN

8 FOLDED EGGS FLAT AM 129C OFF 0 120 N/A N/A N/A AUTO N/A N/A N/A N/A N/A 0 NONE 0 NONE 0 0 NONE

9 ROUND EGGS FLAT AM/PM 135C OFF 0 135 N/A N/A N/A MANUAL N/A N/A N/A N/A N/A 0 NONE 0 NONE 0 0 NONE

10 CHIC F BRD FLAT NO 177C 218C 0 100 N/A N/A N/A AUTO N/A N/A N/A N/A N/A 0 NONE 0 NONE 0 0 NONE

11 10:1 FLAT NO 171C 218C 0 125 N/A N/A N/A AUTO N/A N/A N/A N/A N/A 75 AUTO 20 MANUAL 18 0 NONE

12 4:1 FLAT NO 185C 218C 0 270 N/A N/A N/A AUTO N/A N/A N/A N/A N/A 150 AUTO 20 MANUAL 15 0 NONE

13 MCRIB FLAT NO 185C 218C 0 390 N/A N/A N/A AUTO N/A N/A N/A N/A N/A 200 AUTO 0 NONE 0 0 NONE

14 SAUSAGE FLAT FZN NO 185C 218C 0 270 N/A N/A N/A AUTO N/A N/A N/A N/A N/A 150 MANUAL 0 MANUAL 0 0 NONE

NOOFFOFF00000AUTO469469000N/AN/AN/AN/A00NONE

(HIPD)

OPT. MENU 1 CLAM

15 HOTCAKES FLAT NO 185C 218C 0 140 N/A N/A N/A AUTO N/A N/A N/A N/A N/A 90 AUTO 0 NONE 0 0 NONE

NOOFFOFF00000AUTO250250000N/AN/AN/AN/A00NONE

NO 177C 218C

(HIPD)

ANGUS 3:1 CLAM

OPT. MENU 1 CLAM

NO 177C 218C

CLAM (HIPD)

MUSHROOMS

20 HI TEMP TEST GRL AM / PM 177C 218C 0 3599 0 0 0 AUTO 250 250 0 0 0 N/A N/A N/A N/A 0 0 NONE

21 HI TEMP TEST PLT AM / PM 177C 218 0 3599 0 0 0 AUTO 250 250 0 0 0 N/A N/A N/A N/A 0 0 NONE

PM 177C 218C 0 80 0 0 0 AUTO 366 366 0 0 0 N/A N/A N/A N/A 0 0 NONE

(HIPD)

TERIYAKI CLAM

NO 140˚F 149˚F 0 120 0 0 0 AUTO 625 625 N/A N/A N/A 0 0 0 AUTO 0 NONE NONE

CLAM (HIPD)

ROUND EGGS

FOLDED EGGS

NO 140˚F 149˚F 0 150 0 0 0 AUTO 625 625 N/A N/A N/A 0 0 0 NAUTO 0 NONE NONE

CLAM (HIPD)

25 OPT. MENU 3 FLAT NO OFF OFF 0 0 N/A N/A N/A AUTO N/A N/A N/A N/A N/A 0 AUTO 0 AUTO 0 NONE NONE

26 TERIYAKI FLAT NO 177C OFF 0 180 N/A N/A N/A AUTO N/A N/A N/A N/A N/A 0 AUTO 0 MANUAL 0 NONE NONE

{AM

&PM}

(Not visible)"

"CLEAN MODE

HIPD : means that this product will not be available to the operator if the platen is disabled

NOTE:

• All parameters can accesed and edited by pressing the P key then using UP/Down/Right/Le /Enter keys.

• Values for Electric and Gas units are the same unless an extra value is speciﬁ ed in brackets () which corresponds to Gas.

• N/A means that this parameter is not applicable for this product and the menu will skip to the next available parameter

• The TOO COOL FLAG se ng is not visible on gas grills

• The PR Values are not visible to the operator

Page 53

Page 54

INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

DECLARATION OF CONFORMITY (CE Marked Models)

ALL MODELS:

THE ABOVE PRODUCT SERIES HAS BEEN DESIGNED AND MANUFACTURE IN ACCORDANCE WITH THE FOLLOWING DIRECTIVES AS APPLI-

CABLE AND AMENDED, BASED ON THE LATEST AMENDED HARMONIZED STANDARD

2006/95/EEC LOW VOLTAGE DIRECTIVE EN60335-1 SAFETY OF HOUSEHOLD AND SIMILAR ELECTRICAL APPLIANCES

2004/108/EC ELECTROMAGNETIC COMPATIBILITY DIRECTIVE IEC/EN 61000-6-1:2007 EMC - IMMUNITY FOR RESIDENTIAL, COMMERCIAL AND LIGHT-INDUSTRIAL ENVIRONMENTS IEC/EN 61000-6-3:2007 EMC - EMISSION STANDARD FOR RESIDENTIAL, COMMERCIAL AND LIGHT-INDUSTRIAL ENVI-

