Page 1
INSTALLATION AND
OPERATION MANUAL
GARLAND 1 & 2 PLATEN
ELECTRIC & GAS
CLAMSHELL GRILLS
WITH PRODUCT RECOGNITION
MODELS:
MWE2W
MWE2S
MWG2W
MWE1W
MWE1S
MWG1W
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE OR
OTHER FLAMMABLE VAPORS OR LIQUIDS
IN THE VICINITY OF THIS OR ANY OTHER
APPLIANCE
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE
CAN CAUSE PROPERTY DAMAGE, INJURY,
OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
PLEASE READ ALL SECTIONS OF THIS MANUAL AND
RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS
COMMERCIAL COOKING EQUIPMENT AND MUST
BE INSTALLED BY PROFESSIONAL PERSONNEL AS
SPECIFIED.
INSTALLATION AND ELECTRICAL CONNECTION MUST
COMPLY WITH CURRENT CODES:
IN CANADA - THE CANADIAN ELECTRICAL CODE
PART 1 AND / OR LOCAL CODES.
IN USA – THE NATIONAL ELECTRICAL CODE ANSI /
NFPA – CURRENT EDITION.
ENSURE ELECTRICAL SUPPLY CONFORMS WITH
ELECTRICAL CHARACTERISTICS SHOWN ON THE
RATING PLATE.
For Your Safety:
Post in a prominent location, instructions to be
followed in the event the user smells gas. This
information shall be obtained by consulting your
local gas supplier
THIS EQUIPMENT MUST BE INSTALLED AND COMMISSIONED BY A PROFESSIONAL, FACTORY-TRAINED TECHNICIAN.
THIS EQUIPMENT MUST BE OPERATED UNDER AN APPROVED HOOD SYSTEM ONLY.
MANUFACTURED EXCLUSIVELY FOR McDonald's BY
GARLAND COMMERCIAL RANGES
http://www.garland-group.com/
PART #4526903 (28 June 2011)
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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
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CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SHIPPING DAMAGE CLAIM PROCEDURE. . . . . . . .5
SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
DIMENSIONS SPECIFICATION
Dimensions: Model MWE2W, MWG2W. . . . . . . . . . . . . . . . 8
Dimensions: Model MWE1W, MWG1W. . . . . . . . . . . . . . . . 9
Dimensions: Model MWE2S . . . . . . . . . . . . . . . . . . . . . . . . .10
Dimensions: Model MWE1S . . . . . . . . . . . . . . . . . . . . . . . . .11
INPUT SPECIFICATIONS
• Input Speci cations, ELECTRIC FULL SIZE Grills,
MWE2W, United States:. . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
• Input Speci cations, ELECTRIC SLIM Grills, MWE2S,
•
nput Speci cations,
United States: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
ni
• Input Speci cations, ELECTRIC FULL SIZE Grills,
MWE2W, Canada: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
• Input Speci cations, ELECTRIC SLIM Grills, MWE2S,
•
nput Speci cations,
Canada:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
n
• Input Speci cations, ELECTRIC FULL SIZE Grills,
MWE2W, CE Approved & Export: . . . . . . . . . . . . . . . . . . . .12
• Input Speci cations, ELECTRIC SLIM
Input Speci cations, ELECTRIC SLIM
Grills,MWE2S, CE Approved & Export
Grills,MWE2S, CE Approved & Export:
• Input Speci cations, ELECTRIC SINGLE PLATEN Grills,
MWE1W, North America: . . . . . . . . . . . . . . . . . . . . . . . . . . .13
• Input Speci cations, ELECTRIC SINGLE PLATEN Grills,
nput Speci cations,
MWE1W, CE Approved & Export: . . . . . . . . . . . . . . . . . . . .13
WE1W, CE Approved & Export:
• Input Speci cations, ELECTRIC SINGLE PLATEN SLIM
Grills, MWE1S, CE Approved & Export:. . . . . . . . . . . . . . .13
• Input Speci cations, GAS Grills, 2 Platen
nput Speci cations, GAS Grills, 2 Platen
Grills,MWG2S, North America: . . . . . . . . . . . . . . . . . . . . . .14
rills,MWG2S, North America:
• Input Specifications, GAS Grills, CE Approved
Models America:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
• Input Speci cations, GAS SINGLE PLATEN MWG1W
•
nput Speci cations, GAS SINGLE PLATEN MWG1W
Grills, North America:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Grills, North America:
• Input Speci cations, GAS SINGLE PLATEN MWG1W
Grills, CE Approved Models: . . . . . . . . . . . . . . . . . . . . . . . .15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LECTRIC SLIM Grills, MWE2S,
LECTRIC SLIM Grills, MWE2S,
:. . . . . . . . . . . .12
. . . . . . . . . .
LECTRIC SINGLE PLATEN Grills,
. . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION & STARTUP
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Installation Store Responsibilities . . . . . . . . . . . . . . . . . . .16
Items included with the purchase of you new
Grill from manufacturer: . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Power Supply Connection: . . . . . . . . . . . . . . . . . . . . . . . . . .18
Hood Type & Platen Height. . . . . . . . . . . . . . . . . . . . . . . . . .19
LonWorks Information & Commissioning
To Activate the grill onto the Lonworks network:. . . . .19
Started Up Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Grill Startup Form Sample. . . . . . . . . . . . . . . . . . . . . . . . . . .21
Setting The Proper Combustion Level . . . . . . . . . . . . . . .22
INSTALLATION OF SPLASH SHIELD . . . . . . . . . . 25
CLEANING & MAINTENANCE . . . . . . . . . . . . . . . . 26
GRILL ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . 30
Te on Wraparound kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Splash Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Interlock Cord - 5Wire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3Phase 4-Wire 50AMP Cord . . . . . . . . . . . . . . . . . . . . . . . . .31
3Phase 4-Wire 30AMP Cord . . . . . . . . . . . . . . . . . . . . . . . . .31
Te on Sheet, Rods & Clips. . . . . . . . . . . . . . . . . . . . . . . . . . .31
DESCRIPTION OF GRILL CONTROL . . . . . . . . . . . 32
POSSIBLE ERROR MESSAGES. . . . . . . . . . . . . . . . 32
OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . 33
General Overview: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
To turn the grill on: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
To Select a Menu item: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Menu Item Library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Indicator Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Standby Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
To display the current temperatures: . . . . . . . . . . . . . . . .34
Breakfast In Manual mode . . . . . . . . . . . . . . . . . . . . . . . . . .34
Lunch In Manual mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
To Change The Cook Time for a Menu Item . . . . . . . . . .34
Breakfast In Auto mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Lunch In Auto mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Transition Cooking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
To Shutdown Grill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
LONWORKS INFORMATION . . . . . . . . . . . . . . . . . 35
PATTY PLACEMENT. . . . . . . . . . . . . . . . . . . . . . . . . 35
PRODUCT RECOGNITION. . . . . . . . . . . . . . . . . . . . 36
COMMON PRODUCT RECOGNITION ISSUES. . . . . 36
PROGRAM LOGIC TREE; PRODUCT MENUS. . . . 37
CONTROL PROGRAMMING. . . . . . . . . . . . . . . . . . 38
Programming Modes; System Setup . . . . . . . . . . . . . . . .38
Programming Modes; Menu Items . . . . . . . . . . . . . . . . . .39
To Restore Factory Defaults for all
Product Menu Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
PROBE CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . 42
THERMOCOUPLE LOCATIONS . . . . . . . . . . . . . . . 43
FACTORY DEFAULT SETTINGS
Clam Menu Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Flat Menu Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
FUNCTION OPTIONS; SYSTEM MENUS . . . . . . . 45
DECLARATION OF CONFORMITY
(CE Marked Models) . . . . . . . . . . . . . . . . . . . . . . . . 46
INSTALLATION OF RELEASE MATERIAL . . . . . . . 24
PART #4526903 (28 June 2011) Page 3
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INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
INTRODUCTION
The Garland clamshell grill, manufactured exclusively for McDonald’s, provides a method for e cient two-sided cooking,
while accommodating a variety of products. The unit will also serve as a at grill, and meets all of McDonald’s standards for
safety, e ciency, and cleanliness.
WARRANTY
This warranty covers defects in material and workmanship under normal use providing that:
a) the equipment has not been accidentally or intentionally damaged, altered or misused.
b) the equipment is properly installed, adjusted, operated and maintained in accordance with national and local
codes and in accordance with the installation instructions provided with this product.
c) the warranty serial number a xed to the appliance by us has not been defaced, obliterated or removed.
d) an acceptable report for any claim under this warranty is supplied to us.
The equipment warranty coverage remains in force for two (2) years, (parts and labor), from the date the equipment is put
into operation.
The Garland Group agrees to repair or replace, at it’s option, any part that proves to be defective in material or
workmanship at no charge for the part or normal labor.
We assume no responsibility for installation, adjustments, diagnosis, or normal maintenance such as: lubrication of springs
or valves. We exclude failures caused by erratic voltage or gas supplies.
We assume no responsibility for travel costs beyond 100 miles round trip, travel other than overland, and overtime
costs of repair.
We exclude broken glass, paint and porcelain nish, surface rust, gasket material, ceramic material, light bulbs and
fuses from normal coverage.
We exclude damage or dysfunction caused by re, ood, and like “Acts of God” that are beyond the control of The
Garland Group.
The Garland Group’s liability on a claim of warranty shall not exceed the price of the material and/or service, which caused
the claim.
This warranty is limited and is in lieu of all other warranties, expressed or implied. The Garland Group, our employees,
or our agents shall not be held liable for any claims of personal injury or consequential damage or loss.
This warranty gives you speci c legal rights, and you may have other rights which vary from state to state.
PART #4526903 (28 June 2011)Page 4
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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
SHIPPING DAMAGE CLAIM PROCEDURE
Please note that the Garland equipment was carefully inspected and packed by skilled personnel before leaving the
factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment. What
to do if the equipment arrives damaged:
1. File a claim immediately regardless of the extent of damage.
2. Be sure to note, “visible loss or damage,” on the freight bill or express receipt and have the person making the delivery
sign it.
3. Concealed loss or damage: if damage is unnoticed until the equipment is unpacked, notify the freight company
immediately, (within 15 days), and le a concealed damage claim.
PART #4526903 (28 June 2011) Page 5
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INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
SAFETY
• DISCONNECT ALL POWER SUPPLIES BEFORE OPENING PANELS FOR SERVICING.
• KEEP THE APPLIANCE AREA FREE AND CLEAR FROM COMBUSTIBLES.
• DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATION AIR.
• ALLOW A MINIMUM OF 24 INCHES UNOBSTRUCTED CLEARANCE IN FRONT OF THE UNIT FOR
SERVICING
THIS APPLIANCE IS FOR PROFESSIONAL USE AND SHALL BE USED ONLY BY QUALIFIED PERSONNEL.
WARNING: Accessible parts may become hot during use. Young children should be kept away. This appliance is not intended for
use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge,
unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.”
CAUTION: THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN APPROVED HOOD SYSTEM IN ACCORDANCE WITH
LOCAL REGULATIONS IN FORCE.
DO NOT OPERATE THE GRILL UNLESS IT HAS BEEN COMMISSIONED (START-UP) BY A FACTORY AUTHORIZED SERVICE CENTER.
DO NOT operate the grill without reading this operation manual.
DO NOT operate the clamshell grill unless it has been properly installed and grounded.
DO NOT operate the clamshell grill unless all service and access panels are in place and fastened properly.
Means of disconnection, must be incorporated in the xed wiring in accordance with local wiring rules (such as a switch, fuse,
or circuit breaker). External equipotential bonding conductor provided on rear of appliance. Use as applicable, in accordance
with local wiring rules.
The Garland clamshell grill is a semi-automatic cooking appliance. The upper platen is lowered automatically, following the
manual, single-handed initiation of the cooking cycle, and raised automatically upon completion of the cooking cycle.
When two sided cooking, the area between the upper platen and the griddle plate should be regarded as a “danger zone”.During two sided cooking the operator must not be within this danger zone. When used as a at grill, then this area is no longer
a danger zone, the platens do not move. For whatever reason, be it cleaning, maintenance, normal operation, any exposed
person must use extreme caution if within this danger zone. Temperatures on solid cooking surfaces are intended to operate
above 120C (250F).
In two sided cooking the upper platen remains in the lowered position by nature of it’s own weight. It is not locked down. It can
be raised by lifting of the handle on the front of the platen, which pivots the platen about its rear mounting point.
The clamshell grill must only be used for single and two sided cooking of foodstu s in a McDonald’s store.
SOUND EMISSIONS: Sound pressure levels at the grill operator’s position may exceed 70 dB(A) when audible alarms are active.
Audible volume may be adjusted to below 70 dB(A). See Control Programming Section.
WARNING: To avoid serious personal injury: DO NOT attempt to repair or replace any part of the clamshell grill unless all main
power supplies to the grill have been disconnected.
USE EXTREME CAUTION in setting up, operating and cleaning the clamshell grill to avoid coming in contact with hot grill
surfaces or hot grease. Suitable protective clothing should be worn to prevent the risk of burns.
PART #4526903 (28 June 2011)Page 6
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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
SAFETY (continued)
WARNING: This appliance must not be cleaned with a water jet. DO NOT apply ice to a HOT grill surface.
NOTE: All warning labels and markings on the grill, which call attention to further dangers and necessary precautions.
