Garland MWE1S Service Manual

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INSTALLATION/OPERATION

& SERVICE MANUAL

GARLAND 1 & 2 PLATEN

ELECTRIC & GAS

CLAMSHELL GRILLS

WITH PRODUCT RECOGNITION

MODELS:

MWE2W

MWE2S

MWG2W

MWE1W

MWE1S

MWG1W

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE OR

OTHER FLAMMABLE VAPORS OR LIQUIDS

IN THE VICINITY OF THIS OR ANY OTHER

APPLIANCE

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT,

ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY,

OR DEATH. READ THE INSTALLATION,

OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT

PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS

COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED.

INSTALLATION AND ELECTRICAL CONNECTION MUST COMPLY WITH CURRENT CODES:

IN CANADA - THE CANADIAN ELECTRICAL CODE PART 1 AND / OR LOCAL CODES.

IN USA – THE NATIONAL ELECTRICAL CODE ANSI / NFPA – CURRENT EDITION.

ENSURE ELECTRICAL SUPPLY CONFORMS WITH ELECTRICAL CHARACTERISTICS SHOWN ON THE RATING PLATE.

For Your Safety: Post in a prominent location, instructions to be

followed in the event the user smells gas. This information shall be obtained by consulting your local gas supplier

THIS EQUIPMENT MUST BE INSTALLED AND COMMISSIONED BY A PROFESSIONAL, FACTORY-TRAINED TECHNICIAN.

THIS EQUIPMENT MUST BE OPERATED UNDER AN APPROVED HOOD SYSTEM ONLY.

MANUFACTURED EXCLUSIVELY FOR McDonald's BY

GARLAND COMMERCIAL RANGES

http://www.garland-group.com/

PART #4527466 (12 Aug 2011)

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SHIPPING DAMAGE CLAIM PROCEDURE. . . . . . . . . . . . 5

SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

DIMENSIONS SPECIFICATION

Dimensions: Model MWE2W, MWG2W. . . . . . . . . . . . . . . . 8

Dimensions: Model MWE1W, MWG1W. . . . . . . . . . . . . . . . 9

Dimensions: Model MWE2S . . . . . . . . . . . . . . . . . . . . . . . . .10

Dimensions: Model MWE1S . . . . . . . . . . . . . . . . . . . . . . . . .11

INPUT SPECIFICATIONS

• Input Speci cations, ELECTRIC FULL SIZE Grills,

• Input Speci cations,

MWE2W, United States:. . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

WE2W, United States: . . . . . . . . . . . . . . . . . . . . . . . . . . .

• Input Speci cations, ELECTRIC SLIM Grills, MWE2S,

United States: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

• Input Speci cations, ELECTRIC FULL SIZE Grills,

•

nput Speci cations,

MWE2W, Canada: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

WE2W, Canada: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

• Input Speci cations, ELECTRIC SLIM Grills, MWE2S,

Canada:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

• Input Speci cations, ELECTRIC FULL SIZE Grills,

•

nput Speci cations,

MWE2W, CE Approved & Export: . . . . . . . . . . . . . . . . . . . .12

WE2W, CE Approved & Export:

• Input Speci cations, ELECTRIC SLIM Grills,MWE2S, CE Approved & Export

• Input Speci cations, ELECTRIC SINGLE PLATEN Grills,

•

nput Speci cations,

MWE1W, North America: . . . . . . . . . . . . . . . . . . . . . . . . . . .13

WE1W, North America: . . . . . . . . . . . . . . . . . . . . . . . . . .

• Input Speci cations, ELECTRIC SINGLE PLATEN Grills,

MWE1W, CE Approved & Export: . . . . . . . . . . . . . . . . . . . .13

• Input Speci cations, ELECTRIC SINGLE PLATEN SLIM

•

nput Speci cations,

Grills, MWE1S, CE Approved & Export:. . . . . . . . . . . . . . .13

rills, MWE1S, CE Approved & Export: . . . . . . . . . . . . .

• Input Speci cations, GAS Grills, 2 Platen MWG2S,

North America:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

• Input Specifications, GAS Grills, 2 Platen

Input Specifications, GAS Grills, 2 Platen

MWG2W,CE Approved Models:. . . . . . . . . . . . . . . . . . . .14

WG2W,CE Approved Models:

• Input Speci cations, GAS SINGLE PLATEN MWG1W

Grills, North America:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

• Input Speci cations, GAS SINGLE PLATEN MWG1W

Input Speci cations, GAS SINGLE PLATEN MWG1W

Grills, CE Approved Models: . . . . . . . . . . . . . . . . . . . . . . . .15

rills, CE Approved Models: . . . . . . . . . . . . . . . . . . . . . . .

INSTALLATION & STARTUP

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Installation Store Responsibilities . . . . . . . . . . . . . . . . . . .16

Items included with the purchase of you new

Grill from manufacturer: . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Power Supply Connection: . . . . . . . . . . . . . . . . . . . . . . . . . .18

Hood Type & Platen Height. . . . . . . . . . . . . . . . . . . . . . . . . .19

LonWorks Information & Commissioning

To Activate the grill onto the Lonworks network:. . . . .19

LECTRIC FULL SIZE Grills

. . . . . . . . . . . . . . . . . .

:. . . . . . . . . . . .12

LECTRIC SINGLE PLATEN Grills,

LECTRIC SINGLE PLATEN SLIM

. . . . . . . . . . . . . . . . . .

Start Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Grill Startup Form Sample. . . . . . . . . . . . . . . . . . . . . . . . . . .21

Setting Proper Combustion Level . . . . . . . . . . . . . . . . . . .22

INSTALLATION OF RELEASE MATERIAL . . . . . . . . . . . . 24

INSTALLATION OF SPLASH SHIELD . . . . . . . . . . . . . . . 25

CLEANING & MAINTENANCE . . . . . . . . . . . . . . . . . . . . . 24

GRILL ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Te on Wraparound kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Splash Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Interlock Cord - 5Wire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

3Phase 4-Wire 50AMP Cord . . . . . . . . . . . . . . . . . . . . . . . . .31

3Phase 4-Wire 30AMP Cord . . . . . . . . . . . . . . . . . . . . . . . . .31

Te on Sheet, Rods & Clips. . . . . . . . . . . . . . . . . . . . . . . . . . .31

DESCRIPTION OF GRILL CONTROL . . . . . . . . . . . . . . . . 32

POSSIBLE ERROR MESSAGES. . . . . . . . . . . . . . . . . . . . . 32

OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . 33

General Overview: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

To turn the grill on: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Menu Item Library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Indicator Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Standby Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

To display the current temperatures: . . . . . . . . . . . . . . . .34

Breakfast In Manual mode . . . . . . . . . . . . . . . . . . . . . . . . . .34

Lunch In Manual mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

To Change The Cook Time for a Menu Item . . . . . . . . . .34

Breakfast In Auto mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Lunch In Auto mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Transition Cooking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

To Shutdown Grill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

LONWORKS INFORMATION . . . . . . . . . . . . . . . . . . . . . . 35

PATTY PLACEMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

PRODUCT RECOGNITION. . . . . . . . . . . . . . . . . . . . . . . . . 36

COMMON PRODUCT RECOGNITION ISSUES. . . . . . . . . . 36

BEEF INTEGRITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

PROGRAM LOGIC TREE; PRODUCT MENUS. . . . . . . . . 38

PROGRAM LOGIC TREE; SYSTEM MENUS . . . . . . . . . . 39

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

CONTENTS (continued)

CONTROL PROGRAMMING. . . . . . . . . . . . . . . . . . . . . . . 40

Programming Modes; System Setup . . . . . . . . . . . . . . . .40

Programming Modes; Menu Items . . . . . . . . . . . . . . . . . .41

To Restore Factory Defaults for all

Product Menu Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

PROBE CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

THERMOCOUPLE LOCATIONS . . . . . . . . . . . . . . . . . . . . 45

FACTORY DEFAULT SETTINGS

Clam Menu Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Flat Menu Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

FUNCTION OPTIONS; SYSTEM MENUS . . . . . . . . . . . . 48

ERROR MESSAGES/TROUBLESHOOTING . . . . . . . . . . 49

PLATEN LEVELING (ZEROING) . . . . . . . . . . . . . . . . . . . . 51

TO SET THE REED SWITCHES . . . . . . . . . . . . . . . . . . . . . 52

TO CHANGE THE MAGNET ASSEMBLY . . . . . . . . . . . . . 53

TO REPLACE THE LINEAR ACTUATOR . . . . . . . . . . . . . . 53

TO REPLACE SHAFT SEAL . . . . . . . . . . . . . . . . . . . . . . . . 55

WIRING SHCHEMATIC: MWE2W-STANDARD . . . . . . . 86

WIRING SHCHEMATIC: MWE2S-CE, WYE CONFIG . . . 87

WIRING SHCHEMATIC: MWE2W-CE, WYE CONFIG. . . 88

WIRING SHCHEMATIC: MWG2W . . . . . . . . . . . . . . . . . . 89

WIRING SHCHEMATIC: MWG2W, EXPORT. . . . . . . . . . 90

DECLARATION OF CONFORMITY

(CE Marked Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

TO REPLACE SHAFT SEAL & CAP O-RING. . . . . . . . . . . 56

TO UPDATE CONTROL SOFTWARE (main ctrl) . . . . . . 58

TO UPDATE CONTROL SOFTWARE (motor ctrl) . . . . . 59

ELECTRIC HEATING ELEMENTS . . . . . . . . . . . . . . . . . . . 60

1&2 PLATEN PART LIST

PARTS ID: Grill Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

PARTS ID: GRILL Element Electric Models . . . . . . . . . . . .64

PARTS ID: Grill Burner Gas Models . . . . . . . . . . . . . . . . . . .66

PARTS ID: Upper Platen Assembly all Models . . . . . . . .66

PARTS ID: Upper Platen Assembly all Models . . . . . . . .70

PARTS ID: Platen LIfting Mechanism all Models . . . . . .72

WIRING HARNESSES, ALL MODELS . . . . . . . . . . . . . . . 74

WIRING SHCHEMATIC: MWE1W-STANDARD . . . . . . . 80

WIRING SHCHEMATIC: MWE1W/S-CE, WYE CONFIG. 81

WIRING SHCHEMATIC: MWE1W-CE, WYE CONFIG. . . 82

WIRING SHCHEMATIC: MWE1W-CE, WYE CONFIG HK

ONLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

WIRING SHCHEMATIC: MWG1W . . . . . . . . . . . . . . . . . . 84

WIRING SHCHEMATIC: MWG1W-EXPOTY . . . . . . . . . . 85

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

INTRODUCTION

The Garland clamshell grill, manufactured exclusively for McDonald’s, provides a method for e cient two-sided cooking, while accommodating a variety of products. The unit will also serve as a  at grill, and meets all of McDonald’s standards for safety, e ciency, and cleanliness.

WARRANTY

This warranty covers defects in material and workmanship under normal use providing that:

a) the equipment has not been accidentally or intentionally damaged, altered or misused.

b) the equipment is properly installed, adjusted, operated and maintained in accordance with national and local

codes and in accordance with the installation instructions provided with this product.

c) the warranty serial number a xed to the appliance by us has not been defaced, obliterated or removed.

d) an acceptable report for any claim under this warranty is supplied to us.

The equipment warranty coverage remains in force for two (2) years, (parts and labor), from the date the equipment is put into operation.

The Garland Group agrees to repair or replace, at it’s option, any part that proves to be defective in material or workmanship at no charge for the part or normal labor.

We assume no responsibility for installation, adjustments, diagnosis, or normal maintenance such as: lubrication of springs or valves. We exclude failures caused by erratic voltage or gas supplies.

We assume no responsibility for travel costs beyond 100 miles round trip, travel other than overland, and overtime costs of repair.

We exclude broken glass, paint and porcelain  nish, surface rust, gasket material, ceramic material, light bulbs and fuses from normal coverage.

We exclude damage or dysfunction caused by  re,  ood, and like “Acts of God” that are beyond the control of The Garland Group.

The Garland Group’s liability on a claim of warranty shall not exceed the price of the material and/or service, which caused the claim.

This warranty is limited and is in lieu of all other warranties, expressed or implied. The Garland Group, our employees, or our agents shall not be held liable for any claims of personal injury or consequential damage or loss.

This warranty gives you speci c legal rights, and you may have other rights which vary from state to state.

SHIPPING DAMAGE CLAIM PROCEDURE

Please note that the Garland equipment was carefully inspected and packed by skilled personnel before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment. What to do if the equipment arrives damaged:

1. File a claim immediately regardless of the extent of damage.

2. Be sure to note, “visible loss or damage,” on the freight bill or express receipt and have the person making the delivery sign it.

3. Concealed loss or damage: if damage is unnoticed until the equipment is unpacked, notify the freight company immediately, (within 15 days), and  le a concealed damage claim.

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

SAFETY

• DISCONNECT ALL POWER SUPPLIES BEFORE OPENING PANELS FOR SERVICING.

• KEEP THE APPLIANCE AREA FREE AND CLEAR FROM COMBUSTIBLES.

• DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATION AIR.

• ALLOW A MINIMUM OF 24 INCHES UNOBSTRUCTED CLEARANCE IN FRONT OF THE UNIT FOR SERVICING

THIS APPLIANCE IS FOR PROFESSIONAL USE AND SHALL BE USED ONLY BY QUALIFIED PERSONNEL.

WARNING: Accessible parts may become hot during use. Young children should be kept away. This appliance is not intended for

use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.”

CAUTION: THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN APPROVED HOOD SYSTEM IN ACCORDANCE WITH LOCAL REGULATIONS IN FORCE.

DO NOT OPERATE THE GRILL UNLESS IT HAS BEEN COMMISSIONED (START-UP) BY A FACTORY AUTHORIZED SERVICE CENTER.

DO NOT operate the grill without reading this operation manual.

DO NOT operate the clamshell grill unless it has been properly installed and grounded.

DO NOT operate the clamshell grill unless all service and access panels are in place and fastened properly.

Means of disconnection, must be incorporated in the  xed wiring in accordance with local wiring rules (such as a switch, fuse, or circuit breaker). External equipotential bonding conductor provided on rear of appliance. Use as applicable, in accordance with local wiring rules.

The Garland clamshell grill is a semi-automatic cooking appliance. The upper platen is lowered automatically, following the manual, single-handed initiation of the cooking cycle, and raised automatically upon completion of the cooking cycle.

When two sided cooking, the area between the upper platen and the griddle plate should be regarded as a “danger zone”.During two sided cooking the operator must not be within this danger zone. When used as a  at grill, then this area is no longer a danger zone, the platens do not move. For whatever reason, be it cleaning, maintenance, normal operation, any exposed person must use extreme caution if within this danger zone. Temperatures on solid cooking surfaces are intended to operate above 120C (250F).

In two sided cooking the upper platen remains in the lowered position by nature of it’s own weight. It is not locked down. It can be raised by lifting of the handle on the front of the platen, which pivots the platen about its rear mounting point.

The clamshell grill must only be used for single and two sided cooking of foodstu s in a McDonald’s store.

SOUND EMISSIONS: Sound pressure levels at the grill operator’s position may exceed 70 dB(A) when audible alarms are active. Audible volume may be adjusted to below 70 dB(A). See Control Programming Section.

WARNING: To avoid serious personal injury: DO NOT attempt to repair or replace any part of the clamshell grill unless all main power supplies to the grill have been disconnected.

USE EXTREME CAUTION in setting up, operating and cleaning the clamshell grill to avoid coming in contact with hot grill surfaces or hot grease. Suitable protective clothing should be worn to prevent the risk of burns.

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

SAFETY (continued)

WARNING: This appliance must not be cleaned with a water jet. DO NOT apply ice to a HOT grill surface.

NOTE: All warning labels and markings on the grill, which call attention to further dangers and necessary precautions.

HAZARD COMMUNICATION STANDARD, (HCS) - The procedures in this manual include the use of chemical products. These

chemical products will be printed in bold face, followed by the abbreviation (HCS) in the text portion of the procedure. See the Hazard Communication Standard, (HCS) manual for the appropriate Material Safety Data Sheet(s), (MSDS).

WARNING: After turning the master power switch to the START position, the grill will go through an initialization process. If the upper platens are in the lowered position they will return to their raised upper position.

MAINTENANCE - the platen support arms carriage block bearing bushes, the platen adjuster nuts, the platen support (shoulder) bolt and the cam follower should be checked annually for wear. Should there be any noticeable play in the bearing bushes and any visible wear on the platen adjuster nuts, platen support bolts or cam follower, then they must be replaced.

MAINTENANCE - the audible alarm that sounds at the end of a cook cycle is to advise the operator that the platen is about to move. The function of this device may be tested by pushing the left hand CANCEL button. If no sound is heard, ensure that the alarm volume is not set to low in SYSTEM SETUP. If there is still no sound then a service engineer should be called out to rectify the fault.

SERVICE AND CLEANING - The grill may be secured in the grill bay by the installer using two anchors that lock onto the front casters. If the grill is to be moved out of the bay for cleaning or service, remove the anchor from each caster by turning the knob counterclockwise to loosen the retainer. When the retainer is free of the caster, lay the assembly aside on the  oor.

CLEANING - NEVER clean the grill, interior or exterior, using a high-pressure sprayer, water jet, or any other liquid sprayer.

NOTE: If anchors are present, the anchor assembly remains fastened to the back wall of the grill bay. After service or cleaning

is complete, return the grill to its position in the bay and reattach the anchors by placing the retainer on the caster post and turning the knob clockwise to tighten. For safety reasons, the grill must be secured in the grill bay in this manner before operation can resume.

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

DIMENSION SPECIFICATION

Dimensions:

Models MWE2W, MWG2W

*CABLE ENTRANCE(S) VARY SLIGHTLY DEPENDING ON UNIT CONFIGURATION

25.95in

23.69in 602mm

BOTTOM GAS ONLY INLET 3/4" NPT

9.25in

235mm

*BOTTOM CABLE

ENTRANCE

14.11in

358mm

*BOTTOM

CABLE

ENTRANCE

659mm

BOTTOM GAS ONLY

INLET 3/4" NPT

4.64in

118mm

TYP. GAS

ONLY

7.18in 182mm

TYP. GAS ONLY

14.06in

357mm

PLATEN DEPTH

PLATE DEPTH

24.00in 610mm

29.15in

740mm

6.40in

163mm

GAS ONLY

17.53in 445mm

PLATEN WIDTH

FRONT GAS CONNECTION KIT GAS ONLY

36.00in 914mm

PLATE WIDTH

38.00in

965mm

18.00in

457mm

23.82in

605mm

36.03in

915mm

10.00in

254mm

32.25in

819mm

MAX. COOK

HEIGHT

6.10in

155mm

17.000in 432mm

MAX. OP.

