Garland MCO-GS-GD-10 Service Manual

MCO GS/GD-10 MODELS
FROM S/N 0004CJ0001 TO PRESENT
Toll Free Phone, (US & Canada): (800) 427-6668
Toll Free Fax, (US & Canada): (800) 361-7745
http://www.garland-group.com
FORM # MCO GS/GD (2000 Version) Rev.19
Explanation of Serial Number Identification
Explanation of Model Number
Sample : 9601CJ0001
96 = Year built (first two characters) 93 = 1993 94 = 1994 95 = 1995 96 = 1996 97 = 1997 98 = 1998 99 = 1999 00 = 2000 01 = 2001
01 = Month built (second two characters)
01 = January 02 = February 03 = March 04 = April 05 = May 06 = June 07 = July 08 = August 09 = September 10 = October 11 = November 12 = December
CJ = manufacturers item class for Convection Oven (ALPHA characters)
0001 = sequential number of units built that month. ( running number from 0001 to 9999 )
From Models up to Serial Number 0003CJ9999
Sample:
Position: 1 - M - Master 2 - C - Convection 3 - O - Oven 4 - G - Gas, E- Electric Unit 5 - S - Standard Depth, (D - Deep) 6 - 10 - Single Deck , (20 - Stacked) 7 - M - Mechanical Controls (E - Electronic Controls)
From Serial Number 0004CJ0001
Sample:
Position: 1 - M - Master 2 - C - Convection 3 - O - Oven 4 - G - Gas , E - Electric Unit 5 - S - Standard Depth, (D - Deep) 6 - 10 - Single Deck, (20 - Stacked) 7 - A - Dependent Doors, 300 Series ‘mechanical’ controls
M C O- G S - 10 M 1 2 3 4 5 6 7
M C O- G S - 10 - A 1 2 3 4 5 6 7
Page 2 FORM # MCO GS/GD (2000 Version) Rev.19
MCO GS/GD-10 MODELS
FROM S/N 0004CJ0001 TO PRESENT
Contents:
IM200 Mechanical Control Panel - Introduced May 2001
Solid State Controller With Electro Mechanical Timer ................................................................ Page 4
IM300 Solid State Control Panel with Manual Timer - Introduced March 1999 .......................... Page 6
IM410, IM450, IM455 Digital Control Panels - Introduced March 1999
IM470, IM475, Chain Control Panels - Introduced April 2000 .................................................... Page 8
Burner Package MCO-GS/GD
40K BTU Option Discontinued September 1999 ......................................................................Page 12
Dependent Door Assemblies Door Assemblies
(For Units Manufactured Up to April 14/05) .............................................................................. Page 14
Dependent Door Assemblies Door Assemblies
(For Units Manufactured From April 14/05) ..............................................................................Page 18
Complete Door Assemblies ......................................................................................................Page 21
Oven Components .................................................................................................................... Page 22
Exterior Components ................................................................................................................ Page 24
Parts Digital Photos .................................................................................................................. Page 26
Revision History ........................................................................................................................ Page 27
Page 3FORM # MCO GS/GD (2000 Version) Rev.19
IM200 MANUAL CONTROL PANEL
MODELS: MCO-GS/GD-10
IM200 Manual Control Panel
Page 4 FORM # MCO GS/GD (2000 Version) Rev.19
GARLAND PARTS IDENTIFICATION
IM200 Mechanical Control Panel - Introduced May 2001
ITEM PART # DESCRIPTION
QTY
1 1918501 Cover - Upper Control Panel, SS 1 2 1679605 Overlay Top Control Panel Gas 1 3 1946690 Control Panel Mechanical 1 4 1908526 Overlay - Model 200 Manual Control 1 5 1955401 Rocker Power Switch 3 Pos 2 Speed On/Off/On 1 6 1955402 Rocker Power Switch 2 Pos Hi/Low 1
1006489 Green Pilot Light 120V 1 28-Feb-03
7
8 1765802 Fluted Knob W/2 Set Screws 2
9
10 1955403 Momentary Rocker Switch 1 11 GF297 Slotted Thumb Screw 10-24 1/2” 1
12
13
13A 13B* 1955701 Standoff 2 13C* 1955801 Nylon Washer 2 13D* 8001502 Nut W/L’ Washer 6-32 Kep 2
14
14A* 1949577 Wire Harness - Mechanical Control Panel 1 14B* 1949579 Wire Harness - Lights 1
15
16 1925008 Bracket - Ignition Module 1
17
18 1910901 Hi Limit or Thermal Disc Bracket 1 19
20
21
22
26* 1918001 Air Duct – Standard 1 27* 1918002 Air Duct – Deep 1 28* 4519264 Cover, Air Duct – Standard 1 29* 4519265 Cover, Air Duct – Deep 1
30*
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
1936101 Indicator Lamp Green 120V 1 01-Mar-03 1006493 Green Pilot Light 240V (G01296-3) 1 28-Feb-03 1936102 Indicator Lamp Green 250V 1 01-Mar-03
1270000 Pilot Light Amber 28V 1 28-Feb-03 1936103 Indicator Lamp Amber 28V 1 01-Mar-03 1006498 Pilot Light Amber 240V (G012969-2) 1 28-Feb-03 1936104 Indicator Lamp Amber 250V 1 01-Mar-03
1956001 Mechanical 1 Hr Timer 115V 50/60H 1 1956002 Mechanical 1 Hr Timer 240V 50/60H 1
1955501 PCB Soild State Controller 150-500 1955601 Potentiometer
1949599 Wire Harness -W/H-115V 60Hz Gas 1 1949598 Wire Harness - 208/240V 60Hz Gas 1
1815001
CK02-008
1269800 Transformer - 24V/120V (Use G03339-1) 1 1636000 Transformer - 24V/240V
Honeywell Ignition Module Not Available By Itself - Use CK02-008 Johnson Ignition Module Kit Assembly Instruction At End
1955101 Temp Switch – Thermal Disc, Cooling 1918201 Cooling Fan - 110MM, 115V 1918202 Cooling Fan 208/240V
1842902 Probe - RTD, Flange Mount 1 Nov-00 1906003 Cable Assembly - Probe Extension 1 Nov-00 1842901 Flange Mount Oven Probe (Rear Mount) 1 Nov-00 1906002 Probe _RTD, Flange Mount 1 Nov-00
Kit Available
CK02-008
Kit-Ignition Module Standoffs Included: Module (15) Bolts, Screws, Standoffs
MODEL
MCO-GS/GD-10
FROM
DATE
1 1
1 26-Mar-03
1 26-Mar-03
1 1 1
1
TO
DATE
Page 5FORM # MCO GS/GD (2000 Version) Rev.19
CONTROL PANEL W/MANUAL TIMER
MODELS: MCP-GS/GD-10 (IM300 SERIES)
INTRODUCED MARCH 1999
IM300 CONTROL PANEL MANUAL TIMER
ERROR
PROBE
LIGHT
LOAD
ON
OFF
HIGH
DOWN
AUTOCOOL
COOLDOWNLOW
300
Page 6 FORM # MCO GS/GD (2000 Version) Rev.19
GARLAND PARTS IDENTIFICATION
IM300 Solid State Control Panel With Manual Timer - Introduced March 1999
MODEL
ITEM PART # DESCRIPTION
1 1918501 Cover _Upper Control Panel, SS 1 Apr-00 2 1679605 Overlay Top Control Panel Gas 1 3 1928998 Top Control Panel Mounting Bracket Prison Pack 1 Apr-00
4
5 1765802 Fluted Knob W/2 Set Screws 2 6 GF297 Slotted Thumb Screw 10-24 1/2” 1
7
7A
7B
7C 1767901 Teflon Spacers 4 7D 1916801 Relay Board Assembly Bracket 1
8A
8B 1910901 Hi Limit Or Thermal Disc Bracket 1 Jul-01
9A
9B* 1916301 Cover - Probe Connector 1 Apr-00
10
12 13
14
15
15A*
15B* 1905901 Harness - Control / Relay Board 15C* 1949578 Wire Harness Fast Relay Board Jun-01
16A 1925008 Bracket - Ignition Module 1 16B* 1911301 Relay Bracket Slide 3 Apr-00
17
18
20
30*
* NOT ILLUSTRATED
1952893 Panel Assembly - 300L Keyboard MCO (w/Light) 1952894 Panel Assembly - 300N Keyboard MCO (wo/Light)
1917099 Relay Board Assembly 120V 1 1917098 Relay Board Assembly 208-240V 1
1916901 Relay Board
1917101 Transformer 120V 1 1917102 Transformer 208-240V 1
1781302 Hi Limit 1 Jul-01 1955101 Temp Switch - Thermal Disc, Cooling Jul-01
1842902 Probe Interconnect Harness 1 Nov-00 1906003 Probe Interconnect Harness (Use Only w/1906002) 1 Nov-00