HAZARD COMMUNICATION STANDARD, (HCS) - The procedures in this manual include the use of chemical products. These
chemical products will be printed in bold face, followed by the abbreviation (HCS) in the text portion of the procedure. See the
Hazard Communication Standard, (HCS) manual for the appropriate Material Safety Data Sheet(s), (MSDS).
WARNING: After turning the master power switch to the START position, the grill will go through an initialization process. If the
upper platens are in the lowered position they will return to their raised upper position.
MAINTENANCE - the platen support arms carriage block bearing bushes, the platen adjuster nuts, the platen support (shoulder)
bolt and the cam follower should be checked annually for wear. Should there be any noticeable play in the bearing bushes and
any visible wear on the platen adjuster nuts, platen support bolts or cam follower, then they must be replaced.
MAINTENANCE - the audible alarm that sounds at the end of a cook cycle is to advise the operator that the platen is about to
move. The function of this device may be tested by pushing the left hand CANCEL button. If no sound is heard, ensure that the
alarm volume is not set to low in SYSTEM SETUP. If there is still no sound then a service engineer should be called out to rectify
the fault.
SERVICE AND CLEANING - The grill may be secured in the grill bay by the installer using two anchors that lock onto the front
casters. If the grill is to be moved out of the bay for cleaning or service, remove the anchor from each caster by turning the knob
counterclockwise to loosen the retainer. When the retainer is free of the caster, lay the assembly aside on the oor.
CLEANING - NEVER clean the grill, interior or exterior, using a high-pressure sprayer, water jet, or any other liquid sprayer.
NOTE: If anchors are present, the anchor assembly remains fastened to the back wall of the grill bay. After service or cleaning
is complete, return the grill to its position in the bay and reattach the anchors by placing the retainer on the caster post and
turning the knob clockwise to tighten. For safety reasons, the grill must be secured in the grill bay in this manner before operation can resume.
PART #4526903 (28 June 2011) Page 7
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INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
DIMENSION SPECIFICATION
Dimensions:
Models MWE2W, MWG2W
*CABLE ENTRANCE(S) VARY SLIGHTLY DEPENDING ON UNIT CONFIGURATION
25.95in
23.69in
602mm
BOTTOM GAS ONLY
INLET 3/4" NPT
9.25in
235mm
*BOTTOM CABLE
ENTRANCE
14.11in
358mm
*BOTTOM
CABLE
ENTRANCE
659mm
BOTTOM GAS ONLY
INLET 3/4" NPT
4.64in
118mm
TYP. GAS
ONLY
7.18in
182mm
TYP. GAS
ONLY
14.06in
357mm
PLATEN DEPTH
PLATE DEPTH
24.00in
610mm
29.15in
740mm
6.40in
163mm
GAS ONLY
17.53in
445mm
PLATEN WIDTH
FRONT GAS CONNECTION KIT
GAS ONLY
36.00in
914mm
PLATE WIDTH
38.00in
965mm
18.00in
457mm
23.82in
605mm
36.03in
915mm
10.00in
254mm
32.25in
819mm
MAX. COOK
HEIGHT
6.10in
155mm
17.000in
432mm
MAX. OP.
30.00in
762mm
MIN. COOK
HEIGHT
57mm
5.48in
139mm
1.50in
38mm
2.25in
13.06in
332mm
46.8°
MAX. OP.
5.56in
141mm
34.96in
888mm
28.76in
731mm
26.68in
678mm
1.53in
39mm
GAS ONLY
22.10in
561mm
GAS ONLY
7.75in
197mm
2.92in
74mm
.97in
25mm
.93in
24mm
GAS ONLY
29.41in
747mm
PLATEN
DOWN
32.38in
823mm
PLATEN
UP
MODEL
HEIGHT* WIDTH DEPTH
inches mm inches mm inches mm
MWE2W 29.2 740 36.0 915 34.9 887
*Height not including casters
PART #4526903 (28 June 2011)Page 8
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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
DIMENSION SPECIFICATION
Dimensions:
Models: MWE1W, MWG1W
14.11"
(358mm)
BOTTOM CABLE
ENTRANCE
9.25"
(235mm)
BOTTOM CABLE
ENTRANCE
14.06"
(357mm)
PLATTEN
DEPTH
24.00"
(610mm)
PLATE
DEPTH
5.48"
(139mm)
17.53"
(445mm)
PLATTEN WIIDTH
29.15"
(741mm)
18.00"
(457mm)
PLATE WIIDTH
20.00"
(508mm)
(254mm)
10.00"
33.00"
(838mm)
MAX COOK
HEIGHT
17.00"
(432mm)
MAX OPEN
30.75"
(781mm)
MIN COOK
HEIGHT
1.50"
(38mm)
13.06"
(332mm)
(888mm)
46.8° MAX OPEN
(731mm)
5.56"
(141mm)
34.96"
28.76"
1.53"
(39mm)
.97
(559mm)
(25mm)
.93"
(24mm)
22"
8.50"
(216mm)
GAS ONLY
29.41"
(747mm)
PLATTEN
DOWN
32.38"
(823mm)
PLATTEN
UP
2.06"
(52mm)
(353mm)
MODEL
13.88"
FRONT GAS CONNECTION KIT
GAS ONLY
26.68"
(678mm)
2.92"
(74mm)
HEIGHT* WIDTH DEPTH
inches mm inches mm inches mm
MWE1W 29.2 740 18.0 457 34.9 887
*Height not including casters
PART #4526903 (28 June 2011) Page 9
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INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
DIMENSION SPECIFICATION
Dimensions:
Model MWE2S
*CABLE ENTRANCE(S) VARY SLIGHTLY DEPENDING ON UNIT CONFIGURATION
14.11in
358mm
*BOTTOM
CABLE
ENTRANCE
11.28in
287mm
*BOTTO M CABLE
ENTRANCE
14.06in
357mm
PLATEN DEPTH
17.00in
432mm
PLATE DEPTH
29.15in
740mm
17.53in
445mm
PLATEN
WIDTH
36.00in
914mm
PLATE WIDTH
38.00in
965mm
18.00in
457mm
23.82in
605mm
36.03in
10.00in
254mm
MAX. COOK
6.10in
155mm
33.00in
838mm
HEIGHT
8.51in
216mm
17.000in
432mm
MAX. OP.
1.50in
38mm
30.75in
781mm
MIN. COOK
HEIGHT
2.25in
57mm
13.06in
332mm
46.8°
MAX. OP.
5.56in
141mm
31.02in
787mm
24.71in
628mm
24.00in
610mm
1.53in
39mm
29.41in
747mm
PLATEN
DOWN
8.50in
216mm
32.38in
823mm
PLATEN
UP
2.92in
74mm
MODEL
HEIGHT* WIDTH DEPTH
inches mm inches mm inches mm
MWE2S 29.2 740 36.0 915 31.0 787
*Height not including casters
PART #4526903 (28 June 2011)Page 10
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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
DIMENSION SPECIFICATION
Dimensions:
Model MWE1S
14.11"
(358mm)
BOTTOM CABLE
ENTRANCE
9.25"
(235mm)
BOTTOM CABLE
ENTRANCE
14.06"
17.53"
(445mm)
PLATTEN WIIDTH
18.00
(457mm)
PLATE WIIDTH
20.00"
(508mm)
10.00
(254mm)
(357mm)
PLATTEN
DEPTH
17.00"
(432mm)
PLATE
DEPTH
8.50"
(216mm)
17.00
(432mm)
MAX OPEN
31.00"
(787mm)
46.8° MAX OPEN
1.50"
30.75"
(781mm)
MIN COOK
HEIGHT
(38mm)
13.06"
(332mm)
5.56"
(141mm)
24.72"
(628mm)
24.00"
(610mm)
29.15"
(741mm)
2.06"
(52mm)
MODEL
33.00"
(838mm)
MAX COOK
HEIGHT
13.88"
(353mm)
HEIGHT* WIDTH DEPTH
inches mm inches mm inches mm
MWE2S 29.2 740 18.0 457 31.0 787
*Height not including casters
1.53"
(39mm)
29.41"
(747mm)
PLATTEN
DOWN
8.50"
(216mm)
2.92"
(74mm)
32.38"
(823mm)
PLATTEN
UP
PART #4526903 (28 June 2011) Page 11
Page 12
INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
INPUT SPECIFICATIONS
Input Speci cations, ELECTRIC FULL SIZE Grills, MWE2W, United States:
SUPPLY
REQUIRED
INPUT 1 10.6 29.5 29.5 29.5 27.9 27.9 27.9 25.5 25.5 25.5
INPUT 2 10.6 29.5 29.5 29.5 27.9 27.9 27.9 25.5 25.5 25.5
TOTAL
KW
LOAD
208V 220V 240V
L1 L2 L3 L1 L2 L3 L1 L2 L3
NOMINAL AMPS PER LINE
Input Speci cations, ELECTRIC SLIM Grills, MWE2S, United States:
SUPPLY
REQUIRED
INPUT 1 8.1 24.2 24.2 24.2 22.9 22.9 22.9 21 21 21
INPUT 2 8.1 24.2 24.2 24.2 22.9 22.9 22.9 21 21 21
TOTAL
KW
LOAD
208V 220V 240V
L1 L2 L3 L1 L2 L3 L1 L2 L3
NOMINAL AMPS PER LINE
Input Speci cations, ELECTRIC FULL SIZE Grills, MWE2W, Canada:
SUPPLY
REQUIRED
INPUT 21.2 59 59 59 51 51 51
TOTAL
KW
LOAD
208V 240V
L1 L2 L3 L1 L2 L3
NOMINAL AMPS PER LINE
Input Speci cations, ELECTRIC SLIM Grills, MWE2S, Canada:
SUPPLY
REQUIRED
INPUT 16.2 48.4 38.2 48.4 42 33.2 42
TOTAL
KW
LOAD
L1 L2 L3 L1 L2 L3
NOMINAL AMPS PER LINE
208V 240V
Input Speci cations, ELECTRIC FULL SIZE Grills, MWE2W, CE Approved & Export:
MWE2W,CE WYE CONFIG
SUPPLY
REQUIRED
INPUT 22.0 2.10 33.5 33.4 33.4 2.00 31.9 31.8 31.8 1.98 30.7 30.6 30.6 748
TOTAL
KW
LOAD
380V (220V-N) 400V (230V-N) 415V (240V-N)
L1/N L1 L2 L3 L1/N L1 L2 L3 L1/N L1 L2 L3
NOMINAL AMPS PER LINE
Input Speci cations, ELECTRIC SLIM Grills, MWE2S, CE Approved & Export:
MWE2S,CE WYE CONFIG
NOMINAL AMPS PER LINE
SUPPLY
REQUIRED
INPUT 16.5 0.3 33.6 20.8 20.8 0.25 31.9 19.8 19.8 0.24 30.7 19.1 19.1 748
TOTAL
KW
LOAD
380V (220V-N) 400V (230V-N) 415V (240V-N)
L1/N L1 L2 L3 L1/N L1 L2 L3 L1/N L1 L2 L3
MENNEKES
PLUG &
RECEPTACLE
MAY BE
REQUIRED
MENNEKES
PLUG &
RECEPTACLE
MAY BE
REQUIRED
PART #4526903 (28 June 2011)Page 12
Page 13
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
INPUT SPECIFICATIONS (continued)
Input Speci cations, ELECTRIC SINGLE PLATEN Grills, MWE1W, North America:
SUPPLY
REQUIRED
INPUT 1 10.6 29.5 29.5 29.5 27.9 27.9 27.9 25.5 25.5 25.5
TOTAL
KW
LOAD
208V 220V 240V
L1 L2 L3 L1 L2 L3 L1 L2 L3
NOMINAL AMPS PER LINE
Input Speci cations, ELECTRIC SINGLE PLATEN Grills, MWE1W, CE Approved & Export:
TOTAL KW LOAD
SUPPLY
REQUIRED
INPUT 10.6 10.0 10.6 16.1 16.1 16.5 16.3 15.3 15.3 14.8 14.8 15.1 748
380V 400V 415V
380V 400V 415V
L1 L2 L3 L1 L2 L3 L1 L2 L3
NOMINAL AMPS PER LINE
MENNEKES
PLUG &
RECEPTACLE
MAY BE
REQUIRED
Input Speci cations, ELECTRIC SINGLE PLATEN SLIM Grills, MWE1S, CE Approved & Export:
NOMINAL AMPS PER LINE
SUPPLY
REQUIRED
INPUT 8.1 16.1 16.1 5.1 15.3 15.3 4.9 14.7 14.7 4.7 748
TOTAL
KW
LOAD
380V 400V 415V
L1 L2 L3 L1 L2 L3 L1 L2 L3
MENNEKES
PLUG &
RECEPTACLE
MAY BE
REQUIRED
PART #4526903 (28 June 2011) Page 13
Page 14
INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
INPUT SPECIFICATIONS (continued)
Input Speci cations, GAS Grills, 2 Platen MWG2W North America:
TOTAL
SUPPLY
INPUT 1 11.2kW 31.0 31.0 31.0 29.5 29.5 29.5 27.0 27.0 27.0
kW
LOAD
208V / 60Hz 220V / 60Hz 240V / 60Hz
L1 L2 L3 L1 L2 L3 L1 L2 L3
NOMINAL AMPS PER LINE
GAS INPUT
MAX INPUT
GAS
NATURAL GAS 32,000 64,000 #35 50% 7.0 3.5
PROPANE 32,000 64,000 1.75mm 50% 11.0 10.0
NET PER
BURNER
BTU/H
TOTAL INPUT
RATING
BTU/H
INJECTOR
SIZE
AIR SHUTTER
SETTING
*
SUPPLY
PRESSURE
IN W.C.