RONMENTS

THIS PRODUCT DOES NOT CONTAIN ASBESTOS. THE MATERIALS USED IN THE PRODUCTS NAMED ABOVE ARE SUITABLE FO CONTACT WITH

FOOD IN ACCORDANCE WITH FRAMEWORK DIRECTIVE FOR FOOD CONTACT MATERIALS AND ARTICLES (89/109/EEC)

GAS MODELS:

THE FOLLOWING REQUIREMENTS AND TEST SPECIFICATIONS ARE CONSIDERED TO E A SUITABLE BASIS FOR DEMOSTRATING COMPLIANCE

OF THE ABOVE PRODUCT(S) WITH THE ESSENTIAL REQUIREMENTS OF THE EUROPEAN GAS APPLIANCE DIRECTIVE (90/396/EEC)

EN 203-1:2005 + A1:2008; EN 203-2-9: 205; EN 437:2003 + A1:2009

IN ACCORDANCE WITH ESSENTIAL REQUIREMENT 2.2 IF ANNEX I OF THE EUROPEAN GAS APPLIANCE DIRECTIVE (90/396/EEC), WE

GUARANTEE THAT THE MATERIALS USED IN THE ABOVE PRODUCTS ARE APPROPIATE FOR THEIR INTENDED PURPOSE AND WILL WITHSTAND THE TECHNICAL, CHEMICAL AND THERMAL TO WHICH THEY WILL FORESEE ABLY BE SUBJECTED.

INSTALLATION OPERATION MANUAL HISTORY

Revision page Description Date

2 California statement added

Rev2

Rev3 15

Rev4 49

Rev5 18

15 hood interlock & control power supply - Japan Only

(Input Speci cations, GAS Grills, North America: Gas Input) changed (Input Speci cations, GAS Grills, Japan: Gas Input) box added

Box (DELTA - 200 Volts Models) under (Total loads Kw / All) vertical, under (4530442) horizontal, was 0.4.

Rating plate informtion added

note added under 4523352 (Japan not included).

dotted line deleted under Japan only sketch - bottom right side on the page

Add PROGRAMMING STANDBY ALARM instruction

LonWork Information & Commissioning To Activate the grill onto the Lonworks network remove from IOM - information remain in Service Manual.

July 5/13

Sept 19/13

Sept 26/13

Feb 21/14

Jan 30/15

Page 54

Part#: 4530407 Rev 05 (30 Jan 2015)

Page 55

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL- 3 PLATEN

INDEX

Accessories Grill 27 Auto Mode Breakfast 37 Auto Mode Lunch 37

Beef Integrity 41

Casters Installation 14 Cleaning 30 Combustion Level 18 Content 3 Control Grill Description 34 Cook Time Change 37

Damage Shipping 4 Declaration of Conformity 54

Error Messaging 35 Exhaust Hood 17 Exit Standby Mode 36

Factory Defaults 50 Factory Default Setting 51 Form Start Up 19, 20

Gas Input Speciﬁ cation 12

Installation 13 Items Included with Grill 13

Maintenance 30 Manual Mode Breakfast 37 Manual Mode Lunch 37 Mennekes Diagram 16

Operation Procedures 35

Patty Placement 40 Photo Accessories 28 Power Supply Connection 15 Product Recognition 38 Programming Menu 43

Release Material Installation 26

Safety 5 Shutdown Grill 38 Speciﬁ cation Gas 12 Speciﬁ cation Mechanical 7, 8 Splash Shield Installation 25 Start-Up 13 System Menu 48 System Menu Tree 42

Temperature Display 37 Temperature Probe Calibration 21 Thermocouple Locations 24 Turn Grill ON 36

Vapor Shield Installation 27

Warranty 4

Part#: 4530407 Rev 05 (30 Jan 2015)

Page 55

Page 56

INSTALLATION/OPERATION MANUAL- 3 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

Installation, Operation Manual

3-Platen Gas/Electric Clamshell Grills With Product Recognition

Manufactured Exclusively For McDonald’s By Garland Commercial Ranges http://www.garland-group.com

Garland MWE3S-1 Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual