Garland MWE3S Installation Manual
INSTALLATION AND
OPERATION MANUAL
GARLAND GAS & ELECTRIC
CLAMSHELL GRILLS
WITH PRODUCT RECOGNITION
MODELS:
MWE3W
MWE3S
MWG3W
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE
PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.
THIS EQUIPMENT MUST BE INSTALLED AND COMMISSIONED BY A PROFESSIONAL,
FACTORY-TRAINED TECHNICIAN.
THIS EQUIPMENT MUST BE OPERATED UNDER AN APPROVED HOOD SYSTEM ONLY.
NOTE: This manual pertains to all grill models listed above. The reader/operator must interpret its contents
to applicable needs. If you have questions about any instructional materials pertaining to Garland grills,
please contact our Customer Service Department at one of the phone numbers below.
MANUFACTURED EXCLUSIVELY FOR McDonald's BY
GARLAND COMMERCIAL INDUSTRIES, LLC
185 EAST SOUTH STREET FREELAND, PENNSYLVANIA 18224
TOLL FREE: (800) 446-8367 PHONE: (570) 636-1000 FAX: (570) 636-9874
E-mail: clamshell@garland-group.com
http://www.garland-group.com
PART #4521777 (03/30/10)
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
CONTENTS
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SHIPPING DAMAGE CLAIM PROCEDURE . . . . . . . . . . . . . 6
CLEANING & MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . 6
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Dimensions: Model MWE3S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Input Specications, Electric Grills, United States: . . . . . . . . . . .12
Input Specications, Electric Grills, Canada: . . . . . . . . . . . . . . . . .12
Input Specications, Electric Grills, CE Approved . . . . . . . . . . . .12
Input Specications, Electric Grills, Export, Non-CE . . . . . . . . . .12
Input Specications, GAS Grills, North America: . . . . . . . . . . . . . 13
Input Specications, GAS Grills, CE Approved . . . . . . . . . . . . . . .13
INSTALLATION & STARTUP. . . . . . . . . . . . . . . . . . . . . . . . . 14
Exhaust hood Type & Platen Height. . . . . . . . . . . . . . . . . . . . . . . . . 17
Startup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
INSTALLATION OF WRAP AROUND RELEASE MATERIAL
MOUNTING BRACKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
INSTALLATION OF SPLASH SHIELD . . . . . . . . . . . . . . . . . 19
INSTALLATION OF RELEASE MATERIAL. . . . . . . . . . . . . . 20
INSTALLATION OF VAPOR SHIELD . . . . . . . . . . . . . . . . . . 20
AVAILABLE ACCESSORIES. . . . . . . . . . . . . . . . . . . . . . . . . . 21
Splash Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Vapor Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Teon Wraparound kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Quick Disconnect Gas Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Interlock Cord - 5-Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
3Phase 4Wire 50 AMP Cord. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
3Phase 4 Wire 30 AMP Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
DESCRIPTION OF GRILL CONTROL. . . . . . . . . . . . . . . . . . 23
POSSIBLE ERROR MESSAGES. . . . . . . . . . . . . . . . . . . . . . . 23
OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . 24
General Overview: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
To turn the grill on:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
To Select a Menu item: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Menu Item Library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Standby Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
To display the current temperatures:. . . . . . . . . . . . . . . . . . . . . . . .25
Breakfast In Manual mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Lunch In Manual mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
To Change The Cook Time for a Menu Item. . . . . . . . . . . . . . . . . .25
Breakfast In Auto mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Lunch In Auto mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Transition Cooking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
PRODUCT RECOGNITION . . . . . . . . . . . . . . . . . . . . . . . . . . 26
TO PERFORM FORCED AUTO CALIBRATION. . . . . . . . . . . . . . . . . . 26
COMMON PRODUCT RECOGNITION ISSUES . . . . . . . . . 27
PATTY PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
PROGRAM LOGIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
CONTROL PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . 30
Programming Modes; System Setup . . . . . . . . . . . . . . . . . . . . . . . .30
Programming Modes; Menu Items. . . . . . . . . . . . . . . . . . . . . . . . . .31
PROBE CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
THERMOCOUPLE LOCATIONS . . . . . . . . . . . . . . . . . . . . . . 34
FACTORY DEFAULT SETTINGS . . . . . . . . . . . . . . . . . . . . . . 35
PART #4521777 (03/30/10)
Page 3
INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
INTRODUCTION
The Garland clamshell grill, manufactured exclusively for McDonald’s, provides a method for ecient two-sided cooking,
while accommodating a variety of products. The unit will also serve as a at grill, and meets all of McDonald’s standards for
safety, eciency, and cleanliness.