BURNER
MANIFOLD
PRESSURE
IN W.C.
Input Speci cations, GAS Grills, 2 Platen MWG2W CE Approved Model:
ELECTRICAL REQUIREMENTS: 3N~ 50Hz (3 Phase + N , 4-wire)
TOTAL
kW
LOAD
INPUT 1 9.8 3.3 3.3 3.3 14.9 14.9 14.9 14.2 14.2 14.2 13.6 13.6 13.6
LOADING: (kW/PHASE) NOMINAL AMPS PER LINE
380V / 400V / 415V 380V 400V 415V
L1/N L2/N L3/N L1 L2 L3 L1 L2 L3 L1 L2 L3
GAS INPUT
MAX INPUT
GAS GROUP
G20 NG 8.6 17.2 2.64mm 9.0 20/25 8.7 1.82m3/h
G31 LPG 8.6 17.2 1.61mm 9.0 37/50 24.9 1.34kg/h
CATEGORY DESTINATION COUNTRIES SUPPLY PRESSURE (mbar)
NET PER
BURNER kW
I
2H
I
2E
I
3P
I
3P
I
3P
TOTAL INPUT
RATING kW
AT, CH, CZ, DK, ES, FI, GB, IE, IS, IT, NO, PT, SE 20
INJECTOR
SIZE
BE, CH, CZ, ES, FR, GB, GR, IE, LU 37
BE, CH, DE, CZ, ES, FR, NL 50
AIR SHUTTER
SETTING mm
*
GAS CATEGORIES
DE, LU 20
NL 30
SUPPLY
PRESSURE
mbar
BURNER
PRESSURE
mbar
VOLUMETRIC
GAS RATE
(*) NOTE: Air shutter setting may vary by region. Only a qualify service technician should make adjustments
for proper combustion
PART #4526903 (28 June 2011)Page 14
Page 15
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
INPUT SPECIFICATIONS (continued)
Input Speci cations, GAS SINGLE PLATEN MWG1W Grills, North America:
TOTAL
SUPPLY
INPUT 1 5.6kW 15.6 15.6 15.5 14.7 14.7 14.7 13.5 13.5 13.5
kW
LOAD
208V / 60Hz 220V / 60Hz 240V / 60Hz
L1 L2 L3 L1 L2 L3 L1 L2 L3
NOMINAL AMPS PER LINE
GAS INPUT
MAX INPUT
GAS
NATURAL GAS 32,000 32,000 #35 50% 7.0 3.5
PROPANE 32,000 32,000 1.75mm 50% 11.0 10.0
NET PER
BURNER
BTU/H
TOTAL INPUT
RATING
BTU/H
INJECTOR
SIZE
AIR SHUTTER
SETTING
*
SUPPLY
PRESSURE
IN W.C.
BURNER
MANIFOLD
PRESSURE
IN W.C.
Input Speci cations, GAS SINGLE PLATEN MWG1W Grills, CE Approved Model:
TOTAL
kW
LOAD
INPUT 1 5.7kW 1.8 1.8 1.9 8.5 8.5 8.9 8.1 8.1 8.5 7.8 7.8 8.2
LOADING: (kW/PHASE) NOMINAL AMPS PER LINE
380V / 400V / 415V 380V 400V 4150V
L1/N L2/N L3/N L1 L2 L3 L1 L2 L3 L1 L2 L3
GAS INPUT
MAX INPUT
GAS GROUP
G20 NG 8.6 8.6 2.64mm 9.0 20/25 8.7 0.91m3/h
G31 LPG 8.6 8.6 1.61mm 9.0 37/50 24.9 0.67kg/h
CATEGORY DESTINATION COUNTRIES SUPPLY PRESSURE (mbar)
NET PER
BURNER kW
I
2H
I
2E
I
3P
I
3P
I
3P
TOTAL INPUT
RATING kW
AT, CH, CZ, DK, ES, FI, GB, IE, IS, IT, NO, PT, SE 20
INJECTOR
SIZE
BE, CH, CZ, ES, FR, GB, GR, IE, LU 37
BE, CH, DE, CZ, ES, FR, NL 50
AIR SHUTTER
SETTING mm
*
GAS CATEGORIES
DE, LU 20
NL 30
SUPPLY
PRESSURE
mbar
BURNER
PRESSURE
mbar
VOLUMETRIC
GAS RATE
(*) NOTE: Air shutter setting may vary by region. Only a qualify service technician should make adjustments
for proper combustion
PART #4526903 (28 June 2011) Page 15
Page 16
INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
INSTALLATION & STARTUP
General:
• In Canada or USA: The installation must comply with
local codes, or in the absence of local codes, with
the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or
the Natural Gas and Propane Installation Code, CSA
B149.1, as applicable
• The appliance and its individual shut-o (supplied by
others) must be disconnected from the gas supply
piping system durin ay pressure testing of that system
at pressures in excess of 1/2 PSIG (3.45 KPA).
• The appliance must be isolated from the gas supply
piping by closing its individual manual shut-o
(supplied by others) during any pressure testing of the
gas supply piping system at test pressures equal to or
less than 1/2PSIG (3.45KPA)
Installation Store Responsibilities:
• The installation shall be made with a connector
that complies with the Standard for Connectors for
Moveable Gas Appliances, ANSI Z21.69/CSA 6.16,
and quick-disconnects device that complies with the
Standard for Quick Disconnects for Use with Gas Fuel,
ANSI Z21.41/CSA 6.9.
• The front Casters on the appliance are equipped with
brakes to limit the movement of the appliance without
placing any strain on the connector or quick disconnect
device or its associated piping.
• Please be aware: required restraint is attached to a
bracket, (which is located on the rear caster closest
to the gas connection) and if disconnection of the
restraint is necessary, be sure to reconnect the device
after the appliance has been returned to its original
position.
• “Adequate clearance must be provide for air opening
into the combustion chamber, and for proper servicing”
• Not intended to be installed adjacent to combustible
walls or on combustible oors.
• Ensure grill has been installed by a competent trained
installation person.
• Ensure store readiness of utilities, product & personnel.
• Contacting your local Garland Factory Authorized
Service Center for a startup date.
• Participate in the startup to ensure a successful startup
and familiarity with the grill.
• Conduct training with your crew personnel to ensure
maximum utilization of the grill.
Once the installation is complete as per the procedures
below, a factory authorized service company MUST startup
the grill according to Garland Commercial Ranges startup
standards.
A startup DOES NOT include:
1. Uncrating the unit
2. Placing the unit in its position under the exhaust hood.
3. Leveling the grill on the oor under the exhaust hood.
4. Attaching the supply cord(s) unless supplied by the
factory.
5. Making adjustments to the ventilation system.
6. Sheet metal work required due to improper exhaust
hood application.
7. Adjusting the grill to achieve beef integrity that
deviates from the McDonalds standard.
A start-up DOES include:
1. Veri cation of supply voltage and, if applicable gas
supply.
2. Leak test and as pressure check on gas grills.
3. Electrical safety check.
4. Verifying operation of grill by allowing unit to attain set
temperature.
5. Verify operation of platens, if applicable, and timer
functions.
6. Ensure time out alarm is functional and platens raise (if
applicable)
7. Set proper gas and verify with beef integrity check that
two consecutive runs yield the approved beef integrity
results as per McDonalds standards.
8. Conduct brief training to store manager on the
operation of the grill.
Items included with the purchase of your
new grill from manufacturer:
1. One (1) grill
2. One (1) gas hose (for gas grills only)
3. One (1) box containing:
a. Six (6) release material sheet
WARNING: PLEASE READ INSTALLATION INSTRUCTIONS CAREFULLY. FAILURE TO PERFORM
THESE STEPS CAN RESULT IN EQUIPMENT FAILURE, DAMAGE AND / OR VOID OF WARRANTY.
PART #4526903 (28 June 2011)Page 16
Page 17
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
b. Release material clips
b–a. Eight (8) release material clips (2 Platen Grill)
b–b. Four (4) release material clips (1 Platen Grill)
c. Release material rear rods.
c–a. Two (2) release material rear rods (2 Platen Grill)
c–b. One (1) release material rear rods (1 Platen Grill)
4. One (1) box containing four (4) casters.
Items NOT INCLUDED from the manufacturer
and should be purchased from the KES:
1. Any electrical cords needed for application.
2. Any ue box needed for application.
3. Any grease buckets or grease rails needed for
application.
THE FOLLOWING INSTALLATION
PROCEDURE CAN BE PERFORMED BY A:
• FACTORY AUTHORIZED SERVICE CENTER
• AN APPROVED INSTALLATION PERSON APPROVED BY
PURCHASER OF GRILL
• LICENSED INSTALLER CONTRACTED BY KES (KITCHEN
EQUIPMENT SUPPLIER)
1. Uncrate unit from crating material
CAUTION: Prior to installation, check the electrical supply
to ensure input voltage and phase match the equipment
voltage rating and phase. Many local codes exist, it is the
responsibility of the owner/installer to comply with these
codes.
NOTE: ENSURE THAT PLATENS ARE STRAPPED DOWN
SECURELY THROUGH STEP 3 TO PREVENT PLATENS
FROM RAISING. SEVERE DAMAGE MAY OCCUR.
1
2
3
4
4
Note:
ĺUnpack Unit (Single or Double Platen), Only
Cut Straps That Secure Unit To Pallet.
ĺDO NOT Remove Brace 1 & 2, AND DO NOT
CUT STRAPS 3 & 4.
2. Tip unit over on its back. Install caster channels and
casters as shown. After installing, lock the rear casters.
3. Carefully rotate grill back on its casters. Now you may
cut and remove the platen securing straps.
4. Remove back body side and Install power cords per
your country / area’s speci cations.
WARNING: The appliances must be electrically grounded
in accordance with local codes, or in the absence of local
codes, with the National Electrical Code ANSI/NFPA 70,
or the Canadian Electrical Code CSA C22.1 as applicable.
POWER SUPPLY CONNECTION:
PART #4526903 (28 June 2011) Page 17
Page 18
INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
INSTALLATION & STARTUP (continued)
All electric connections must be made by a quali ed,
properly equipped technician.
NOTE: WIRING DIAGRAM LOCATED INSIDE
LOWER FRONT PANEL.
“DISCONNECT POWER BEFORE OPENING”
Electrical Cable Hookup
DUAL POWER SUPPLY CONNECTION
POWER CORDS & PLUGS
BY THE MANUFACTURER
SINGLE POWER SUPPLY CONNECTION
POWER CORDS & PLUGS
BY THE MANUFACTURER
Hood-Interlock & Control Power Supply; where applicable
USA & some other
MWG2W HAS ONE ELECTRICAL CORD.
MWE2W HAS TWO ELECTRICAL CORDS.
RECOMMENDED PLUG
MWG2W = 1X NEMA 15-30
MWE2W = 2X NEMA 15-50
ARE NOT SUPPLIED
Electrical Cable Hookup
where required by local regulations
RECOMMENDED PLUG
MWG2W = 1X NEMA 15-30
MWE2W = INSTALL LINE SIDE
MIN. #8AWG “JUMPERS”
INPUT 1 to INPUT 2
1X NEMA 15-60
ARE NOT SUPPLIED
INPUT 1
INPUT 1
INPUT 2
INPUT 2
5. Install Front Gas connection: Isolate grill from any
power source by unplugging all electrical connections.
A. Rotate existing elbow as shown in the diagrams
below.
B. Attach support bracket (PN 4528775)to base
as shown with #10-24 screws and lock washers
supplied.
NOTE: For retro t applications, drill 2x .161 holes and
use self tapping screws provided.
C. Install 3/4” NPT nipple through support bracket and
onto existing elbow. Attach locking ring with 2x
#10-24 screws.
D. Install connector 3 inches long (Used on single
platen Only)
E. Install elbow to orientation show below.
F. Install nipple.
G. Attach ex gas hose to nipple.
6. Install shut o sticker as shown above to bottom of
front control panel.
G
F
E
1.500 9.0
1.75 REF
12 REF
6.00
B
C
A
30°
INSTALL ELBOW #1026715 TO
ORIENTATION SHOWN
7. GAS GRILL ONLY, (for electric grills, skip to step 8 ):
Install the included quick-disconnect gas hose to the
inlet tting on the underside of the grill by threading
brass male quick-connect coupler included with the
hose onto the factory-installed elbow.
UNDERNEATH GRILL
FLEXIBLE GAS HOSE
E
D
A
1 x 20AMP NEMA 21-20
POWER CORDS
ARE NOT SUPPLIED
BY THE
MANUFACTURER
EEL1 L1 L1 L1
L1 L1 L1 L1
WhWht
Wht
Wht Wht Wht
tWhtWht
Ora Red
Ora Red Blk
TO GAS
SUPPLY
FACTORY
INSTALLED
GAS INLET
Blk
MALE COUPLER
[INSTALL FIRST]
GAS
FLOW
PART #4526903 (28 June 2011)Page 18
Page 19
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
INSTALLATION & STARTUP (continued)
Connect the hose and ensure the sleeve snaps fully
forward against the retaining ring.
With the manual shut-o valve closed, install the
other end of the hose to the gas supply. If the grill
is equipped with an optional front gas connection,
see the sub-section titled, “Front Gas Connection” on
the following page for dimensions and positioning
information.
8. Install ue box to back of grill for single or double
platen (If required).