30.00in

762mm

MIN. COOK

HEIGHT

57mm

5.48in

139mm

1.50in

38mm

2.25in

13.06in

332mm

46.8°

MAX. OP.

5.56in

141mm

34.96in

888mm

28.76in

731mm

26.68in

678mm

1.53in

39mm

GAS ONLY

22.10in

561mm

GAS ONLY

7.75in

197mm

2.92in

74mm

.97in

25mm

.93in

24mm

GAS ONLY

29.41in

747mm

PLATEN

DOWN

32.38in

823mm

PLATEN

MODEL

HEIGHT* WIDTH DEPTH

inches mm inches mm inches mm

MWE2W 29.2 740 36.0 915 34.9 887

*Height not including casters

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

DIMENSION SPECIFICATION

Dimensions:

Models: MWE1W, MWG1W

14.11"

(358mm)

BOTTOM CABLE

ENTRANCE

9.25"

(235mm)

BOTTOM CABLE

ENTRANCE

14.06"

(357mm)

PLATTEN DEPTH

24.00"

(610mm)

PLATE DEPTH

5.48"

(139mm)

17.53"

(445mm)

PLATTEN WIIDTH

29.15"

(741mm)

18.00"

(457mm)

PLATE WIIDTH

20.00"

(508mm)

(254mm)

10.00"

33.00"

(838mm)

MAX COOK

HEIGHT

17.00"

(432mm)

MAX OPEN

30.75"

(781mm)

MIN COOK

HEIGHT

1.50"

(38mm)

13.06"

(332mm)

(888mm)

46.8° MAX OPEN

(731mm)

5.56"

(141mm)

34.96"

28.76"

1.53"

(39mm)

.97

(559mm)

(25mm)

.93"

(24mm)

22"

8.50"

(216mm)

GAS ONLY

29.41"

(747mm)

PLATTEN

DOWN

32.38"

(823mm)

PLATTEN

2.06"

(52mm)

(353mm)

MODEL

13.88"

FRONT GAS CONNECTION KIT

GAS ONLY

26.68"

(678mm)

2.92"

(74mm)

HEIGHT* WIDTH DEPTH

inches mm inches mm inches mm

MWE1W 29.2 740 18.0 457 34.9 887

*Height not including casters

PART #4527466 (12 Aug 2011) Page 9

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

DIMENSION SPECIFICATION

Dimensions:

Model MWE2S

*CABLE ENTRANCE(S) VARY SLIGHTLY DEPENDING ON UNIT CONFIGURATION

14.11in 358mm

*BOTTOM

CABLE

ENTRANCE

11.28in

287mm

*BOTTO M CABLE

ENTRANCE

14.06in

357mm

PLATEN DEPTH

17.00in

432mm

PLATE DEPTH

29.15in

740mm

17.53in 445mm

PLATEN

WIDTH

36.00in 914mm

PLATE WIDTH

38.00in 965mm

18.00in

457mm

23.82in 605mm

36.03in

10.00in

254mm

MAX. COOK

6.10in

155mm

33.00in

838mm

HEIGHT

8.51in

216mm

17.000in 432mm

MAX. OP.

1.50in

38mm

30.75in 781mm

MIN. COOK

HEIGHT

2.25in

57mm

13.06in

332mm

46.8°

MAX. OP.

5.56in

141mm

31.02in

787mm

24.71in

628mm

24.00in

610mm

1.53in

39mm

29.41in

747mm

PLATEN

DOWN

8.50in

216mm

32.38in

823mm

PLATEN

2.92in

74mm

MODEL

HEIGHT* WIDTH DEPTH

inches mm inches mm inches mm

MWE2S 29.2 740 36.0 915 31.0 787

*Height not including casters

PART #4527466 (12 Aug 2011)Page 10

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

DIMENSION SPECIFICATION

Dimensions:

Model MWE1S

14.11"

(358mm)

BOTTOM CABLE

ENTRANCE

9.25"

(235mm)

BOTTOM CABLE

ENTRANCE

14.06"

17.53"

(445mm)

PLATTEN WIIDTH

18.00

(457mm)

PLATE WIIDTH

20.00"

(508mm)

10.00

(254mm)

(357mm)

PLATTEN DEPTH

17.00"

(432mm)

PLATE DEPTH

8.50"

(216mm)

17.00

(432mm)

MAX OPEN

31.00"

(787mm)

46.8° MAX OPEN

1.50"

30.75"

(781mm)

MIN COOK

HEIGHT

(38mm)

13.06"

(332mm)

5.56"

(141mm)

24.72"

(628mm)

24.00"

(610mm)

29.15"

(741mm)

2.06"

(52mm)

MODEL

33.00"

(838mm)

MAX COOK

HEIGHT

13.88"

(353mm)

HEIGHT* WIDTH DEPTH

inches mm inches mm inches mm

MWE2S 29.2 740 18.0 457 31.0 787

*Height not including casters

1.53"

(39mm)

29.41"

(747mm)

PLATTEN

DOWN

8.50"

(216mm)

2.92"

(74mm)

32.38"

(823mm)

PLATTEN

PART #4527466 (12 Aug 2011) Page 11

Page 12

INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INPUT SPECIFICATIONS

Input Speci cations, ELECTRIC FULL SIZE Grills, MWE2W, United States:

SUPPLY

REQUIRED

INPUT 1 10.6 29.5 29.5 29.5 27.9 27.9 27.9 25.5 25.5 25.5

INPUT 2 10.6 29.5 29.5 29.5 27.9 27.9 27.9 25.5 25.5 25.5

TOTAL

LOAD

208V 220V 240V

L1 L2 L3 L1 L2 L3 L1 L2 L3

NOMINAL AMPS PER LINE

Input Speci cations, ELECTRIC SLIM Grills, MWE2S, United States:

SUPPLY

REQUIRED

INPUT 1 8.1 24.2 24.2 24.2 22.9 22.9 22.9 21 21 21

INPUT 2 8.1 24.2 24.2 24.2 22.9 22.9 22.9 21 21 21

TOTAL

LOAD

208V 220V 240V

L1 L2 L3 L1 L2 L3 L1 L2 L3

NOMINAL AMPS PER LINE

Input Speci cations, ELECTRIC FULL SIZE Grills, MWE2W, Canada:

SUPPLY

REQUIRED

INPUT 21.2 59 59 59 51 51 51

TOTAL

LOAD

208V 240V

L1 L2 L3 L1 L2 L3

NOMINAL AMPS PER LINE

Input Speci cations, ELECTRIC SLIM Grills, MWE2S, Canada:

SUPPLY

REQUIRED

INPUT 16.2 48.4 38.2 48.4 42 33.2 42

TOTAL

LOAD

L1 L2 L3 L1 L2 L3

NOMINAL AMPS PER LINE

208V 240V

Input Speci cations, ELECTRIC FULL SIZE Grills, MWE2W, CE Approved & Export:

MWE2W,CE WYE CONFIG

SUPPLY

REQUIRED

INPUT 22.0 2.10 33.5 33.4 33.4 2.00 31.9 31.8 31.8 1.98 30.7 30.6 30.6 748

TOTAL

LOAD

380V (220V-N) 400V (230V-N) 415V (240V-N)

L1/N L1 L2 L3 L1/N L1 L2 L3 L1/N L1 L2 L3

NOMINAL AMPS PER LINE

Input Speci cations, ELECTRIC SLIM Grills, MWE2S, CE Approved & Export:

MWE2S,CE WYE CONFIG

NOMINAL AMPS PER LINE

SUPPLY

REQUIRED

INPUT 16.5 0.3 33.6 20.8 20.8 0.25 31.9 19.8 19.8 0.24 30.7 19.1 19.1 748

TOTAL

LOAD

380V (220V-N) 400V (230V-N) 415V (240V-N)

L1/N L1 L2 L3 L1/N L1 L2 L3 L1/N L1 L2 L3

MENNEKES

PLUG &

RECEPTACLE

MAY BE

REQUIRED

MENNEKES

PLUG &

RECEPTACLE

MAY BE

REQUIRED

PART #4527466 (12 Aug 2011)Page 12

Page 13

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

INPUT SPECIFICATIONS (continued)

Input Speci cations, ELECTRIC SINGLE PLATEN Grills, MWE1W, North America:

SUPPLY

REQUIRED

INPUT 1 10.6 29.5 29.5 29.5 27.9 27.9 27.9 25.5 25.5 25.5

TOTAL

LOAD

208V 220V 240V

L1 L2 L3 L1 L2 L3 L1 L2 L3

NOMINAL AMPS PER LINE

Input Speci cations, ELECTRIC SINGLE PLATEN Grills, MWE1W, CE Approved & Export:

TOTAL KW LOAD

SUPPLY

REQUIRED

INPUT 10.6 10.0 10.6 16.1 16.1 16.5 16.3 15.3 15.3 14.8 14.8 15.1 748

380V 400V 415V

L1 L2 L3 L1 L2 L3 L1 L2 L3

NOMINAL AMPS PER LINE

MENNEKES

PLUG &

RECEPTACLE

MAY BE

REQUIRED

Input Speci cations, ELECTRIC SINGLE PLATEN SLIM Grills, MWE1S, CE Approved & Export:

NOMINAL AMPS PER LINE

SUPPLY

REQUIRED

INPUT 8.1 16.1 16.1 5.1 15.3 15.3 4.9 14.7 14.7 4.7 748

TOTAL

LOAD

380V 400V 415V

L1 L2 L3 L1 L2 L3 L1 L2 L3

MENNEKES

PLUG &

RECEPTACLE

MAY BE

REQUIRED

PART #4527466 (12 Aug 2011) Page 13

Page 14

INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INPUT SPECIFICATIONS (continued)

Input Speci cations, GAS Grills, 2 Platen MWG2W North America:

TOTAL

SUPPLY

INPUT 1 11.2kW 31.0 31.0 31.0 29.5 29.5 29.5 27.0 27.0 27.0

LOAD

208V / 60Hz 220V / 60Hz 240V / 60Hz

L1 L2 L3 L1 L2 L3 L1 L2 L3

NOMINAL AMPS PER LINE

GAS INPUT

MAX INPUT

GAS

NATURAL GAS 32,000 64,000 #35 50% 7.0 3.5

PROPANE 32,000 64,000 1.75mm 50% 11.0 10.0

NET PER

BURNER

BTU/H

TOTAL INPUT

RATING BTU/H

INJECTOR

SIZE

AIR SHUTTER

SETTING

*

SUPPLY

PRESSURE

IN W.C.

BURNER

MANIFOLD

PRESSURE

IN W.C.

Input Speci cations, GAS Grills, 2 Platen MWG2W CE Approved Model:

ELECTRICAL REQUIREMENTS: 3N~ 50Hz (3 Phase + N , 4-wire)

TOTAL

LOAD

INPUT 1 9.8 3.3 3.3 3.3 14.9 14.9 14.9 14.2 14.2 14.2 13.6 13.6 13.6

LOADING: (kW/PHASE) NOMINAL AMPS PER LINE

380V / 400V / 415V 380V 400V 415V

L1/N L2/N L3/N L1 L2 L3 L1 L2 L3 L1 L2 L3

GAS INPUT

MAX INPUT

GAS GROUP

G20 NG 8.6 17.2 2.64mm 9.0 20/25 8.7 1.82m3/h

G31 LPG 8.6 17.2 1.61mm 9.0 37/50 24.9 1.34kg/h

CATEGORY DESTINATION COUNTRIES SUPPLY PRESSURE (mbar)

NET PER

BURNER kW

TOTAL INPUT

RATING kW

AT, CH, CZ, DK, ES, FI, GB, IE, IS, IT, NO, PT, SE 20

INJECTOR

SIZE

BE, CH, CZ, ES, FR, GB, GR, IE, LU 37

BE, CH, DE, CZ, ES, FR, NL 50

AIR SHUTTER

SETTING mm

*

GAS CATEGORIES

DE, LU 20

NL 30

SUPPLY

PRESSURE

mbar

BURNER

PRESSURE

mbar

VOLUMETRIC

GAS RATE

(*) NOTE: Air shutter setting may vary by region. Only a qualify service technician should make adjustments

for proper combustion

PART #4527466 (12 Aug 2011)Page 14

Page 15

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

INPUT SPECIFICATIONS (continued)

Input Speci cations, GAS SINGLE PLATEN MWG1W Grills, North America:

TOTAL

SUPPLY

INPUT 1 5.6kW 15.6 15.6 15.5 14.7 14.7 14.7 13.5 13.5 13.5

LOAD

208V / 60Hz 220V / 60Hz 240V / 60Hz

L1 L2 L3 L1 L2 L3 L1 L2 L3

NOMINAL AMPS PER LINE

GAS INPUT

MAX INPUT

GAS

NATURAL GAS 32,000 32,000 #35 50% 7.0 3.5

PROPANE 32,000 32,000 1.75mm 50% 11.0 10.0

NET PER

BURNER

BTU/H

TOTAL INPUT

RATING BTU/H

INJECTOR

SIZE

AIR SHUTTER

SETTING

*

SUPPLY

PRESSURE

IN W.C.

BURNER

MANIFOLD

PRESSURE

IN W.C.

Input Speci cations, GAS SINGLE PLATEN MWG1W Grills, CE Approved Model:

TOTAL

LOAD

INPUT 1 5.7kW 1.8 1.8 1.9 8.5 8.5 8.9 8.1 8.1 8.5 7.8 7.8 8.2

LOADING: (kW/PHASE) NOMINAL AMPS PER LINE

380V / 400V / 415V 380V 400V 4150V

L1/N L2/N L3/N L1 L2 L3 L1 L2 L3 L1 L2 L3

GAS INPUT

MAX INPUT

GAS GROUP

G20 NG 8.6 8.6 2.64mm 9.0 20/25 8.7 0.91m3/h

G31 LPG 8.6 8.6 1.61mm 9.0 37/50 24.9 0.67kg/h

CATEGORY DESTINATION COUNTRIES SUPPLY PRESSURE (mbar)

NET PER

BURNER kW

TOTAL INPUT

RATING kW

AT, CH, CZ, DK, ES, FI, GB, IE, IS, IT, NO, PT, SE 20

INJECTOR

SIZE

BE, CH, CZ, ES, FR, GB, GR, IE, LU 37

BE, CH, DE, CZ, ES, FR, NL 50

AIR SHUTTER

SETTING mm

*

GAS CATEGORIES

DE, LU 20

NL 30

SUPPLY

PRESSURE

mbar

BURNER

PRESSURE

mbar

VOLUMETRIC

GAS RATE

(*) NOTE: Air shutter setting may vary by region. Only a qualify service technician should make adjustments

for proper combustion

PART #4527466 (12 Aug 2011) Page 15

Page 16

INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION & STARTUP

General:

• In Canada or USA: The installation must comply with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1, as applicable

• The appliance and its individual shut-o (supplied by others) must be disconnected from the gas supply piping system durin ay pressure testing of that system at pressures in excess of 1/2 PSIG (3.45 KPA).

• The appliance must be isolated from the gas supply piping by closing its individual manual shut-o (supplied by others) during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2PSIG (3.45KPA)

Installation Store Responsibilities:

• The installation shall be made with a connector that complies with the Standard for Connectors for Moveable Gas Appliances, ANSI Z21.69/CSA 6.16, and quick-disconnects device that complies with the

Standard for Quick Disconnects for Use with Gas Fuel, ANSI Z21.41/CSA 6.9.

• The front Casters on the appliance are equipped with brakes to limit the movement of the appliance without placing any strain on the connector or quick disconnect device or its associated piping.

• Please be aware: required restraint is attached to a bracket, (which is located on the rear caster closest to the gas connection) and if disconnection of the restraint is necessary, be sure to reconnect the device after the appliance has been returned to its original position.

• “Adequate clearance must be provide for air opening into the combustion chamber, and for proper servicing”

• Not intended to be installed adjacent to combustible walls or on combustible  oors.

• Ensure grill has been installed by a competent trained installation person.

• Ensure store readiness of utilities, product & personnel.

• Contacting your local Garland Factory Authorized Service Center for a startup date.

• Participate in the startup to ensure a successful startup and familiarity with the grill.

• Conduct training with your crew personnel to ensure maximum utilization of the grill.

Once the installation is complete as per the procedures below, a factory authorized service company MUST startup the grill according to Garland Commercial Ranges startup standards.

A startup DOES NOT include:

1. Uncrating the unit

2. Placing the unit in its position under the exhaust hood.

3. Leveling the grill on the  oor under the exhaust hood.

4. Attaching the supply cord(s) unless supplied by the factory.

5. Making adjustments to the ventilation system.

6. Sheet metal work required due to improper exhaust hood application.

7. Adjusting the grill to achieve beef integrity that deviates from the McDonalds standard.

A start-up DOES include:

1. Veri cation of supply voltage and, if applicable gas supply.

2. Leak test and as pressure check on gas grills.

3. Electrical safety check.

4. Verifying operation of grill by allowing unit to attain set temperature.

5. Verify operation of platens, if applicable, and timer functions.

6. Ensure time out alarm is functional and platens raise (if applicable)

7. Set proper gas and verify with beef integrity check that two consecutive runs yield the approved beef integrity results as per McDonalds standards.

8. Conduct brief training to store manager on the operation of the grill.

WARNING: PLEASE READ INSTALLATION INSTRUCTIONS CAREFULLY. FAILURE TO PERFORM

THESE STEPS CAN RESULT IN EQUIPMENT FAILURE, DAMAGE AND / OR VOID OF WARRANTY.

PART #4527466 (12 Aug 2011)Page 16

Page 17

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

INSTALLATION & STARTUP (continued)

Items included with the purchase of your new grill from manufacturer:

1. One (1) grill

2. One (1) gas hose (for gas grills only)

3. One (1) box containing:

a. Six (6) release material sheet

b. Release material clips

b–a. Eight (8) release material clips (2 Platen Grill)

b–b. Four (4) release material clips (1 Platen Grill)

c. Release material rear rods.

c–a. Two (2) release material rear rods (2 Platen Grill)

c–b. One (1) release material rear rods (1 Platen Grill)

4. One (1) box containing four (4) casters.

Items NOT INCLUDED from the manufacturer and should be purchased from the KES:

1. Any electrical cords needed for application.

2. Any  ue box needed for application.

3. Any grease buckets or grease rails needed for application.

Note:

ĺUnpack Unit (Single or Double Platen), Only Cut Straps That Secure Unit To Pallet.

ĺDO NOT Remove Brace 1 & 2, AND DO NOT

CUT STRAPS 3 & 4.

2. Tip unit over on its back. Install caster channels and casters as shown. After installing, lock the rear casters.

THE FOLLOWING INSTALLATION PROCEDURE CAN BE PERFORMED BY A:

• FACTORY AUTHORIZED SERVICE CENTER

• AN APPROVED INSTALLATION PERSON APPROVED BY PURCHASER OF GRILL

• LICENSED INSTALLER CONTRACTED BY KES (KITCHEN EQUIPMENT SUPPLIER)

1. Uncrate unit from crating material

CAUTION:

PRIOR TO INSTALLATION, CHECK THE ELECTRICAL SUPPLY TO ENSURE INPUT VOLTAGE AND PHASE MATCH THE EQUIPMENT VOLTAGE RATING AND PHASE. MANY LOCAL CODES EXIST, IT IS THE RESPONSIBILITY OF THE OWNER/INSTALLER TO

COMPLY WITH THESE CODES.

NOTE: ENSURE THAT PLATENS ARE STRAPPED

DOWN SECURELY THROUGH STEP 3 TO PREVENT

PLATENS FROM RAISING. SEVERE DAMAGE MAY

OCCUR.

3. Carefully rotate grill back on its casters. Now you may cut and remove the platen securing straps.

4. Remove back body side and Install power cords per your country / area’s speci cations.

WARNING:

The appliances must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code ANSI/ NFPA 70, or the Canadian Electrical Code CSA C22.1

as applicable.

PART #4527466 (12 Aug 2011) Page 17

Page 18

INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION & STARTUP (continued)

POWER SUPPLY CONNECTION:

All electric connections must be made by a quali ed, properly equipped technician.

NOTE: WIRING DIAGRAM LOCATED INSIDE

LOWER FRONT PANEL.

“DISCONNECT POWER BEFORE OPENING”

Electrical Cable Hookup

DUAL POWER SUPPLY CONNECTION

POWER CORDS & PLUGS

BY THE MANUFACTURER

SINGLE POWER SUPPLY CONNECTION

USA & some other

MWG2W HAS ONE ELECTRICAL CORD. MWE2W HAS TWO ELECTRICAL CORDS.

RECOMMENDED PLUG

MWG2W = 1X NEMA 15-30

MWE2W = 2X NEMA 15-50

ARE NOT SUPPLIED

Electrical Cable Hookup

where required by local regulations

INPUT 1

INPUT 2

5. Install Front Gas connection: Isolate grill from any power source by unplugging all electrical connections.

A. Rotate existing elbow as shown in the diagrams

below.

B. Attach support bracket (PN 4528775)to base

as shown with #10-24 screws and lock washers supplied.

NOTE: For retro t applications, drill 2x .161 holes and use self tapping screws provided.

C. Install 3/4” NPT nipple through support bracket and

onto existing elbow. Attach locking ring with 2x #10-24 screws.

D. Install connector 3 inches long (Used on single

platen Only)

E. Install elbow to orientation show below.

F. Install nipple.

G. Attach  ex gas hose to nipple.

6. Install shut o sticker as shown above to bottom of front control panel.

1.500 9.0

1.75 REF

30°

6.00

RECOMMENDED PLUG

MWG2W = 1X NEMA 15-30

MWE2W = INSTALL LINE SIDE

MIN. #8AWG “JUMPERS”

INPUT 1 to INPUT 2

1X NEMA 15-60

POWER CORDS & PLUGS

ARE NOT SUPPLIED

BY THE MANUFACTURER

INPUT 1

Hood-Interlock & Control Power Supply; where applicable

1 x 20AMP NEMA 21-20

POWER CORDS

ARE NOT SUPPLIED

BY THE

MANUFACTURER

EEL1 L1 L1 L1

L1 L1 L1 L1

WhWht

Wht Wht Wht

Wht

tWhtWht

INPUT 2

Ora Red

Ora Red Blk

12 REF

INSTALL ELBOW #1026715 TO ORIENTATION SHOWN

7. GAS GRILL ONLY, (for electric grills, skip to step 8 ): Install the included quick-disconnect gas hose to the inlet  tting on the underside of the grill by threading brass male quick-connect coupler included with the hose onto the factory-installed elbow.

UNDERNEATH GRILL

FACTORY

Blk

INSTALLED

GAS INLET

MALE COUPLER [INSTALL FIRST]

FLEXIBLE GAS HOSE

GAS FLOW

TO GAS SUPPLY

PART #4527466 (12 Aug 2011)Page 18

Page 19

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

INSTALLATION & STARTUP (continued)

Connect the hose and ensure the sleeve snaps fully

forward against the retaining ring.

With the manual shut-o valve closed, install the

other end of the hose to the gas supply. If the grill is equipped with an optional front gas connection, see the sub-section titled, “Front Gas Connection” on the following page for dimensions and positioning information.

8. Install  ue box to back of grill for single or double platen (If required).

FOR GAS GRILLS ONLY

FLUE BOX CLIPS ON REAR LIP OF GRILL & IS CENTERED SIDE TO SIDE

GREASE BUCKETS & RAILS NOT SUPPLIED BY MANUFACTURER

GREASE BUCKET

RAIL

FLUE BOX IS NOT SUPPLIED BY THE MANUFACTURER

9. Install grease bucket rails as shown below:

.750

ATTACH SHUT-OFF STICKER IN THIS LOCATION

10. Roll grill under hood. Grill must be level front to back, side to side and diagonally. Adjust casters accordingly to obtain  nal level.

Hood Type & Platen Height

With the platens in the raised position, measure the height from the front edge of the platen to the grill surface. If the platen height is over 17” (431mm), it must be adjusted to proper clearance by an authorized service agent.

17in

[431mm]

MAX

45°

LonWorks Information & Commissioning To Activate the grill onto the Lonworks network:

To enable the power line communications between the grill and the Lonworks network the grill must  rst be commissioned onto the network.

PART #4527466 (12 Aug 2011) Page 19

Page 20

INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION & STARTUP (continued)

During the commissioning of a Grill onto a Lonworks network the grill has to  rst send a service pin request message from the grill to the Lonworks server.

The grill sends this message by following the below procedure on the front panel control of the grill.

1. Power up grill.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.

4. PRESS the arrow button. “SERVICE” will appear in the display. PRESS the button.

5. Press the arrow button 2X. “Lonworks Service” will appear in the display.

6. PRESS the button.

7. Set option to “NO”. Wait 10 seconds. If the Lonworks service state was already “ON” make sure this step is done anyway.

8. Set option to “YES”. Within 10 seconds the network will receive the Lonworks Service Pin Request.

After the grill service pin request has been sent the Lonworks administrator will detect the service pin message and assign an appropriate address to the grill to enable communications.

Startup Procedure

This Garland 1&2-platen grill comes with a factory startup at no additional charge. A startup is required to take place BEFORE the unit is put into operation. It is the end-user responsibility to schedule the startup with their local Factory Authorized Service Agent, or notify Garland Commercial Ranges at 1-800-427-6668 should you need assistance scheduling.

A factory startup is a comprehensive grill check in which a factory certi ed technician will document all  nal settings programmed in the controller once various other performance checks are complete. The estimated time to complete a startup is approximately 1.5 – 2 hours. Please keep in mind this estimated time when scheduling the startup. After hours or overtime is not covered under warranty and will be billed at a charge which is the di erence between the Garland Reimbursement rate and the Factory Authorized Service Centers overtime charges.

A factory startup is necessary to start the warranty period. The Authorized Service Center is required to complete the paperwork during the startup process, and send it to Garland Commercial Ranges for reimbursement. At the time of receipt, Garland will start the warranty period which will conclude at the end of 2 years.

After the Lonworks server has established this address the communications will be activated by the Lonworks administrator and the grill will start communicating on the Long Network

PART #4527466 (12 Aug 2011)Page 20

Page 21

GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

INSTALLATION & STARTUP (continued)

GARLAND CLAMSHELL GRILL START – UP FORM

ELECTRIC OR COMBINATION GAS / ELECTRIC

McDonald’s ___________ Certification ID # __________ Store #_____________ Start-up Date ___________________________

Address ____________________________ City ___________________________Model # ƑMWE3W | ƑMWG3W | ƑMWE2W | ƑMWG2W

Circle One

State / Province ______________________ Zip Code _______________________Serial # ________________________________

Ƒ United States Ƒ Canada Ƒ International (List Country) __________________Telephone # ____________________________

Actual Gas Type ____________

Matches Rating Plate? YES NO

1. To avoid personal injury or property damage,

2. Ensure grill is installed in the proper type of

3. Ensure flu restrictors are fully opened or removed. Flue Box Supplied by KES Flu Restrictors located inside exhaust hood

4. Ensure bottom plate is leveled side to side / front to back / diagonally, in location, under hood. Adjust casters to attain level.

5. REMOVE GRILL FROM UNDER THE HOOD. Turn Power Switch ON, controller displays are active, Controller displays “OFF”. All platen raises automatically?

6. Lower and raise Upper Platen and insure movement is smooth and continuous. Grease shafts accordingly with a FOOD GRADE LUBRICANT.

7. If upper platen elevation requires lowered to allow for clearance of hood, lower upper limit switch. Refer to Operations & Installation manual for platen heights.

8. Press the POWER ON button. Controller displays “PREHEAT - AM”, platen lowers. Heat indicator lights are AMBER?

9. Press the AM / PM key. This will allow the unit to heat to: Platen-425˚F(217˚C), Grill-350˚F(177˚C).

10. Grill enters SOAK mode (15:00 timer), counts down and upper platen auto calibrates at temperatures: Platen-425˚F(217˚C), Grill350˚F(177˚C)

11. Close valve hand le and verify the unit tries to ignite four (4) times. Unit locked out to Ignition Failure?

12. GAS PRESSURE CHECKS (if applicable):

Rated Incoming Pressure Natural Gas 6 – 14 Inches W.C. Actual Incoming __________________ Propane / Butane Gas 11 – 14 Inches W.C. Actual Incoming __________________ Rated Burner Pressure Natural Gas 3.5 Inches W.C. Actual Left ________ Center ________ Right _________ Propane / Butane Gas 3.5 Inches W.C. Actual Left ________ Center ________ Right _________

13. Check micro amp readin g to ensure operating micro amps ARE NO LESS THAN .8. Micro Amp reading should be

between .9 – 1.2.

14. Upon Completion of auto calibration, platen raised automatically, and display reads “READY”

If upon completion of auto calibration process, upper platen does not raise, i ndicate message on controller. Check platen level and adjust reed switches. Cycle power and retry.

15. Select menu item “ 10:1 – CLAM”. Verify set temperature is reached and LED lights turn GREEN.

16. Initiate cook cycle by pushing the GR EEN PUSHBUTTON. Platen lowers, and timing cycle begins.

17. Ensure the stores pyrometer is accurate and calibrated using the ice bath method.

18. Perform PROBE CALIBRATION.

19. Perform Platen Ze roing procedure & Reed Switch Calibration in “LEVEL / REED SW” mode.

20. Platen performed Auto Calibration upon completion of reed switch calibration?

21. Lock down all cap s. Ensure that the lock nuts do not turn any of the adjuster nuts when tightening.

22. Assist or obtain as sistance with store personnel for Beef Integrity Testing, testing product 10:1 and 4:1 until desired internal product temperatures are met.

23. Record cook times , gap settings, and any gap calibrations used to obtain beef integrity.

24. Record Calibra tion numbers below:

Problems / Special Circumstances / Damage:

Name: _________________________________________________________ Name: __________________________________________________________________

Service Agency: _________________________________________________

Sub Agent: (If Applicable) _________________________________________ Have you trained store personnel on the operation of the grill? Are you a factory certified technician?

Date of Certification

P/N 4521780 (7 Feb 11)

(MM/DD/YY)

(FOR USE IN MODEL MWE3W/MWG3W & MWE2W/MWG2W Series grills ONLY)

Located on Certification Sticker

Gas Type Electric / 3-phase Record Amps Per Line Each Contactor

Actual Input _______________

Ƒ 208 VAC Ƒ 380 VAC Ƒ 220 VAC Ƒ 400 VAC Ƒ 230 VAC Ƒ 415 VAC Ƒ 240 VAC

MM / DD / YY

Left

Line 1

Line 2

Line 3

Center

If Applicable)

INSPECTION / OPERATIONAL CHECK

NOTE: CENTER PLATEN should not be checked if MWE2W / MWG2W

Check for Gas Leak

Gas Exhaust Hood

Product Cook Times

(MWE3W & MWG3W | MWE2W & MWG2W)

LEFT

10:1 LEFT 4:1 CENTER ANGUS RIGHT

2 PLATEN PRC Grills

ONLY LEFT RIGHT

Submitted by: Accepted by:

CENTER

If Applicable

Front LT

Cal

YES / NO

through the entire gas line.

with the proper air draw.

Calibration numbers (from CALIBRATION MENU)

RIGHT

Calibration numbers (from CALIBRATION MENU)

Back LT

Cal

Back

MWE2W & MWG2W ONLY

Front RT

Cal

Have you been adequately informed of the operation of the grill, its uses and its general operation? Ƒ YES | Ƒ NO – Indicate comments __________________________________

________________________________________________________________________

Back RT

Cal

Reed Cal

MWE3W & MWG3W ONLY

Front LT

Detect

Front

Reed Cal

Back LT

Detect

White Copy – Factory Yellow Copy – Service Agency Pick Copy – Customer

Ƒ COMPLETED – NO GAS LEAK Ƒ

OK | C Ƒ OK | R Ƒ OK

OK -

L / Ƒ C / Ƒ R

Check Platen Level Check Reed Switch

OK | C Ƒ OK | R Ƒ OK

Back

Front RT

Detect

Front

Zero Cal

Back RT

Detect

Zero Cal

- Ƒ L / Ƒ C / Ƒ R

Right

PART #4527466 (12 Aug 2011) Page 21

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION & STARTUP (continued)

Setting the Proper Combustion Levels

Using the following procedure will ensure that the proper O2, CO2, & CO levels are reached. If you have any questions, please contact 1-800-446-8367. Combustion level checks and adjustments should only be performed by a quali ed technicians

employed by a factory authorized service center.

1. Remove control panel and lower front panel. Set on  oor, leaving all connections in place.

2. The regulator comes set at 3.5” W.C (0.864 kPa) or 10.0” W.C. (0.249kPa), depending on type of gas. Verify pressure settings at the test spigot on each gas valve and adjust the regulator as needed..

3. Slightly loosen nut holding butter y air shutter adjuster on the combustion air blower connected to the burner being adjusted just enough that it can be rotated but will stay in place when force is removed. Air shutter openings are factory set and marked with a line on the blower face. Note if the air shutter has been moved from this reference line. When marking the blower face with reference lines in the following steps, make them on the opposite side of where the factory mark exists.

4. From a cold start, turn on zone for the burner being checked and allow it to run for 1 minute to stabilize. If the grill is already preheated, add a load to the surface to keep burner operating for several minutes. With burner operating, adjust the air shutter to a more closed position until the  ame begins to lift or  oat o the burner surface.

5. Mark a line on the blower face along the edgwe of the shutter from the air opening to the end of the butter y shutter. This is the “low” point of reference..

6. Rotate the air shutter to a more open setting until the  ame loses blue cone de nition or begins to elongate (approximately double in height). Mark a line on the blower face along the shutter from the air opening to the end of the butter y shutter. This is the “high” point of reference. If the air shutter is at a fully open position before  ame changes, mark the line at this position.

Good  ame

Lifting  ame with lack of air

Lifting  ame with too much

air

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

INSTALLATION & STARTUP (continued)

7. Draw a line joining the endpoints of the low and high reference lines. At the midpoint of this new line make a mark.

8. Rotate air shutter at the midpoint mark and verify that the  ame is stable on the burner surface without lifting or discoloration. If the  ame is stable, tighten the butter y nut..

9. If the  ame is still abnormal, make another mark 1/16” away from the butter y along the joining line and rotate the butter y to this position. This will reduce the air  ow. Very y the  ame stability and tighten butter y nut.

PART #4527466 (12 Aug 2011) Page 23

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

INSTALLATION OF RELEASE MATERIAL

The following are the procedures for installing the Release Material sheets on the upper platen on the Garland Clamshell grill. The components shown below are included with your grill when purchased.

1. Slide release material rod through hemmed end of the release material sheet.

HEMMED

LOOP

MATERIAL

ROD

RELEASE

MATERIAL

“Teon Sheet” available from your DC Saint GobainėDC WRIN # 02174-003

TaconicėDC WRIN # 02174-000

2. Hook release material rod on brackets located at the rear of the upper platen.

FRONT FLAP

WRAPPED

OVER RELEASE

MATERIAL BAR

AND CLIPPED

IN PLACE

LEFT & RIGHT FLAPS

5. After securing the release sheet from the back of the platen to the front, secure it to the left and right sides of the platen. Wrap one side of the release sheet material around the side of the platen. Place one (1) locking clip over the sheet and press into place over release material bar. Repeat this procedure for the other side of the platen.

RELEASE

MATERIAL

CLIPS

UPPER PLATEN

(SIDE VIEW)

RELEASE MATERIAL

MATERIAL MATERIAL ROD HOLDER

ROD

3. Holding the bottom of the release material sheet in place, gently pull the sheet toward the front of the platen, and wrap the front  ap up and over the release material bar on the front of the platen.

4. Place two (2) locking clips over release material sheet and press into place over release material bar.

NOTE: Make sure release material is  t smoothly along the bottom surface of the upper platen.

WRAP & CLIP BOTH SIDES

5. Check alignment and tightness of release material against upper platen.

Release material sheets should be replaced when:

• Product sticks to release material

• Carbon build-up causes problems in taste or

appearance.

• A tear in the release material sheet’s cooking area.

• Release material coating is worn o sheet.

NOTE: Rotate the release sheets on daily basis

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

INSTALLATION OF SPLASH SHIELD

The following is the procedure for installing the Splash Shield on the rear of the upper platen arm assembly. The Splash Shield is installed to protect the back splash from grease splashing during normal operating use of the grill.

*TWO PER UPPER PLATEN

STEP 1

UPPER PLATEN

UPPER PLATEN BLOCK PIN

(ONE ON EACH SIDE)

SPLASH SHIELD HOOK FEATURE

STEP 2

SURFACE OF GRILL PLATE

NOTE: SOME COMPONENTS OMITTED FOR CLARITY

UPPER PLATEN BLOCK PIN

SPLASH SHIELD

SPLASH SHIELD HOOK FEATURE

UP AND ONTO UPPER PLATEN BLOCK PIN IN THIS DIRECTION

(BOTH SIDES)

NOTE: SOME COMPONENTS OMITTED FOR CLARITY

PART #4527466 (12 Aug 2011) Page 25

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

CLEANING & MAINTENANCE

McD

Hi-Temp Grill Cleaner

Nettoyant à chaud

pour grils

Limpiador de parrilla s

de alta temperatur a

CAUTION: May cause eye and skin irritation. See precautionary and

KEEP OUT OF REACH OF CHILDREN

CUIDADO: Puede causar irritación

de los ojos y la piel. Véanse

las precauciones y los primeros

auxilios al reverso.

MANTENGASE FUERA DEL ALCANCE DE LOS NIÑOS

AVIS : Peut irriter les yeux et la peau.

Voir précautions et premiers

soins au verso.

CONSERVER HORS DE LA

PORTÉE DES ENFANTS

3.6 oz (106 ml)

McD® Hi-Temp

Grill Cleaner

AUTO

MAN

KAY® Grill Cleaning Pad Holder

& KAY

Grill Cleaning Pad

• Select Clean Mode.

• After turning grill OFF,

Heat-Resistant Gloves Clean, Sanitizer-Soaked

Once Clean Mode has been reached turn grill OFF.

platens can be controlled by pressing green button

Grill Cloths

Lid

Grill Squeegee

Grill Scraper

• Scrape the lower grill surface with the grill scraper.

• Use grill squeegee to push residual grease into trough.

• Take grill scraper to the 3-compartment sink to be washed and rinsed.

• Wipe the Release Material® sheets with a clean, sanitizer-soaked grill cloth.

• Remove the locking clips, bars, and release sheets.

• Take the clips and bars to the 3-compartment sink to be washed and rinsed; set aside.

• Set release sheets aside on a  at surface.

• If splash guards are installed, detach and take to the 3-compartment sink to be washed and rinsed; set aside.

• Empty and replace the grease troughs.

ANTS

la peau.

3.6 oz (106 ml)

DES ENF

meros

ions et premiers

les yeux et

UERA DEL

PORTÉE

soins au verso.

DE LOS NIÑOS

irritación

CONSERVER HORS DE

y los p

y and

F CHILDREN

oir précaut

Peut irriter

ios al reverso.

H O

ALCANCE

ye and s

auxil

MANTENGASE

VIS A

Puede causar

ecaution

r p

las precauciones

de los ojos y la piel. Véanse

UT OF REAC O

May cause e

CUIDADO:

ON:

KEEP

irritation. See

CAUT

pour grils

de alta temperatur

McD

Limpiador de parrilla

emp Grill Cleaner

Nettoyant à chaud

Hi-T

• Open one packet of McD Hi-Temp Grill Cleaner and empty the contents into a lid or stainless steel pan.

• Put on the heat-resistant gloves.

• Dip the KAY Grill Cleaning Pad Holder into the grill cleaner.

PART #4527466 (12 Aug 2011)Page 26

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

CLEANING & MAINTENANCE (continued)

• (This step not required

• Apply McD Hi-Temp Grill Cleaner to front side of platens starting from right platen to left platen.

• DO NOT SCRUB

• Apply the grill cleaner to platen surfaces starting from right platen to left platen.

• DO NOT SCRUB

on one platen version)

• Apply grill cleaner to inner edges of the right and left platens.

• DO NOT SCRUB

• Press green button to raise right platen.

• Pour remaining McD HiTemp Grill Cleaner over bottom grill surface.

• Apply the grill cleaner to back side of platens from right platen to left platen.

• DO NOT SCRUB

• Apply the grill cleaner to outer edges of right and left platens.

• DO NOT SCRUB

• Spread the cleaner over the entire lower grill surface from front to back using even strokes.

• DO NOT SCRUB

• Scrub front side of platens from right platen to left platen with KAY Grill Cleaning Pad Holder and Pad.

• (This step not required on one platen version)

• Press green button to lower right platen.

PART #4527466 (12 Aug 2011) Page 27

• Scrub  at grill surfaces starting from right platen to left platen.

Page 28

INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

CLEANING & MAINTENANCE (continued)

• Rinse front, side and

back of platen surfaces with a clean, sanitizersoaked grill cloth, starting from right to left platens.

• (This step not required on one platen version)

• Press the green button to lower right platen, rinse inner edges of both platens; then, raise.

• Scrub back side of platens from right platen to left platen.

• Scrub outer edges of right and left platens.

• (This step not required on one platen version)

• Press green button to lower right platen.

• (This step not required on one platen version)

• Scrub inner edges of the right and left platens.

• Press green button to raise the right platen.

• Scrub lower grill surface.

• Wipe back of lower grill with a clean, sanitizersoaked grill cloth.

• Pour a small amount of lukewarm water on a clean, sanitizer-soaked grill cloth over the bottom grill surface and wipe o residue.

• Place upper platen Release Material sheets  at on grill surface.

• Gently clean both sides of the Release Material sheets with the KAY Grill Cleaning Pad Holder.

PART #4527466 (12 Aug 2011)Page 28

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

CLEANING & MAINTENANCE (continued)

• Rinse both sides of the

Release Materialsheets with a clean, sanitizersoaked grill cloth.

• Reinstall upper Release Material sheets; secure in place with bars and clips.

• Wipe remaining grill surfaces with a clean, sanitizer-soakedgrill cloth.

• Wipe lower grill with a clean,sanitizer-soaked grill cloth. Repeat until no visible soil remains.

• Empty, wash, rinse, and replace the grease troughs.

• Apply a thin coat of fresh shortening to the lower grill surface only.

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

GRILL ACCESSORIES

Te  on Wraparound kit

Description: Te on Sheet (Wraparound)

Part Number: 4527642

Quantity:

(1&2 platen only)

Description: Te on Wraparound Kit

Part Number: 4528083

Quantity:

1 - (Includes all Shown)

Description: Te on Rear Bar

Part Number: 4526436

Quantity:

Description: Te on Clip

Part Number: 4527294

Quantity:

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

GRILL ACCESSORIES

BELOW POWER CORDS ARE RECOMMENDED ONLY. CORDS APPY TO APPLICATION AND ARE NOT STANDARD.

NEMA# L21-20P

Interlock Cord - 5Wire

(No Garland P/N) - *** Not supplied by Garland

NEMA# L15-30P

3Phase 4Wire 30 AMP Power Cord (Electric Grill ONLY)

(No Garland P/N) - *** Not supplied by Garland

Splash Shield

Item 4527646

Quick-Disconnect Gas Hose

Item 1591506

NEMA# 51-50P

3Phase 4Wire 50 AMP Power Cord (Electric Grill ONLY)

(No Garland P/N) - *** Not supplied by Garland

Te  on Sheet (Not Wraparound)

Item 1799301

Te  on rear rod

Item 4526436

Te  on Clip

Item 4527294

PART #4527466 (12 Aug 2011) Page 31

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

DESCRIPTION OF GRILL CONTROL

Right Arrow Button – In any mode, scrolls forward through a list

Left Arrow Button – In any mode, scrolls backward through a list

Enter Button – In the normal operating mode, this button is not active. In the Programming Mode, used to lock in the values shown on the display.

Power Button – PRESSING and HOLDING the Power button for 2 seconds will either turn the controller on or o .

AM/PM Button – In normal operating mode, toggles between the AM menu library and the PM menu library.

AUTO/MAN Button – In normal operating mode, toggles between Automatic Product Recognition and Manual Cooking.

Up Arrow Button – In any mode, increases the value of the  ashing cursor character in the display

Down Arrow Button – In any mode, decreases the value of the  ashing cursor character in the display

Program Button – In the normal operating mode, pressing and holding the PROGRAM button for 3 seconds enters the Programming Mode.

Temp Button – In the normal operating mode, displays the set temperature and the actual temperature.

Speed Key – In the normal operating mode, used to change cook time. Also used to enter Probe Calibration Mode. & Perform Auto Forced Calibration

Standby Button – In the normal operating mode, places the grill in Standby Mode.

POSSIBLE ERROR MESSAGES

GRILL PROBE ERROR – A grill temperature probe circuit error for temperature zone (Front, Middle, or Back) has occurred.

PLATEN PROBE ERROR – An upper platen temperature probe circuit error has occurred.

HEATER ERROR – Occurs when the controller does not detect a temperature rise in six (6) minutes.

HIGH TEMP – Occurs when the controller senses a temperature of 465˚ F (241˚ C).

CHECK REED SWITCH / USE FLAT COOK – One or more of the Reed Switches are out of adjustment. User will only be

able to cook FLAT menu items.

ERROR COMMS - A communications error has occured between the Motor Speed Control and the Main Control.

PLATEN NOT LEVEL – Occurs if the calibration di erence between the front and rear is greater than maximum allowance.

Product Recognition (Auto) and manual cooking is DISABLED. Flat Menu cooking is ONLY allowed.

CHECK PLATEN LEVEL – Occurs if the calibration di erence between the front and rear is greater than the minimum allowance, but less than the maximum allowance. Product Recognition (Auto) is DISABLED. Perform If CHECK PLATEN LEVEL is displayed, perform the following steps:

1. PRESS AND HOLD the and buttons for 3 seconds. The control will display AUTO GAP FORCE.

2. PRESS the button. “NO” will  ash on the display. PRESS the button to change it to “YES.”

3. PRESS the button. The platen will immediately lower and reset its internal measurements. Upon completion, the platen will rise. If the error message does not return continue operating normally. If the error message persists, call your local authorized service agent.

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

OPERATING PROCEDURES

General Overview:

The PRC grill control will allow for 2 functions, both described in detail in the following sections

The “Normal Operating Mode”, also known as the Cook Mode is the mode used during normal cooking. In the normal operating mode, the operator can start a cook cycle, cancel a cook cycle, view actual temperatures, scroll to another menu item, and enter the Programming Mode.

The “Programming Mode” is the mode in which the operator can program the controller’s various settings. To enter the programming mode, PRESS and HOLD

There are currently 3 methods of cooking that can be utilized with the 1 & 2 platens Garland clamshell:

Standard Cooking – This is the cook method that utilizes a single gap setting for each menu item. The timer will count down according to the selected menu item.

Multi Stage Cooking – This method of cooking utilizes 2 di erent gap settings during the cook cycle. The timer will count down according to the selected menu item.

Product Recognition – The product recognition method of cooking uses the magnetic switches mounted on the upper platen arm assembly to determine the product being cooked. Using the PR feature, the operator simply selects the button on the controller. This will allow the controller to know what product group to select from. When a cook cycle is initiated, the platen will come down and recognize the product being cooked. The cook timer will count down according to the time set for the recognized item. For more information on product Recognition, see the next section; “Product Recognition.”

To turn the grill on:

The Main Power Switch – Controls power to the grill and must be turned ON to start operation. The controller displays will be active. Upon successful power up checks, the controllers will displays “OFF”.

AM Operation – Release Material sheets MUST be ON at this time and the grill surface should be free and clear of carbon.

Once the PRC displays “OFF” press . The PRC will go to PREHEAT mode and default to AM preheat temperatures. To preheat to PM temperatures, press and hold .

AM PREHEAT PM PREHEAT 375˚F (190˚C) Upper Platen 425˚F (218˚C) Upper Platen 275˚F (135˚C) Grill 350˚F (177˚C) Grill

Upon reaching the AM or PM set temperature (whichever is selected), the grill will stabilize in temperature for  fteen (15) minutes. Once this time has elapsed, the grill will autocalibrate. Upon completion of autocalibration, the upper platens will raise to there normal position, and the PRC will display “READY”.

To Select a Menu item:

Scroll forward through the list of available menu items by pressing repeatedly. Scroll backward through the list of available menu items by pressing repeatedly.

Menu Item Library

The menu item library is loaded in the computer based upon the setting programmed in [CONFIGURE]->[GRILL REGION]. Each menu item consists of a function called [DISPLAY ACTIVE]. The settings in this function (AM, PM, AM/PM, No) determine what menu items are displayed when the button is pressed.

Menu Item

10:1 - CLAM PM

4:1 - CLAM PM

STRIP BACON - CLAM AM/PM

SAUSAGE CLAM FZN AM

MCRIB - CLAM NO

STEAK - CLAM AM/PM

GRILLED CHICKEN - FLAT PM

FOLDED EGGS FLAT AM

ROUND EGGS - FLAT AM

CHICKEN FLAT BRD - FLAT NO

10:1 FLAT NO

4:1 - FLAT NO

MCRIB - FLAT NO

SAUSAGE FLAT FZN NO

HOTCAKES - FLAT NO

FOLDED EGGS CLAM AM

ROUND EGGS CLAM AM

3:1 ANGUS CLAM PM

MUSHROOMS CLAM AM/PM

OPT MENU 5 - CLAM NO

OPT MENU 6 - CLAM NO

OPT MENU 7 - CLAM NO

OPT MENU 1 - FLAT NO

OPT MENU 2 - FLAT NO

OPT MENU 3 - FLAT NO

OPT MENU 4 - FLAT NO

Display Active –

Default

PART #4527466 (12 Aug 2011) Page 33

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

OPERATING PROCEDURES (continued)

Indicator Lights

The LED lights on the main control indicate the temperature status of each zone. Electric grills have (4) zones per section , TOP, (platen), BACK GRILL, MIDDLE GRILL, and FRONT GRILL. Gas grills have (2) zones per section , TOP, (platen), and GRILL. RED – The zone(s) is “TOO HOT” (more than 79˚F/43˚C over set temperature) OR a heat zone failure has occurred. AMBER – The zone(s) is calling for heat. GREEN – The zone(s) is at or above set temperature, but below 79˚F/43˚C over set temperature.

Standby Mode

To enter the standby mode:

1. Press the button. The upper platen will lower, and the grill will maintain a set temperature of Upper platen

- 425˚ F (218˚C), Grill Surface - 350˚ F (177˚C).

To Exit the standby Mode:

1. Press the GREEN or ( GREEN & BLACK) pushbutton(s). The upper platen will raise.

To display the current temperatures:

1. Press the button and repeat for each zone to be displayed: 1st key press – Front Set Point 2nd key press – Front Actual 3rd key press – Mid Set Point 4th key press – Mid Actual 5th key press – Back Set Point 6th key press – Back Actual 7th key press – Platen Set Point 8th key press – Platen Actual

2. Pressing and holding the button for  ve (5) seconds will display all of the current temperatures at once.

Breakfast In Manual mode

1. Select AM mode. Press and hold the button.

2. Select Manual mode. Press and hold the the button.

3. Select a product from the AM product library using the

or arrow buttons.

4. Following McDonalds procedures for the item selected, load product on the grill.

5. Press the GREEN or ( GREEN & BLACK) pushbutton(s) to initiate a cook cycle.

6. Alarm will sound when the cook cycle is complete.

7. Remove product and clean grill to prepare for the next cook cycle.

Lunch In Manual mode

Note: Switching from breakfast to lunch menu items will take approximately 10 minutes to heat to the appropriate temperatures.

1. Select PM mode. Press and hold the button.

2. Select Manual mode. Press and hold the button.

3. Select a product from the PM product library using the

or arrow buttons.

4. Following the below lay pattern, load product on the grill.

5. Press the GREEN or ( GREEN & BLACK) pushbutton(s) to initiate a cook cycle.

6. Alarm will sound when the cook cycle is complete

7. Remove product and clean grill to prepare for next cook cycle.

To Change The Cook Time for a Menu Item

1. Select AM or PM mode. Press and hold the button.

2. Select Manual mode. Press and hold the button.

3. Select a product using the or arrow buttons.

4. PRESS the button to display the cook time.

5. Use the and buttons to change the cook time.

6. The control will automatically default back to the normal operating mode after 3 seconds.

Breakfast In Auto mode

1. Select AM mode. Press and hold the button.

2. Select Auto mode. Press and hold the button. The control will display “AM / AUTOMATIC”

3. Following McDonalds procedures for the item selected, load product on the grill.

4. Press the GREEN or ( GREEN & BLACK) pushbutton(s) to initiate a cook cycle. The platen will lower, and recognize the product that has been loaded on the grill.

5. Alarm will sound when the cook cycle is complete.

6. Remove product and clean grill to prepare for the next cook cycle.

Page 34

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

OPERATING PROCEDURES (continued)

Lunch In Auto mode

Note: Switching from breakfast to lunch menu items will take approximately 10 minutes to heat to the appropriate temperatures.

1. Select PM mode. Press and hold the button.

2. Select Auto mode. Press and hold the button. The control will display “PM / AUTOMATIC.”

3. Following the lay patterns shown on the following page, load product on the grill.

4. Press the GREEN or ( GREEN & BLACK) pushbutton(s) to initiate a cook cycle. The platen will lower, and recognize the product that has been loaded on the grill.

5. Alarm will sound when the cook cycle is complete

6. Remove product and clean grill to prepare for next cook cycle.

Transition Cooking

Approximately 30 minutes before changing to the lunch menu, perform the following:

1. PRESS the button (to display the upper platen temperature).

2. Press the button.

3. The upper platen indicator will turn on. The upper platen will heat to 425 degrees F (217 degrees C) the platen will maintain this set temperature unless another menu item is selected.

To Shutdown Grill

Turn Main Power Switch OFF to disable all burners. For extended periods of shutdown, turn Main Power Switch OFF, close and disconnect main gas and/or electrical connections.

LONWORKS INFORMATION

LonWorks lets manufacturers and integrators create and implement control solutions for customers all over the world. With LonWorks, you can embed intelligence and communications into any device with an electronic heartbeat, and then network these devices so they can work together to sense, monitor, and control. Their embedded intelligence allows them to work without a master controller or PC, and work with enterprise applications and other services.

This LonWorks gateway is a “Smart Equipment” networking solution for McDonalds. LonWorks allows us to use existing power lines to transmit the data rather than the use of Ethernet cabling. The LonWorks gateway will collect information from the grill and transmit it into a computer elsewhere. Capable and authorized users will be able to collect this information and monitor the data from a centralized location. LonWorks enabled or smart equipment will have not only the capability of being monitored, but programmed and set up as well.

PATTY PLACEMENT

This procedure for placement of meat products on the clamshell grill must be followed exactly. Place patties on the lower grill plate 2 at a time, from front-to-back, and right-to-left, positioned as shown in the diagrams below. (Each square represents one cooking lane; the area beneath one upper platen.)

When cooking is complete, the upper platen will raise automatically. Immediately after the platen raises, season the meat, (if applicable), then remove the patties in the same order they were loaded one at a time. It is important that the

unload sequence is identical to the load sequence.

222

3 2

10:1 ONLY

NOTE: Patty placement procedure may vary outside of North America. Please consult your local McDonald’s management.

4 4

111

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

PRODUCT RECOGNITION

This Garland Clamshell grill is equipped with Product Recognition Controls (PRC). This new technology allows the user to simply start a cook cycle WITHOUT having to select a speci c menu item. The PRC will recognize the product thickness by utilizing switches inside the upper platen and the magnets mounted on the platen arms. Once the PRC calculates the thickness of the product that’s been loaded, it will look up product from the product range library (below), and automatically select that product.

MENU ITEM MIN GAP MAX GAP

Breakfast Library Recommended Ranges

Strip Bacon .100 .130

Sausage Clam .210 .405

Steak Clam .430 .480

MENU ITEM MIN GAP MAX GAP

Lunch Library Recommended Ranges

10:1 Clam .160 .345

4:1 Clam .365 .499

3:1 Angus Clam .500 .880

Strip Bacon .100 .130

COMMON PRODUCT RECOGNITION ISSUES

Product Recognition Errors can appear in 2 ways:

1. After initiating cook cycle, the controller displays “PRODUCT NOT RECOGNIZED - NO RECIPE FOUND”.

2. The controller displays the incorrect product for the product that was layed on the grill.

In both cases, the most common reasons for these 2 issues are as follows:

Overlapping Product

- Ensure that you do

OVERLAPPING

PRODUCT

not have any patties overlapping when you lay product. This will fool the controller into thinking that there is much thicker product on the grill than there is

Platen makes contact with Chicken Ring -

Always make sure that the chicken ring is clear of the adjacent platen prior to initiating a cook cycle.

Auto calibation done Wrinkled or Worn Te on Sheet - Ensure that the

te on sheet is installed and/or wrapped correctly to platen. A loose, worn, or te on sheet with tears and/or scratches can e ect product recognition.

with carbon build up or

product residue on grill

surface - Ensure that the

grill surface is free of any

carbon build up. Debris

on the grill surface during

auto calbration will cause

the control to mark

the location of the grill

surface incorrectly.

In any of the cases as outlined above or in any other event, perform an Forced Auto Calibration to reset the upper platen distance to the grill surface. Prior to performing a Forced Auto Calibration, be sure to:

1. Make sure the upper platen is free and clear of any carbon build up or debris.

2. Ensure that the grill surface is scraped and cleaned.

3. Te on sheet should not be worn and be  t to the upper platen tightly.

Perform a Forced Auto Calibration routine as indicated in section “PRODUCT RECOGNITION”, “TO PERFORM FORCED AUTO CALIBRATION”.

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

BEEF INTEGRITY

As shown in the previous page, lay product on the grill in the manner re ected. Product internal temperatures are taken on the corner patties.

KEY NOTES:

- Full runs are always required when performing food safety

- Target removal times refer to menu items chart.

- Seasoning the patties must be done prior to removing The product from the grill.

10:1 Patties - Remove in 2 stacks of 4; Probe in center of corner patties (1, 3, 7, 8).

Step 1: Using a store calibrated pyrometer, probe

the #1 patty (front right corner) in the center of the patty.

Step 2: Using a store calibrated pyrometer, probe the #3 patty (rear right corner) in the center of the patty.

Step 3: Using a store calibrated pyrometer, probe the #7 patty (front left corner) in the center of the patty.

Step 4: Using a store calibrated pyrometer, probe the #8 patty (left rear corner) in the center of the patty.

4:1 Patties - Remove in 3 stacks of 2; Probe in center of corner patties (1, 2, 5, 6)

Step 1: Using a store calibrated pyrometer, probe

the #1 patty (front right corner) in the center of the patty.

Step 2: Using a store calibrated pyrometer, probe the #2 patty (rear right corner) in the center of the patty.

Step 3: Using a store calibrated pyrometer, probe the #5 patty (front left corner) in the center of the patty.

Cooking grilled chicken utilizes various functions and settings within the controller to ensure proper temperature and integrity.

The use of a “Too Cool Flag” is programmed under Menu Item programming. The Too Cool Flag should be set to “ON” in Grilled Chicken & Mushrooms ONLY. In all remaining

menu items, the “TOO COOL FLAG” should be turned o .

The “Too Cool Flag” is a function in the control that allows the grill operator to continue to cook approximately 1 additional run of product should the grill be in a “TOO COOL” state prior to the start of a cook cycle, or at the end of a cook cycle.

Step 4: Using a store calibrated pyrometer, probe the #6 patty (left rear corner) in the center of the patty.

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

PROGRAM LOGIC TREE; PRODUCT MENUS

Press & Hold (3 seconds)

Item Displayed

RIGHT or LEFT arrow buttons

Scroll Menu Items

Scroll

Forward

Product

Library

Select Menu Item

Scroll Backward

CLAM MENU ITEMS FLAT MENU ITEMS

Product Product

Display Active

Grill Set Point

Platen Set Point

Instant On Time

Remove In Time

Multi Stage 1 Time

Multi Stage 2 Time

Multi Stage 3 Time

Remove Alarm

Gap Setting

Display Active

Grill Set Point

Platen Set Point

Instant On Time

Remove In Time

Remove Alarm

Flip Time

Flip Alarm

Sear Time

Sear Alarm

Gap Mul/PR Start

Gap Multi Stage 1

Gap Multi Stage 2

Gap Multi Stage 3

Must Remove Time

Toast Buns Time

Toast Buns Alarm

Too Cool Flag

Scroll Backward

Must Remove Time

Toast Buns Time

Toast Buns Alarm

Too Cool Flag

Scroll Backward

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

PROGRAM LOGIC TREE; SYSTEM MENUS

Press & Hold

(3 seconds)

Scroll

Forward

Menu Item Displayed

RIGHT or LEFT arrow buttons

Scroll Menu Items

Product

Library

Select Menu Item

Press & Hold

Simultaneously

AM Product Rec

Forward

Strip Bacon Min

Strip Bacon Max

Sausage Clam Min

Sausage Clam Max

Steak Clam Min

Steak Clam Max

Opt Menu 1 Min

Opt Menu 1 Max

Opt Menu 2 Min

Opt Menu 2 Max

1x 2x 3x 4x 5x 6x 7x 8x 9x

10x

Backward

Diagnostic

Forward

DateCode

Serial Number

Part Number

App Version CLM1 Version CLM2 Version

Audio Version Motor Version

Ambient 1 Ambient 2 Ambient 3 Top Probe

Grill Probe F

Grill Probe M

Grill Probe B

Grill External Probe

PR Front Detect

PR Back Detect

PR T able Value

1x 2x 3x 4x 5x 6x 7x 8x

9x 10x 11x 12x 13x 14x 15x 16x 17x 18x

19x

Backward

Scroll Backward

PM Product Rec

Temperature Units

Time Unit

Key Chirp

Audible

Audio Volume

Reload Defaults

Multi Gap (Yes/No)

Audible Select

Auto Mode Enable

Prod Rec Timeout

Heater ErrTimer Too Cool Lo Lmt

Service

Forward

1x 2x 3x 4x 5x 6x 7x 8x

9x 10x 11x 12x

Backward

Forward

Strip Bacon Min

Strip Bacon Max

10:1 Clam Min

10:1 Clam Max

4:1 Clam Min

4:1 Clam Max

Steak Clam Min

Steak Clam Max

McRib Clam Min

10x

McRib Clam Max

11x

Angus 3:1 C Min

12x

Angus 3:1 C Max

13x

Mushrooms C Min

14x

Mushrooms C Max

15x

Opt Menu 5 Min

16x

Opt Menu 5 Max

Backward

Forward

Encoder Counts

Motor Status

Switch Status

Start up Rate

Buss Voltage

Motor Max Speed

Motor Revision

Motor Error

Lonworks Service

Backward

Setup

Configure

Calibration

Forward

Grill Type

Platen Enabled

Grill Region

Time Then Alarm

Cook Zone

More Multigap

Auto Standby Timer

Auto Standby Delay

Backward

Forward

Level / Reed Sw.

Auto Gap Force

Probe Cal

Gap Calibration

Reed Sw. Min

Reed Sw. Max

Delta Spd Err

Pivot End Mills

Show Reed Data

10x

Front Reed Cal

11x

Back Reed Cal

12x

F Zero Cal

13x

B Zero Cal

14x

F Arm Offset_Min

15x

Cal Delta Percent

Backward

PART #4527466 (12 Aug 2011) Page 39

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

CONTROL PROGRAMMING

Programming Modes; System Setup

To Change the Temperature Display Units (Fahrenheit / Celcius)

The temperature display units (F or C) will change the way a temperature is displayed on the controller (F – Fahrenheit, C – Celcius)

1. With the controller display ON and either displaying the current menu item or displaying “OFF”, PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number OR “Standby / Menu Item”.

2. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.

3. PRESS the arrow button. “Setup” will appear in the display

4. PRESS the button. “Temperature Unit” will appear in the display.

5. PRESS the button. The currently set temperature unit will  ash.

6. PRESS the OR arrow buttons to change the  ashing temperature unit.

7. PRESS the button to save the new setting.

8. PRESS THE 2X to exit the program mode.

To Change the Time Display Units

Changing the Time Display Units will change the way timing cycles are displayed on the controller.

2. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.

3. PRESS the arrow button. “Setup” will appear in the display.

4. PRESS the button. “Temperature Unit” will appear in the display.

5. PRESS the 1X. “Time Unit” will appear in the display.

6. PRESS the button. The current time unit will  ash.

7. PRESS the OR arrow buttons to change the  ashing time unit.

For a complete listing of setup functions and their

options, see section titled “FUNCTION OPTIONS; SYSTEM MENUS”.

8. PRESS the button to save the new setting

9. PRESS THE 2X to exit the program mode.

To change the Key Chirp (Yes / No)

Changing the Key Chirp On or O will either turn on or o the sound of the controller when a button is pressed.

2. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.

3. PRESS the arrow button. “Setup” will appear in the display

4. PRESS the button. “Temperature Unit” will appear in the display.

5. PRESS the repeatedly until “Key Chirp” appears in the display.

6. PRESS the button. The currently set Key Chirp will  ash.

7. PRESS the OR arrow buttons to change the  ashing “YES” or “NO”

8. PRESS the button to save the new setting.

9. PRESS THE 2X to exit the program mode.

To change the Audible

Changing the Audible Sound will change the way the controller sounds when a timing cycle has completed its countdown.

2. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.

3. PRESS the arrow button. “Setup” will appear in the display

4. PRESS the button. “Temperature Unit” will appear in the display.

5. PRESS the repeatedly until “Audible” appears in the display.

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

CONTROL PROGRAMMING (continued)

6. PRESS the button. The currently set Audible will  ash.

7. PRESS the OR arrow buttons to change the  ashing audible options.

For a complete listing of setup functions and their options, see section titled “FUNCTION OPTIONS; SYSTEM MENUS”.

8. PRESS the button to save the current setting.

9. PRESS THE 2X to exit the program mode.

Programming Modes; Menu Items

To change the name of an existing menu item

1. Using the or button, select the menu item that requires a name change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS and HOLD the button.

4. To spell out the product name:

a. Use the or arrow buttons to scroll through

the character library.

Character Library: space ! “ # $ % & ‘ ( ) * + , - . / 0 1 2 3 4 5 6 7 8 9 : ; < = > ? @ A B C D E F G H I J K L M N O P Q R S T U V W X Y Z [ \ ] ^ _ ` a b c d e f g h i j k l m n o p q r s t u v w x y z

b. PRESS or to scroll right or left. c. PRESS the button to save the new menu item

name.

5. PRESS the 2X to exit and return to normal operating mode.

To activate / deactivate a menu item in the Normal Operating mode library, or change its day-part

(Defaults are listed in section “OPERATING PROCEDURES”)

1. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

2. Using the or arrow buttons, select the menu item that requires activation / deactivation.

3. PRESS the button. The controller will display “Product”. The menu item will  ash.

4. PRESS the or arrow buttons until “Display Active” is displayed on the controller.

5. PRESS the button. The current setting will  ash.

6. PRESS the or button to select a di erent setting.

7. PRESS the button to save the new setting.

8. PRESS the 2X to exit and return to normal operating mode.

To change the grill surface set point temperature

NOTE: Grill temperature set points are preset in the controller to the currently required standard. You should not change this set point to any temperature other than what is shown in section “OPERATING PROCEDURES”

1. Using the or arrow buttons, select the menu item that requires a temperature change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or arrow buttons until “Grill SetPt” is displayed on the controller.

5. PRESS the button. The current grill set temperature will begin to  ash.

6. Using the or button, change the temperature set point to the new desired temperature.

7. PRESS the

button to save the new temperature set

point.

8. PRESS the 2X to exit and return to normal operating mode.

PART #4527466 (12 Aug 2011) Page 41

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

CONTROL PROGRAMMING (continued)

To change the grill upper platen set point temperature

PROCEDURES”.

1. Using the or button, select the menu item that requires a temperature change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “Platen SetPt” is displayed on the controller.

5. PRESS the button. The “PLATEN SET POINT” will begin to  ash.

6. Using the or button, change the temperature set point to the new desired temperature.

7. PRESS the button to save the new temperature.

8. PRESS the 2X to return to normal operating mode.

To Change the MUST REMOVE IN time

1. Using the or button, select the menu item that requires a cook time change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “Must Remove In” is displayed on the controller.

5. PRESS the button. The seconds will begin to  ash.

6. Using the or arrow buttons to change the Must Remove In time to the new desired time.

7. PRESS the button to save the new time.

8. PRESS the 2X to return to normal operating mode.

To Change the Toast Buns time

1. Using the or button, select the menu item that requires a cook time change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “Toast Buns Time” is displayed on the controller.

5. PRESS the button. The seconds will begin to  ash.

6. Using the or button, change the Toast Buns Time to the new desired time.

7. PRESS the button to save the new time.

8. PRESS the 2X to exit and return to normal operating mode.

To Change the Toast Buns Alarm (Auto / Manual)

1. Using the or arrow buttons, select the menu item that requires a cook time change.

2. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

3. PRESS the button. The controller will display “Product”.

4. PRESS the or button until “Toast Buns Alarm” is displayed on the controller.

5. PRESS the button. The “AUTO” or “MANUAL” will begin to  ash.

6. Using the or arrow buttons to change the “MANUAL” to “AUTO” or “AUTO” to “MANUAL”.

7. PRESS the button to save the new setting.

8. PRESS the 2X to exit and return to normal operating mode.

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

CONTROL PROGRAMMING (continued)

To Add NEW Menu Items

The following programming instructions serves as a GUIDE for programming the basic settings for CLAM menu items.

1. PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number.

2. PRESS the or button until “Opt menu # - CLAM” is displayed on the controller.

3. PRESS the button. The controller will display “PRODUCT”

4. PRESS and HOLD the button. The currently select menu item name will begin to  ash.

5. To spell out the product name:

a. Use the or arrow buttons to scroll through

the character library. b. PRESS or to scroll right or left. c. PRESS the button to save the new menu item

name.

6. PRESS the button. “Display Active” will be displayed.

7. PRESS the button. “NO” will begin to  ash.

8. PRESS the button. “NO” will change to “YES”.

9. PRESS the button to save the new setting.

10. PRESS the button. “GRILL SETPT” will be displayed.

11. PRESS the button. The temperature will begin to  ash.

12. Using the or button, change the temperature set point to the new desired temperature.

13. PRESS the button to save the new temperature set point.

14. PRESS the button. “PLATSETPT” will be displayed.

15. PRESS the button. The temperature will begin to  ash.

16. Using the or button, change the temperature set point to the new desired temperature.

17. PRESS the button to save the new temperature set point.

18. PRESS the button until “GAP MULTI/PR START” appears in the display.

19. PRESS the button. The gap setting will begin to  ash.

20. Using the and DOWN button, change the gap setting to the desired setting.

21. PRESS the button to save the new gap setting.

22. PRESS the button 2X to exit and return to the normal operating mode.

To Restore Factory Defaults for All Product Menu Items

1. With the controller display ON and either displaying the current menu item or displaying “OFF,” PRESS and HOLD the button for approximately 3 seconds. Controller will display previously selected menu item and its corresponding item number OR “Standby / Menu Item.”

2. PRESS the AND arrow buttons TOGETHER. “CONFIGURE” will appear in the display.

3. PRESS the arrow button. “Setup” will appear in the display

4. PRESS the button. “Temperature Unit” will appear in the display.

5. PRESS the button 6x. The controller will display “Reload Defaults – NO.”

6. PRESS the button. “NO” will begin to  ash.

7. PRESS the button. “NO” will change to “YES”.

8. PRESS the button. The system will Reload the MENU items to factory default settings.

9. Wait 15-20 seconds. The control then automatically returns to OFF mode.

To Restore Factory Defaults for All Functions

1. Ensure the main power is turned o by turning the main power switch to the OFF mode.

2. PRESS the AND arrow buttons TOGETHER, while cycling main power ON with the main power switch. The control will display “PASSWORD”

3. Within 3-5 seconds, press the following keys in this sequence:

4. Upon successful completion, the controller will display FULL DEFAULTS

5. Wait 15-20 seconds. The control then automatically returns to OFF mode.

PART #4527466 (12 Aug 2011) Page 43

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

PROBE CALIBRATION

Monthly Calibration of Grill Temperature Zones

Tools: Digital Pyrometer with Surface Probe

Warning: PERSONAL INJURY FROM BURNS MAY RESULT WHEN COMING IN CONTACT WITH HOT COOKING SURFACES.

NOTE: Probe Calibration of grills is done with release material sheets “OFF”.

PLEASE FOLLOW THESE INSTRUCTIONS EXACTLY AS THEY APPEAR BELOW:

1. The upper platens and lower grill plate should be at operating temperatures to perform this calibration procedure. Press the or button to select a “CLAM” operation and allow the grill to reach the set temperature and stabilize, (approximately 30 minutes).

2. PRESS and HOLD the button for approximately 3 seconds, or until the controller will display: “PROBE CAL”.

3. PRESS the button to display the  rst temperature zone to be calibrated. The  rst zone to be calibrated is “FRONT TEMP CAL”. The zones are displayed in order of FRONT TEMP CAL, MIDDLE TEMP CAL, BACK TEMP CAL, TOP TEMP CAL.

MWE3W:MWE2W: The electric grill’s thermocouple

probes are located front to rear, as shown in the diagram to the right. Each upper platen has one thermocouple in the center.

MWG3W:MWG2W: The gas grill’s thermocouple

probes are located in the center of each lane, as shown in the diagram to the right. Each upper platen has one thermocouple in the center.

4. Select a heat zone display using the

5. Allow at least 5 seconds for the pyrometer to respond and stabilize. Note the temperature on the pyrometer.

6. If the temperature on the grill control display does not match the temperature on the pyrometer, adjust the temperature on the grill control accordingly. The button will increase the displayed temperature in one, (1) degree increments. The button will decrease the displayed temperature in one, (1), degree Increments.

NOTE: During step 6, the control should be sounding a high-pitched tone. The temperature can only be adjusted if this tone is sounding. If the control is silent, the temperature will not change.

7. PRESS the button to lock the calibrated temperature into the controller.

8. Press the or button to select the next heat zone.

9. Move the pyrometer’s surface probe to the newly selected heat zone and repeat steps 5, 6, and 7.

10. Repeat the procedure for each of the heat zones.

11. Continue to cycle through each heat zone repeating the sequence until all temperatures are within 1°.

12. Exit the program mode by pressing the button 2x. The controller will return to its previous state in the Normal Operating Mode.

or buttons.

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

THERMOCOUPLE LOCATIONS

17.53in

[445mm]

PLATEN WIDTH

8.766in

[223mm]

SLIM SIZE ELECTRIC MODEL ONLY

36.000

[914mm]

PLATE

DEPTH

11.875in

[302mm]

THERMOCOUPLE LOCATION

TOP PLATEN VIEW ALL MODELS

11.88in

[302mm]

4.25in

[108mm]

9.00in

[229mm]

FRONT

OF GRILL

FULL SIZE ELECTRIC MODEL ONLY

36.000

[914mm]

9.00in

[108mm]

BACK OF

GRILL

FULL SIZE GAS MODEL ONLY

4.25in

108mm

8.33in

216mm

19.50in

[495mm]

11.87in

[302mm]

4.25in

[108mm]

9.00in

[229mm]

FRONT

OF GRILL

9.00in

[108mm]

PLATE

DEPTH

PLATE DEPTH

FRONT OF GRILL

(TOP VIEW)

18.00in

457mm 914mm

36.00in

PLATE WIDTH

9.00in

229mm

19.50in

495mm

PART #4527466 (12 Aug 2011) Page 45

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

FACTORY DEFAULT SETTINGS

Clam Menu Items

MAX

TOO

MIN

)/$*

COOL

.160 .345

.365 .499

.100 .130

.210 .405

.430 .480

YES

.500 .880

YES

BUNS

TOAST

MUST

GAP PR

GAP

ALARM

MULTI

AUTO /

ALARM -

TIME

BUNS

TIME

REMOVE

STAGE

MULTI

STAGE

START

MULTI/PR

SETTING

^7()/21`

AUTO /

MANUAL

TIME

STAGE

TIME

STAGE

MANUAL

562.562.1S

5.5.1S

AUTO

0.0.2S

.255

AUTO

002S

0.0.3S

{.235}

003S

524.524.1S01011S

AUTO

--- ---

2S------2S

.400

.415

--- ---

3S------3S

{.425}

AUTO

-- --

1S2S2S3S3S

.265

{.265}

------1S

------2S

-- --

------3S

AUTO

-- --

.350

{.350}

AUTO

-- --

1S2S3S

-- --

AUTO

-- --

1S2S3S

.5300

.530

{.530}

AUTO

-- --

1S2S3S

-- --

AUTO

-- --

1S2S3S

.415

{.425}

AUTO

-- --

1S2S3S

-- --

AUTO

-- --

1S2S3S

.534

{.534}

-- --

1S2S3S

-- --

AUTO

-- --

1S2S3S

.415AUTO

.425

{.425}

-- --

1S2S3S

AUTO

-- --

AUTO

-- --

TIME

REMOVE

TIME

INSTANT

PLATEN

SET POINT

POINT

^7()/21`

GRILL SET

ACTIVE

DISPLAY

PRODUCT

Item #

^7()/21`

(GAS)

Û)

{38}

(5)

Û)

Û&

Û&

^Û)`

10:1 - CLAM .245

Û)

^Û&`

107

{118}

(10)

Û)

Û&

Û&

^Û)`

4:1 - CLAM PM AUTO

Û)

^Û&`

70 Elec

60 Gas

Û)

Û&

Û&

^Û)`

STRIP BACON-CLAM AM/PM AUTO

{87}

Û)

Û&

Û)

Û&

^Û)`

^Û&`

AM6$86$*(&/$0)=1

Û)

Û)

Û&

163

Û&

^Û)`

MCRIB - CLAM NO

Û)

^Û&`

104

{110}

Û)

Û&

Û&

^Û)`

STEAK-CLAM AM

175

{176}

(30)

Û)

Û&

Û)

Û&

^Û)`

^Û&`

PM AUTO

ANGUS 3:1 CLAM

104

(45)

Û)

Û&

Û)

Û&

^Û)`

^Û&`

AM/PM

MUSHROOM CLAM

191622

Û)

Û&

Û)

Û&

^Û&`

CLAM

OPT MENU 1 through 7

through

NOTE: Clam Product option Hidden If Platen Disable (HIPD)

PART #4527466 (12 Aug 2011)Page 46

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

FACTORY DEFAULT SETTINGS

Flat Menu Items

BUNS

AUTO /

TOAST

ALARM -

MANUAL

TOAST

BUNS TIME

TIME

MUST

REMOVE IN

- AUTO /

MANUAL

FLIP ALARM

SEAR

AUTO /

ALARM -

MANUAL

AUTO /

ALARM -

MANUAL

SEAR TIME

{Teflon}

FLIP TIME

TIME

{Teflon}

REMOVE IN

TIME

INSTANT ON

195

410

--- --- --- MANUAL --- --- ---

{220}

{470}

--- --- ---

AUTO --- --- ---

MANUAL

AUTO

---

AUTO

MANUAL

PLATEN

SET POINT

POINT

{Teflon}

GRILL SET

ACTIVE

DISPLAY

ITEM

Û)

Û&

Û&

^Û)`

GRILL CHICK-FLAT PM ---

Û)

Û&

Û)

Û&

^Û&`

PM --- 475 225 --- --- --- MANUAL

(USA ONLY)

GRILL CHIX-FLAT

TBA

Û)

8 FOLDED EGGS-FLAT AM OFF --- 120 --- --- --- --- --- --- ---

Û&

Û)

Û&

9 ROUND EGGS-FLAT AM OFF --- 150 --- --- --- --- --- --- ---

Û)

Û)

10 CHICK F BRD-FLAT NONE --- 100 --- --- --- --- --- ---

Û&

Û&

Û)

Û)

11 10:1- FLAT NONE --- 125 75 20

Û&

Û&

Û)

Û)

12 4:1-FLAT NONE --- 270 150 20 --- AUTO --- --- ---

Û&

Û&

Û)

Û)

13 McRIB-FLAT NONE --- 390 270 --- --- AUTO --- --- ---

Û&

Û&

Û)

Û)

15 HOTCAKES-FLAT NONE --- 140 90 --- --- --- AUTO --- --- ---

Û&

Û&

NONE --- --- --- --- --- --- --- --- --- --- --- ---

FLAT

OPT MENU 1 through 4 -

through

Û)

Û&

Û)

Û&

CLEAN MODE AM/PM --- --- --- --- --- --- --- --- ---

Û)

PART #4527466 (12 Aug 2011) Page 47

Page 48

INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

FUNCTION OPTIONS; SYSTEM MENUS

SOFTWARE V222

System Menu Sub Menu Options

Configure Menu

Setup

Calibration

Diagnostic

Service Encoder Counts 87-3500

Grill Type

Platen Enabled

Grill Region

Remove Alarm

Cook Zone

More Multi Gap

Auto Standby Timer

Auto Standby Delay

Temperature Units

Time Unit sss

Key Chirp

Audible 3 Second

Audio Volume 1-100 (Adjustable) Reload Defaults

Multi Gap Yes

Audible Select 0

Auto Mode Enable Yes

Product Rec Timeout Heater Err Timer Too Cool Lo Lmt OFF, 1F/C-450F / 250C

Level / Reed Switch

Auto Gap Force Yes

Probe Cal All Temperature Zones Gap Calibration -1000 - 1000 Reed Switch Min Reed Switch Max

Delta Speed Err Pivot End Mills 800 - 3000 Show Reed Data YES/NO Front Reed Cal Back Reed Cal XXX F ZERO Cal XXX B ZERO Cal XXX F ARM OFFSET_MIN -3000 - 1000 Cal Delta Percent XXX

Date Code YYDDD Serial Number XXXXXX Part Number App VERSION XX.XX.XXX CLM 1 Version XX.XX.XXX CLM 2 Version XX.XX.XXX Audio Version XX.XX.XXX Motor Version XX.XX.XXX Ambient 1 XXXX F/C Ambien 2 XXXX F/C Ambient 3 XXXX F/C Top Probe XXXX F/C Grill Probe F Grill Probe M Grill Probe B External probe PR Front Detect PR Back Detect PR Table Value XXX

Motor Status Switch Status Startup Rate x Buss Voltage Motor Max Speed Motor Revision Motor Error x Lonworks Service

Electric Gas Yes No World Japan Time Then Alarm Japan Fixed 10S Left Center Right Yes No On Off 1-5

F (Fahrenheit) C (Celcius)

mss mmm Yes

Strobe Song

Yes No

1 2

0-30

60-1200

Yes No

0 - 1000 0 - 1000

0-20

XXX

N3AF-XXX-XXX

XXXX F/C XXXX F/C XXXX F/C XXXX F/C XXX XXX

xxx xx

198 +/- 10% 64 xx

Yes / No

Description of Options

Setting that tells control whether grill is electric or gas. Must be set correctly to identify number of heat zones.

Setting in control that tells whether platen is present. I.E: Flat grills (No Platens).

Setting to determine regional setup requirements.

Placement of control on grill.

Current requirements are for 2 stages of gap. This setting when set to Yes shows all 3 additional multi gap settings.

Turns on/off the automatic alarm to alert the operator to put grill in standby.

Seconds in which alarm will sound when alerting operator to put grill in standby.

Setting to display temperature units in Fahrenheit or Celcius.

Setting to display time Units: sss - Seconds

/ Seconds (M:SS)

mss - Minutes

Setting that turns the sound on/off when a button is pressed.

Audible sound when remove alarm is sounding.

Alarm volume When Yes is selected, the control will automatically begin to reload its factory defaults. In this setting, only menu item defaults are reloaded.

Enabled Multi Gap cooking on or off.

Pitch of tone in controller

Enables or disables product recognition cooking in control.

Maximum number of seconds to recognize product. If product is not recognized in [Product Rec Timout} time, then "Product Not Rec"

Number of seconds the controller must see a temperature rise before "Heater Error"

Mode where technician performs Platen Leveling procedure, and Reed Switch Calibration procedure No

Mode where user can perform an Auto Calibration upon request. No

Mode to perform a temperature probe calibration Gap Offset - Offsets Gap setting for all menu items. Maximum Δ CAL before warning / error msg Maximum Δ CAL before disabling Number corresponds to linear actuator motor speed. A

djusts automatically. Number set corresponds to location of pivot block to determine pivot point and decreased motor speed. When activated to YES, controller will display encoder counts when reed switches close.

Auto Calibration, the encoder counts when Front Reed Switch Closed.

During During Auto Calibration, the encoder counts when Back Reed Switch Closed. During Auto Calibration, the encoder counts when Front Reed Switch Opened. During Auto Calibration, the encoder counts when Back Reed Switch Opened. Calculated Offset of arm deflection. Factor of error calculated in control.

Date-of manufacturer Serial No. Control Part Numbe Software Revision Number Control Loop Module Revision 1 Control Loop Module Revision 2 Audio Code Revision Motor Control Revision Number Actual Internal Temperature Ambient Actual Internal Temperature Ambient (With Offset) Actual Internal Temperature Ambient (With Offset) Actual Temperature Top Probe

erature Front Probe

Actual Temp Actual Temp

erature Middle Probe

Actual Tem

perature Back Probe

Actual Tem

perature External Probe Last PR Value Detected By Last PR Value Detected B Last PR Table Value Calculated

Encoder Counts Brom Bottom Limit Sw Top Limit Sw Motor status Code - Operating Parameter Switch Status Code - Operating Parameter Startup Rate Code - Operating Parameter Controller Buss Voltage Motor Max S

peed Code Motor Revision Motor Error Code - Operating Parameter Lonworks Activated

Front Reed Switch

y Backt Reed Switch

clam operation.

Default

Electric

Yes

World

Time Then

Left

Yes

OFF

sss

Yes

3 second

100

Yes

425

110F / 61C

0 200 300

1100

-20

25%

N2AF-0307-CNTL

04.01.202

01.00.046

01.00.018

06.00.034

OFF

152

PART #4527466 (12 Aug 2011)Page 48

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

ERROR MESSAGES/TROUBLESHOOTING

DISPLAYED

MESSAGE

GRILL PROBE

ERROR

PLATEN PROBE

ERROR

ERROR AMBIENT

ERROR COLD

START

CHECK REED

SWITCH

USE FLAT COOK

CHK PLATEN

LEVEL

MEANING POSSIBLE CAUSES POSSIBLE SOLUTION

Error for grill temperature

sensor

Error for platen

temperature sensor

Too low or too high

temperature at the

controller

EEPROM response issue

Platen failed to calibrate,

can cook in  at mode

Warning that platen level

needs checked

Wrong sensor type

Poor termination

Controller not setup for gas OR electric

Open or damaged sensor

Sensor is set below or above the

controller operating range

Wrong sensor type

Poor termination

Controller not setup for gas OR electric

Open or damaged sensor

Sensor is set below or above the

controller operating range

Ambient is lower than 32 deg F or higher

than 176 deg F

EEPROM initializing for the very  rst time

EEPROM malfunction

Either of the two reed switches are closed

when they should be open

Calibration di erence between the front

and rear reed switch is greater than the

REED SWITCH MIN but less than the REED

SWITCH MAX in the calibration menu

Identify sensor as “ungrounded type”

Review wiring instructions

Check con guration

Continuity check

Is high limit device activated?

Identify sensor as “ungrounded type”

Review wiring instructions

Check con guration

Continuity check

Is high limit device activated?

Check ventilation of controller area

Wait for 30 seconds for message to disappear

If message fails to clear controller is suspect

Reset reed switch positions in calibration menu

Recalibrate reed switches in the calibration menu

PLATEN NOT

LEVEL

ERROR DOWN

ERROR UP

ERROR COMMS

IGNITION

FAILURE

HIGH TEMP

PLATEN/GRILL

Platen not level

Platen fails to move down

or is not moving within

40 seconds

Platen fails to move up or

is not moving within 40

seconds

Communication problem

between motor control

and main controller

Burner  ame not

detected

Platen or grill platen

temperature is higher

than 465 deg F

Calibration di erence between the front

and rear reed switch is greater than the

REED SWITCH MAX

Encoder cable not attached

Platen movement obstruction

Motor malfunction

Motor control board malfunction

Encoder cable not attached

Platen movement obstruction

Motor malfunction

Motor control board malfunction

Controller does not detect 3 consecutive

commands from motor control board

Gas not turned on to grill

No spark from ignitor

Blower malfunction Air switch malfunction Gas valve not opening

Ignition module malfunction

Air still in the gas line when reconnected

Probe calibration not correct

Operational procedures not being

followed (e.g. no scraper and squeegee)

Stuck closed solid state relay

Gas pressure too high

Recalibrate reed switches in the calibration menu

Check pin connection on motor control board

Remove utensils, check exhaust hood clearance, check

for grease build up on shafts

Check voltage to motor

Check voltage to motor control board

Check pin connection on motor control board

Remove utensils, check exhaust hood clearance,

check for grease build up on shafts

Check voltage to motor

Check voltage to motor control board

Check cable connection on both boards and voltage

to motor control board

Check gas valve on supply line and hose connection

Check ignitor wire connections Check voltage at blower motor

Check voltage at switch, check for pinched air hose

Check voltage at valve listen for valve operation

Check voltage at inputs & outputs of ignition module

Retry by cycling controller o and on

Recalibrate temperature zone

Review procedures when message is displayed

Check for lit LED on Solid State Relay that should be o

Check that manifold pressure is 3.5” W.C.