1842901 Flange Oven Probe (Rear Mount) 1 Nov-00 1906002 Flange Mount Oven Probe (Use only w/1906003) 1 Nov-00
1905701 Digital Control 1911801 Potentiometer
1285700 Mallory Timer 1 hr 115 V 50/60H 1 1285701 Mallory Timer 1 hr 240V 50/60H 1 1804725 Main Wire Harness Jun-01 1949599 Wire Harness - W/H -115 V 60Hz Gas 1 Jun-01 1949598 Wire Harness - 208/240V 60Hz Gas 1 Jun-01 1804726 Harness - Redun. V / Ignition Module Jun-01 1949595 Wire Harness - Pilot Ignition 1 Jun-01
1269800 Transformer -24V 120V (Use G03559-1) 1 1636000 Transformer - 24V/240V 1
1815001
CK02-008
Honeywell Ignition Module Not Available by Itself - Use CK02-008 Johnson Ignition Module Kit
Assembly Instruction At The End 1918201 Cooling Fan - 110MM, 115V 1918202 Cooling Fan 208/240 V
Kit Available
CK02-008
Kit-Ignition Module Standoffs
Included: Module (15) Bolts, Screws, Standoffs
RECOMMENDED STOCK PARTS
MCO-GS/GD-10
QTY
1 1
1
1 1
1 26-Mar-03
1 26-Mar-03
1 1
1
FROM
DATE
TO
DATE
Page 7FORM # MCO GS/GD (2000 Version) Rev.19
IM410, IM450, IM455 DIGITAL CONTROL PANELS
INTRODUCED MARCH 199
IM470, IM475 CHAIN CONTROL PANELS
INTRODUCED APRIL 2000
IM410-450 Digital Control Panel.dwg
410
Page 8 FORM # MCO GS/GD (2000 Version) Rev.19
GARLAND PARTS IDENTIFICATION
IM410, IM450 Digital Control Panels - Introduced March 1999
IM470, IM475, Chain Control Panels - Introduced April 2000
MODEL
ITEM PART # DESCRIPTION
1 1918501 Cover _Upper Control Panel, SS 1 Apr-00 2 1679605 Overlay Top Control Panel Gas 1 3 GF297 Slotted Thumb Screw 10-24 1/2” 1 `
1952899 Replacement Panel - 410 1 1952898 Replacement Panel - 450 1
4
5 1720502 Fluted Knob 1
7
7A
7B
7C 1767901 Teflon Spacers 4 7D 1916801 Relay Board Assembly Bracket 1
8A
8B 1910901 Hi Limit Or Thermal Disc Bracket 1 Jul-01
9A
9B* 1916301 Cover - Probe Connector 1 Apr-00
10
1952897 Replacement Panel - 455 1 1952896 Replacement Panel - 470 1 1952895 Replacment Panel - 475 1
1917099 Relay Board Assembly 120 V 1 1717098 Relay Board Assembly 208-240V 1
1916901 Relay Board
1917101 Transformer 120 V 1 1917102 Transformer 208-240V 1
1781302 Hi Limit 1 Jul-01 1955101 Temp. Switch - Thermal Disc, Cooling Jul-01
1842902 Probe Interconnect Harness 1 Nov-00 1906003 Probe Interconnect Harness (Use Only w/1906002) 1 Nov-00
1842901 Flange Mount Oven Probe (Rear Mount) 1 Feb-97 Nov-00 1906002 Flange Mount Oven Probe (Use Only w/1906003) 1 Nov-00
1905702 410 Digital Control Panel 1905703 450 Digital Control Panel W/Cook-N-Hold
12
1905704 455 Digtial Control Panel W/Core Probe 1905709 470 Chain Control Panel 1905708 475 Charin Control Panel
13 1911601 Potentionmeter - Encoder 1
14 1906004 Core Probe 1 14A* 1905902 Wire Harness Core Probe 1 14B* 1946701 Core Probe Bracket 1 Apr-00
1804725 Main Wire Harness 1 Jun-01
15
15A*
15B* 1905901 Harness Control/Relay Board 1
16A 1925008 Bracket - Ignition Module 1
16C* 1911301 Relay Bracket Slide 3 Apr-00
17
18
* NOT ILLUSTRATED
1949599 Wire Harness - W/H -115 V 60Hz Gas 1 Jun-01 1949598 Wire Harness - 208/240V 60Hz Gas 1 Jun-01 1949596 Main Wire Harness For Arby’s 1 1804726 Harness - Redun. V / Igniton Module 1 Jun-01 1949595 Wire Harness - Pilot Ignition 1 Jun-01
1269800 Transformer -24V 120V (Use G03559-1) 1 1636000 Transformer - 24V/240V 1
1815001
CK02-008
Honeywell Ignition Module Not Available by Itself - Use CK02-008 Johnson Ignition Module Kit Assembly Instruction At The End
RECOMMENDED STOCK PARTS
MCO-GS/GD-10
QTY
1
1 1 1 1 1
1 26-Mar-03
1 26-Mar-03
FROM
DATE
TO
DATE
Page 9FORM # MCO GS/GD (2000 Version) Rev.19
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