WARRANTY
This warranty covers defects in material and workmanship under normal use providing that:
a) the equipment has not been accidentally or intentionally damaged, altered or misused.
b) the equipment is properly installed, adjusted, operated and maintained in accordance with national and local
codes and in accordance with the installation instructions provided with this product.
c) the warranty serial number axed to the appliance by us has not been defaced, obliterated or removed.
d) an acceptable report for any claim under this warranty is supplied to us.
The equipment warranty coverage remains in force for two (2) years, (parts and labor), from the date the equipment is put
into operation.
The Garland Group agrees to repair or replace, at it’s option, any part that proves to be defective in material or
workmanship at no charge for the part or normal labor.
We assume no responsibility for installation, adjustments, diagnosis, or normal maintenance such as: lubrication of springs
or valves. We exclude failures caused by erratic voltage or gas supplies.
We assume no responsibility for travel costs beyond 100 miles round trip, travel other than overland, and overtime
costs of repair.
We exclude broken glass, paint and porcelain nish, surface rust, gasket material, ceramic material, light bulbs and
fuses from normal coverage.
We exclude damage or dysfunction caused by re, ood, and like “Acts of God” that are beyond the control of The
Garland Group.
The Garland Group’s liability on a claim of warranty shall not exceed the price of the material and/or service, which caused
the claim.
This warranty is limited and is in lieu of all other warranties, expressed or implied. The Garland Group, our employees,
or our agents shall not be held liable for any claims of personal injury or consequential damage or loss.
This warranty gives you specic legal rights, and you may have other rights which vary from state to state.
PART #4521777 (03/30/10)Page 4
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
SAFETY
THIS APPLIANCE IS FOR PROFESSIONAL USE AND SHALL BE USED ONLY BY QUALIFIED PERSONNEL.
WARNING: Accessible parts may become hot during use. Young children should be kept away. This appliance is not intended for
use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge,
unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.”
CAUTION: THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN APPROVED HOOD SYSTEM IN ACCORDANCE WITH
LOCAL REGULATIONS IN FORCE.
DO NOT OPERATE THE GRILL UNLESS IT HAS BEEN COMMISSIONED (START-UP) BY A FACTORY AUTHORIZED SERVICE CENTER.
DO NOT operate the grill without reading this operation manual.
DO NOT operate the clamshell grill unless it has been properly installed and grounded.
DO NOT operate the clamshell grill unless all service and access panels are in place and fastened properly.
Means of disconnection, must be incorporated in the xed wiring in accordance with local wiring rules (such as a switch, fuse,
or circuit breaker). External equipotential bonding conductor provided on rear of appliance. Use as applicable, in accordance with
local wiring rules.
The Garland clamshell grill is a semi-automatic cooking appliance. The upper platen is lowered automatically, following the
manual, single-handed initiation of the cooking cycle, and raised automatically upon completion of the cooking cycle.
When two sided cooking, the area between the upper platen and the griddle plate should be regarded as a “danger zone”.During two sided cooking the operator must not be within this danger zone. When used as a at grill, then this area is no longer
a danger zone, the platens do not move. For whatever reason, be it cleaning, maintenance, normal operation, any exposed
person must use extreme caution if within this danger zone. Temperatures on solid cooking surfaces are intended to operate
above 120C (250F).
In two sided cooking the upper platen remains in the lowered position by nature of it’s own weight. It is not locked down. It
can be raised by lifting of the handle on the front of the platen, which pivots the platen about its rear mounting point.
The clamshell grill must only be used for single and two sided cooking of foodstus in a McDonald’s store.
WARNING: To avoid serious personal injury: DO NOT attempt to repair or replace any part of the clamshell grill unless all main
power supplies to the grill have been disconnected.
USE EXTREME CAUTION in setting up, operating and cleaning the clamshell grill to avoid coming in contact with hot grill
surfaces or hot grease. Suitable protective clothing should be worn to prevent the risk of burns.
WARNING: This appliance must not be cleaned with a water jet. DO NOT apply ice to a HOT grill surface.
NOTE: All warning labels and markings on the grill, which call attention to further dangers and necessary precautions.
HAZARD COMMUNICATION STANDARD, (HCS) - The procedures in this manual include the use of chemical products. These
chemical products will be printed in bold face, followed by the abbreviation (HCS) in the text portion of the procedure. See
the Hazard Communication Standard, (HCS) manual for the appropriate Material Safety Data Sheet(s), (MSDS).
WARNING: After turning the master power switch to the START position, the grill will go through an initialization process. If
the upper platens are in the lowered position they will return to their raised upper position.
MAINTENANCE - the platen support arms carriage block bearing bushes, the platen adjuster nuts, the platen support (shoulder)
bolt and the cam follower should be checked annually for wear. Should there be any noticeable play in the bearing bushes and
any visible wear on the platen adjuster nuts, platen support bolts or cam follower, then they must be replaced.
MAINTENANCE - the audible alarm that sounds at the end of a cook cycle is to advise the operator that the platen is about
to move. The function of this device may be tested by pushing the left hand CANCEL button. If no sound is heard, ensure that
the alarm volume is not set to low in SYSTEM SETUP. If there is still no sound then a service engineer should be called out to
rectify the fault.
SERVICE AND CLEANING - The grill may be secured in the grill bay by the installer using two anchors that lock onto the front
casters. If the grill is to be moved out of the bay for cleaning or service, remove the anchor from each caster by turning the knob
counterclockwise to loosen the retainer. When the retainer is free of the caster, lay the assembly aside on the oor.
CLEANING - NEVER clean the grill, interior or exterior, using a high-pressure sprayer, water jet, or any other liquid sprayer.
NOTE: If anchors are present, the anchor assembly remains fastened to the back wall of the grill bay. After service or clean-
ing is complete, return the grill to its position in the bay and reattach the anchors by placing the retainer on the caster post
and turning the knob clockwise to tighten. For safety reasons, the grill must be secured in the grill bay in this manner before
operation can resume.
PART #4521777 (03/30/10)
Page 5
INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
1
2
3
4
SHIPPING DAMAGE CLAIM PROCEDURE
Please note that the Garland equipment was carefully inspected and packed by skilled personnel before leaving the
factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment. What
to do if the equipment arrives damaged:
1. File a claim immediately regardless of the extent of damage.
2. Be sure to note, “visible loss or damage,” on the freight bill or express receipt and have the person making the delivery
sign it.
3. Concealed loss or damage: if damage is unnoticed until the equipment is unpacked, notify the freight company
immediately, (within 15 days), and le a concealed damage claim.
CLEANING & MAINTENANCE
McD
®
Hi-T emp Grill Cleaner
Nettoyant à chaud
pour grils
Limpiador de parrilla s
de alta temperatur a
CAUTION: May cause eye and skin
irritation. See precautionary and
KEEP OUT OF REACH OF CHILDREN
CUIDADO: Puede causar irritación
de los ojos y la piel. Véanse
las precauciones y los primeros
auxilios al reverso.
MANTENGASE FUERA DEL
ALCANCE DE LOS NIÑOS
AVIS : Peut irriter les yeux et la peau.
Voir précautions et premiers
soins au verso.
CONSERVER HORS DE LA
PORTÉE DES ENFANTS
®
3.6 oz (106 ml)
McD
® Hi-Temp
Grill Cleaner
KAY® Grill Cleaning Pad Holder
®
Grill Cleaning Pad
& KAY
Heat-Resistant Gloves Clean, Sanitizer-Soaked
Grill Cloths
Lid
Grill Squeegee
Grill Scraper
• Select Clean Mode.
Once Clean Mode has
AUTO
AM
MAN
PM
P
been reached turn
grill OFF.
• After turning grill OFF,
platens can be controlled
• If splash guards are
installed, detach
and take to the
3-compartment sink to
be washed and rinsed;
set aside.
by pressing green button
• Scrape the lower grill
surface with the grill
scraper.
• Wipe the Release
Material® sheets with a
clean, sanitizer-soaked
grill cloth.
• Use grill squeegee to
push residual grease into
trough.
• Take grill scraper to the
5
3-compartment sink to
be washed and rinsed.
• Remove the locking
clips, bars, and release
sheets.
• Take the clips and bars to
the 3-compartment sink
to be washed and rinsed;
• Empty and replace the
grease troughs.
set aside.
• Set release sheets aside
on a at surface.
6
PART #4521777 (03/30/10)Page 6
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
9
10
11
12
13
14
16
CLEANING & MAINTENANCE continued
LA
ANTS
la peau.
3.6 oz (106 ml)
PORTÉE DES ENF
soins au verso.
DE LOS NIÑOS
CONSERVER HORS DE
Peut irriter les yeux et
Voir précautions et premiers
ALCANCE
auxilios al reverso.
MANTENGASE FUERA DEL
AVIS :
Puede causar irritación
las precauciones y los primeros
de los ojos y la piel. Véanse
CUIDADO:
KEEP OUT OF REACH OF CHILDREN
irritation. See precautionary and
®
CAUTION: May cause eye and skin
pour grils
de alta temperatur a
McD
Limpiador de parrilla s
Nettoyant à chaud
Hi-Temp Grill Cleaner
• Open one packet of McD
Hi-Temp Grill Cleaner
and empty the contents
into a lid or stainless
steel pan.
• Put on the heat-resistant
• Apply the grill cleaner to
outer edges of right and
left platens.
• DO NOT SCRUB
gloves.
7
• Dip the KAY Grill
Cleaning Pad Holder into
the grill cleaner.
• Press green button to
lower center platen.
8
• Apply McD Hi-Temp
Grill Cleaner to front
side of platens starting
from right platen to left
platen.
• DO NOT SCRUB
• Apply grill cleaner to
inner edges of the right
and left platens.