FOR GAS GRILLS ONLY
FLUE BOX CLIPS ON REAR LIP OF
GRILL & IS CENTERED SIDE TO SIDE
GREASE BUCKETS & RAILS NOT
SUPPLIED BY MANUFACTURER
GREASE BUCKET
RAIL
FLUE BOX IS NOT SUPPLIED
BY THE MANUFACTURER
9. Install grease bucket rails as shown below:
.750
ATTACH SHUT-OFF
STICKER IN THIS
LOCATION
10. Roll grill under hood. Grill must be level front to back,
side to side and diagonally. Adjust casters accordingly
to obtain nal level.
Hood Type & Platen Height
With the platens in the raised position, measure the height
from the front edge of the platen to the grill surface. If the
platen height is over 17” (431mm), it must be adjusted to
proper clearance by an authorized service agent.
17in
[431mm]
MAX
45°
LonWorks Information & Commissioning
To Activate the grill onto the Lonworks
network:
To enable the power line communications between the
grill and the Lonworks network the grill must rst be
commissioned onto the network.
During the commissioning of a Grill onto a Lonworks
network the grill has to rst send a service pin request
message from the grill to the Lonworks server.
PART #4526903 (28 June 2011) Page 19
Page 20
INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
INSTALLATION & STARTUP (continued)
The grill sends this message by following the below
procedure on the front panel control of the grill.
1. Power up grill.
2. PRESS and HOLD the button for approximately 3
seconds. Controller will display previously selected
menu item and its corresponding item number.
3. PRESS the AND arrow buttons TOGETHER.
“CONFIGURE” will appear in the display.
4. PRESS the arrow button. “SERVICE” will appear in the
display. PRESS the button.
5. Press the arrow button 2X. “Lonworks Service” will
appear in the display.
6. PRESS the button.
7. Set option to “NO”. Wait 10 seconds. If the Lonworks
service state was already “ON” make sure this step is
done anyway.
8. Set option to “YES”. Within 10 seconds the network will
receive the Lonworks Service Pin Request.
After the grill service pin request has been sent the
Lonworks administrator will detect the service pin
message and assign an appropriate address to the grill to
enable communications.
After the Lonworks server has established this address
the communications will be activated by the Lonworks
administrator and the grill will start communicating on the
Long Network
Startup Procedure
This Garland 1&2-platen grill comes with a factory startup
at no additional charge. A startup is required to take
place BEFORE the unit is put into operation. It is the
end-user responsibility to schedule the startup with their
local Factory Authorized Service Agent, or notify Garland
Commercial Ranges at 1-800-427-6668 should you need
assistance scheduling.
A factory startup is a comprehensive grill check in which
a factory certi ed technician will document all nal
settings programmed in the controller once various other
performance checks are complete. The estimated time to
complete a startup is approximately 1.5 – 2 hours. Please
keep in mind this estimated time when scheduling the
startup. After hours or overtime is not covered under
warranty and will be billed at a charge which is the
di erence between the Garland Reimbursement rate and
the Factory Authorized Service Centers overtime charges.
A factory startup is necessary to start the warranty period.
The Authorized Service Center is required to complete
the paperwork during the startup process, and send it
to Garland Commercial Ranges for reimbursement. At
the time of receipt, Garland will start the warranty period
which will conclude at the end of 2 years.
PART #4526903 (28 June 2011)Page 20
Page 21
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
INSTALLATION & STARTUP (continued)
GARLAND CLAMSHELL GRILL START – UP FORM
ELECTRIC OR COMBINATION GAS / ELECTRIC
McDonald’s ___________ Certification ID # __________ Store #_____________ Start-up Date ___________________________
Address ____________________________ City ___________________________Model # ƑMWE3W | ƑMWG3W | ƑMWE2W | ƑMWG2W
Circle One
State / Province ______________________ Zip Code _______________________Serial # ________________________________
Ƒ
United States Ƒ Canada Ƒ International (List Country) __________________Telephone # ____________________________
Actual Gas Type ____________
Matches Rating Plate? YES NO
1. To avoid personal injury or property damage, Check for Gas Leak through the entire gas line.
2. Ensure grill is installed in the proper type of Gas Exhaust Hood with the proper air draw.
3. Ensure flu restrictors are fully opened or removed. Flue Box Supplied by KES
Flu Restrictors located inside exhaust hood
4. Ensure bottom plate is leveled side to side / front to back / diagonally, in location, under hood. Adjust casters to attain level.
5. REMOVE GRILL FROM UNDER THE HOOD. Turn Power Switch ON, controller displays are active, Controller displays “OFF”.
All platen raises automatically?
6. Lower and raise Upper Platen and insure movement is smooth and continuous. Grease shafts accordingly with a FOOD GRADE
LUBRICANT.
7. If upper platen elevation requires lowered to allow for clearance of hood, lower upper limit switch. Refer to Operations &
Installation manual for platen heights.
8. Press the POWER ON button. Controller displays “PREHEAT - AM”, platen lowers. Heat indicator lights are AMBER?
9. Press the AM / PM key. This will allow the unit to heat to: Platen-425˚F(217˚C), Grill-350˚F(177˚C).
10. Grill enters SOAK mode (15:0 0 timer), counts down and upper platen auto calibrates at temperatures: Platen-425˚F(217˚C), Grill350˚F(177˚C)
11. Close valve handle and verify the u nit tries to ignite four (4) times. Unit locked out to Ignition Failure?
12. GAS PRESSURE CHECKS (if applicable ):
Rated Incoming Pressure Natural Gas 6 – 14 Inches W.C. Actual Incoming __________________
Propane / Butane Gas 11 – 14 Inches W.C. Actual Incoming __________________
Rated Burner Pressure Natural Gas 3.5 Inches W.C. Actual Left ________ Center ________ Right _________
Propane / Butane Gas 3.5 Inches W.C. Actual Left ________ Center ________ Right _________
13. Check micro amp reading to ensure operating micro amps ARE NO LESS THAN .8. Micro Amp reading should be
between .9 – 1.2.
14. Upon Completion of au to calibration, platen raised automatically, and display reads “READY”
If upon completion of auto calibration process, upper platen does not raise, indic ate message on controller.
Check platen level and adjust reed switches. Cycle power and retry.
15. Select menu item “10:1 – CLAM”. Verify set temperature is reached and LED lights turn GREEN.
16. Initiate cook cycle by pushing the GREEN PUSHBUTTO N. Platen lowers, and timing cycle begins.
17. Ensure the stores pyrometer is accurate and calibrated using the ice bath method.
18. Perform PROBE CALIBRATION.
19. Perform Platen Zeroin g procedure & Reed Switch Calibration in “LEVEL / REED SW” mode.
20. Platen performed Auto Calibration upon completion of reed switch calibration?
21. Lock down all caps. Ensure that the lock nuts do not turn any of the adjuster nuts when tightening.
22. Assist or obtain assistance with store personnel for Beef Integrity Testing, testing product 10:1 and 4:1 until desired internal
product temperatures are met.
23. Record cook times, gap settings, and any gap calibrations used to obtain beef integrity.
24. Record Calibration numbers below:
Problems / Special Circumstances / Damage:
Name: _________________________________________________________ Name: __________________________________________________________________
Service Agency: _________________________________________________
Sub Agent: (If Applicable) _________________________________________
Have you trained store personnel on the
operation of the grill?
Are you a factory certified technician?
Date of Certification
(MM/DD/YY)
P/N 4521780 (7 Feb 11)
(FOR USE IN MODEL MWE3W/MWG3W & MWE2W/MWG2W Series grills ONLY)
Located on Certification Sticker
Gas Type Electric / 3-phase Record Amps Per Line Each Cont actor
Actual Input _______________
Ƒ 208 VAC Ƒ 380 VAC
Ƒ 220 VAC Ƒ 400 VAC
Ƒ 230 VAC Ƒ 415 VAC
Ƒ 240 VAC
MM / DD / YY
Left
Line 1
Line 2
Line 3
If Applicable)
Center
INSPECTION / OPERATIONAL CHECK
NOTE: CENTER PLATEN should not be checked if MWE2W / MWG2W
Product Cook Times
(MWE3W & MWG3W | MWE2W & MWG2W)
LEFT
10:1 LEFT
4:1 CENTER
ANGUS RIGHT
2 PLATEN PRC Grills
ONLY
LEFT
RIGHT
Submitted by: Accepted by:
CENTER
RIGHT
If Applicable
Calibration numbers (from CALIBRATION MENU)
Front LT
Cal
YES / NO
YES / NO
MWE2W & MWG2W ONLY
Back LT
Cal
Calibration numbers (from CALIBRATION MENU)
Back
Front RT
Cal
Have you been adequately informed of the operation of the grill, its uses and its general
operation? Ƒ YES | Ƒ NO – Indicate comments __________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
Back RT
Cal
Reed Cal
MWE3W & MWG3W ONLY
Front
Reed Cal
Front LT
Back LT
Detect
Detect
White Copy – Factory Yellow Copy – Service Agency Pick Copy – Customer
Ƒ
COMPLETED – NO GAS LEAK
Ƒ
OK
Ƒ
Ƒ
Ƒ
L
Ƒ
L
Ƒ
L
Ƒ
L
Ƒ
L
Ƒ
Ƒ
L
L
Ƒ
Ƒ
OK
OK -
Check Platen Level
Check Reed Switch
L
Ƒ
L
Ƒ
Ƒ
OK
L
Ƒ
L
Ƒ
L
Ƒ
L
Ƒ
L
Ƒ
L
Ƒ
Back
Zero Cal
Zero Cal
Front RT
Detect
OK
OK
OK
OK | C Ƒ OK | R Ƒ OK
OK | C Ƒ OK | R Ƒ OK
OK | C Ƒ OK | R Ƒ OK
OK | C Ƒ OK | R Ƒ OK
OK | C Ƒ OK | R Ƒ OK
OK | C Ƒ OK | R Ƒ OK
OK | C Ƒ OK | R Ƒ OK
Ƒ
L / Ƒ C / Ƒ R
- Ƒ L / Ƒ C / Ƒ R
- Ƒ L / Ƒ C / Ƒ R
OK | C Ƒ OK | R Ƒ OK
OK | C Ƒ OK | R Ƒ OK
OK | C Ƒ OK | R Ƒ OK
OK | C Ƒ OK | R Ƒ OK
OK | C Ƒ OK | R Ƒ OK
OK | C Ƒ OK | R Ƒ OK
OK | C Ƒ OK | R Ƒ OK
OK | C Ƒ OK | R Ƒ OK
Front
Back RT
Detect
Right
PART #4526903 (28 June 2011) Page 21
Page 22
INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
INSTALLATION & STARTUP (continued)
Setting the Proper Combustion Levels
Using the following procedure will ensure
that the proper O2, CO2, & CO levels are
reached. If you have any questions, please
contact 1-800-446-8367. Combustion level
checks and adjustments should only be
performed by a quali ed technicians
employed by a factory authorized service center.
1. Remove control panel and lower front panel. Set on
oor, leaving all connections in place.
2. The regulator comes set at 3.5” W.C (0.864 kPa) or 10.0”
W.C. (0.249kPa), depending on type of gas. Verify
pressure settings at the test spigot on each gas valve
and adjust the regulator as needed..
3. Slightly loosen nut holding butter y air shutter
adjuster on the combustion air blower connected to
the burner being adjusted just enough that it can be
rotated but will stay in place when force is removed.
Air shutter openings are factory set and marked with
a line on the blower face. Note if the air shutter has
been moved from this reference line. When marking
the blower face with reference lines in the following
steps, make them on the opposite side of where the
factory mark exists.
4. From a cold start, turn
on zone for the burner
being checked and
allow it to run for 1
minute to stabilize.
If the grill is already
preheated, add a load
to the surface to keep
burner operating for
several minutes. With
burner operating,
adjust the air shutter
to a more closed
position until the
ame begins to lift or
oat o the burner
surface.
5. Mark a line on the
blower face along the
edgwe of the shutter
from the air opening
to the end of the
butter y shutter. This
is the “low” point of
reference..
6. Rotate the air shutter
to a more open setting
until the ame loses
blue cone de nition
or begins to elongate
(approximately double
in height). Mark a
line on the blower
face along the shutter
from the air opening
to the end of the
butter y shutter. This
is the “high” point
of reference. If the
air shutter is at a
fully open position
before ame changes,
mark the line at this
position.
Good ame
Lifting ame with lack of air
Lifting ame with too much
air
PART #4526903 (28 June 2011)Page 22
Page 23
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
INSTALLATION & STARTUP (continued)
7. Draw a line joining the
endpoints of the low
and high reference
lines. At the midpoint
of this new line make
a mark.
8. Rotate air shutter at the midpoint mark and verify
that the ame is stable on the burner surface without
lifting or discoloration. If the ame is stable, tighten
the butter y nut..
9. If the ame is still abnormal, make another mark 1/16”
away from the butter y along the joining line and
rotate the butter y to this position. This will reduce
the air ow. Very y the ame stability and tighten
butter y nut.
PART #4526903 (28 June 2011) Page 23
Page 24
INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
INSTALLATION OF RELEASE MATERIAL
The following are the procedures for installing the Release Material sheets on the upper platen on the Garland Clamshell
grill. The components shown below are included with your grill when purchased.
1. Slide release material rod through hemmed end of the
release material sheet.
HEMMED
LOOP
MATERIAL
ROD
RELEASE
MATERIAL
“Teon Sheet” available from your DC
Saint GobainėDC WRIN # 02174-003
TaconicėDC WRIN # 02174-000
2. Hook release material rod on brackets located at the
rear of the upper platen.