Allow temperature to cool before operation

PART #4527466 (12 Aug 2011) Page 49

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

ERROR MESSAGES/TROUBLESHOOTING (continued)

DISPLAYED

MESSAGE

H E AT E RR O R

PLATEN/GRILL

MOTOR GEN

ERR

MOTOR ENCOD

ERR

MOTOR OVER

AMPS

MOTOR CLS

STOP

MOTOR SPD ERR

MOTOR BUSLV

ERR

MOTOR BUSSV

ERR

MOTOR PINCH

ERR

MOTOR MSE

ERR

MOTOR SPEED

ERR

MEANING POSSIBLE CAUSES POSSIBLE SOLUTION

No temperature increase

within 425 seconds after

dropping below set point

One of  ve errors

associated with the motor

or motor control board

has occurred

The encoder has “jumped”

or missed a pulse

Motor current exceeded

4 amps (software is

protecting motor speed

control board)

The encoder has detected

31 counts below the

“zero” reference point

Controller detects that

the platen is not moving

The DC voltage on the

motor control board

dipped below 95 vdc

The DC voltage on the

motor control board

is either under or over

preset limits

The maximum or

minimum platen speed

di erence is greater than

a preset value

The motion values for

the platen have been

exceeded

No level speed after 750

msec

Shorted temperature sensor

Solid state relays are not on

Loss of power to platen

Operational procedures not being

followed (e.g. no scraper and squeegee)

Communication problem between motor

control board and the main controller

Motor control board timing is interrupted

or not correct

Loose wirning on encoder

Loose encoder connection at the motor

Unstable power source

Interference within lift mechanism

Lower limit switch not in correct position

or defective

Platen adjustment has become loose

Actuator failure

Loose encoder or motor connections

Incoming voltage drop from AC source

Transient voltage issue

Incoming voltage drop or surge from AC

source

Transient voltage issue

Obstruction to platen movement

Interference with the lift mechanism

Encoder error

Obstruction to platen movement

Interference with the lift mechanism

Encoder error

Obstruction to platen movement

Interference with the lift mechanism

Encoder error

Review procedures when message is displayed

Check cabling between encoder & motor speed

controller & between motor speed controller & main

Recalibrate lower limit switch operation to the correct

“zero” position, check for proper limit switch operation

Check actuator function and replace if defective

Check all connections on motor speed control board

Recycle main power to grill to reset motor speed

Measure incoming voltage where motor connects to

Recycle main power to grill to reset motor speed

Measure incoming voltage where motor connects to

Clean excess grease from actuator shafts and replace

Continuity check to ground

Verify harness connections to controller

Check operation of main contactors

Cycle main power OFF and ON

Check wiring connections

Check wiring and assembly of encoder

Check incoming voltage

Check for platen obstructions

Clean excess grease from actuator shafts

& replace seals if necessary

Clean grill daily per operational instructions

Check fasteners on key lift components

and the actuator motor

controller settings

motor control board

controller settings

motor control board

Check for platen obstructions

seals if necessary

Check encoder wiring connections

Clean grill daily per operational instructions

Check for platen obstructions

seals if necessary

Check encoder wiring connections

Clean grill daily per operational instructions

Check for platen obstructions

seals if necessary

Check encoder wiring connections

Clean grill daily per operational instructions

controller

PART #4527466 (12 Aug 2011)Page 50

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

PLATEN LEVELING (ZEROING)

Shoulder Bolt Assy Leveling Point (REAR)

Shoulder Bolt Assy Leveling Point (FRONT LEFT)

Shoulder Bolt Assy Leveling Point (FRONT RIGHT)

1) Enter the “LEVEL/REED SW” mode: a) With the controller display ON and either

displaying the current menu item or displaying “OFF” PRESS and HOLD the button for 3 seconds. Controller will display previously selected menu item and its corresponding item number OR “Standby / Menu Item”.

b) PRESS the AND arrow buttons TOGETHER.

“CONFIGURE” will appear in the display. c) PRESS the 2X. “CALIBRATION” appears. d) PRESS the button. “LEVEL/REED SW” appears. e) PRESS the button. “NO” will begin to  ash. f) PRESS the button. “NO” will change to “YES”. g) PRESS the button. “YES” will stop  ashing. h) Press the GREEN button to lower the platen.

2) Remove the shoulder bolt grease caps..

P/N:4523323

INSERT GAP GAUGE HERE

FROM SIDE

GRILL PLATE

3) Remove the shoulder bolt locking caps.

Adjust Platen:

a) Using the Platen

Adjusting tool, adjust front of platen on both sides (front left & front right) until the Gap Gauge  ts snugly between the upper platen and grill surface.

b) Move next to the

rear adjustment and raise or lower the rear of the upper platen until the Gap Gauge  ts snugly between the upper platen and grill surface. The rear of the platen has only a SINGLEPOINT adjustment. Fit the Gap Gauge under the rear of the platen, and adjust until both sides gauge equally.

IMPORTANT NOTES TO

REMEMBER WHEN LEVELING

PLATEN

• The Gap Gauge should  t snugly under the platen, but STOP at the raised emboss on the gapping tool (No-Go).

• The rear of the platen only has a single point adjustment.

• DO NOT push hard to  t gauge under platen.

PART #4527466 (12 Aug 2011) Page 51

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

TO SET THE REED SWITCHES

In order to ensure that the platen reed switches are in their proper location, you must ensure that the distance of the magnet is the correct distance away from the switch (located inside the upper platen).

Magnet Assy

1) Enter the “LEVEL/REED SW” mode: a) With the controller display ON and either

b) PRESS the AND arrow buttons TOGETHER.

4) Using the Platen Adjusting Tool, screw the magnet down (clockwise) UNTIL the controller sounds a hi pitched BEEP.

CAUTION: DO NOT USE A SCREWDRIVER TO SCREW THE MAGNET.

5) SLOWLY screw the magnet UP (counterclockwise) UNTIL the hi-pitched BEEP STOPS.

6) Screw the magnet counter-clockwise one, (1), more full turn (360˚) .

2) Remove the reed switch grease caps.

3) Remove the reed switch locking caps.

7) Repeat the procedure for the additional reed switches.

8) Screw down reed switch locking caps.

NOTE: IT IS IMPERATIVE

THAT YOU HOLD THE

MAGNET IN PLACE WHEN

SCREWING DOWN THE

LOCKING CAP.

8) After setting the reed switches as desribed, press the GREEN button to perform a Forced Auto Calibration..

9) Reinstall grease caps.

PART #4527466 (12 Aug 2011)Page 52

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

TO CHANGE THE MAGNET ASSEMBLY

4. Install new magnet assembly

1. Remove grease cup and lock nut.

2. With a Phillips head magnet, screw magnet CLOCKWISE out of the bottom of the platen arm assembly

3. If the magnet does not clear the platen arm assembly, lower the gap adjustment in the front to give clearance for the magnet assembly.

from the bottom up. ENSURE PROPER SEATING. CROSS THREADING CAN OCCUR.

5. Perform platen leveling procedure.

6. Perform reed switch calibration procedure, (see section titled “TO SET THE REED SWITCHES” .

TO REPLACE THE LINEAR ACTUATOR

1. Cut the plastic tie oding wire, remove screws (2) of clip, and disconnect the cable from the Motor Speed Control Board.

2. Disconnect the motor leads from the wire harness. Mark wires connector or make notes for future reconnection.

3. With the platen in the UP position, support it with a pry bar, 2x4, etc., from behind the platen arm assembly. Pull the platen arm towerd the rear of the grill to insert.

PART #4527466 (12 Aug 2011) Page 53

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

TO REPLACE THE LINEAR ACTUATOR (continued)

4. With the weight of the platen supported by the object inserted in step , use pliers to work the clevis pin retaining clip outward, making sure to grip it as close to the pin as possible to prevent deforming it.

5. Use the pliers to

remove the spring clip from the pin at the base of the linear actuator.

8. Support the weight of the platen while removing the pry bar. Then, carefully lower platen to the down position, resting it on the grill plate.

9. Turn NEW linear actuator shaft clockwise to the end, then turn it anti-clockwise approximately 2 turns, the shaft will move up. DO NOT detach or loosen clevis from shaft. Clevis pin should be parallel to actuator motor. Procedure mentioned is critical for a proper actuator function.

6. Push the pin through the actuator base toward the inside of the grill. Reach around to the inside and remove.

7. Remove the Linear Actuator from the grill, carefully pulling it out the rear.

PART #4527466 (12 Aug 2011)Page 54

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

TO REPLACE THE LINEAR ACTUATOR (continued)

10. Re-install linear actuator into rack assembly. If motor does not clear the cross member, use pry bar to gently lift and  t as previous done in step 3. Reinstall actuator base pin from inside and remount its spring clip.

12. Follow procedures 1 & 2 reversing the steps. Clip must installed in place to secure plug. Replace plastic-ties by new ones.

11. Gently  t clevis clip through top of actuator shaft and cross member bar. Use pry bar to align holes.

TO REPLACE THE SHAFT SEALS

1. Top platen be in the upper position when replacing the shaft seal. With the control in the OFF mode, press green buttom to upper platen, then turn the main switch OFF.

2. Remove back panel to access seal cap mounting bracket, hold bracket while taking screws o the seal cap.

3. Using a 1/4” socket, remove screws from seal cap to expose the old shaft seal underneath.

PART #4527466 (12 Aug 2011) Page 55

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

TO REPLACE THE SHAFT SEALS (continued)

4. Lift up the seal cap through shaft and replace old shaft seal by the new split shaft seal.

5. Remove old screw o-rings and replace by new o-rings. Reinstall seal cap in place and slightly tighten screws DO NOT OVER-TIGHT. Turn main power switch on, the platen will lower, press green button to raised and lowered the platen a couple times. Final step tighten the seal cap screws down  rm in place.

TO REPLACE THE SHAFT SEALS & CAP O-RINGS

1. It is recommended that the platen be in the down position when replacing the shaft seals. With the control in the OFF mode, Press the GREEN push button to lower platen.

2. Remove carriage block locking key from carriage block using a 7/16” wrench or socket to unscrew two screws. The locking key will allow the platen arms to separate from the shafts without having to remove the entire shaft assembly.

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TO REPLACE THE SHAFT SEALS & CAP O-RINGS (continued)

3. Carefully lift platen assembly of shaft assembly and place gently on grill plate. Protect grill surface with a piece of cardboard or rag to avoid scratches on grill surface.

5. Remove old shaft seal, O-ring seal cap & screws o-rings, and install new ones.

4. Using a nut driver or a 1/4” ratchet, remove seal cap to expose shaft seal underneath seal cap. Support the seal cap retaining bracket on the underside of the back splash.

6. Reinstall seal cap over shaft and tighten down loosely, the over tight will be at the last step.

7. Attach carriage blocks assembly to the both side of the platen arm assembly. Ensure that the Te on washer is in place between the platen arm assembly and the carriage block assembly.

8. Carefully lift platen arms up and place back onto shaft assembly. Reinstall carriage block locking key into carriage block, tighten 7/16” bolts.

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

TO REPLACE THE SHAFT SEALS & CAP O-RINGS (continued)

9. Once all of the mechanical components have been reassembled (remove tools or any other objects from grill), turn main power switch to the On position. The platen will raise to the up position.

10. With the seal cap still not tightened down completely, wear the new seal in by lowering and raising the platen at least twice by pushing the Green button.

11. Finally tighten the seal cap down, gentle tight.

TO UPDATE CONTROL SOFTWARE (main control)

THE FOLLOWING INSTRUCTIONS ARE FOR USE WITH THE GARLAND ZIPGRADER TO UPLOAD NEW CONTROL SOFTWARE INTO WATLOW CONTROL (PN 4526975) AND WATLOW MOTOR CONTROL (PN

4521682).

To connect and upgrade main control (pn 4526975)

1. Remove upper pushbutton panel and lower control panel.

a. Remove upper

panel screws to release panel.

b. Carefully lower

panel and place it on  oor.

c. Do not disconnect main power switch

plug for later use.

2. Attach RJ12 - 6 conductor Modular Telephone Cable to ZipGrader & Control.

a. Attach one end

of cable to ZipGrader.

b. Attach opposite end of cable to control-

ler. Control jack is on the bottom side of the controller.

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TO UPDATE CONTROL SOFTWARE (main control)

5. Control upgrade is complete when the control displays FULL DEFAULT and then returns to the OFF position. WAIT FOR THE ZIPGRAD-

3. Enter programming mode by: a. PRESS AND HOLD the TEMP & CLOCK

buttons on the control. Turn main power switch on WHILE HOLDING two buttons in. Hold for approximately 3 seconds. Control will turn on as normal.

ER TO AUTOMATICALLY TURN OFF.

6. Turn main power switch OFF.

7. Remove RJ12 telephone cable from control, and insert into additional controls. Repeat step 4 through 7 until complete.

TO UPDATE CONTROL

b. Turm manin

power switch OFF and wait for 10 seconds.

c. Turm main switch ON. Control should

read something similar to “MOD BOOT”

4. Begin Uploading software by: a. Press ZipGraders BLUE button. b. Monitor Serial Link and preogress LED’s

as indicated on the back of the ZipGrader.

SOFTWARE (motor control)

1. Remove upper pushbutton panel and lower control panel. a. Remove upper

panel screws to release upper panel.

b. Carefully lower

upper panel and remove lower control panel screws on both left and right sides.

c. Remove kick panel and place on  oor. d. Disconnect connector plugs to allow for

relocation of the lower control panel. Do not disconnect main power switch plug for later use.

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

TO UPDATE CONTROL SOFTWARE (motor control) (continued)

2. Attach RJ12 - 6 conductor Modular Telephone Cable to ZipGrader & Motor SpeedControl (MSC) board.

a. Attach Cable to the ZipGrader b. Attach opposite end fo cable to Motor

Speed Board Adapter Kit.

c. Remove 4-pin Riacom Connector COMM

CABLE from Motor Speed Control board and connect ZipGrader to msb.

4. Allow ZipGrader to turn o automatically.

5. Turn Main Power Switch to OFF position.

6. Remove 4-pin Riacom connector from ZipGrader, and replace with 4-pin Riacom connector COMM Cable previously removed.

7. Repeat steps 3 to 6 to others MSC

8. Carefully replace bottom kick panel, and control panel can return unit to service :

a. Turn main power switch ON. b. Press POWER ON button on main control. c. Platens will automatically come down

and into PREHEAT MODE.

d. Switch controls to desired time of day by

pressing AM/PM button.

e. Allow unit to reach set temperature and

autocalibrate.

f. Verify proper beef integrity and adjust

cook times as needed in Manual Mode.

3. Begin uploading soft ware by : a. Turn Grill main power switch ON.

Note: Control will alternately  ash ERROR COMMS.

b. Press the ZipGrader BLUE button. c. Turn grill power o via the main power

switch and wait for LED lights on the Motor Speed Control Board to turn completely o .

d. Turn grill power back on via the main

power switch.

e. Progress LED’s on ZipGrader should begin

as indicated on rear of ZipGrader.

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

ELECTRIC HEATING ELEMENTS (1 lane shown)

UPPER PLATEN ELEMENTS: ALL GRILLS

FRONT OF GRILL

3100 WATTS TOTAL (per platen)

(3 ELEMENTS @ 1033 WATTS EACH)

VOLTS

208

220

240

GRILL SURFACE ELEMENTS: MWE2W / MWE1W

REAR / CENTER / FRONT ELEMENTS

VOLTS

208

220

240

LINE

AMPS

8.60

8.13

7.45

2500 WAT TS EACH

LINE

AMPS

12.01

11.36

10.41

ELEMENT

AMPS

4.96

4.30

ELEMENT

AMPS

12.01

11.36

10.41

RESISTANCE

41.88Ω

46.85Ω

55.75Ω

RESISTANCE

17.30Ω

19.36Ω

23.04Ω

REAR

1300 Watts

CENTER

1700 Watts

FRONT

1300 Watts

CENTER

FRONT

REAR

INTERNAL COMPONENTS: MWE2W / MWE1W

SSR1 = GRILL SURFACE FRONT SSR2 = GRILL SURFACE CENTER SSR3 = GRILL SURFACE REAR SSR4 = UPPER PLATEN SSR5 = UPPER PLATEN

SSR6 = EXPORT GRILLS ONLY

FRONT OF GRILL

SOLID STATE

RELAYS (SSR’s)

FRONT OF GRILL

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

PARTS ID: GRILL EXTERIOR

TWO PLATEN

**Intl Only

10A

ONE PLATEN

10B

**Intl Only

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PARTS ID: GRILL EXTERIOR

ITEM # PART # DESCRIPTION 1P 2P

4528941 1P STD GAS GRIDDLE ETCH 1

4 1872404 POWER SWITCH, MAIN 1 1 C 5 4526598 FRONT PANEL BRACKET, LT 1 1

5A 4526597 FRONT PANEL BRACKET, RT 1 1

6 4522552 BODY SIDE, RT 1 1 7 4522553 BODY SIDE, LT 1 1 8 4517563 5” FRONT SWIVEL CASTER W/BRAKE 2 2 C

8A 1792003 5” REAR SWIVEL CASTER 2 2 C

10A 4521436 SPLIT BACK, BOTTOM 1 C

10B

12 1859605 PUSHBUTTON, GREEN 1 2 C 13 1859607 MOUNTING LATCH 1 2 14 1859606 CONTACT BLOCK 1 2

18 1866501 MENNEKES 7WAY SOCKET INTERNATIONAL ONLY 1 1

20 4526611 LONWORKS MOUNTING BRACKET 1 1

4528940 1P STD ELECT GRIDDLE 1 4528942 1P SLIM ELECT GRIDDLE 1 4526468 PLATE WA, GAS  STD 1 4526467 PLATE WA, ELECTRIC  STD 1 4526587 GRIDDLE PLATE ASSY MWE2S ETCH 17X36 SLIM/ELECTRIC 1

CK4529039 KIT FOR 1&2P GAS CONTROL  GAS 1 2 C

4526975 CONTROLLER, WATLOW W/ PRC  ELECTRIC 1 2 C 4529501 2P CONTROLER, 2 BUTTON, HONG KONG, REPROGRAMMED 2 C

4525272 SPLIT BACK, TOP ELECTRIC 1 4526443 SPLIT BACK, TOP GAS 1

4528966 1P BACK PANEL, ELECTRIC 1 4529172 1P BACK PANEL, GAS 1 4523352 LEG BRACE LOCKING BRACKET, STANDARD 2 2 4526478 LEG BRACE LOCKING BRACKET, SLIM 2 2

1808302 TOWEL BAR 1 4529029 TOWEL BAR 18” 1 4527212 FRONT PANEL, LOWER PRC 1 4528968 1P FRONT PANEL, LOWER WA 1 4527211 FRONT PANEL, UPPER PRC 1 4528969 1P FRONT PANEL, UPPER WA 1

4527649 LON WORK 2 PLATEN UL BOARD DELTA 1 1 4527650 LON WORKS 2 PLATEN CE BOARD WYE 1 1

CRITI

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

PARTS ID: GRILL ELEMENT, ELECTRIC MODELS

X8 THIS LEVEL

X4 THIS LEVEL

WHT

ORA

RED

BLK

FRONT OF UNIT

2P Grill Element Electric

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PARTS ID: GRILL ELEMENT, ELECTRIC MODELS