• DO NOT SCRUB
• Press green button to
raise right platen.
PART #4521777 (03/30/10)
• Apply the grill cleaner to
platen surfaces starting
from right platen to left
platen.
• DO NOT SCRUB
• Apply the grill cleaner
to back side of platens
from right platen to left
platen.
• DO NOT SCRUB
• Pour remaining McD HiTemp Grill Cleaner over
bottom grill surface.
15
• Spread the cleaner over
the entire lower grill
surface from front to
back using even strokes.
• DO NOT SCRUB
Page 7
INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
17
18
19
20
21
22
23
24
25
CLEANING & MAINTENANCE continued
• Scrub front side of
platens from right platen
to left platen with KAY
Grill Cleaning Pad Holder
and Pad.
• Scrub at grill surfaces
starting from right platen
to left platen.
• Scrub back side of
platens from right platen
to left platen.
• Scrub inner edges of the
right and left platens.
• Press green button to
raise the center platen.
• Scrub lower grill surface.
• Rinse front, side and
back of platen surfaces
with a clean, sanitizersoaked grill cloth,
starting from right to left
platens.
• Scrub outer edges of
right and left platens.
• Press green button to
lower center platen.
• Press the green button
to lower right platen,
rinse inner edges of both
platens; then, raise.
• Wipe back of lower grill
with a clean, sanitizersoaked grill cloth.
26
PART #4521777 (03/30/10)Page 8
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
32
33
29
30
CLEANING & MAINTENANCE continued
• Pour a small amount of
lukewarm water on a
clean, sanitizer-soaked
grill cloth over the
bottom grill surface and
wipe o residue.
• Empty, wash, rinse,
and replace the grease
troughs.
27
28
• Place upper platen
Release Material sheets
at on grill surface.
• Gently clean both sides
of the Release Material
sheets with the KAY Grill
Cleaning Pad Holder.
• Rinse both sides of the
Release Materialsheets
with a clean, sanitizersoaked grill cloth.
• Reinstall upper Release
Material sheets; secure in
place with bars and clips.
31
• Wipe remaining grill
surfaces with a clean,
sanitizer-soakedgrill
cloth.
• Apply a thin coat of fresh
shortening to the lower
grill surface only.
PART #4521777 (03/30/10)
• Wipe lower grill with a
clean,sanitizer-soaked
grill cloth. Repeat until
no visible soil remains.
Page 9
INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
SPECIFICATIONS
Dimensions:
Models MWE3W, MWG3W
.737
[19mm]
34.968
[888mm]
4.064
[103mm]
"COLD ZONE"
48°
24.000
[610mm]
(PLATE DEPTH)
5.475
[139mm]
SK07-587 (GAS)
19.001
[483mm]
7.111
[181mm]
7.110
[181mm]
4.895
[124mm]
36.000
[914mm]
(PLATE WIDTH)
38.000
[965mm]
[MWG3W ONLY]
30.714
[780mm]
BOTTOM CABLE
FLUE EXIT
1.146
[29mm]
22.835
[850mm]
2.993
[76mm]
9.335
[237mm]
ENTRANCE
1.598
[41mm]
24.084
[612mm]
28.771
[731mm]
1.516
[39mm]
26.679
[678mm]
10.730
[273mm]
3/4" NPT GAS INLET
[MWG3W ONLY]
.787
[20mm]
7.875 [200mm]
9.684
[246mm]
15.384
[391mm]
1.500
[38mm]
30.750
[781mm]
TO
33.000
[838mm]
(COOKING
HEIGHT)
6.106
[155mm]
13.123
[333mm]
BOTTOM CABLE
ENTRANCE
23.812
[605mm]
9.901
[251mm]
3/4" NPT GAS INLET
[MWG3W ONLY]
36.027
[915mm]
PART #4521777 (03/30/10)Page 10
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
SPECIFICATIONS
Dimensions:
Model MWE3S
21.65
[550mm]
PLATE DEPTH
5.475
32.60
[828mm]
[139mm]
36.00
[914mm]
PLATE WIDTH
38.00
[965mm]
30.714
[780mm]
2.993
[76mm]
9.335
[237mm]
BOTTOM CABLE
ENTRANCE
1.598
[41mm]
24.084
[612mm]
26.42
[671mm]
1.516
[39mm]
24.33
[618mm]
1.70 [43mm]
“COLD ZONE”
48°
.787
[20mm]
7.875 [200mm]
9.684 [246mm]
1.50
[38mm]
15.384
[391mm]
COOKING HEIGHT
BOTTOM CABLE
30.75 [781mm]
TO
33.00 [838mm]
6.106
[155mm]
ENTRANCE
13.123
[333mm]
23.812
[605mm]
36.027
[915mm]
PART #4521777 (03/30/10)
Page 11
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