FRONT FLAP
WRAPPED
OVER RELEASE
MATERIAL BAR
AND CLIPPED
IN PLACE
LEFT & RIGHT
FLAPS
5. After securing the release sheet from the back of
the platen to the front, secure it to the left and right
sides of the platen. Wrap one side of the release sheet
material around the side of the platen. Place one (1)
locking clip over the sheet and press into place over
release material bar. Repeat this procedure for the
other side of the platen.
RELEASE
MATERIAL
CLIPS
UPPER PLATEN
(SIDE VIEW)
RELEASE
MATERIAL
MATERIAL
MATERIAL
ROD HOLDER
ROD
3. Holding the bottom of the release material sheet in
place, gently pull the sheet toward the front of the
platen, and wrap the front ap up and over the release
material bar on the front of the platen.
4. Place two (2) locking clips over release material sheet
and press into place over release material bar.
NOTE: Make sure release material is t smoothly along the
bottom surface of the upper platen.
WRAP & CLIP BOTH SIDES
5. Check alignment and tightness of release material
against upper platen.
Release material sheets should be replaced when:
• Product sticks to release material
• Carbon build-up causes problems in taste or
appearance.
• A tear in the release material sheet’s cooking area.
• Release material coating is worn o sheet.
NOTE: Rotate the release sheets on daily basis
PART #4526903 (28 June 2011)Page 24
Page 25
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
INSTALLATION OF SPLASH SHIELD
The following is the procedure for installing the Splash Shield on the rear of the upper platen arm assembly. The Splash
Shield is installed to protect the back splash from grease splashing during normal operating use of the grill.
*TWO PER UPPER PLATEN
STEP 1
UPPER
PLATEN
UPPER PLATEN
BLOCK PIN
(ONE ON EACH SIDE)
SPLASH SHIELD
HOOK FEATURE
STEP 2
SURFACE OF
GRILL PLATE
NOTE: SOME COMPONENTS OMITTED FOR CLARITY
UPPER PLATEN
BLOCK PIN
SPLASH
SHIELD
SPLASH SHIELD
HOOK FEATURE
SPLASH SHIELD HOOK FEATURE
UP AND ONTO UPPER PLATEN
BLOCK PIN IN THIS DIRECTION
(BOTH SIDES)
NOTE: SOME COMPONENTS OMITTED FOR CLARITY
PART #4526903 (28 June 2011) Page 25
Page 26
INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
CLEANING & MAINTENANCE
McD
®
Hi-Temp Grill Cleaner
Nettoyant à chaud
pour grils
Limpiador de parrilla s
de alta temperatur a
CAUTION: May cause eye and skin
irritation. See precautionary and
KEEP OUT OF REACH OF CHILDREN
CUIDADO: Puede causar irritación
de los ojos y la piel. Véanse
las precauciones y los primeros
auxilios al reverso.
MANTENGASE FUERA DEL
ALCANCE DE LOS NIÑOS
AVIS : Peut irriter les yeux et la peau.
Voir précautions et premiers
soins au verso.
CONSERVER HORS DE LA
PORTÉE DES ENFANTS
®
3.6 oz (106 ml)
McD® Hi-Temp
Grill Cleaner
AUTO
AM
MAN
PM
1
KAY® Grill Cleaning Pad Holder
®
& KAY
Grill Cleaning Pad
• Select Clean Mode.
P
• After turning grill OFF,
Heat-Resistant Gloves Clean, Sanitizer-Soaked
Once Clean Mode has
been reached turn
grill OFF.
platens can be controlled
by pressing green button
Grill Cloths
5
Lid
Grill Squeegee
Grill Scraper
• Scrape the lower grill
surface with the grill
scraper.
• Use grill squeegee to
push residual grease into
trough.
• Take grill scraper to the
3-compartment sink to
be washed and rinsed.
2
3
• Wipe the Release
Material® sheets with a
clean, sanitizer-soaked
grill cloth.
• Remove the locking
clips, bars, and release
sheets.
• Take the clips and bars to
the 3-compartment sink
to be washed and rinsed;
set aside.
• Set release sheets aside
on a at surface.
• If splash guards are
installed, detach
and take to the
3-compartment sink to
be washed and rinsed;
set aside.
• Empty and replace the
grease troughs.
6
LA
ANTS
la peau.
3.6 oz (106 ml)
DES ENF
meros
ions et premiers
i
les yeux et
UERA DEL
r
F
PORTÉE
soins au verso.
DE LOS NIÑOS
irritación
CONSERVER HORS DE
in
y los p
k
y and
F CHILDREN
a
s
oir précaut
ar
Peut irriter
ios al reverso.
V
:
H O
ALCANCE
ye and s
auxil
MANTENGASE
VIS
A
Puede causar
ecaution
r
p
las precauciones
de los ojos y la piel. Véanse
UT OF REAC
O
May cause e
CUIDADO:
ON:
KEEP
I
irritation. See
®
CAUT
pour grils
de alta temperatur
McD
Limpiador de parrilla
emp Grill Cleaner
Nettoyant à chaud
Hi-T
• Open one packet of McD
Hi-Temp Grill Cleaner
and empty the contents
into a lid or stainless
steel pan.
• Put on the heat-resistant
gloves.
7
• Dip the KAY Grill
Cleaning Pad Holder into
the grill cleaner.
4
8
PART #4526903 (28 June 2011)Page 26
Page 27
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
CLEANING & MAINTENANCE (continued)
• (This step not required
• Apply McD Hi-Temp
Grill Cleaner to front
side of platens starting
from right platen to left
platen.
• DO NOT SCRUB
9
• Apply the grill cleaner to
platen surfaces starting
from right platen to left
platen.
• DO NOT SCRUB
14
on one platen version)
• Apply grill cleaner to
inner edges of the right
and left platens.
• DO NOT SCRUB
• Press green button to
raise right platen.
• Pour remaining McD HiTemp Grill Cleaner over
bottom grill surface.
10
11
12
• Apply the grill cleaner
to back side of platens
from right platen to left
platen.
• DO NOT SCRUB
• Apply the grill cleaner to
outer edges of right and
left platens.
• DO NOT SCRUB
15
• Spread the cleaner over
the entire lower grill
surface from front to
back using even strokes.
• DO NOT SCRUB
16
• Scrub front side of
platens from right platen
to left platen with KAY
Grill Cleaning Pad Holder
and Pad.
17
• (This step not required
on one platen version)
• Press green button to
lower right platen.
13
PART #4526903 (28 June 2011) Page 27
18
• Scrub at grill surfaces
starting from right platen
to left platen.
Page 28
INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
CLEANING & MAINTENANCE (continued)
• Rinse front, side and
back of platen surfaces
with a clean, sanitizersoaked grill cloth,
starting from right to left
platens.
• (This step not required
on one platen version)
• Press the green button
to lower right platen,
rinse inner edges of both
platens; then, raise.
19
20
• Scrub back side of
platens from right platen
to left platen.
24
• Scrub outer edges of
right and left platens.
25
21
22
23
• (This step not required
on one platen version)
• Press green button to
lower right platen.
• (This step not required
on one platen version)
• Scrub inner edges of the
right and left platens.
• Press green button to
raise the right platen.
• Scrub lower grill surface.
• Wipe back of lower grill
with a clean, sanitizersoaked grill cloth.
26
• Pour a small amount of
lukewarm water on a
clean, sanitizer-soaked
grill cloth over the
bottom grill surface and
wipe o residue.
27
• Place upper platen
Release Material sheets
at on grill surface.
• Gently clean both sides
of the Release Material
sheets with the KAY Grill
Cleaning Pad Holder.
28
PART #4526903 (28 June 2011)Page 28
Page 29
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
CLEANING & MAINTENANCE (continued)
• Rinse both sides of the
29
Release Materialsheets
with a clean, sanitizersoaked grill cloth.
• Reinstall upper Release
Material sheets; secure in
place with bars and clips.
32
• Wipe remaining grill
surfaces with a clean,
sanitizer-soakedgrill
cloth.
30
31
• Wipe lower grill with a
clean,sanitizer-soaked
grill cloth. Repeat until
no visible soil remains.
• Empty, wash, rinse,
and replace the grease
troughs.
• Apply a thin coat of fresh
shortening to the lower
grill surface only.
33
PART #4526903 (28 June 2011) Page 29
Page 30
INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
GRILL ACCESSORIES
Te on Wraparound kit
Description: Te on Sheet (Wraparound)
Part Number: 4527642
Quantity:
3
(1&2 platen only)
Description: Te on Wraparound Kit
Part Number: 4528083
Quantity:
1 - (Includes all Shown)
Description: Te on Rear Bar
Part Number: 4526436
Quantity:
1
Description: Te on Clip
Part Number: 4527294
Quantity:
4
PART #4526903 (28 June 2011)Page 30
Page 31
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
GRILL ACCESSORIES
BELOW POWER CORDS ARE RECOMMENDED
ONLY. CORDS APPY TO APPLICATION AND
ARE NOT STANDARD.
NEMA# L21-20P
Interlock Cord - 5Wire
(No Garland P/N) - *** Not supplied by Garland
NEMA# L15-30P
3Phase 4Wire 30 AMP Power Cord (Electric Grill ONLY)
(No Garland P/N) - *** Not supplied by Garland
Splash Shield
Item 4527646
Quick-Disconnect Gas Hose
Item 1591506
NEMA# 51-50P
3Phase 4Wire 50 AMP Power Cord (Electric Grill ONLY)
(No Garland P/N) - *** Not supplied by Garland
Te on Sheet (Not Wraparound)
Item 1799301
Te on rear rod
Item 4526436
Te on Clip
Item 4527294
PART #4526903 (28 June 2011) Page 31
Page 32
INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
DESCRIPTION OF GRILL CONTROL
Right Arrow Button – In any mode, scrolls
forward through a list
Left Arrow Button – In any mode, scrolls
backward through a list
Enter Button – In the normal operating
mode, this button is not active. In the
Programming Mode, used to lock in the
values shown on the display.
Power Button – PRESSING and HOLDING the
Power button for 2 seconds will either turn
the controller on or o .
AM/PM Button – In normal operating mode,
toggles between the AM menu library and
the PM menu library.
AUTO/MAN Button – In normal operating
mode, toggles between Automatic Product
Recognition and Manual Cooking.
Up Arrow Button – In any mode, increases
the value of the ashing cursor character in
the display
Down Arrow Button – In any mode,
decreases the value of the ashing cursor
character in the display
Program Button – In the normal
operating mode, pressing and holding the
PROGRAM button for 3 seconds enters the
Programming Mode.
Temp Button – In the normal operating
mode, displays the set temperature and the
actual temperature.
Speed Key – In the normal operating mode,
used to change cook time. Also used to enter
Probe Calibration Mode. & Perform Auto
Forced Calibration
Standby Button – In the normal operating
mode, places the grill in Standby Mode.
POSSIBLE ERROR MESSAGES
GRILL PROBE ERROR – A grill temperature probe circuit error for temperature zone (Front, Middle, or Back) has occurred.
PLATEN PROBE ERROR – An upper platen temperature probe circuit error has occurred.
HEATER ERROR – Occurs when the controller does not detect a temperature rise in six (6) minutes.
HIGH TEMP – Occurs when the controller senses a temperature of 465˚ F (241˚ C).
CHECK REED SWITCH / USE FLAT COOK – One or more of the Reed Switches are out of adjustment. User will only be
able to cook FLAT menu items.
ERROR COMMS - A communications error has occured between the Motor Speed Control and the Main Control.
PLATEN NOT LEVEL – Occurs if the calibration di erence between the front and rear is greater than maximum allowance.
Product Recognition (Auto) and manual cooking is DISABLED. Flat Menu cooking is ONLY allowed.
CHECK PLATEN LEVEL – Occurs if the calibration di erence between the front and rear is greater than the minimum
allowance, but less than the maximum allowance. Product Recognition (Auto) is DISABLED. Perform
If CHECK PLATEN LEVEL is displayed, perform the following steps:
1. PRESS AND HOLD the and buttons for 3 seconds. The control will display AUTO GAP FORCE.
2. PRESS the button. “NO” will ash on the display. PRESS the button to change it to “YES.”
3. PRESS the button. The platen will immediately lower and reset its internal measurements. Upon completion,
the platen will rise. If the error message does not return continue operating normally. If the error message persists,
call your local authorized service agent.
PART #4526903 (28 June 2011)Page 32
Page 33
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
OPERATING PROCEDURES
General Overview:
The PRC grill control will allow for 2 functions, both
described in detail in the following sections
(15) minutes. Once this time has elapsed, the grill will
autocalibrate. Upon completion of autocalibration, the
upper platens will raise to there normal position, and the
PRC will display “READY”.
The “Normal Operating Mode”, also known as the Cook
Mode is the mode used during normal cooking. In the
normal operating mode, the operator can start a cook
cycle, cancel a cook cycle, view actual temperatures, scroll
to another menu item, and enter the Programming Mode.
The “Programming Mode” is the mode in which the
operator can program the controller’s various settings. To
enter the programming mode, PRESS and HOLD
There are currently 3 methods of cooking that can be
utilized with the 1 & 2 platens Garland clamshell:
Standard Cooking – This is the cook method that utilizes a
single gap setting for each menu item. The timer will count
down according to the selected menu item.
Multi Stage Cooking – This method of cooking utilizes 2
di erent gap settings during the cook cycle. The timer will
count down according to the selected menu item.