ITEM # PART # DESCRIPTION 1P 2P

1857207 ELEMENT, 2500W 208V 3 6

2 1857302 ELEMENT CLAMP 6 12

3 1857401 ELEMENT COVER BRACKET 3 6 4A 4526609 INSULATION CUT TO SIZE 6 4B 4528534 FIBERGLASS INSULATION 2 X 24 X 18 1

5 1857501 ELEMENT INSULATION COVER 3 6

6 4521318 THERMOCOUPLE; GRILL PLATE ELECTIC 3 6 C 7A 4529686 BRACKET  MOTOR SPEED W/CLIPS 1 2 7b 4529690 CLIP ASSY  4 PIN 1 2

7c 4529692 CLIP ASSY  8 PIN 1 2

8 1637001 CONTACTOR 120V 1 2

8 1637002 CONTACTOR 240V 1 2 C

9 4516988 SOLID STATE RELAY 5 10 C

10 4521682 MOTOR SPEED CONTROL 1 2 C 11 1859404 BAYONNET ADAPTER 3 6 C 12 4518173 PAL NUT 5/1618 13 4518666 NUT TWIN WHIZ 1032 LOCK

14* 4521896 COMM CABLE 1 3 C

15 4522188 TERMINAL BLOCK CONTROL COMPONENTS 1 1

16A 4517674 TERMINAL BLOCK 3PHASE CONNECTION, ELEC GRILL N/A 1

16B 4529170 MAIN TERMINAL BLOCK, CE, MCDS, 70 AMP, ENN123 2 1

16C 4525397 TERMINAL BLOCK, GAS 208, 220, & 240V 1 N/A

17 4522117 2SPD FAN RELAY BOARD W SPACERS 1 1 18 4522120 2SPD FAN RELAY MOUNTING BRACKET 1 1

1857203 ELEMENT, 2500W 220V N/A 6 1857209 ELEMENT, 2295W 230V 3 6

CRITI

CAL

* NOT ILLUSTRATED

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

PARTS ID: GRILL BURNER, GAS MODELS

24C

24B

10A

(X4)

(X12)

35 36

10B

18B

24A

1PLATEN WYE SYSTEM

WHT

ORA

RED

BLK

GAS VERSION ONLY

18A

FRONT OF UNIT

18B

BACK

FRONT

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

PARTS ID: GRILL BURNER, GAS MODELS

ITEM # PART # DESCRIPTION 1P 2P

1 4526711 1/8 X 3/4 WOVEN FG TAPE, 16.5” LG 2 4

2 4526496 FLUE ASSEMBLY 1 2

3 4526489 BURNER BOX ASSEMBLY 1 2 4A 4526492 TRAY STIFFENING PLATE LT & RT 2 4B 4529071 TRAY STIFFENING PLATE 1

5 4526967 TUBE CLOSUE PLATE 1 2

6 1853301 NUT 11/2X12 1 2 7A 4526972 ELECTRODE COMBI 1 2 7B 8002107 SMSCRTHSTLPHILB 1032X1/2 1 2 7C 4526963 ELECTRONIC COMBI PLATE 1 2 8A 4526981 GAS LINE 1 8B 4527751 GAS LINE CE 1 8C 4529174 1P GAS TUBING 1 8D 4529190 1P GAS TUBING CE 1

9 4526980 GAS LINE 1 9A 4527752 GAS LINE CE 1

10A 4517394 GAS INLET MANIFOLD 1

10B 1867703 MANIFOLD GAS INLET PIPE 1

11 1859404 BAYONNET ADAPTER 3 6 12 4521682 MOTOR SPEED CONTROL 1 2 C

14 4516988 SOLID STATE RELAY 5 10 C 15A 1637001 CONTACTOR 120V 1 1 C 15B 1637002 CONTACTOR 240V 1 1 C

16 4522188 TERMINAL BLOCK CONTROL COMPONENTS 1 1 C

17 4525397 TERMINAL BLOCK 3PHASE CONNECTION, GAS GRILL 1 1 18A 4521710 THERMOCOUPLE GAS GRILL BURNER 2 6 C

18B 4521318 THERMOCOUPLE, ELECTRIC GRILLS 1 2 C 19A 1864901 IGNITION MODULE 120V 1 2 C 19B 4529845 IGNITION MODULE 230V CE 1 2 C

20 4516116

21 4517392 AIR PRESSURE SWITCH 2 1 C 22 4521896 COMMUNICATION CABLE RS485 2 1 C

23 4529187 HEAT SINK VERTICAL PLATE CE GAS GRILL 1 24A 4529686 MOTOR SPEED CONTROL BRACKET 1 2 24B 4529690 CLIP ASSY  4 PIN 1 2 24C 4529692 CLIP ASSY  8 PIN 1 2

26 4522117 2SPD FAN RELAY BOARD W SPACERS 1 1 C

27 4522120 2SPD FAN RELAY BOARD MOUNTING BRACKET 1 1

28 4529767 3/8” STRAIGHT CONNECTOR 7/16” 2 4 C 29A 4526649 GAS VALVE NAT 120VAC 1 2 29B 4526651 GAS VALVE NAT 230VAC 1 2 29C 4526650 2P BURNER,LP120V, 50/60HZ 1 2 29D 4526652 2P BURNER, LP 230V,50/60HZ 1 2

HEAT SINK NOTE: ADDITIONAL SINK FOR WYE SYSTEM, 1PLATEN

CRITI

CAL

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

PARTS ID: GRILL BURNER, GAS MODELS (continued)

ITEM # PART # DESCRIPTION 1P 2P

30A 1864803 IGNITION CABLE 1 2 C 30B 4525575 IGNITION CABLE, CE 1 2 C 31A 4525845 BLOWER MOTOR 120VAC 1 2 C 31B 4526139 BLOWER MOTOR 230VAC 1 2 C

32 1857204 HEATING ELEMENT 208V 833W 3 6 C 32 1857205 HEATING ELEMENT 220V 833W 3 6 C 32 1857206 HEATING ELEMENT 240V 600W 3 6 C 33 1857303 HEATING ELEMENT BRACKET 3 6 34 1857502 ELEMENT INSULATION COVER 1 2 35 1857402 ELEMENT COVER 1 2 36 4518173 PAL NUT 5/1618 37 4528534 FIBERGLASS INSULATION 2 X 24 X 18 1 2

CRITI

CAL

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

PART #4527466 (12 Aug 2011) Page 69

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

PARTS ID: UPPER PLATEN ASSEMBLY, ALL MODELS

3 4

4 5

7 3

04 - 2P Platen Assembly

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

PARTS ID: UPPER PLATEN ASSEMBLY, ALL MODELS

ITEM # PART # DESCRIPTION 1P 2P

1 4526953 PLATEN LID 1 2 2 4526982 PLATEN WEIGHT W/A 2 4 3 1859102 PLATEN ADJUSTER CAP 9 18 C 4 4521793 PLATEN ADJUSTER LOCKNUT 3 6 C 5 4524062 SHOULDER BOLT HEX HEAD 3 6 C 6 1859101 PLATEN ADJUSTER NUT 3 6 C

7 1859103 MAGNET HOUSING LOCKNUT 6 12 C 9A 4530003 REED SWITCH ASSY 4 8 C 9B 4529549 WIRE SPLICE KIT, 2 1 8 C

10 4526438 REED SWITCH BRACKET 4 8 C 11 4521314 REED SWITCH 4 8 C 12 4524064 MAGNET ASSEMBLY 4 8 C 13 1781301 HIGH LIMIT AUTO RESETTING 1 2 C 14 4521711 THERMOCOUPLE, PLATEN 1 2 C 15 1859402 BAYONNET ADAPTER 1 2 16 4526450 2P PLATEN ARM ASSEMBLY 1 2 18 4526451 CARRIAGE BLOCK ASSY RT 1 2 19 4526452 CARRIAGE BLOCK ASSY LT 1 2 20 1854504 1/2IN X 45 DEG. LIQUID TIGHT FITTING 1 2 21 4521709 1/2IN X 90 DEG. LIQUID TIGHT FITTING 1 2 22 1854403 ATX11 CONDUIT BLACK 1 2

4530009 PLATEN/COWL ASSY 208V 1 2

24 25 26 27 28 29 30

32*

4530011 PLATEN/COWL ASSY 220V 1 2 4530010 PLATEN/COWL ASSY 230V 1 2 4530012 PLATEN/COWL ASSY 240V 1 2 4526983 PLATEN WEIGHT SPACER 4 8

F8 SCREW1/420 X 3IN LONG ALLEN 4 8 1855903 TEFLON WASHER 2 4 8001506 NUT W/L WASHER 440 SS 8 16 4526536 HH MS 440X1/2” 188 SS 8 16 4525542 GORETEX WASHER 2 4 4528548 3/16” X1” SS DOWEL PIN 2 4 4528533 FIBERGLASS INSULATION 1 X 13.25 X 16.25 1 2

CRITI

CAL

* NOT ILLUSTRATED

PART #4527466 (12 Aug 2011) Page 71

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

PARTS ID: PLATEN LIFTING MECHANISM, ALL MODELS

Stop Limit Switch Assembly

12A

05 - 2P Lifting Mechanism

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

PARTS ID: PLATEN LIFTING MECHANISM, ALL MODELS

ITEM # PART # DESCRIPTION 1P 2P

1 4526420 ACTUATOR FRAME, PAINTED 1 2 2A 4526446 ACTUATOR FRAME BRACE, PAINTED 1 2 2B 4529192 1P ACTUATOR FRAME BRACE 1 2

3 4528787 ACTUATOR CLEVIS MOUNT 1 2

4 1858199 PILLOW BLOCK ASSY 4 8 6A 4526451 ARM CARRIAGE, SHAFT ASSEMBLY RT 1 2 6B 4526452 ARM CARRIAGE, SHAFT ASSEMBLY LT 1 2

7 4518788 ACTUATOR CROSS MEMBER CLAMP, PAINTED 1 2

8 4525541 LINEAR ACTUATOR 1 2 C

9 1857703 SEAL CAP 2 4 C

10 4526311 SHAFT SEAL WIPER, BLACK SOLID 2 4 11 1874201 SEAL CAP ORING 2 4 12 1863396 SEAL CAP MOUNTING BRKT, S/W LT PAINTED 1 2

12A 1863397 SEAL CAP MOUNTING BRKT, S/W RT PAINTED 1 2

13 1874301 #832 ORING 4 8 14 4522318 CROSS MEMBER, PAINTED 1 2 15 4526419 LIMIT SWITCH BRACKET 1 2 16 1855601 LIMIT SWITCH 1 2 C 17 225233 SCREW 1024X3/4” 18 8003427 SCREW 632X1” 20 8000303 WASHER 21 8003424 BOLT 1/420X2” 8 16 22 8001221 NUT 632 5 8 23 4526529 SWITCH BRACKET 1 2 24 1855604 LIMTI SWITCH OVER TRAVEL 1 2 C 25 8000206 LOCKWASHER 5/16 3 6 26 4526453 PIVOT BLOCK 1 2 27 8003410 BOLT 5/1618X3/4” 3 6 28 8003301 SCREW 440X1” 2 4 29 8001505 NUT 440 2 4 30 4522079 BOLT 7/1614X11/4 2 4 31 8000325 WASHER 2 4 32 8003404 SCREW 1/420X3/4” 2 4 33 8003451 BOLT 1/420X11/4” 4 8 34 8000206 LOCKWASHER 4 8

CRITI

CAL

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

PARTS ID: WIRING HARNESSES, ALL MODELS

Part#:1859803 Main Power Switch

(Molex Plug to Terminal Block)

6 5 4

51 50

P2 DETAIL

7=BLK 8=RED 9=WHT

50=BRN 51=BRN 88=GRN

1=ORG 2=BRN 4=RED

S5 DETAIL

6 5 4

5 4

5=BLK 6=WHT

Part#:4527095 Upper Platen Harness

(Molex Plug to Upper Platen)

7 8

9 50 51 88

EXPORT ONLY

P1 DETAIL

6 5 4

Part#:1859814 Upper Platen Harness

(Molex Plug to Upper Platen)

123

Part#:1859808

FRONT VIEW

Main Heater Harness Electric Grills Models

(Molex Plug to Grill Plate Heating Elements)

L1,L2,L3=BLK 1, 2, 3 =RED

P2 DETAIL

6 5 4

51 50

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

PARTS ID: WIRING HARNESSES, ALL MODELS

Part#:1859813 Main Heater Harness Electric Grill

(Molex Plug to Grill Plate Heating Elements)

EXPORT ONLY

P5 DETAIL

1=ORG 2,3=BRN 4=RED

6 5 4

564

5=BLK 6=WHT

1,2,3=BLK 11,12,13=WHT

Part#:1859833 Main Power Switch Harness

(Molex Plug to Power Switch)

6 5 4

S1 DETAIL

Part#:4521950 Pushbutton Harness

35=BLK 25=WHT

Part#:4522630 Relay Harness

(Grill Plate Molex Plug to SSr’s Contactor)

P1 DETAIL

6 5 4

2 1

L1,L2,L3=BLK 1,2,3=RED 21,22,23=BLK

S4 DETAIL

L1 22

L2 23

L3 21

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

PARTS ID: WIRING HARNESSES, ALL MODELS

P1 DETAIL

YELLOW

BLUE

Part#:4522078 2 Speed Fan Harness

20A

20B

20C

10 11

Part#:4527133 Reed Switch Harness

RED

YELLOW

10 11

BLACK

BLUE

BLACK

WHITE

20C

20B

20A

P3 DETAIL

6 5 4

1) JUMPER PINS

1,2,3

2) JUMPER PINS 4,5,6

P1 DETAIL

6 5 4

EXPORT ONLY

20151

Part#:4521770 Terminal Block Harness

(Terminal Block to Molex Plug)

Part#:4522642 Relay Harness

(Grill Plate Heater Molex Plug to SSR’s Contactor)

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PARTS ID: WIRING HARNESSES, ALL MODELS

Part#:4522324 Terminal Block Harness

(Mennekes Socket to Terminal Blocks)

EXPORT ONLY

See wiring diagram 4522634

- This harness used if 1~220

Part#:4521811 Mennekes Harness

(Mennekes socket to contactor terminal block)

L1 L2 L3

EXPORT ONLY

WHT 55

BLU 56

S9 DETAIL

Part#:4521898 Ignition Harness

(Ignition module to Gas valve Molex plug)

4 L1 L2 L3

N E 5

Part#:4521896 RS 485 Cable

(Motor speed control to control board)

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INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION

WIRING HARNESS, 1&2 PLATEN MODELS 4527096

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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN

WIRING HARNESS, 1&2 PLATEN EXPORT MODELS 4527097

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WIRING SCHEMATIC: MWE1W - STANDARD - 4529269

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WIRING SCHEMATIC: MWE1W - CE, WYE CONFIG-4529270

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WIRING SCHEMATIC: MWE1W, CE WYE CONFIG HK ONLY 4529271

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WIRING SCHEMATIC: MWG1, 4529727

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WIRING SCHEMATIC: MWG1W EXPORT, 4529273

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WIRING SCHEMATIC: MWE1S, CE WYE CONFIG, 4529274

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WIRING SCHEMATIC: MWE2S, CE WYE CONFIG, 4526949

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WIRING SCHEMATIC: MWE2W,CE WYE CONFIG 4527225

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WIRING SCHEMATIC: MWG2, STANDARD, 4527826

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WIRING SCHEMATIC: MWG2W, EXPORT, 4527833

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WIRING SCHEMATIC: MWE2W STANDARD, 4528087

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DECLARATION OF CONFORMITY (CE Marked Models)

ALL MODELS:

HE ABOVE PRODUCT SERIES HAS BEEN DESIGNED AND MANUFACTURE IN ACCORDANCE WITH THE FOLLOWING DIRECTIVES AS APPLICABLE AND

AMENDED, BASED ON THE LATEST AMENDED HARMONIZED STANDARD

2006/95/EEC LOW VOLTAGE DIRECTIVE EN60335-1 SAFETY OF HOUSEHOLD AND SIMILAR ELECTRICAL APPLIANCES

2004/108/EC ELECTROMAGNETIC COMPATIBILITY DIRECTIVE IEC/EN 61000-6-1:2007 EMC - IMMUNITY FOR RESIDENTIAL, COMMERCIAL AND LIGHT-INDUSTRIAL ENVIRONMENTS IEC/EN 61000-6-3:2007 EMC - EMISSION STANDARD FOR RESIDENTIAL, COMMERCIAL AND LIGHT-INDUSTRIAL ENVIRONMENTS

THIS PRODUCT DOES NOT CONTAIN ASBESTOS. THE MATERIALS USED IN THE PRODUCTS NAMED ABOVE ARE SUITABLE FO CONTACT WITH FOOD IN

ACCORDANCE WITH FRAMEWORK DIRECTIVE FOR FOOD CONTACT MATERIALS AND ARTICLES (89/109/EEC)

AS MODELS:

HE FOLLOWING REQUIREMENTS AND TEST SPECIFICATIONS ARE CONSIDERED TO E A SUITABLE BASIS FOR DEMOSTRATING COMPLIANCE OF THE ABOVE

PRODUCT(S) WITH THE ESSENTIAL REQUIREMENTS OF THE EUROPEAN GAS APPLIANCE DIRECTIVE (90/396/EEC)

EN 203-1:2005 + A1:2008; EN 203-2-9: 205; EN 437:2003 + A1:2009

N ACCORDANCE WITH ESSENTIAL REQUIREMENT 2.2 IF ANNEX I OF THE EUROPEAN GAS APPLIANCE DIRECTIVE (90/396/EEC), WE GUARANTEE

THAT THE MATERIALS USED IN THE ABOVE PRODUCTS ARE APPROPIATE FOR THEIR INTENDED PURPOSE AND WILL WITHSTAND THE TECHNICAL, CHEMICAL AND THERMAL TO WHICH THEY WILL FORESEE ABLY BE SUBJECTED.

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REVISION HISTORY

DATE PAGE REVISION DETAILS

Aug 12, 2011 One platen version added into Service Manual.

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Page 94

Installation, Operation & Service Manual

1&2-Platen Gas/Electric Clamshell Grills With Product Recognition

Manufactured Exclusively For McDonald’s By Garland Commercial Ranges http://www.garland-group.com

PART #4527466 (12 Aug 2011)