Product Recognition – The product recognition method
of cooking uses the magnetic switches mounted on the
upper platen arm assembly to determine the product
being cooked. Using the PR feature, the operator simply
selects the button on the controller. This will allow
the controller to know what product group to select
from. When a cook cycle is initiated, the platen will come
down and recognize the product being cooked. The
cook timer will count down according to the time set for
the recognized item. For more information on product
Recognition, see the next section; “Product Recognition.”
To turn the grill on:
The Main Power Switch – Controls power to the grill
and must be turned ON to start operation. The controller
displays will be active. Upon successful power up checks,
the controllers will displays “OFF”.
AM Operation – Release Material sheets MUST be ON at
this time and the grill surface should be free and clear of
carbon.
Once the PRC displays “OFF” press . The PRC will go to
PREHEAT mode and default to AM preheat temperatures.
To preheat to PM temperatures, press and hold .
AM PREHEAT PM PREHEAT
375˚F (191˚C) Upper Platen 425˚F (218˚C) Upper Platen
275˚F (135˚C) Grill 350˚F (177˚C) Grill
285˚F (141˚C) Grill, (Te on) 375˚F (191˚C) Grill, (Te on)
Upon reaching the AM or PM set temperature (whichever
is selected), the grill will stabilize in temperature for fteen
To Select a Menu item:
Scroll forward through the list of available menu items by
pressing repeatedly. Scroll backward through the list of
available menu items by pressing repeatedly.
Menu Item Library
The menu item library is loaded in the computer based
upon the setting programmed in [CONFIGURE]->[GRILL
REGION]. Each menu item consists of a function called
[DISPLAY ACTIVE]. The settings in this function (AM, PM,
AM/PM, No) determine what menu items are displayed
when the button is pressed.
Indicator Lights
The LED lights on the main control indicate the
temperature status of each zone.
Menu Item
10:1 - CLAM PM
4:1 - CLAM PM
STRIP BACON - CLAM AM/PM
SAUSAGE CLAM FZN AM
MCRIB - CLAM NO
STEAK - CLAM AM/PM
GRILLED CHICKEN - FLAT PM
FOLDED EGGS FLAT AM
ROUND EGGS - FLAT AM
CHICKEN FLAT BRD - FLAT NO
10:1 FLAT NO
4:1 - FLAT NO
MCRIB - FLAT NO
SAUSAGE FLAT FZN NO
HOTCAKES - FLAT NO
FOLDED EGGS CLAM AM
ROUND EGGS CLAM AM
3:1 ANGUS CLAM PM
MUSHROOMS CLAM AM/PM
OPT MENU 5 - CLAM NO
OPT MENU 6 - CLAM NO
OPT MENU 7 - CLAM NO
OPT MENU 1 - FLAT NO
OPT MENU 2 - FLAT NO
OPT MENU 3 - FLAT NO
OPT MENU 4 - FLAT NO
Display Active –
Default
PART #4526903 (28 June 2011) Page 33
Page 34
INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
OPERATING PROCEDURES (continued)
Electric grills have (4) zones per section , TOP, (platen),
BACK GRILL, MIDDLE GRILL, and FRONT GRILL.
Gas grills have (2) zones per section , TOP, (platen),
and GRILL.
RED – The zone(s) is “TOO HOT” (more than 79˚F/43˚C over
set temperature) OR a heat zone failure has occurred.
AMBER – The zone(s) is calling for heat.
GREEN – The zone(s) is at or above set temperature, but
below 79˚F/43˚C over set temperature.
Standby Mode
To enter the standby mode:
1. Press the button. The upper platen will lower, and
the grill will maintain a set temperature of Upper platen
- 425˚ F (218˚C), Grill Surface - 350˚ F (177˚C).
To Exit the standby Mode:
1. Press the GREEN or ( GREEN & BLACK) pushbutton(s). The upper platen will raise.
To display the current temperatures:
1. Press the button and repeat for each zone to be
displayed:
1st key press – Front Set Point
2nd key press – Front Actual
3rd key press – Mid Set Point
4th key press – Mid Actual
5th key press – Back Set Point
6th key press – Back Actual
7th key press – Platen Set Point
8th key press – Platen Actual
2. Pressing and holding the button for ve (5) seconds
will display all of the current temperatures at once.
Breakfast In Manual mode
1. Select AM mode. Press and hold the button.
2. Select Manual mode. Press and hold the the button.
3. Select a product from the AM product library using the
or arrow buttons.
4. Following McDonalds procedures for the item selected,
load product on the grill.
5. Press the GREEN or ( GREEN & BLACK) pushbutton(s) to initiate a cook cycle.
6. Alarm will sound when the cook cycle is complete.
7. Remove product and clean grill to prepare for the next
cook cycle.
Lunch In Manual mode
Note: Switching from breakfast to lunch menu items will
take approximately 10 minutes to heat to the appropriate
temperatures.
1. Select PM mode. Press and hold the button.
2. Select Manual mode. Press and hold the button.
3. Select a product from the PM product library using the
or arrow buttons.
4. Following the below lay pattern, load product on the
grill.
5. Press the GREEN or ( GREEN & BLACK) push-
button(s) to initiate a cook cycle.
6. Alarm will sound when the cook cycle is complete
7. Remove product and clean grill to prepare for next
cook cycle.
To Change The Cook Time for a Menu Item
1. Select AM or PM mode. Press and hold the button.
2. Select Manual mode. Press and hold the button.
3. Select a product using the or arrow buttons.
4. PRESS the button to display the cook time.
5. Use the and buttons to change the cook time.
6. The control will automatically default back to the
normal operating mode after 3 seconds.
Breakfast In Auto mode
1. Select AM mode. Press and hold the button.
2. Select Auto mode. Press and hold the button. The
control will display “AM / AUTOMATIC”
3. Following McDonalds procedures for the item selected,
load product on the grill.
4. Press the GREEN or ( GREEN & BLACK) push-
button(s) to initiate a cook cycle. The platen will lower,
and recognize the product that has been loaded on the
grill.
5. Alarm will sound when the cook cycle is complete.
6. Remove product and clean grill to prepare for the next
cook cycle.
Lunch In Auto mode
Note: Switching from breakfast to lunch menu items will
take approximately 10 minutes to heat to the appropriate
Page 34
Page 35
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
OPERATING PROCEDURES (continued)
temperatures.
1. Select PM mode. Press and hold the
2. Select Auto mode. Press and hold the
control will display “PM / AUTOMATIC.”
3. Following the lay patterns shown on the following
page, load product on the grill.
4. Press the GREEN or ( GREEN & BLACK) pushbutton(s) to initiate a cook cycle. The platen will lower,
and recognize the product that has been loaded on the
grill.
5. Alarm will sound when the cook cycle is complete
6. Remove product and clean grill to prepare for next
cook cycle.
button.
button. The
1. PRESS the button (to display the upper platen
temperature).
2. Press the button.
3. The upper platen indicator will turn on. The upper
platen will heat to 425 degrees F (217 degrees C)
the platen will maintain this set temperature unless
another menu item is selected.
To Shutdown Grill
Turn Main Power Switch OFF to disable all burners. For
extended periods of shutdown, turn Main Power Switch
OFF, close and disconnect main gas and/or electrical
connections.
Transition Cooking
Approximately 30 minutes before changing to the lunch
menu, perform the following:
LONWORKS INFORMATION
LonWorks lets manufacturers and integrators create and implement control solutions for customers all over the world.
With LonWorks, you can embed intelligence and communications into any device with an electronic heartbeat, and then
network these devices so they can work together to sense, monitor, and control. Their embedded intelligence allows them
to work without a master controller or PC, and work with enterprise applications and other services.
This LonWorks gateway is a “Smart Equipment” networking solution for McDonalds. LonWorks allows us to use existing
power lines to transmit the data rather than the use of Ethernet cabling. The LonWorks gateway will collect information
from the grill and transmit it into a computer elsewhere. Capable and authorized users will be able to collect this
information and monitor the data from a centralized location. LonWorks enabled or smart equipment will have not only
the capability of being monitored, but programmed and set up as well.
PATTY PLACEMENT
This procedure for placement of meat products on the clamshell grill must be followed exactly. Place patties on the lower
grill plate 2 at a time, from front-to-back, and right-to-left, positioned as shown in the diagrams below. (Each square
represents one cooking lane; the area beneath one upper platen.)
When cooking is complete, the upper platen will raise automatically. Immediately after the platen raises, season the
meat, (if applicable), then remove the patties in the same order they were loaded one at a time. It is important that the
unload sequence is identical to the load sequence.
3
2
222
1
1
1
1
1
1
3
222
2
11
3
11
3
3
2
2
4
1
10:1 ONLY
NOTE: Patty placement procedure may vary outside of North America. Please consult your local McDonald’s management.
PART #4526903 (28 June 2011) Page 35
3
3
2
4
4
2
111
Page 36
INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
PRODUCT RECOGNITION
This Garland Clamshell grill is equipped with Product Recognition Controls (PRC). This new technology allows the user to
simply start a cook cycle WITHOUT having to select a speci c menu item. The PRC will recognize the product thickness
by utilizing switches inside the upper platen and the magnets mounted on the platen arms. Once the PRC calculates
the thickness of the product that’s been loaded, it will look up product from the product range library (below), and
automatically select that product.
MENU ITEM MIN GAP MAX GAP
Breakfast Library Recommended Ranges
Strip Bacon .100 .130
Sausage Clam .210 .405
Steak Clam .430 .480
MENU ITEM MIN GAP MAX GAP
Lunch Library Recommended Ranges
10:1 Clam .160 .345
4:1 Clam .365 .499
3:1 Angus Clam .500 .880
Strip Bacon .100 .130
COMMON PRODUCT RECOGNITION ISSUES
Product Recognition Errors can appear in 2 ways:
1. After initiating cook cycle, the controller displays “PRODUCT NOT RECOGNIZED - NO RECIPE FOUND”.
2. The controller displays the incorrect product for the product that was layed on the grill.
In both cases, the most common reasons for these 2 issues are as follows:
Overlapping Product
- Ensure that you do
OVERLAPPING
PRODUCT
not have any patties
overlapping when you lay
product. This will fool the
controller into thinking
that there is much thicker
product on the grill than
there is
Platen makes contact
with Chicken Ring -
Always make sure that the
chicken ring is clear of the
adjacent platen prior to
initiating a cook cycle.
Auto calibation done
Wrinkled or Worn Te on
Sheet - Ensure that the
te on sheet is installed
and/or wrapped correctly
to platen. A loose, worn,
or te on sheet with
tears and/or scratches
can e ect product
recognition.
with carbon build up or
product residue on grill
surface - Ensure that the
grill surface is free of any
carbon build up. Debris
on the grill surface during
auto calbration will cause
the control to mark
the location of the grill
surface incorrectly.
In any of the cases as outlined above or in any other event, perform an Forced Auto Calibration to reset the upper platen
distance to the grill surface. Prior to performing a Forced Auto Calibration, be sure to:
1. Make sure the upper platen is free and clear of any carbon build up or debris.
2. Ensure that the grill surface is scraped and cleaned.
3. Te on sheet should not be worn and be t to the upper platen tightly.
Perform a Forced Auto Calibration routine as indicated in section “PRODUCT RECOGNITION”, “TO PERFORM FORCED AUTO
CALIBRATION”.
PART #4526903 (28 June 2011)Page 36
Page 37
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
PROGRAM LOGIC TREE; PRODUCT MENUS
Press & Hold
(3 seconds)
Menu Item Displayed
RIGHT or LEFT arrow buttons
Scroll Menu Items
Scroll
Forward
Product
Library
Select Menu Item
Scroll
Backward
CLAM MENU ITEMS FLAT MENU ITEMS
Product
Display Active
Grill Set Point
Platen Set Point
Instant On Time
Remove In Time
Multi Stage 1 Time
Multi Stage 2 Time
Multi Stage 3 Time
Remove Alarm
Gap Setting
Scroll
Forward
Scroll
Forward
Product
Display Active
Grill Set Point
Platen Set Point
Instant On Time
Remove In Time
Remove Alarm
Flip Time
Flip Alarm
Sear Time
Sear Alarm
Gap Mul/PR Start
Gap Multi Stage 1
Gap Multi Stage 2
Gap Multi Stage 3
Must Remove Time
Toast Buns Time
Toast Buns Alarm
Too Cool Flag
Must Remove Time
Toast Buns Time
Toast Buns Alarm
Too Cool Flag
Scroll
Backward
Scroll
Backward
PART #4526903 (28 June 2011) Page 37
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INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
CONTROL PROGRAMMING
Programming Modes; System Setup
To Change the Temperature Display Units
(Fahrenheit / Celcius)
The temperature display units (F or C) will change
the way a temperature is displayed on the controller
(F – Fahrenheit, C – Celcius)
1. With the controller display ON and either displaying
the current menu item or displaying “OFF”, PRESS and
HOLD the button for approximately 3 seconds.
Controller will display previously selected menu item
and its corresponding item number OR “Standby /
Menu Item”.
2. PRESS the AND arrow buttons TOGETHER.
“CONFIGURE” will appear in the display.
3. PRESS the arrow button. “Setup” will appear in the
display
4. PRESS the button. “Temperature Unit” will appear in
the display.
5. PRESS the button. The currently set temperature
unit will ash.
6. PRESS the OR arrow buttons to change the
ashing temperature unit.
7. PRESS the button to save the new setting.
8. PRESS THE 2X to exit the program mode.
To Change the Time Display Units
Changing the Time Display Units will change the way
timing cycles are displayed on the controller.
1. With the controller display ON and either displaying
the current menu item or displaying “OFF”, PRESS and
HOLD the button for approximately 3 seconds.
Controller will display previously selected menu item
and its corresponding item number OR “Standby /
Menu Item”.
2. PRESS the AND arrow buttons TOGETHER.
“CONFIGURE” will appear in the display.
3. PRESS the arrow button. “Setup” will appear in the
display.
4. PRESS the button. “Temperature Unit” will appear in
the display.
5. PRESS the 1X. “Time Unit” will appear in the display.
6. PRESS the button. The current time unit will ash.
7. PRESS the OR arrow buttons to change the
ashing time unit.
For a complete listing of setup functions and their
options, see section titled “FUNCTION OPTIONS;
SYSTEM MENUS”.
8. PRESS the button to save the new setting
9. PRESS THE 2X to exit the program mode.
To change the Key Chirp (Yes / No)
Changing the Key Chirp On or O will either turn on or o
the sound of the controller when a button is pressed.
1. With the controller display ON and either displaying
the current menu item or displaying “OFF”, PRESS and
HOLD the button for approximately 3 seconds.
Controller will display previously selected menu item
and its corresponding item number OR “Standby /
Menu Item”.
2. PRESS the AND arrow buttons TOGETHER.
“CONFIGURE” will appear in the display.
3. PRESS the arrow button. “Setup” will appear in the
display
4. PRESS the button. “Temperature Unit” will appear in
the display.
5. PRESS the repeatedly until “Key Chirp” appears in the
display.
6. PRESS the button. The currently set Key Chirp will
ash.
7. PRESS the OR arrow buttons to change the
ashing “YES” or “NO”
8. PRESS the button to save the new setting.
9. PRESS THE 2X to exit the program mode.
To change the Audible
Changing the Audible Sound will change the way the
controller sounds when a timing cycle has completed its
countdown.
1. With the controller display ON and either displaying
the current menu item or displaying “OFF”, PRESS and
HOLD the
Controller will display previously selected menu item
and its corresponding item number OR “Standby /
Menu Item”.
2. PRESS the AND arrow buttons TOGETHER.
“CONFIGURE” will appear in the display.
3. PRESS the arrow button. “Setup” will appear in the
display
4. PRESS the
the display.
5. PRESS the repeatedly until “Audible” appears in the
display.
6. PRESS the button. The currently set Audible will
button for approximately 3 seconds.
button. “Temperature Unit” will appear in
PART #4526903 (28 June 2011)Page 38
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GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
CONTROL PROGRAMMING (continued)
ash.
7. PRESS the OR arrow buttons to change the
ashing audible options.
For a complete listing of setup functions and their
options, see section titled “FUNCTION OPTIONS;
SYSTEM MENUS”.
8. PRESS the button to save the current setting.
9. PRESS THE 2X to exit the program mode.
Programming Modes; Menu Items
To change the name of an existing menu item
1. Using the or button, select the menu item that
requires a name change.
2. PRESS and HOLD the button for approximately 3
seconds. Controller will display previously selected
menu item and its corresponding item number.
3. PRESS and HOLD the button.
4. To spell out the product name:
a. Use the or arrow buttons to scroll through
the character library.
Character Library:
space ! “ # $ % & ‘ ( ) * + , - . / 0 1 2 3 4 5 6 7 8 9 : ; < = > ? @ A B C D E F G H
I J K L M N O P Q R S T U V W X Y Z [ \ ] ^ _ ` a b c d e f g h i j k l m n o p q r
s t u v w x y z
b. PRESS or to scroll right or left.
c. PRESS the button to save the new menu item
name.
5. PRESS the 2X to exit and return to normal operating
mode.
To activate / deactivate a menu item in the Normal
Operating mode library, or change its day-part
(Defaults are listed in section “OPERATING PROCEDURES”)
1. PRESS and HOLD the button for approximately 3
seconds. Controller will display previously selected
menu item and its corresponding item number.
2. Using the or arrow buttons, select the menu item
that requires activation / deactivation.
3. PRESS the button. The controller will display
“Product”. The menu item will ash.
4. PRESS the or arrow buttons until “Display Active”
is displayed on the controller.
5. PRESS the button. The current setting will ash.
6. PRESS the or button to select a di erent setting.
7. PRESS the button to save the new setting.
8. PRESS the 2X to exit and return to normal operating
mode.
To change the grill surface set point temperature
NOTE: Grill temperature set points are preset in the controller to the
currently required standard. You should not change this set point to
any temperature other than what is shown in section “OPERATING
PROCEDURES”
1. Using the or arrow buttons, select the menu item
that requires a temperature change.
2. PRESS and HOLD the button for approximately 3
seconds. Controller will display previously selected
menu item and its corresponding item number.
3. PRESS the button. The controller will display
“Product”.
4. PRESS the or arrow buttons until “Grill SetPt” is
displayed on the controller.
5. PRESS the button. The current grill set temperature
will begin to ash.
6. Using the or button, change the temperature set
point to the new desired temperature.
7. PRESS the button to save the new temperature set
point.
8. PRESS the 2X to exit and return to normal operating
mode.
PART #4526903 (28 June 2011) Page 39
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INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
CONTROL PROGRAMMING (continued)
To change the grill upper platen set point temperature
NOTE: Grill temperature set points are preset in the controller to the
currently required standard. You should not change this set point to any
temperature other than what is shown in section “OPERATING
PROCEDURES”.
1. Using the or button, select the menu item that
requires a temperature change.
2. PRESS and HOLD the button for approximately 3
seconds. Controller will display previously selected
menu item and its corresponding item number.
3. PRESS the button. The controller will display
“Product”.
4. PRESS the or button until “Platen SetPt” is
displayed on the controller.
5. PRESS the button. The “PLATEN SET POINT” will
begin to ash.
6. Using the or button, change the temperature set
point to the new desired temperature.
7. PRESS the button to save the new temperature.
8. PRESS the 2X to return to normal operating mode.
To Change the MUST REMOVE IN time
1. Using the or button, select the menu item that
requires a cook time change.
2. PRESS and HOLD the button for approximately 3
seconds. Controller will display previously selected
menu item and its corresponding item number.
3. PRESS the button. The controller will display
“Product”.
4. PRESS the
or button until “Must Remove In” is
displayed on the controller.
5. PRESS the button. The seconds will begin to ash.
6. Using the or arrow buttons to change the Must
Remove In time to the new desired time.
7. PRESS the button to save the new time.
8. PRESS the 2X to return to normal operating mode.
To Change the Toast Buns time
1. Using the
or button, select the menu item that
requires a cook time change.
2. PRESS and HOLD the button for approximately 3
seconds. Controller will display previously selected
menu item and its corresponding item number.
3. PRESS the button. The controller will display
“Product”.
4. PRESS the or button until “Toast Buns Time” is
displayed on the controller.
5. PRESS the button. The seconds will begin to ash.
6. Using the or button, change the Toast Buns Time
to the new desired time.
7. PRESS the button to save the new time.
8. PRESS the 2X to exit and return to normal operating
mode.
To Change the Toast Buns Alarm (Auto / Manual)
1. Using the or arrow buttons, select the menu item
that requires a cook time change.
2. PRESS and HOLD the button for approximately 3
seconds. Controller will display previously selected
menu item and its corresponding item number.
3. PRESS the button. The controller will display
“Product”.
4. PRESS the or button until “Toast Buns Alarm” is
displayed on the controller.
5. PRESS the button. The “AUTO” or “MANUAL” will
begin to ash.
6. Using the or arrow buttons to change the
“MANUAL” to “AUTO” or “AUTO” to “MANUAL”.
7. PRESS the button to save the new setting.
8. PRESS the 2X to exit and return to normal operating
mode.
PART #4526903 (28 June 2011)Page 40
Page 41
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
CONTROL PROGRAMMING (continued)
To Add NEW Menu Items
The following programming instructions serves as a GUIDE for
programming the basic settings for CLAM menu items.
1. PRESS and HOLD the button for approximately 3
seconds. Controller will display previously selected
menu item and its corresponding item number.
2. PRESS the or button until “Opt menu # - CLAM” is
displayed on the controller.
3. PRESS the button. The controller will display
“PRODUCT”
4. PRESS and HOLD the button. The currently select
menu item name will begin to ash.
5. To spell out the product name:
a. Use the or arrow buttons to scroll through
the character library.
b. PRESS or to scroll right or left.
c. PRESS the button to save the new menu item
name.
6. PRESS the button. “Display Active” will be displayed.
7. PRESS the button. “NO” will begin to ash.
8. PRESS the button. “NO” will change to “YES”.
9. PRESS the button to save the new setting.
10. PRESS the button. “GRILL SETPT” will be displayed.
11. PRESS the button. The temperature will begin to
ash.
12. Using the or button, change the temperature set
point to the new desired temperature.
13. PRESS the button to save the new temperature set
point.
14. PRESS the
15. PRESS the
ash.
16. Using the or button, change the temperature set
point to the new desired temperature.
17. PRESS the button to save the new temperature set
point.
18. PRESS the button until “GAP MULTI/PR START”
appears in the display.
button. “PLATSETPT” will be displayed.
button. The temperature will begin to
19. PRESS the button. The gap setting will begin to
ash.
20. Using the and DOWN button, change the gap
setting to the desired setting.
21. PRESS the button to save the new gap setting.
22. PRESS the button 2X to exit and return to the normal
operating mode.
To Restore Factory Defaults for All Product Menu Items
1. With the controller display ON and either displaying the
current menu item or displaying “OFF,” PRESS and HOLD
the button for approximately 3 seconds. Controller
will display previously selected menu item and its
corresponding item number OR “Standby / Menu Item.”
2. PRESS the AND arrow buttons TOGETHER.
“CONFIGURE” will appear in the display.
3. PRESS the arrow button. “Setup” will appear in the
display
4. PRESS the button. “Temperature Unit” will appear in
the display.
5. PRESS the button 6x. The controller will display
“Reload Defaults – NO.”
6. PRESS the button. “NO” will begin to ash.
7. PRESS the button. “NO” will change to “YES”.
8. PRESS the button. The system will Reload the MENU
items to factory default settings.
9. Wait 15-20 seconds. The control then automatically
returns to OFF mode.
To Restore Factory Defaults for All Functions
1. Ensure the main power is turned o by turning the
main power switch to the OFF mode.
2. PRESS the
cycling main power ON with the main power switch.
The control will display “PASSWORD”
3. Within 3-5 seconds, press the following keys in this
sequence:
4. Upon successful completion, the controller will display
FULL DEFAULTS
5. Wait 15-20 seconds. The control then automatically
returns to OFF mode.
AND arrow buttons TOGETHER, while
PART #4526903 (28 June 2011) Page 41
Page 42
INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
PROBE CALIBRATION
Monthly Calibration of Grill Temperature Zones
Tools: Digital Pyrometer with Surface Probe
Warning: PERSONAL INJURY FROM BURNS MAY RESULT
WHEN COMING IN CONTACT WITH HOT COOKING
SURFACES.
NOTE: Probe Calibration of grills is done with release
material sheets “OFF”.
PLEASE FOLLOW THESE INSTRUCTIONS EXACTLY
AS THEY APPEAR BELOW:
1. The upper platens and lower grill plate should be at
operating temperatures to perform this calibration
procedure. Press the or button to select a
“CLAM” operation and allow the grill to reach the set
temperature and stabilize, (approximately 30 minutes).
2. PRESS and HOLD the button for approximately
3 seconds, or until the controller will display:
“PROBE CAL”.
3. PRESS the button to display the rst temperature
zone to be calibrated. The rst zone to be calibrated is
“FRONT TEMP CAL”. The zones are displayed in order of
FRONT TEMP CAL, MIDDLE TEMP CAL, BACK TEMP CAL,
TOP TEMP CAL.
MWE2W: The electric grill’s thermocouple probes are
located front to rear, as shown in the diagram to the
right. Each upper platen has one thermocouple in the
center.
MWG2W: The gas grill’s thermocouple probes are
located in the center of each lane, as shown in the
diagram to the right. Each upper platen has one
thermocouple in the center.
4. Select a heat zone display using the
or buttons.
5. Allow at least 5 seconds for the pyrometer to respond
and stabilize. Note the temperature on the pyrometer.
6. If the temperature on the grill control display does not
match the temperature on the pyrometer, adjust the
temperature on the grill control accordingly. The
button will increase the displayed temperature in one,
(1) degree increments. The button will decrease the
displayed temperature in one, (1), degree Increments.
NOTE: During step 6, the control should be sounding
a high-pitched tone. The temperature can only be
adjusted if this tone is sounding. If the control is silent,
the temperature will not change.
7. PRESS the button to lock the calibrated temperature
into the controller.
8. Press the or button to select the next heat zone.
9. Move the pyrometer’s surface probe to the newly
selected heat zone and repeat steps 5, 6, and 7.
10. Repeat the procedure for each of the heat zones.
11. Continue to cycle through each heat zone repeating
the sequence until all temperatures are within 1°.
12. Exit the program mode by pressing the button 2x.
The controller will return to its previous state in the
Normal Operating Mode.
Page 42
Page 43
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
THERMOCOUPLE LOCATIONS
17.53in
[445mm]
PLATEN WIDTH
8.766in
[223mm]
SLIM SIZE ELECTRIC MODEL ONLY
36.000
[914mm]
PLATE
DEPTH
11.875in
[302mm]
THERMOCOUPLE LOCATION
TOP PLATEN VIEW ALL MODELS
11.88in
[302mm]
4.25in
[108mm]
9.00in
[229mm]
FRONT
OF GRILL
FULL SIZE ELECTRIC MODEL ONLY
36.000
[914mm]
9.00in
[108mm]
BACK OF
GRILL
FULL SIZE GAS MODEL ONLY
4.25in
108mm
8.33in
216mm
19.50in
[495mm]
11.87in
[302mm]
4.25in
[108mm]
9.00in
[229mm]
FRONT
OF GRILL
9.00in
[108mm]
PLATE
DEPTH
PLATE DEPTH
FRONT OF GRILL
(TOP VIEW)
18.00in
457mm
914mm
36.00in
PLATE WIDTH
9.00in
229mm
19.50in
*
495mm
PART #4526903 (28 June 2011) Page 43
Page 44
INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
FACTORY DEFAULT SETTINGS
Clam Menu Items
Menu
Item #
PRODUCT
10:1 - CLAM .245
1
4:1 - CLAM PM AUTO
2
STRIP BACON-CLAM AM/PM AUTO
3
4
MCRIB - CLAM NO
5
STEAK-CLAM AM
6
ANGUS 3:1 CLAM
18
MUSHROOM CLAM
19
22
OPT MENU 1 through 7
through
16
CLAM
GRILL SET
DISPLAY
POINT
ACTIVE
^7()/21`
Û)
Û&
PM
^Û)`
^Û&`
Û)
Û&
^Û)`
^Û&`
Û)
Û&
^Û)`
^Û&`
Û)
Û&
AM6$86$*(&/$0)=1
^Û)`
^Û&`
Û)
Û&
^Û)`
^Û&`
Û)
Û&
^Û)`
^Û&`
Û)
Û&
PM AUTO
^Û)`
^Û&`
Û)
Û&
AM/PM
^Û)`
^Û&`
Û)
NO
Û&
PLATEN
SET POINT
Û)
Û&
Û)
Û&
Û)
Û&
Û)
Û&
Û)
Û&
Û)
Û&
Û)
Û&
Û)
Û&
Û)
Û&
INSTANT
IN
ON
TIME
TIME
^7()/21`
(GAS)
25
37
(5)
{38}
30
107
(10)
{118}
70 Elec
0
60 Gas
82
0
{87}
163
104
0
{110}
60
175
(30)
{176}
60
104
(45)
00
1S
2S
3S
1S
2S
3S
1S
2S
3S
1S
2S
3S
1S
2S
3S
REMOVE
NOTE: Clam Product option Hidden If Platen Disable (HIPD)
Flat Menu Items
GRILL SET
ITEM
7
GRILL CHICK-FLAT PM ---
TBA
GRILL CHIX-FLAT
(USA ONLY)
8 FOLDED EGGS-FLAT AM OFF ---
DISPLAY
ACTIVE
{TEFLON}
PM ---
POINT
Û)
Û&
^Û)`
^Û&`
Û)
Û&
Û)
Û&
PLATEN
SET POINT
Û)
Û&
Û)
Û&
INSTANT ON
TIME
MULTI
STAGE
TIME
-- --
-- --
-- --
-- --
-- --
-- --
-- --
-- --
-- --
-- --
-- --
-- --
-- --
-- --
-- --
REMOVE IN
{TEFLON}
STAGE
TIME
410
{470}
475
120
MUST
PR
ALARM
AUTO /
TIME
5.5.1S
002S
003S
------1S
------2S
------3S
^7()/21`
MANUAL
AUTO
AUTO
AUTO
AUTO
AUTO
FLIP TIME
{TEFLON}
195
{220}
225 --- --- --- MANUAL
--- --- --- --- --- --- ---
GAP
GAP
MULTI/PR
SETTING
START
.255
{.235}
.415
.400
{.425}
.265
.265
{.265}
.350
.350
{.350}
.530
.5300
{.530}
.415
.415
{.425}
.534
.534
{.534}
.425
.415AUTO
{.425}
SEAR TIME
--- --- --- MANUAL --- --- ---
0
ALARM -
AUTO /
MANUAL
AUTO
1S
2S
3S
1S
2S
3S
1S
2S
3S
1S
2S
3S
1S
2S
3S
1S
2S
3S
MULTI
STAGE
2S------2S
3S------3S
GAP
GAP PR
STAGE
--- ---
--- ---
-- --
-- --
-- --
-- --
-- --
-- --
-- --
-- --
-- --
-- --
-- --
-- --
-- --
-- --
-- --
-- --
-- --
-- --
SEAR
ALARM -
AUTO /
MANUAL
562.562.1S
0.0.2S
0.0.3S
524.524.1S01011S
REMOVE
IN
TIME
FLIP ALARM
- AUTO /
MANUAL
TOAST
BUNS
IN
TIME
00
00
00
00
00
00
00
00
00
MUST
REMOVE IN
TIME
--- --- ---
TOAST
BUNS
ALARM -
AUTO /
MANUAL
AUTO
AUTO
AUTO
AUTO
AUTO
AUTO
AUTO
AUTO
AUTO
BUNS TIME
TOO
COOL
)/$*
TOAST
NO
NO
NO
NO
NO
YES
NO
YES
--
PR
MINPRMAX
.160 .345
.365 .499
.100 .130
.210 .405
.430 .480
.500 .880
TOAST
BUNS
ALARM -
AUTO /
MANUAL
9 ROUND EGGS-FLAT AM OFF ---
10 CHICK F BRD-FLAT NONE ---
11 10:1- FLAT NONE ---
12 4:1-FLAT NONE ---
13 McRIB-FLAT NONE ---
15 HOTCAKES-FLAT NONE ---
23
OPT MENU 1 through 4 -
through
26
FLAT
CLEAN MODE AM/PM --- --- --- --- --- --- --- --- ---
NONE --- --- --- --- --- --- --- --- --- --- --- ---
Û)
Û&
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Û)
Û&
Û)
Û&
Û)
Û&
Û)
Û&
Û)
Û&
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Û)
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Û&
Û)
Û&
150
100
125
270
390
140
--- --- --- --- --- --- ---
75 20
150 20 --- AUTO --- --- ---
270 --- --- AUTO --- --- ---
90 --- --- --- AUTO --- --- ---
AUTO
--- --- --- --- --- ---
---
AUTO
AUTO
AUTO
MANUAL
MANUAL
AUTO --- --- ---
PART #4526903 (28 June 2011)Page 44
Page 45
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION MANUAL
f
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FUNCTION OPTIONS; SYSTEM MENUS
SOFTWARE V202
System Menu Sub Menu Options Description of Options Default
Configure Menu
Setup
No
Calibration
DIAGNOSTIC Date Code
ServiceEncoder Counts
Grill Type
Platen Enabled
Grill Region
Cook Zone
More Multi Gap
Auto Standby Timer
Auto Standby Dela
emperature Units F (Fahrenheit)
ime Unit sss
Key Chirp Yes
Audible3 Second
Audio Volume 1-100 (Adjustable)
Reload Defaults Yes
Multi Ga
Audible Select0
Auto Mode Enable Yes
Product Rec Timeout 0-30
Heather Err Timer 60-1200
oo Cool Lo Lm
Level / Reed Switch Yes
Auto Gap Forc
Probe Cal All Temperature Zones
Gap Calibration -1000 - 1000
Reed Switch Min 0 - 1000
Reed Switch Max 0 - 1000
Delta Speed Err 0-20
Pivot End Mill
Show Reed Data YES/NO
Front Reed Cal
Back Reed Cal
F ZERO Cal
B ZERO Cal
F ARM OFFSET_MIN -3000 - 1000
Cal Delta Percent
Serial Number
Part Number
App VERSION
CLM 1 Version
CLM 2 Version
Audio Version
Motor Version
Ambient 1
Ambien 2
Ambient 3
op Probe
Grill Probe F
Grill Probe M
Grill Probe B
External probe
PR Front Detect
PR Back Detect
PR Table Value
Motor Statu
Switch Status
Startup Rate
Buss Voltage
Motor Max Speed
Motor Revision
Motor Erro
Lonworks Service
Electric
Gas
Yes
No
World
Japan
Left
Center
Right
Yes
No
On
Of
1-5
C (Celcius)
mss
mmm
Strobe
Song
No
Yes
No
1
2
No
OFF, 1F/C-450F / 250C 110F / 61C
No
Yes
No
800 - 3000
Setting that tells contro
Setting in control that tells whether platen is present. I.E: Flat grills (No Platens).
Setting to determine regional
Placement of control on grill.
Current requirements are for 2 stages of gap. This setting when set to Yes shows all 3 additional multi gap settings.
Turns on/off the automatic alarm to alert the operator to put grill in standby.
Seconds in which alarm will sound when alertin
Setting to display temperature units in Fahrenheit or Celcius.
Setting to display time Units:
sss - Seconds
mss - Minutes / Seconds (M:SS)
Setting that turns the sound on/off when a button is pressed.
Audible sound when remove
Alarm volume
When Yes is selected, the control will automatically begin to reload its factory defaults. In this setting, only menu item defaults are
reloaded.
Enabled Multi Gap cooking on or off.
Pitch of tone in controll
Enables or disables product recognition cooking in control.
Maximum number of seconds to recognize product. If product is not recognized in [Product Rec Timout} time, then "Product Not Rec" 10
Number of seconds the
Mode where technician performs Platen Leveling procedure, and Reed Swit
Mode where user can perform an Auto Calibration upon request. No
Mode to perform a temperature probe calibration
Gap Offset - Offsets Gap settin
Maximum
Maximum
Number corresponds to linear actuator motor speed
Adjusts automaticall
Number set corresponds to location of pivot block to determine pivot point and decreased motor speed
When activated to YES, controller will displa
Auto Calibration, the encoder counts when Front Reed Switch Closed.
Durin
Durin
Auto Calibration, the encoder counts when Back Reed Switch Closed.
Durin
Auto Calibration, the encoder counts when Front Reed Switch Opened.
Durin
Auto Calibration, the encoder counts when Back Reed Switch Opened.
Calculated Offset of arm deflection
Factor of error calculated in control
l whether grill is electric or gas. Must be set correctly to identify number of heat zones.
setup requirements.
operator to put grill in standb
alarm is sounding.
er
controller must see a temperature rise before "Heater Error"
ch Calibration procedure No
CAL before warning / error ms
CAL before disabling clam operation.
for all menu items
encoder counts when reed switches close
Electric
Yes
World
Left
Yes
OFF
3
F
sss
Yes
3 second
100
No
Yes
1
Yes
425
0
200
300
1100
No
-20
25%
PART #4526903 (28 June 2011) Page 45
Page 46
INSTALLATION/OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION
DECLARATION OF CONFORMITY (CE Marked Models)
ALL MODELS:
THE ABOVE PRODUCT SERIES HAS BEEN DESIGNED AND MANUFACTURE IN ACCORDANCE WITH THE FOLLOWING DIRECTIVES AS APPLICABLE AND
AMENDED, BASED ON THE LATEST AMENDED HARMONIZED STANDARD
2006/95/EEC LOW VOLTAGE DIRECTIVE
EN60335-1 SAFETY OF HOUSEHOLD AND SIMILAR ELECTRICAL APPLIANCES
2004/108/EC ELECTROMAGNETIC COMPATIBILITY DIRECTIVE
IEC/EN 61000-6-1:2007 EMC - IMMUNITY FOR RESIDENTIAL, COMMERCIAL AND LIGHT-INDUSTRIAL ENVIRONMENTS
IEC/EN 61000-6-3:2007 EMC - EMISSION STANDARD FOR RESIDENTIAL, COMMERCIAL AND LIGHT-INDUSTRIAL ENVIRONMENTS
THIS PRODUCT DOES NOT CONTAIN ASBESTOS. THE MATERIALS USED IN THE PRODUCTS NAMED ABOVE ARE SUITABLE FO CONTACT WITH FOOD IN
ACCORDANCE WITH FRAMEWORK DIRECTIVE FOR FOOD CONTACT MATERIALS AND ARTICLES (89/109/EEC)
AS MODELS:
G
HE FOLLOWING REQUIREMENTS AND TEST SPECIFICATIONS ARE CONSIDERED TO E A SUITABLE BASIS FOR DEMOSTRATING COMPLIANCE OF THE ABOVE
T
PRODUCT(S) WITH THE ESSENTIAL REQUIREMENTS OF THE EUROPEAN GAS APPLIANCE DIRECTIVE (90/396/EEC)
EN 203-1:2005 + A1:2008; EN 203-2-9: 205; EN 437:2003 + A1:2009
N ACCORDANCE WITH ESSENTIAL REQUIREMENT 2.2 IF ANNEX I OF THE EUROPEAN GAS APPLIANCE DIRECTIVE (90/396/EEC), WE GUARANTEE
I
THAT THE MATERIALS USED IN THE ABOVE PRODUCTS ARE APPROPIATE FOR THEIR INTENDED PURPOSE AND WILL WITHSTAND THE TECHNICAL,
CHEMICAL AND THERMAL TO WHICH THEY WILL FORESEE ABLY BE SUBJECTED.
PART #4526903 (28 June 2011)Page 46
Page 47
Page 48
Installation & Operation Manual
1&2 - Platen Electric/Gas Clamshell Grills With Product Recognition
Manufactured Exclusively For McDonald’s By
Garland Commercial Ranges
http://www.garland-group.com
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